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Machine Tool # 3

Machine Tool # 3

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03/18/2014

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Machine Tool
CH # 03
1/ 2
08MR-20
Testing of Machine Tools

Machine tools are subjected to various tests before they are sent for sales. Sine machine tool
consists of various parts assembled together such as motor shafts, couplings, gears, clutches, bearings,
coolant pumps and other structures such as columns, beds, gear boxes, tail stock, head stock etc.
Certain basics tests are essential for smooth operation of machine tool. Tests also deal with
temperature increase in certain parts such as bearings. The rise in temperature in bearings should be
within permissible limits. The entire structure of machine tool should be stiff and rigid. The bed of the
machine tool is normally made of cast iron to have more vibration proof characteristics. The amplitude
of vibrations should be within the desired range.

The accuracy and surface finish of the parts produced by a machine tool depends upon many
factors. One of these factors is the accuracy of machine tools. Therefore, to produce parts economically
and accurately it is essential that the machine tool on which the parts are produced is accurate. An
inaccurate machine tool cannot produce accurate parts. To check how accurate a machine tool is it very
important to test the machine tool to certain accepted standards.

Testing of a machine tool has the following advantages:
i)By testing of a machine tool it can be put in a proper grade or precision class, thereby
helping a purchaser to know what he can expect from the machine tool.
ii)Testing helps in preventive maintenance of a machine tool.
iii)Testing helps in determining the condition of the machine tool and hence its useful life.
There are two types of tests:
i)Geometrical tests or Alignment tests.
ii)Practical tests or Performance test.
i)
i)
i)
i)Geometrical tests or Alignment tests.

Geometrical tests cover the manufactured accuracy of machine tools. They are checked
on the relationship of the various elements of the machine tool when it idle and
unloaded.

ii)
ii)
ii)
ii)Practical tests or Performance test.
Practical tests are used to check the working accuracy of a machine tool. Both these are
collectively known as Acceptance Tests.
Testing of machine tool may be carried out in the following cases:

i)Before a machine is dispatched from the manufacturer to the customer.
ii)After a new machine has been installed and leveled.
iii)When a machine has been overhauled.
iv)When a machine is not giving satisfactory performance.

The degree of working accuracy of a machine tool, besides depending on machine tool itself, is
also influenced by the following factors:

i)Type of cutting tool and its condition.
ii)Tool material.
iii)Cutting speed, feed and depth of cut.
iv)Material to be machined.
v)Clamping equipment.
vi)Skill of the operator.

Testing Equipment:
The various tools and equipments used for carrying out the acceptance tests are as follows:
i)Dial gauge: The dial gauge should have clearly readable gradations on sufficiently
large dial. It need be finer than 0.001mm.
ii)Spirit level: Both horizontal and frame type spirit levels are used. It should have a
sensitivity varying from 0.03 to 0.05mm per meter for each division.
iii)Straight edge and squares: They are used to check straightness or flatness. They are
made up of cast iron or steel. They should have a strong ribbed construction with
wide bearing surfaces.

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