Professional Documents
Culture Documents
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drilling א milling א turning אא
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planning א
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Kאאאאא
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Cutting MotionsאW٤J ١
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A = b . h = d . f [mm2]
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HDAC HDAC HDAC HDAC HDAC HDAC
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NS NS NS NS NS NS
GPO - GPO - GPO – GPO – GPON - GPO -
NS NS NS NS NS NS א
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אאאWE٢J ١Fא
- ١٣ -
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GPO General purpose mineral oil
א
HDO Heavy duty mineral oil
אא
GPS General purpose soluble oil
א
HDS Heavy duty soluble oil
אא
GPAC General purpose aqueous coolant
א
HDAC Heavy duty aqueous coolant
א
S Staining
א
NS NonJ staining
- ١٤ -
אא ١٢١ א
א -
W
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KאE٣
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KאאE٨
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KאאאE١٠
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א؟؟אאאE١٢
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KאאאאאE١٥
KאאאאE١٦
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Kאאאאאאא (ذ
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א (أ
WE١٩
Kאא (أ
Kאאאאא (ب
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(n)אאאאאאא
n =1000* V / πd
[m/min]אVW
[rev/min] אאאn
[mm] Kא،א،אאא،אd
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א אא א א אא
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אא •
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KMild steelא
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א א א E٥-٢F E٤-٢F ، E٣-٢F ،E٢-٢F ،E١-٢F אא א
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Depth of cut אW٤J ٢
א א א א א א א א
אאאKK
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א א אא Kאא א א
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א א Lא
L ١٤٠ ٢٠٠J ١٦٠ ٣٦٠J ٢٢٠
19 0.4 -- 3.2 10 -- 25 25 - 55 7 -- 16 20 – 40 3 -- 8 20 – 50
אאאאאאWE١-٢Fא
Kאאא
K١٢٠–٩٠אא
- ٢١ -
אא ١٢١ א
א -
12 .7 0.4 - 2.4 16 - 40 25 – 80 8 -- 20 32 - 50 5 -- 10 20 – 40
0.4 --
19 3.2 10 - 36 20 – 71 7 -- 20 25 - 45 4 -- 10 20 -32
אאאאאאאWE2J ٢Fא
אK١٢٠–٩٠אאKא
א א Lא
אאאאאאWE٣J ٢Fא
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- ٢٢ -
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א –א –
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أﺳﺘﻘﺮاﺑﻴﺔ دورة/ ﻣﻢ 0.3 - 3.8 0.3 - 3.8 1.3 - 0.38 0.5 - 0.13 0.3 - 2.5 0.25 – 2.5 1.5 1.5
ﺗﺸﻄﻴﺒﻴﺔ دورة/ ﻣﻢ 0.08 - 0.25 0.08 - 0.25 0.2 - 0.1 0.2 - 0.13 0.1 - 0.25 0.1 - 0.25 0.38 0.25
و ﻓﺼﻞ دورة/ ﻣﻢ 0.25 - 2.03 0.25 - 1.5 0.2 - 0.1 0.15 - 0.1 0.25 - 0.76 0.25 – 1.3 0.25 0.13
Boring دورة/ ﻣﻢ 0.13 - 0.5 0.13 - 0.5 0.13 - 0.1 0.13 - 2.5 0.13 - 0.5 0.2 – 1.5 0.5 0.5
- ٢٣ -
אא ١٢١ א
א -
ﻣﺴﺒﻮآﺎت ﺧﺮاﻃﺔ
21 18 4.75 0.51 0.64 198 1524 ﺑﻴﺮﻧﻴﻞ 241 زهﺮ ﺧﺸﻨﺔ
