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NG DNG CH YU V PHM VI S DNG CA MY CT DY
E-mail Bn in
My dng dy i n cc lm cng c , iu khin bng h thng iu khin s, theo
qu o d nh sn tin hnh ct gi a cng linh ki n.. Thch hp gi a cng cc l oi
khun mu c chnh xc cao, cng cao, rai cao, cc li nh kin c hnh thi
phc tp v cc bn mu. c s dng rng ri trong cng nghip nh my o,
ng h o, in gi a dng , c kh , xe t, cng nghip nh .
I. NG DNG CH YU V PHM VI S DNG CA MY CT DY
My dng dy in cc lmcng c , iu khin bng h thng iu khin s, theo qu o d nh sn
tin hnh ct gia cng linh kin.. Thch hp gia cng cc loi khun mu c chnh xc cao, cng
cao, rai cao, cc linh kin c hnh thi phc tp v cc bn mu. c s dng rng ri trong cng
nghip nh my o, ng h o, in gia dng , c kh , xe t, cng nghip nh .
II. CC THAM S K THUT CH YU:
1. Hnh trnh hng ngang ca bn thao tc: 320mm
2. Hnh trnh hng dc ca bn thao tc: 400mm
3. Lng trng ti ln nht ca bn thao tc: 250kg
4. rng mt ca bn thao tc: 360mm
5. di mt ca bn thao tc: 610mm
6. dy ln nht ca vt gia cng: 400mm( c th iu chnh)
7. th rp b mt gia cng: Ra<=2.5m
8. T l loi b nguyn liu ln nht: >=100mm2/ pht
9. Phmvi ng knh dy in cc:0.16-0.20mm
10. Tc dy in cc: 11m/s
11. Dung dch gia cng: DX-1; DX-4, Namquang 1
12. in ngun cung cp: 380V, 3 pha, 50Hz
13. Cng sut tiu hao: <2KW
14. Kch thc my( di rng cao): 1500* 1170* 1600mm
15. Trng lng my: 1400kg
III. H THNG TRUYN NG MY
1. B phn c kh ca my ch yu c cu thnh bi: Thn my, bn thao tc, b phn dn dy, gi
day, h thng lmngui, cng c kp, chp chng nc, v ph kin.
1. ng truyn ng ca bn thao tc:
+Hng X: My iu khin pht cp vo xung in>Bc vo my in D>Bnh rng 6/ bnh rng 5/
bnh rng 4/ bnh rng 3>cn dy1>Bulng 16
+Hng Y: My iu khin pht cp vo xung in>Bc vo my in M>Bnh rng 11/ bnh
rng12 / bnh rng 13/ bnh rng 14> cn dy 2>Bulng 15
+Nu bu lng c nh trn nn, cn dy c nh trn mt y tmko. do , chuyn ng xoay ca cn
dy chuyn ho thnh chuyn ng dch chuyn v tr trc tuyn ca tmko. Trn my b iu khin
mi ln pht ra mt xung in th bn thao tc dch chuyn 0.001mm( gi l ng lng xung in),
ngoi ra thng qua hai cnh tay n hng X,Y ging nhau c th lmbn thao tc dch chuyn v tr
trc tuyn.
2. ng truyn ng ca b phn dn dy
My in K>t ni trc>ng dn dy quay tc cao>ng b bnh rng 7>ng b bnh rng
8>cn dy 9>bulng 10 lmtmko di chuyn v trtrc tuyn>cng tc hnh trnh. B phn dn
dy lm dy in cc vn hnh theo tc c nh, c lmcho dy in cc c qun xp ngay ngn
trn ng dn dy, Cng tc hnh trnh iu khin chuyn ng thun ngc ca ng dn dy.
3. nhn gi dy
+Tc dng ca bnh dn, xp dy l bo mdy in cc vn hnh tc cao ,lp lai theo qu o
nht nh.Hai bc vo my in iu khin b phn nhn gi dy lm vn hnh theo thng U,V,
thc hin ct nhn.
