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DMS 67941
Concurrent Engineering
Methods & Processes, Deployment - OAMI
4In this manual, priority is placed on those methods indispensable to the process.
The remarks are to be understood as short explanations only.
4For more detailed information, the User Instructions, AM’s and AP’s referenced in
this document are to be consulted.
4This functionality in this manual has been validated with CATIA V5 R14.
© AIRBUS UK LTD. All rights reserved. Confidential and proprietary document.
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 2
Contents
Title Page
4 Part Numbering 4
4 File Management 6
4 Part Design 8
4 Sheet Metal Design 9
4 Assembly Design 10
4 Composite Design 13
4 Drawings 16
4 Layers & Colours 19
4 Standard Parts / Airbus Catalog 20
4 Opposite Hand Geometry 22
4 Flexible Components 24
4 ‘Made From’ & ‘Drawn On’ Parts 25
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Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 3
Part Numbering AM2215
4General Rules
4Naming and Numbering should always follow AM2215.
4Part Name = Filename.
4Filenames are always in Uppercase.
4No spaces are allowed.
4Always change part numbers within CATIA V5 using Save Management.
4Never rename or overwrite CATIA documents with UNIX or Windows file managers.
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Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 4
Part Numbering AM5018.6
4Naming Convention
4Final Model:
4 M57P5432120000
4Sub-Element Parts:
4 M57P5432120000-01, -02, -03, etc.
4PRIMES 3
4On first vaulting, it is important that the final model and all sub-element parts are vaulted together to
maintain issue status. It is recommended that the maximum number of sub-element parts are created
(as empty CATParts) because further iterations cannot be added after this initial vaulting.
4Drawings are linked to the final model and not the sub-element parts.
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 5
File Management AM5012 / UI186
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 6
File Management AM2252 / UI227
4General Rules
4Always preserve the original vaulted CATIA document.
4Never delete and restart an existing CATIA document with File + New, File + New From
or File + Save as New document. This creates a new UUID number.
4Never overwrite CATIA documents with new versions using UNIX or Windows.
© AIRBUS UK LTD. All rights reserved. Confidential and proprietary document.
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 7
Part Design AM2259 / AM5018
4General Rules
4Part Name = Filename.
4Parts are modelled about a local axis system.
4Only one PartBody per CATPart. (Exceptional conditions can apply).
4Multi-Model links are only permitted to Master Geometry and published elements.
4PartBody placed on correct Master Model Layer (See Layers & Colours).
4Special characters (i.e.commas) are not allowed as element names.
4Delete any redundant wireframe and surface geometry.
4Isolate all non-essential external references.
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 8
Sheet Metal Design AM2263
4General Rules
4Sheet Metal Parts should be created with the following workbenches:
4 Aerospace Sheet Metal Design (ASL) - Hydro-formed and Bent Parts.
4 Generative Sheet Metal Design (GSMD) - Bent Parts only (straight fold line without joggle).
4 Part Design - Unique Parts not supported in the sheet metal workbenches.
4All parts should contain both a folded and unfolded solid representation.
© AIRBUS UK LTD. All rights reserved. Confidential and proprietary document.
Sheet Metal Part Process Flow with Aerospace Sheet Metal Design
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 9
Assembly Design AM5012 / UI198
4General Rules
4Assembly Name = Assembly Instance Name.x = Filename.
4All Parts and Assemblies should have a Product Description (Properties Menu).
4Parts or products must only be added or deleted from a sub-assembly when it is open
in its own window (at root level).
4Broken links should be immediately reattached with File + Desk and Edit + Links or
by using Replace Component.
4Only use DMU Navigator Cumulative Snap with the Rotation Option.
4 (Never use the symmetry option).
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 10
Assembly Design AM5012 / UI198
4Design Tree
4The Design Tree is the Designers Working Assembly.
4The Design Tree number is the first 9-Digits of the Production (14-Digit) Assembly.
4It can hold Design Principle, SAM, GRM, Frontier, Interface and Installation
Assemblies; Zoned Environments and Reference Geometry.
4The content of the Design Tree is not managed in PRIMES, and as such, the
completeness and validity of the environment data should always be checked.
