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CHILDS, T. (2000). Metal Machining - Theory and Applications

CHILDS, T. (2000). Metal Machining - Theory and Applications

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Metal Machining
Theory and Applications
Thomas Childs
University of Leeds, UK
Katsuhiro Maekawa
Ibaraki University, Japan
Toshiyuki Obikawa
Tokyo Institute of Technology, Japan
Yasuo Yamane
Hiroshima University, Japan
A member of the Hodder Headline Group
LONDON
Copublished in North, Central and South America
by John Wiley & Sons Inc.
New York-Toronto

First published in Great Britain in 2000 by
Arnold, a member of the Hodder Headline Group,
338 Euston Road, London NW1 3BH

http://www.arnoldpublishers.com

Copublished in North, Central and South America by
John Wiley & Sons Inc., 605 Third Avenue,
New York, NY 10158\u20130012

\u00a9 2000 Thomas Childs, Katsuhiro Maekawa, Toshiyuki Obikawa and Yasuo Yamane

All rights reserved. No part of this publication may be reproduced or
transmitted in any form or by any means, electronically or mechanically,
including photocopying, recording or any information storage or retrieval
system, without either prior permission in writing from the publishers or a
licence permitting restricted copying. In the United Kingdom such licences
are issued by the Copyright Licensing Agency: 90 Tottenham Court Road,
London W1P 0LP.

Whilst the advice and information in this book are believed to be true and
accurate at the date of going to press, neither the authors nor the publisher
can accept any legal responsibility or liability for any errors or omissions
that may be made.

British Library Cataloguing in Publication Data
A catalogue record for this book is available from the British Library
Library of Congress Cataloging-in-Publication Data
A catalog record for this book is available from the Library of Congress
ISBN 0 340 69159 X
ISBN 0 470 39245 2 (Wiley)
1 2 3 4 5 6 7 8 9 10

Commissioning Editor: Matthew Flynn
Production Editor: James Rabson
Production Controller: Iain McWilliams
Cover Design: Mouse Mat Design

Typeset in 10/12 pt Times by Cambrian Typesetters, Frimley, Surrey
Printed and bound in Great Britain by Redwood Books Ltd.
What do you think about this book? Or any other Arnold title?
Please send your comments to feedback.arnold@hodder.co.uk
Contents
Preface
vii
1 Introduction
1
1.1 Machine tool technology
3
1.2 Manufacturing systems
15
1.3 Materials technology
19
1.4 Economic optimization of machining
24
1.5 A forward look
32
References
34
2 Chip formation fundamentals
35
2.1 Historical introduction
35
2.2 Chip formation mechanics
37
2.3 Thermal modelling
57
2.4 Friction, lubrication and wear
65
2.5 Summary
79
References
80
3 Work and tool materials
81
3.1 Work material characteristics in machining
82
3.2 Tool materials
97
References
117
4 Tool damage
118
4.1 Tool damage and its classification
118
4.2 Tool life
130
4.3 Summary
134
References
135
5 Experimental methods
136
5.1 Microscopic examination methods
136
5.2 Forces in machining
139
5.3 Temperatures in machining
147

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