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Performance Evaluation of WEDM on Inconel 718 (Publish)

Performance Evaluation of WEDM on Inconel 718 (Publish)

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Published by mnizam48
This research presents the machining of Inconel 718 using wire electro-discharge machining with zinc coated brass electrode wire diameter of 0.25mm. The objective of this research is mainly to investigate the performance of wire electro-discharge machining on Inconel 718. This is done by observing the influence of the various WEDM machining characteristics namely, surface roughness (Ra), sparking gap (Gap), material removal rate (MRR) and cutting speed (CS).
This research presents the machining of Inconel 718 using wire electro-discharge machining with zinc coated brass electrode wire diameter of 0.25mm. The objective of this research is mainly to investigate the performance of wire electro-discharge machining on Inconel 718. This is done by observing the influence of the various WEDM machining characteristics namely, surface roughness (Ra), sparking gap (Gap), material removal rate (MRR) and cutting speed (CS).

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Published by: mnizam48 on Jun 13, 2010
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11/06/2012

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PERFORMANCE EVALUATION OF WIRE ELECTRODEDISCHARGE MACHINING (WEDM) ON INCONEL 718MOHD NIZAM BIN ALIMAY 2010
 
i
To my beloved mother and father  Ali bin Mohd Jos Badriah bt. Mat Noh My beloved wife and son Roslina bt. Mamat  Muhammad Ali Imran bin Mohd Nizam
 
ii
ABSTRACT
Superalloys are known as unique materials ever produced in manufacturingindustries. It’s capable to withstand in high temperature and the excellent resistance inmechanical and chemical degradations. Inconel 718 is one of the superalloy materialwhichs is which is widely used in aeronautical and aerospace industries. This nickel-based superalloy is a high strength, thermal resistance with extreme toughness and work hardening characteristics materials. It is also noted for its excellent corrosion resistancein many conditions of engineering applications. Due to it extremely tough nature, themachinability studies of this material had been carried out by many researchers for thepast few years. This master project presents the machining of Inconel 718 using wireelectro-discharge machining with zinc coated brass electrode wire diameter of 0.25mm.The objective of this master project is mainly to investigate the performance of wireelectro-discharge machining on Inconel 718. This is done by observing the influence of the various WEDM machining characteristics namely, surface roughness (Ra), sparkinggap (Gap), material removal rate (MRR) and cutting speed (CS). A full factorial designof experiment (DOE) approach with two-level was employed to conduct thisexperiment. Design expert software was used to perform the ANOVA analysis andconfirmation test was also conducted to verify and compare the results from thetheoretical prediction using software. Overall result showed that pulse duration (ON)was the most significant factor that appeared to influence on all machiningcharacteristics that had been investigated. The experimental results also acceptable dueto the results obtain fall in acceptable values with less than 15% of margin error.

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