PT. Chandra Asri Petrochemical Tbk.

( Ethylene Plant )
BAB III Metodologi Perhitungan

TUGAS KHUSUS
METODOLOGI PERHITUNGAN

3.1 Cara Memperoleh Data

Dalam perhitungan efisiensi dari HE, di perlukan sejumlah data.
Data-data tersebut di peroleh dari :
a. Data Lapangan sebagai data primer
b. Studi literature sebagai data sekunder
3.1.1 Data Lapangan
Data ini di dapat langsung dari hasil pengukuran yang dilakukan
dari control room, yang di dapat hasil:
Bottom DA-101

Outlet EA-118

NO

Date

ETTI133D

ETTI150

1.

20-Aug-13

191.8458977

176.6048233

2.

21-Aug-13

192.1285944

176.8254858

3.

22-Aug-13

192.7052609

177.129027

4.

23-Aug-13

192.8733109

177.441011

5.

24-Aug-13

192.8415139

177.4720217

6.

25-Aug-13

193.6473581

177.7272277

7.

26-Aug-13

194.2574906

179.29253

8.

27-Aug-13

193.6229099

178.6154292

9.

28-Aug-13

193.1598767

176.0200474

10.

29-Aug-13

192.179426

175.9093468

11.

30-Aug-13

192.220696

175.9287474

12

31-Aug-13

193.6552288

176.4493846

16
Laporan Kerja Praktik
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PT. Chandra Asri Petrochemical Tbk.

( Ethylene Plant )
BAB III Metodologi Perhitungan

13.

1-Sep-13

193.8540245

177.1960117

14.

2-Sep-13

194.6426592

177.5790495

15.

3-Sep-13

194.1053516

177.3532328

16.

4-Sep-13

194.3319251

177.3571764

17.

5-Sep-13

193.939302

177.3687799

18.

6-Sep-13

193.8655592

177.3158908

19.

7-Sep-13

194.4729774

176.9413144

20.

8-Sep-13

194.9835991

177.2283175

21.

9-Sep-13

195.4738778

177.8143446

22.

10-Sep-13

195.5749058

178.0072069

23.

11-Sep-13

196.1223001

177.8639026

24.

12-Sep-13

195.3964977

177.8543289

25.

13-Sep-13

195.1946456

177.6337016

26.

14-Sep-13

196.0169786

178.0015566

27.

15-Sep-13

194.4055649

177.533692

28.

16-Sep-13

194.6318666

177.8071357

29.

17-Sep-13

195.3161223

177.9829275

30.

18-Sep-13

195.1505024

178.1302873

31.

19-Sep-13

195.0363969

178.0351029

32.

20-Sep-13

195.7956393

178.3534773

33.

21-Sep-13

194.8435544

178.0787542

34.

22-Sep-13

194.512462

177.7502159

35.

23-Sep-13

194.2600814

177.5433576

36.

24-Sep-13

194.6098432

177.4964417

37.

25-Sep-13

193.9432972

177.2990531

38.

26-Sep-13

194.5426402

177.4342047

39.

27-Sep-13

194.6364842

177.4450278

40.

28-Sep-13

194.7488141

177.5584737

41.

29-Sep-13

194.3290625

177.4598029

17
Laporan Kerja Praktik
Program Studi Teknik Kimia Akamigas Balongan

PT. Chandra Asri Petrochemical Tbk.

( Ethylene Plant )
BAB III Metodologi Perhitungan

42.

30-Sep-13

194.2637939

177.4744851

43.

1-Oct-13

193.9361924

177.5294934

44.

2-Oct-13

193.8909954

177.6372016

45.

3-Oct-13

194.3544986

177.7064287

46.

4-Oct-13

194.3804682

177.4744021

47.

5-Oct-13

193.0874226

176.9359422

48.

6-Oct-13

193.4143887

177.168164

49.

7-Oct-13

193.4884065

177.1093011

50.

8-Oct-13

193.8397098

177.0585053

51.

9-Oct-13

194.3231058

177.0702304

52.

10-Oct-13

194.2151791

177.40222

53.

11-Oct-13

194.0075837

177.2995643

54.

12-Oct-13

192.7355606

176.6729244

55.

13-Oct-13

194.1735071

177.1916635

56.

14-Oct-13

193.0327071

176.4157819

57.

15-Oct-13

193.5609287

176.7645054

58.

16-Oct-13

193.1263521

176.6657996

59.

17-Oct-13

192.5589543

176.4993419

60.

18-Oct-13

193.0577867

176.6586705

61.

19-Oct-13

194.1635764

176.839568

62.

20-Oct-13

195.1504852

177.1448367

63.

