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Application of Single Phase Matrix Converter Topology in

Uninterruptible Power Supply Circuit incorporating Unity Power


Factor Control

Mustafar Kamal Hamzah Mohamad Fadzil Saidon Siti Zaliha Mohammad Noor
Faculty of Electrical Engineering Faculty of Electrical Engineering Faculty of Electrical Engineering
Universiti Teknologi Mara Universiti Teknologi Mara Universiti Teknologi Mara
40450 Shah Alam, Malaysia 40450 Shah Alam, Malaysia 40450 Shah Alam,Malaysia
mustafar@salam.uitm.edu.my mfadzil@salam.uitm.edu.my ctzaliha_mn@yahoo.com

Abstract power factor controller (UPFC) that may also


incorporate active power filter operation.
This paper presents the SPMC topology that will Investigations are made based on supplying an
operate as an Uninterruptible Power Supply Circuit uninterrupted supply to an inductive (RL) load. It will
(UPS) incorporating Unity Power Factor Control. A be illustrated that the SPMC is a versatile topology that
single circuit is developed that performs both the could be used as a single converter topology unit,
rectifier and inverter operation may also incorporate capable of operating as a rectifier and an inverter in the
active power filter operation. Commutation strategies charging and back up modes respectively. A major
are also implemented with reduction in spikes, a difference to the work of others; where normally a
common phenomenon in matrix converter topologies. separate battery charger, voltage regulation and an
Results of simulations and selected experimental results inverter are required [11 & 12].
are presented to verify that the proposed technique is Before practical realisation is made simulations
feasible. were carried out using MATLAB/Simulink and PSpice
Keywords: Pulse Width Modulation, Matrix Converter, to evaluate the behaviour and feasibility of the proposed
Controlled Rectifier, UPS, InverterInsulated Gate technique. Successful results presented are mainly for
Bipolar Transistor resistive load with the inclusion of simple low pass filter
(LPS) at the inverter output. The commutation strategy
1 Introduction used in this work has also shown reduction in spikes, a
common phenomenon in matrix converter topologies
The matrix converter (MC) offers possible “all silicon”
[13]. Results of simulations and selected experimental
solution for AC-AC conversion, removing the need for
results are presented to verify that the proposed
reactive energy storage components used in
technique is feasible.
conventional converter system [1]. Its topology was first
described in 1976 Gyugyi [2]. Previous published
studies dealt with three-phase circuit topologies [3, 4, 2 SPMC
5]. MC in the three-phase variant is widely researched The SPMC requires 4 bi-directional switches as shown
whilst the Single-Phase Matrix Converter (SPMC) has in Fig. 1; each capable of conducting current in both
very little attention whilst offering very wide directions, blocking forward and reverse voltages [14].
application. The Single-phase matrix converter (SPMC) It requires the use of bidirectional switches capable of
was first realised by Zuckerberger [6]. All previous blocking voltage and conducting current in both
works have focussed attention to direct AC-AC single- directions. Unfortunately there is no discrete
phase converter [8] and DC chopper [9] but none on semiconductor device currently that could fulfil the
inverter as well as rectifier operation. needs [15,16] and hence the use of common emitter
This paper presents the SPMC topology that anti-parallel IGBT, diode pair as shown in Fig. 2. The
will operate as an inverter and controlled rectifier. The IGBT were used due to its popularity amongst
inverter transforms a DC input into an AC output using researchers that could lead to high-power applications
the well-known Sinusoidal Pulse Width Modulation with reasonably fast switching frequency for fine
(SPWM) technique, whilst offering a reverse power control.
flow by suitable switching schemes, performing as a
controlled rectifier. The various building blocks to the 3 The UPS
development of a new uninterruptible power supply
(UPS) circuit are developed centred on the use of Generally static UPS system are as shown in Fig.3
SPMC. Apart from battery charging functions, the comprising three basic elements; a rectifier/charger unit
controlled rectifier is developed to perform as a unity that converts input AC power into DC power, an
inverter unit that converts DC power of a battery to AC

