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UG Special / Super

UG Special
UG Super
Pointing in the right direction.

Forge ahead with AMAZONE ideology


Table of contents
The success story continues. The UG trailed field
Introducing the UG p. 2/3 sprayer offers you simple-to-operate, robust technol-
ogy that ensures large workrates, yet on lightweight
Running gear p. 4 tractors and minimal set-up times.
It provides ultramodern spraying technology that is
Drawbars p. 5
quick and safe on the road, can be easily and quickly
operated without problems and carries out its work
Design & pumps p. 6/7
in the field accurately, without fuss and in an environ-
Application technology p. 8 mentally friendly way.

Super-S boom p. 912

DUS pressure recirculation system p. 13

AMATRON+ & GPS-Switch p. 14/15

AMASPRAY+ & documentation p. 16/17

Nozzles p. 18/19

Technical data p. 20

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UG Special / Super
Introduction

The right strategy for saving time, worry and cost.

Benefits that speak for themselves: Tough UG models:


High ground clearance with smooth rounded UG 2200:
frame 2400 l actual volume with 300 l flushing
Tank with absolutely smooth walls and water tank
a favourable centre of gravity UG 3000:
Ultra-sturdy, ultra-light and ultra-compact 3200 l actual volume with 400 l flushing
sprayer boom water tank
Outstanding boom suspension for a smooth Super-S boom:
boom ride 15, 16, 18, 20, 21, 24, 27 or 28 metre
High capacity pumps UG Special with 250 l/min single pump
Ultramodern, user-friendly valve chest and UG Super with 370 l/min dual pumps
in-cab computer technology

UG the 100,000 ha machine.

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Maximum ruggedness for maximum output.
Ultra-sturdy frame technology for the most
arduous continual operation.
Robust, reliable technology
The wide, profile steel frame, compact tank and the
robust boom technology all contribute to the required
reliability. All the edges are rounded off and all hoses
are neatly routed inside the frame.

Running gear of choice


UG 2200 Special with
24 m Super-S boom The width adjustable axle can be specified unbraked
or equipped with a dual-circuit compressed-air, or
hydraulic braking system, as required. The track width
can be infinitely adjusted to between 1.50 and 2.25 m.
40 km/h licence on request.

Wheel equipment that protects the soil


Selecting of the right tyres is of the utmost importance
if the soil is to be protected during work.

Operation that protects the crop


AMAZONE mudguards can be adjusted for the vari-
ous tyres options. The mudguard equipment option
includes a large canister holder to the right hand side
as standard.

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UG Special / Super
Running gear/drawbar

Quick on the road excellent in the field.

No wheel track damage


with the track following drawbar
The sturdy track following drawbar ensures that the
machine follows in the tracks behind the tractor. The
built-in length adjustment allows the steering geometry
of the tractor to be adapted.

No wheel track damage


with the universal drawbar
The universal drawbar can be set either to the track
following position or locked into the transport position.
40 km/h

Straight drawbar
The ultra-sturdy straight drawbar is particularly suit-
able for quick transport journeys. In addition, Trail-tron
can be fitted to a straight or hitch drawbar for electro-
hydraulically actuated, automatic, near perfect track
following. 40 km/h

Hitch drawbar
Like the straight drawbar, the hitch drawbar is available
in conjunction with the ring towing eye or ball coupling
(K80) and can be additionally equipped with hydraulic
control or Trail-tron.
40 km/h

Hydraulic steering
Hydraulic steering of the universal, hitch or straight
drawbar enables the operator to correct the direction
of travel of the sprayer by adjusting the drawbar via
a tractor control valve.

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High output technology: UG








 Robust wide profile steel frame in which all hoses


Simply good. are routed so that they are protected.
 Compact tank with smooth internal and external
walls. Two tank openings for easy checking.
 Induction bowl with Power-Injector for the induction
of large quantities of chemicals and for canister
flushing.
 Large fresh water tank for diluting residual amounts
or for cleaning the sprayer, even when the tank is full.
 Separate hand wash tank (20 litres).
 Mechanical direct fill level indicator with float and also
electronically in the in-cab terminal as standard.
 Clothing locker for agricultural protective clothing
(optional).

Clearly laid out operator station


All the controls are arranged in a logical, unconfusing
manner on the front left corner, within easy access of
the drivers door. All the working functions can be
quickly intuitively understood thus preventing any
operator errors.

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UG Special / Super
Design & pumps

Quick and safe

Piston diaphragm pumps


The piston diaphragm pumps are particularly reliable,
protected when run dry and are safe for liquid fertiliser.
The multiple-cylinder design of the pumps simultane-
ously ensures even delivery with a high suction power
and smooth operation. The pumps are available with
delivery capacities of 250 l/min (Special) or 370 l/min
(Super). The 370 l/min pump setup is a tandem pump,
where the main pump works together with a separate
agitation pump. The tandem pump is ideal for farms
with high application rates or which use liquid fertiliser.
The suction filter can be easily accessed via the simple
AMAZONE bayonet coupling without the loss of spray
liquid.