4. Bng trc ln, my in ca my DK7732
TT Tn Model Quy cch CX
S
lng
V tr lp t
1
trc cu tip xc gc
7105 25*47*12 C 4
Bn thao tc
2
trc cu rnh su
203 17*40*12 D 2
Bn thao tc
3
trc cu rnh su
18 8*22*7 C 4
Bn thao tc
H TR TRC TUYN
My ct dy GOLDSUN
094 556 5255
Myct dy DK77
0902 142 551
My ct dy ng
0904 223 005
THNH VIN
Tn ng nhp
Mt khu
ng nhp
ng k
Qun mt khu
GI HNG
C 0 Sn phm
Thnh tin: 0 VND
Xem gi hng
GC T VN
GOLDSUN Vit Nam
My phay CNC c -
Cch chn
Goldsun-CNC
Mt s phng
php to hnh c
bit
Mt s iu cn
quan tmkhi u
t my ct dy tia
la in
My ct dy DK77:
Mang li hiu qu
kinh t cho doanh
nghip
TIN MI
Kimtra ung th cho ngi
dn... c nc
c luc nng, mtri ng
C gi ha b lo xut vin
V lng l b ng Si Gn
'ng gi Noel' nh tung tng chi
Ging sinh
Nhn vin xe but c x km
vn ha
Hnh thc pht ti ch li vi
phmgiao thng hiu qu
ng lmcht nhng ht ging
ti nng
Trang ch Ti liu Tin tc Dch v i l T vn Lin h
Page 1 of 5 NG DNG CH YU V PHM VI S DNG CA MY CT DY
2013-11-06 http://www.maycatday.com/view/1160_ung-dung-chu-yeu-va-pham-vi-su-dung-cua-may...
4
trc cu tip xc gc
7203 17*40*12 D 2
B phn dn dy
5
trc cu rnh su
203(SKF) 17*40*12 C 4
ng tr dy
6
trc cu rnh su
1000094 4*11*4 D 14
Gi dy
7
Bc vo my in
75BF-003 2
Bn thao tc
8
My in ng xoay
chiu
YS7114 370W 1
Dn dy
9
Bmnc ba pha
AB-50 120W 1
Tc nc
10
Bc vo my in
45BF-003 8 2
B phn nhn
11
trc cu rnh su
18 8*22*7 1
Bnh cng cht
IV. Bng bi trn ca my( bng 2)
TT n v tra du Thi gian tra du Phng thc tra du Loi du bi trn
1 Cp cho vng bi n dy hng ngang Mi ca 1 ln L du du my 20#
2 Cp cho vng bi n dy hng dc Mi ca 1 ln L du du my 20#
3 Cp cho trc bnh rng gia hng ngang 1 thng mt ln Sng pht du du my 20#
4 Cp cho trc bnh rng gia hng dc 1 thng mt ln Sng pht du du my 20#
5 Gi dy nng h n dy 1 thng mt ln Sng pht du du my 20#
6 Bulng n dy ng tr dy 1 thng mt ln Sng pht du du my 20#
7 Ray tm ko cc b phn 1 thng mt ln Sng pht du du my 20#
Ch : 1. trc quay ca bnh dn trn gi dy dng m bi trn tc cao. Hai thng thay mt ln.
2. Cc trc quay khc dng m bi trn na nmthay mt ln.
V. CHUYN RI MY V LP T
1. My c ng gi cu , my ch dng cp thp di cu v gc cn phi thch hp. ng knh
cp thp cn c trng ti ca my c cu.Dy cp trnh tip xc trc tip vi my, khi
cn thit tip xc cn mvt, trnh lm h hng n b ngoi my v chnh xc. Trong qu trnh
vn chuyn cn trnh cc hin tng khng n nh nghing, va p .
2. My c lp t trn mt phng b tr nh hnh 3. Phng hng lp t my nn ngi thao
tc i din vi ngun sng t nhin, xung quanh my khng c c cc ngun chn ng mnh hoc
trng in t mnh v trnh nhiu mthanh.Nu hin trng gia cng thiu iu khin tt , c th s
dng nn chng rung. Trong rnh chng rungc nhi vt mm lai b rung, lmcho my v ngun to
rung c cch ly.
3. Trc khi m my, cn tho d cc b phn tmchn( hay on ray dn dy), tmp c nh .Cc
b chuyn ng nh cn dy ph, ray dn, bnh dn phi lau chi sch s, cc b phn my d c
bi du chng r cn lau du my 30#chng xut hin r, cc b phn chuyn ng trc khi vn hnh
cn b xung du bi trn theo bng 2.
