Checklist Engine Testrunning 737NG EXAMPLE

GROUND
RUN -UP
CHECKLIST
CFM56-7 EXTERNAL CHECK

B737-700 /
800 /900
COCKPIT SAFETY CHECK
COCKPIT PREPARATION
APU START
ENGINE START PREPARATION
ENGINE START
STARTING LIMITS
AFTER ENGINE START

READY FOR SYSTEM CHECKS
ENGINE STOP
APU STOP
CROSS BLEED START

STARTER VALVE FAILS TO CLOSE
HOT, HUNG, OR NO START
ENGINE FAILURE or STALL
TAIL PIPE FIRE
APU FIRE
ENGINE FIRE
UNCONTROLLED DATA. FOR INFORMATION ONLY !
AIRCRAFT MAINTENANCE
Boeing 737-800/900
Testrunning -Normal Checklist
EXAMPLE CHECKLIST ONLY !UNCONTROLLED DATA ! FOR INFORMATION ONLY !
EXTERNAL CHECK
Walk around inspection

COMPLETED
Wheel chocks
IN PLACE
Nose wheel
FWD DIRECTION
Tow bar .
REMOVED
Bypass pin
REMOVED
Steering depress. Valve .....
NORMAL
Landing gear pins .
INSTALLED
Ground coverings .
REMOVED
Engine .
CHECKED
Fire Extinguisher
IN PLACE
Equipment & Personal ..
IN SAFETY AREAS
Page 1
Boeing 737-800/900
COCKPIT SAFETY CHECK

(Before applying electrical power)
EXTERNAL CHECK..
COMPLETED
ATL ...
CHECKED
Circuit breakers.
IN
Flight Recorder Test switch ..
NORMAL
EEC selector p/b's ...
ON
Passenger Oxygen switch .
NORMAL
IRS switches ..
OFF
Dome white switch ..
OFF
Service interphone switch .....
OFF
Fuel CROSS FEED selector ..
CLOSED
FUEL PUMP switches .
OFF
GALLEY Power switch ....
OFF
CAB/UTIL and IFE/Pass seat switch
OFF
STANDBY POWER switch .
AUTO
EMER EXIT LIGHTS switch ...
OFF
WIPER selectors.......
PARK
WINDOW HEAT switches ...
OFF
PROBE HEAT switches ......
OFF
WING ANTI-ICE switch ....
OFF
ENG ANTI-ICE switches .
OFF
ENG HYD PUMP switches .
ON
ELEC HYD PUMP switches ...
OFF
PACK switches .
OFF
ISOLATION VALVE switch.
OPEN
Page 2
Boeing 737-800/900
Engine BLEED switches.....
ON
APU BLEED switch......
OFF
Pressurization Mode selector ..
AUTO
ENGINE START switches...
OFF
IGN Select switch .
SET
APU switch
OFF
Exterior light switches
OFF
MAIN PANEL DU's selectors.
NORM
AUTO BRAKE select switch ..
OFF
LANDING GEAR lever .
DOWN
SPEED BRAKE lever
DOWN DETENT
FLAP lever ..
SET
THRUST levers .
IDLE
ENG START levers ..
CUTOFF
ENGINE & APU FIRE handles
DOWN & LOCKED
Control wheel PTT switches CHECK
Page 3
Boeing 737-800/900
INTENTIONALLY LEFT BLANK
Page 4
Boeing 737-800/900
COCKPIT PREPARATION
COCKPIT SAFETY CHECKLIST...
COMPLETED
Weather Radar RT CB.
OPEN
Aural warning CB..
OPEN
DC meter selector.
BAT
Battery Power Only

BAT switch .
ON
VHF 1
SET
FIRE Protection
CHECKED
With Main external Ground Power

BAT switch .
ON
AC meter selector .
GRD PWR
GRD PWR switch .
ON
VHF 1
SET
FIRE Protection .
CHECKED
Page 5
Boeing 737-800/900
APU START (Battery power only)

