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°5 > زاوﻳﺔ ﺟﺮف °5<א °15Zγא
°32 = زاوﻳﺔ ﻗﺺ °25 = زاوﻳﺔ ﻗﺺ °19 = Ф زاوﻳﺔ ﻗﺺ
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WBuilt -Up Edgeאאא J61
אאאאאאאא
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אא 172 א
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- 10 -
אא 172 א
א EF
- 11 -
אא 172 א
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אא א
L19 אא
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L170 50
L227 75
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L227
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אא 172 א
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KאאאE14
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KאאאאE16
WאאE17
EFKאאאאאאאא (ح
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אא 172 א
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EFKאאאאאאא (ذ
WאאאE18
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Kאא (أ
Kאאאאא (ب
KEFאא (ت
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- 15 -
אא 172 א
א EF
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אא 172 א
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Wא אא
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אא 172 א
א EF
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א א E5-2F E4-2F ، E3-2F ،E2-2F ،E1-2F אא א
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אא 172 א
א EF
19 0.4 -- 3.2 10 -- 25 25 - 55 7 -- 16 20 – 40 3 -- 8 20 – 50
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אא 172 א
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א א Lא
L 160 200 J160 360 J220
H.S.S H.S.S H.S.S
110 – 71 – 63 –
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100 – 63 –
1.6 0.2 - 0.8 50 - 80 140 25 - 45 110 16 – 25 56 – 90
63 –
3.2 0.2 - 1.6 32 - 71 140 20 - 40 45 - 90 10 – 25 40 – 71
63 –
4.8 0.2 - 1.6 32 - 63 125 16 - 32 36 - 80 9 – 20 32 – 71
56 –
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12 .7 0.4 - 2.4 16 - 40 25 – 80 8 -- 20 32 - 50 5 -- 10 20 – 40
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אא 172 א
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أﺳﺘﻘﺮاﺑﻴﺔ دورة/ ﻣﻢ 0.3 - 3.8 0.3 - 3.8 1.3 - 0.38 0.5 - 0.13 0.3 - 2.5 0.25 – 2.5 1.5 1.5
ﺗﺸﻄﻴﺒﻴﺔ دورة/ ﻣﻢ 0.08 - 0.25 0.08 - 0.25 0.2 - 0.1 0.2 - 0.13 0.1 - 0.25 0.1 - 0.25 0.38 0.25
و ﻓﺼﻞ دورة/ ﻣﻢ 0.25 - 2.03 0.25 - 1.5 0.2 - 0.1 0.15 - 0.1 0.25 - 0.76 0.25 – 1.3 0.25 0.13
Boring دورة/ ﻣﻢ 0.13 - 0.5 0.13 - 0.5 0.13 - 0.1 0.13 - 2.5 0.13 - 0.5 0.2 – 1.5 0.5 0.5
- 22 -
אא 172 א
א EF
W
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- 23 -
אא 172 א
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אא 172 א
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אא 172 א
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אא 172 א
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אא 172 א
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Wאאא J5–3
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אא 172 א
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1870אאE63Fא
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אא 172 א
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אא 172 א
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٪אא
AISI
Co V Mo W Cr C Type
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1 8.5 1.5 4 0.85 M1
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2 8.75 1.75 4 1 M7
8 1.15 9.5 1.5 4 0.9 M 33
8 1.15 9.5 1.5 3.75 1.1 M 42
א
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8 2 18 4 0.8 T5
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[9]KאאאאאWE23Fא
- 32 -
אא 172 א
א EF
- 33 -
אא 172 א
א EF
אא
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3 97 P10
6 94 P20
אא 8 92 P50
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6 15 79 M40
אא ، 4 30 66 K10
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8 - 20 8 - 20 7 7
8 8 5 5
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8 - 20 8 - 20 7 7
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אא 172 א
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100 525א TX - 90 א
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אא 172 א
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BKאא،אא،
0,3 0,25 Cd / CmKאא 1,6 1,2אא
- 36 -
אא 172 א
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WאאE1Fא
n n
= C = V2 T2 V1 T1
V1 / V2 = (T2 / T1) n
149 /122 = (60 / 10) n
1.22 = 6n n = 0.11
V T0.11 = 192
V30 = 192 / (30)0.11 = 192 / 1.455
V30 = 132 fpmin (L)
KL122אא30אא
אא
Ln = 12 v / π d = (12)(122)/ π(2) n =233
א Kאא אאאא
