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Pvc Rocket Motor - How to Make It - Diy

Pvc Rocket Motor - How to Make It - Diy

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Published by: snoopinaround on Jan 10, 2010
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05/19/2013

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First of all, this is THE MOST DANGEROUS project for anyone to do. Itshould not be attempted in any manor unless you have significant experiencewith making rocket motors of this size. Manufacturing flaws can causeextremely violent and powerful failures in the structure of this motor, whichcan lead to property damage, personal injury or even death. I therefore, releasemyself of all responsibility with what you do with this page. Please exerciseevery possible safety precaution if you do decide to proceed.
 
What You'll Need 
Casing Of Rocket
 
1. 1 Length of 1" (dia.) schedule 40 PVC pipe (hardware store;schedule 40 is standard)
 
2.1 PVC Male threaded reducing coupler 1" (hardware store;looks like the picture below)
 
3. 1 PVC end cap 1" (hardware store)
 
4. 1 can of standard PVC cement (hardware store)
 
5. 1 can of standard PVC purple primer (hardware store)
 
 
6. 1 can of Durham's Rock Hard Water Putty (comes in differentamounts; pick amount depending on how many of these you planto make) (hardware store)
 
7. Scrap piece [or small sheet] of 1/4" PVC (plastic supply)
 
Propellant and Casting Equipment
 
1. 78 g Potassium Nitrate (KNO3) (Chemical Supply)
 
2. 42 g Confectioners sugar 
 
3. Small (about one cup) metal pan
 
4. Larger metal pan
 
5. 6"x 1/2" Wood Dowel
 
6. Automotive Grease
 
7. Stick for stirring
 
8. Shortening (I used Crisco)
 
9. Old coffee grinder, or something similar 
 
10. Stove or hotplate
 
Procedure 
 
 Actual Photo of Engine
1. Cut a small disk out of the 1/4"PVC sheet/piece to the exact insidediameter of the "nozzle" on the PVCmale reducer coupling (should be3/4").
 
2. Using the purple primer and PVCcement, cement the disk into theinside of the nozzle right where thereduced part meets the main part of the coupler. (Labeled PVC HoldingInsert in the drawing the left). Allowto dry.
 
3. Mix Durham's Rock hard Water Putty with water until it is theconsistency of loose mayonnaise.Pour enough in the wide end of themale reducer coupling to fill if abouthalf of the way from the cementedPVC insert to the wide end of thecoupling (see drawing). Allow this todry for a minimum of 48 hours.
 
4. Drill a 9/32" (.713cm) holethrough the PVC holding insert, andall the way through the water putty.This is the throat of the engine.
 
5. Cut a piece approximately 5" longfrom your 1" PVC pipe. The exactlength isn't important, as you willtrim it to exact size later.
 
6. Measure out 78g of KNO3 and42g of Sugar (65% :35% FYI). TheKNO3 you bought is probably notfine enough for these purposes. Thisis what the coffee grinder is for. Putthe KNO3 in the old coffee grinder and rind it down as finel as

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