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DS Injection Molded Spur Gears

DS Injection Molded Spur Gears

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Published by: dindo_wae on Jan 07, 2010
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12/31/2012

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122
DS0.5-12DS0.5-15DS0.5-16DS0.5-18DS0.5-20DS0.5-24DS0.5-25DS0.5-28DS0.5-30DS0.5-32DS0.5-35DS0.5-36DS0.5-40DS0.5-45DS0.5-48DS0.5-50DS0.5-56DS0.5-60DS0.5-64DS0.5-70DS0.5-72DS0.5-80
0.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.50.51215161820242528303235364045485056606470728022334444555555556666664567
04.504.506.006.008.008.008.008.010.010.010.010.012.012.012.012.014.014.014.014.014.014.0
05050606070707070808080810101010101006.007.508.009.010.012.012.514.015.016.017.518.020.022.524.025.028.030.032.035.036.040.007.008.509.010.011.013.013.515.016.017.018.519.021.023.525.026.029.031.033.036.037.041.0333333333333333333333344444444444444445555557777777777777777888888
DS0.8-12DS0.8-15DS0.8-16DS0.8-18DS0.8-20DS0.8-24DS0.8-25DS0.8-28DS0.8-30DS0.8-32DS0.8-35DS0.8-36DS0.8-40DS0.8-45DS0.8-48DS0.8-50DS0.8-56DS0.8-60DS0.8-64DS0.8-70DS0.8-72DS0.8-80
0.80.80.80.80.80.80.80.80.80.80.80.80.80.80.80.80.80.80.80.80.80.8121516182024252830323536404548505660647072803344555566666666666666
06.006.008.008.010.010.010.010.012.012.012.012.012.012.014.514.514.514.515.515.515.515.504.005.006.006.008.008.008.008.010.010.010.010.010.010.011.711.711.711.711.711.711.711.709.612.012.814.416.019.220.022.424.025.628.028.832.036.038.440.044.848.051.256.057.664.011.213.614.416.017.620.821.624.025.627.229.630.433.637.640.041.646.449.652.857.659.265.64444444444444444444444555555555555556666666609090909090909090909090909091010101010101010
NOTE 1: 
The bore tolerance is generally -0.05 to -0.1 but may be + values at the central portion of the hole. Re-machining the bore is not recommended since reworkingmaterial may expose voids.
   S  p  u  r   G  e  a  r  s
CatalogNo.
z
No. of teeth
 A
Bore
NOTE 1
C
Pitch dia.
B
Hub dia.
D
Outside dia.
E
Face width
F
Hub width
G
Total lengthModule
m
DS
S8 Shape
Module 0.5
Module 0.8
B’
Hub dia.2
 A
Bore 2
S9 Shape
DS Injection Molded Spur Gears
0.5
~
0.8
Modules
 
Injection Molded Spur Gears 
DS0.5-72DS0.5-80
DS
123
2.41.81.81.81.81.81.81.81.81.81.81.81.81.81.81.81.81.8
08.009.510.012.012.013.014.515.017.019.021.022.024.526.528.531.532.536.50.60.60.60.60.60.60.60.60.60.60.60.60.60.60.60.60.60.60.60.60.60.6S8S8S8S8S9S9S9S9S9S9S9S9S9S9S9S9S9S9S9S9S9S90.09410.13730.15200.17750.20500.25890.27260.31480.34220.37170.41780.43340.49430.57170.61980.65310.74240.80410.86490.95710.98851.1110
0.0096
0.0140
0.0155
0.0181
0.0209
0.0264
0.0278
0.0321
0.0349
0.0379
0.0426
0.0442
0.0504
0.0583
0.0632
0.0666
0.0757
0.0820
0.0882
0.0976
0.1008
0.1133
0.06
 
~
0.180.06
 
~
0.180.06
 
~
0.180.06
 
~
0.180.06
 
~
0.180.06
 
~
0.180.06
 
~
0.180.06
 
~
0.180.06
 
~
0.180.06
 
~
0.180.06
 
~
0.180.06
 
~
0.180.06
 
~
0.180.08
 
~
0.220.08
 
~
0.220.08
 
~
0.220.08
 
~
0.220.08
 
~
0.220.08
 
~
0.220.08
 
~
0.220.08
 
~
0.220.08
 
~
0.221111111111112222333445
DS0.5-12DS0.5-15DS0.5-16DS0.5-18DS0.5-20DS0.5-24DS0.5-25DS0.5-28DS0.5-30DS0.5-32DS0.5-35DS0.5-36DS0.5-40DS0.5-45DS0.5-48DS0.5-50DS0.5-56DS0.5-60DS0.5-64DS0.5-70
222222222222222222222206.708.809.210.712.715.515.519.020.021.724.025.028.332.034.336.041.044.045.552.054.060.01111111111111111111111S9S9S9S9S9S9S9S9S9S9S9S9S9S9S9S9S9S9S9S9S9S90.28440.41580.45990.53640.62170.78350.82770.95421.03801.12701.26501.31301.49801.73301.87801.97702.25002.43602.61802.89802.99203.3620
0.0290
0.0424
0.0469
0.0547
0.0634
0.0799
0.0844
0.0973
0.1058
0.1149
0.1290
0.1339
0.1528
0.1767
0.1915
0.2016
0.2294
0.2484
0.2670
0.2955
0.3051
0.3428
0.08
 
