Dyeing Process basically discusses what you do with the dyes. There are today available latest and state-of-the-art dyeing methods that effectively colour the various substrates. This is a very critical operationcarried out in the dye houses in a series of steps. The pages here gives precious information regarding thevarious dyeing processes in different industries.
Pigment Dyeing
Pigment dyeing is a comparatively recent addition. In the process of pigment dyeing no actual chemical reaction takes place between thedye and the fabric. Instead, what happens is that the pigments gets seated on the fabric with the help of binders. There is a challenge inpigment dyeing. Pigments are not soluble in water and shows no affinity for fiber. So, conventional dyestuff-based dyeing conditions are notfeasible for pigment dyeing. To come to terms with suchlimitations, a new kind of pigments have been formulated for use in fibres. These are maintained in a stable dispersion inthe medium of water by anionic surfactants. This type of pigment is known as pigment resin color (PRC), primarilyused in printing. Some of the popular pigments used infabrics are given here.
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Yellow colour: Acetoacetic acid anilide pigments
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Red: Azoic pigments
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Blue or green: Phthalocyanine pigmentsDifference between a dye and Pigment in context fibre dyeing is explained in the following section.
Pigments Dyes
Pigment coloring is done by dispersion of fine particles. These are insizes smaller than 1 micron. They contain around 108 mol of molecules per particle. They get attached to the fibres in this originalstate.In contrast, dyestuffs tend to fix on fibre with individual molecule (insome cases, however with several molecules)
Key features of a good pigment dyeing system
A good pigment dyeing system should ideally come with the follow innovative features.
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Doing without wet processing: results in Preventing water pollution along with high Productivity.
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Binder: For improving crock fastness
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No thermo-migration : This makes even dyeing on both the sides
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Excellent Fastness properties
A Conventional Pigment Dyeing system
A typical process of pigment dyeing for cellulosic textile materials consists of padding the textile materials with a Dye bath. The dye bath
What is a Binder?
Binder is the material that holds the pigment together and gives a finishthat sticks well to the surface.
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