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Hydraulic Drive System

Hydraulic Drive System

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Published by: sitiajaar on Jan 25, 2010
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Hydraulic drive system
From Wikipedia, the free encyclopedia
This article
Please help improve this article  by adding citations to reliable sources. Unsourced material may  be challengedandremoved.
(August 2007)
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(January 2008)
hydrostatic drive system
hydraulic power transmission
is a drive or transmissionsystem that uses hydraulic fluid under pressure to drive machinery. The term hydrostatic refers to thetransfer of energy from flow and pressure, not from the kineticenergy of the flow. Such a system basically consists of three parts. The generator (e.g. a hydraulic pump,driven by anelectric motor , a combustionengineor awindmill); valves, filters, piping etc. (to guide and control the system); the motor (e.g. ahydraulic motor or  hydraulic cylinder ) to drive the machinery.
Principle of hydraulic drive system
Pascal's lawis the basis of hydraulic drive systems. As the pressure in the system is the same, the forcethat the fluid gives to the surroundings is therefore equal to pressure x area. In such a way, a small pistonfeels a small force and a large piston feels a large force.The same counts for a hydraulic pump with a small swept volume, that asks for a smalltorque, combinedwith a hydraulic motor with a large sweptvolume, that gives a large torque.In such a way a transmission with a certain ratio can be built.Most hydraulic drive systems make use of hydraulic cylinders. Here the same principle is used- a smalltorque can be transmitted in to a large force.By throttling the fluid between generator part and motor part, or by using hydraulic pumps and/or motorswith adjustable swept volume, the ratio of the transmission can be changed easily. In case throttling isused, the efficiency of the transmission is limited; in case adjustable pumps and motors are used, theefficiency however is very large. In fact, up to around 1980, a hydraulic drive system had hardly anycompetition from other adjustable (electric) drive systems.Nowadays electric drive systems using electric servo-motors can be controlled in an excellent way andcan easily compete with rotating hydraulic drive systems. Hydraulic cylinders are in fact without
competition for linear (high) forces. For these cylinders anyway hydraulic systems will remain of interestand if such a system is available, it is easy and logical to use this system also for the rotating drives of thecooling systems.[edit]
Hydraulic cylinder 
Main article:Hydraulic cylinder 
Hydraulic cylinders(also called linear hydraulic motors) are mechanical actuators that are used to give alinear force through a linear stroke. A hydraulic cylinder is without doubt the best known hydrauliccomponent. Hydraulic cylinders are able to give pushing and pulling forces of millions of metric tons, withonly a simple hydraulic system. Very simple hydraulic cylinders are used in presses; here the cylinder consists out of a volume in a piece of iron with a plunger pushed in it and sealed with a cover. Bypumping hydraulic fluid in the volume, the plunger is pushed out with a force of plunger-area * pressure.More sophisticated cylinders have a body with end cover, a piston-rod with piston and a cylinder-head. Atone side the bottom is for instance connected to a single clevis, whereas at the other side, the piston rodalso is foreseen with a single clevis. The cylinder shell normally has hydraulic connections at both sides.A connection at bottom side and one at cylinder head side. If oil is pushed under the piston, the piston-rodis pushed out and oil that was between the piston and the cylinder head is pushed back to the oil-tankagain.The pushing or pulling force of a hydraulic cylinder is:F = Ab * pb - Ah * phF = Pushing Force in NAb = (π/4) * (Bottom-diameter)^2 [in m2]Ah = (π/4) * ((Bottom-diameter)^2-(Piston-rod-diameter)^2)) [in m2]pb = pressure at bottom side in [N/m2]ph = pressure at cylinder head side in [N/m2]Apart from miniature cylinders, in general, the smallest cylinder diameter is 32 mm and the smallestpiston rod diameter is 16 mm.Simple hydraulic cylinders have a maximum working pressure of about 70 bar, the next step is 140 bar,210 bar, 320/350 bar and further, the cylinders are in general custom build. The stroke of a hydrauliccylinder is limited by the manufacturing process. The majority of hydraulic cylinders have a strokebetween 0,3 and 5 metres, whereas 12-15 metre stroke is also possible, but for this length only a limitednumber of suppliers are on the market.

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