Manufacturers use mathematical equations to estimate collection efficiency or collection area.In addition, they may build a pilot-plant to determine the parameters necessary to build thefull-scale ESP. They may also use a mathematical model or computer program to test thedesign features and operating parameters in a simulation of the final design. Once the basis of the ESP design is completed, the vendor can design the unit using various individual parame-ters that are appropriate for each specific situation.
Using Estimates of Collection Efficiency
is the primary consideration of ESP design. The collection effi-ciency and/or the collection area of an ESP can be estimated using several equations.These equations give a theoretical estimate of the overall collection efficiency of the unitoperating under ideal conditions. Unfortunately, a number of operating parameters canadversely affect the collection efficiency of the precipitator. A discussion of collection-efficiency equations and operating parameters affecting collection-efficiency equationsfollows.
Before determining the collection area and the collection efficiency, the designer mustestimate or measure (if possible) the
. This is the speed atwhich a particle, once charged, migrates toward the grounded collection electrode.Variables affecting particle velocity are particle size, the strength of the electric field,and the viscosity of the gas. How readily the charged particles move to the collectionelectrode is denoted by the symbol, w, called the particle-migration velocity, or
. The migration-velocity parameter represents the collectability of the particlewithin the confines of a specific ESP. The migration velocity is expressed in Equation3-1.(3-1)Where: d
= diameter of the particle,
= strength of field in which particles are charged(represented by peak voltage), V/m (V/ft)E
= strength of field in which particles are collected(normally the field close to the collecting plates), V/m (V/ft)
= gas viscosity, Pa
= 3.14As shown in Equation 3-1, migration velocity depends on the voltage strength of boththe charging and collection fields. Therefore, the precipitator must be designed usingthe maximum electric field voltage for maximum collection efficiency. The migrationvelocity also depends on particle size; larger particles are collected more easily thansmaller ones.
w =d E E
p o p