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Shell Calculations

Shell Calculations

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Calculations of cylinderical shells of pressure vessels as per ASME code sec. VIII div.1
Calculations of cylinderical shells of pressure vessels as per ASME code sec. VIII div.1

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07/19/2013

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1
Prepared by: Baher EL Shaikh
23
Heat Exchanger Calculation
4
15-Dec-09
5
Client :Item :
E-0000
Page: ( / )
6
Job. No. :Servise :
Heat Exchanger
7
Cylinderical Shell Calculation
Sheet: (1/3)
89
Dimensions:
1011
Vessel Inside Diameter (
Di
)
2500
mm
98.43
in
12
Tangent to Tangent Length (
Ls
)
4500
mm
177.17
in
13
Corrosion Allowance (
CA
)
3
mm
0.12
in
14
Shell Nominal Thickness (
tn)20
mm
0.79
in
15
Length between Lines of Supports (per fig. UG-28.1) (
L
)
6933
mm
272.97
in
1617
Material and Conditions:
1819
Material
20
Longitudinal Efficiency for Circ. Stress (
El
)
21
Circ. Efficiency for Longuitudinal Stress (
Ec
)
22
Fluid Specific Gravity of water (
Sp.gr.
)
23
Design Temperature (
T
)
75
o
C
167
o
F
24
Hydrostatic Test Temperature (
T
t
)
40
o
C
104
o
F
25
Allowable Stress at Design Temp.
(from Sec.
II
part D table 1A)
(
S
)
137931.03
kPA
20000
psi
26
Allowable Stress at Test Temp.
(from Sec.
II
part D table 1A)
(
St
)
137931.03
kPA
20000
psi
27
Internal Design pressure at top of vessel (
Pi
)
1958.62
kPA
284
psi
28
Static pressure Ps = 0.00981*sp.gr.*Di (
Ps
)
17.66
kPA
2.56041
psi
29
Internal Pressure at bottom of Vessel P=Pi+Ps (
P
)
1976.28
kPA
286.5604
psi
30
External Pressure
(choose yes for FV)
(
Pe
)
noNA

NA

3132
araes:
3334
Shell Outside Diameter
Do
=Di+2*tn
35
=2500+2*20
Do=2540.00
mm
100.00
in
36
Ri
=Di/2+CA
37
=2500/2+3
Ri=1253.00
mm
49.33
in
38
Rn
=Di/2
39
=2500/2
Rn=1250.00
mm
49.33
in
40
Shell Corroded Thickness
tc
=tn-CA
41
=20-3
tc=17.00
mm
0.67
in
42
LDo*
=L/Do
LDo
=6933.3/2540
LDo=2.73
mm
0.11
in
43
*
Note that for L/Do>50 Use
LDo
=50 and for L/Do<0.05 use
LDo
=0.05
44
DoT*
=Do/tn
DoT
=2540/20
DoT=127.00
mm
5.00
in
45
**
Note that for Do/tn>10 Use
A
= 1.1/(DoT)^2
46
Factor
A
from Sec. II part D subpart 3 Fig. G
A=
47
Factor
B
from Sec. II part D subpart 3
B=
4849
Design Thickness of Shell Under Internal Pressure Per UG-27 (C) (1,2)
5051
ta =P*Ri/(S*El-0.6*P)+CA[Circumferential]
52
=1976.28*1253/(137931.03*1-0.6*1976.28)+3
ta=21.11
mm
0.83
in
5354
tb=P*Ri/(2*S*Ec+0.4*P)+CA[Longitudinal]
55
=1976.28*1253/(2*137931.03*1+0.4*1976.28)+3
tb=11.95
mm
0.47
in
5657
Design Shell Thickness (
t
) =Max(ta;tb)
t=21.11
mm
0.83
in
5859
t > tn Please Choose Larger Nominal Thickness
60
ASME Code Sec.
VIII
Div I Edition 2004
SA-516 Gr.70 M Normalized0.7211
NANA

1
Prepared by: Baher EL Shaikh
23
Heat Exchanger Calculation
4
15-Dec-09
5
Client :Item :
E-0000
Page: ( / )
6
Job. No. :Servise :
Heat Exchanger
7
Cylinderical Shell Calculation
Sheet: ( 2/3 )
89
Required Thickness at (E=1)
10
tr
=P*Ri/(S*1-0.6*P)+CA
11
=1976.28*1253/(137931.03*1-0.6*1976.28)+3
tr=21.11
mm
0.83
in
1213
External Pressure Check Per UG-28 (C)
14
Calculated Max. All. External Working Pressure
Pa
15
Pa
=4*B/(3*Do/tc)
16
=4*NA/(3*2540/17)
Pa=NA
Kpa
NA
psi
1718
No External Pressure Apllied
19
Maximum Allowable Working Pressure (MAWP)
20
MAWP=(S*El*tc)/(Ri+0.6*tc) -Ps
21
=(137931.034482759*1*17)/(1253+0.6*17)-17.66
MAWP=1838.60
kPA
266.60
psi
2223
Maximum Allowable Pressure New and Cold (MAPNC) at Workshop
24
MAPNC=(S*El*tn)/(Rn+0.6*tn)-Ps
25
=(137931.034482759*1*20)/(1250+0.6*20)-17.66
MAPNC=2168.25
kPA
314.40
psi
2627
Minimum Design Metal Temperature (MDMT)
2829
(1) Minimum Allowed Metal Tempertaure per UCS-66, UCS-66.1, UG-20(f)
30
(
1-a
) Minimum Metal Temp. per UCS-66 :
31
Curve Used :
Curve B
For:SA-516 Gr.70 M Normalized
32
MDMT
a
=
-15
o
C
5
o
F
33
(
1-b
) Minimum Metal Temp. Reduction per UCS-66.1 :
34
Reduction Obtained From Curve UCS-66.1Reduction =
5
o
C
41
o
F
35
MDMT
b
=MDMT
a
-ReductionMDMT
b
=
-20
o
C
-4
o
F
36
(
1
-
c
) Reduction Per UCS-68 (c) (Yes/No) :
no
Reduction =
0
o
C
0
o
F
37
MDMT
c
=MDMT
b
-ReductionMDMT
c
=
-20
o
C
-4
o
F
38
(
1-d
) UG-20(f) Applied (Yes/No) :
Yes
MDMT
d
=
-29
o
C
-20
o
F
3940
(
1-e
) MDMT
e
=MIN(MDMT
c
,MDMT
d
)MDMT
e
=
-29
o
C
-20
o
F
4142
(2) Impact Test Check
4344
Minimum Service TemperatueMDMT
s
=
-20
o
C
-4
o
F
45
(
2-a
) Minimum service temperature > MDMT
e
no
46
(
2-b
) Impact test is a service requirement per UW-2(a) (Yes/No)
Yes
47
(
2-c
) Impact test is a client request (Yes/No)
Yes
4849
MDMT
=Min(MDMT
e,
MDMT
s
)
MDMT=-29
o
C
-20
o
F
50515253
Please Note That Impact Test Shall Be Performed per UCS-68(b)
54
Impact Test is Required
ASME Code Sec.
VIII
Div I Edition 2004