.............................................................................

.
.
.

.

.

5 .

.............................................................................

:

.
.
:
DEMAG
STAHL
SHAW-BOX
THERN
XTEk
SISSCO
ACE SRANE
GH
KONE . . .
:
)
DEMAG( . . .

.

5 3 10 .
DEMAG
.
.

.............................................................................
:
) : jib cranes (1 (

) : Gantry cranes (2(

cranes (3

) : Bridge (

: Stacker cranes (4

.............................................................................

.............................................................................

:
5
10 30
6

.
:
(1 :
1-1
1-2

1-3 )(
1-4
1-5
.
1-6 .
1-7 .
1-8
1-9
(2
(3

.............................................................................
(1 :
.
.
:
-1 Din

) (1 .
-2 Machinery`s Handbook
357 )(2
.
-3
) (3

Swivel Hooks .
.
Carbon Alloy
1 5
:
Weight Each (kg) = 4.67

C=63.5

B=58

A=116

H=52.5
M=36.6
AA=76.2

G=46
L=317
S=25.4

F=63.5
K=42.2
R=245

D=160
160
J=45.2
45.2
O=42.9
42.9

.............................................................................

.............................................................................
(1-2 :

4
.
.
. 4 3 2 1
5 .

.............................................................................
6*19
.

:
+ + +

M
)( g + a) + mL ( g + N a
N

) F (t

= ) F (t

=M + +
=mL
=N

2.64 8 8
0.013 .
v = 0.133 m / s

2
a = 0.013 m / s

.............................................................................
6 24
.
40 .
4.1 D 2 r
5000 + 4.67 + 40
(9.81 + 0.013 ) + 24
)(9.81 + 4 0.013
4
1000
F (t ) = 12388 + .966 D 2 r
= ) F (t

:
v r = 4 0.133 = 0.532 m / s

:
v r 2m / s
v r 2m / s

) 100 d w ( 2 + v r
Ds =
400 d w

Ds d w .
Ds = 400 d w
d w 2 2 d w = 0.064 Dr

. :
Ds = 400 d w Ds = 25.6 Dr

D s 32 D r
.
.
.1 M.B.L
.2
.3

.............................................................................

: ( Min Breaking Load ) M.B.L

M.B.L
) = F (t
N

M B L S u t =1770 MPa
2 2 :
2

M B L = 630 Dr

N 3 2
6 .
D r = 10.91 mm

M.B.L
630 2
) = F (t
D r = 12388 + .966 D 2 r
N
6

Dr ) s =11 mm
.

.............................................................................
:
:
1
N

b
2

= r

r
k wl Se

ave
k L Sut

ave = t +
) F (t
Am

= t

E dw
Ds

= b

= ave
= r
= t
= b
=kl
=kwl
= A m 2 2 .
= 1770 MPa

ut

k l =1

12.5 . :
k l = 0.875
'

S e = k a kb kc k d ke Se

S u t < 1460 MPa

S u t > 1460 MPa

0.506 S u t

'
Se =
740

:
kb = kc = ke = k f 1

k a = 0.63

.............................................................................
'

S u t > 1460 MPa S e = 740 MPa S e = 0 .63 * 740 = 466 .2 MPa

12388 + .966D 2 r
29148
= t
= 2.273 +
2
0.425Dr
D2r

Am = 0.425 Dr

k wl :
L <106

L >106
.5 10 6 = 1.06

wl

106 0.085
)
(
L
=
1

wl

k .

E = 207 GPa
0.064 Dr
= 414 MPa
32 Dr

b = 207 10 3

414
= 207 MPa
2

b
2

= r

:
29148
29148
+ 207 ave = 209.273 +
2
D r
D2r

= 2.273 +

b
2

ave = t +

N = 1.5 :
29148
207
1
D2r +
=

1770 0.875
1.06 466.2 1.5

209.273 +

Dr =12.92 mm

.............................................................................
2 - 2 Dr ) s = 13 mm

.............................................................................

:
Pmax
2 F (t ) N
=
S ut
S ut Ds Dr

Pmax
S ut

0.5

4 .

Pmax
= 0.0035
S ut

N = 1.5 :
) 2 1.5 ( 12388 + .966D 2 r ) 2 1.5 ( 12388 + .966D 2 r
=
1770Dr Ds
1770Dr 32 Dr

= 0.0035

Dr = 13.93 mm Dr ) s = 14 mm

.............................................................................
14
.
D s = 32 14 = 448 mm

3 2

:
L = 4 6 + 2 (.448 ) = 26 .81 m

3 3
17-27 :

26.81
14 2 5
(1.76
= 21.5 kg
)
.305
25.4
11

= mr

4 2
L
26.81
=
19 rev
Ds 0.488

=n

5 2
l = n . s s
.

.............................................................................