4. iu chnh my cn bng, t thc o thng bng my trn mt ca bn thao tc, c s dung
sai trn mt bn thao tc hng dc , ngang l 0.04/1000.
5. kn ca my, kin ngh nn iu chnh nhit ca mi trng 20+/-50C.
6. Ni xung in v b iu khin theo hng dn s dng ca b phn din kh.
7. B phn tip t v my cn c ni tt , m bo an ton khi s dng.
VI. THAO TC V IU CHNH MY
1. Cng tc chun b trc khi lm:
a. Khi ng cng tc ngun in, my vn hnh khng ti , xemcc trng thi lm vic bnh
thng khng.
+My iu khin cn hot ng bnh thng 10 pht tr ln.
+Cc b phn chuyn ng ca my cn phi hot ng bnh thng.
+Ngun in xung in v my in ca my hot ng bnh thng , khng c sai st;
+imtip xc ca cc cng tc hnh trnh hot ng bnh thng.
+Cc ng ng vo ra ca dung dch gia cng , ca van thng khng tc, lc p bnh thng, Qu
trnh truyn ng ph hp yu cu.
b. Phun du theo yu cu bi trn ca my. C th bng 2.
c. Thm hoc thay du thao tc: Bnh thng ch mi tun thay mt ln.
d. Quyt nh c iu chnh thay dy in cc hay khng.
2. iu chnh gi dy:
Dng e k hoc my cn chnh thng ng dy in cc cn chnh dy in cc thng gc vi mt
ca bn thao tc.
3. Kim tra bn thao tc:
a. Bmnt bc vo my in iu chnh bn phmca my iu chnh , lc tay bnh li bn thao tc
hng ngang dc, kim tra bc vo my in c ht khng, vo mt lng dch chuyn v trnht nh.
khc mmquay thun, quay ngc mi loi mt ln. Kimtra khc ca mm tr li v tr 0
hay cha.
4. Kp linh kin
a. Kp dng c c nh trn bn thao tc.
b. Khi kp linh kin, cn cn c vo s yu cu dng bng % tmra mt tiu chun ca linh kin.lm
cho thng bng vi hng dc hoc hng ngang ca bn thao tc.
c. Kim tra v tr linh kin xem c nmtrong phmvi c hiu lc ca hnh trnh bn thao tc khng.
d. Linh kin v cng c kp trong qu trnh ct, khng c chmvo bt k b phn no ca gi dy .
e. Sau khi kp xong linh kin , cn phi lmsch tt c cc tp cht trn bn thao tc
5. iu chnh ca bnh dn:
Khi iu chnh bnh dn: cn mbo bnh dn truyn ng linh hot.Khi cn thay bnh dn Trong
trc cn thmm bi trn cao tc.
6. Cc bc thao tc
Cnh gic vi nn trmcp
Cu Din
Cu chuyn v s v cm
QUNG CO
My ct dy ng
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Page 2 of 5 NG DNG CH YU V PHM VI S DNG CA MY CT DY
2013-11-06 http://www.maycatday.com/view/1160_ung-dung-chu-yeu-va-pham-vi-su-dung-cua-may...
a. M my: n cng tc in ngun , ni thng ngun in.
b. Nhp trnh t gia cng vo b iu khin.
c. M dn dy: n cng tc dn dy, dy in cc vn hnh khng kimtra tnh trng rung v mc
lng cht ca dy in cc. Nu dy din cc qu lng th cn phi b xung v dng lc lmcht dy
d. M bmnc, iu chnh lng nc phun
Khi m bmnc, trc ht iu chnh vn iu tit n trng thi ng, sau dn dn khi ng,
iu tit n tr phun nc ln xung bao cc dy in dung. hng bn ca tr nc n vng ct dy
l c, lng nc khng cn qu ln.Phn trc mt y gi dy trn c l thot nc, lun mbo
lu thng , trnh trong gi dy trn ng nc lt vo b iu khin in ca my.
e. M ngun in xung in la chn thams in
Ngi s dng cn c vo yu cu ca hiu sut ct , chnh xc, th ca b mt la chn tham
s in c hp l nht. Khi dy in cc ct vo linh kin, ngh m khong cch xung in, i sau
khi ct vo xong , khi n nh li iu tit khng cch xung in, dng in gia cng p ng c
yu cu.
f. Khi ng my iu khin, bc vo trng thi gia cng. Quan st ampe k trong qu trnh ct, kim
ch c n nh khng, iu chnh cn thn, trnh on mch.
g. Sau khi kt thc gia cng cn ng my in bm nc, ng my in dn dy, kim tra ta
X,Y xem v im cui cha.
