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Tetrameshing a Volume in a Single Step - HM-3230
For this tutorial, it is recommended that you complete the introductory tutorial Getting Started with
HyperMesh - HM-1000. Familiarity with the topology display of surface edges and geometry cleanup
tools in HyperMesh is useful, although not required.

Tetrahedral elements are solid finite elements with four triangular faces. Commonly used to model solid
parts, tetrahedral meshes can often be significantly easier to create than hexa-penta models, especially
on complex geometry. With modern finite element solvers, the results from analyses using second
order tetrahedral elements are often just as accurate as those using hex elements.

HyperMesh provides two methods of generating a tetrahedral element mesh. The standard tetramesher
is not discussed in this tutorial. The volume tetra mesher, which is the object of this tutorial, works
directly with surface geometry to automatically generate a tetrahedral mesh without further interaction
from the user. Even with complex geometry, this method can often generate a high quality solid mesh
quickly and easily.

This tutorial introduces some geometry cleanup techniques for tetrameshing using the geom cleanup panel, and presents the volume tetra meshing method in thetetramesh panel. For more information regarding the panels used in this tutorial, please refer to thePanels section of the on-line help, or click

help while in the panel to activate its context sensitive help.
This tutorial requires about 15 minutes to complete and uses a file located in the
<install_directory>/tutorials/hm directory. If you are unable to locate this directory at your
site, see Finding the Installation Directory <install_directory>, or contact your system administrator.
The model used for this tutorial is a housing (see image below):
Housing model
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To cleanup the geometry for tetrameshing:

Geometry cleanup for generating a tetrahedral mesh takes a slightly different approach than cleanup for surface meshing. The primary objective is to first create a completely enclosed volume of surfaces, then suppress any unnecessary features that might force the generation of less than optimum elements.

1. From thefiles panel, retrieve the file <install_directory>/tutorials/hm/volume_tetra.hm.
2. Use theDisp page of the macro menu to set Vis opts: 3.
3. Observe the model using the view controls from the permanent menu.

With the geometry now displayed with topology colors, we see there are no free (red) edges in the
model. Since no free edges need to be combined, we only need to look into suppressing edges that
will cause poor element quality.

Note
If you are not familiar with the topology display of surface edges, review the topic
HyperMesh Geometry Terminology from the on line help.
4. Restoreview1 using theview panel from the permanent menu.
Observe how the edges, shown in the figure below, if left unsuppressed, would result in narrow sliver
elements or elements with a high aspect ratio.
Edges causing sliver elements
5. Use the geom cleanup panel totoggle theseedges.

- From theGeom page, select the geom cleanup panel.
- From theedges sub-panel, select thetoggle function.
- With the line selector active, suppress the edges shown in the figure above.

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Make sure that you suppress all similar instances of these edges around the outside of the part.
6. Spend a few minutes identifying and suppressing other unnecessary features.

There are no hard and fast rules defining what should or should not be suppressed. You want to minimize thin, narrow surfaces or surfaces that would otherwise force the formation of small or narrow tria elements.

For this model, use for example an element size of 8 units, and identify features for which the
dimensions would be less than 8 units using for example thedistance panel from theGeom page.
See the figure below for one example of edges that can be suppressed.
Suppressing additional edges
HintA powerful technique for finding problem areas is to use theautomesh panel in interactive mode

to preview a mesh on the surfaces. Use your target element size and review areas with a node
density of 1. These are an indication that the feature may be too small for the element size you
plan on using. This helps identify any short surface edges to be suppressed or any fixed points that
should be combined.

In this section, we performed some geometry cleanup on our part, making sure that the surfaces would
enclose a volume, and suppressing any unnecessary edges that would cause sliver elements.
To use the volume tetramesher:

The volume tetramesher requires as input a single volume completely enclosed by a single layer of
surfaces. Surface overlaps, T-connections, internal boundaries or holes are not allowed and will result in
errors.

In this section, use the volume tetra sub-panel from thetetramesh panel to tetramesh the housing.
Experiment with the various options to understand how they influence the final mesh.
1. Use theDisp page of the macro menu to set Vis opts: 0.
2. Use the volume tetra sub-panel to tetramesh the model with an element size of12.
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