Cockpit Preparation
COMPLETED
Emergency procedure
CLEAR
AC Meter selector .
APU GEN
APU GEN switches ..
ON
APU switch
START
APU FREQ / VOLT
CHECK
APU GEN switches ..
ON
APU FREQ / VOLT
CHECK
STANDBY POWER switch .
AUTO
FUEL PUMP 1 AFT switch .
ON
FIRE Protection
CHECKED
WHEEL WELL > Fire warn Lt ON with OVHT/FIRE

CARGO FIRE
Page 6
Boeing 737-800/900
APU START (With Ground Power)

Cockpit Preparation
COMPLETED
Emergency procedure
CLEAR
AC Meter selector .
APU GEN
APU GEN switches ..
ON
ON
APU switch
START
APU FREQ / VOLT
CHECK
APU GEN switches ..
ON
APU FREQ / VOLT
CHECK
Page 7
Boeing 737-800/900
ENGINE START PREPARATION

APU START Check list
PERFORMED
Testrun Forms ..
PREPARE
Heading / Position
CHECKED / NOTED
Aircraft Gross Weight ..
CHECKED / NOTED
MASTER LIGHTS TEST & DIM switch.
CHECKED
DISPLAY SOURCE PANEL.
SET
L & R DISPLAY SELECT PANEL..
SET
MFD p/b
PUSH "SYS"
ELEC HYD PUMP switches ...
ON
HYDR QTY ..
CHECK
PARKING BRAKE
SET
FLAP lever .
UP POSITION
WING/BODY OVHT TEST. ..
CHECKED
Pressurization Mode selector
MANUAL
APU BLEED switch .
ON
PROBE HEAT switches..
ON
DOOR WARNING lights ..
OFF
FUEL PANEL .
SET
MFD p/b
PUSH "ENG"
ENG OIL QTY .
CHECK
FUEL FLOW
RESET
FMS (CDU)..
SET
ACMS
SET
MASTER CAUTION recall
CHECKED
Page 8
Boeing 737-800/900
Ground Crew .
CONFIRM
Platform Traffic Control ..
INFORM
POSITION lights
ON
ANTI-COLLISION light .
ON
Page 9
Boeing 737-800/900
STARTING LIMITS:
a) EGT
725 C max.
b) Fuel Flow .
270 - 300 kg/h
c) Light up .. .
within 10 sec.
d) Starter re-engage ..
< 30% N2 permitted

< 0% N2 recommended
e) Starter Air press .
25 - 55 psi.
f) Stable to IDLE ..
120 sec.
Page 10
Boeing 737-800/900
ENGINE START
ENGINE START PREPARATION ..
PERFORMED
EMERGENCY PROCEDURE .
CLEAR
Start up area ..
CLEAR
PERMIT TIME .
START
ENGINE START switch
GRD
ENGINE PARAMETERS ..
CHECK
ENGINE START lever ..
IDLE
CHECK
Elapse time .
RUN
Page 11
Boeing 737-800/900
Page 12
Boeing 737-800/900
AFTER ENGINE START

ENGINE IDLE Speed
CHECK
* N1 approx. 20%
* EGT 320 - 520 C
* N2 approx. 59%
* FF approx. 270 kg/h
* OIL PRESS > 13 psi
* OIL TEMP < 140 C
* VIBRATION
ENG VALVE CLOSED light.
OUT
SPAR VALVE CLOSED light..
OUT
FUEL FILTER BYPASS light ..
OUT
GENERATOR DRIVE light ..
OUT
ENG ANTI-ICE
As Required
HYD PUMP LOW PRESS lights
OUT
BLEED switches ..
OFF
ENG GEN's .
CHECKED
Ground Crew .
INFORM
eng anti-ice limit:
>18 C max. 30 sec.

