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PROTECTION AND CONTROL OF LOW VOLTAGE MOTORS SED
IN
INDSTRIAL APPLICATIONS
AIM:
The main aim of this project is to protect and control of low voltage motors used in
industrial applications.
PRPOSE:
As low voltage motors are critical assets in todays industrial applications this paper will
review the applications of microcontroller-based protection and control on low voltage motors
in industrial facilities.
BLOC! DIAGRAM:
MONITORING SECTION:
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POWER
SPPL"
PC
#IGBEE
TRANSCEIVER
MA$232
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MOTOR SECTION:
M%&' P()*+ S,--./
POWER SPPL":
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Micro
controller
Current
Sensor
Voltage
Sensor
A
D
C
Motor Driver
Motor
Ground fault
protection
LCD display
Power supply
Temperature
Sensor
Ground Fault
Sensor
#IGBEE
TRANSCEIVER
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DESCRIPTION:
In this project a I!"## communication system was developed to monitor the
operation conditions of single-phase induction motor. This system is based on a low-cost
electronic device that can ac$uire and pre-process current, voltages, !round fault and
temperatures, and transmit processed %ey-information related to the motor operation
conditions. Information about operating parameters of motor can be sent to a central
processing unit allowing %nowledge of %ey-information of the motor in the plant. The various
parameter data is displayed on &'. This data can be used in the implementation of effective
motor management strategies targeting motor efficiency optimi(ation.
"y this project we can protect and control the motors in industrial applications. This
project monitors the phase under voltage and over voltage conditions, !round fault detection,
Temperatures, current unbalance protection.
#very low voltage motor is designed for a specific operating temperature depending upon
its insulation. )nce this limit is e*ceeded motor life decreases. The under voltage on a running
motor with a constant load results in increased current, then motor gets heated. +elay pic%s up
this condition and provides ade$uate protection. An overvoltage on a running motor with a
constant load results in decreased current. ,owever, iron losses increase, causing an increase
in motor temperature. +elay pic% up this condition and provides ade$uate protection.
A voltage imbalance in a motor implies that une$ual line voltages are being applied to the
motor. This can happen due to several reasons li%e unbalance supply, faulty operation of
automatic power factor connection, uneven distribution of single phase load on the same
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S0*- D()'
T+%'12(+3*+
B+&45*
R*60&2&*+
F&.0*+
C&+6,&0
R*5,.%0(+
1*60&('
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feeder. ,owever for small si(ed motors it is very often to have only current transformers -'T.,
it is better to directly measure current unbalance and protect the motor.
/hen motor stator windings become wet or otherwise suffer insulation deterioration, low
magnitude lea%age currents often precede complete failure and resultant destructive fault
currents. !round fault protection provides early detection of such lea%age current, allowing
the motor to be ta%en offline in time to limit motor damage.
SOFTWARE SED:
0. #mbedded '
1. 2eil I3#
4. I5& or 6-7lash
8. )rcad &'"
7ARDWARE COMPONENTS:
0. 9icro controller
1. &ower 5upply
4. :'3
8. 9A; 141
<. 'urrent and =oltage 5ensors
>. A3'
?. +elay
@. 9otor
A. 9otor 3river circuit
0B. igbee 9odule
RESLT:
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"y this project we can protect and control the low voltage motor in industrial
applications.
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