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Disc Coupling Catalog

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Thomas Flexible Disc Couplings


(Metric)

Table Of Contents
DESCRIPTION PAGE
Application Guide. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flexible Coupling Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Quick Coupling Selection Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ordering Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3
4
5
6
7

CLOSE COUPLED COUPLINGS


Series 54RDG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
DBZ, DBZ-A, DBZ-B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SPACER COUPLINGS
Series XTSR52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10, 11
Series XTSR71 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12, 13
AMR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
CMR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15, 16
BMR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Series 44.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18, 19
FLOATING SHAFT COUPLINGS
SN-GA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Floating Shaft Coupling Types. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
SN, SF, SV. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22, 23
SN Adjustable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
SINGLE FLEXING DISC COUPLINGS
ST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
SN Single . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
HIGH PERFORMANCE COUPLINGS
THP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Series 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
MINIATURE COUPLINGS
CC, CA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
CB, CBC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
CE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
ADDITIONAL COUPLINGS AND TECHNICAL DATA
Backstop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Series 52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Series 71 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 34
Series 54RD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Bore Specifications, Taper-Lock and Q.D. Bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Customized Flexible Disc Couplings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37, 38

Rexnord Thomas Coupling Application Guide

Coupling Type

Typical Applications

Coupling Type

Typical Applications

SN

Close-coupled applications. Suitable as


replacement for gear and grid couplings.
SF
Series 54RDG

Turbines, pumps, compressors, test stands,


generators, speed increasers, fans (cooling
tower, mine ventilating, forced and induced draft),
paper mill drives, line shafts, printing machines,
pumps. Available as a standard in corrosionresistant materials.

Mixers, compressors, agitators, blowers


and fans, centrifugal pumps, conveyors.
DBZ, DBZ-A, DBZ-B

Vertical drives such as sewage pumps, printing


machines, marine pumps. Available as a
standard in corrosion-resistant materials.
Pumps and compressors (centrifugal,
rotary, lobe and axial), speed increasers,
fans, dynamometers.

SV

Series XTSR52

Pumps and compressors with popular


shaft separation standards, blowers, fans,
speed increasers.

Same applications as SN but where axial


and/or angular adjustment is desired.
Adjustable Length SN

Series XTSR71

AMR

Reciprocating pumps and compressors,


fan drives, blowers, heavy-duty industrial
drives, crushers, extruders, hoists,
dredges, generators, chippers, calenders,
mill drives, conveyors.

ST

Engine drivers, reciprocating pumps and


compressors, heavy-duty industrial drives
where flywheel mounting is required.
SNSingle

CMR

BMR

Blowers, fans, crushers, marine drives,


dredge pumps, hoists, heavy-duty
industrial drives, reciprocating pumps and
compressors, paper mill drives, conveyors

THP

Engine drivers, reciprocating pumps and


compressors, heavy-duty industrial drives
where flywheel mounting is required.

Accommodates angular misalignment only.


May be used with intermediate solid shaft for
applications similar to BMR, but with high
speed capacity. Available in corrosion-resistant
materials.

Turbines, pumps, compressors, speed


increasers, test stands.

Turbines, pumps, compressors, test stands,


generators, speed increasers.
Series 63

Series 44

Pulp and paper machines, line shafts,


pelletizers, crushers and mill drives.
Replacing long span gear couplings,
bolting to existing rigid hubs.
SN-GA

Accommodates angular misalignment only.


Three-bearing applications where radial load
is supported by the coupling, such as singlebearing generators, V-belt sheaves, etc.

Tachometers, encoders, switches, ball screws,


test stands, pumps, compressors, centrifuges,
theodolites, sonar, radar, scales, carburetors.
Miniature Couplings

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

Rexnord Thomas Flexible Couplings


Flexible Coupling Overview
A flexible coupling is a device used to connect the ends of two shafts, transmit torque,
and at the same time, accommodate slight misalignments which develop in service.
The primary functions of all flexible couplings are:

1. To transmit power from one shaft to another, efficiently and effectively.

2. To accommodate slight shaft misalignments which develop in service.

The secondary functions of flexible couplings are:


2. Minimize installation and maintenance difficulties. S hafts become


misaligned during operation because of settling foundations, the effects of
heat, vibration, etc. These misalignments take place in the form of angular
misalignment, parallel misalignment or axial movement of the shafts; therefore,
to get full service life from any flexible coupling, it is necessary to:

a. Assure proper shaft alignment during initial installation.

b. Occasionally check for and correct shaft misalignments during operation.

1. Protect connected equipment:


a. Absorb shock, vibration and pulsations.

b. Decrease cross load on bearings.

c. Accept load reversals.
d.
Minimize backlash.

Misalignment Overview
Misaligned shafts not properly coupled are subject to severe stresses that damage
bearings and seals. Any or all of the misalignments shown in the above diagrams are
present in all connected drives; therefore, it is imperative that flexible couplings be used
to avoid costly damage to your equipment.
Initial alignment of machinery is one of the most critical factors affecting coupling
performance and reliability. Each particular style of coupling has its own misalignment
capabilities. The installation and alignment instructions outline the initial alignment
requirements. These initial values are approximately one-third of the total coupling
misalignment capacity. This means that the coupling has ample reserve to compensate
for operational misalignments which develop as a result of bearing wear, foundation
settling, thermal growth, pipe strain, etc. However, the closer the initial alignment, the

more reserve margin a coupling has to compensate for misalignments during the life of
the machine. A coupling that operates with large amounts of misalignment will have a
limited life, while a coupling operating within capacity will have infinite life.
The customer and coupling manufacturer must mutually select the correct size and
type coupling for the application. Good service life will then become a reality if proper
installation and alignment procedures are followed.
The following pages show basic coupling arrangements and load classifications based
on years of experience in coupling applications in all phases of power transmission. Any
unusual operating or misalignment conditions should be referred to Rexnord to assure
proper selection of size and type of coupling.

Maximum RPM and Balance Recommendations


Rexnord has developed recommendations for coupling balancing based on AGMA 9000-D11 and the inherent balance level of the various couplings shown in this catalog. These are shown
on the data sheets as follows:
Max. RPM Not Balanced
This is the maximum operating speed where the coupling will operate under normal conditions, and not create unacceptable vibration due to coupling unbalance. This is based on many
years of operating experience on a wide variety of drive systems.
Max. RPM Balanced
This is the maximum operating speed where the coupling, after balancing, will still be compatible with the typical drive system. Consult Rexnord for speed requirements in excess of this
value; special designs or manufacturing procedures may be required.
Certain coupling types are not suitable for dynamic balancing, and should not be used if balancing is required. These types are AMR, CMR, BMR and ST.
Series 63 and THP couplings are always furnished dynamically balanced in accordance with the requirements of the application.

CAUTION: All rotating power transmission products are potentially dangerous and must be properly guarded. Never operate coupling without an OSHA-approved guard.

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

Rexnord Thomas Coupling Selection


Quick Coupling Selection Procedure
The following procedure can be used to select disc couplings for most applications.
For applications involving other than normal loading in design, special considerations must be given to coupling selection. Rexnord application engineers are readily available for selection,
advice and assistance.
1. Select coupling type.
Refer to page 3 and select the type of coupling to suit your application. If an application requires a special purpose coupling, refer application details to the local Rexnord
Representative.
2. Calculate operating torque of application.
a. Use the following formula to calculate operating torque of application:

i. Torque (Nm) = Driver Kilowatts x 9.550

Operating Speed

3. Determine service factor.



a. Find application in table on page 6; use the service factor value assigned to that application.

b. Note: if application not listed, see Load Classification Table on page 6.

c. Note: The service factor table considers the driven equipment only and assumes a normal electric or turbine driver. For prime movers of the reciprocating type (engines, etc) use the
engine drive service factor adder on page 6 to the selected service factor.
4. Multiply operating torque by the selected service factor to determine minimum required torque rating of coupling.
5. Find coupling in the coupling type section of catalog that meets the minimum required torque rating.
6. Verify that the selected coupling will accommodate the shaft sizes or flywheel if engine mount, of driving and driven equipment. Shaft diameters should be equal or less than published
maximum bore of selected coupling.
a. If coupling will not accommodate shaft sizes, select the next largest size that will accommodate shaft sizes.
7. Verify coupling selected can accommodate operating speed of application.
8. Check limiting data.

a. Other data in coupling type section of catalog can be used to verify that selected coupling will work in application. Additional data can help verify application envelope of space,
weight and WR2 considerations.
IMPORTANT NOTE:
The coupling selection criteria is intended for the determination of the coupling and style only. It is also recommended that the system be analyzed for torsional and lateral stability using
the specific mass elastic data available from Rexnord. The analysis is the responsibility of the user since the coupling is only a single component in the system.

Rexnord Thomas Coupling Nomenclature


Use the following nomenclature guide to identify and order Thomas Disc Couplings.
Coupling Size
2506

Type/Series
XTSR71

Modifications
B

XTSR71
XTSR52
DBZ
AMR
CMR

SR54RDG
SN
THP
SR63
SR71
SR71-8
SR52

B = Balanced
ES = Engineered Special
L = Long Hub
W = Large Hub w/ adapter
C = Special Coating
(defined on drawings)
D = Special Disc Pack Material
(defined on drawings)
R = Retrofit assembly
(XTSR71 with special
adapters to bolt up to John
Crane or Thomas adapter
hubs)

Current Adapter Series


Current Non-adapter Series
Close Coupled Series
Heavy Duty Fixed Spacer Series
Heavy Duty Flywheel Mount
Spacer Series
Close Coupled Series
Long Span Spacer Series
High Performance
High Performance
Adapter Series 6-bolt
Adapter Series 8-bolt
Non-adapter Spacer Series

Distance Between Shaft Ends


(C Length)
9.00
9.00"
N/A
130 mm

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

Hub Bore
3.250 x 2.50
110 mm x Taper
1.00 x 2.00
Taper x 3.00
etc.

Rexnord Thomas Coupling Selection


Typical Service Factors Motor And Turbine Driven Equipment*
Application

Service Factor

AGITATORS
Pure Liquids...............................................................................................1.0
Variable Density..........................................................................................1.5
ALTERNATOR...........................................................................................1.5
BLOWERS
Centrifugal..................................................................................................1.0
Lobe............................................................................................................1.5
Vane............................................................................................................1.5
BRIQUETTER MACHINES.......................................................................2.0
CAN FILLING MACHINES.......................................................................1.0
CANE KNIVES...........................................................................................2.0
CAR DUMPERS........................................................................................2.5
CAR PULLERS.........................................................................................1.5
CLAY WORKING MACHINERY..............................................................2.0
COMPRESSORS
Centrifugal..................................................................................................1.0
Lobe, Vane, Screw.......................................................................................1.5
Reciprocating - Multi-Cylinder...............................................Consult Rexnord
Axial............................................................................................................1.0
CONVEYORS - uniformly loaded or fed....................................................1.5
CONVEYORS - heavy duty - not uniformly fed..........................................2.5
CRANES AND HOISTS............................................................................2.0
CRUSHERS...............................................................................................3.0
DREDGES
Cable Reels.................................................................................................2.0
Conveyors...................................................................................................1.5
Cutter Head Drives......................................................................................2.5
Jig Drives....................................................................................................2.5
Maneuvering Winches.................................................................................2.0
Pumps........................................................................................................2.0
Screen Drives..............................................................................................2.0
Stackers......................................................................................................2.0
Utility Winches............................................................................................1.5
ELEVATORS
Bucket.........................................................................................................2.0
Centrifugal Discharge..................................................................................1.5
Escalators...................................................................................................1.5
Freight.........................................................................................................2.0
Gravity Discharge........................................................................................1.5
EXTRUDERS
Plastic.........................................................................................................2.0
Metal...........................................................................................................2.5
FANS
Centrifugal
Forced Draft (Hostile Environment)..........................................................1.5
Induced Draft (Hostile Environment)........................................................1.5
Axial
Forced Draft (Hostile Environment)..........................................................1.5
Induced Draft (Hostile Environment)........................................................1.5
Mine Ventilation..........................................................................................2.5
Cooling Towers...........................................................................................1.5
Light Duty Blower & Fans...........................................................................1.0
FEEDERS
Light Duty...................................................................................................1.5
Heavy Duty..................................................................................................2.5
FOOD INDUSTRY
Beet Slicer...................................................................................................2.0
Cereal Cooker.............................................................................................1.5
Dough Mixer...............................................................................................2.0
Meat Grinders.............................................................................................2.0
Can Filling Machine....................................................................................1.0

Application

Service Factor

Bottling.......................................................................................................1.5
GENERATORS
Non-Welding...............................................................................................1.5
Welding.......................................................................................................3.0
HAMMER MILLS.....................................................................................3.0
LUMBER INDUSTRY
Barkers - Drum Type...................................................................................2.5
Edger Feed..................................................................................................2.0
Live Rolls....................................................................................................2.0
Log Haul - Incline.......................................................................................2.0
Log Haul - Well Type..................................................................................2.0
Off Bearing Rolls.........................................................................................2.0
Planer Feed Chains.....................................................................................2.0
Planer Floor Chains....................................................................................2.0
Planer Tilting Hoist.....................................................................................2.0
Slab Conveyor............................................................................................1.5
Sorting Table...............................................................................................1.5
Trimmer Feed..............................................................................................2.0
MACHINE TOOLS
Bending Roll...............................................................................................2.0
Plate Planer.................................................................................................1.5
Punch Press - Gear Driven..........................................................................2.0
Tapping Machines.......................................................................................2.5
Other Machine Tools
Main Drives..............................................................................................1.5
Auxiliary Drives........................................................................................1.5
METAL MILLS
Draw Bench - Carriage................................................................................2.5
Draw Bench - Main Drive............................................................................2.5
Forming Machines......................................................................................2.5
Slitters........................................................................................................2.0
Table Conveyors
Non-Reversing.........................................................................................2.5
Reversing.................................................................................................3.0
Wire Drawing & Flattening Machine............................................................2.0
Wire Winding Machine................................................................................2.0
MILLS, ROTARY TYPE
Ball.............................................................................................................2.5
Cement Kilns..............................................................................................2.0
Dryers & Coolers........................................................................................2.0
Kilns...........................................................................................................2.0
Pebble.........................................................................................................2.0
Rod.............................................................................................................2.0
Tumbling Barrels.........................................................................................2.0
MIXERS
Concrete Mixers..........................................................................................2.0
Drum Type..................................................................................................2.0
OIL INDUSTRY
Chillers.......................................................................................................1.5
Oil Well Pumping........................................................................................2.0
Paraffin Filter Press.....................................................................................2.0
Rotary Kilns................................................................................................2.0
PAPER MILLS
Barker Auxiliaries, Hydraulic.......................................................................2.5
Barker, Mechanical......................................................................................2.5
Barking Drum (Spur Gear Only)..................................................................2.5
Beater & Pulper...........................................................................................2.0
Bleacher......................................................................................................1.0
Calenders....................................................................................................2.0
Converting Machines, except
Cutters, Platers........................................................................................1.5
Couch.........................................................................................................2.0
Cutters, Platers...........................................................................................2.0
Cylinders....................................................................................................2.0
Dryers.........................................................................................................2.0
Felt Stretcher...............................................................................................1.5
Felt Whipper................................................................................................2.0
Jordans.......................................................................................................2.0
Log Haul.....................................................................................................2.0

Application
Presses.......................................................................................................2.0
Reel.............................................................................................................1.5
Stock Chests...............................................................................................1.5
Suction Roll................................................................................................2.0
Washers and Thickeners..............................................................................1.5
Winders......................................................................................................1.5
PRINTING PRESSES...............................................................................1.5
PULLERS
Barge Haul..................................................................................................2.0
PUMPS
Centrifugal
General Duty (Liquid)...............................................................................1.0
Boiler Feed...............................................................................................1.5
Slurry (Sewage, etc.)................................................................................1.5
Dredge.....................................................................................................2.0
Reciprocating
Double Acting..........................................................................................2.0
Single Acting
1 or 2 Cylinders....................................................................................2.5
3 or more Cylinders..............................................................................2.0
Rotary - Gear, Lobe, Vane.....................................................................1.5
RUBBER INDUSTRY
Mixer - Banbury..........................................................................................3.0
Rubber Calendar.........................................................................................2.0
Rubber Mill (2 or more)..............................................................................2.5
Sheeter........................................................................................................2.0
Tire Building Machines...............................................................................2.5
Tire & Tube Press Openers.........................................................................1.0
Tubers and Strainers...................................................................................2.0
SCREENS
Air Washing................................................................................................1.0
Rotary - Stone or Gravel.............................................................................1.5
Traveling Water Intake.................................................................................1.5
Vibratory.....................................................................................................2.5
SEWAGE DISPOSAL EQUIPMENT........................................................1.5
SEWAGE TREATMENT PUMPS.............................................................1.5
TEXTILE INDUSTRY
Batchers......................................................................................................1.5
Calenders....................................................................................................2.0
Card Machines............................................................................................1.5
Cloth Finishing Machines
(washers, pads, tenters)
(dryers, calenders, etc.)............................................................................1.5
Dry Cans.....................................................................................................2.0
Dryers.........................................................................................................1.5
Dyeing Machinery.......................................................................................1.5
Looms.........................................................................................................1.5
Mangles......................................................................................................1.5
Nappers......................................................................................................1.5
Soapers.......................................................................................................1.5
Spinners.....................................................................................................1.5
Tenter Frames..............................................................................................1.5
Winders (Other than Batchers)....................................................................1.5
WINDLASS...............................................................................................2.0
WOODWORKING MACHINERY.............................................................1.5
*Service Factors in this table are for driven equipment based on smooth prime
movers such as electric motors and turbines. For reciprocating prime movers,
such as diesel or gas engines, add the following to the Service Factor:
For 8 or more cylinders, add 0.5.
For 6 cylinders, add 1.0.
For 4 cylinders, add 1.5.
For less than 4 cylinders, consult Rexnord.

