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Table Of Contents

1.1General information
1.2Important note
1.3Limitation of liability
1.4.1Documentation of the machine
1.4.2Information not included in documentation
1.4.3Units used in this User’s Manual
1.5Identification of the machine
1.5.1Serial number of the machine
1.5.2Rating plate
2.1Protective measures prior to transport
2.1.2Bearing plate
2.2Lifting the machine
2.2.1Lifting a machine in a seaworthy package
2.2.2Lifting a machine on a pallet
2.2.3Lifting an unpacked machine
2.3Turning a vertically mounted machine
2.6.2Long term storage (more than 2 months)
2.6.3Rolling bearings
2.6.4Sleeve bearings
2.7Inspections, records of coupling
3.3.5Belt drive
3.3.6Drain plugs
3.4Installation on concrete foundation
3.4.1Scope of delivery
3.4.2General preparations
3.4.3Foundation preparations and grouting hole preparations studs or sole plate preparations
3.4.4Erection of machines
3.4.7Final installation and inspection of the machine feet and enclosures
3.5Installation on steel foundation
3.5.1Scope of delivery
3.5.2Check of foundation
3.5.3Erection of machines
3.5.5Final installation and inspection of the machine feet and enclosures
3.5.6Installation of flange mounted machines on steel foundation
3.6.2Rough levelling
3.6.3Rough adjustment
3.6.4Correction for thermal expansion expansion upwards axial growth
3.6.5Final alignment of the coupling halves, angular and axial alignment misalignment
3.7Care after installation
4.2Mechanical connections
4.2.1Cooling air connections
4.2.2Cooling water connections coolers cooled frames
4.2.3Sleeve bearing oil supply
4.2.4Connection of purging air pipe
4.2.5Mounting of vibration transducers
4.3Electrical connections
4.3.1General information
4.3.3Insulation resistance measurements
4.3.4Main terminal box options without main terminal box
4.3.5Insulation distances of main power connections
4.3.6Main power cables
4.3.7Secondary cables for slip ring connections
4.3.8Auxiliary terminal box of auxiliaries and instruments of external blower motor
4.3.9Earth connections
4.3.10Requirements for machines fed by frequency converters cable of main cable cables
5.2Check of mechanical installation
5.3Insulation resistance measurements
5.4Check of electrical installation
5.5Control and protection equipment
5.5.2Stator winding temperature temperature detectors
5.5.3Bearing temperature control temperature detectors
5.5.4Protection equipment
5.6First test start
5.6.2Precautions before first test start
5.6.3Starting of rotation of machines with slip rings of Ex p machines
5.7Running the machine the first time
5.7.1Supervision during the first run
5.7.2Checks during running of the machine
5.7.3Bearings with rolling bearings with sleeve bearings
5.7.5Temperature levels
5.7.6Heat exchangers
5.7.7Slip rings
5.8Shut down
6.2Normal operating conditions
6.3Number of starts
6.4.4Heat exchanger
6.4.5Slip ring unit
6.6Shut down
7.1Preventive maintenance
7.2Safety precautions
7.3Maintenance program
7.3.1Recommended maintenance program construction supply connection
7.4.1The tightness of fastenings
7.4.2Vibration and noise
7.4.3Vibrations procedures and operational conditions according to support flexibility
7.5Maintenance of bearings and lubrication system
7.5.1Sleeve bearings level temperature
7.5.2Lubrication of sleeve bearings oil temperature of the lubricant control values for the lubricating oil qualities change schedule for mineral oils
7.5.3Rolling bearings construction plate intervals grease maintenance
7.5.4Bearing insulation and bearing insulation resistance check of bearing insulation
7.6Maintenance of stator and rotor windings
7.6.1Particular safety instructions for winding maintenance
7.6.2The timing of the maintenance
7.6.3The correct operating temperature
7.6.4Insulation resistance test of measured insulation resistance values considerations values for insulation resistance winding insulation resistance measurement winding insulation resistance measurement
7.6.5Insulation resistance measurement for auxiliaries
7.6.6The polarization index
7.6.7Other maintenance operations
7.7Maintenance of slip rings and brush gear
7.7.1Care of slip rings period
7.7.2Care of brush gear pressure
7.8Maintenance of cooling units
7.8.1Maintenance instructions for machines with open air cooling of filters
7.8.2Maintenance instructions for air-to-water heat exchangers
7.8.3Maintenance instructions for air-to-air heat exchangers circulation
7.8.4Maintenance of external blower motors
7.9Repairs, disassembly and assembly
Chapter 8Trouble Shooting
8.1Trouble shooting
8.1.1Mechanical performance
8.1.2Lubrication system and bearings system and rolling bearings system and sleeve bearings
Lubrication system and sleeve bearings
8.1.3Thermal performance performance, open air cooling system performance, air-to-air cooling system performance, air-to-water cooling system performance, rib cooled
8.2Oil leakage of sleeve bearings
8.2.2Sleeve bearings
8.2.3Bearing verification
8.2.4Oil container and piping
8.2.5Oil container and piping verification
8.2.7Use verification
8.3Electrical performance, excitation, control and protection
8.3.1Protection trips
8.3.2Pt-100 resistance temperature detectors
8.4Slip rings and brushes
8.4.1Brush wear
8.4.2Brush sparking
8.5Thermal performance and cooling system
9.1After Sales
9.1.1Site Services
9.1.3Support and Warranties
9.1.4Support for Service Centers
9.1.5After Sales contact information
9.2Spare parts for rotating electrical machines
9.2.1General spare part considerations
9.2.2Periodical part replacements
9.2.3Need of spare parts
9.2.4Selection of the most suitable spare part package
9.2.5Typical recommended spare parts in different sets spare part package spare part package spare parts spare part package spare part package spare parts spare part package spare part package spare parts
9.2.6Order information
10.2Average material content
10.3Recycling of packaging material
10.4Dismantling of the machine
10.5Separation of different materials
10.5.1Frame, bearing housing, covers and fan
10.5.2Components with electrical insulation
10.5.3Permanent magnets
10.5.4Hazardous waste
10.5.5Land fill waste
Typical position of plates
Typical main power cable connections
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Manual for Induction Motors and Generators -- ABB

Manual for Induction Motors and Generators -- ABB

Ratings: (0)|Views: 13,723|Likes:
Published by Javed Ahmed

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Published by: Javed Ahmed on Dec 09, 2009
Copyright:Attribution Non-commercial


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