Technical Data Sheet

Edition 2, 2005
Identification no.
02 04 01 04 001 0 000001
Version no. 0010
Sikadur 30

Sikadur

30 1/5 1
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Si k adur

30
Adhesive for Bonding Reinforcement
Description Solvent-free, thixotropic, epoxy-based on two-component adhesive mortar.
Use As an adhesive for bonding reinforcements, adhesive mortar and filler to :
Concrete, stone
Steel
Epoxy

For structural bonding of :
Sika CarboDur, brickwork , timber to concrete
Steel plates to concrete
Concrete elements
Bridge segments

Bonding of :
Starter bars
Wall anchors
Fixings, etc.

For vertical and overhead filling of :
Holes
Dimensional inaccuracies, etc

Advantages Easy to mix and apply
No primer needed
Non-sag in vertical and overhead applications
Solvent free
Hardening is not affected by high humidity
Hardens without shrinkage
High creep resistance under permanent load
High mechanical strength
High abrasion and shock resistance
Shrinkage-free curing
Impermeable to liquids and water vapour
Components come in different colors therefore homogeneity of mix is easy to
check

Test reports - IBMB, TU Braunschweig, test report No. 1871/0054, 1994 :
approval for Sikadur-30 Epoxy adhesive.
- IBMB, TU Braunschweig, test report No. 1734/6434, 1995:
Testing for Sikadur-41 Epoxy mortar in combination with Sikadur-30 Epoxy
adhesive for bonding of steel plates.




Table of Contents
Back

Sikadur

30 2/5 2

Technical Data

Colour Comp. A : white
Comp. B: black
Comp. A+B mixed: light grey
Consistency Comp. A+B mixed: creamy paste
Mix ratio Comp. A: B =3 : 1 by weight and volume
Storage
Store in dry condition at temperatures between +5C and +30C. Protect from direct
sunlight
Shelf life
24 months from date of production if stored in original unopened packing.
Packaging
- Pre-dosed units (Comp. A+B) at 6 kg


Physical Data

Density
~1.65 kg/l (mixed)
Pot life (to F.I.P.*)*
40 minutes (at +35C)
110 minutes (at +20C)
Open time (to F.I.P.*)*
30 minutes (at +35C)
Layer Thickness Max 30 mm layer thickness
Sag flow
(to F.I.P.*)
3-5 mm (at +35C) (on vertical surfaces)
Squeezability at 15 kg
(to F.I.P.*)
4000 mm (at +15C)
Shrinkage
(to F.I.P.*)
0.04%
Glass transition temperature
(to F.I.P.*)
62C
Heat deflection temperature
(ASTM 648)
Curing : HDT:
7d, 10C: 36C:
7d, 35C: 53C:

Modulus of elasticity
static (to F.I.P.*)
12800 N/mm
Compressi ve strength
(to DIN 53455)
>80 N/mm (at 35C)
Tensile strength
(to EN 196)
>25 N/mm
Shear strength
(to F.I.P.*)
Concrete failure (~15 N/mm)
Adhesive Tensile
strength on steel
>21 N/mm (to sandblasted substrate to Sa 2.5)
Coefficient of thermal
expansion
9 x 10
-5
per C (-10C to +40C)
Note The figures given may vary according to the mixing intensity and the amount of air
introduced.
* Fdration Internationale de la Prcontrainte









Sikadur

30 3/5 3




Sikadur

30 4/5 4

Application

Substrate Concrete, stone, brickwork :
- Clean, free from and grease, dry, no loose particles or laitance.
- Concrete age, depending on climate, 3 to 6 weeks.
- Preparation : Sandblasting, high-pressure water jetting, grinding
- Max. substrate moisture : 4% pbv
When applied to mat moisture concrete, brush Sikadur-30 well into substrate
- If the concrete surface has large uneven sections or holes after preparation, these
must first be filled with Sikadur-41 or a mixture of Sikadur-30 and quartz sand
Sikadur-501 (mixing ratio 1 : 1 by weight)

Timber :
- Clean, free from oil and grease
- Sandblast or grind

Structural steel 37, V2A-Steel (WN 1.4 301) :
- Free from grease and oil, free from rust, scale and rolling "skin"
- Preparation : Sandblast SA 2.5
- Beware of condensation (dew point), application only at >3C above dew point
- If the cleaned steel is not bonded immediately, the surface must be given one coat
of Sikagard-63 N or Icosit 277 to protect it from further corrosion.