<18 C no limit
Page 13
Boeing 737-800/900
Page 14
Boeing 737-800/900
ENGINE STOP
THRUST levers .
IDLE
Ground Crew .
INFORM
APU GEN or GRD PWR
ON
ENG Start levers
CUTOFF
CHECK
ANTI COLLISION light .
OFF
Elapse Time
NOTED
Permit Time
STOP
FUEL PUMP switches .
SET
PROBE HEAT A & B.
OFF
ENG Anti-ice...
OFF
HYD system
NORMAL
BLEED System..
NORMAL
Pressurisation Mode selector.
AUTO
POSITION light
OFF
Platform Traffic Control
INFORM
ENG OIL QTY..
CHECKED
FUEL USED
NOTED
MFD p/b
"SYS"
HYD QTY..
CHECK
L & R DISPLAY PANEL selectors.
NORM
Circuit Breakers.
IN
Page 15
Boeing 737-800/900
Page 16
Boeing 737-800/900
APU STOP
External power .
As required
APU switch
OFF
OFF
GRD POWER switch
OFF
BAT switch .
OFF
DC Meters selector ..
BAT
Page 17
Boeing 737-800/900
Page 18
Boeing 737-800/900
CROSS BLEED START

Operating Engine .
IDLE
L & R PACK switches .
OFF
ISOLATION VALVE switch .
OPEN
BLEED switches ..
ON
THRUST lever ...
ADVANCE
ENGINE START
CHECKLIST
THROTTLE lever ..
IDLE
AFTER ENGINE START checklist
PERFORM
Page 19
Boeing 737-800/900
Testrunning -EMERGENCY Checklist
STARTER VALVE FAILS TO CLOSE

ALL AIR sourses .
OFF
Engine Start lever
CUTOFF
Procedure completed
Page 20
Boeing 737-800/900
HOT, HUNG OR NO START

Engine Start lever....
CUTOFF
EGT / N2 / FF.
MONITOR
Motor the engine for 60 sec.

If starter was already disengaged
(Starter Valve light out)
wait until N2 is below 30%
then turn Engine Start Switch to GRD.
After 60 sec.
ENG Start switch .
OFF
Procedure completed.
NOTE:
Engine start limit NOT exceeded
- Another start maybe attempted. If the engine does
not start a second time, dry motor for 60 sec., select
starter switch to OFF and find the cause of the
malfunction.
Engine start limit exceeded
- Maintenance action required.
Page 21
Boeing 737-800/900
ENGINE STALL or FAILURE

THRUST Levers...
IDLE
STALL does NOT recur

- Advance thrust lever slowly
- Check for normal acceleration parameters and vibration
level.
- Engine operation may continue.
Procedure completed.
STALL Recur.
- Shut down Engine
- Maintenance action required
Page 22
Boeing 737-800/900
TAIL PIPE FIRE

Engine Start lever....
CUTOFF
BLEED SOURCE.....
ON
Motor the engine.
Starter engaged
- Motor engine until fire is extinguished.
When fire is extinguished:

- Engine Starts switch
OFF
Procedure completed
Starter NOT engaged

- Bleed Isolation valve. OPEN
When N2 below 30%:
- ENG START switch.. GRD

- Motor engine until fire is extinguished.
When fire is extinguished:
- Engine Start switch OFF

Procedure completed
Page 23
Boeing 737-800/900
Page 24
Boeing 737-800/900
APU FIRE
BELL.......
CUTOFF
APU FIRE handle.....
PULL & ROTATE
APU switch
OFF
APU Bleed switch
OFF
STANDBY POWER switch.
BAT
Platform Traffic Control..
ALERT APU FIRE
Ground Crew.
STANDBY
After 30 seconds:
APU FIRE WARNING Light
OUT
Procedure completed
APU FIRE WARNING Light