1.5

l0 = 19 18 = 342 mm
L = 342 + 2 1.5 14 = 384 mm

.............................................................................
:
.
 2 T.
 2
:

2T sin
= 3.91
2rd sin

= r

) t (
T 875.9
=
td
t

:
T
437166.8
=
t
2t Q
t (224 ) 2
2

& AISI 4130 Q ........... 1630Mpa

&T
.
5 163Mpa
:
2

t 0 = 12.58 mm

r 2 2
437.9
437
.
2

10
( =
( = ) +
1.955) 2 +

2
2
t (224 t ) 2

max

.............................................................................
1/3 .
t = 17.25 mm
mD = (r 2 (r t ) 2 ) L = 70.54 Kg

.............................................................................
( 3 :

.
:
P = F V

: F
: V

:
v
32
=
= 22.73 rpm
r 2 .224

:

.

) (10 .

.



.

.

.............................................................................
) (
.

.

.
2 .

.

.
.

) (11

.............................................................................
( 1-3 :
:
20
6.54 kw . 1.25 120 o
k o = 2 .

) 454 .7 ( rpm :
:
N G = N W * mG N G = 20 *1 = 20
) d G = 20 * 28 = 560 (mm

dG = NG * m

)p x = * m p x = 87.96 (mm
0.875

, Q = 2.09 for Mid Limit

1 d + dG
d w = . w

2
Q

)=116.89 (mm

Q = 2.09

iteration
d w

NW * p x
= 13.47 o
* dw

= tan 1

.............................................................................
* d w * nw
Vs = 2.86 m
s
) 60000 * cos(
s

= Vs

Vw = Vs * cos( ) Vw = 2.78 m
VG = Vs * sin ( ) VG = .66 m

s
= 13.47 n = 14.5o
Table 15 4

d w + dG
) c = 338.4 (mm
2
C s = 24.486 6.28 * log 560 C s = 7.23
=c

C m = 0.0107 * mG + 56mG + 5145 C m = .819

2

C v = .659 * exp(.22Vs ) C v = 0.351

nd k o H G
= 24772.7
VG
58.4 < 75.45 < 78

= WG ) all

W
= 75.45
C s C m C v d .8 G

= Fe

:
m = 28
Fe = 75.45 mm
) + .012 = .061

.45

f = .103 * exp(1.19Vs

cos n f tan
= .78
cos n + f cot

:
bw = (rG + a ) 2 (rG a ) 2 = 354.17 mm

m = . .Fe.d 2 G + . .bw .d 2 w = 176.16 kg

4
4

( 2-3 :
.
:

= 78%

.............................................................................

1.2 m g v 5000 9.81 8 1.2

=
= 10 kw
60000
60000 .78

= pin

.
:
)(kg

)( rpm

)( kw

97.5

965

11

160L8B

.............................................................................
( 1-3 :
:
Gr1 250
0.99 2.13 10 kw
. 35 1.25
120 o ko = 2.25
.
tann
tan20
( ) = tan1
) = 23.95
Cos
Cos35
2 K Cos
2
= Np) min
(mG + mG + (1 + 2mG ) sin2 t ) = 8.42
2
(1 + 2mG ) sin t

( 1 = 35 t = tan1

Np = 15 NG = 32
ZR = 1
SF = SH = 1

ZE = 191

y j ) p = Yj15,75 K45 = 0.39

K0 = 2.25

CPm = Cmc = Ce = 1

< 120 Y = 1

YN = 4.9404 (N)-0.1045 = 1.166

R = .99 Yz = 1

) HP = 2.22(HB) + 200mpa = 755(Mpa

Z N = 2.466 (N)-0.056 = 1.137

) FP = .533(HB) + 88.3mpa = 221.55(Mpa

3.5 :

.............................................................................
m n = 3 .5 m t =

mn
= 4.27 d P = m t N p = 64 mm d G = m t N G = 136 .6 mm
Cos

Z = ( r p + a ) 2 ( r p Cos t ) 2 + ( d G + a ) 2 ( rG Cos t ) 2 ( rP + rG ) Sin t

Z = 14 .88
mN =
V =

m n Cos n
0.95 * Z

d p np

= .731

ZI =

= 3 .23m / s

Cos t Sin t m G
= .1727
2m N
mG + 1

Wt =

60000
A = 50 + 56 (1 B ) = 76 .88

2/3
2/3
B = 0.25 (12 Qv ) = 0.25 (12 9) = 0.52

K s = (1 . 1( m n ) 0 .107 ) 1 = 1 . 04
C ma = A + Bd + Cd

C pf =

= . 16

HP
SH

SF

K v = (

A + 200V B
) = 1 .16
A

b
0 . 0375 * 10 4 b = 0 . 0626
10 d p

Km = 1 + Cmc ( C PF C PM + C ma C e ) = 1 . 228

Z N ZW
Wt K 0 K v K m K s Z R
b = 46.13mm
= ZE
b . dp . Z I
Y YZ

40.24 < 46.13 < 67.07

FP

10000
= 3092 .4 N
3.23

Right

N
W K K K K K
= t 0 s B m v b = 23.96 K B
Y Yz
b . m . yj

K B = 1.925 m B = .673 t R = 5.3mm

46.13 . 3.5
2 6.48 . 5.3
.