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אא 172 א
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20%אא (1
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V = 1.2 x 75 = 90 (f / min)
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n1 n2
- 39 -
אא 172 א
א EF
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- 40 -
אא 172 א
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- 41 -
אא 172 א
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Cutting ForcesאWאאא
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אא 172 א
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א
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kp * mm-2 Z [kp * mm-2]
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אא 172 א
א EF
W1 J4אאא
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Fp FaF אאאאאE24Fא
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- 45 -
אא 172 א
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[14]אWE24Fא
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א 67% Etangential componentF א א FC
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- 46 -
אא 172 א
א EF
EF אאא
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Kא א %6 Eaxial componentF א א FF
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WFactors affecting the Cutting Force אאאא J54
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- 47 -
אא 172 א
א EF
W
KאאE1
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אא 172 א
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- 53 -
אא 172 א
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- 54 -
אא 172 א
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אא 172 א
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- 56 -
אא 172 א
א EF
KאאאE45FאK
[14]KאאWE45Fא
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אא 172 א
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- 58 -
אא 172 א
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WCounter BoringאE35
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- 59 -
אא 172 א
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- 61 -
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- 62 -
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אא 172 א
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0.8 0.25 -0.4 0.63 - 0.8 0.11 - 0.18 0.25 - 0.4 5
0.8 - 0.9 0.4 - 0.5 0.8 - 0.9 0.18 - 0.22 0.4 - 0.5 5–8
0.9 0.50.56 0.9 0.22 - 0.25 0.5 - 0.56 8 – 10
0.9 - 0.1 0.56 0.71 0.9 - 1 0.25 - 0.31 0.56 - 0.71 10 – 15
0.71 --
1 - 1.12 0.8 1 - 1.12 0.31 - 0.35 0.71 - 0.8 15 – 20
1.12 0.8 -- 0.9 1.12-.25 0.35 - 0.4 0.8 - 0.9 20 – 25
1.12 -
1.25 0.9 - 1 1.25 0.4 - 0.45 0.9 - 1 25 – 30
1.25 1 - 1.1 1.25 0.45 - 0.5 1 - 1.1 30 - 40
1.25 --
1.4 1.1 - 1.25 1.25- 1.4 0.5 - 0.56 1.1 - 1.24 40 – 50
1.4 1.25 1.4 1.4 0.56 - 0.63 1.25 - 1.4 50 – 60
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0.63 0.63 0.56 0.56 0.5 0.5 0.45 0.45 0.4 0.4 0.36 0.36 22.4
12.5 -
0.18 0.16 0.14 0.12 0.11 0.1 0.09 0.08 0.07 0.06 0.06 0.05 10
1.4 1.25 1.1 1 0.9 0.8 0.71 0.63 0.56 0.5 0.45 0.4 8 - 6.3
0.36 0.32 0.32 0.28 31.5
0.32 0.28 0.25 0.22 0.2 0.18 0.16 0.14 40
0.25 0.22 0.22 0.2 0.18 0.16 0.14 0.12 50 st 60
0.63 0.63 0.56 0.56 0.5 0.5 0.45 0.45 0.4 0.4 0.36 0.36 31.5
0.18 0.16 0.14 0.12 0.11 0.1 0.09 0.08 0.07 0.06 0.06 0.05 25 - 20
1.4 1.4 1.25 1.25 1.12 1.12 1 1 0.9 0.9 0.8 0.8 14
0.36 0.32 0.32 0.28 0.28 50
0.32 0.28 0.25 0.22 0.2 0.18 0.16 0.14 63
0.22 0.22 0.2 0.2 0.18 0.16 0.14 0.12 71
0.5 0.45 0.45 0.4 0.4 0.36 0.36 0.32 0.32 0.28 0.28 0.25 80 - 63
0.18 0.16 0.14 0.12 0.11 0.1 0.09 0.08 0.07 0.06 0.06 0.05 50 –28
1.4 1.4 1.25 1.25 1.12 1.12 1 1 0.9 0.9 0.8 0.8 25
0.32 0.32 0.28 0.28 0.25 0.25 140–12
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140-
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0.5 0.45 0.45 0.4 0.4 0.36 0.36 0.32 0.32 0.28 0.28 0.25 20 - 16
0.18 0.16 0.14 0.12 0.11 0.1 0.09 0.08 0.07 0.06 0.06 0.05 12.5-10
1.4 1.4 1.25 1.25 1.2 1.12 1 1 0.9 0.9 0.8 0.8 12.5-10
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0.4 0.36 0.32 0.28 0.25 0.22 0.2 0.18 25
0.25 0.22 0.22 0.2 0.2 0.18 0.18 0.16 31.5 22
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אBed Cross Saddle Vertical Saddle
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φs = φ2 – φ1
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= 1 – (2 . 3 / 80)
= 1 – (6 / 80)
= 80 – (6 / 80)
= 74 / 80
= 0.925
φs = 22º 20´ = 22.33º
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اﻟﺰهﺮ اﻟﺼﻠﺐ آﺮﺑﻴﺪ ﺧﻔﻴﻔﺔ
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