Hydraulic agitation intensity


The intensity of the hydraulic agitator can be adjusted
infinitely down to complete shutdown in order to pre-

vent foaming of the crop protection agent or to facilitate
the spraying out of residual quantities.
On AMAZONE sprayers, the flushing stream from
the self-cleaning pressure filter is used for agitating
. The pump equipment of the UG Super is suitable 

for high agitation outputs at low PTO shaft speeds .

Fill capacity 500 l / min


The sprayer can be filled with the help
of a suction hose (3") with non-return
valve or fill connection with C-coupling.
Utilising the additional injector that can
be activated, means filling rates of up
Filling via a suction hose Filling using pressure (C or Kamlok
to 500 l/minute can be achieved. coupling)

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AMAZONE application technology

Fresh water tank with Vario control for flushing and diluting

Fresh water
The large fresh water tank always carries suf- tank
ficient clean water for flushing and for diluting
residual quantities. If the Vario control is set
Hand wash
to the flush position, the suction filter, tank
pump, valve chest, boom spray line and
nozzles are cleaned with fresh water.
This is also possible when the spray
liquid tank is full. This rules out the
possibility of malfunctions caused by
dried-on spray liquid.

Flushing in with the


induction bowl and power injector
The induction bowl is able to quickly and reliably dis-
solve powdered agents and large quantities of urea
through the incorporated rinse ring and, at the same
time, to quickly flush them in with the power injector.
A rotary nozzle ensures that the spraying agent canis-
ters are easily and conveniently cleaned to make full
use of the contents. The closed induction bowl can
be flushed for self-cleaning. The fill level indicator is
always in view.

Cleaning device for inside and out


Two powerful rotating nozzles clean the internal walls
of the tank.
As an option, the boom can be cleaned in the field with
the external wash down kit, where, the spray lance with
10 bar working pressure ensures a good cleaning result.

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UG Special / Super
Application technology & boom

AMAZONE booms in aircraft wing construction

Profiled design; superbly light


yet at the same time
superbly strong
AMAZONE booms have a special
profiled design which makes them
both ultra-sturdy and ultra-light.
Working widths of 15 to 28 metres
allow optimum adaptation to the
filed sizes and topography on the
farm with various folding options.
The high quality design en-
sures a long service life even
where very large areas are
covered.

Ultra-narrow transport width of only 2.40 m


The Super-S boom is folded in and out fully automati- a transport height of 3.30 m. With a steel profiles up to
cally via hydraulic cylinders. In the transport position, 140 mm wide with multiple bends, the Super-S boom
the boom is extremely compact, packing neatly behind is extremely strong.
the main tank with a transport width of only 2.40 m and

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Super-S boom: firm and steady.

3-fold shock damping suspension for the most difficult operating conditions
All AMAZONE booms come as standard with: Likewise, the standard hydraulic height adjustment and
1. A spring/shock-absorber package for dampening height indictation skid produce an exact longitudinal
the vertical roll movements, and lateral distribution of the spray liquid.
2. Spring damping elements with ball suspension for
the damping of horizontal yaw movements and
3. Spring elements for the shock-absorbing suspen-
sion of the entire boom against bounce.

Central pendulum suspension


Spring damping system
to reduce the horizontal
Central pendulum
yaw movement

1st hinge perpendicular


to the direction of travel

Boom lock

Spring damping system


to reduce the vertical
roll movement

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UG Special / Super
Super-S boom

Assessment of the Super-S boom


We are delighted with the performance of our record-breaking sprayer: The joints and the
entire boom system have not suffered from any fatigue even well after 100,000 hectares
sprayed.
Carin Handriek, Landwirtschaftliches Zentrum Hrsteltal e.G., 99880 Mechterstdt

24 m Super-S

The most important quality features


Maintenance-free Durable
Decades of experience in boom The standard use of stainless
construction have paid off: steel, the KTL painting proc-
The conical hinge pin is the intelligent ess is of automobile standard
core of an ingenious boom philoso- and the strategic use of plas-
phy. The boom sits on the conical tics and aluminium are the
hinge pin without any play and still guarantee for a long service
ensures optimum boom function for life.
the user even after years of use. Exclusively at AMAZONE:
All hydraulic fittings and pipe ends are made from
stainless steel.

