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SAB - Mini Project

SAB - Mini Project

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Published by Bharath Mandava
My first best work :)
My first best work :)

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Published by: Bharath Mandava on Jun 14, 2010
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03/20/2011

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Devineni Venkata Ramana & Dr. Hima Sekhar
MIC College of Technology
KANCHIKACHERLA
MINI PROJECT ON
SLACK ADJUSTER BARREL [SAB]
BY
BHARAT MANDAVA
www.micame.in
 
 ABSTRACT
 When brake is applied or released the clearance between brake shoeand wheel thread may increases or decreases. To avoid this slack adjuster barrel is used. Shortly SAB. Our project is about SLACK ADJUSTER BARREL(SAB). It is a device for automatic adjustment of clearance of 5mm between brake blocks and wheel thread. It is a double acting, clearance sensing, axialtype and it comprising a barrel which rotate in either direction and Nonrotatable Adjuster spindle comprising of pull rod and threaded spindleextending out of the barrel from one of it ends .Basically, a SAB is divided into 4 sections known as µunits¶. They areBarrel Unit, Traction Unit, Leader Nut Unit and Adjustable Spindle Unit. Here we discuss about the dismantling and reassembly of each unit briefly. Severaltests and inspections are followed to ensure the quality of the product. Testingis done to check the proper working of a SAB. The µA¶ dimension and µE¶dimension plays an important role in checking the working of a SAB, hence theprocedure for checking is discussed. Other external components likeµEmpty/Load Device¶ is also attached to a SAB. Finally safety precautions, working of SAB and trouble-shooting are also included.
 
Contents
 
G
eneral
 
Introduction
 
Functions Of SAB
 
P
rinciple Of Operation
 
Components Of SAB
M
aintenance
 
Dismantling
 
Cleaning And Inspection
 
 Wear Limits
 
P
rocedure For Testing Springs
 
Lubrication
 
Reassembling
 
Testing On Rack 
 
Testing In Brake Rigging
 
 Assembling Of Adjuster Spindle
 
 Assembling Of Control Rod
 
P
ainting
Ch
ecking
 
µA¶ Dimension
 
µE¶ Dimension
 
Empty/Load Device
 
 Adjustment Of Empty Tie Rod
 
Safety 
P
recautions
 
 Working Of SAB
 
Trouble Shooting
 
Conclusion
 
References

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