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Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 11
Assembly Design AM2252
Paste Special
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 12
Composite Design AM5034
4Design Methodology
4Composite Parts are designed on reference surfaces using wireframe geometry to
define the composite entities.
4Composite Design uses the Composite Part Design Workbench.
designed. Solid and ply creation require some interaction with the workbench in order to
complete definition.
4 Semi-Automatic design method.
4Ply-by-Ply
4 Each ply contour is individually defined by the designer.
4 Manual design method – recommended for complex components and sandwich panels.
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 13
Composite Design AM2215
Stiffener
M57110322 020 00
CATProduct CATPart
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 14
Composite Design AM2215
4Part Extensions
4Solids -CSL## Solid Model for the DMU
4Design Data -CD### Design Plies
4Manufacturing Data -CM### Manufacturing Plies
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Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 15
Drawings AM2264 / AM2255
4General Rules
4Drawings are numbered with the first nine digits of the assembly or part number with a
suffix indicating the drawing sheet number -01, 02, etc. (i.e. M57P54321-01).
4One sheet per CATDrawing. (No limit on the number of detail sheets per drawing).
4All Drawings should be created with the Airbus Title Block Application.
4Picture Drawings can be used in specific circumstances. (AM2255).
4Views
4All views should be locked prior to filing or vaulting.
4View frames should be turned off prior to vaulting.
4Section Views should not be pasted across drawings. The section should be generated
from a front view which is scaled down, moved off the drawing sheet, and hidden.
© AIRBUS UK LTD. All rights reserved. Confidential and proprietary document.
4Dimensions
4All dimensions should be compliant with Airbus ISO Standard.
4Dimensions should be fully associative on exact views.
4Dimensions are not permitted on Isometric Views or picture drawings.
4Avoid Fake dimensions.
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 16
Drawings AM2264 / AM2255
4Drawing Links
4All drawings should be created with valid links to 14-Digit CATParts/ CATProducts.
4The only exception to this rule is drawings that include reference geometry, which
are generated from a 9-digit Design Tree Assembly. (See Table).
4 The Design Tree Assembly contains reference geometry, and all views should be
considered as snapshots only.
4 Before updating any views, it is important that content of the reference geometry in
the Design Tree Assembly is validated.
Assembly P
Frontier P
Installation P
Interface P
Required CATDrawing Links for Drawing Types
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 17
Drawings View Generation / Definition AM2264
No
Large Assembly Drawing? Exact-Mode View
Yes •Overload Properties
•Zone by DMU Section Box
•Generative View Styles
Fillet Radii, Hole-Centres? Yes
Part Feature Driven Dress-up No
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 18
Layers & Colours AM2232 / UI181
Frontier Model P
SAM Model P
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Definition Model P
Master Geometry P
Master Lining P
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 19
Standard Parts AM5012
4General Rules
4Fasteners created with automated assembly techniques should not be included in
assemblies and are represented as a point and vector.
4Definition Phase:
4A & B Maturity - STD parts are included only in areas of potential clash or to prove
concept.
4C Maturity - All STD parts are included with the exception of fasteners, which are shown
only in areas of potential clash or to prove concept.
4Development Phase:
4 All STD parts and applicable fasteners are included.
© AIRBUS UK LTD. All rights reserved. Confidential and proprietary document.
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 20
Standard Parts / Airbus Catalog AM2369 / UI202
4Catalog Brower
4Open the Catalog Browser and browse (1) for STANDARD_PARTS_CATALOG
4Select the appropriate catalog:
4 Skill Domain Catalogs - AIRBUS_CATALOG.Catalog.
4 Standard Parts Master Catalog - StandardParts.Catalog.
4 All sub-catalogs can be opened independently.
4Find the required Part and double-click to select or MB3 + Instantiate Component.
4Roughly position the part in the assembly and select OK.
(1)
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Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 21
Opposite Hand Geometry AM2259 / UI196
4Symmetrical Parts
4Create a new right hand part M57P5346620100.
4Open in the same session the file of the left hand part M57P5346620000.
4Copy the PartBody from the ...200 part.
4Paste the PartBody into the ...201 part (Paste Special > AsResultWithLink).
4In Part Design, use the Symmetry feature in relation to a symmetry plane.
4Change the default PartBody : Body > Body.2 Object > Change PartBody > OK.