Design of the Super-S boom

28/23/18/13/7 7-6-6-6-6-6-6-6-7

27/23/18/13/7 6-6-6-6-6-6-6-6-6

24/18/13/7 6-6-8-8-8-6-6

21/17/13/7 or 20/17/13/7 6-6-6-6-6-6-6

21/15/11/7 6-6-6-6-6-6-6

18/13/7 6-8-8-8-6

Mechanical Examples of the


folding points 16/12/7 7-6-6-6-7 nozzle layout

15/12/7 6-6-6-6-6

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Flexibility thanks to the
hydraulic boom fold permutations

Standard folding
All Super-S booms are folded fully hydraulically
by over-sized hydraulic cylinders.

Hydraulic tilt adjustment


On sloping terrain and with large working widths, the
additional hydraulic tilt adjustment with its in-cab tilt
display is useful.

Pre-select fold
The ability to fold The high level of flexibility offered by the pre-select
one side in is possible folding function enables all part width sections to be
with AMASPRAY+ and folded individually. Both the left and right-hand sides
AMATRON+ via a hydrau- can be folded in separately and independently of each
lic sequencing valve. other in order to adapt to any circumstances in your
fields.

Profi-fold with AMATRON+


Profi-fold is the electro-hydraulic actuation of the be actuated with Profi-fold I via AMATRON+ or
boom by means of a continual oil circuit. The func- the joystick. Additional boom tip angle adjustment
tions of height adjustment, folding out/in, one-sided is possible with Profi-fold II.
folding, boom reduction and tilt adjustment can easily

Boom tip angling

Distance-Control with AMATRON+


With the Super-S booms, fully automatic boom
ride height control is also possible.
Angle sensors
Distance-Control ensures the automatic optimum
Ultrasound sensor
boom height and tilt position in conjunction with
Profi-fold I or II.
Ultrasound sensor

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UG Special / Super
Hydraulic folding & DUS

DUS pressure recirculation system

Brilliantly simple this is how DUS works


When starting the spraying opera-
tion all the hoses including the spray
lines are filled under pressure in the
reverse direction with the mixed
spray agent.

This means the spray lines are


always full and immediately ready
to use with the correct concentra-
tion of spray agent over the entire
working width. There is no waiting
on the headland.

Every time individual part width


sections are shut off, during each
turning operation and during trans- the spray liquid always remains sary. During cleaning, the concen-
port, the spray liquid circulates constant right up to the nozzles, trated spray liquid is routed back
continually. This is done via the so the start of spraying is carried into the spray liquid tank via the
AMAZONE pressure relief valve, out without any problems after, for pressure recirculation system.
which guarantees the continual example, a change of ingredients.
circulation.
During the cleaning operation,
This reliably prevents deposits, fresh water flushes the spray
blockages or segregation in the lines out right up to the nozzles,
spray lines. The concentration of without any spraying being neces-

from pump pressure relief valve

check valve

part The flow of spray agent is delivered from the pressure regulator to a pressure
width section relief valve and travels with almost no pressure on to the throttle valve. The
shut-off spray agent is now allowed to travel in the reverse direction back to the tank.
valve
to the tank

Spray line

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Exact metering and simple operation

The AMATRON+ on-board computer enables fully


automatic control of the prescribed spread rate (l/ha).
Rates can be changed in pre-selected % increments.
This modern on-board computer is especially user-
friendly, thanks to its clear, simple and logical oper-
ation and with its extra-large, low-reflection display
it monitors the complete system. The very compact
dimensions of the computer mean that little space is
required in the tractor cab.
By using two flow meters, the application rate is
extremely precisely maintained, particularly at low
spray rates.

AMATRON+
Standard functions: Special functions:
Overall and part-width section control Foam marker actuation
Up to 9 part-width sections End, border and additional nozzle switching
Digital pressure indication Pre-select fold for one-side independent boom reduction
Digital fill level indication Profi-fold for one-side independent boom fold or
Display of boom position and lock status boom tip angle adjustment (only 1 tractor valve required)
Field record management with 20 memories Distance-Control automatic boom ride height control
Serial interface for documentation and GPS terminal use ASD inside (automatic field-related documentation):
Compatible with GPS-Switch serial interface

Multi-function joystick
The optional multi function
joystick makes the operation
of the machine especially com-
fortable. Without visual contact,
the most important spraying
functions can be controlled via AMACLICK
the ergonomically shaped handle.
In order to shut off individual part-width sections for
The AMATRON+ is then used only
certain applications (bed treatments) or in row crops
as a monitoring and input device. A
such as vegetables, the corresponding part-width
small toggle switch allows the use of
sections can be pre-selected and isolated in the
the 8 buttons in three different levels.
AMATRON+ menu.
If this function is regularly needed, the use of the
AMACLICK is recommended.