.............................................................................

.............................................................................
( 4-3 :
( 3-4-3 :

.
.

FD

Fe

LD

L = L D + Fe + 3a + 2c = 384 + 75.45 + 3 28 + 2 30 = 603 .45mm

.
.
:
wrw = wrG = w sin n
wtw = waG = w cos n sin + w cos
waw = wtG = w cos n cos w sin

Wt .

.............................................................................
p
6.54 10 6
= =T
= 2.747 10 6 N.mm
2
w
22.73
60
T
Wt = = 24.0964 KN
r
W n .
.
cos f Sin ) W = 25.985 KN

WGt = 24.0964 = W ( cos

WG r = W Sin n = 6.506 KN
Sin + f Cos ) = 7.4016 KN

= W ( Cos

Ga

.

478 .
W r = WG r + mg = 6.984 KN

.
FD = 13.27 KN
24.096 KN

7.401 KN

2.07 KN.m

13.27 KN

6.984 KN
80.725 mm

235 mm

235 mm

.............................................................................

.
M x = 0 Fz = 10.41 KN

FZ = 0 Fz = 9.844 KN
A

FX = 0 FX = 4.1386 KN

M Z = 0 Fx = 28.2346 KN

:
)Mx (KN.M
)Mz (KN.M

550.72
)Y (mm

470

235
.98

2.313
2.07

1.96

1.508
)Y (mm
550.72

470

235

:
T = 2.747 10 6 N .mm

M G = 2.508 10 6 N .mm

.............................................................................

) ( AISI1060 Q & T :
) S ut = 1080( Mpa
) S y = 765( Mpa

:
:
f.s = Nm Nw Na Ncf
= Nm Sy Sut 1
.
Nm=1.0
= Nw :
Nw=1.0
= Na :
Na= 1.05
= Ncf
:
Ncf = 3.0
:
f.s =111.053=3.15
:
Se=ka kb kc kd ke Se
S ut 1400
S ut 1400

0.504 S ut
S e =
700

:
Se =0.5041080=544.32 MPa

ka , :
k a = aSbut

:
K a = 4.45 1080 0.265 = 0.708

: kb , 19-7 :

.............................................................................
d 0.107
)
(
K b 7.62
1.51d 0.157

2.79 d 51mm
51 < d 254mm

d kb=.825 .
: kc , :
kc=1
= kd 20 1.01
Se = 321.11

) G ( .
:
q = .915 K f = 2.044
q s = .99 K fs = 2.98

1
2 .5 3

8n. A 2 BSe

d =
1 + 1 +
.Se AS ut

A = 4 (K f M a ) + 3 (K fs Ta ) = 10.25 10 6
2

B = 4 (K f M m ) + 3 (K fs Tm ) = 14.18 10 6
2

)d = 83.75( mm
. . :

kb = 1.51 d 0.157 = 1.51 (83.75) 0.157 = 0.7534

S e = 293.27 Mpa d = 85.7 mm

)d = 85(mm

(2-4-3 :
22 14
.

.............................................................................
T 2.747 106
F= =
= 64.63 KN
d
85
2
2

lC =

2 FN 2 64630 3.15
=
= 111.8 (mm)
h Sy
14 260
:

T 13270 224
=
= 69.94 ( KN )
d
85
2
2
2 FN 2 69940 3.15
lC =
=
= 108.5 (mm)
14 290
h Sy
F=

.............................................................................
( 1-4-3 :

.
.

bG

bw

L = bw + bG + 3a + 2c = 544.3 mm
.
.
.

Wr = W Sinn = 1.0577 KN

Helical Gear Wt = W Cosn Sin = 2.3804 KN

W = W Cos Cos = 1.6667 KN
n
a
.

T = Wt r = 162.58 KN.
KN mm
.1138 KN.m

1.34 KN.m

1.6667 KN

22.972 KN

1.0577 KN
2.3804 KN

6.496 KN


7.0563 KN

.............................................................................

66 mm

220 mm

220 mm

.
M x = 0 Fz = .3025 KN

FZ = 0 Fz = 7.2512 KN
B

FX = 0 FX = 3.181 KN
A

M Z = 0 Fx = 6.265 KN
B

)Mx (KN.M
)Mz (KN.M
1.4065
.1527
)Y (mm

506

440

220

.1138
.066
)Y (mm

-.7

.04398
506

440

220

)(
:
T = .1626 10 6 N.mm

M a = .9689 10 6 N .mm

M m = .7365 10 6 N .mm

.............................................................................
.
:
1
3

.5

8n. A 2 BSe

d =
1 + 1 +

.
Se
AS

ut

A = 4 (K f M a ) + 3 (K fs Ta ) = 3.96 10 6
2

B = 4 (K f M m ) + 3 (K fs Tm ) = 3.125 10 6
2

) d = 59.26( mm
. . :

kb = 1.51 d 0.157 = 1.51 (59.26) 0.157 = .795

S e = 309.43 Mpa d = 59.92 mm

)d = 60(mm

(2-4-3 :
1811
.
W r
7056 58.45
= F= t w
= 13.75 KN
d
60
2
2
2 FN 2 13750 3.15
= lC
)= 30.28 (mm
=
h Sy
11 260
(2-4-3 :
1811
.
W r
2380 68.4
= F= t G
= 5.42 KN
d
60
2
2


.............................................................................
lC =

2 FN 2 5420 3.15
=
= 11.94 (mm)
h Sy
11 260

.............................................................................
:
.

bp

L = b + b p + 3a + 2c = 215 .13 mm

.
.