Service Factors Service Factors are a means of classifying different equipment and applications into various load classifications. Due to variations in application of equipment,
service factors are used to adjust equipment ratings to accommodate for variable loading conditions.
Load Classifications

Service
Factors

Continuous service and running loads


vary only slightly.

1.0

For shock loading and substantial


torque variations.

2.5

Torque loading varies during operation


of the equipment.

1.5

For heavy shock loading or light


reversing drives.

3.0

2.0

Reversing torque loads do not


necessarily mean reversal of rotation.
Depending upon severity of torque
reversal, such loads must be classified
between medium and extreme.

Torque loading varies during


operation, frequent stop/start cycles
are encountered.

Load Classifications

Service
Factors

Consult
Rexnord

Rexnord Thomas Flexible Disc Couplings


Ordering Instructions
Complete steps 1 through 6 below. See page 35 for types of fits and shaft diameters.
1. Determine quantity.
2. Determine coupling size and type.
3. Determine bore sizes. Couplings will be bored in accordance with ANSI/AGMA
9112-A04. The type of bore fit normally supplied by Rexnord is listed below.

Ordering Information Tapered Bores


Information Required
1. Drawing of hub showing complete bore and keyway details.
- OR 2. Drawing of shaft with dimensions shown below, allowing Rexnord to bore hubs to suit.

Bore Specifications
DBZ
AMR, BMR, CMR,
SN, SF, SV, ST,
52, 54RDG, 54RD,
71, 71-8, XTSR52,
XTSR71
Series 63/THP
Miniatures

Straight Bore Clearance fit stocked


Straight Bore Interference fit on bore-to-order sizes
Taper Bore To customer specification
Straight Bore Interference fit on all bores
Taper Bore To customer specification
All bores per customer specification
See pages 28-30.

Unless specified otherwise by customer.


NOTE: Rexnord recommends aninterference fit be used whenever possible.
4.
5.
6.


Determine keyway and set screw sizes (if non-standard).


Determine dynamic balancing (if required).
Additional data (where applicable).
a. Disc pack material (if other than Tomaloy).
b. Free or interference fit on shafts (if shaft diameters are given).
c. Complete details on tapered bore requirements, see supplemental taper
bore information section below.

d. On DBZ-A Couplings:

1. Identify bore of standard hub and bore of extended hub.

e. On SN, SF, and SV Couplings:

1. Corrosion resistance class
2.
L dimension

3. Dynamic balancing if required

4. Sketch of stub shaft (SF only) if non-standard

5. On SV, identify bore of upper hub and lower hub

6. Operating speed required

f. On BMRCouplings:

1. Solid shaft diameter, if ordered
2.
L dimension

g. On CMR Couplings:
1.
Adapter:
(a) Outside diameter

(b) Bolt circle diameter

(c) Bolt hole diameter

(d) Number of bolts and spacing

(LD) Large diameter, specify in decimals.


(S): Length of taper; measure parallel to shaft centerline.
(T): Taper per foot; difference in diameter in one foot length.
(P): Clearance space for drawing hub up on tapered shaft.
Usually 1/8 in. or 1/4 in., depending on shaft size and taper.
Keyway: Width, depth.
NOTE: Specify if keyway is parallel to taper or if parallel to shaft center line. Specify depth at
larger diameter of taper if keyway is parallel to shaft center line.

Supplemental Taper Bore Information


With connected equipment in fixed position, the following additional information is
necessary:
Dimensions V and X must be given when one or both connected machines are fixed on
their bases. Advise if dimension X is fixed, or if variable between what limits.

A fixed X dimension may require altered or special coupling hubs. Often the straight bored
hub can be positioned on its shaft allowing the use of a standard coupling. See illustrations
below.
Consult AGMA Standard 9002-A86 Taper Bores for Flexible Couplings for new applications.

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

Rexnord Thomas Flexible Disc Couplings


Close-Coupled Series 54RDG
Series 54RDG couplings are reduced diameter gear and grid replacement couplings. Applications include any situation where the overall shaft-to-shaft spacing is minimal. The center
member of the 54RDG is split axially, which permits maintenance of the couplings without moving the hubs or the connected equipment. Center member is piloted into the adapter
providing high-speed potential at high-torque density.
Construction
Hubs and Center members: Carbon steel
Bolts: Alloy steel
Disc Packs: Stainless steel
Coatings Available: Consult Rexnord
Other disc pack materials such as Tomaloy, Monel and Inconel are available; please consult Rexnord.
Misalignment: 1/3 per disc pack
When specified, Series 54RDG couplings meet all requirements of API 610 or API671.
If application requires API specification, please consult Rexnord.

General Dimensions (mm)


Max.
Max.
Coupling Bore*
Bore*
Size
Internal External

125
162
200
225
262
312
350
375
425
450
500
550
600
700
750
800
850
925

30
42
58
65
74
95
100
114
120
130
137
150
166
195
206
223
235
248

34
50
58
70
84
97
110
120
130
140
146
166
176
205
224
241
250
267

C1**

F1**

C2***

F2***

97
114
141
149
175
199
223
247
267
287
327
367
406
464
503
546
584
635

47.8
47.8
53.8
55.6
65.8
72.1
83.3
90.4
100.8
114.3
121.4
136.4
152.4
177.8
196.9
209.6
225.6
251.7

3.0
3.0
3.0
3.0
4.8
4.8
6.4
6.4
6.4
7.9
7.9
9.7
9.7
9.7
12.7
12.7
14.2
15.7

44.5
45.0
49.8
51.6
61.5
66.5
77.7
82.8
91.7
105.4
109.7
123.7
137.2
158.0
177.8
187.2
202.4
226.3

99
99
111
114
136
149
114
136
149
114
136
149
114
136
149
114
136
149

126
137
156
174
200
225
256
275
301
334
358
400
442
514
565
606
650
719

4.3
4.3
5.6
5.6
6.4
7.6
5.6
6.4
7.6
11.9
12.7
14.7
17.0
19.1
21.3
23.1
25.4
27.7

6.9
7.4
9.1
9.1
11.9
12.7
13.7
15.0
15.7
18.0
19.8
23.1
24.9
30.5
32.3
34.0
35.6
38.1

45
59
83
89
105
127
140
154
167
178
200
222
237
276
299
318
335
359

85.9
86.9
96.5
100.1
118.1
128.3
149.1
159.3
177.0
202.9
211.6
237.7
264.7
306.3
342.9
361.7
390.7
436.9

152
176
201
233
264
300
340
363
393
432
466
517
570
662
724
781
835
920

* Uses Series 52 hubs. Non-bored hubs available upon request.


** Hubs may be reversed for alternate shaft spacing.
*** Both hubs reversed.

Coupling
Size

125
162
200
225
262
312
350
375
425
450
500
550
600
700
750
800
850
925

Max.
Kilowatt Per
100 RPM

Max. RPM

Service Factor
1.0

Not Balanced

Balanced

3.2
6.3
12.4
20.7
38.8
60.8
79.2
118.7
158.9
178
291.5
390.9
513.3
798.4
992.5
1276.3
1506.2
2039.9

4,600
4,200
3,800
3,700
3,600
3,000
2,800
2,500
2,300
2,200
2,000
1,900
1,800
1,700
1,550
1,450
1,350
1,300

10,500
9,700
8,600
8,400
7,400
6,700
6,200
5,800
5,400
5,000
4,600
4,200
3,900
3,600
3,400
3,200
3,000
2,800

Max.
Continuous
Torque
(Nm)

Peak Overload
Torque
(Nm)

Weight
(kg)

WR2
(kg-m2)

Axial Capacity
(mm)

305
604
1,185
1,976
3,706
5,803
7,552
11,323
15,161
16,979
27,817
37,300
48,973
76,242
94,772
121,877
143,830
194,786

610
1,209
2,370
3,952
7,412
11,606
15,104
22,646
30,322
33,958
55,634
74,600
97,946
152,484
189,543
243,753
287,659
389,572

3.1
4.2
7.3
8.6
14.1
20.9
30.0
40.0
53.1
69.9
101.7
147.1
198.4
298.3
380.9
472.2
572.0
767.3

0.0037
0.0070
0.0196
0.0249
0.0562
0.112
0.202
0.339
0.521
0.787
1.45
2.62
4.36
8.49
12.70
18.70
26.01
40.96

0.91
0.91
0.91
0.91
1.09
1.29
1.42
1.57
1.70
1.82
2.02
2.33
2.59
2.92
3.17
3.45
3.65
3.96

See page 4 for explanation of RPM limits and balancing recommendations.


Weight and WR 2 with standard length hubs, maximum bore and standard C.
All Thomas disc couplings meet NEMA frame sleeve bearing motor specifications without modifications or the addition of end-float restricting devices.

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

Rexnord Thomas Flexible Disc Couplings


Close-Coupled Types DBZ, DBZ-A, DBZ-B
The standard DBZ coupling has two hubs inverted inside the disc pack and is used where overall shaft to shaft spacing is minimal.
DBZ style has both hubs with inverted orientation.
DBZ-A style has one hub extended to permit taper boring.
DBZ-B style has both hubs extended to allow for greater spacing where required.

Construction
Hubs and Center Assembly: Carbon steel
Bolts: Alloy steel
Disc Packs: Tomaloy
Coatings Available: Consult Rexnord

Other disc pack materials such as stainless steel, Monel and Inconel are available; please consult Rexnord.
Misalignment: 1/2 per disc pack

DBZ-A
(one standard and one extended hub)*

DBZ

DBZ-B
(two extended hubs)*

General Dimensions (mm)


Extended
Coupling Standard
Hub
Hub
Size
Max. Bore Max. Bore

50
62
75
101
126
163
201
226
263
301
351
401
451

Coupling
Size

50
62
75
101
126
163
201
226
263
301
351
401
451

15
17
20
27
35
50
55
64
78
84
97
110
130

15
17
20
28
35
50
58
70
81
95
110
120
130

Max.
Kilowatts Per
100 RPM

B1

B2

C1

C2

C3

F1

F2

F3

P1

P2

51
62
68
82
98
116
136
154
178
203
238
272
308

22
28
28
35
38
43
49
60
70
79
94
106
121

22
28
28
35
41
48
54
92
76
87
103
117
133

8.1
9.7
9.4
17.5
24.4
24.1
24.4
31.0
33.3
38.1
45.7
49.3
53.8

21.3
26.7
26.9
35.3
43.2
43.2
49.8
64.3
71.4
81.0
98.0
109.7
119.9

34.5
43.7
44.5
52.8
62.2
62.2
75.2
97.5
109.5
124.0
150.4
170.2
184.9

34.5
43.7
44.5
52.8
62.2
62.2
75.2
97.5
109.5
124.0
150.4
170.2
184.9

52.8
65.0
66.3
87.6
100.6
110.0
122.9
151.9
173.0
196.6
233.2
262.1
296.2

66.0
82.0
83.8
105.4
122.4
133.9
152.9
191.3
217.4
247.7
294.9
333.5
373.9

79.2
99.1
101.3
122.9
144.5
157.7
182.9
230.6
261.9
298.7
356.6
404.9
451.6

25
30
37
43
52
70
83
96
113
129
148
168
187

32
40
40
43
51
46
59
68
76
90
114
130
138

20
27
27
25
29
22
29
29
32
40
52
59
60

4.8
6.4
6.4
7.9
10.4
10.4
14.2
16.8
19.1
21.3
26.9
30.2
34.0

Max. RPM

Service Factor
1.0

Not
Balanced

Balanced

0.2
0.3
0.4
0.8
1.5
2.0
3.6
6.5
10.2
15.3
26.7
39.3
51.4

6,000
6,000
6,000
6,000
5,500
5,000
4,600
4,100
3,700
3,300
2,900
2,700
2,600

9,000
8,200
7,800
7,100
6,500
6,000
5,500
5,200
4,800
4,500
4,100
3,900
3,600

Max.
Continuous
Torque
(Nm)

Peak
Overload
Torque
(Nm)

16
28
40
78
142
192
341
621
972
1458
2553
3751
4904

25
42
60
118
215
294
508
938
1458
2192
3830
5627
7355

WR2
(kg-m2)

Weight
(kg)
DBZ

DBZ-A

DBZ-B

DBZ

DBZ-A

DBZ-B

0.3
0.7
0.9
1.5
2.5
3.8
6.5
9.5
15.0
22.7
37.7
56.8
77.2

0.3
0.7
0.9
1.5
2.5
3.9
6.5
10.0
15.4
23.6
39.5
56.8
81.7

0.3
0.7
0.9
1.5
2.6
4.0
7.0
10.4
15.9
24.5
40.9
61.3
81.7

0.0001
0.0002
0.0004
0.0013
0.0029
0.006
0.016
0.028
0.058
0.107
0.268
0.499
0.927

0.0001
0.0002
0.0004
0.0013
0.0030
0.006
0.016
0.028
0.061
0.110
0.274
0.500
0.928

0.0001
0.0002
0.0004
0.0013
0.0030
0.006
0.016
0.031
0.061
0.113
0.282
0.500
0.957

Axial
Capacity
(mm)

0.58
0.71
0.81
0.96
1.16
1.44
1.70
1.93
2.26
2.59
2.99
3.45
3.91

All Thomas disc couplings meet NEMA frame sleeve bearing motor specifications without modifications or the addition of end-float restricting devices.
Weight and WR2 at maximum bore.
* Extended hubs can be supplied with straight bores or taper bores.

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

Rexnord Thomas FlexibleDisc Couplings


Thomas XTSR52 Spacer Type Series Coupling
Optimized design and construction include stainless disc packs and corrosion protection; additional modifications may be made to reduce coupling weight, or special mountings to make
it an economical alternative to high performance styles. Common engineered solutions are available such as torque overload protection, electrically insulated, spark resistant and alloy
construction.
The XTSR52 couplings are an all-purpose high-speed, high-torque coupling used where minimum coupling weight is desirable. The XTSR52 couplings are API 610, ISO 10441, ISO 14691
compliant, and ATEX II 2GD c T6 certified. Common applications include motor and turbine driven pumps, compressors, fans, synchronized rollers, wire feeders and blowers.

Construction
Hubs and Center assembly: Carbon steel
Bolts: Alloy steel
Disc Packs: Stainless steel
Coatings Available: Manganese Phosphate provided as standard, other coatings available upon request

General Dimensions (mm)


Coupling

Size
Max. Bore

726
826
996
1088
1298
1548
1698
1928
2068
2278
2468
2698
2888
3058
3358
3668
3908
4178
4588
4918
5258

45
51
60
65
78
94
104
118
127
140
150
165
175
185
205
225
240
255
280
300
320

Coupling Size

726
826
996
1088
1298
1548
1698
1928
2068
2278
2468
2698
2888
3058
3358
3668
3908
4178
4588
4918
5258




10

Min.
C

Standard
Max. C

Std. C

95
108
129
140
166
197
218
245
264
291
313
343
371
395
427
466
490
524
587
630
672

56
63
74
81
97
116
128
147
156
172
187
203
220
235
257
281
303
322
350
375
401

40
47
54
58
70
81
89
96
109
115
123
139
151
152
168
184
185
200
226
240
257

207.3
227.6
283.5
287.5
359.7
435.9
468.0
543.6
572.0
636.0
691.9
743.7
771.1
847.3
914.4
914.4
914.4
914.4
914.4
914.4
914.4

88.9
127.0
127.0
127.0
127.0
139.7
177.8
177.8
203.2
203.2
228.6
228.6
254.0
254.0
254.0
304.8
304.8
304.8
457.2
457.2
457.2

200.9
253.0
275.0
289.0
321.0
371.7
433.8
471.8
515.2
547.2
602.6
634.6
694.0
724.0
768.0
866.8
910.8
948.8
1157.2
1207.2
1259.2

63.8
71.8
84.4
92.1
110.6
132.4
146.9
167.7
178.6
196.7
213.5
232.1
246.0
263.0
288.1
315.2
339.2
361.1
392.1
420.3
449.5

8.6
9.3
9.6
10.4
12.9
14.8
15.8
17.1
18.4
19.2
20.5
23.5
25.2
25.2
27.3
30.4
30.4
32.4
35.9
38.1
40.3

Max.
Kilowatt
Per 100 RPM
Service Factor
1.0

Not
Balanced

Balanced

Max.
Continuous
Torque
(Nm)

3.1
5.8
9.7
23.0
37.2
61.9
85.7
116
161
209
274
376
492
545
735
987
1,080
1,340
1,970
2,460
2,970

12,000
10,900
9,800
9,000
8,000
7,100
6,600
6,100
5,800
5,500
5,200
4,800
4,600
4,400
4,200
3,900
3,800
3,600
3,400
3,200
3,100

20,000
18,500
15,000
14,000
12,000
10,000
9,100
8,500
7,800
7,100
6,500
6,000
5,700
5,400
4,700
4,400
4,100
3,900
3,600
3,300
3,100

297
554
927
2,190
3,550
5,910
8,190
11,100
15,400
19,900
26,200
35,900
47,000
52,000
70,200
94,300
103,000
128,000
189,000
235,000
283,000

Max. RPM

Peak
Overload
Torque
(Nm)

Weight
(kg)

594
1,110
1,850
4,390
7,100
11,800
16,400
22,200
30,700
39,900
52,400
71,900
94,000
104,000
140,000
189,000
205,000
256,000
377,000
470,000
567,000

2.41
3.87
5.92
8.55
14.2
23.2
32.1
45.5
57.7
75.6
97.1
127
164
191
245
325
377
460
650
803
963

Weight
Change
Per mm of
C
(kg/mm)

0.00363
0.00562
0.00510
0.00983
0.0123
0.0176
0.0219
0.0268
0.0339
0.0395
0.0475
0.0606
0.0777
0.0771
0.0958
0.117
0.115
0.134
0.188
0.222
0.248

WR2
(kg-m2)

0.00258
0.00534
0.0118
0.0202
0.0485
0.113
0.190
0.343
0.506
0.804
1.20
1.90
2.84
3.71
5.70
9.04
11.7
16.3
28.0
39.8
54.9

All Thomas disc couplings meet NEMA frame sleeve bearing motor specifications without modification or the addition of end-float restricting devices.
Weight and WR2 at maximum bore and standard C dimension listed.
Consult Rexnord for minimum rough bore sizes.
XTSR52 couplings meet AGMA Class 9 balance requirements as manufactured with interference fit bore and close fit keyway.
If clearance fit and/or setscrews are required, consult Rexnord.