0-7803-9514-X/06/$20.00 ©2006 IEEE ICIEA 2006

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power and a static bypass switch that transfers the being introduced that are capable of providing many
critical load to the back-up supply and isolating from desirable features apart from ensuring continuous
the mains. A manual bypass switch is also normally availability of the supply. Generally the static UPS
added to cater for maintenance or repair purposes of the system as shown in Fig.3 consists of three basic
UPS unit. The rectifier or charger normally uses a elements; a rectifier/charger unit that converts input AC
bridge-diode in implementation without affording any power into DC power, an inverter unit that converts DC
control function. A transformer is used to step-down power of a battery to AC power and a static bypass
voltage during rectification operation, whilst during switch that transfers the critical load to the backup
mains-failure the transformer performs as a step-up supply and isolating it from the mains. A manual bypass
transformer. switch is also normally added to cater for maintenance
Critical loads such as data storage and or repair purposes of the UPS unit.
computer systems, life support equipment, process
equipment controllers, telecommunications equipment 4 Proposed UPS Using SPMC
and emergency systems require continuous operation
when there is a power failure. Other sensitive Using SPMC the proposed system comparable to typical
equipments are less tolerable to nuisances caused by static UPS system is as illustrated in fig.4. In
harmonics penetration into the supply system. comparison only a single-circuit are required to perform
Associated problems such as poor overall power factor, both the inverter and rectifier operation. Since SPMC is
heating effects, device malfunction and destruction of characterised by pure controllable switching function,
other equipment caused by nonlinear loads have been the need for the blocking switch is eliminated and
recorded [17]. Therefore the demand for high quality maybe replaced by sophisticated control algorithm that
and availability of power supply has shown an upward could be developed in the future. Observe also the use
increase in recent years. This trend reflects in the of SPMC reduces the need of having two separate
increase use of uninterruptible power supply (UPS) to circuits. In the proposed UPS, typical static UPS system
provide uninterrupted and reliable power supply with shown in Fig.4 is used. In comparison only a single
the provision of unity supply power factor [11]. circuit is required to perform both the rectifier and
UPS systems have progressed from rotary to inverter operations during normal and back-up modes
hybrid and static type. Rotating type uses motor- respectively.
generator sets that are often used in high sinusoidal 5 Inverter Operation
output applications. Hybrid type combines the use of
motor-generator sets and static type. In this system the The DC to single-phase AC matrix converter will be
static UPS are used to bridge the gap between the loss designed and controlled in such a manner that the
of the primary source and availability of a secondary fundamental of the output voltage is:
source such as a manually started diesel generator.
Vout = Vin cos ωo t (1)
However, many UPS developments and researches have
concentrated on the static type with various topologies

S1a S1b S2a S2b

R L
AC

S3a S3b S4a S4b

Figure 2 : Bi-directional switch


Figure 1: AC-AC single-phase matrix converter topology

mains
mains supply
supply
blocking load
switch load
Rectifier/
Charger Single-phase
matrix
Inverter converter
step-up step-up
battery
transformer transformer
battery

Figure 4 : Proposed UPS Using SPMC


Figure 3 : Typical Static UPS

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The matrix switches, S follows: at t2 : S2 and S3 will be on, and S1 and S4 will be off
The full switching sequence can be illustrated with
 S1 S 2 
S= fig.5 and fig.6 which theoretically will result with a
 (2)
 S 3 S 4 sinusoidal waveform being generated as in fig. 7.

The sampling time Ts will be divided to 2-time 5.1 Sinusoidal Pulse Width Modulation
intervals t1 and t2 as follows: The Sinusoidal Pulse Width Modulation (SPWM) is a
well known wave shaping technique in power
TS = t1n + t2n (1) electronics as illustrated in fig. 8. For realisation, a
high frequency triangular carrier signal, Vc, is
By this approach:
compared with a sinusoidal reference signal, Vref, of
at t1 : S1 and S4 will be on, and S2 and S3 will be off the desired frequency. The crossover points are used to
determine the switching instants.

