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check section, component check section, and manufacturing technical section set retrieval
conditions for retrieving data stored in a database of a step-monitoring in order to obtain
information on daily, hourly and monthly status of products in the Production
Management System by using output system clients. The input retrieval conditions are
transmitted to the step-monitoring. Data matching with these retrieval conditions are
retrieved from the database of the step-monitoring. The retrieved data is chronologically
processed and displayed on screens according to the client’s request.
A Production Management System which manages the data when one or more
components are attached to a product under assembly and check data obtained when
given product under assembly is checked based on certain prespecified check items,
when obtaining a finished product by attaching one or more components such as parts,
units, or other finished products to given product under assembly on one or more of
production assembly lines which input and output assembly data, quality data, check
data, management numbers with which each of given product under assembly can be
identified, and material codes of given product under assembly is obtained by dividing
their types of material under assembly and check the given product according to given
check items.
A first storage section which stores given material numbers and given group
codes input by the store sections in which the date and time on which assembly of said
product under assembly started and the date and time on which the assembly of said
product under assembly is completed as assembly data second storage section which
sequentially stores said check data in correlation with said management numbers and said
group codes.
In existing system the different modules are handled with different employees. It is
tedious that merge the whole department activities and take a decision. If the organization
uses the ERP it is easy to handle the whole activities of the all department and analysis
the works of departments. It is very helpful to take decision making for develop the
organization.
In its earliest form, manufacturing was usually carried out by a single skilled artisan with
assistants. Training was by apprenticeship. In much of the pre-industrial world the quid
system protected the privileges and trade secrets of urban artisans.
The proposed system attempts to incorporate improvements in all the operational areas
by,
Maintaining the Production details
Monitoring raw-material movements.
Check quality
Purchase
Marketing
The analyst can be able to determine the number of work stations and the length of time
Objectives such as high productivity with having high quality yet obtaining lower cost of
production.
5. The problems using the automatic batch manufacturing are, unlike other types of
manufacturing such as flexible manufacturing system, processes are neither continuous
(there is no steady inflow of raw materials resulting in a steady product outflow) nor
discrete (there is no manufacture or assembly of individual items). Moreover, the plant
environment is constantly changing-equipment breaks down, new orders come in-and
shared resources may be both local (process units) and plantwide (labor, process heat).
In continuous manufacturing, process optimization is largely a matter of understanding
and exploiting plant dynamics in the face of, say, daily temperature fluctuations. In batch
manufacturing, the scheduling problem changes and must be re-solved with each new set
of orders. Once an initial schedule has been constructed, say, for a week's production, the
scheduler must support rescheduling when the situation changes.
The role of management in an enterprise is to:
• implement the policy adopted by the owners or the board of directors
• optimize the return on investment
• efficiently utilize men, machines and money;
and most of all – to make profit.