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

WR2
Change
Per mm of
C
(kgm2-mm)

0.00000218
0.00000459
0.00000609
0.0000130
0.0000252
0.0000528
0.0000773
0.000124
0.000177
0.000254
0.000365
0.000544
0.000759
0.000899
0.00134
0.00196
0.00233
0.00307
0.00479
0.00643
0.00833

Axial Capacity
(mm)

1.3
1.5
1.8
1.3
1.6
1.8
2.0
2.3
2.5
2.7
3.0
3.2
3.5
3.7
4.0
4.4
4.7
5.0
5.5
5.9
6.3

Rexnord Thomas Flexible Disc Couplings


Thomas XTSR52 Spacer Type Series Coupling
Components List
Standard Spacer
Component

Hub

88.9 mm
(3.5")

100 mm

111.1 mm
(4.38")

127 mm
(5.0")

140 mm

180 mm

190.5 mm
(7.5")

203.2 mm
(8.0")

228.6 mm
(9.0")

250 mm

Disc Pack
Hardware Kit

Disc Pack

10001561
10001562
10001563
10001564
10001565
10001566
10001567
10001568
10001569
10001570
10001571
10001572
10001573
10001574
10001575
10001576
10001577
10001578
10001579
10001580
10001581

10000091
10000092
10000093
10000094
10000095
10000096
10000097
10000098
10000099
10000100
10000101
10000102
10000103
10000104
10000105
10000106
10000107
10000108
10000109
10000110
10000111

Size

726
826
996
1088
1298
1548
1698
1928
2068
2278
2468
2698
2888
3058
3358
3668
3908
4178
4588
4918
5258

10001191 10000921 10000831

10000922 10000910

10001192 10000923 10000832

10000924 10000911

10001193

10000912 10000925 10000926 10000833 10000913

10001194

10000927 10000928 10000834 10000914

10001195

10000929 10000930 10000835 10000915

10001196

10000931 10000916 10000836 10000932 10000933

10000917
10001197

10000837 10000934 10000935

10000918
10001198

10000838 10000936 10000937 10000938 10000919


10001199

10000920 10000939 10000940 10000941 10000839


10001200

10000942 10000943 10000840


10001201

10000944 10000841
10001202

10000945 10000842
10001203

10000843
10001204

10000844
10001205

10000845
10001206

10001207

10001208

10001209

10001210

10001211

Reference

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

11

Rexnord Thomas Flexible Disc Couplings


Thomas XTSR71 Adapter Series Coupling
The optimized 3-piece design allows for the smallest possible package for an application. The hubs are pilot fitted to the factory assembled center member. The design allows for repeatable
installations without special tooling. Additional modifications may be made to reduce coupling weight, or special mountings to make it an economical option on various critical and high
speed applications. Common engineered solutions are available such as torque overload protection, electrically insulated, spark resistant and alloy construction.
The XTSR71 couplings are designed for spacer type coupling critical applications including API applications. The XTSR71 couplings are API 610, ISO 10441 and ISO 14691 compliant, API
671 when specified, and ATEX II 2GD c T6 certified. Common applications include motor and turbine driven pumps, compressors, fans, synchronized rollers, wire feeders and blowers.

Construction
Hubs and center assembly: Carbon steel
Bolts: Alloy steel
Disc Packs: Stainless steel
Coatings Available: Manganese Phosphate provided as standard, other coatings available upon request

General Dimensions (mm)


Coupling Hub* Hub**
Size
Max. Bore Max. Bore

726
826
996
1088
1298
1548
1698
1928
2068
2278
2468
2698
2888
3058
3358
3668
3908
4178
4588
4918
5258

42
52
61
74
88
102
118
130
142
155
166
200
220
235
254
280
295
315
355
385
405

52
61
74
88
102
118
130
142
155
166
200
220
235
254
280
295
315
355
385
405

A2**

B2**

Min. C

Max. C

Std. C

G2**

95.0
108.0
129.0
140.0
166.0
199.0
220.0
245.4
264.0
290.5
313.0
345.0
381.0
405.0
437.0
482.0
503.0
529.0
608.0
648.0
678.0

108.0
129.0
140.0
166.0
199.0
220.0
245.4
264.0
290.5
313.0
345.0
381.0
405.0
437.0
482.0
503.0
529.0
608.0
648.0
678.0

35
42
51
82
95
114
122
135
155
167
190
185
200
191
225
257
249
266
300
320
346

42
51
82
95
114
122
135
155
167
190
185
200
191
225
257
249
266
300
320
346

65
77
92
96
115
135
151
161
187
196
209
236
255
257
287
310
311
340
386
408
438

220.0
242.8
301.2
306.6
385.1
461.3
493.4
569.0
597.4
666.5
722.4
774.2
801.6
877.8
914.4
914.4
914.4
914.4
914.4
914.4
914.4

88.9
127.0
127.0
127.0
127.0
139.7
177.8
177.8
203.2
203.2
228.6
254.0
304.8
304.8
304.8
381.0
381.0
381.0
457.2
457.2
457.2

59
73
86
104
123
145
165
182
200
220
236
280
308
332
355
398
419
444
504
545
575

73
86
104
123
145
165
182
200
220
236
280
308
332
355
398
419
444
504
545
575

* Reference for small hub


** Reference for large hub

Coupling
Size

726
826
996
1088
1298
1548
1698
1928
2068
2278
2468
2698
2888
3058
3358
3668
3908
4178
4588
4918
5258




12

Max. Kilowatt
Per 100
RPM

Max.
RPM

Service Factor
1.0

Not
Balanced

Balanced

Max.
Continuous
Torque
(Nm)

3.11
5.80
9.71
23.0
37.2
61.9
85.7
116
161
209
274
376
492
545
735
987
1,080
1,340
1,970
2,460
2,970

11,000
9,900
8,800
8,000
7,100
6,300
5,900
5,500
5,200
4,900
4,600
4,300
4,000
3,900
3,700
3,400
3,400
3,300
3,000
2,800
2,700

20,000
18,500
15,000
14,000
12,000
10,000
9,100
8,500
7,800
7,100
6,500
6,000
5,500
5,200
4,600
4,300
4,100
3,900
3,400
3,200
3,100

297
554
927
2,190
3,550
5,910
8,190
11,100
15,400
19,900
26,200
35,900
47,000
52,000
70,200
94,300
103,000
128,000
189,000
235,000
283,000

Peak
Overload
Torque
(Nm)

Weight
(kg)

594
1,110
1,850
4,390
7,100
11,800
16,400
22,200
30,700
39,900
52,400
71,900
94,000
104,000
140,000
189,000
205,000
256,000
377,000
470,000
567,000

3.1
5.0
8.4
12.5
20.6
34.6
47.0
62.7
84.9
110.0
143.0
184.0
257.0
274.0
366.0
521.0
536.0
648.0
993.0
1,200.0
1,420.0

Weight
Change
Per mm of
C
(kg/mm)

0.00311
0.00535
0.00503
0.00966
0.0118
0.0161
0.0214
0.0251
0.0325
0.0378
0.0451
0.0572
0.0716
0.0723
0.0907
0.111
0.111
0.130
0.179
0.210
0.235

WR2
(kg-m2)

WR2
Change
Per mm of C
(kgm2-mm)

Axial Capacity
(mm)

0.00364
0.00770
0.0188
0.0336
0.0796
0.189
0.318
0.533
0.840
1.30
1.94
3.30
5.35
6.80
10.4
17.6
20.9
28.1
54.2
76.0
99.9

0.00000214
0.00000492
0.00000667
0.0000144
0.0000268
0.0000530
0.0000827
0.000129
0.000188
0.000268
0.000379
0.000561
0.000771
0.000918
0.00138
0.00202
0.00241
0.00321
0.00497
0.00668
0.00863

1.3
1.5
1.8
1.3
1.6
1.8
2.0
2.3
2.5
2.7
3.0
3.2
3.5
3.7
4.0
4.4
4.7
5.0
5.5
5.9
6.3

All Thomas disc couplings meet NEMA frame sleeve bearing motor specifications without modification or the addition of end-float restricting devices.
Weight and WR2 at maximum bore and standard C dimension listed.
Consult Rexnord for minimum rough bore sizes.
XTSR71 couplings meet AGMA Class 9 balance requirements as manufactured with interference fit bore and close fit keyway.
If clearance fit and/or setscrews are required, consult Rexnord.
NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

Rexnord Thomas Flexible Disc Couplings


Thomas XTSR71 Adapter Series Coupling
Components List
Standard Spacer
Component

Hub

Large
Hub

Adapter

10001611
10001612
10001613
10001614
10001615
10001616
10001617
10001618
10001619
10001620
10001621
10001622
10001623
10001624
10001631
10001625
10001626
10001627
10001628
10001629
10001630

10001612
10001613
10001614
10001615
10001616
10001617
10001618
10001619
10001620
10001621
10001622
10001623
10001624
10001631
10001625
10001626
10001627
10001628
10001629
10001630

10001131
10001132
10001133
10001134
10001135
10001136
10001137
10001138
10001139
10001140
10001141
10001142
10001143
10001144
10001145
10001146
10001147
10001148
10001149
10001150
10001151

Large
Adapter

88.9 mm
(3.5")

mm 127 mm
100 mm 111.1
(4.38")
(5.0")

140 mm

177.8 mm
190.5 mm 203.2 mm 228.6 mm
180 mm
250 mm
(7.0")
(7.5")
(8.0")
(9.0")

Size

726
826
996
1088
1298
1548
1698
1928
2068
2278
2468
2698
2888
3058
3358
3668
3908
4178
4588
4918
5258

10001781 10000871 10000801 10000872 10000873 10000860

10001782 10000874 10000802 10000875 10000876 10000861

10001783

10000862 10000877 10000878 10000803 10000879 10000863

10001784

10000880 10000804 10000881 10000864

10001785

10000882 10000805 10000883 10000865

10001786

10000866 10000885 10000806

10000867
10001787

10000886 10000807

10000868
10001788

10000887 10000808 10000888 10000889

10000869
10001789

10000891

10000809
10001790

10000892

10000810
10001791

10000893 10000811
10001792

10000812
10001793

10001794

10001795

10001796

10001797

10001798

10001799

10001800

Component

Adapter Hub
Hardware
Kit

Disc Pack
Hardware
Kit

Disc
Pack

726
826
996
1088
1298
1548
1698
1928
2068
2278
2468
2698
2888
3058
3358
3668
3908
4178
4588
4918
5258

10001591
10001591
10001592
10001593
10001594
10001595
10001596
10001597
10001598
10001599
10001600
10001601
10001602
10001602
10001603
10001604
10001605
10001605
10001606
10001607
10001608

10001561
10001562
10001563
10001564
10001565
10001566
10001567
10001568
10001569
10001570
10001571
10001572
10001573
10001574
10001575
10001576
10001577
10001578
10001579
10001580
10001581

10000091
10000092
10000093
10000094
10000095
10000096
10000097
10000098
10000099
10000100
10000101
10000102
10000103
10000104
10000105
10000106
10000107
10000108
10000109
10000110
10000111

Reference

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

Reference

13

Rexnord Thomas Flexible Disc Couplings


Type AMR
AMR couplings are used in heavy-duty, slow to medium speed applications, where high-starting torque, shock loads, torque reversals or continuous alternating torque are present. The
open lug type center member provides ample clearance for assembly while minimizing the space required for coupling installation.
Construction
Hubs: Carbon steel
Center Member: Sizes 162 - 750 are cast alloy iron, sizes 800 and larger are cast steel
Bolts: Alloy steel
Disc Packs: Tomaloy Tpack (sizes 225 - 750)
Coatings Available: Consult Rexnord
Other disc pack materials such as stainless steel, Monel and Inconel are available; please consult Rexnord.
Misalignment: 1/3 per disc pack
General Dimensions (mm)
Coupling
Size

Rough Bore

Max. Bore

162
200
225
262
312
350
375
425
450
500
550
600
700
750
800
850
925
1000
1100
1200
1300
1550

68
68
94
108
125
132
138
151
165
178
191
203
216

50
58
70
84
97
110
120
130
140
146
166
176
205
224
241
250
267
290
314
339
376
394

116
146
152
175
206
232
256
279
302
341
381
425
481
524
568
603
654
718
768
848
914
997

44
54
64
73
86
95
102
108
114
127
140
152
178
184
197
210
229
241
260
279
305
368

67
76
76
89
105
116
132
141
151
173
196
215
245
268
289
309
337
369
394
433
465
494

155
184
204
235
277
306
336
357
379
427
476
519
601
636
683
729
795
851
914
991
1075
1230

70
92
99
114
138
152
165
178
189
213
240
262
298
321
349
368
403
445
470
514
572
660

Coupling
Size

14

Max. Kilowatt
per 100 RPM
Service Factor
1.0

Max. RPM

Max.
Continuous Torque
(Nm)

Peak Overload
Torque
(Nm)

Weight
(kg)

WR2
(kg-m2)

162
6.8
2,500
648
778
3.6
0.005
200
13
2,500
1,245
1,494
7.3
0.017
225
18.4
2,500
1,758
2,110
9.1
0.022
262
24.9
2,500
2,375
2,850
14.5
0.047
312
28
2,500
2,670
3,204
21.3
0.107
350
62.4
2,300
5,961
7,153
32.2
0.193
375
93.9
2,200
8,968
10,762
41.8
0.300
425
104
2,000
9,935
11,921
53.1
0.465
450
161
1,900
15,367
18,441
65.4
0.658
500
237
1,800
22,663
27,196
96.2
1.241
550
325
1,800
31,052
37,262
131.7
2.113
600
424
1,800
40,514
48,617
176.6
3.511
700
540
1,500
51,535
61,842
266.5
6.671
750
763
1,500
72,808
87,369
327.8
9.919
800
962
1,200
91,869
110,243
425.9
16.27
850
1063
1,100
101,456
121,748
522.1
22.12
925
1515
1,000
144,647
173,576
635.6
29.85
1000
1758
900
167,893
201,472
863
50.33
1100
2419
800
230,978
277,173
1,035
71.69
1200
2604
650
248,611
298,334
1,357
115.3
1300
2822
600
269,474
323,369
1,771
164.1
1550
3693
600
352,676
423,211
2,338
260.1
All Thomas disc couplings meet NEMA frame sleeve bearing motor specifications without modification or the addition of end-float restricting devices.
Weight and WR 2 at maximum bore.
Consult Rexnord if balancing is required.
Consult Rexnord for minimum rough bore on size 162-450.
Special hub available for size 600 with 6 max. bore. Consult Rexnord.
Straight bores with no keyway require a special material hub. Consult Rexnord.
The peak overload torque is not an alternating torque limit.
NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

Axial
Capacity
(mm)

0.91
0.91
0.91
1.09
1.29
1.42
1.57
1.70
1.82
2.02
2.33
2.59
2.92
3.17
3.45
3.65
3.96
4,36
4,64
5,15
5,53
6,14

Rexnord Thomas Flexible Disc Couplings


Flywheel Adapter Type CMR
CMR couplings are used in heavy-duty, slow to medium speed applications, where high-starting torque, shock loads, torque reversals or continuous alternating torque are present. The
open lug type center member provides ample clearance for assembly while minimizing the space required for coupling installation.
The CMR couplings are designed with a flywheel adapter plate which bolts directly to the flywheel of an engine or compressor. The adapters are made to fit accurately into the recess in the
flywheel, and external strains on the crankshaft resulting from the misalignment of the driven equipment is minimized.