+Khi n imcui tho linh kin xung, ra sch v kimtra cht lng, Nu cha n im cui kim
tra cn kimtra trnh t xemc xem c sai khng hoc my iu khin c s c khng, kp thi c bin
php b xung, trnh linh kin b bo ph.
+Dc bn thao tc in v trn mng iu khin u c cng tc n dng khn cp mu d, trong qu
trnh thao tc nu xy ra s c khng lng trc c n cng tc lp tc ngt in dng my.
VII. BO TR MY V LOI B S C
1. Bo tr my
a. C my cn phi c duy tr sch s, khi dng my trn 8 ting cn lau chi sch s v bi du
chng r.
b. Xung quanh cc b phn ca gi dy nh bnh dn, ming dn in, bnh xp dy cn thng
xuyn c lau chi bng du ha, Du sau khi lau ra xong khng c thmvo bn thao tc.
c. Bnh dn, bnh xp dy v cc trc bnh thng sau khi s dng 6-8 thng phi thay c b
d. H thng tun hon dung dch gia cng nu pht hin b tc phi kp thi thng, c bit cn trnh
dung dch gia cng thmvo b phn in ca my dn ti on mch, lmchy cc linh kin in.
e. My c lp c cu bo v dt dy dng my, khi t dy kp thi lmsch dy in cc.
f. Khi in p cung cp vt qu in p gii hn +/-10V, ngh ngun in my iu khin phi hp
n p ngun in chuyn dng.
g. My nn dng trong iu kin sn xut hai ca v dng theo quy tc, D chnh xc c th m bo
trong 1 nm, my s phi sa cha i tu.
2. S c v phng php loi b
TT Vn trong gia cng Nguyn nhn ca sn xut Phng php loi b
1 B mt linh kin c vt hn 1. Dy in cc lng hoc rung.2. Bn thao tc vn hnh ngang dc
khng thng bng, ng tr dy vn hnh b lc mnh.3. B bm st ct khng n nh 1. Thu cht dy
in cc2. Kim tra iu chnh bn thao tc v ng tr dy.3. iu tit tham s in v thams bin tn.
2 Dy rung 1. Dy in cc lng2. S dng thi gian di, chnh xc trc bnh dn thp , mng
bnh dn ch V b mi mn.3. Khi thay hng ng dn dy b kch chn ng. 4. Dy in cc b cong
khng thng 1. Thu cht dy in cc2. Kp thi thay i bnh dn v trc.3. iu chnh v thay i
t lin trc ng tr dy.4.Thay i dy in cc.
3 Dy lng 1. Cun dy in cc qu lng.2. Thi gian s dng dy in cc qu di. 1. Lm cht li
dy2. Lmcht dy hoc thay dy in cc.
4 Bnh dn chuyn ng c ting lanh lnh, vn hnh khng liinh hot. 1. Khe trc hngv bnh dn
ln.2. in ca dung dch gia cng tip xc vt vo trc .3. trc s dng thi gian di chnh xc
thp, dn ti b mi mn. 1. iu chnh khe trc hng v bnh dn.2. Dng du ha lm sch
trc.Thay i bnh dn v trc.
5 t dy 1. Thi gian s dng dy di lm mn ng knh b nh .2. Dy rung qu nghimtrng.3.
Cung cp dung dc gia cng cho vng gia cng khng Vt hao mn in loi b khng tt.4. dy
linh kin v thams in la chn khng hp l, thng xy ra on mch. 5. Khe tmko i hng
ng tr dy ln to ra i dy.6. Cht liu linh kin c tp cht, b mt c lp kh ha 1. Thay i dy
in cc.2. Kimtra cc nguyn nhn lmdy rung.3. iu tit lu lng dung dch gia cng.4. la chn
chnh xc thams in.5. iu chnh khe tmko i hng.6.Dng tay ct hoc loi b lp kh ha.