T = Wt r = 76.173 KN.
KN mm

1.0577 KN
B
.1138 KN.m
KN

1.6667 KN

2.3804 KN

.............................................................................
66mm
mm

68mm

66mm

.
FZ = 0 Fz = .3332 KN
B

M Z = 0 Fz = 1.391 KN

FX = 0 FX = 1.19 KN
A

M Z = 0 Fx = 1.19 KN
A

)Mz (KN.M

)Mx (KN.M

.022
)Y (mm

200

134

68
-.0918

200

134

68

)Y (mm

.0785

.............................................................................

)(
:
T = 76.173 10 3 N.mm

M a = 96.95 10 3 N .mm

M m = 34.9 10 3 N .mm

1
2 .5 3

8n. A 2 BSe

d =
1 + 1 +
.Se AS ut

A = 4 (K f M a ) + 3 (K fs Ta ) = .3963 10 6
2

B = 4 (K f M m ) + 3 (K fs Tm ) = .4182 10 6
2

)d = 27.6( mm
. . :

kb = 1.51 d 0.157 = 1.51 (27.6) 0.157 = .89

S e = 357.2 Mpa d = 27 mm

)d = 27.5(mm

(2-4-3 :
8 7
.
T 76.173 103
=
= 5.54 KN
d
27.5
2
2

=F

.............................................................................
lC =

2 FN 2 5540 3.15
=
= 12.2 (mm)
h Sy
11 260

.............................................................................
( 5-3 :
( 1-5-3 :
SKF .
:
-1 .
70 ) . ( 14
Iso 46 .
) v = 16( mm 2 / s
T = 70 o

-2 10 12 .
10 365 12 60 22.73
) ( = 60
10 6

= ) / 10 6)(* L = (10 365 60

-3 %98 ) : ( 15
a1=.33

c = 0.55
-4 .

.
:
FrA = 9.844 2 + 4.139 2 = 10.68 KN
FrB = 10.412 + 28.2346 2 = 30.09 KN
30.09 KN

10.68 KN
7.401 KN
.5Fr/y

.5Fr/y

B
A B .

.............................................................................
85
.
Tapered roller bearings .
:
:

skf
:

Fa
.5 FrA
) A = .37 < e p = 10.68 KN a skf = .104
3
.
955
=
Y
FaA = 3.955
Fr

Fa
FaB = 11.356
.5 FrB = 11.14

F ) B = .37 < e p = 30.09 KN a skf = = .102

Y
r
Right
error

C A = 100.31 KN < C

C B = 284.3 KN > C

.............................................................................
A 32017X/Q :
A B skfC

F
.5 FrB
= 10.74 FaB = 11.356 a ) B = .37 < e p = 30.09 KN a skf = = .103

Y
Fr
(C B = 283 KN < C Right
B 33217/Q :



.............................................................................
( 1-5-3 :
-1 .
70 .
Iso 46 .
) v = 16( mm 2 / s
T = 70 o

-2 10 12 .
10 365 12 60 454.7
) ( = 1200
10 6

= ) / 10 6)(* L = (10 365 60

-3 %98 ) : ( 15
a1=.33

c = 0.55
-4 .

.
:

3.195 KN
3.963KN

9.58 KN
.5Fr/y

.5Fr/y

B
A B .

60
.
Tapered roller bearings .
:
:



.............................................................................

skf
:

Fa
.5 FrA
) A = .35 < e p = 3.195 KN a skf = 7.93
Y = 1.141
FaA = 1.141
Fr

FaB = 5.104 Fa
.5 FrB = 3.421
) B = .53 > e p = 10.98 KN askf = = 1.12
Y
Fr
Right
error

C A = 20.08 KN < C

C B = 124.17 KN > C

32012
*32012X/QCL7C
A :
A B skfC



.............................................................................

F
.5 FrB
= 3.19 FaB = 5.104 a ) B = .53 > e p = 11.48 KN askf = = 1.18

Y
Fr
(C B =127.8 KN > C
Error

.............................................................................

F
.5 FrB
= 3.19 FaB = 5.104 a ) B = .53 > e p = 11.48 KN a skf = = 1.83

Y
Fr
(C B = 112 KN < C
Right
33212/Q : B

.............................................................................
( 1-5-3 :
-1 .
70 .
Iso 46 .
) v = 16( mm 2 / s
T = 70 o

-2 10 12 .
10 365 12 60 967
) ( = 2541
10 6

= ) / 10 6)(* L = (10 365 60

-3 %98 ) : ( 15
a1=.33

c = 0.55
-4 .

