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SMPS Charger

SMPS Charger

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Published by george_leon1

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Published by: george_leon1 on Jan 18, 2010
Copyright:Attribution Non-commercial

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07/18/2013

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17V 10A SMPS CHARGER
12345678Vcc
UC 3845
Z16 V
MCT 2E1 KLEDD 92
BA 159
22 K
823
BA 159
MCT 2E
562
R
T
C
T
2SK 962
220pF100pFSL100Z22V
 
17V 10A SMPS CHARGER USING UC 3845DESIGN CALCULATION
Line Voltage (V
line
): 150 Vac to 275 VacLine Frequency (F
L
): 50 HzMax Output Power: 170 WEfficiency : 80 %Max Input Power (Pin
max
): 170 = 212.5 W0.8Max Duty Cycle (Dmax): 0.48Switching Frequency (fs): 46.5 KHz ( C
T
= 0.0056 µF , R 
T
= 3.3 K 
)Ripple Factor(K 
RF
): 0.5Saturation Flux (Bsat): 0.3 TCore Cross section (Ae): 178 mm
2
( Ferrite Core : EE 42 / 21 / 15 )Link Capacitor= Pin
max
X 2= 212.5 X 2= 425 µFDC link capacitor charging duty ratio Dch = 0.2= 192 VV
DCMAX
=
2 V
linemax
=
2 X 275= 389 V2 ( V
linemin
)
2
– Pin(1 – Dch)/C
DC
F
L
V
min
=
 
V
RO
= [ Dmax / (1-Dmax) ] V
DCmin
( Reflected Voltage )= 177 VV
DSmax
= 389 + 177 ( Max drain source voltage )= 566 VPrimary Inductance Lm = [V
DCmin
. Dmax ]
2
/ [ 2 Pin fs K 
RF
]= [192 X 0.48 ]
2
/ [ 2 X 212.5 X 46.5 X 10
3
X 0.5 ]= 0.858 X 10
-3
HI
EDC
= Pin
max
/ V
DCmin
Dmax= 212.5 / [192 X 0.48]= 2.3 A 
I = V
DCmin
Dmax / Lm fs= 2.3 AI
DS peak 
= I
EDC
+
I / 2= 3.45 A ( Take I
over 
as 3.7 A)Np
min
= Lm I
over 
X 10
6
/ [ Bsat Ae ]= 0.000858 X 3.7 X 10
6
/ [ 0.3 X 178 ]= 59.4 T[ Take Py turns as Np = 60 T ]Air gap required (lg)= µ
0
Ae [ Np
2
/Lm – 1/A
L
]= 4
π
X 10
-7
X 178 X 10
-6
X [ 60
2
/0.000858 – 1/3600 X 10
-9
]= 0.87 mmPer limb airgap= 0.87 / 2 = 0.435 mm

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