Construction
Hubs: Carbon steel
Center Section: Sizes 162-750 are cast alloy iron, Sizes 800 and above are cast steel
Bolts: Alloy steel
Disc Packs: Tomaloy Tpack (225-750 size)
Coatings: Consult Rexnord
Other disc pack materials such as stainless steel, Monel and Inconel are available; please consult Rexnord.
Misalignment: 1/3 per disc pack

Flywheel Adapter Information


Adapters can be furnished to accommodate virtually any flange design. Where possible, the user should
select dimensions from the tables below, as these represent industry standards and thus are the most
economical selection. Note that most sizes are available either with SAE bolting or Thomas heavy-duty
bolting.
Available Adapters
Coupling
Size

Adapters Available in Shaded Sizes (mm)

Adapter
Tolerance

215.900 241.300 263.525 314.325 352.425 406.400 466.725 517.525 571.500 673.100 733.425
215.849 241.249 263.474 314.274 352.374 406.349 466.674 517.449 571.424 673.024 733.349

162
200
225
262
312
350
375
425
450
500
550
600
700
750
800
850

Ava
ila

ble
I

nT
hes

eS

ize

Sizes 925 to 1550 - Adapting dimensions available upon request.


NOTE: values are metric conversions of standard SAE Inch adapter diameters.
Bolting
Standard A
Diameter
(mm)

215.90
241.30
263.65
314.45
352.55
406.40
466.85
517.65
571.50
673.10
733.55

Light-Duty
SAE Bolting

Heavy-Duty
Thomas Bolting

Bolt
Circle

No.
Holes

Hole
Dia.

Bolt
Circle

No.
Holes

Hole
Dia.

200.2
222.3
244.4
295.2
333.3

438.2
489.0
543.1
641.4
692.2

6
8
6
8
8

8
8
6
12
12

8.6
8.6
10.4
10.4
10.4

13.5
13.5
16.8
16.8
19.8

190.5
219.0
241.3
292.1
317.5
365.3
425.5
469.9
520.7
622.3
682.8

8
8
8
8
8
8
8
8
8
12
12

10.4
11.9
11.9
13.5
16.8
19.8
19.8
23.1
26.2
26.2
26.2

NOTE: values are metric conversions of standard SAE Inch series diameters, bolt circle diameters and bolt holes.

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

15

Rexnord Thomas Flexible Disc Couplings


Flywheel Adapter Type CMR
General Dimensions (mm)
Coupling
Size

Rough
Bore

Max.
Bore

Min.
A Dia.

68
68
94
108
125
132
138
151
165
178
191
203
216

50
58
70
84
97
110
120
130
140
146
166
176
205
224
241
250
267
290
314
339
376
394

158,8
187,5
193,5
215,9
241,3
276,4
301,8
333,2
374,7
406,4
457,2
466,9
517,7
609,6
650,7
685,5
733,6
803,1
847,9
952,5
1013
1107,9

44
54
64
73
86
95
102
108
114
127
140
152
178
184
197
210
229
241
260
279
305
368

84
99
99
113
135
149
168
181
194
222
251
276
316
343
375
400
438
471
503
548
592
603

116
146
152
175
206
232
256
279
302
341
381
425
481
524
568
603
654
718
769
861
914
997

7,9
9,7
9,7
11,2
12,7
12,7
14,2
15,7
17,5
19,1
22,4
25,4
25,4
28,4
31,8
31,8
35,1
41,1
44,5
50,8
53,8
53,8

128
153
163
186
221
244
270
289
308
349
391
428
494
527
572
610
667
712
763
827
897
971

70
92
99
114
138
152
165
178
189
213
240
262
298
321
349
368
403
445
470
514
562
660

162
200
225
262
312
350
375
425
450
500
550
600
700
750
800
850
925
1000
1100
1200
1300
1550

Coupling
Size

162
200
225
262
312
350
375
425
450
500
550
600
700
750
800
850
925
1000
1100
1200
1300
1550







16

Max. Kilowatt
per 100 RPM
Service Factor
1.0

6.8
13
18
25
28
62
94
104
161
237
325
424
540
763
962
1063
1515
1758
2419
2604
2822
3693

Max. RPM

Max. Continuous
Torque
(Nm)

2,500
2,500
2,500
2,500
2,500
2,300
2,200
2,200
1,900
1,800
1,800
1,800
1,500
1,500
1,200
1,100
1,000
900
800
650
600
600

648
1,245
1,758
2,375
2,670
5,961
8,968
9,935
15,367
22,663
31,052
40,514
51,535
72,808
91,869
101,456
144,647
167,893
230,978
248,611
269,474
352,676

Peak Overload
Torque
(Nm)

Weight
(kg)

WR2
(kg-m2)

Axial Capacity

778
1,494
2,110
2,850
3,204
7,153
10,762
11,921
18,441
27,196
37,262
48,617
61,842
87,369
110,243
121,748
173,576
201,472
277,173
298,334
323,369
423,211

3.6
7.3
9.1
14.5
21.3
32.2
41.8
53.1
65.4
96.2
131.7
176.6
266.5
327.8
425.9
522.1
635.6
749.1
885.3
1157.7
1507.3
1861.4

0,005
0,017
0,022
0,047
0,107
0,193
0,300
0,465
0,658
1,241
2,113
3,511
6,671
9,919
16,269
22,121
29,845
45,645
72,272
119,088
165,904
245,784

0.91
0.91
0.91
1.09
1.29
1.42
1.57
1.70
1.82
2.02
2.33
2.59
2.92
3.17
3.45
3.65
3.96
4,36
4,64
5,15
5,53
6,14

All Thomas disc couplings meet NEMA frame sleeve bearing motor specifications without modification or the addition of end-float restricting devices.
Straight bores with no keyway require special material.
Maximum speeds are based on smallest available adapter O.D. For higher speeds, consult Rexnord.
Flywheel bolts are not supplied with coupling.
Weight and WR2 at maximum bores and minimum adapter diameter.
Special hub available for size 600 with 6.75 in. max. bore. Consult Rexnord.
Consult Rexnord for minimum rough bore on sizes 162-450.
The peak overload torque is not an alternating torque limit.

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

Rexnord Thomas Flexible Disc Couplings


Type BMR
Type BMR couplings are recommended for heavy-duty motor and engine driven service such as paper machines, grinding mills, dredges, and marine propulsion. The BMR uses a solid
intermediate shaft which can be furnished complete by Rexnord or fabricated by the user. Hubs are carbon steel, shafting is hot or cold-rolled steel, and disc packs are Tomaloy Tpack (225750 sizes, stainless steel also available). Misalignment: 1/3 per disc pack.
General Dimensions (mm)
Coupling
Size

Rough Bore

Max. Bore

162
200
225
262
312
350
375
425
450
500
550
600
700
750
800
850
925
1000
1100
1200
1300
1550

68
68
94
108
125
132
138
151
165
178
191
203
216

50
58
70
84
97
110
120
130
140
146
166
176
205
224
241
250
267
290
314
339
376
394

116
146
152
175
206
232
256
279
302
341
381
425
481
524
568
603
654
718
768
848
914
997

44
54
64
73
86
95
102
108
114
127
140
152
178
184
197
210
229
241
260
279
305
368

10
11
11
13
16
17
21
22
22
27
32
35
40
44
46
51
57
62
64
70
72
77

128
153
163
186
221
244
270
289
308
349
391
428
494
527
572
610
667
712
763
827
897
971

70
92
99
114
138
152
165
178
189
213
240
262
298
321
349
368
403
445
470
514
562
660

Max. Kilowatt
per 100 RPM
Max. RPM

Max. Continuous
Torque
(Nm)

Peak Overload
Torque
(Nm)

Weight
(kg)

WR2
(kg-m2)

Axial Capacity
(mm)

1,800
1,800
1,800
1,800
1,800
1,800
1,800
1,800
1,500
1,500
1,500
1,200

648
1,245
1,758
2,375
2,670
5,961
8,968
9,935
15,367
22,663
31,052
40,514

778
1,494
2,110
2,850
3,204
7,153
10,762
11,921
18,441
27,196
37,262
48,617

5.9
11.4
13.2
19.5
35.9
48.1
63.1
79.0
96.7
132.6
190.7
249.7

29
81
105
214
566
934
1,470
2,320
3,085
5,500
9,850
15,700

0,91
0,91
0,91
1,09
1,29
1,42
1,57
1,70
1.82
2.0
2.33
2.59

Coupling
Size

Shaft Diameter
(mm)

Max. Kw/100 for


Given Shaft Dia.

Max. Allowable
Shaft Wt.
(kg)

Max. Span (mm)


at Max. Allow
Shaft Wt.

162
200
225
262
312
350
375
425
450
500
550
600

41
51
57
64
73
89
95
108
114
127
140
152

5.0
9.9
13.9
17.7
25
56
73
93
115
169
219
302

27
34
39
81
106
132
187
228
271
365
466
588

2591
2108
1930
3251
3226
2718
3353
3175
3353
3683
3886
4115

Coupling
Size

162
200
225
262
312
350
375
425
450
500
550
600

Service Factor
1.0

6.8
13
18
25
28
62
94
104
161
237
325
424

BMR Shafting Selection Table

Max. Span (mm)


For Various RPM
1800

1200

900

720

1372
1524
1626
1702
1829
2007
2083
2210
2286
2413
2515
2642

1676
1854
1930
2083
2235
2464
2540
2718
2794
2946
3099
3226

1930
2108
1930
2413
2591
2718
2946
3124
3226
3404
3556
3734

2159
2108
1930
2692
2896
2718
3302
3175
3353
3683
3886
4115

All Thomas disc couplings meet NEMA frame sleeve bearing motor specifications without modifications or the addition of end-float restricting devices.
Weight and WR2 at maximum bore and minimum L.
Consult Rexnord for minimum rough bore on sizes 162-450.
Straight bores with no keyway require special material.
NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

17

Rexnord Thomas Flexible Disc Couplings


Series 44 Flywheel Adapter Type
The Series 44 is an all-steel fully machined flywheel adapter style coupling. It is used in heavy-duty applications where high starting torque, shock loads, torque reversals or alternating
torques are present. This coupling is similar to the type CMR, but with the following benefits:
Dimension C and spool are adjustable to meet specific spacing requirements and/or to make adjustment to torsional characteristics.
The all-steel design provides a higher maximum continuous and peak overload torque rating.
Fully-machined components offer a higher operating speed and balancing level.

Construction
Hubs and Center Assembly: Carbon Steel
Bolts: Alloy Steel
Disc Packs: Tomaloy Tpack (225-750 Size)
Coatings Available: Black Oxide, Zinc, Cadmium
Other disc pack materials such as stainless steel, Monel and Inconel are available; please consult Rexnord.
Misalignment: 1/3 per disc pack
When specified, Series 44 couplings meet all requirements of API 610 or API 671.
If application requires API specification, please consult Rexnord.

General Dimensions (mm)


Coupling
Size

Max.
Bore

Min.
A Dia.

Std. C

Min. C

F
(Ref.)

350
375
425
450
500
550
600
700
750
800
850
925
1000

110
120
130
140
146
166
176
205
224
241
250
267
290

276
302
333
375
406
457
467
518
610
651
695
734
803

95
102
108
114
127
140
152
178
191
210
222
241
267

149
168
181
194
222
251
276
316
343
375
400
438
471

131
145
156
170
191
217
238
271
294
322
345
370
430

221
246
267
287
327
367
406
464
503
546
584
635
699

13
14
16
18
19
22
25
25
28
32
32
35
41

245
270
289
308
349
391
429
494
533
584
622
679
738

149
165
178
189
213
240
260
298
321
346
368
400
438

14
15
16
18
20
23
25
30
32
34
36
38
43

Coupling
Size

350
375
425
450
500
550
600
700
750
800
850
925
1000

Max. RPM

Max.
Kilowatt
Per 100
Service Factor
1.0

68.7
100.6
111.8
161.0
237.5
368.4
465.3
591.4
773.4
1034.0
1329.0
1827.1
2097.7

Not
Balanced

Balanced

Max.
Continuous
Torque
(Nm)

3,200
3,000
2,800
2,700
2,500
2,300
2,150
1,950
1,850
1,750
1,600
1,500
1,500

10,500
9,400
8,700
8,100
7,100
6,300
5,700
500
4,600
4,300
3,900
3,600
3,250

6,562
9,604
10,677
15,380
22,682
35,187
44,440
56,478
73,861
98,749
126,924
174,494
200,345

Peak
Overload
Torque
(Nm)

Weight
(kg)

Weight
Change
Per mm of C
(kg)

WR2
(kg-m2)

WR2
Change
Per mm of C
(kg-m2)

Axial Capacity
(mm)

13,124
19,208
21,354
30,760
45,364
70,374
88,880
112,956
147,722
197,498
253,848
348,988
400,690

23
32
42
54
80
118
148
222
291
365
443
585
751

0.38
0.47
0.64
0.67
1.04
1.31
1.52
2.21
2.44
2.52
3.03
3.85
3.88

0.17
0.29
0.46
0.72
1.27
2.37
3.46
6.56
10.68
15.85
21.78
33.29
50.87

0.0553
0.0829
0.135
0.156
0.313
0.495
0.705
1.19
1.65
2.30
2.30
4.61
5.83

1.42
1.57
1.70
1.82
2.02
2.33
2.59
2.92
3.17
3.45
3.65
3.96
4.36

Thomas disc couplings meet NEMA MG1-14.37, 1-20.81, & 1-21.81 specifications without the addition of end-float restricting devices.
Flywheel fasteners are not supplied with this coupling. Contact equipment manufacturer for this hardware and tightening instructions.
 Maximum speeds are based on use with all standard available adapters. For larger sizes or higher speeds, please consult Rexnord.
The peak overload torque rating is an infrequent torque overload limit and not an alternating or vibratory torque limit.
Weight and WR2 values are based on maximum bores and minimum adapter diameters listed above.

18

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

Rexnord Thomas Flexible Disc Couplings


Series 44 Flywheel Adapter Type
Flywheel to Adapter Bolt Patterns
Standard A
Diameter
(mm)

Light-Duty
SAE Bolting
Bolt
Circle

No.
Holes

Heavy-Duty
Thomas Bolting
Hole
Dia.

Bolt
Circle

No.
Holes

Hole
Dia.

314.5
295.2
8
10.4
292.1
8
13.5
352.6
333.3
8
10.4
317.5
8
16.8
406.4
N/A
N/A
N/A
365.3
8
19.8
466.9
438.2
8
13.5
425.5
8
19.8
517.7
489.0
8
13.5
469.9
8
23.1
571.5
543.1
6
16.8
520.7
8
26.2
673.1
641.4
12
16.8
622.3
12
26.2
733.6
692.2
12
19.8
682.8
12
26.2
All dimensions listed are in millimeters and bolt holes are equally spaced.
NOTE: values are metric conversions of standard SAE inch series diameters,
bolt circle diameters and bolt holes.

Flywheel Adapter Information*


Adapters can be furnished to accommodate most flange designs. Where possible, the user should select dimensions from the tables shown, as these represent industry standards that are more
economical and readily available. Note that most sizes can be supplied with either SAE light-duty bolting or Thomas heavy-duty bolting. Please contact Rexnord for custom designs.

Coupling Size

Minimum
Adapter A
Dia.

350

276.4

375

301.8

425

333.3

450

374.7

500

406.4

550

457.2

600

466.9

700

517.7

750

609.6

800

650.8

850

695.5

925

733.5

1000

803.2

Standard Available Adapter Diameters (mm) - Actual OD Tolerance as Listed


314.3

352.4

406.4

466.7

517.5

571.5

673.1

733.4

673.0

733.3

314.3

352.4

406.3

466.7

517.4

571.4

WT. = 1.76
WR2 = 0.094
Wt. = 0.69
WR2 = 0.016

Wt. = 3.75
WR2 = 0.210
Wt. = 2.91
WR2 = 0.078
Wt. = 1.27
WR2 = 0.037

Wt. = 6.95
WR2 = 0.407
Wt. = 6.49
WR2 = 0.208
Wt. = 5.22
WR2 = 0.180
Wt. = 2.67
WR2 = 0.102
Wt. = 0
WR2 = 0

Wt. = 11.08
WR2 = 0.644
Wt. = 11.12
WR2 = 0.429
Wt. = 10.35
WR2 = 0.425
Wt. = 8.35
WR2 = 0.374
Wt. = 6.17
WR2 = 0.295
Wt. = 1.21
WR2 = 0.065
Wt. = 0
WR2 = 0

Wt. = 14.98
WR2 = 0.985
Wt. = 15.48
WR2 = 0.694
Wt. = 15.21
WR2 = 0.720
Wt. = 13.76
WR2 = 0.701
Wt. = 12.03
WR2 = 0.650
Wt. = 8.08
WR2 = 0.481
Wt. = 7.81
WR2 = 0.473
Wt. = 0
WR2 = 0

Wt. = 19.57
WR2 = 0.985
Wt. = 20.66
WR2 = 1.077
Wt. = 20.88
WR2 = 1.141
Wt. = 20.11
WR2 = 1.173
Wt. = 18.93
WR2 = 1.162
Wt. = 16.16
WR2 = 1.081
Wt. = 17.03
WR2 = 1.158
Wt. = 9.22
WR2 = 0.684

Wt. = 33.73
WR2 = 2.500
Wt. = 33.78
WR2 = 2.608
Wt. = 33.60
WR2 = 2.778
Wt. = 36.77
WR2 = 3.081
Wt. = 28.97
WR2 = 32.607
Wt. = 14.26
WR2 = 1.468
Wt. = 5.77
WR2 = 0.631

Wt. = 43.72
WR2 = 3.838
Wt. = 45.26
WR2 = 4.22
Wt. = 49.94
WR2 = 4.713
Wt. = 42.22
WR2 = 4.248
Wt. = 29.15
WR2 = 3.310
Wt. = 22.34
WR2 = 2.682
Wt. = 10.62
WR2 = 1.355
Wt. = 0
WR2 = 0

No industry standards exist for adapters to fit couplings this size or larger. Consult Rexnord.