.
:

1.83 KN
1.667KN

1.23 KN

.5Fr/y

.5Fr/y

B
A B .

27.5
.
Tapered roller bearings .
:
:

.............................................................................

skf
:

Fa
.5 FrA
) A = 1.1 > e p = 4.332 KN a skf = 1.61
=
.
5083
Y
FaA = 2
Fr

FaB = .34161 Fa
.5 FrB = .3416
) B = .277 < e p = 1.23 KN a skf = = 18
Y
Fr
error
Right

C A = 55.02 KN > C

C B = 7.573 KN < C

1982 F/1924
B 1924 A/QVQ519 :
B A
28.575 .

.............................................................................

F
.5 FrA
= .704 FaA = 2 a ) A = 1.1 > e p = 3.332 KN askf = = 25.5

Y
Fr
(C B =18.48 KN < C
Right
A 02872/02820/Q :

.............................................................................

: 5400 )
(...
:4
:F
5400 * 9.81
= 13243.5 N
4

16 12.9 :

As = 157

d = 16 p = 2

Fi = 0.75F proof = 0.75 As S p = 0.75 * 157 * 970 = 114217.5 N

K pi = 6661109.5

0.5774 E i d

= K pi

(1.155t + D d )( D + d )
ln

(1.155t + D + d )( D d )
K pi
= Kp
= 3330554.8
2

.............................................................................
d = 16 p = 2

As = 157

Fi = 0.75F proof = 0.75 As S p = 0.75 * 157 * 970 = 114217.5 N

Kb = Kt =
C=

Kb
= 0.2 Fb = C n F + Fi = 0.2 * n * 13243.5 + 114217.5
Kb + K p

t =

Fb
= 16.9n + 727.5
As

VOM =
At =

157 * 207 * 10 3
= 812475
40

1
2

0.38Fb (

t =

d p dr
2

1
dr p
6

)
=

0.38 * Fb * 0.58
= 20.6n + 887.7
1
2
* * 13.54 * 2
6

( t ) 2 + ( b ) 2 + ( t + b ) 2 VOM = S P n = 7

F
= 107 M 16
SP
n

.............................................................................
:
.

. .
:

:

.
.
d1 d2
.
MOCr 4
:
)E = 207(Gpa

)S y = 590( Mpa

)S ut = 1080( Mpa

f .s = 3
S
590
= = y
= 196 .7 Mpa
f .s
3

2F
2F
= = Pmax b
bL
LPmax

F .

). 20 50
(.
)+ ++ + ++(=
)5415=(5000+21.5+50+100+20+97.5+5+50+71
)=9.815415=53121.15(N
8
:



.............................................................................

130
:

53121.15
) = 6640( N
8
2F
2 6640
=b
=
)= 0.165 (mm
L Pmax 130 196.7
=F

1/ 2

= d1

v1 = v 2 = 0.3

E1 = E 2 = 207Gpa

1 v12 1 v 22
+

E1
E2
2F
b=
1
1
L
+

d1 d 2

d 2 = 190.4 ( mm) d std = 200

1 - 3 d =200mm

.


.............................................................................

AISI103, Q & T :
S y = 648 MPa

S ut = 848 MPa

:
= vom = 2 + 3 2

Sy
3 f .s.

150mm :
648
= 124.71
3 3

Sy
3 f .s.

MC FL d / 2 6640 150 32 10 7
=
=
= 3
I
d4
d
d 3

64
4 v 16 F 16 6640 11272.4
=
=
=
3 A 3 d 2
3 d 2
d2
2

10 7
11272.4
124.71 = 3 + 3

2
d

d
d = 43.17 mm

2 3 50mm
.
:


.


.............................................................................
.

12 16 14 0/012
.

v = 0.23 m / s

2
a = 0.012 m / s

.
5415

)120( 15) ...(

:
5550=5415+120+15
: 27
0/04.
F = M (a + g ) F = 5550(0.012 + 0.04 9.81) F = 2244.42 N
1
P = F .V = 2244.42 14 = 523.7 w
60
overload factor 1 1/5
:
P = 523 .7 1.3 = 680 .8w = 0.68 Kw
V 0.23
rad
= =    
= 2. 3
= 21.96 rpm 22 rpm
d
0 .2
s
2
2

30 40 .
. 70
.