21-Oct-13

194.2916091

177.0631955

64.

22-Oct-13

193.8437824

177.0335783

65.

23-Oct-13

193.3838127

176.7326357

66.

24-Oct-13

193.1286631

176.7833223

67.

25-Oct-13

191.8008614

176.0563622

68.

26-Oct-13

189.9991947

174.7389074

69.

27-Oct-13

190.4034743

175.0525274

70.

28-Oct-13

190.1035578

175.0749726

18
Laporan Kerja Praktik
Program Studi Teknik Kimia Akamigas Balongan

PT. Chandra Asri Petrochemical Tbk.

( Ethylene Plant )
BAB III Metodologi Perhitungan

71.

29-Oct-13

189.6020363

175.1061045

72.

30-Oct-13

189.4892124

175.0795851

73.

31-Oct-13

189.5321025

174.9874869

74.

1-Nov-13

189.5226028

175.0139155

75.

6-Nov-13

189,9927255

174,6942025

76.

7-Nov-13

190,0365195

174,7767932

77.

8-Nov-13

189,7877875

175,1336608

78.

9-Nov-13

189,9615136

175,2226767

79.

10-Nov-13

190,0063477

175,2568734

80.

11-Nov-13

190,2898389

175,2275207

81.

12-Nov-13

190,1044048

175,3739623

82.

13-Nov-13

189,9828091

175,1608521

83.

14-Nov-13

189,887302

174,6817125

84.

15-Nov-13

189,6358417

174,3975418

85.

16-Nov-13

190,5916444

175,5263079

86.

17-Nov-13

190,1320707

175,4298704

87.

18-Nov-13

190,4035349

175,3886098

88.

19-Nov-13

190,5181623

175,339602

89.

20-Nov-13

190,4254272

175,2959906

3.1.2 Data Literatur

Untuk data lain, dapat diperoleh dengan mencarinya di literature.
Seperti konstanta kapasitas panas, viskositas, densitas, konduktivitas
thermal, dan massa molekul.
3.2 Perhitungan
3.2.1 Variabel yang diketahui

19
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( Ethylene Plant )
BAB III Metodologi Perhitungan

Fluidanya
Process water
sama quench
oil lho

No.

Diketahui

shell

Tube

1.

T1

343,04 F

380,84 F

2.

T2

347,36 F

353,30 F

3.

Pt

1,25 inch

4.

ID

106,29 inch

5.

BWG

15

6.

Thk

0,078 inch

7.

Buffle

22,8 inch

8.

Flow Rate

0,856

14.446,40 lb/Hr

Water

882,38 lb/Hr

Steam

145 lb/Hr

9.

OD

1 inch

10.

334,65 inch

11.

Nt

5004

3.2.1 Menghitung Heat Balance

Q1 = Q 2

Water (shell)

: (M . Cp . T) + (M . H )
Q = ( 882,38 x 1,05 x 4,32 ) + ( 882,38 x 258,66 )
= 232.238,88 Btu/hour

Steam (shel)

Q = ( 145 x 0,6 x 4,32 ) + ( 145 x 258,66 )

20
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( Ethylene Plant )
BAB III Metodologi Perhitungan

= 37.881,54 Btu/hour
Q1 = Q Q
= 232.238,88 37.881,54
Q1 = 194.357,34 Btu/hour
Quench Oil (tube) : M . Cp . T
Q2 = 14.446,40 x 0,49 x 27,54
Q2 = 194.650,5 Btu/hour

3.2.2 Menghitung Log Mean Temperature Different

No

Hot Fluid ( T )

1.

380,84

2.
3.

LMTD

Cold Fluid ( t )

Different

Higher Temperature ( 0F )

347,36

33,48

353,30

Lower Temperature ( 0F )

343,04

10,26

27,54

Different( 0F )

4,32

23,22

=
= 19,678 0F

R =

=
= 6,375

S =
21
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( Ethylene Plant )
BAB III Metodologi Perhitungan

=
= 0,129
FT = 0.99

Kern, Fig 18

T LMTD= FT x LMTD
= 0,99 x 19,678
= 19,4810F

3.2.3 Menghitung Tc dan tc

Tc =
=
= 367,05 0F
tc =
=
= 345,2 0F
3.2.4 Menghitung Dirt Factor (Rd)
Cold Fluid : shell side (water)

Hot Fluid : tube side (gas)

22
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( Ethylene Plant )
BAB III Metodologi Perhitungan

at = 0.576 inch2 [kern. Table 10]

as =
at =
=
= 3,36 ft2

=
= 2,502 ft2

Gs =

Gt =

= 305,76 lb/hr ft2

= 5773,94 lb/hr ft2

De = 0,99/12
= 0.0825 ft [kern. Figure 28]