4Delete empty Body.1.
© AIRBUS UK LTD. All rights reserved. Confidential and proprietary document.
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 22
Opposite Hand Geometry AM5012 / UI196
4Symmetrical Assemblies
4The creation of RH Wing data is mandated as a Design Data deliverable.
4It is the responsibility of the designer to ensure that the opposite hand assembly and
parts are always kept up to date.
4The Assembly Design Insert Symmetry tool must not be used as it does not produce
an opposite hand assembly applicable to current Airbus processes.
4Basic Methodology
4 Create the OH Parts using the Symmetrical Part Methodology.
4 Add OH Parts to an OH assembly.
4 Position the OH parts with snap and constraints as necessary.
4(Please refer to User Instruction 196 for part positioning guidelines).
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Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 23
Flexible Components AM5012 / UI276
4General Rules
4Flexible components, when deformed, can be located in multiple positions (e.g. Spring).
4Flexible components are named L57...-FLX01 (-02,-03, etc, then A1-9, B1-9, etc).
4 The first 14-Digits (L57…) always use the parent assembly number.
4 -FLX## suffixes the 14-Digit number, increasing incrementally with each iteration.
4Each iteration of a flexible component must be a separate Part or Assembly.
4For reference, the Master Part number is added to the Properties Definition field.
4Flexible Parts
4Each flexible part must reference a master CATPart.
4Flexible Assemblies
© AIRBUS UK LTD. All rights reserved. Confidential and proprietary document.
4Warning: Do not use the Flexible Assembly feature. This can cause orientation
problems when an assembly is converted to a product structure (_ps) format.
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 24
‘Made From’ & ‘Drawn On’ Parts AM2296 / UI251
Assembly and
Modelled & Drawn Modelled & Drawn Modelled & Drawn Drawings
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Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 25
‘Made From’ & ‘Drawn On’ Parts AM2296 / UI251
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 26
‘Made From’ & ‘Drawn On’ Parts AM2296 / UI251
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 27
Working with the Airbus Vault UI227 / UI243
4General Rules
4Assemblies and parts should not be open in CATIA when storing to the vault.
4When working in an assembly with sub-assemblies, all affected CATProducts must be
vaulted in the same session and not at different times. This ensures that all links are
synchronised.
4Do not work on an assembly, then reset the check-out in the vault and overwrite the
assembly with its old version.
4All CATIA documents, which have a UUID number that is different from the originally
vaulted document, will be rejected by the PRIMES PDM system.
4Select only the minimum number of projects required in the Set Project / wsconfig Tool.
This will improve performance as it reduces the number of CATIA search paths.
4The SP-Resolved and Equipment DLNames should be moved to the bottom of the
CATIA Search Order to improve performance.
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 28
Working with the Airbus Vault (PRIMES 3) UI194
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 29
Working with the Airbus Vault (PRIMES 3) UI194
4 Initial Vaulting
1. From the EPD Data Browser create a CAD doc.
2. Check-in the Production (14-Digit) CATProduct first.
3. Associated drawings are transferred automatically.
4 Updating
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Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 30
Data Quality AM2266
4Q-Checker
4Q-Checker is a mandatory data quality requirement for CATIA V5 documents.
4Q-Checker is ran interactively from the icon in the selected CATIA document:
1. From the Main Panel select the applicable Airbus Environment and the Start icon, or
2. A new option checks and creates reports for CATProducts and selected sub-components.
3. Check report results:
4Red Error Correction is mandatory ; model will be rejected.
4Blue Warning Correction by user is recommended but not mandatory.
4Green OK No correction required; quality of criterion are OK.
11
33
Activate Q-Checker
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Analysis Viewer 22
Not Used
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 31
Data Quality AM2266
CATPart Checklist
1 Part Name conforms to naming/numbering procedure.
2 Filename and Part number have same name.
3 Unit length is in mm.
4 Part defined using local axis system.
5 Only one PartBody exists.
6 Relevant reference elements published.
7 Features, Elements and various bodies renamed.
8 All Geometry hidden except for the PartBody.
9 No deactivated features.(Except for external references)
10 Unnecessary elements removed.
11 Red colour not used for entities, part bodies.
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12 Part updated .