S1a S1b S2a S2b S1a S1b S2a S2b


C C

DC DC
R L R L

S3a S3b S4a S4b


S3a S3b S4a S4b

Figure 5: Inverter Operation (Positive Cycle) Figure 6: Inverter Operation (Negative Cycle)

Figure 7 : Sinusoidal Output Voltage Figure 8: Formation of SPWM


97µs 97µs

Figure 9 : Switching Pattern for Commutation Strategy Figure 10 : Timing Diagram for Commutation Strategy

S1a S1b S2a S2b Commutation


Control Switch
e State Switch
(PWM)
C “ON”
L

S3a S3b S4a S4b 1 S1a S4a & S3b

current 2 S2a S3a & S4b


to switches reference
controller

Figure 11: Current Controller Arrangements Table 1 : Switching State

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5.2 Commutation Problem battery. Instead, the amount of charge to be stored in the
battery is controlled by having both a current control
The use of SPWM Pulse Width Modulation as in fig.6 loop and voltage control loop and sophisticated
as the switching algorithm in this converter, results with algorithm in the rectifying mode of the SPMC [24]
possible reversal current if inductive loads are used, based on first quadrant DC chopper. Furthermore as
during switch turn-off. Detailed treatment on safe- shown in Fig.4 the need for the blocking diode and
commutation problem can be obtained in reference [18] transfer switch is eliminated due to controllable
restated here briefly for completeness. switching function inherent in the SPMC.
Theoretically the switching sequence in the
SPMC must be instantaneous and simultaneous;
7 Results and Discussions
unfortunately impossible for practical realization due to
Two parts of results were obtained; 1) inverter operation
the turn-off IGBT characteristic, where the tailing-off of
and 2) the rectifier operation. Both will briefly be
the collector current will create a short circuit with the
described in this section.
next switch turn-on. This problem occurs when
inductive loads are used. A change in current due to
PWM switching will result in current and voltage spikes 7.1 Inverter
being generated resulting in the occurrence of a dual Figure 14 is sample result obtained from simulation to
situation. First current spikes will be generated in the illustrate the operation of inverter in producing the
short-circuit path and secondly voltage spikes will be sinusoidal form of voltage. Figure 15 shows the result
induced as a result of change in current direction across obtained on the experimental test-rig similar to those
the inductance. Both will destroy the switches in use that had been simulated. With the introduction of proper
due to stress. A systematic switching sequence is filter, we could actually produce a sinusoidal waveform
required that allows for the energy flowing in the IGBTs as shown in Figure 16.
to decay.
In conventional converters, free-wheeling 7.2 Rectifier Operation
diodes are used for this purpose. In SPMC these free-
From Fig. 17 and 18, notice that the safe-commutation
wheeling diodes do not exist, hence switching sequence
switching arrangements had removed the undesirable
needs to be developed to allow forced controlled free-
spikes due to switching transients. In Fig.11 -13 the
wheeling. This is to protect the converter from being
upper switch of the first leg which is closer to the
damaged as a result of voltage and current spikes as
capacitor is used to charge up the battery while the
been described. In conventional converter this is
lower switches of both the first and second leg ensure
normally implemented in the form of free-wheeling
close tracking of the supply current to a sinusoidal
diodes in inverter systems arranged in anti-parallel with
reference current. In this, the switches of the first leg
power switching devices. In this study, we will focus
operate in alternate sequence. This boost-charging
our attention to switching spikes and assume that there
strategy involves fast switching action of the switching
is no-change in the direction of current so as to
devices which are piloted by Pulse Width Modulation
minimise complexities.
(PWM) technique. All of these switching actions are
carried out in the current control loop (CCL). Since
6 The Charging/Rectifying Mode instantaneous switching actions is required of the SPMC
The rectifier operation is with reference to Figures 9 - to make the supply current follows the sinusoidal
11, where the dotted line represents current wave- reference current closely, the current control loop time
shaping routes. Conventional rectifier with DC response has to be fast. In the simulation works an
capacitor filter has a setback in that it draws operating switching frequency of 20 KHz is used.
discontinuous supply current waveform with high Meanwhile the other upper switch on the
harmonics content. As a result it contributes to high second leg is used to divert the boost energy away from
total harmonic distortion (THD) level and low total the battery to ensure the voltage level of the battery does
effective supply power factor that generally will affect not exceed the limit. This is achieved by actively and
quality of the power supply system. Traditionally, the continuously monitoring the battery voltage level using
rectifier circuit incorporates supply current wave a voltage control loop (VCL). In this control loop the
shaping technique to provide for unity power factor voltage of the battery is compared with a set reference
operation [12]. This so-called boost rectifier unit must in order to provide for the appropriate action of the
have the blocking diode and transfer switch to function switch. The switch is turned on upon detection of
properly during the charging and back-up operation equality of both voltage levels. On the other hand, if the
modes respectively [17, 19]. In this configuration, a voltage level of the battery is lower than the set
buck chopper is normally used to regulate the charging reference the switch is turned off and the boost energy is
operation of the battery. directed back to the battery. Therefore, this control loop
In the proposed configuration, a buck chopper is is vital in ensuring the battery life is sustained.
not needed to regulate the charging operation of the