~
0.220.08
 
~
0.220.08
 
~
0.220.08
 
~
0.220.08
 
~
0.220.08
 
~
0.220.08
 
~
0.220.10
 
~
0.240.10
 
~
0.240.10
 
~
0.240.10
 
~
0.240.10
 
~
0.240.10
 
~
0.240.10
 
~
0.240.10
 
~
0.240.10
 
~
0.240.10
 
~
0.240.10
 
~
0.240.12
 
~
0.260.12
 
~
0.260.12
 
~
0.260.12
 
~
0.2601010101020202020303030304040506070808091012
DS0.8-12DS0.8-15DS0.8-16DS0.8-18DS0.8-20DS0.8-24DS0.8-25DS0.8-28DS0.8-30DS0.8-32DS0.8-35DS0.8-36DS0.8-40DS0.8-45DS0.8-48DS0.8-50DS0.8-56DS0.8-60DS0.8-64DS0.8-70DS0.8-72DS0.8-80
NOTE 2: 
The allowable torques shown in the table are calculated values using the Lewis formula. Please see page 27 for more details.
NOTE 3: 
The backlash values shown in the table are the theoretical values of a pair of identical gears in mesh.
Specifications
Precision gradeGear teethPressure angleMaterialHeat treatment
Standard full depth20°
DURACON acetal (M90-44)
-
Tooth hardnessSurface treatmentTooth surface finishSecondary Operations
110~120HRR
-
Injection moldedBore
JIS N12 grade (JIS B1702-2:
1998
)
OLD JIS 8 grade (JIS B1702:
1976
)
Datum reference surfacefor tooth forming
Please avoid reworking materialas this may expose voids.
   S  p  u  r   G  e  a  r  s
Shape Allowable torque (N.m)
NOTE 2
Bending strength
 Allowable torque (kgf.m)
Bending strength
Backlash (mm)
NOTE 3
Weight(gf)CatalogNo.
H
Web thickness
I
Web O.D.
I
Depth ofcounterbore
 
BB30507BB30608BB40609BB40612BB50812BB50814DS0.5, DM0.8, DB0.8DS0.5, DS0.8, DM1DS0.8, DM1DS1
,
DB1DS1DS1
,
DM1.5
DS
.
BB
124
DS1-12DS1-15DS1-16DS1-18DS1-20DS1-24DS1-25DS1-28DS1-30DS1-32DS1-35DS1-36DS1-40DS1-45DS1-48DS1-50DS1-56DS1-60DS1-64DS1-70DS1-72DS1-80
1111111111111111111111121516182024252830323536404548505660647072804455555566668888888888
08.008.010.010.011.711.711.711.714.014.014.014.016.016.016.016.018.018.018.018.018.018.006.007.008.008.009.009.009.009.012.012.012.012.014.014.014.014.015.615.615.615.615.615.612151618202425283032353640454850566064707280141718202226273032343738424750525862667274826666666666666666666666666666666666668888888812121212121212121212121212121414141414141414
The table below shows a series of standard metal bushings thatcan be pressed into standard injection molded gears.
334455566688789121214L
 
0
-
0.3
Material: 
Oil impregnated sintered bronze.
S9 Shape
CAUTION: 
Gears with wider face widths such as SS and SSA series can be used as the mating gears to these.
NOTE 1: 
The bore tolerance is generally -0.05 to -0.1 but may be + values at the central portion of the hole. Re-machining the bore is not recommended since reworkingmaterial may expose voids.
d
+0.020
 
D
+0.02
-
0.01
(unit: mm)
   S  p  u  r   G  e  a  r  s
CatalogNo.
z A CB D E F G
Module
m
Total lengthHub width
B’ A
Bore 2Hub dia.2Face widthOutside dia.Hub dia.Pitch dia.Bore
NOTE 1
No. of teeth
Module 1
DS Injection Molded Spur Gears
1
Module
BB Sintered Metal Bushings
CatalogNo.
I.D. of bushing
Length
O.D. of bushing
Products that can use the bushing

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