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Audi TT 2000-2006 Repair Manual - Excerpt

Audi TT 2000-2006 Repair Manual - Excerpt

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Published by Bentley Publishers
An excerpt from the Audi TT 2000-2006 Repair Manual - 34b DSG transmission. For more information, visit http://www.bentleypublishers.com/audi/tt/2000-2006/Audi-TT-2000-2006-Repair-Manual.html
An excerpt from the Audi TT 2000-2006 Repair Manual - 34b DSG transmission. For more information, visit http://www.bentleypublishers.com/audi/tt/2000-2006/Audi-TT-2000-2006-Repair-Manual.html

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Published by: Bentley Publishers on Feb 08, 2010
Copyright:Attribution Non-commercial

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07/21/2013

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34b-4 DSG Transmission
Shift Mechanism 
S
HIFT
M
ECHANISM
Selector lever and selectorhousing assembly
1.Gear shift knob
• See
Gear shift knob, removingand installing2.Trim/locking sleeve
• Clips into gear shift knob• Locks knob to prevent knob frompulling off
3.Bolt
• Threaded through retaining ringand upper cover into side cover• Qty: 8, M4x10• Tighten to 2 Nm (18 in-lb)
4.Retaining ring5.Upper cover
• With integral symbol insert• Positioned on frame (item
8
)(
arrows
)
6.Side cover
• Positioned on frame (item
8
)(
arrows
)
7.Printed circuit board
• Positioned on frame (item
8
)(
arrows
)• See
Printed circuit board,installed position8.Frame
• With locating pins (
arrows
)• Pull 4 integral hooks outward toremove• Remove complete with retainingring, upper cover, side cover, andprinted circuit board (items
4
,
5
,
6
,
7
)
9.Selector cable
• Do not bend or kink• Do not lubricate cable eye or ballsocket• See
Selector cable, adjusting10.Nut, self locking
• Qty: 4• Always replace• Tighten to 10 Nm (7 ft-lb)
11.Housing
• With glued-on gasket
12.Washer13.Intermediate plate
A37-0663.tif
14.Bolt
• Inserted into intermediate plate
15.Shift lock solenoid (N110)
• With integral tiptronic switch(F189)• See
Shift lock solenoid,removing and installing16.Retainer
• Secures cable
17.Selector mechanism18.Bolt
• Qty: 3• Tighten to 6 Nm (53 in-lb)
19.Locking cable
• Do not bend or kink• For ignition key removal lock
20.Steering loc21.Locking clip
• Install clip from above• Angled ends point towardssteering lock
Printed circuit board, installedposition
Position holes on printed circuitboard onto front and rear guide pins(
arrows
) on frame.Ensure wiring harness is properlypositioned and that printed circuitboard is not deformed.A37-0592.tif
346
 
DSG Transmission34b-5
Shift Mechanism 
Shift lock solenoid, removing and installing
Disconnect harness connector (
B
) from shift lock solenoid (N110).Depress retaining tab (
A
) to rear while simultaneously turningsolenoid counter-clockwise (
dashed arrow
).Pull shift lock solenoid off.
Gear shift knob, removing and installing
Several slightly different style gear shift knobs are used, but all areremoved in the same manner.
With a firm grip, grasp trim/locking sleeve (
A
) and pull down on shaft(
B
).
Pull release button out (
A
) of shift knob as far as possible and lockin place with a wire clip in the opening on top (
C
).
While holding button out, pull up (
B
) on knob to remove from shaft.
If release button slips back into knob, use a pick tool to pull buttonout and lock in place with wire clip.A37-0664.tifAT0634b005.tifAT0634b004.tifAT0634b006.tif
347
 
34b-6 DSG Transmission
Selector Cable 
Installation is the reverse of removal, noting the following:Install trim/locking sleeve onto shaft.Release button must be pulled out to install knob.Installed position: button points to driver.Slide knob onto shaft and move around to engage mechanism.When knob is felt to engage mechanism, push down fully ontoshaft.While holding knob down, grasp trim/locking sleeve, slide up andlock onto knob.
Backup light and neutral start function
Operation of the backup lights and the ability to allow starteroperation in park and neutral positions only, has typically been adirect function of the selector mechanism. DSG transmissions use acombination of selector mechanism (E313) and Mechatronic unit(J743) control to operate relays which enable these functions.
The 13-fold relay panel is located above the micro central electricpanel under the driver’s side of the padded dash.Position 11 - Starter interlock relay (J207)Position 13 - Backup light relay (J219)
S
ELECTOR
C
ABLE
Selector cable, checking
With ignition switched off, disconnect battery ground strap. See
27Battery, Alternator, Starter
.
Remove air cleaner assembly. See
03 Maintenance
.
Shift selector lever into
P
position.
Push circlip (
A
) upward and remove.
Press selector lever cable off of selector shaft lever (
arrow
) andplace on top to allow free movement of cable and selectormechanism without shifting transmission.
 
NOTE 
Do not loosen adjustment bolt
B
 ).
Lay selector lever cable aside in such a way that end can movefreely. Use care to avoid bending or kinking selector lever cable.
Shift selector lever from
P
to
S
.Check protective sleeve on selector mechanism (on front ofselector lever cable) for damage. Replace cable if damaged.A97-00A37-0659.tif
348

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Very informative article, thanks! http://www.youtube.com/watch?v=Kvu2JH...
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