Pin = 0.97 Kw

0.68
100
Pin

= 70

Pout
100
Pin

:
)(Kg

)(rpm

645
20
:


)(kw

1.1

100L8G

.............................................................................
mG =

645
= 29.3 = 30
22

:
30
120o 2.5 . 1.1Kw
. k o = 2
mG > 20 NW = 1
dG = NG * m

N G = NW * mG N G = 30 1 = 30

d G = 30 *10 = 300 (mm)

1 d + dG
d w = . w

Q 2
iteration

d w

Q = 2.09

N W * mt
dw

= tan 1

0.875

, Q = 2.09 for Mid Limit

= 68.7 (mm)

= 8.28o n = 14.5o

* d w * nw

Vw = 2.32 m
s
60000
* d G * nG
Vw =
= 0.35
60000
V
Vs = w = 2.34
cos
d w + dG
c=
> 76
2
C s = 24.486 6.28 log d G = 8.9
Vw =

C m = 0.0107 * mG + 56mG + 5145 C m = 0.82

2

Cv = 0.659e ( 0.22VS ) Cv = 0.39

f = 0.103 exp(1.19Vs

0.45

) + 0.012 = 0.058

cos n tan
= 0.7
cos n + cot

PG = * Pw = 0.7 *1.1 = 0.77 Kw

WGt =

K o H G nd
= 11000w
VG

WGt
Fe =
= 40.3mm
C S d G0.8C m CV
d w = 68.7

dw
= 34.35
2

2d w
d
2d
= 45.8 w < Fe < w
3
2
3

.............................................................................
m = 10
Fe = 40.3 mm

.............................................................................
( 4 : ( 3-4-3 :

.
.

Fe

L = b + Fe + 3a + 2c = 260.3mm
.
.
:
wrw = wrG = w sin n
wtw = waG = w cos n sin + w cos
waw = wtG = w cos n cos w sin

Wt .

.............................................................................
p .77 10 6
= =T
= .3342 10 6 N.mm
2
w
22
60
T
Wt = = 2.228 KN
r
W n .
.
cos f Sin ) W = 2.346 KN

WGt = 2.228 = W ( cos

WG r = W Sin n = .5874 KN
Sin + f Cos ) = .46174 KN

6.6217 KN

= W ( Cos

Ga

2.228 KN

.3311 KN
B

.46174 KN

69.261 N.m
.5874 KN
90

45.15

45.15

.
FZ = 0 Fz = 7.66 KN
A

FX = 0 FX = .784 KN
A

M x = 0 Fz = 13.7 KN
B

M Z = 0 Fx = 1.7751 KN
B

.............................................................................

)Mz (KN.M
)Mx (KN.M

.03539

.5959
)Y (mm

.3459
.2766

180.3

90.3

45.15

)Y (mm
-.0298

180.3

90.3

45.15

:
M B ) a = .5967 10 3 N .mm

.............................................................................

2 .5 3

8n. A 2 BSe

d =
1 + 1 +

.
Se
AS

ut

A = 4 (K f M a ) + 3 (K fs Ta ) = 2.38 10 6
2

B = 4 (K f M m ) + 3 (K fs Tm ) = .5789 10 6
2

)d = 48.76( mm
. . :

kb = 1.24 d 0.107 = 1.24 (48.76) 0.107 = .818

S e = 328.33 Mpa d = 48.9 mm

)d = 50(mm

(2-4-3 :
14 9
.
W r
2228 150
= F= t G
= 13.368 KN
d
50
2
2
2 FN 2 13368 3.15
=
= lC
)= 36 (mm
9 260
h Sy
(2-4-3 :
14 9
.
N r 331.1 100
=F
=
= 1.324 KN
d
50
2
2
2 FN 2 1324 3.15
= lC
)= 3.56 (mm
=
h Sy
9 260


.............................................................................



.............................................................................
( 3-4 : .

bw = 2 (150 + 10) 2 (150 10) 2 = 77.46

bw

L = bw + b + 3a + 2c = 192.46mm
.
.

.5874 KN
B

.3342
3342 KN.m

2.228 KN

.4617 KN
63.73 mm

63.73 mm



50 mm

.............................................................................
M x = 0 Fz = 2.3283 KN

FZ = 0 Fz = 2.9157 KN

FX = 0 FX = 1.114 KN

M Z = 0 Fx = 1.114 KN
B

)Mz (KN.M
)Mx (KN.M

.14838

)Y (mm
177.46

113.73

50

177.46

113.73

50

)Y (mm
.18582
-.071

:
M w ) m = 18.72 10 3 N .mm



M w ) a = 181.55 10 3 N .mm

.............................................................................

2 .5 3

8n. A 2 BSe

d =
1 + 1 +
.Se AS ut

A = 4 (K f M a ) + 3 (K fs Ta ) = .74217 10 6
2

B = 4 (K f M m ) + 3 (K fs Tm ) = .11365 10 6
2

)d = 33( mm
. . :

kb = 1.24 d 0.107 = 1.24 (33) 0.107 = .853

S e = 342.3 Mpa d = 32.67 mm

)d = 35(mm

(2-4-3 :
10 8
.
T 16.28 103
= =F
= .93 KN
d
35
2
2

2 FN 2 930 3.15
=
)= 2.817 (mm
h Sy
8 260

= lC

.............................................................................
( 1-5 : -1 .
70 .
Iso 46 .
) v = 16( mm 2 / s
T = 70 o

-2 10 12 .
10 365 12 60 22
) ( = 57.81
10 6

= ) / 10 6)(* L = (10 365 60

-3 %98 ) : ( 15
a1=.33

c = 0.55
-4 .