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S1a S1b S2a S2b S1a S1b S2a S2b
e e
C L C
L

S3a S3b S4a S4b S3a S3b S4a S4b

Figure 12: Rectifier Operation (Positive Cycle) Figure 13: Rectifier Operation (Negative Cycle)

Figure 14 : Voltage without Filter for Inverter Figure 15: Voltage without Filter for Inverter in Experiment

Figure 16 : Voltage Output Before filter for Inverter Figure 17: Output voltage of RL load without commutation

Figure 18: Output voltage of RL load with commutation Figure 19: Pulsating Supply Current Waveform for Rectifier
1.8
1.6
DC Capacitor Voltage (unity)

1.4
1.2
1
0.8
0.6
0.4
0.2
0
0 4 8 12 16 20
Time (ms)

Figure 20: Waveforms in charging/rectifying mode Figure 21: DC Capacitor Voltage Waveforms in charging/rectifying mode

The waveform of the supply current without the boost wave shaping, the supply current waveform improved
scheme is shown in Fig.19 exhibits pulsating nature that significantly in that it is now continuous, almost
is discontinuous and non-sinusoidal. This obviously sinusoidal and in phase with the supply voltage. The
shows that the supply current is heavily distorted and THD level reduces to below 10 % with almost unity
contains only odd harmonics with the THD of over 76 power factor operation. It can also be observed in Fig.21
%. The simulation result in the charging mode of the that the DC capacitor voltage is maintained at the set
SPMC using PSpice is shown in Fig.20. After active value throughout the boost-charging process.

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8 Conclusion Phase Matrix Converter as a Direct AC-AC
Converter Synthesized Using Sinusoidal Pulse
The SPMC topology has been presented to operate as an Width Modulation with Passive Load
Uninterruptible Power Supply Circuit (UPS) Condition”, IEEE Sixth International Conference
incorporating Unity Power Factor Control. A single PEDS 2005, Kuala Lumpur, Malaysia
circuit is developed that performs both the rectifier and [10] Siti Zaliha Mohammad Noor, Mustafar Kamal
inverter operation may also incorporate active power Hamzah & Ahmad Farid Abidin, “Modelling and
filter operation. Commutation strategies are also Simulation of a DC Chopper Using Single Phase
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simulations and selected experimental results are Lumpur, Malaysia
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The inverter transforms a DC input into an AC harmonic content of line current: design
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