ﻣﻄﺮوﻗﺎت ﺧﺮاﻃﺔ
28 15 6.35 0.41 0.46 213 549 ﺑﻴﺮﻧﻴﻞ200 ﺻﻠﺐ ﺧﺸﻨﺔ
ﻣﺴﺒﻮآﺎت ﺧﺮاﻃﺔ
33 23 4.75 0.41 0.51 198 671 ﺑﻴﺮﻧﻴﻞ241 زهﺮ ﺧﺸﻨﺔ
ﻣﻄﺮوﻗﺎت ﺧﺮاﻃﺔ
36 63 0.51 0.25 0.25 152 610 روآﻮﻳﻞ 32 ﺻﻠﺐ ﻧﺎﻋﻤﺔ
אWE٥٢Fאאאאאאא K
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KאE٣
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KאאאאאE١١
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Cutting Tools
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א אא א Kא א ISO א א
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ISO2 DIN4972 L 25q k10
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AISI
Co V Mo W Cr C Type
א
1 8.5 1.5 4 0.85 M1
2 5 6 4 1.05 M2
2 8.75 1.75 4 1 M7
8 1.15 9.5 1.5 4 0.9 M 33
8 1.15 9.5 1.5 3.75 1.1 M 42
א
1 18 4 0.75 T1
8 2 18 4 0.8 T5
5 2 14 4 0.75 T8
5 5 12 4 1.5 T 15
KאאאאאWE٢٣Fא
- ٣٤ -
אא ١٢١ א
א -
- ٣٥ -
אא ١٢١ א
א -
אא
א א ٪ ٪ ٪ א א
3 97 P10
6 94 P20
אא 8 92 P50
אא ،، 10 5 85 M10
אא ،א،
8 14 78 M20
6 15 79 M40
אא ، 4 30 66 K10
אא
، 5 50 45 K20
، 6 60 34 K40
KאאאאאאאWE٤٣Fא
א א א א
א א א א א
א א
8 - 20 8 - 20 7 7
8 8 5 5
4 0 5 5
4 4 5 5
8 - 20 8 - 20 7 7
KאאאאאאWE٥٣Fא
- ٣٦ -
אא ١٢١ א
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١٠٠ ٥٢٥א TX - 90 א
- ٣٧ -
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BKאא،אא،
٠{٣ ٠{٢٥ Cd / CmKאא ١{٦ ١{٢אא
Kאאאא
Kאאאא
- ٣٨ -
אא ١٢١ א
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K٤٨٠،١٨٠،١٢٠٩٠،٦٠،٣٠אאאK
WאאKאאאאא
V.Tn = C
W
KאV
KאאT
KאZאאאC
Kאאאאאn
א א אא
١–0.60.25–0.20.5 – 0.1n
אאW١٧٣
WE١F
L٢٨٤אא ٢אא
L ٢٣٢ אאK ١٠אאא
K٦٠א
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K؟אא؟٣٠א
Wא
אאאאאא
- ٣٩ -
אא ١٢١ א
א -
V T0.11 = 192
V30 = 192 / (30)0.11 = 192 / 1.455
V30 = 132 fpmin (L)
KL١٢٢אא٣٠אא
אא
n = 12 v / π d = (12)(122)/ π(2) n =233L
אאאאאאא
Wאאאא
K = V . Tn . fn1 . d n2
W
٠{٨J ٠{٥Zא K
٠{٤J ٠{٢Zא f
אd
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٠{٤٠{٢אn2
- ٤٠ -
אא ١٢١ א
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:E٢F
א،אאAISI 2340 J
2.035 = VT 0.13 f 0.77 d 0.37
L٧٥Zאא ١٠٠אאא
KL٠{٠١٢٥Z٠{١
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20%אא (١
20%אא (٢
20%אא (٣
20%אאא (٤
Wא
20%אאE١
V = 1.2 x 75 = 90 (f / min)
T = K / V f d = 2.035 / 90 (0.0125)0.77 (0.1)0.37
n1 n2
- ٤١ -
אא ١٢١ א
א -
- ٤٢ -
אא ١٢١ א
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؟אאאאE١
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KאאאאאE٢٤
- ٤٤ -
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Cutting forcesאWאאא
WW١J ٤
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Kאאא אאE
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Calculation of cutting forceאW٢٤
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Richter, Kronenberg, K א א
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K،אאא،אא،אא
WאKinziele
Fc = b . h . ks
ks= ks.1.1 / hz = ( 3 – 5) σs
W
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E١٤Fאzk s.1.1
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K אא א
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kp * mm Z [kp * mm-2]
