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How Stepper Motors Work

How Stepper Motors Work

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Published by: dema_dias on Apr 25, 2010
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09/08/2012

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How Stepper Motors Work
Stepper motors consist of a permanent magnet rotatingshaft, called the rotor, and electromagnets on thestationary portion that surrounds the motor, called thestator.
Figure 1
illustrates one complete rotation of astepper motor. At position 1, we can see that the rotor isbeginning at the upper electromagnet, which is currentlyactive (has voltage applied to it). To move the rotorclockwise (CW), the upper electromagnet is deactivated andthe right electromagnet is activated, causing the rotor tomove 90 degrees CW, aligning itself with the activemagnet. This process is repeated in the same manner atthe south and west electromagnets until we once againreach the starting position.
 
 
Figure 1
In the above example, we used a motor with a resolution of 90 degrees or demonstration purposes. In reality, thiswould not be a very practical motor for most applications. The average stepper motor's resolution -- the amount of degrees rotated per pulse -- is much higher than this. Forexample, a motor with a resolution of 5 degrees wouldmove its rotor 5 degrees per step, thereby requiring 72pulses (steps) to complete a full 360 degree rotation. You may double the resolution of some motors by a processknown as "half-stepping". Instead of switching the nextelectromagnet in the rotation on one at a time, with half stepping you turn on both electromagnets, causing an equalattraction between, thereby doubling the resolution. As youcan see in
Figure 2
, in the first position only the upperelectromagnet is active, and the rotor is drawn completelyto it. In position 2, both the top and right electromagnetsare active, causing the rotor to position itself between thetwo active poles. Finally, in position 3, the top magnet isdeactivated and the rotor is drawn all the way right. Thisprocess can then be repeated for the entire rotation.
 
Figure 2
 
 There are several types of stepper motors. 4-wire steppermotors contain only two electromagnets, however theoperation is more complicated than those with three or fourmagnets, because the driving circuit must be able toreverse the current after each step. For our purposes, wewill be using a 6-wire motor.
 
Unlike our example motors which rotated 90 degrees perstep, real-world motors employ a series of mini-poles on thestator and rotor to increase resolution. Although this mayseem to add more complexity to the process of driving themotors, the operation is identical to the simple 90 degreemotor we used in our example. An example of a multipolemotor can be seen in
Figure 3
. In position 1, the northpole of the rotor's perminant magnet is aligned with thesouth pole of the stator's electromagnet. Note that multiplepositions are alligned at once. In position 2, the upperelectromagnet is deactivated and the next one to itsimmediate left is activated, causing the rotor to rotate aprecise amount of degrees. In this example, after eightsteps the sequence repeats.

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