EVACUATION PROCEDURE..
ON
PERFORM
EVACUATION PROCEDURE ON THE BACK
Note: If engine is running thrust levers.. IDLE
Page 25
Boeing 737-800/900
Page 26
Boeing 737-800/900
ENGINE FIRE
BELL.......
CUTOFF
THRUST Levers...
IDLE
Engine Start levers..
CUTOFF
ENGINE FIRE handle...
PULL and ROTATE
ALL FUEL PUMP switches....
OFF
PLATFORM TRAFFIC CONTROL.
ALERT ENGINE FIRE
ALERT GROUND CREW
Standby
BOTTLE DISCHARGE Light.
ON
- If not ON, operate opposite bottle
After 30 seconds:
ENGINE FIRE WARNING Light.
OUT
Procedure completed
ENGINE FIRE WARNING Light.
ON
REMAINING AGENT.. DISCHARGE

EVACUATION PROCEDURE..
PERFORM
EVACUATION PROCEDURE ON THE BACK
If Fire Brigade is at the spot for engine inspection, other

engine if applicable cut-off, and ANTI COLLISION switch OFF
Page 27
Boeing 737-800/900
EVACUATION PROCEDURE
1. Engine Start Levers..
CUTOFF
2. Standby power switch.
BAT
3. Engine Fire Warning handles
PULL
4. APU Fire Handle
PULL
5. PLATFORM TRAFFIC CONTROL..
DECLARE
EMERGENCY
6. When leaving the Flightdeck:

GRD PWR switch
OFF
Standby Power switch
AUTO
BAT switch
OFF
7. CREW...
EVACUATE
AIRCRAFT
Page 28

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Checklist Engine Testrunning 737NG EXAMPLE

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GROUND

CFM56-7 EXTERNAL CHECK

COCKPIT SAFETY CHECK

ENGINE START PREPARATION

AFTER ENGINE START

CROSS BLEED START

Testrunning -Normal Checklist

EXAMPLE CHECKLIST ONLY !UNCONTROLLED DATA ! FOR INFORMATION ONLY !

Walk around inspection

Testrunning -Normal Checklist

EXAMPLE CHECKLIST ONLY !UNCONTROLLED DATA ! FOR INFORMATION ONLY !

COCKPIT SAFETY CHECK

Flight Recorder Test switch ..

EEC selector p/b's ...

Passenger Oxygen switch .

Dome white switch ..

Service interphone switch .....

Fuel CROSS FEED selector ..

FUEL PUMP switches .

GALLEY Power switch ....

CAB/UTIL and IFE/Pass seat switch

STANDBY POWER switch .

EMER EXIT LIGHTS switch ...

WINDOW HEAT switches ...

PROBE HEAT switches ......

WING ANTI-ICE switch ....

ENG ANTI-ICE switches .

ENG HYD PUMP switches .

ELEC HYD PUMP switches ...

ISOLATION VALVE switch.

Testrunning -Normal Checklist

EXAMPLE CHECKLIST ONLY !UNCONTROLLED DATA ! FOR INFORMATION ONLY !

Engine BLEED switches.....

APU BLEED switch......

Pressurization Mode selector ..

ENGINE START switches...

IGN Select switch .

Exterior light switches

MAIN PANEL DU's selectors.

AUTO BRAKE select switch ..

LANDING GEAR lever .

SPEED BRAKE lever

ENG START levers ..

ENGINE & APU FIRE handles

DOWN & LOCKED

Control wheel PTT switches CHECK

Testrunning -Normal Checklist

EXAMPLE CHECKLIST ONLY !UNCONTROLLED DATA ! FOR INFORMATION ONLY !

INTENTIONALLY LEFT BLANK

Testrunning -Normal Checklist

EXAMPLE CHECKLIST ONLY !UNCONTROLLED DATA ! FOR INFORMATION ONLY !

Weather Radar RT CB.

Aural warning CB..

Battery Power Only

With Main external Ground Power

GRD PWR switch .

Testrunning -Normal Checklist

EXAMPLE CHECKLIST ONLY !UNCONTROLLED DATA ! FOR INFORMATION ONLY !

APU START (Battery power only)

APU GEN switches ..

APU FREQ / VOLT

APU GEN switches ..

APU FREQ / VOLT