6 chnh xc gia cng km 1. Truyn ng n dy hng ngang dc bn thao tc , chnh xc
nh v km, khe phn hng ln.2. Bnh dn ri thng hng ngang dc bn thao tc chnh xc
km.3. Bnh dn vn hnh , khe trc hng ln, mng hnh ch V b mi mn nghing trng.4. My
iu chnh v bc vo my in khng nhy thiu bc, trnh t gia cng khng tr v 0. 1. iu
chnh, kim tra cc mt xch ph n dy truyn ng.2. Kimtra iu chnh ri thng.3. Thay i
hc iu chnh bnh dn v trc.4.Kimtra iu chnh my iu khin hoc thay i bc vo my
in.
VIII. Bng cc linh kin d h hng
TT Tn linh kin S lng B phn lp t
1 Bnh dn( 31.5 41.5) 2; 2 Gi dy
2 Ming dn in 2 Gi dy
3 Thanh chn dy( 4) 1 Gi dy
4 trc cu rnh su( 100094; 625) 6; 8 Gi dy
Page 3 of 5 NG DNG CH YU V PHM VI S DNG CA MY CT DY
2013-11-06 http://www.maycatday.com/view/1160_ung-dung-chu-yeu-va-pham-vi-su-dung-cua-may...
5 ai ng b 1 Dn dy
XI. Ph lc cng ngh gia cng ct dy
pht huy tt hn tnh nng hiu qu ca my, ngh ngi thao tc khi s dng my cn ch cc
im sau:
1. Cn c vo quy cch trn s v tnh hnh thc t ca linh kin tnh ton tiu imson trnh t,
nhng cn xem xt phng php lp kp v ng knh dy in cc, v la chn v trct hp l .
2. Theo trnh t ci t, dng my lng l lng ai giy, Sau khi lng ai giy xong tin hnh i
chnh, linh kin hnh dng phc tp tt nht thao tc my s dng chy khng ti mt ln hoc ct tm
mng th xemtrnh t ci t chun cha.
3. Khi lp kp linh kin cn ch v tr, phmvi di chuyn ca bn thao tc, lmcho gia cng khoang
rng v yu cu s tng ng . i vi lng d ng i nh hoc linh kin c yu cu c bit ,
cn iu chnh cn bng ca linh kin v phng hng dch chuyn ngang dc ca bn thao tc,
trnh lng d khng dn ti bo ph linh kin, v cn ghi nh bn thao tc bt u gi tr tiu chun
hng ngang dc.
4. Khi gia cng khun lm, tm c nh v mt vi dng rng c bit, cn lng dy in cc vo cc l
khun ca linh kin.
5. Trong cng ngh gia cng ct dy thnh thc mt s tnh cht c bit, pht huy tnh hiu qu trong
s dng my, l nhn t nh hng ch yu n chnh xc gia cng v phng php c th nng cao
chnh xc gia cng.Trong qu trnh gia cng ct dy, ngoi chnh xc trong chuyn ng ca my
nh hng trc tip n chnh xc khi gia cng, s thay i khong cch phng in gia dy in
cc v linh kin, cng s bin hnh ca linh kin i vi vt gia cng cng c nh hng khng th xem
nh c.
6. chnh xc ca my:
chnh xc ca my trc khi xut xng hon ton ph hp vi tiu chun c lin quan. Nhng
trc khi gia cng linh kin c chnh xc cao, ngi thao tc vn phi kimtra iu chnh chnh
xc cn thit ca my.
a. Kimtra bnh dn: trc khi gia cng cn kimtra mng ch V ca bnh dn c b h hng khng,
cn loi b cc vt tn haoin tch t trong lng mng .
b. Kimtra khe gia bn thao tc hng dc ngang n dy ph truyn ng. Do truyn ng lp li
lin tc lm chnh xc b thay i. Do trc khi gia cng linh kin chnh xc phi sau khi kimtra
tht cn thn v iu chnh ph hp vi tiu chun tng ng mi bt u gia cng.
c. Cc nhn t nh to nh khong cch xung in gia linh kin v dy in cc , vi cht liu, tc
ct, thnh phn dung dch lmmt c quan h mt thit vi nhau.