Epoxy :
- Free from oil and grease
- Grind well using coarse abrasive

Mixing
Part A : part B = 3 : 1 by weight or volume





Pre-dosed packs :
Add component B to component A and stir with a mixing spindle fitted to an electric
low speed mixer (max. 500 rpm) to avoid entrapping of air. Mix thoroughly for about
3 minutes to uniform appearance. Then, pour the whole mix into a clean container
and
stir again for approx. 1 more minute at low speed to keep air entrapment at a
minimum.

Bulk packing, not pre-dosed:
Add the components in the correct proportion using a scale. Pour them into a
suitable mixing container and stir correctly using an electric low speed mixer as
indicated for ready to use pre-dosed packs.

The pot life begins when the resin and hardener are mixed. It is shorter at high
temperatures and longer at low temperatures. The greater the quantity mixed, the
shorter the pot life. To obtain longer workability at high temperatures, the mixed
adhesive may be divided into portions. Another method is to chill components A and
B before mixing them.


Sikadur

30 5/5 5
Application The homogeniously-mixed Sikadur-30 is applied with a spatula, trowel or float. When
bonding steel plates Sikadur-30 is applied to the strips in pitched-roof shape.
Within the open time the steel plates must be fixed in their final position.
Steel plates are being fixed to the concrete substrate with the aid of specially
prepared supporting scaffolding. since at normal ambient temperature sikadur-30
cures very fast, the scaffolding can be removed within 2-3 days (please refer to the
curing times at various temperatures).
For the application of Sika CarboDur laminates, please refer to the corresponding
product data sheet.
It is recommended to check the adhesive with regard to strength development by
producing cubes at site and to test them for compressive and flexural strength.

Cleaning Clean tools immediately with Colma cleaner. Wash hands and skin thoroughly in
warm soap water.
When uncured, Sikadur-30 components A+B, are water polllutants and should not
be discharged into drains, waterways or the ground.
Colma cleaner and Sikadur-30 residues must always be disposed of in accordance
with the regulations.
Cured material can only be removed mechanically.

Application
Limitations

Temperature Substrate and ambient: +10C to +35C
Material temperature Sikadur 30 must be applied at temperature between: +5C to +30C
Dew point Beware of condensation !
Ambient temperature during application must be at least 3 C above dew point
Safety Instructions
Safety precautions

Product can cause skin irritation. Wear protective clothing (gloves, safety glasses).
Cover hands with barrier cream before application. In contact with eyes or mucous
membranes, rinse thoroughly with clean warm water immediately and seek medical
attention without delay.
Ecology In a liquid state material contaminates water. Do not dispose into water or soil but
according to local regulations

Toxicity

Comp. A : Class 4 under the relevant Swiss Health and Safety Codes.
Observe warning on packing.
Comp. B : Non Toxic

Transport

Comp. A : Non hazardous
Comp. B : 8/65 c)

Legal Notes
The information, and, in particular, the recommendations relating to the application and end-use of Sika
products, are given in good faith based on Sikas current knowledge and experience of the product when
properly stored, handled and applied under normal conditions in accordances with Sikas
recommendations. In practice, the differences in materials, substrates and actual site conditions are such
that no warranty in respect of merchantability or of fitness for a particular purpose, nor any liability arising
out of any legal relationship whatsoever, can be inferred either from this information, or from any written
recommendations, or from any other advice offered. The user of the product must test the products
suitability for the intended application and purpose. Sika reserves the right to change the properties of its
products. The proprietary rights of third parties must be observed. All orders are accepted subject to our
current terms of sale and delivery. Users must always refer to the most recent issue of the local Product
Data Sheet for the product concerned, copies of which will be supplied on request.



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PT. Sika Indonesia
J l. Raya Cibinong- Bekasi km. 20
Limusnunggal- Cileungsi
BOGOR 16820 - Indonesia
Tel. +62 21 8230025
Fax +62 21 8230025
Website : www.sika.co. id
e-mail: sikacare@id.sika.com

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