D = 0,856/12
= 0,0713 ft [kern. Table 10]

At tc = 345,2 F

At Tc = 367,05 0F

= 0.1 x 2.42

= 0,11 x 2,42

= 0,242 lb/ft hr [kern. Figure 14]

=0,266 lb/ft hr [kern. Figure 14]

Res =

Ret =

= 104,236

= 1547,676

23
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( Ethylene Plant )
BAB III Metodologi Perhitungan

L/D = 391,13
jH = 5,2 [kern. Figure 28]

jH = 3,1 [kern. Figure 24]

At tc= 345,2 0F

At Tc = 367,05 0F

c = 1,05 Btu/lb 0F

c = 0,49 Btu/lb

k = 0,061 Btu/hr ft2 (0F/ft) [Figure 1]

k = 0.087 Btu/hr ft2 (0F/ft) [Figure 1]

(c/k)1/3 = (1,05 x 0,242/0.061)1/3

(c/k)1/3 = (0,49 x 0,266/0.087)1/3

= 1,61

ho

= jH x

= 1,144

x(

= 5,2 x

)1/3 x s

x 1,61

hi

= jH x

x(

= 3,1 x

= 6,19

)1/3 x t

x 1,144

= 4,327
Dibagi OD ya
zrul

tw

= tc +

x (Tc - tc )

= 4,327 x 0,856
x (367,05 345,2

345,2 +
= 358,55 0F

= 3,704

24
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( Ethylene Plant )
BAB III Metodologi Perhitungan

At tw

= 358,55 0F

At tw

= 358,55 0F

= 0.13 x 2.42

= 0,15 x 2,42

=0,314 lb/ft2 hr [kern. Figure 14]

s

=(

=0,303 lb/ft2hr[kern.Figure 14]

t

)0.14

=(

)0.14

0,14

=(

=
= 0,96
= 0,957

ho

Uc

hio

= 6,19 x 0,96

= 3,704 x 0,957

= 5,94 Btu/hr ft2 0F

= 3,54 Btu/hr ft2 0F

=
= 2,21 Btu/hr ft2 0F
a

= 0,032 [Kern. Tabel 10 ]

= Nt x L x a
= 5004 x 27,887 x 0,032
= 4552,32 ft2

UD

25
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( Ethylene Plant )
BAB III Metodologi Perhitungan

=
= 2,195 Btu/hr ft2 0F

Efisiensi ()
Rd

=
=

x 100 %

= 0.0030 hr ft2 0F/Btu

=

x100 % =

= 99,321 %

3.2.5 Hasil Perhitungan RD Dari Kondisi lapangan

Bottom DA-101

Outlet EA-118

NO

Date

ETTI133D

ETTI150

1.

20-Aug-13

191.8458977

176.6048233

2.

21-Aug-13

192.1285944

176.8254858

3.

22-Aug-13

192.7052609

177.129027

4.

23-Aug-13

192.8733109

177.441011

5.

24-Aug-13

192.8415139

177.4720217

6.

25-Aug-13

193.6473581

177.7272277

7.

26-Aug-13

194.2574906

179.29253

8.

27-Aug-13

193.6229099

178.6154292

9.

28-Aug-13

193.1598767

176.0200474

10.

29-Aug-13

192.179426

175.9093468

11.

30-Aug-13

192.220696

175.9287474

RD
0,00314
0,00317
0,00318
0,00327
0,00320
0,00322
0,00330
0,00332
0,00327
0,00325
0,00327
26

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BAB III Metodologi Perhitungan

12

31-Aug-13

193.6552288

176.4493846

13.

1-Sep-13

193.8540245

177.1960117

14.

2-Sep-13

194.6426592

177.5790495

15.

3-Sep-13

194.1053516

177.3532328

16.

4-Sep-13

194.3319251

177.3571764

17.

5-Sep-13

193.939302

177.3687799

18.

6-Sep-13

193.8655592

177.3158908

19.

7-Sep-13

194.4729774

176.9413144

20.

8-Sep-13

194.9835991

177.2283175

21.

9-Sep-13

195.4738778

177.8143446

22.

10-Sep-13

195.5749058

178.0072069

23.

11-Sep-13

196.1223001

177.8639026

24.

12-Sep-13

195.3964977

177.8543289

25.

13-Sep-13

195.1946456

177.6337016

26.

14-Sep-13

196.0169786

178.0015566

27.

15-Sep-13

194.4055649

177.533692

28.

16-Sep-13

194.6318666

177.8071357

29.

17-Sep-13

195.3161223

177.9829275

30.

18-Sep-13

195.1505024

178.1302873

31.