+S thay i khong cch xung in cng cht liu linh kin, x l nhit , dy ct khc nhau m thay
i. chnh do s khc nhau ca tnh nng ha hc, vt l, c kh ca cht liu cng vi s khc nhau
ca loi b mt , kh nng loi b ion u c nh hng.
+Mi quan h ca to nh khe xung in v tc ct: trong phmvi gia cng c hiu lc, tc ct
nhanh, khe xung in nh, tc ct chm, khe xung in ln, nhng tc ct dy tuyt i khng th
vt qu tc hao mn, nu khng s sinh ra on mch. Trong qu trnh ct bo mdng in gia
cng nht nh, in p gia linh kin gia cng v dy in cc cng phi nht nh, th khe xung in to
nh nht nh. Do mun nng cao chnh xc gia cng, trong qu trnh ct cn c gng bin tn
bnh n, dng in gia cng cng c bn n nh.Tc ct cng c th bo mtc bnh qun.
+Mi quan h gia to nh khe xung in v dung dch lm mt: Thnh phn dung dch lmngui
khng ging nhau, sut in tr khc nhau, kh nng thi mt v loi b in khc nhau c nh hng
n to nh khe xung in. Do , khi gia cng linh kin chnh xc cao nht nh phi thc hin th
khe xung in tin hnh ci t hoc la chn lng b xung khong cch.
7. Phng php gim bin hnh cht liu gia cng
a. Theo cng ngh hp l: khi gia cng ct dy l khu ch yu, lu trnh gia cng ca linh kin thp:
xung nguyn liu ,to c, , gia cng th c kh, ti, mi gia cng, gia cng ct, x l ngui.
b. La chn cht liu gia cng: Cht liu linh kin nn chn loi c lng bin hnh nh, ti tt, cht liu
kin c cao, nu cht liu dng lm khun li lm nn chn cc loi hp kim CrWMn, Cr12Mo,
GCr15
c. Nng cao cht lng phi luyn: Khi luyn cn nghimngt tin hnh theo quy phm, Nmchc
nhit luyn ban u v kt thc, c bit l thp cng c hp kimcao cn ch mc nghing ca
vt cc bon, sau khi luyn cn tin hnh cu ha, c th gimthp ng lc tn d x l nhit.
d. Cn ch cht lng khi x l nhit:khi ti x l nhit cn chn thams cng ngh hp l nghim
chnh iu khin quy phm, thao tc cn chnh xc, nhit ti la tng nhit c th s dng gii hn
di. Lmngui cn u, khi ti phi kp thi, nhit ti c th s dng gii hn cao, thi gian cn y
, c gng loi b tn d ng lc sau khi x l nhit .
e. Bin php cng ngh hp l
+Cn chnh xc sp xp trnh t cng ngh nng , lnh. Cn loi b ng lc sinh ra khi my gia cng .
+Khi ct phi nguyn liu khun li, khng th tin hnh ct t b phn ngoi, cn cch ch gn hnh v
khun li lm l lng dy, ng thi cn ch n v trb phn ct , khong cch vi xung quanh phi
khng c qu gn.Cn m bo phi nguyn liu c cng , nu khng s lmcho linh kin
c ct bin hnh.
+imbt u ct tt nht l ch cn bng lng chnh ca bn v ,v ch giao hai on bn v, nh
vy u m bin hnh t.
+Khi linh kin ct tng i ln, nn va ct va thm tmkp hoc tmm m ct. gimbt
do b phn linh kin b tr xung lmcho bin hnh.
+i vi linh kin c kch thc nh hoc nh di, Nhn t nh hng n bin hnh rt phc tp.khi ct
Page 4 of 5 NG DNG CH YU V PHM VI S DNG CA MY CT DY
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cn phi dng phng php th. va ct va th lng va iu chnh trnh t, t c theo yu
cu ca bn v l c.
( by Liu Ngn nh meslab.org )
Lin quan
Cng ty c phn THNG MI IN T TON CU
319C2 - L Thng Kit - P.15 - Q.11 - TP.HCM
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