* Weight adder values are given in kg. WR2 values are given in kg-m2.
Wt. and WR2 is zero if the listed minimum adapter A diameter is the same as complete coupling calculated values in general dimension tables on page 18.
NOTE: Add Wt. and WR2 values listed in table to the weight and inertia values provided on page 18 for given size to calculate actual values based on selected adapter size.

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

19

Rexnord Thomas Flexible Disc Couplings


Type SN-GA
Replaces troublesome gear couplings on pulp and paper applications. The Thomas one-piece, factory-torqued assembly is easy to install. This coupling is designed to bolt directly to
existing rigid hubs using the gear coupling bolts. Axial shims are supplied for minor axial positioning adjustment.

Construction
Hubs and Center Assembly: Carbon steel
Bolts: Alloy steel
Disc Packs: Stainless Tpack
Coatings Available: Consult Rexnord
Other disc pack materials such as Tomaloy, stainless steel, Monel and Inconel are available; please consult Rexnord.
Misalignment: 1/3 per disc pack
Available Adapters
Gear Coupling
(Falk)

Thomas
Coupling

#1
#2
#2
#3
#3
#4
#4
#5
#5
#6
#7
(1015) (1020) (1025) (1030) (1035) (1040) (1045) (1050) (1055) (1060) (1070)

226
262
312
350
375
425
450
500T
550T
600T
700T
750T
800T
850T

Ava
ilabl
e In

The
se

Size

For other sizes, please consult Rexnord.

Coupling
Size

226
262
312
350
375
425
450
500T
550T
600T
700T
750T
800T
850T

Max. Kilowatt
per 100 RPM
Service Factor
1.0

16.9
26.0
33.3
41.5
92
139
161
275
318
486
649
746
1074
1309

Max. Continuous
Torque
(Nm)

Peak Overload
Torque
(Nm)

Min.
MD

Axial
Capacity
(mm)

1611
2486
3186
3966
8733
13315
15365
26257
30414
46435
62026
71290
102586
125069

3222
4971
6372
7931
17467
26629
30731
52513
60828
92870
124052
142581
205172
250138

148
170
198
222
246
267
287
327
367
406
464
503
546
584

102
114
130
135
168
165
171
184
197
232
235
248
260
260

413
438
508
562
660
667
724
762
851
933
1029
1092

14.7
11.9
12.7
13.7
15.0
15.7
19.8
19.8
23.1
24.9
30.5
32.3
34.0
35.6

0.91
1.09
1.29
1.42
1.57
1.70
1.82
2.00
2.33
2.59
2.92
3.17
3.45
3.65

All Thomas disc couplings meet NEMA frame sleeve bearing motor specifications without modification or the addition of end-float restricting devices.
The peak overload torque is not an alternating torque limit.
Available with Tpack for new couplings, not retrofittable in size 450.

20

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

Rexnord Thomas Flexible Disc Couplings


Floating Shaft Types SN, SF, SV
Floating shaft couplings are used to connect units which are relatively far apart. Such arrangements are particularly suited to transmit power into areas where moisture, dust or corrosive
conditions would adversely affect the driving machinery. Floating shaft couplings operating speeds are dependent upon the length of span required. Refer to the speed/span table for speed
recommendations. In addition, special balancing may be required for high-speed service or for extended shaft lengths. Consult Rexnord for intended applications at speeds not covered in
the table. The SN, SF and SV type couplings are furnished with stainless steel disc packs unless otherwise specified.

Type SN

Type SF

Type SV

Full-Floating Shaft Coupling

Semi-Floating Shaft Coupling

Vertical Floating Shaft Couplings

Type SN couplings use a tubular center shaft, fabricated


complete by Rexnord. Typical applications include cooling
tower fan drives, paper machinery, printing presses,
pumps and compressors.

Type SF couplings are a tubular shaft design with a stub


shaft and bearing journal replacing the half-coupling on
one end. They are typically used in tandem with the Type
SN or Type SV where spans are too long for a single
section of shafting.

Type SV couplings are similar


to the Type SN except that
the lower half-coupling is
modified to support the weight
of the floating shaft. Typical
applications include fresh-water
pumps, sewage pumps, and
marine cargo pumps. They may
be used in tandem with the Type
SF where spans are too long for a
single shaft.

Connected shafts should be rigidly supported and long


shaft overhang should be avoided. The tubular coupling
shaft MUST NOT be supported with a bearing. They may
be operated vertically if length does not exceed 36 in.

Corrosion Resistant Materials


Types SN, SV and SF couplings are particularly suited to applications involving wet or corrosive conditions, for this reason they are all furnished with 300 series stainless steel disc packs.
For extremely corrosive environments, 316 stainless steel, Inconel 625 or Monel disc pack materials are available on request. As standard, these couplings are available in the following
material classes.
NOTE: The stub shaft on the SFcoupling is always furnished as unplated carbon steel in classes A, B, C and D. Couplings may be painted with acid and alkali resistant paints or coating
besides the corrosion resistant classes listed.
CLASS
A All steel
B All steel zinc plated
C All steel zinc plated w/stainless steel hardware
D Stainless steel except for zinc plated hubs
E All 300 series stainless steel
Floating Shaft Couplings
Types SN, SV and SF center members are of tubular construction, requiring special considerations for the operating speed and span length. The graph to the right may be used as a guide
when determining whether it is desirable to balance the center member.
The standard procedure for balancing of SN, SV and SF couplings includes straightening of the tubular shaft prior to balancing. Many couplings of this type operate relatively near to the
lateral resonant frequency of the coupling center member, and special balancing techniques are often required. For speeds 1800 RPM and under see page 4 for balancing recommendations.
Consult Rexnord for any application with speed in excess of 1800 RPM.

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

21

Rexnord Thomas Floating Shaft Coupling


Types SN, SF, SV

General Dimensions

Coupling
SIze

SN

50
62
75
100
125
162
200
226*
262
312
350
375
425
450*
500T
550T
600T
700T
750T
800T
850T
925T

Coupling Type
SV

SF

Max.
Bore

NL

16
19
22
29
35
48
57
67
80
92
102
114
121
130
137
152
165
191
203
222
235
257

51
62
68
82
98
114
138
148
170
198
222
246
267
287
327
367
406
464
503
546
584
635

22
28
29
35
41
48
54
67
76
86
95
102
108
114
127
140
152
178
191
210
222
241

95
108
114
140
143
156
162
191
203
229

44
54
67
73
86
95
102
114
121
127

24
30
37
43
49
56
62
75
87
94

22
29
35
41
48
54
60
73
86
92

140
162
181
213
229
251
264
305
324
356

25
30
37
43
52
70
83
96
114
133
149
165
178
189
213
240
260
298
321
346
368
400

6.1
8.1
8.4
11.4
13.2
13.7
14.5
14.7
11.9
12.7
13.7
15.0
15.7
19.8
19.8
23.1
24.9
30.5
32.3
34.0
35.6
38.1

3.3
3.8
4.1
4.1
4.6
5.6
6.4
7.4
8.4
9.4
10.2
11.9
13.5
15.2
17.8
19.6
21.3
22.9
25.4

Coupling
Size

Max.
Continuous
Torque (Nm)

Peak Overload
Torque
(Nm)

50
62
75
100
125
162
200
226*
262
312
350
375
425
450*
500T
550T
600T
700T
750T
800T
850T
925T

19
33
46
93
252
480
972
1611
2486
3186
3966
8733
13315
15365
26257
30414
46435
62026
71290
102586
125069
165629

38
66
93
185
504
960
1943
3222
4971
6372
7931
17467
26629
30731
52513
60828
92870
124052
142581
205172
250138
331257

Weight
(kg)
SN, SV

SF

0.499
0.726
1.09
2.22
3.41
4.99
9.53
12.08
17.52
28
39
58
79
94
109
153
201
326
400
518
645
826

1.63
2.95
4.77
4.99
11.35
16.34
25
35
50

Weight Change
Per mm of L
(kg)

0.0100
0.0136
0.0236
0.0345
0.0431
0.0590
0.132
0.150
0.186
0.213
0.236
0.440
0.717
0.717
1.08
1.08
1.53
2.07
2.07
2.47
2.72
3.13

WR2
(kg-m2)
SN, SV

SF

0.147
0.352
0.557
1.55
3.57
7.91
9.38
30.8
63.9
133.6
236
416
717
982
1452
2461
4251
8195
11799
18802
26877
42046

0.908
2.08
4.4
4.98
17.9
39
85.3
140
247

Min. L
SN

SF

102
114
121
146
159
171
191
210
210
248
292
324
337
381
394
457
470
559
597
660
914
914

305
310
335
394
419
457
495
521
589
640

WR2 Change
Per mm of L
(kg-m2-m)

Type SN Axial
Capacity
(mm)

0.0194
0.0470
0.134
0.246
0.505
1.64
4.17
6.10
11.91
16.38
23.06
54.36
118
118
305
305
678
894
894
1527
2040
3081

0.58
0.71
0.81
0.96
1.16
0.91
0.91
0.91
1.09
1.29
1.42
1.57
1.70
1.82
2.02
2.33
2.59
2.92
3.17
3.45
3.65
3.96

All Thomas disc couplings meet NEMA frame sleeve bearing motor specifications without modification or the addition of end-float restricting devices.
Shorter L requires special construction. Consult Rexnord.
Shaft tolerances: 5/16 to 1-1/2 + .000 - .0005. 1-5/8 to 3-11/16 .000 - .001. Key furnished with standard keyway in SF stub shaft.
Weight and WR2 at max. bore and min. L dimension.
T suffix to coupling size indicates thin flange design. Consult Rexnord for larger sizes.
Types SF and SV end-float is one half value shown for type SN.
Maximum span (L) in inches for various speeds - For SN & SV
Consult Rexnord for larger sizes.
*Not available with Tpack.
NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.
22

Rexnord Thomas Floating Shaft Coupling


Types SN, SF, SV
Maximum Span at Given RPM
Coupling
Size

3600
RPM

3000
RPM

50
Consult
62
Rexnord
75
41
45
100
125
47
51
162
54
59
200
60
66
226
64
70
262
71
77
312
75
82
350
79
87
375
87
95
425
90
99
450*
90
99
500
104
113
550T
600T
700T
Consult
750T
Rexnord
800T
850T
925T
* Not available with Tpack

1800
RPM

1500
RPM

1200
RPM

1000
RPM

900
RPM

750
RPM

720
RPM

600
RPM

500
RPM

43
50
56
57
64
75
85
90
100
107
113
123
128
128
147
147
165
164
164
179
187
200

47
54
61
64
72
84
93
99
110
117
123
135
141
141
161
161
180
179
179
196
205
220

52
61
68
71
81
94
104
112
123
130
138
151
157
157
180
180
202
200
200
219
229
245

56
67
75
78
88
103
114
122
135
143
151
165
172
172
197
197
221
219
219
240
251
269

56
70
79
82
93
109
120
128
142
151
159
174
182
182
207
207
233
231
231
252
265
284

56
75
86
91
103
119
132
141
156
165
174
191
199
199
227
227
255
253
253
276
290
311

56
75
88
93
105
122
135
144
160
173
178
195
203
203
232
232
260
258
258
282
296
317

56
75
94
102
114
133
147
157
173
185
195
213
222
222
254
254
285
283
283
309

56
75
94
102
114
133
161
172
191
203
213
234
244
244
279
279
312
310
Consult
Rexnord

Type SNAdjustable
Type SN adjustable couplings were developed as emergency replacements for standard Type SN couplings and are available from stock in most sizes required for cooling tower
applications. Each shaft may be adjusted through a four-inch length range, using a special compression bushing to lock the shaft in place once the length is set.

General Dimensions (mm)


Coupling
Size

Max. Bore

Min.
L

Adjustment
Range

Weight
(kg)

Weight
Change Per
mm of L
(kg)

WR2
(kg-m2)

162
48
114
48
70
14
362
101.6
8.6
0.06
0.0108
200
57
138
54
83
14
384
101.6
13.6
0.13
0.0234
226
67
148
67
96
15
439
101.6
19.5
0.15
0.0442
262
79
170
76
114
12
480
101.6
27.7
0.19
0.0741
All Thomas disc couplings meet NEMA frame sleeve bearing motor specifications without modification or the addition of end-float restricting devices.
Weight and WR2 at maximum bore.

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

WR2
Change per
mm of L
(kg-m2)

Axial
Capacity
(mm)

0.0640
0.164
0.240
0.469

0.91
0.91
0.91
1.09

23

Rexnord Thomas Single-Flexing Disc Couplings


Type ST
ST couplings are designed for applications which require the coupling to support a substantial radial load while
accommodating angular misalignment. Typical installations include units where one shaft is fully supported in its
own bearings and the other shaft is single-bearing supported. The radial load is transmitted through the coupling
to the inner bearing of the other shaft. Belt drives can be designed to utilize this type of coupling to eliminate a jack
shaft bearing and transfer radial loading directly to a machine bearing. Such arrangements are economical and space
saving. See the sketches to the right.
Construction
Hubs: Carbon steel
Bolts: Alloy steel
Disc Packs: Tomaloy Tpack not available
Coatings Available: Contact Rexnord.
Other disc pack materials such as stainless steel, Monel and Inconel are available; please consult Rexnord.
NOTE:
Single-flexing couplings cannot accommodate parallel misalignment. They are not suitable for connecting equipment
where both shafts are held rigidly in their own bearings.
General Dimensions (mm)
Coupling
Size

Rough
Bore

Max.
Bore

162
200
225
262
312
350
375
425
450
500
550
600
700
750
800

68
68
94
108
125
132

41
51
57
67
79
89
95
108
114
127
140
152
178
191
203

116
146
152
175
206
232
256
279
302
341
381
425
481
524
568

44
54
64
73
86
95
102
108
114
127
140
152
178
184
197

67
76
76
89
105
116
132
141
151
173
196
215
245
268
289

155
184
203
235
276
306
333
357
379
427
475
519
600
635
683

70
92
99
114
138
152
165
178
189
213
240
262
298
321
349

Max. Kilowatt per 100 RPM

Coupling
Size

Max.
Radial
Load
(kg)

Col. 1

Col. 2

Col. 3

Col. 4

Col. 5

Col. 6

162
200
225
262
312
350
375
425
450
500
550
600
700
750
800

68
102
154
236
318
409
568
681
817
1090
1453
1816
2497
2951
3496

0.6
1.1
1.6
2.8
4.5
6.4
9.8
12.7
16.3
25
37
51
79
104
133

0.8
1.6
2.2
4.0
6.3
8.9
13.7
17.8
23
35
51
72
111
145
185

1.0
2.0
2.8
5.1
8.0
11.5
17.7
23
29
45
65
92
142
187
238

0.3
0.5
0.7
1.4
2.2
3.1
4.9
6.4
8.1
12.6
18.3
26
40
52
66

0.4
0.7
1.1
1.9
3.1
4.5
6.9
8.9
11.4
17.5
26
36
55
73
93

0.5
1.0
1.4
2.5
4.0
5.7
8.8
12.2
14.6
23
33
46
71
94
119

24

Smooth

Pulsating

Max.
RPM

Max.
Continuous
Torque
(Nm)

Peak
Overload
Torque
(Nm)

Weight
(kg)

WR2
(kg-m2)

Axial
Capacity
(mm)

2,500
2,500
2,500
2,500
2,500
2,300
2,200
1,900
1,500
1,500
1,500
1,200
1,100
1,000
900

99
192
271
484
761
1,089
1,683
2,181
2,779
4,293
6,191
8,756
13,558
17,851
22,596

149
288
407
725
1,141
1,638
2,531
3,276
4,169
6,440
9,287
13,106
20,336
26,776
33,894

3.2
6.4
6.8
10.4
18.6
25.4
32.2
42.2
49.9
72.6
104.4
136.2
199.8
267.9
317.8

0.00469
0.0135
0.0173
0.0352
0.0908
0.152
0.240
0.381
0.498
0.908
1.64
2.46
5.27
7.91
11.43

0.45
0.45
0.45
0.55
0.66
0.71
0.78
0.86
0.91
1.04
1.16
1.29
1.47
1.58
1.72

All Thomas disc couplings meet NEMA frame sleeve bearing motor specifications without modification or the addition of end-float restricting devices.
Weight and WR2 at maximum bore.
Col. 1 and 4 give maximum HP/100 RPM permitted when combined with maximum radial load.
Col. 2 and 5 give maximum HP/100 RPM permitted when combined with 2/3 maximum radial load.
Col. 3 and 6 give maximum HP/100 RPM permitted when combined with 1/3 maximum radial load.
Maximum torque and peak overload torque are based on 1/3 maximum radial load.
Consult Rexnord for minimum rough bore on sizes 162-450.

