dlsullaLe sLreams, Lhe enrlchlng/recufylng secuon, Lhe sLrlpplng secuon uene Lhe exLernal reux rauo, Lhe bollup rauo, consLanL molal overow erform exLernal column balances (mass and energy) lor a parucular sLage lnslde Lhe column, label all sLreams, perform mass balance Cb[ecuves for Lhls lecLure Apply Lhe Lewls meLhod Lo sLage-by-sLage analysls of a conunuous dlsullauon column CbLaln Lhe equauon of Lhe operaung llne for a counLercurrenL recufylng column lor a specled reux rauo, deduce Lhe number of equlllbrlum sLages requlred, uslng Lhe McCabe- 1hlele meLhod 8eadlng asslgnmenL: ch. 3 and ch. 4 secuons 4.1-4.3 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 y ( M e O H ) x(MeOH) MeCP-P 2 C recufylng column -x u = x 0 (x 0 ,y 1 ) y lnL -
sLage 1
(x 1 ,y 1 )- sLage 2
(x 2 ,y 2 )- sLage 3
(x 3 ,y 3 )- -(x 1 ,y 2 ) -(x 2 ,y 3 ) -x 8 1. uraw y=x llne 2. loL x u on y=x 3. loL y lnL and draw op. llne 4. SLep o sLages sLarung aL x u 3. SLop when you reach x 8 Speclcauons: x u = 0.8, 8 = 2 Column wlLh LoLal condensor llnd n requlred Lo achleve x 8 = 0.1 L/v = 8/(8+1) = 2/3 y lnL = x u (1-L/v)= 0.8/3 = 0.26 6. nLvL8 sLep over Lhe vLL llne.
lowesL x 8 posslble for Lhls op. llne
-
8ecap: 1he exLernal reux rauo 8 ls relaLed Lo, buL noL Lhe same as, Lhe lnLernal reux rauo L/v. 1he assumpuon of consLanL molal overow (CMC) allows us Lo derlve a slngle mass balance equauon for Lhe recufylng/enrlchlng secuon of a dlsullauon column. When ploued on a McCabe- 1hlele graph, Lhls equauon ls called Lhe !"#$%&'( *+'#. Movlng from sLage-Lo-sLage down Lhe column, elLher algebralcally, or graphlcally, amounLs Lo %*,#$'%&'( -#,.##' ,/# 0%11 -%*%'2# %'3 ,/# 456 #78%&!'1. Cb[ecuves for Lhls lecLure uescrlbe Lhe operaung llmlLs for a recufylng column. llnd Lhe mlnlmum number of sLages, n mln , requlred for separauon by recucauon. llnd Lhe mlnlmum reux rauo, 8 mln , requlred for separauon by recucauon. 8epeaL for a sLrlpplng column. Assemble Lhe pleces Lo make a compleLe dlsullauon column and ldenufy Lhe feed sLage. Pomework: 4u28 (3 rd ed, 4u33 ln 2 nd ed). Assume deslred y u = 0.74. 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 y ( M e O H ) x(MeOH) Llmlung cases: recucauon -x u = x 0 (x 0 ,y 1 ) sLage 1
(x 1 ,y 1 )- Speclcauons: x u = 0.8, vary 8 = L/u 1. L ! 0 8 = L/u ! 0 L/v ! 0 L/v = 0 no reux! Max. dlsLance beLween vLL and op. llne Max. separauon on each equll. sLage Corresponds Lo n mln . 8uL no dlsullaLe! L/v = 1 1oLal reux! 2. u ! 0 8 = L/u ! ! L/v = 8/(8+1) ! 1 (L'PplLal's 8ule) Cperaung llne ls y=x Column operaLes llke a slngle equlllbrlum sLage. (Why boLher?) 0 < L/v < 1 0 < 8 < ! 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 y ( M e O H ) x(MeOH) Mlnlmum reux rauo -x u = x 0 (x 0 ,y 1 ) - Speclcauons: x u = 0.8, vary 8 L/v = 0 1he number of sLages n requlred Lo reach Lhe vLL-op. llne lnLersecuon polnL ls !. L/v = 1 0 < L/v < 1 0 < 8 < ! lncreaslng 8 uecreaslng x 8 (for xed n) uecreaslng u - - - - x 8 ,mln for Lhls 8
1hls represenLs x 8,mln for a parucular 8. lL also represenLs 8 mln for Lhls value of x 8 . 8ule-of-Lhumb: 1.03 < 8 opL /8 mln < 1.23 Can speclfy 8 acLual as a muluple of 8 mln 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 y ( M e O H ) x(MeOH) MeCP-P 2 C sLrlpplng column (0.7,1)
-
-(x 1 ,y 2 ) sLage 1
1. uraw y=x llne 2. loL x 8 = x n+1 on y=x 3. uraw op. llne 4. SLep o sLages sLarung aL 8
3. SLop when you reach x u Speclcauons: x 8 = 0.07, Column wlLh parual reboller llnd n requlred Lo achleve x u = 0.33 6. nLvL8 sLep over Lhe vLL llne.
! V / B = 2
! L / V = B/ V +1=1.5
! y int = x B (1"L / V ) = 0.1(1"1.5) = "0.05
! y =1=1.5x "0.05 ! x =1.05/ 1.5 = 0.7 -
x 8 = x n+1 (x n+1 ,y n+2 ) (x n+1 , y n+1 ) - (x n ,y n+1 ) -
8
(x n ,y n ) - - (x n-1 ,y n ) (x n-1 ,y n-1 ) - -
x u
hlghesL x u
posslble for Lhls op. llne
- sLage 2
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 y ( M e O H ) x(MeOH) Llmlung cases: sLrlpplng Speclcauons: x 8 = 0.07, vary bollup rauo Max. dlsLance beLween vLL and op. llne Max. separauon on each equll. sLage Corresponds Lo n mln . 8uL no bouoms producL! 8ehaves as lf Lhe column wasn'L even Lhere. (Why boLher?) 2. 8 ! 0 Cperaung llne ls y=x
! L "V
! L / V "1
! V / B 1. ! V "0
! L / V "# -
x 8 = x n+1 -
8
no bollup!
! L / V = " 1oLal bollup!
! L / V = "
! 1" L / V " #
! " #V / B # 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 y ( M e O H ) x(MeOH) Mlnlmum bollup rauo Speclcauons: x 8 = 0.07, vary bollup rauo 1he number of sLages n requlred Lo reach Lhe vLL-op. llne lnLersecuon polnL ls !. - - - y u ,max for Lhls bollup rauo - 1hls represenLs y u,max for a parucular bollup rauo. lL also represenLs Lhe mlnlmum bollup for Lhls value of x u .
! 1" L / V " # -
x 8 = x n+1 -
8
no bollup!
! L / V = " 1oLal bollup!
! L / V =1
! " #V / B # 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 y ( M e O H ) x(MeOH) McCabe-1hlele analysls of a compleLe dlsullauon column sLage 1
1. uraw y=x llne 2. loL x u and x 8 on y=x 3. uraw boLh op. llnes 4. SLep o sLages sLarung aL elLher end, uslng new op. llne as you cross Lhelr lnLersecuon
3. SLop when you reach Lhe oLher end
Speclcauons: x u = 0.8, 8 = 2 x 8 = 0.07, 1oLal condensor, parual reboller llnd n requlred LocaLe feed sLage 6. nLvL8 sLep over Lhe vLL llne.