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Pc = FC. V / 102 . 60 [kw] Pcא
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[ N]אאאFC [m / min]א V
Kאא١٠٢א٦٠א
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Pmotor = Pc / η [kw]
Kא٠{٩٠{٧η
Cutting force components אW٤٤
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אא ١٢١ א
א -
אWE٢٤Fא
W
א ٦٧% Etangential componentF א א FC
אKאאאKא
א א א א
Kאאאא
Kא א ٢٧% Eradial componentF א א FR
אKא אאאאא
אא ١٢ <אאאא
EF אאא
KEsteady or follower restF
Kא א ٦% Eaxial componentF א א FF
KאאאאK
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אא ١٢١ א
א -
Kאאא (ب
Kאאא (ت
Kא،אאא (ث
אאאאאאא (ج
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Kאאאאאאאא (خ
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אא ١٢١ א
א -
W
KאאE١
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KאאאE١٠
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Kאאאא (أ
KאאאאE
KאאאE
KאאאE
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WאK٢L٢٠٠٠Ks.1.1אא
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אא א א א ،א
א ، ،אא א א
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א א א א א א
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Kאא •
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Kא •
Kאא
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א א א א א א א
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Kאאא
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Kא
Wאא
Kאאא
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Kאאא
Kאאאאא
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KאאאאאאאאKא
- ٥٥ -
אא ١٢١ א
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EאאFאE١٢٥
Kאאאא
٦٠ – ١ Twist drill א אא
אאאאKא٠{٨–٠{١
◦١١٨١١٦אאאKאאאאא
אאKא ˚١٤٠ ١٣٠ א˚١٢٥ ١٢٠،א
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KאאאאאE٣٥Fא
Kאאא WTaper shankאא
אא WCutting partא
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אאאאא WEFluteFאא
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אK١ אK١
אאK٢ אK٢
אאK٣ K٣
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אאאK٥ אK٤
אK٦ אK٥
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KאאWE٣٥Fא
- ٥٦ -
אא ١٢١ א
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KאאאE٤٥FאK
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אאWE٢٥Fא
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0.4 --
0.3 -- 0.6 0.5 -- 1 0.8 0.4 -- 0.8 0.2 -- 0.3 40 – 60
6 – 10 8 -- 15 6 -- 12 8 -- 12 6 – 10 א
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0.63 -
0.8 0.25 -0.4 0.63 - 0.8 0.11 - 0.18 0.25 - 0.4 ٥
0.8 - 0.9 0.4 - 0.5 0.8 - 0.9 0.18 - 0.22 0.4 - 0.5 5–8
0.9 0.50.56 0.9 0.22 - 0.25 0.5 - 0.56 8 – 10
0.9 - 0.1 0.56 0.71 0.9 - 1 0.25 - 0.31 0.56 - 0.71 10 – 15
0.71 --
1 - 1.12 0.8 1 - 1.12 0.31 - 0.35 0.71 - 0.8 15 – 20
1.12 0.8 -- 0.9 1.12-.25 0.35 - 0.4 0.8 - 0.9 20 – 25
1.12 -
1.25 0.9 - 1 1.25 0.4 - 0.45 0.9 - 1 25 – 30
1.25 1 - 1.1 1.25 0.45 - 0.5 1 - 1.1 30 - 40
1.25 --
1.4 1.1 - 1.25 1.25- 1.4 0.5 - 0.56 1.1 - 1.24 40 – 50