19-Sep-13

195.0363969

178.0351029

32.

20-Sep-13

195.7956393

178.3534773

33.

21-Sep-13

194.8435544

178.0787542

34.

22-Sep-13

194.512462

177.7502159

35.

23-Sep-13

194.2600814

177.5433576

36.

24-Sep-13

194.6098432

177.4964417

37.

25-Sep-13

193.9432972

177.2990531

38.

26-Sep-13

194.5426402

177.4342047

39.

27-Sep-13

194.6364842

177.4450278

40.

28-Sep-13

194.7488141

177.5584737

0,00337
0,00347
0,00337
0,00322
0,00331
0,00331
0,00323
0,00331
0,00325
0,00324
0,00315
0,00321
0,00314
0,00327
0,00377
0,00315
0,00335
0,00316
0,00318
0,00357
0,00341
0,00350
0,00313
0,00329
0,00356
0,00330
0,00331
0,00334
0,00371
27

Laporan Kerja Praktik

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PT. Chandra Asri Petrochemical Tbk.

( Ethylene Plant )
BAB III Metodologi Perhitungan

41.

29-Sep-13

194.3290625

177.4598029

42.

30-Sep-13

194.2637939

177.4744851

43.

1-Oct-13

193.9361924

177.5294934

44.

2-Oct-13

193.8909954

177.6372016

45.

3-Oct-13

194.3544986

177.7064287

46.

4-Oct-13

194.3804682

177.4744021

47.

5-Oct-13

193.0874226

176.9359422

48.

6-Oct-13

193.4143887

177.168164

49.

7-Oct-13

193.4884065

177.1093011

50.

8-Oct-13

193.8397098

177.0585053

51.

9-Oct-13

194.3231058

177.0702304

52.

10-Oct-13

194.2151791

177.40222

53.

11-Oct-13

194.0075837

177.2995643

54.

12-Oct-13

192.7355606

176.6729244

55.

13-Oct-13

194.1735071

177.1916635

56.

14-Oct-13

193.0327071

176.4157819

57.

15-Oct-13

193.5609287

176.7645054

58.

16-Oct-13

193.1263521

176.6657996

59.

17-Oct-13

192.5589543

176.4993419

60.

18-Oct-13

193.0577867

176.6586705

61.

19-Oct-13

194.1635764

176.839568

62.

20-Oct-13

195.1504852

177.1448367

63.

21-Oct-13

194.2916091

177.0631955

64.

22-Oct-13

193.8437824

177.0335783

65.

23-Oct-13

193.3838127

176.7326357

66.

24-Oct-13

193.1286631

176.7833223

67.

25-Oct-13

191.8008614

176.0563622

68.

26-Oct-13

189.9991947

174.7389074

69.

27-Oct-13

190.4034743

175.0525274

0,00327
0,00347
0,00358
0,00377
0,00339
0,00341
0,00358
0,00343
0,00344
0,00344
0,00350
0,00361
0,00342
0,00347
0,00361
0,00355
0,00360
0,00351
0,00336
0,00367
0,00351
0,00350
0,00361
0,00353
0,00354
0,00347
0,00358
0,00355
0,00359
28

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( Ethylene Plant )
BAB III Metodologi Perhitungan

70.

28-Oct-13

190.1035578

175.0749726

71.

29-Oct-13

189.6020363

175.1061045

72.

30-Oct-13

189.4892124

175.0795851

73.

31-Oct-13

189.5321025

174.9874869

74.

1-Nov-13

189.5226028

175.0139155

75.

6-Nov-13

189,9927255

174,6942025

76.

7-Nov-13

190,0365195

174,7767932

77.

8-Nov-13

189,7877875

175,1336608

78.

9-Nov-13

189,9615136

175,2226767

79.

10-Nov-13

190,0063477

175,2568734

80.

11-Nov-13

190,2898389

175,2275207

81.

12-Nov-13

190,1044048

175,3739623

82.

13-Nov-13

189,9828091

175,1608521

83.

14-Nov-13

189,887302

174,6817125

84.

15-Nov-13

189,6358417

174,3975418

85.

16-Nov-13

190,5916444

175,5263079

86.

17-Nov-13

190,1320707

175,4298704

87.

18-Nov-13

190,4035349

175,3886098

88.

19-Nov-13

190,5181623

175,339602

89.

20-Nov-13

190,4254272

175,2959906

0,00357
0,00360
0,00357
0,00359
0,00359
0,00360
0,00362
0,00361
0,00364
0,00360
0,00367
0,00362
0,00364
0,00365
0,00365
0,00362
0,00362
0,00360
0,00368
0,00369

(excell)

29
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