13 Layers/Colours (Macro)
14 Part stored to vault as a CATPART type.
15 Airbus standard CATSetting file is used.
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 32
Data Quality AM2266
CATProduct Checklist
1 Product Name conforms to naming/numbering procedure
2 Correspondence between Filename and Product number
3 Airbus Standard CATSettings file used
4 All instances of Primary and Secondary parts constrained (Optional)
5 All instances explicitly renamed
6 Product Stored to vault as a CATPRODUCT type
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 33
Data Quality AM2266
CATDrawing Checklist
1 Drawing Name conforms to naming/numbering procedure.
2 Airbus Drawing Standard used,
3 First Angle Projection is used.
4 Only one sheet per CAD drawing.
5 Drawing sheet uses default name.(Sheet.1)
6 Title Block Application used.
7 All generative views associated with 3D geometry.
8 All views /Drawing updated .
9 No empty views
10 All views Locked.
11 Tolerance as per Airbus ISO std.
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12 Font type and size as per std.(Please refer to AM 2264 Main module).
13 No fake dimensions.
14 All dimensions associative .
15 No dimensions on isometric view.
16 Drawing stored in vault as a CATDRAW type
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 34
Data Quality Checklist AM2266 / UI206
4CATProduct
4The following checklist should be followed before a 14 digit CATProduct is vaulted:
4 Ensure the assembly has a product description.
4 Delete or correct broken or ghost links. (CATDUA can remove these errors if necessary).
4 Check that constraints are valid and up-to-date.
4 Run CATDUA V5 to check and clean the data as necessary.
4CATPart
4The following checklist should be followed before a CATPart is vaulted:
4 Ensure the part has a description.
4 The PartBody is placed on the correct layer with the correct colour associated.
4 Delete any redundant wireframe and surface geometry.
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Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 35
CATDUA V5 AM2266 / UI206
4Guidelines
4Do not overwrite data before validating the results of P1 and P2 errors.
4Only use the clean option if you are satisfied with the results from the report file.
© AIRBUS UK LTD. All rights reserved. Confidential and proprietary document.
4Known Issues
4CATDUA should not used on Kinematic and Tubing CATProducts.
4Drawings using formats larger that A0 will be resized to A0 (Batch Mode).
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 36
Reference Documents
4A-UK User Instructions (UI)
4 UI148 CATIA V5 Update Information and Known Issues
4 UI181 CATIA V5 Colours
4 UI185 Minimising Ghost & Broken Links in CATIA V5
4 UI186 Renumbering CATIA V5 Documents while Maintaining Links
4 UI194 Checking-in CATIA V5 Drawings into PDMfDP
4 UI195 Creating Large Assembly Drawings in CATIA V5
4 UI196 CATIA V5 Symmetrical Parts & Assemblies (Right Hand Wing)
4 UI198 CATIA V5 Assembly Rules (SAM, Design Principles & GRM)
4 UI202 CATIA V5 Standard Parts
4 UI206 CATDUAV5 Utility
4 UI227 Managing CATIAV5 UUID Document Links
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Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 37
Reference Documents
4Airbus Methods (AM)
4 AM2215 Identification of Product Models, Parts and Assemblies
4 AM2232 Layering for Legacy CAD Tools
4 AM2252 CATIA V5 Multi-Model Links
4 AM2255 Picture Drawings with CATIA V5
4 AM2259 3D Modelling Rules for CATIA V5
4 AM2263 Sheet Metal Part Modelling in CATIA V5
4 AM2264 Drafting with CATIA V5
4 AM2266 Quality Control of CATIA V5 Data by Q-Checker
4 AM2296 PRIMES Methods
4 AM5012 CATIA V5 Assembly Rules
4 AM5018 Machined Part Modelling in CATIA V5
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Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 38
This document and all information contained herein is the sole
property of AIRBUS UK LTD. No intellectual property rights
are granted by the delivery of this document or the disclosure
of its content. This document shall not be reproduced or
disclosed to a third party without the express written consent
of AIRBUS UK LTD. This document and its content shall not
be used for any purpose other than that for which it is
supplied.
Methods & Processes, Deployment - OAMI: Guidelines for Methods - CATIA V5 September 2005 V1.7 Page 39