1.4 1.25 1.4 1.4 0.56 - 0.63 1.25 - 1.4 50 – 60
> 1.4 > 1.4 > 1.4 > 0.63 > 1.4 ٦٠<
12 – 20 7 -- 10 12 -- 14 3 -- 5 6 -- 12 א
אאאא
אאWEJ ٦٥Fא
- ٦٥ -
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63 50 40 31.5 25 20 16 12.5 10 8 6.3 5 א
0.63 0.63 0.56 0.56 0.5 0.5 0.45 0.45 0.4 0.4 0.36 0.36 22.4
12.5 -
0.18 0.16 0.14 0.12 0.11 0.1 0.09 0.08 0.07 0.06 0.06 0.05 10
8-
1.4 1.25 1.1 1 0.9 0.8 0.71 0.63 0.56 0.5 0.45 0.4 6.3
0.36 0.32 0.32 0.28 31.5
0.32 0.28 0.25 0.22 0.2 0.18 0.16 0.14 40
0.25 0.22 0.22 0.2 0.18 0.16 0.14 0.12 50 st 60
0.63 0.63 0.56 0.56 0.5 0.5 0.45 0.45 0.4 0.4 0.36 0.36 31.5
25 -
0.18 0.16 0.14 0.12 0.11 0.1 0.09 0.08 0.07 0.06 0.06 0.05 20
1.4 1.4 1.25 1.25 1.12 1.12 1 1 0.9 0.9 0.8 0.8 14
0.36 0.32 0.32 0.28 0.28 50
0.32 0.28 0.25 0.22 0.2 0.18 0.16 0.14 63
0.22 0.22 0.2 0.2 0.18 0.16 0.14 0.12 71
80 -
0.5 0.45 0.45 0.4 0.4 0.36 0.36 0.32 0.32 0.28 0.28 0.25 63
50 –
0.18 0.16 0.14 0.12 0.11 0.1 0.09 0.08 0.07 0.06 0.06 0.05 28
1.4 1.4 1.25 1.25 1.12 1.12 1 1 0.9 0.9 0.8 0.8 25
140–
0.32 0.32 0.28 0.28 0.25 0.25 12
80 -
0.32 0.28 0.25 0.22 0.2 0.18 0.16 0.14 63
140-
0.32 0.22 0.2 0.2 0.18 0.16 0.14 0.12 125 א
20 -
0.5 0.45 0.45 0.4 0.4 0.36 0.36 0.32 0.32 0.28 0.28 0.25 16
12.5-
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12.5-
1.4 1.4 1.25 1.25 1.2 1.12 1 1 0.9 0.9 0.8 0.8 10
0.36 0.32 0.32 0.28 20
0.4 0.36 0.32 0.28 0.25 0.22 0.2 0.18 25
0.25 0.22 0.22 0.2 0.2 0.18 0.18 0.16 31.5 ٢٢
אאWE٧J ٥Fא
- ٦٦ -
אא ١٢١ א
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אE٧J ٥
א א ، א א ، א א א
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KUpright drillWE٧٥Fא
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Kאאאאא Columnא
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Kא Kאא
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F = (f . D / 2) . ks in [N]
W
EdאFא٢LD ELFא f
ks.1.1z אhאאא1.25 ksאא s k
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KאאσKh = (f / 2) sin σאhאא
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Pc = (f . D2 / 8) ks . (n / 97400) in [kW]
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Pmotor = Pc / η in [kW]
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tc = L / n . f
WE٩J ٥FאKאאאאא L
L = lx + lb + lwp + la
ELFא f ELFאא n
lx = (D / 2 . tan σ / 2) אlx
KאאאWE٩٥Fא
- ٧٠ -
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Kא (١
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אא_
tc = L / n . f א
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= 3 + 30+ 0 = 33 mm
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tc = 33 / 212 . 2 = 33 / 424 = 0.07 [ min]
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AC = 235 . tan 6º = 235 . 0.0523 = 12.3 mm
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φs = 22º 20´ = 22.33º
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Kאא٪٦٧Etangential componentFאאFt
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Pc = Ft . V / 102 . 60 [kw] Pcא
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h = 2.4 / 2 = 1.2 mm