.
:

7.7 KN
.4617KN

13.81 KN
.5Fr/y

.5Fr/y

B
A B .

50
.
Tapered roller bearings .
:
:

.............................................................................

skf
:

Fa
.5 FrA
) A = .58 > e p = 9.338 KN a skf = .103
2
.
75
=
Y
FaA = 4.47
Fr

Fa
FaB = 4.932
.5 FrB = 4.932
) B = .357 < e p = 13.81 KN askf = = .102

Y
F
r
error
error

C A = 87 KN > C

C B = 129 KN > C

.............................................................................

Fa
.5 FrA
) A = .43 > e p = 9.153 KN askf = .103
=
2
.
138
Y
FaA = 3.374 Fr

Fa
.
5
F
F
=
3
.
836
aB
rB = 3.836
) B = .277 < e p = 13.81 KN askf = = .103

Y
Fr
Right
C A = 85.26 KN < C

error
C B = 128.6 KN > C
A B
B A .
:

.............................................................................

Fa
.5 FrA
) A = .46 > e p = 9.2 KN askf = .104
Y = 2.264
FaA = 3.6
Fr

FaB = 4.061 Fa
.5 FrB = 4.061
) B = .29 < e p = 13.81 KN a skf = = .103
Y
Fr
C A = 85.45 KN < C

C B = 128.6 KN < C

Right
Right
30310 J2/Q* : A,B

.............................................................................
( 1-5-3 :
-1 .
70 .
Iso 46 .
) v = 16( mm 2 / s
T = 70 o

-2 10 12 .
10 365 12 60 645
) ( = 1694
10 6

= ) / 10 6)(* L = (10 365 60

-3 %98 ) : ( 15
a1=.33

c = 0.55
-4

.
:

3.121 KN

2.58 KN

2.228KN
.5Fr/y

.5Fr/y

B
A B .

35
.
Tapered roller bearings .
:
:

.............................................................................

skf
:

Fa
.5 FrA
) A = .68 > e p = 4.122 KN a skf = .917
=
1
.
156
Y
FaA = 2.129 Fr

F
F
=
955
Fa
.
5
.
rB
aB

=
.
955

F ) B = .37 < e p = 2.58 KN a skf = = 1.56

Y
r
error
Right

C A = 54.9 KN > C

C B = 29.29 KN < C

B 32007 J2/Q :
B A skfC

.............................................................................

F
.5 FrB
= .975 FaB = 2.129 a ) B = .68 > e p = 4.655 KN askf = = 1.56

Y
Fr
(CB = 52.85 KN < C
Right
A 32207 J2/Q :

.............................................................................

.
:

(1 .:
(
(
(
.
(2

.
:
:
= 110Mpa

S y = 520Mpa

IPB 130
) ( . ) (16 :
IPB 300
G=117 kg/m
m
Wx
Wx=1680
cm3
h=300 mm b=300 mm s=11
s
mm t=19 mm

h
) (

) (...

.............................................................................
F = M ( g + a) = 5550 (9.81 + 0.012) = 54512.1N
G=117
Kg/m

WL/
4

V
W/
2

-W/2

W=F+G*10

max

all

WL
( 54512 . 1 + 117 * 10 * 9 . 81 ) * 10
=
= 164974 . 5 N .m ,
4
4
max

WX

WX =

max

= 1269

cm

all

Sy
520
=
= 130 Mpa
F .S
4

< WX

all

WL3
= 0.026 m
48EI

110
= 27.5Mpa
F .S
4
W
max = VAmax V max = 2 = 32994.9 N
w

all

= (h 2t )s = (300 2 19) 11 = 2882 mm

max

32994.9
= 11.4Mpa < all = 27.5
2882

. IPB300

.............................................................................
:
MOCr 4
:
)E = 207(Gpa

)S ut = 1080( Mpa

)S y = 590( Mpa

f .s = 3
S
590
= = y
= 196 .7 Mpa
f .s
3

2F
2F
= = Pmax b
bL
LPmax

F .

). 50
(.
) )( + + (=
F = 5550(0.012 + 9.81) + (1170 + 50)9.81 = 66480.3 N

6) 12( 130
.
66480.3
) = 5540( N
12
2F
=b
)= 0.14 (mm
L Pmax
=F

1/ 2

= d1

v1 = v 2 = 0.3

E1 = E 2 = 207Gpa

1 v12 1 v 22
+

E1
E2
2F
b=
1
1
L
+

d1 d 2

d 2 = 164.25 ( mm) d std = 200

AISI103, Q & T :
S y = 648 MPa

S ut = 848 MPa

.............................................................................

= vom = 2 + 3 2

Sy
3 f .s.

150mm :
648
= 124.71
33

Sy
3 f .s.