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

Rexnord Thomas Single-Flexing Disc Couplings


Type SNSingle
Type SN single couplings are used for floating shaft applications where the user wishes to supply his own intermediate solid shaft, or for single-flexing applications where light-tomoderate radial loads occur. They are generally more economical than ST couplings.

Construction
Hubs: Carbon steel
Bolts: Alloy steel
Disc Packs: Tomaloy Tpack (not available for size 450)
Coatings Available: Consult Rexnord
Other disc pack materials such as stainless steel, Monel and Inconel are available; please consult Rexnord.
Misalignment: 1/3 per disc pack
NOTE:
Single-flexing couplings cannot accommodate parallel misalignment. They are not suitable for connecting
equipment where both shafts are held rigidly in their own bearings.

General Dimensions (mm)


Coupling
Size

Max.
Bore

100
125
162
200
226
262
312
350
375
425
450
500T
550T
600T
700T
750T

28
34
50
58
70
84
97
110
120
130
140
146
166
176
205
224

82
98
114
138
148
170
198
222
246
267
287
327
367
406
464
503

35
41
48
54
67
76
86
95
102
108
114
127
140
152
178
191

82
96
109
123
148
164
184
204
218
232
248
274
303
330
386
413

43
52
70
43
52
70
43
52
70
178
189
213
240
260
298
321

11.4
13.2
13.7
11.4
13.2
13.7
11.4
13.2
13.7
15.7
19.8
19.8
23.1
24.9
30.5
32.3

Coupling
Size

100
125
162
200
226
262
312
350
375
425
450
500T
550T
600T
700T
750T

Max. Kilowatt
Per 100 RPM
Service Factor
1.0

0.97
2.64
5.03
10.2
16.9
61
61
79
119
159
178
292
391
513
799
992

Type SNSingle

Max.
RPM

Max.
Continuous Torque
(Nm)

Peak
Overload Torque
(Nm)

Weight
(kg)

WR2
(kg-m2)

Axial Capacity
(mm)

7,100
6,500
6,000
5,500
5,200
4,800
4,500
4,100
3,900
3,700
3,600
2,800
2,500
2,300
2,000
1,800

93
252
480
972
1611
5966
5,803
7,552
11,323
15,161
16,979
27,817
37,300
48,973
76,180
94,694

185
504
960
1943
3222
11931
11605
15105
22646
30323
33958
55633
74599
97945
152359
189388

1.0
1.7
2.6
5.0
6.4
10.4
16.8
23.6
32.2
40.4
54.9
68.1
95.3
116.7
177.1
242.4

0.0008
0.0019
0.0050
0.0108
0.0155
0.0342
0.0772
0.134
0.225
0.339
0.462
0.837
1.50
2.05
3.54
7.21

0.48
0.58
0.45
0.45
0.45
0.55
0.66
0.71
0.78
0.86
0.91
1.04
1.16
1.29
1.47
1.58

All Thomas disc couplings meet NEMA frame sleeve bearing motor specifications without modification or the addition of the end-float restricting devices.
Consult Rexnord for minimum rough bore on sizes 162-450.
Weight and WR2 shown at maximum bore.

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

25

Rexnord Thomas Flexible Disc Couplings


High Performance THP
THP couplings are designed for use on high-speed equipment where coupling size and weight must be kept to a minimum. Typically, these couplings connect prime movers such as
motors, steam and gas turbines, rotary engines and gas expanders, to centrifugal and rotary compressors, generators, process and boiler feed pumps. Test stand and marine propulsion
drives also benefit from this unique coupling design.
The flexing elements are precision-stamped from a high-strength 300 series stainless steel. This material has been used successfully for many years in Thomas couplings manufactured for
helicopter drive shaft applications. Special materials for hubs, spacers and/or flexing elements are available to meet unique application requirements.

Construction
Hubs and Center Member: Heat treated 4140 and 4340 alloy steel
Bolts: Aircraft quality alloy steel with 12-point wrenching pattern
Disc Packs: High strength 300 series stainless steel
Coatings Available: Black oxide, zinc, cadmium and other coatings available per customer specification.
Other disc pack materials such as Monel and Inconel are available; please consult Rexnord.

General Dimensions (mm)


Coupling
Size

Max. Bore
Hydraulic
H

442-6
519-6
519-8
638-6
638-8
744-6
744-8
850-6
850-8
948-6
948-8
1025-6
1025-8

137
162
164
195
195
225
225
257
257
291
291
318
318

52
66
66
79
79
94
94
106
106
119
119
134
134

457
457
457
457
457
457
457
457
457
457
457
457
457

79
98
98
117
117
138
138
159
159
178
178
197
197

73
92
92
111
111
130
130
149
149
167
167
184
184

587
618
618
646
646
676
676
705
705
733
733
770
770

76
95
95
114
114
133
133
152
152
171
171
191
191

51
64
64
76
76
89
89
102
102
114
114
127
127

3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2
3.2

114
135
135
162
162
189
189
211
211
237
237
263
263

96
114
114
127
128
133
133
159
161
181
182
201
203

Coupling
Size

Max.
Standard
Bore
(mm)

Max.
Continuous
Torque Rating
(Nm)

Max.
Speed
RPM

Weight
(kg)

442-6
519-6
519-8
638-6
638-8
744-6
744-8
850-6
850-8
948-6
948-8
1025-6
1025-8

51
64
64
76
76
89
89
102
102
114
114
127
127

3050
5760
8470
8810
8810
14100
19900
22000
33200
32200
48300
42400
65400

28,500
24,000
23,800
19,900
19,900
17,200
17,200
15,100
15,100
13,400
13,400
12,250
12,250

9.7
16.0
16.4
24.7
24.7
37.3
38.0
56.7
57.6
78.9
80.7
107
109

26

Spacer Tube Per Inch

WR2
(kg-m2)

Half
Coupling C.G.
(mm)

Torsional
Stiffness
Kt x 106
(Nm/Rad)

Kt x 106
(Nm/Rad)

Weight
(kg)

WR2
(kg-m2)

Axial
Capacity
Continuous
(mm)

0.02
0.05
0.05
0.11
0.11
0.214
0.222
0.430
0.448
0.761
0.799
1.24
1.30

41.7
51.1
51.1
61.7
62.0
72.9
73.2
80.8
81.0
90.7
90.7
102
103

0.0884
0.181
0.208
0.322
0.369
0.566
0.656
0.917
1.08
1.45
1.74
2.09
2.52

3.45
6.73
6.73
11.6
11.6
23.5
23.5
42.7
42.7
69.7
69.7
108
108

0.150
0.187
0.187
0.224
0.224
0.224
0.330
0.454
0.454
0.594
0.594
0.748
0.748

0.000217
0.000424
0.000424
0.000734
0.000734
0.00148
0.00148
0.00269
0.00269
0.00439
0.00439
0.00679
0.00679

3.05
3.68
2.54
4.44
3.18
5.21
3.68
5.97
4.19
6.73
4.70
7.37
5.21

For larger bores, consult Rexnord.


May be reduced for smaller shaft sizes. Consult Rexnord.
Minimum service factor to be applied = 1.5
Max. peak overload torque = 1.33 x max. cont. torque
Information based on standard dimensional data shown.
Max. transient axial misalignment = 120% of values shown above.

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

Rexnord Thomas Flexible Disc Couplings


High Performance Series 63
Series 63 couplings incorporate a patented* one-piece disc/diaphragm flexing element for positive torque
transmission with low restoring forces. This unitized assembly accommodates misalignment and transmits
torque through a multiple disc arrangement which provides redundancy in construction with a high degree of
reliability. Pilot plates on the sides of each flexing element give accurate, repeatable registration of coupling
components, and retain original dynamic balance repeatability while protecting the flexing members from
damage.
Series 63 couplings are ideal for the most demanding drive requirements. Prime movers include motor, steam
and gas turbines, rotary engines, and gas expanders. Driven equipment applications include centrifugal and
rotary compressors, generators, test stands, boiler feed pumps and other multi-stage pumps, and marine
propulsion drives. Custom designs available for torsional tuning and reduced moment.

To determine Kt for a coupling with longer


than standard C dimension, use the
formula shown to the right:

*U.S. Patent 4055966

Where L = additional C dimension required Kt = torsional


stiffness change per inch of C dimension and 1/Kt - inverse of catalog
value.

Construction
Hubs and Center Member: Heat-treated alloy steel
Bolts: Alloy steel
Disc Packs: High strength 300 series stainless steel
Coatings Available: Consult Rexnord
Other disc pack materials such as stainless steel, Monel and Inconel are available; please consult Rexnord.
When specified, Series 52 couplings meet all requirements of API 671.
If application requires API specification, please consult Rexnord.

E D

A G H

B1

General Dimensions (mm)


Max. Bore

Coupling
Size

Hydraulic H

Keyed K

162
200
225
262
312
350
375
425
450
500
550
600
700
750

51
67
71
82
95
106
119
126
136
152
170
186
208
224.5

48
62
67
76
89
99
111
117
127
142
159
173
194
209.6

B1

Std. C

Min. C

G Max.

Capacity

108
139
145
171
203
226
251
272
292
333
375
416
475
515.9

52
70
74
86
100
111
124
134
145
164
187
205
228
246.1

48
62
67
76
89
99
111
117
127
142
159
173
194
209.6

127
127
127
152
152
178
178
203
203
229
251
286
305
355.6

83
105
108
121
127
164
168
187
194
216
251
286

61
86
89
100
121
127
154
165
178
197
222
238
270
300.0

56
81
84
94
113
119
145
154
166
183
205
218
246
274.3

227
259
267
314
341
388
413
455
475
535
597
664
726
811.3

71
93
100
114
133
148
167
176
191
213
238
260
291
314.5

13.46
17.27
17.78
19.81
23.88
28.70
29.72
33.27
34.80
37.59
43.94
51.56
53.34
58.42

1.27
1.77
1.39
1.52
1.90
2.03
2.28
2.54
2.79
3.04
3.55
3.81
4.44
4.82

Dynamic Data
Coupling
Size

162
200
225
262
312
350
375
425
450
500
550
600
700
750



Standard Mass-Elastic Data

Max. Speed
RPM

Max.
Continuous
Torque
(Nm)

Peak Overload
Torque
(Nm)

Weight
(kg)

WR2
(kg-m2)

Kt x 106
(kg-mm/Rad)

C.G.
(mm)

36,000
28,600
26,700
22,500
19,100
17,200
15,600
14,300
13,300
11,600
10,300
9,300
8,200
7,500

665
1,537
2,384
4,271
7,242
9,253
14,236
19,094
24,066
35,703
51,295
71,180
102,025
129,933

1,661
3,841
5,954
10,677
18,078
23,162
35,590
47,793
60,221
89,258
128,238
177,951
255,120
324,831

3.5
7.4
8.7
13.9
23.1
31.4
42.2
53.5
66.7
97.1
139.7
188.7
274.4
350.6

0.00483
0.01752
0.02291
0.04893
0.116
0.195
0.322
0.478
0.683
1.275
2.306
3.809
7.21
10.84

5.78
20.51
26.84
44.93
65.21
109.9
141.7
218.9
241.9
400.9
574.9
706.3
1152
1509

9.4
14.2
15.7
17.0
18.8
20.1
25.1
24.6
27.7
30
34
35
37
39

Change per mm of C
Weight
(kg)

WR2
(kg-m2)

Kt x 106
(kg-mm/Rad)

0.086
0.122
0.127
0.191
0.286
0.304
0.404
0.549
0.612
0.839
1.15
1.43
1.93
2.28

0.00008
0.00022
0.00024
0.00045
0.00098
0.00114
0.00226
0.00349
0.00454
0.00756
0.0132
0.0186
0.0322
0.0475

121.0
344.5
387.1
722.4
1578
1843
3652
5657
7328
12213
21314
30070
51961
76040

Standard dimension - may be modified as necessary.


G dimension at listed maximum bore and will vary depending on bore size.
Consult Rexnord with higher speed requirements.
Weight and C.G. data based on standard C dimension, maximum hydraulic bores (H) and hydraulic hub lengths (B). Torsional stiffness (Kt) assumes a 1/3 shaft penetration factor.

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

27

Rexnord Thomas Miniature Couplings


Thomas Miniature Flexible Disc Couplings

Guide to Proper Designation of Hubs

Construction
Hubs and Center Member: Aluminum alloy, anodized
Rivets: Brass
Washers: Brass
Discs: Stainless steel
Set screws: 18-8 Stainless steel, Passivated
Max. Temperature: 250F
Available with electronically insulated phenolic material.

Style CC
This coupling has both hubs inverted and is designed to fit shafts normally encountered at a given torque range. Ideal for use
where space limitations require close coupling of the shafts.
General Dimensions (mm)
Coupling
Size

Torque
Capacity
(Nm)

12
18
25
37
50
62
75
100

12.7
19.1
25.4
36.5
44.5
57.2
63.5
76.2

6.4
9.5
12.7
17.5
23.8
27.0
30.2
34.9

0.8
1.6
1.6
3.2
3.2
3.2
3.2
6.4

13.5
20.6
27.0
38.1
50.8
57.2
63.5
76.2

0.46
0.58
0.64
0.89
1.14
1.52
1.52
1.52

0.12
0.25
0.53
2.15
8.47
33.90
49.71
79.09

Torque capacities are based on smooth drives with moderate torque fluctuations. Reduce ratings to 1/3 the value shown
for severe applications such as indexing drives where torque reversals occur.
All Thomas disc couplings meet NEMA frame sleeve bearing motor specifications without modification or the addition of
end-float restricting devices.

Style CA
This design of our miniature coupling has one inverted hub to accept a normal shaft and one extended hub to
accommodate oversize shafts. It also accommodates a larger shaft gap than the Style CC.
General Dimensions (mm)
Coupling
Size

Torque
Capacity
(Nm)

12
18
25
37
50
62
75
100

12.7
19.1
25.4
36.5
44.5
57.2
63.5
76.2

6.4
9.5
12.7
17.5
23.8
27.0
30.2
34.9

6.0
9.5
11.9
17.5
23.0
25.4
28.6
34.9

18.7
28.6
37.3
52.4
70.6
79.4
88.9
104.8

7.9
11.9
15.9
22.2
27.0
34.9
41.3
47.6

0.46
0.58
0.64
0.89
1.14
1.52
1.52
1.52

0.12
0.25
0.53
2.15
8.47
33.90
49.71
79.09

Torque capacities are based on smooth drives with moderate torque fluctuations. Reduce ratings to 1/3 the value
shown for severe applications such as indexing drives where torque reversals occur.
All Thomas disc couplings meet NEMA frame sleeve bearing motor specifications without modification or the
addition of end-float restricting devices.

28

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

Rexnord Thomas Miniature Couplings


Style CB&CBC
This coupling design has both hubs extended to accept two oversized shafts. Shaft gap is larger than that of the Style CA or CC couplings.
Style CBC is the newest addition to our miniature coupling line. It offers clamping hubs that are an integral part of the coupling. The clamping hubs assure positive fit on the shafts.
There are no loose parts to handle during installation. The Style CBC coupling has the same dimensions and torque capacities as the Style CB. Consult Rexnord for additional design and
engineering data.

General Dimensions (mm)


Coupling
Size

Torque
Capacity
(Nm)

12
18
25
37
50
62
75
100

12.7
19.1
25.4
36.5
44.5
57.2
63.5
76.2

6.4
9.5
12.7
17.5
23.8
27.0
30.2
34.9

11.1
17.5
22.2
31.8
42.9
47.6
54.0
63.5

23.8
36.5
47.6
66.7
90.5
101.6
127.0
127.0

7.9
11.9
15.9
22.2
27.0
34.9
41.3
47.6

0.12
0.25
0.53
2.15
8.47
33.90
49.71
79.09

Styles CC, CA, CB &CBC


Ratings and Mass Elastic Data
Coupling
Size

Max. RPM

Approx Weight
(kg)

Approx WR2
(kg-m2)

Torsional
Rigidity
Kt x 106
(kg-mm/Rad)

Max. Angular
Misalignment
Continuous Per
Flexing Element

Max. Parallel
Misalignment
Continuous
(mm)

Axial
Capacity
(Nm)

12
18
25
37
50
62
75
100

150,000
100,000
80,000
55,000
45,000
35,000
30,000
25,000

0.03
0.08
0.21
0.57
1.14
2.65
3.28
5.67

0.048
0.324
1.46
8.67
25.94
91.3
157.5
420.7

0.107
0.0654
0.0266
0.00399
0.00261
0.00100
0.000641
0.000475

2
2
2
1.5
1
0.67
0.67
0.50

0.381
0.381
0.711
0.711
0.711
0.711
0.711
0.508

0.40
0.40
0.78
0.78
0.78
0.78
0.78
0.78

Weight and WR2 at maximum bore.


All Thomas disc couplings meet NEMA frame sleeve bearing motor specifications without modifcation or the addition of end-float restricting devices.

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

29

Rexnord Thomas Miniature Couplings


Style CE
Two single-flexing units are connected by a tubular shaft in this type of miniature coupling. It is designed to span large distances between shafts and is ideal for those applications where a
large amount of parallel misalignment is anticipated.