Ks = ks.1.1 / hn , n = 0.26
Ks = 200 / 1.20.26 = 190.7 kp/ mm2
F = 2.4mm2 . 190.7 kp / mm2 = 457.7 kp
P = F . V / 6120 = 457.7 . 45 / 6120 = 3.4 k
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F = (f x D / 2) . ks in [kp]
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ks = 1.25 (ks turning)
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h = (f / 2) sin σ
h = (0.22 / 2) . sin 116
h = 0.11 . 0.8988 = 0.1
ksturning = 1750 / 0.10.17
= 123.6 [kp]
ks Drilling = 1.25 . 123.6 = 154.5 [kp / mm2]
F = (0.22 . 6) 1545 = 2039.33 [kp]
Pc = (f . D2 / 8) ks . (n / 97400) in [kW]
= (0.22 . 144 / 8) 154.5 ( 1000 / 97400)
= 3.96 x154.5 x 0.01 = 6.3 kW
Pmotor = Pc / η in [kW]
= 6.3 / 0.9 = 7 kW
- ١٥٥ -
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tc = L / n x f
L = lx + lb + lwp + la
lx = {(D / 2) . tan σ / 2}
= {(16 / 2) . tan 120 /2) = (8 .1.732) = 13.85 mm
L = 13.85 + 5 + 35 + 5 = 58.85 mm
tc = 58.85 / 1500 x 0.4 = 58.85 / 600 = 0.1 min
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Tan α = D – d / 2 L
= 37 – 30 / 2 x 40 = 7 / 80 = 0.0875
α = 5º
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AC = 250 . sin 5º = 250 .0.0871 = 21.775 mm
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F = b . h . ks = d .f. Ks
b = d = 2 mm , h = f = 0.4 mm
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[mm] L = lb + lwp + la
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zie = z. φs / 360
Cos φs = 1 – 2d / D
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d= 1.33 . b D=1.66 . b
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hm = (57.3 / φs) . fz . sin χ ( cos φ1 – cos φ2)
φs = φ2 – φ1
cos φ1 = 2 B1 / D
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cos φ2 = 2 B2 / D
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Pc = Ftotal . V / 102 . 60 [kW]
Ftotal = Fc . zie
zie = z. φs / 360º
Cos φs = 1 – 2 d / D
= 1 – 2 x 4 / 75
= 1 – 8 / 75
= 75 – 8 / 75
= 67 / 75
= 0.89
φs = 27º 40´ = 27.66º
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Fc = b . hm . ks
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[mm] L = lb + lwp + la
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GLOSSARY
Abrasive
Alignment א
Arbor
Arm bracket אא
Automatic
Backlash
Basic hole system א
Basic shaft system א
Bearing _ א
Bed
Belt
Flat ……
V ……
Blind hole
Block
V ……
Bluntness
Borax א ، א
Boring
…… bar
Counter …… א
……. Tool
Burring אא
Carbide
- ١٧٩ -
א ١٢١ א
א
Cemented ……
Silicon …… א
…… tipped tool
carriage
Cement ،
Centre ،
…… mark א
…… punch א
centering
…… tool
chain
chamfer
Change gears
Chart
chatter א
Chip א
…… breaker אא
clamping
………... bolts
Clasp nut
Clay
Clearance angle אא
Closers
clutch
Concentricity
Coolant
- ١٨٠ -
א ١٢١ א
cooling
Corundum
Counter borer א
Counter boring
Cutting
……. Angle אא
……. Edge אא
Dry ……. E F
…….. force א
……… tool א،א
Wet …… EF
Cylindrical grinder א
Dial gauge
Dividing head
Dovetailed groove
Down milling א
Draw –in- bolt
dressing
Drill ،
Bench ……
Centre ……
Gang ……
Hand ……
Radial …….