MC FL d / 2 5540 150 32 8.5 10 6

=
=
=
I
d4
d 3
d3

64
4 v
16 F
16 6640 11276.4
=
=
=
2
3 A 3 d
d2
3 d 2

d = 40.9 mm

2 3 50mm .
:


.
12 16

14
.
. 5550 1170
.
: 27
0/04.
F = M (a + g ) F = (5550 + 1170)(0.012 + 0.04 9.81) F = 2717.6 N

.............................................................................
1
= 634.1 w
60
overload factor :

P = F .V = 2717.6 14

P = 634 .1 1.2 = 760 .1w = 0.76 Kw

V 0.23
rad
= =    
= 2 .3
= 22 rpm
d
0 .2
s
2
2

30 40 .
. 70
.

Pin = 1.09 Kw

0.76
100
Pin

= 70

Pout
100
Pin

:
)(Kg

)(rpm

)(kw

20

645

1.1

100L8G

:
) (
m = 10
dW = 68.7 mm

d G = 300 mm

Fe = 40.3 mm

.............................................................................
I

. :
F.S=22
Sy=345Mpa : E6010
t

d=150

F//2

b=300

d2
3

150
150mm

 

500m

300mm

Z W = 2bd +

.............................................................................
F = 5550 (9.81 + 0.012) + 1170 * 9.81 = 65989.8 N
FL
= 164974500 N .m
4
M
164974500
fb =
= 1692
=
ZW
150 2
(2 * 150 * 300) + (
)
3
F
65989.8
2
fS = 2 =
= 23.15
l (2 * 112) + (4 * 300)

M =

f S + f T 2 f S f T cos + ( f b + f ten ) 2 = 0.707 h

0.5S y
F .S

h = 27.7 mm

.
1170*9.8
1170
1

300mm

150mm
mm

 

500m

.............................................................................
W = 5550 (9.81 + 0.012) = 54512.1 N
W a 2 b 54512.1 * (9.5 *10 6 ) * (0.5 * 10 3 )
=
= 24598585 N .m
10 2 * 10 6
l2
F = 1170 * 9.81 = 11477.7 N

M1 =

F2 L 11477.7 * 10 * 10 3
M2 =
=
= 28694250 N .m
4
4
M + M2
fb = 1
= 246.6
ZW
W * 9.5 * 10 3 F
+
3
2 = 40.4
10
*
10
fS =
l
2

f S + f T 2 f S f T cos + ( f b + f ten ) 2 = 0.707 h

0.5S y
F .S

h = 4.1 mm

.  27.7mm      

.............................................................................
:


. 200
150 .
:
............................................................................................................................................................................
............................................................................................................................................................................
............................................................................................................................................................................
............................................................................................................................................................................

.
(AISI 1030 , Sy=648, Sut=848 .
)848
.
S
F
= Y
5 Dw
n

60244 .
5 .
:
:

60224 5
= 1.55 mm
6 648 50

=w

60224 5
= 5.81 mm
8 648 10

=w

6 .
:
S
F
= ut n = 100
) W ( L 6d 4d
n

:
:

n = 116

S
F
= Y
12 wh n

.............................................................................

:
n = 25.8

S
F
= Y
8 Hw
n

.............................................................................

30
6 .
6 .

. :
:1170
 

:15 ) (6:
:50 ) (
: 5550 ) (...
 

1170 50
+
+ 6 *15)9.81 = 61379 N
2
2

( F = 5550(0.012 + 9.81) +

:
= 110Mpa

S y = 520Mpa

IPE 130)
( . ) (16 :
IPE 300
G=42.2 kg/m
=Wx
Wx=557
cm3
h=300 mm b=150 mm s=7.1
s
mm t=10.7 mm

.............................................................................
G

+
W=F+G*10

all

WL
( 54512 . 1 + 42 .2 * 6 * 9 . 81 ) * 6
=
= 95794 . 5 N .m ,
4
4

max

max

WX

WX =

max

all

Sy
520
=
= 130 Mpa
F .S
4

= 736 . 9 cm > W X

all

IPE330 .
:
4

IPB 360
G=57.1 kg/m Ix=16270 cm
Wx=904 cm
h=360 mm b=170 mm s=8
s mm t=12.7 mm

all

WL
( 54512 . 1 + 57 . 1 * 6 * 9 . 81 ) * 6
=
= 97110 N .m ,
4
4

max

max

WX

WX =

WL3
= 0.009 m
48EI

all

max

F .S

V
A

max
w

max

= 747

cm

all

520
Sy
=
= 130 Mpa
F .S
4

> WX

all

110
= 27.5Mpa
4

max

W
= 32370 N
2
2

= (h 2t ) s = (360 2 12.7) 8 = 2676.8 mm

max

32370
= 12Mpa < all = 27.5
2676.8

. IPE360

.............................................................................

.............................................................................

.............................................................................

.............................................................................

.............................................................................

.............................................................................

.............................................................................

.............................................................................

.............................................................................