General Dimensions (mm)


Coupling
Size

12
18
25
37
50
62
75
100

12.7
19.1
25.4
36.5
44.5
57.2
63.5
76.2

6.4
9.5
12.7
17.5
23.8
27.0
30.2
34.9

Varies with L
specified

7.9
11.9
15.9
22.2
27.0
34.9
41.3
47.6

Torque
Capacity
(Nm)

Weight
(kg)

Weight
Change Per
mm of L
(kg)

Variable to suit
requirements

0.12
0.25
0.53
2.15
8.47
33.90
49.71
79.09

0.013
0.027
0.048
0.12
0.22
0.41
0.51
0.811

0.0008
0.0014
0.0016
0.0031
0.0051
0.0062
0.0108
0.0119

Weight calculated at maximum bore and L = 304.8 mm


Torque capacities are based on smooth drives with moderate torque flucuations. Reduce ratings to 1/3 the value shown for severe applications such as
indexing drives where torque reversals occur.
All Thomas disc couplings meet NEMA frame sleeve bearing motor specifications without modification or the addition of end-float restricting devices.

Miniature Couplings Standard Bores- All standard bore are in inches


CC
Coupling
Size

12
18

Hub Inside
of Center
Member

3.05
3.18

CA
Tolerance

.00762

Hub Inside
of Center
Member

3.05
3.18

CB

Tolerance

Hub
Outside
of Center
Member

.00762

Tolerance

Hub
Outside
of Center
Member

6.36
25

6.36

.0127

50

62

.0127

.0127

7.95

7.95

.0127

7.95

Tolerance

7.95

.0127

7.95

6.36
.0127

7.95

9.54

9.54

9.54

9.54

6.36

12.71
6.36

12.71
6.36

12.71
6.36

12.71
6.36

7.95

7.95

7.95

7.95

7.95

7.95

9.54

9.54

9.54

9.54

9.54

12.71

.0127

12.71

.0127

11.13

.0127

11.13

.0127

11.13

.0127

9.54
11.13

12.71

12.71

12.71

12.71

9.54

9.54

15.89
9.54

15.89
9.54

15.89
9.54

15.89
9.54

12.71
15.89

.0127

15.89

12.71
15.89

.0127

15.89

15.89

.0127

.0127

25.41

12.71
15.89

.0127

.0127

25.41

12.71
15.89

.0127

.0127

25.41

19.06

Standard bores not available


NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

12.71
15.89

.0127

.0127

.0127

19.06

19.06

19.06

19.06

12.71
.0127

12.71

.0127

9.54
4.78

6.36
.0127

7.95

6.36

19.06

30

6.36

9.54
4.78

6.36
.0127

Tolerance

6.36

9.54
4.78

6.36
.0127

CS
Hub
Outside
of Center
Member

12.71
75

9.54

7.95

Tolerance

6.36

9.54
4.78

7.95

7.95
9.54

.0127

6.36

6.36
37

6.36

CE1
Hub
Outside
of Center
Member

.0127

25.41

.0127

Rexnord Thomas Couplings


Rexnord Thomas Backstop

Bolts directly to Thomas SN & TSN-CT hubs


Prevents reverse shaft rotation of cooling tower fans
All stainless steel construction
For non-corrosive environments this can be
supplied in carbon steel

Bolt-On Backstop Tabulation


Mating Hub Backstop Bolting Info
Coupling
Size

Max. Bore

162
200

B.C. Dia

Capscrew Size
(Inch for capscrew dimensions)

Min Tap
DP

Tight
Torque
(Nm)

48

58.7

1/4 - 20 NC x 1.50

15.7

2.8

54

68.3

1/4 - 20 NC x 1.50

15.7

2.8

226

67

82.6

1/4 - 20 NC x 1.50

15.7

4.5

262

79

98.4

3/8 - 16 NC x 1.75

22.4

16.0

312

92

112.7

7/16 - 14 NX x 2.00

28.4

25.4

350/375

102

123.8

1/2 - 13 NC x 2.00

28.4

39.5

OD

W
(Ref)

Compressed

Sprung

Compressed
Speed
(RPM Ref)

133.35

25.4

144.526

165.1

450 RPM Ref

231.648

28.448

233.426

268.224

400 RPM Ref

Special integral hub/backstop can be supplied.


162 & 200 size supplied with (4) socket head capscrews. All other sizes supplied with four hex head capscrews.
Backstop may be inversely mounted for opposite rotation.

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

31

Rexnord Thomas Flexible Disc Couplings


Spacer Type Series 52 - SEE PAGES 10-11 FOR UPDATED VERSION WITH ENHANCED FEATURES
Series 52 couplings are all-purpose high-speed, high-torque couplings used where minimum coupling weight is desirable. They are commonly used on motor and turbine driven pumps,
compressors and fans. Design modifications may be made to further reduce the coupling weight, making it an economic alternative to high performance disc and diaphragm couplings.

Construction
Hubs and Center Assembly: Carbon Steel
Bolts: Alloy Steel
Disc Packs: Tomaloy Tpack (225-750 Size)
Coatings Available: Black Oxide, Zinc, Cadmium
Other materials such as stainless steel, Monel and Inconel are available; please consult Rexnord.
Misalignment: 1/3 per disc pack
When specified, Series 52 couplings meet all requirements of API 610 or API 671.
If application requires API specification, please consult Rexnord.
General Dimensions (mm)
Coupling

Size
Max. Bore

125
162
200
225
262
312
350
375
425
450
500
550
600
700
750
800
850
925
1000
1100
1200
1300

Coupling
Size

125
162
200
225
262
312
350
375
425
450
500
550
600
700
750
800
850
925
1000
1100
1200
1300

34
50
58
70
84
97
110
120
130
140
146
166
176
205
224
241
250
267
290
314
339
376

Std. C

94
110
138
145
168
198
221
246
267
287
327
367
406
464
503
546
584
635
699
741
816
876

33
44
52
67
73
86
95
102
108
114
127
140
152
178
191
210
222
241
267
286
311
337

102
127
127
127
127
140
152
178
178
203
229
254
254
279
279
305
330
356
368
406
432
457

Max.
Kilowatt
Per 100 RPM

Stocked C

Min. C

100
Consult
100, 140
52
100, 140
67
100, 140, 180
70
140, 180
82
140, 180
95
180, 250
106
180, 250
117
180, 250
125
180, 250
136
250
153
250
175
250
191

217

235

255

273

292

Max. RPM

Service Factor
1.0

Not
Balanced

Balanced

Max.
Continuous
Torque
(Nm)

3.2
6.3
12.5
20.7
38.9
60.8
79.0
118.6
158.8
178.2
291.5
390.7
512.9
798.5
992.4
1276.5
1506.1
2039.2
2306.9
2750.5
3353.7
4010.6

5,000
4,600
4,250
4,100
3,900
3,450
3,200
3,000
2,800
2,700
2,500
2,300
2,150
1,950
1,850
1,750
1,600
1,500

15,000
15,000
15,000
14,000
13,000
11,700
10,500
9,400
8,700
8,100
7,100
6,300
5,700
5,000
4,600
4,300
3,900
3,600
3,250
3,100
2,800
2,600

305
604
1,185
1,976
3,706
5,803
7,552
11,323
15,161
16,979
27,817
37,300
48,973
76,180
94,694
121,777
143,712
194,626
220,140
262,475
320,050
382,705

168
216
232
260
273
311
343
381
394
432
483
533
559
635
660
724
775
838
902
978
1054
1130

52
70
83
96
114
133
149
165
178
189
213
240
260
298
321
346
368
400
438
470
514
556

7
7
9
9
12
13
14
15
16
18
20
23
25
30
32
34
36
38
43
44
50
52

Taper Bores Also Available

Peak
Overload
Torque
(Nm)

Weight
(kg)

Weight
Change
Per mm of
C
(kg)

WR2
(kg-m2)

WR2
Change
Per mm of C
(kg-m2)

Axial
Capacity
(mm)

610
1,208
2,371
3,951
7,413
11,605
15,105
22,646
30,323
33,958
55,633
74,599
97,945
152,359
189,388
243,554
287,424
389,253
440,280
524,949
640,099
765,410

2.1
3.3
5.6
7.3
11.8
18.8
26.6
36.3
47.2
57.7
89.0
127.6
168.0
257.4
323.2
413.6
503.5
662.4
853.5
1021.5
1366.5
1661.6

0.003
0.004
0.004
0.006
0.009
0.012
0.015
0.018
0.026
0.026
0.041
0.052
0.059
0.082
0.093
0.107
0.107
0.143
0.161
0.197
0.268
0.268

0.0022
0.0046
0.0128
0.0178
0.0401
0.0878
0.154
0.266
0.404
0.576
1.112
2.019
3.277
6.525
9.685
15.05
20.98
32.60
50.30
68.91
110.16
153.23

0.00170
0.00310
0.00670
0.00980
0.0180
0.0360
0.0550
0.0830
0.135
0.156
0.313
0.495
0.705
1.19
1.65
2.30
2.30
4.61
5.83
9.15
13.78
15.55

0.91
0.91
0.91
0.91
1.09
1.29
1.42
1.57
1.70
1.82
2.02
2.33
2.59
2.92
3.17
3.45
3.65
3.96
4,36
4,64
5,15
5,53

All Thomas disc couplings meet NEMA frame sleeve bearing motor specifications without modification or the addition of end-float restricting devices.
Additional C dimensions available. Consult Rexnord.
Series 52 couplings meet AGMA Class 9 balance requirements as manufactured with interference fit bore and close fit keyway. If clearance fit and/or setscrews are required, please
consult Rexnord. See page 4 for explanation of RPM limits and balancing recommendations.
Weight and WR2 at maximum bore and standard C dimension listed.
Balance recommendations based on AGMA Specification 9000-C90 Average Sensitivity.
Consult Rexnord for minimum rough bore sizes.

32

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

Rexnord Thomas Flexible Disc Couplings


Spacer Type Series 71 - SEE PAGES 12-13 FOR UPDATED VERSION WITH ENHANCED FEATURES
Series 71 couplings are designed for applications requiring a spacer-type coupling such as ANSI, API and other process pumps. Series 71 couplings are most commonly applied on motor,
turbine, and gear driven pumps, compressors and blowers.
Series 71 is a simple three-piece design. Three piece design features unitized center member assembly and two piloted hubs. Hubs are piloted fit to the factory assembled center member.
The piloting provides repeatable assembly of components for better dynamic balance characteristics. The center assembly simply drops out for fast installation or removal without special
tools. The disc design allows for low flexing forces and high overload capacity.

Construction
Hubs and Center Assembly: Carbon steel
Bolts: Alloy steel
Disc Packs: Stainless steel for 4- & 6-bolt designs
Stainless steel Tpack for 8-bolt design
Coatings Available: Black oxide, zinc, cadmium
Other disc pack materials such as Monel and Inconel are available; please consult Rexnord.
Misalignment: 1/2 per disc pack for 4- and 6-bolt designs, 1/3 per disc pack for 8-bolt design
When specified, Series 71 couplings meet all requirements of API 610 or API671.
If application requires API specification, please consult Rexnord.

Series 71 Balance Recommendations

NOTE: These recommendations and balance classes are based on AGMA Specifications 9000C90, high sensitivity. If conditions exist other than as defined in 9000-C90, for sensitivity, consult
Rexnord. The above information should be used as a guide only. AGMA Class 9 balance is
furnished as standard when Series 71 couplings are finished bored with interference fits.

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

33

Rexnord Thomas Flexible Disc Couplings


Spacer Type Series 71 4-, 6- & 8-Bolt
4- & 6-Bolt
Design

8-Bolt
Design

General Dimensions (mm)


Coupling
Size

B&B1 Hub
Max. Bore

B&B2 Hub
Max. Bore

150
175

39
50

64
73

91
106

33
40

225
300
350
375
412
462
512
562
600

58
81
95
100
110
130
140
156
166

87
110
120
137
145
166
187
200
220

125
152
171
194
203
229
255
279
298

51
67
79
83
92
105
114
127
133

225-8
262-8
312-8
350-8
375-8
425-8
450-8
500-8
550-8
600-8
700-8
750-8

80
95
112
130
144
158
170
196
215
242
258
286

106
128
145
166
185
203
214
248

152
175
203
227
252
273
294
333
373
416
471
511

64
78
90
99
113
124
129
151
167
183
211
227

79
94
109
121
135
149
157
179
198
214
246
262

Service Factor
1.0

Not
Balanced

Balanced

Max.
Continuous
Torque
(Nm)

Peak
Overload
Torque
(Nm)

150
175

1.1
1.9

9,000
8,300

20,800
17,000

105
184

225
300
350
375
412
462
512
562
600

3.6
8.6
15.8
22.8
26.6
47.8
65.0
99.4
108.4

7,700
6,800
6,200
5,650
5,350
5,000
4,700
4,350
4,150

16,000
14,000
13,500
12,000
11,000
10,000
9,200
8,300
7,800

345
820
1,513
2,179
2,540
4,561
6,209
9,494
10,352

B1

Std.
B2

Std.
C

Min.
C

41
46

89
89

87
87

52
65

59
71

52
70
76
83
92
105
114
127
133

127
127
127
140
178
178
178
203
229

87
102
124
127
155
178
191
203
229

78
105
127
135
146
160
179
195
211

85
113
133
144
155
174
194
213
227

78
90
105
114
131
140
152
171

127
178
191
191
191
203
229
279
292
318
368
400

121
140
152
171
184
191
222
260
292
318
368
400

106
119
146
165
181
189
213
232
254
298
325
363

116
132
160
179
202
214
236
267
292
336
373
413

Weight
(kg)

Weight
Change
Per mm of
C
(kg)

WR2
(kg-m2)

WR2
Change
Per mm of C
(kg-m2-m)

Axial
Capacity
(mm)

3.0
4.3

0.0018
0.0025

0.0031
0.0060

0.00035
0.00104

0.127
0.1778

6.4
11.8
19.5
25.0
32.2
45.9
61.3
84.4
103.5

0.0034
0.0046
0.0075
0.0077
0.0107
0.0143
0.0186
0.0229
0.0313

0.0123
0.0354
0.0758
0.1238
0.1799
0.3248
0.5355
0.8837
1.2436

0.00288
0.00760
0.0136
0.0187
0.0334
0.0536
0.0856
0.120
0.202

0.1905
2.159
2.296
2.413
2.794
3.048
3.302
3.683
4.064

0.0123
0.0225
0.0385
0.0649
0.106
0.145
0.207
0.362
0.574
0.796
1.36
2.02

0.91
1.09
1.29
1.42
1.57
1.70
1.82
2.02
2.34
2.59
2.92
3.18

4-Bolt Design

43
52
6-Bolt Design

64
83
95
102
111
127
137
152
162
8-Bolt Design

Coupling
Size

Max. Kilowatt
Per 100 RPM

Max. RPM

4-Bolt Design

210
368
6-Bolt Design

691
1,639
3,026
4,358
5,080
9,122
12,418
18,988
20,704
8-Bolt Design

225-8
20.7
7,500
14,000
1,976
3,952
12.6
0.0068
0.0375
262-8
38.8
6,800
12,500
3,706
7,412
19.5
0.0082
0.0775
312-8
60.8
6,200
11,500
5,803
11,606
30.0
0.0098
0.1697
350-8
79.1
5,700
10,500
7,552
15,104
43.0
0.0134
0.3017
375-8
118.6
5,200
9,800
11,323
22,646
61.0
0.0188
0.5220
425-8
158.8
5,000
9,300
15,161
30,322
77.0
0.0218
0.7654
450-8
177.8
4,700
8,700
16,979
33,958
100.0
0.0284
1.1763
500-8
291.3
4,200
7,900
27,817
55,634
155.0
0.0379
2.3525
550-8
390.6
3,900
7,300
37,300
74,600
216.0
0.0474
4.0759
600-8
512.9
3,600
6,800
48,973
97,946
296.0
0.0545
7.0604
700-8
797.8
3,300
6,200
76,180
152,360
436.0
0.0738
13.1377
750-8
991.7
3,100
5,800
94,694
189,388
564.0
0.0924
20.2538
All Thomas disc couplings meet NEMA frame sleeve bearing motor specifications without modifications or the addition of end-float restricting devices.
Weight and WR2 with standard length hubs, maximum bore and standard C.
Extended hub length is designed longer in order to include a counter-bore for the threaded extension on a tapered shaft.
See page 4 for explanation of RPM limits and balancing recommendations.
Series 71 Coupling assembly meets AGMA Class 9 Balance when finish bored with interference fits.
Consult Rexnord for minimum rough bore sizes.
If a block hub is supplied, extra capscrews will be provided for center member jacking feature.
NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.
34

Thomas Flexible Disc Couplings


Close-Coupled Series 54RD
Series 54RD couplings are specifically designed as replacements for close-coupled gear and grid couplings, and where overall shaft-to-shaft spacing is minimal. Materials of construction
are identical to the Series 52. Stainless steel disc packs are supplied as standard.
To reduce maintenance costs, the Series 54RD is furnished with an axially split center member. This design permits the removal of the disc packs without moving the connected equipment.
When specified, and based on speed requirements, the Series 54RD can be manufactured to meet API 610. If application requires API specification, please consult Rexnord.