Twist ……
Upright
- ١٨١ -
א ١٢١ א
drilling
……… spindle א
Spot …….
…… machine ،
Drive א
eccentric
……. lathe
……… turning א
Electrolytic copper א
End face
End milling א
……. cutter
Engagement
Erection
Face plate
Facing א
Feather key
Feed
…….. gears א
…… box א
Felspar א
Fine-pitch thread
Finishing
………. tool
Fit א
Class of …… אא
- ١٨٢ -
א ١٢١ א
Clearance …… א
Grade of …… אא
Interference …… אא
Transition …… א
System of …… א
Flank א
Floating reamer
Floating sleeve
Flute
flux
forming
gear
Bevel …….
Worm …….
<<Go >> gouge
grease
grinding
Cylindrical …… א
External …….
Internal …….. א
……… machine ،
Surface ……..
……. Wheel א
Guiding way
Hardness
Headstock אאא
- ١٨٣ -
א ١٢١ א
High speed steel א
Hob
Honing
Horizontal milling machine
Indexing
…….. crank א
……. pin
…….. plate
……. Fixture
ISA אאאא
ISO אאא
Jig boring machine א
Knurling EF
Lead screw א
Leading cutting edge אא
Lever א
Control ……. א
Hand ……. א
Locking ……. א
Limit gauge א
Lip angle אא
Longitudinal א
Lubricant
Lubrication
Machine
…….. tool
- ١٨٤ -
א ١٢١ א
Magnesite
Maintenance
Major diameter אא
Margin
Marking E F
Mesh
Meshing
Metal cutting א
Milling
……. Cutter
Minor diameter אא
Muffle furnace
neck
Nominal size א
Nose
…….. angle אא
<<NOT GO>>gauge(also<<NO GO>> gauge)
Paraffin א
Pilot
Pitch
……. diameter א
Plain tool steel
Planning
…….. machine
Plug gauge א
pneumatic
- ١٨٥ -
א ١٢١ א
Point angle אא
Power train א
Radial drill א
Rake angle אא
Reaming
Resin א
Rest
Return stroke אא
Rigid EאF
rough א
Roughing א
Scraper
Screw
Scriber E F
Self – centering אא
Setting – up א
Shaft
Shank
Cylindrical ……. E Fא
Tapered …….
shaping
…….. machine
sharpening
Shell end mill
shellac ،
Side angle אא
- ١٨٦ -
א ١٢١ א
Side angle אאא
Sintering
Size
Nominal ……. אא
Basic …… אא
Slotting
Snap gauge
spacer
Spanner א
Spindle א
Spirit א
Split nut
Stepped pulley
Stop
Straight turning E Fא
Switch
Swiveling arm א
Table
Tailstock אאא
Tap
tapping א
Template
Testing א
Thread
Metric ……
Whitworth …… EF
Threading
- ١٨٧ -
א ١٢١ א
…… die
Three – jaw chuck
Through hole
Tolerance
……. Zone א
Disposition א
Grade of …… א
Tool ،
…… holder א
…….. - life אא
……. Post E Fא
Trailing cutting edge אא
Truing א
T – slot T
Turning א
…… tool א
Turpentine א
Twist drill
V – block
Vertical milling machine
Vice
Wedge א
…… angle אא
Worm
…… wheel
- ١٨٨ -
אא ١٢١ א
אא
Wאאא
KJ ،١٩٩٠אאאא–אא (١
–אאKKא
אא،אא،،אE٢
K،א،،אא،1981،אאE٣
K،א،،١٩٨٥،אE٤
–J _،١٩٧٧،?אE٥
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5) Basic machining Reference Handbook, Arthur R. Meyers, 2001, 2nd Ed., Industrial
press Inc.
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