General Dimensions (mm)


Coupling
Size

Max
Bore*
Internal
(mm)

Max
Bore*
External
(mm)

C1**

F1**

C2***

F2***

125
162
200
225
262
312
350
375
425
450
500
550
600
700
750
800
850
925
1000

20
42
58
65
74
95
100
114
120
130
137
150
166
195
206
223
235
248
264

34
50
58
70
84
97
110
120
130
140
146
166
176
205
224
241
250
267
290

94
110
138
145
168
198
221
246
267
287
327
367
406
464
503
546
584
635
699

47
48
54
56
66
72
83
90
101
114
120
135
152
178
197
210
226
252
273

3.1
3.1
3.1
3.1
4.8
4.8
6.4
6.4
6.4
7.9
7.9
9.7
9.7
9.7
12.7
12.7
14.2
15.8
15.8

43.4
45.0
50.0
51.6
61.5
66.6
77.7
83.1
91.7
105.7
108.5
122.2
136.9
158.0
177.8
187.2
202.4
226.3
244.4

97
99
111
114
136
149
173
187
208
236
248
279
314
365
406
432
465
519
562

137
140
158
163
193
211
244
264
293
334
348
392
442
514
572
606
654
730
790

4.3
4.3
5.6
5.6
6.4
7.6
8.6
9.9
10.7
11.9
12.7
14.7
17.0
19.1
21
23
25
28
29

6.9
7.4
9.1
9.1
11.9
12.7
13.7
15.0
15.8
18.0
19.8
23.1
24.9
30.2
32.3
34.0
35.6
38.1
42.9

44
59
83
89
105
127
140
154
167
178
200
222
236
276
298
318
335
359
413

83.8
86.9
96.5
100.1
118.1
128.3
149.1
159.3
177.0
203.0
208.5
234.7
264.7
306.3
342.9
361.7
390.7
436.9
465.3

177
182
190
211
250
273
316
340
379
432
448
504
569
662
737
781
842
940
1019

* Non-bored hubs available upon request.


** Hubs may be reversed for alternate shaft spacing.
*** Both hubs reversed.
NOTE: When hub is used with barrel positioned outside of spacer, a Series 52 hub is used.

Coupling
Size

125
162
200
225
262
312
350
375
425
450
500
550
600
700
750
800
850
925
1000

Max. Kilowatt
Per 100 RPM

Max.
RPM

Service Factor 1.0

Not
Balanced

Maximum
Continuous
Torque
(Nm)

Balanced

2.8
5.2
10.0
12.7
20.7
28.7
40.3
60.4
85.5
97.2
147
254
318
409
552
686
838
1120
1537

4,600
4,200
3,800
3,700
3,600
3,000
2,800
2,500
2,300
2,200
2,000
1,900
1,800
1,700
1,550
1,450
1,350
1,300
1,200

7,200
7,000
6,300
6,000
5,500
5,000
4,500
4,000
3,700
3,400
3,300
2,800
2,500
2500
2,200
2,100
1,950
1,850
1,750

263
492
958
1,208
1,976
2,743
3,850
5,769
8,162
9,280
13,999
24,272
30,368
39,061
52,721
65,478
80,041
106,909
146,760

Peak
Overload
Torque
(Nm)

Weight
(kg)

WR2
(kgm2)

Axial
Capacity
(mm)

526
984
1,917
2,416
3,951
5,487
7,699
11,538
16,324
18,559
27,997
48,544
60,736
78,121
105,441
130,955
160,081
213,818
293,520

3.0
4.4
7.3
8.2
14.1
21.5
31.0
42.9
56.8
74.9
109
158
217
324
402
499
663
890
1,108

0.0035
0.0070
0.0190
0.0234
0.0524
0.117
0.207
0.363
0.562
0.849
1.586
2.870
4.828
9.334
13.489
19.751
30.138
47.401
72.272

0.91
0.91
0.91
0.91
1.09
1.29
1.42
1.57
1.70
1.82
2.02
2.33
2.59
2.92
3.17
3.45
3.65
3.96
4,36

For larger sizes, consult Rexnord.


All Thomas disc couplings meet NEMA frame sleeve bearing motor specifications without modifications or the addition of end-float restricting devices.
Weight and WR2 at maximum bore.
For higher speeds, consult Rexnord.

NOTE: Dimensions subject to change. Certified dimensions of ordered material furnished on request.

35

Engineering Data All Rexnord Couplings


Recommended Hub Bores for Clearance & Interference Fit on Keyed Shafting
Clearance Fit
Hub Bore
Fit*
j6
F7
+.008
+.008/-.003 +.016/+.034 +.037
12.008/11.997 12.016/12.034
14.008/13.997 14.016/14.034
16.008/15.997 16.016/16.034
18.008/17.997 18.016/18.034
j6
F7
+.011
+.009/-.004
+.020/-.041 +.045
19.009/18.996 19.020/19.041
20.009/19.996 20.020/20.041
22.009/21.996 22.020/22.041
24.009/23.996 24.020/24.041
25.009/24.996 25.020/25.041
28.009/27.996 28.020/28.041
30.009/29.996 30.020/30.041
k6
F7
+.007
+.018/+.002 +.025/+.050 +.048
32.018/32.002 32.025/32.050
35.018/35.002 35.025/35.050
38.018/38.002 38.025/38.050
40.018/40.002 40.025/40.050
42.018/42.002 42.025/42.050
45.018/45.002 45.025/45.050
48.018/48.002 48.025/48.050
50.018/50.002 50.025/50.050
m6
F7
+.000
+.030/+.011 +.030/+.060 +.049
55.030/55.011 55.030/55.060
56.030/56.011 56.030/56.060
60.030/60.011 60.030/60.060
63.030/63.011 63.030/63.060
65.030/65.011 65.030/65.060
70.030/70.011 70.030/70.060
71.030/71.011 71.030/71.060
75.030/75.011 75.030/75.060
80.030/80.011 80.030/80.060
m6
F7
+.001
+.035/+.013 +.036/+.071 +.058
85.035/85.013 85.036/85.071
90.035/90.013 90.036/90.071
95.035/95.013 95.036/95.071
100.035/100.013 100.036/100.071
m6
F7
+.035/+.013 +.036/+.071
110.035/110.013 110.036/110.071
120.035/120.013 120.036/120.071
m6
F7
+.003
+.040/+.015 +.043/+.083 +.068
125.040/125.015 125.043/125.083
130.040/130.015 130.043/130.083
140.040/140.015 140.043/140.083
150.040/150.015 150.043/150.083
160.040/160.015 160.043/160.083
170.040/170.015 170.043/170.083
180.040/180.015 180.043/180.083
Shaft Diameter

MM
12
14
16
18
MM
19
20
22
24
25
28
30
>30
MM
32
35
38
40
42
45
48
50
>50
MM
55
56
60
63
65
70
71
75
80
>80
MM
85
90
95
100
>100
MM
110
120
>120
MM
125
130
140
150
160
170
180

Transitional Fit
Hub Bore
Fit*
H7
-.008
+.000/+.018 +.021
12.000/12.018
14.000/14.018
16.000/16.018
18.000/18.018
H7
-.009
+.000/+.021 +.025
19.020/19.041
20.020/20.041
22.020/22.041
24.020/24.041
25.020/25.041
28.020/28.041
30.020/30.041
H7
-.018
+.000/+.025 +.023
32.000/32.025
35.000/35.025
38.000/38.025
40.000/40.025
42.000/42.025
45.000/45.025
48.000/48.025
50.000/50.025
H7
-.030
+.000/+.030 +.019
55.000/55.030
56.000/56.030
60.000/60.030
63.000/63.030
65.000/65.030
70.000/70.030
71.000/71.030
75.000/75.030
80.000/80.030
H7
-.035
+.000/+.035 +.022
85.000/85.035
90.000/90.035
95.000/95.035
100.000/100.035
H7
+.000/+.035
110.000/100.035
120.000/120.035
H7
-.040
+.000/+.040 +.025
125.000/125.040
130.000/130.040
140.000/140.040
150.000/150.040
160.000/160.040
170.000/170.040
180.000/180.040

Interference Fit
Hub Bore
Fit*
M6
-.023
-.015/-.064 -.001
11.985/11.936
13.985/13.936
15.985/15.936
17.985/17.936
M6
-.026
-.017/-.004 +.000
18.983/18.996
20.983/20.996
21.983/21.996
23.983/23.996
24.983/24.996
27.983/27.996
29.983/29.996
K6
-.031
-.013/+.003 +.001
31.987/32.003
34.987/35.003
37.987/38.003
39.987/40.003
41.987/42.003
44.987/45.003
47.987/48.003
49.987/50.003
K7
-.051
-.021/+.009 -.002
54.975/55.009
55.975/56.009
59.975/60.009
62.975/63.009
64.975/65.009
69.975/70.009
70.975/71.009
74.975/75.009
79.975/80.009
M7
-.070
-.035/+.000 -.013
84.965/85.000
89.965/90.000
94.965/55.000
99.965/100.000
P7
-.094
-.059/-.024 -.037
109.941/109.976
119.941/119.976
P7
-.108
-.068/-.028 -.043
124.932/124.972
129.932/129.972
139.932/139.972
149.932/149.972
159.932/159.972
169.932/169.972
179.932/179.972

Clearance Fit
Hub Bore
Fit*
m6
F7
+.004
+.046/+.017 +.050/+.096 +.079
190.046/190.017 190.050/190.096
200.046/200.017 200.050/200.096
m6
F7
+.046/+.017 +.050/+.096
210.046/210.017 210.050/210.096
220.046/220.017 220.050/220.096
225.046/225.017 225.050/220.096
m6
F7
+.046/+.017 +.050/+.096
230.046/230.017 230.050/230.096
240.046/240.017 240.050/240.096
250.046/250.017 250.050/250.096
m6
F7
+.004
+.052/+.020 +.056/+.108 +.088
260.052/260.020 260.056/260.108
270.052/270.020 270.056/270.108
280.052/280.020 280.056/280.108
m6
F7
+.052/+.020 +.056/+.108
290.052/290.020 290.056/290.108
300.052/300.020 300.056/300.108
310.052/310.020 310.056/310.108
315.052/315.020 315.056/310.108
m6
F7
+.005
+.057/+.021 +.062/+.119 +.098
320.057/320.021 320.062/320.119
330.057/330.021 330.062/330.119
340.057/340.021 340.062/340.119
350.057/350.021 350.062/350.119
355.057/355.021 355.062/355.119
m6
F7
+.057/+.021 +.062/+.119
360.057/360.021 360.062/360.119
370.057/370.021 370.062/370.119
380.057/380.021 380.062/380.119
390.057/390.021 390.062/390.119
400.057/400.021 400.062/400.119
m6
F7
+.005
+.063/+.023 +.068/+.131 +.108
410.063/410.023 410.068/410.131
420.063/420.023 420.068/420.131
430.063/430.023 430.068/430.131
440.063/440.023 440.068/440.131
450.063/450.023 450.068/450.131
m6
F7
+.063/+.023 +.068/+.131
460.063/460.023 460.068/460.131
470.063/470.023 470.068/470.131
480.063/480.023 480.068/480.131
490.063/490.023 490.068/490.131
500.063/500.023 500.068/500.131
Shaft Diameter

>180
MM
190
200
>200
MM
210
220
225
>225
MM
230
240
250
>250
MM
260
270
280
>280
MM
290
300
310
315
>315
MM
320
330
340
350
355
>355
MM
360
370
380
390
400
>400
MM
410
420
430
440
450
>450
MM
460
470
480
490
500

Transitional Fit
Hub Bore
Fit*
H7
-.046
+.000/+.046 +.029
190.000/190.046
200.000/200.046
H7
+.000/+.046
210.000/210.046
220.000/220.046
225.000/225.046
H7
+.000/+.046
230.000/230.046
240.000/240.046
250.000/250.046
H7
-.052
+.000/+.052 +.032
260.000/260.052
270.000/270.052
280.000/280.052
H7
+.000/+.052
290.000/290.052
300.000/300.052
310.000/310.052
315.000/315.052
H7
-.057
+.000/+.057 +.036
320.000/320.057
330.000/330.057
340.000/340.057
350.000/350.057
355.000/355.057
H7
+.000/+.057
360.000/360.057
370.000/370.057
380.000/380.057
390.000/390.057
400.000/400.057
H7
-.063
+.000/+.063 +.040
410.000/410.063
420.000/420.063
430.000/430.063
440.000/440.063
450.000/450.063
H7
+.000/+.063
460.000/460.063
470.000/470.063
480.000/480.063
490.000/490.063
500.000/500.063

Interference Fit
Hub Bore
Fit*
P7
.125
-.079/-.033 -.050
189.921/189.967
199.921/199.967
R7
-.155
-.109/-.063 -.080
209.891/209.937
219.891/219.937
224.891/224.937
R7
-.159
-.113/-.067 -.084
229.887/229.933
239.887/239.933
249.887/249.933
R7
-.178
-.126/-.074 -.094
259.874/259.926
269.874/269.926
279.874/279.926
R7
-.182
-.130/-.078 -.098
289.870/289.922
299.870/299.922
309.870/309.922
314.870/314.922
R7
-.201
-.144/-.187 -.108
319.856/319.813
329.856/329.813
339.856/339.813
349.856/349.813
354.856/354.813
R8
-.260
-.203/-.114 -.135
359.797/359.886
369.797/369.886
379.797/379.886
389.797/389.886
399.797/399.886
R8
-.286
-.223/-.126 -.149
409.777/409.874
419.777/419.874
429.777/429.874
439.777/439.874
449.777/449.874
R8
-.292
-.229/-.132 -.155
459.771/459.868
469.771/469.868
479.771/479.868
489.771/489.868
499.771/499.868

NOTE: Consult Rexnord for all keyless bore fits.

Taper-Lock and Q.D. Bushing Selection Cross Reference


In order to cross reference tapered bushing and bore sizes to a coupling selection, the
following tables will cover the majority of cases.

Hubs bored for Q.D. or Taper-Lock bushings will be modified for proper fit with bushing
length. Consult Rexnord for specific dimensional data.

Taper-Lock Type

If specific reference to the coupling series or type is not found in the table, i.e. special
designs, comparison of the shaft size with the maximum bore table only, will indicate the
correct taper bushing in the left side of each table. Other flange style and compression
bushings can be used with coupling hubs.

Coupling Size and Type


Bushing
Size

1108
1215
1310
1610
1615
2012
2517
2525
3020
3030
3535

Max.
Bore

DBZ

SV, SF,
SN

Series 52

Series
54RDG

AMR,
BMR,
CMR,
ST

28
32
35
41
41
51
63
63
76
76
89

126
163
201
201
201
226
263
263
351
351
401

125
162
200
200
200
226
262
262
350
312
375

125
162
200
200
200
225
262
262
350
312
375

162
200
200
200
225
262
312
312
375
350
450

162
200
200
200
200
262
312
262
375
350
425

NOTE: C Dimension will be as listed for all couplings; F Dimension will vary
according to bushing selection; Consult Rexnord for F dimensions and bushings.

36

Q.D. Type
Coupling Size and Type

Bushing
Size

Max.
Bore

DBZ

SV,
SF,
SN

Series
52

Series
54RDG

Series
71

AMR,
BMR,
CMR,
ST

JA
SH
SDS
SD
SK
SF
E

30
35
42
42
55
63
75

126
163
201
201
263
301
401

125
162
226
226
262
312
375

125
200
225
225
262
350
375

162
200
225
225
312
350
425

150
175
300
300
300
350
462

162
200
200
200
262
312
375

90

450

450

500

512

450

With shallow keyway. Key supplied with bushing where shallow keyway is furnished.

Rexnord Thomas Couplings


Customized Flexible Disc Couplings Designs
The following pages illustrate a sampling of the special disc coupling products designed and manufactured by Rexnord for applications requiring special coupling designs; please contact
your Rexnord representative.

SN-EL Extra Long Span

Semi-Reduced Movement Bolt On Hub

Torsionally Tuned Center Members

Torque Meter Coupling

Electrically Insulated Couplings

Breaker Pin Coupling Bearing Style

Breaker Pin Coupling Bushing Style

Clamp Hub Mounting

37

Rexnord Thomas Couplings


Customized Flexible Disc Couplings Designs

Brake Drum Hub

Double Disc Packs

Axial Limiting Stops

Slide Coupling
38

Motor-Tachometer Coupling

AMR Bolt-On Inertia Ring

Shrink Disc Hub Mounting

866-REXNORD/866-739-6673 (Within the US)


414-643-2366 (Outside the US)
www.rexnord.com

Why Choose Rexnord?


When it comes to providing highly engineered products that
improve productivity and efficiency for industrial applications
worldwide, Rexnord is the most reliable in the industry.
Commitment to customer satisfaction and superior value
extend across every business function.
Delivering Lowest Total Cost of Ownership
The highest quality products are designed to help
prevent equipment downtime and increase productivity
and dependable operation.

Valuable Expertise
An extensive product offering is accompanied by global sales
specialists, customer service and maintenance support teams,
available anytime.
Solutions to Enhance Ease of Doing Business
Commitment to operational excellence ensures the right
products at the right place at the right time.

Rexnord Corporation
Rexnord is a growth-oriented, multi-platform industrial company with leading market
shares and highly trusted brands that serve a diverse array of global end markets.
Process and Motion Control
The Rexnord Process and Motion Control platform designs, manufactures, markets
and services specified, highly engineered mechanical components used within complex
systems where our customers reliability requirements and the cost of failure or
downtime are extremely high.
Water Management
The Rexnord Water Management platform designs, procures, manufactures
and markets products that provide and enhance water quality, safety, flow
control and conservation.

2013 Rexnord Corporation

2000 04/13

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