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UG Special / Super
AMATRON+ & GPS-Switch

One terminal for all AMAZONE machines

With the universal AMATRON+ on-board computer, When AMAZONE seed drills are used, the AMATRON+
many machines can be controlled from the AMAZONE is responsible for the electronic tramline control. Also
product range. When using the ZA-M fertiliser spreader in this case you can change the seed rates in freely
in conjunction with the Comfort electronic pack, the selectable steps. When using the Cirrus trailed seed
Limiter boundary spreading device and the hydraulic drill, the comprehensive electro-hydraulic functions,
shutters can be controlled. Forward-speed or position- such as seed depth or intensity of seedbed prepara-
determined application rate control is also possible. tion, are also controlled via AMATRON+.

Seed drills

Fertiliser spreaders

Sprayers

Automatic part-width section


control with GPS-Switch and
AMATRON+
This new GPS-aided on-board computer system RS232 CAN bus
automates the precise shut-off of the machine in
the correct position on the headland, in shortwork
Speed
and in wedges. The working width and the layout Base equipment
signal
of the part-width sections are taken into account. GPS
Receiver
Once the machine has been driven around the Job computer
field once, the field boundaries are recorded and
everything then runs automatically.

The GPS-Switch on-board computer can be used


universally with AMATRON+ for both fertiliser
spreaders and for crop protection sprayers. Crop protection sprayers Fertiliser spreaders
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AMASPRAY+ on-board computer

AMASPRAY+ modern and precise


The AMAZONE AMASPRAY+ on-board computer
is a robust and self-explanatory spray rate controller.
The user is able to concentrate on driving, while the
computer controls and regulates according to the
forward speed.
The most important data:
The pressure and spray rate are always displayed.
The current tank fill level appears at the press
of a button.

AMASPRAY+

Standard functions: Special functions:


Single-line, high-contrast screen Pre-select fold for one-sided boom reduction
Whole boom and part-width section control End or boundary nozzle switching (as an alternative
5 or 7 part-width sections to pre-select fold)
Digital pressure indication Folding and tilt via 1 double acting valve (electric
Digital fill level indication changeover valve)
Display of boom position and lock status ASD inside (automatic field-related documentation):
Hectare counter (overall and daily counter) serial interface
+/- 10 % button

Spray technology
For the spray computers AMATRON+ and AMASPRAY+
the most modern control chest technology is available.
The part-width boom sections are actuated quickly and
drip-free via electric motor valves with pressure relief.
In all situations, the spray rate is controlled directly by
the computer precisely and quickly with this technology
negating the need for an equal pressure system.

Valve chest TG for AMATRON+ and AMASPRAY+

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UG Special / Super
AMASPRAY+ & documentation

Precise and simple documentation

GPS control and sensor systems


The UG sprayers can be controlled from external
GPS terminals in order to vary the spray rate.
One example is site-specific variation of growth
regulator in cereals with the YARA N-sensor.

Documentation with ASD


Automatic field-related documentation (ASD)
gives you the option of automatically exchanging
records and actual values for specific fields based
on arable cropping databases with the AMASPRAY+
and AMATRON+ on-board computers via a Bluetooth
interface. Documentation becomes more precise and
simpler. Many hand-written steps are no longer re-
quired.
ASD now enables documentation with many major
field record database providers in Europe. The ASD
interface is available as an open standard for all device
and software providers. With ASD, AMAZONE is offer-
ing a practical and reasonably priced documentation
solution for all types of farm.

ACURA for tank filling


As an integrated part of BASF-Pocket Software,
the ACURA fill quantity calculator provides the con-
nection between planning in the office and filling the
machine. ACURA uses field record database data for
the planned quantities of crop protection agent and
liquid fertiliser, the selected fields and the size of the
machine to calculate the required fill quantities for the
machine. The number of filling operations required for
the current application is also calculated.

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The spraying specialist advises ...

... less drift, even at higher wind speeds


With the air-assisted injector nozzles, crop protection agents
can be applied with very little drift.
They are universally usable in grain, beet, potatoes, etc.
Because of the larger drop application, these nozzles can
also be used in higher wind speeds.
Nozzle protection tubes in the outer area or, if required,
over the entire working width of the boom protect
the nozzles.
AMAZONE offers to growers a wide range
of nozzles made by Agrotop, Lechler and Teejet.

Single and multiple nozzle bodies


Anti-drip nozzle bodies with a Teejet bayonet cap system
enable a quick changing of nozzles. The triple nozzle bodies
are an appropriate solution for frequent nozzle changes due
to different applications and crops.

Liquid

Nozzle
body
Air Air

Injector
insert

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UG Special / Super
Nozzles

For particular situations: end and boundary nozzles

Additional nozzles
In order to extend the normal working width, an optional
asymmetrical IS nozzle (made by Lechler) can also be
switched on. This is particularly useful if the distances
between tramlines are not precise enough.

End nozzles
If a one metre buffer zone around the edge of the
field needs to remain unsprayed due to distance
constraints, end nozzle switching can be used.

Boundary nozzles
For precision edge spraying between two sensitive
crops, the boundary nozzles can be used to make
sure the spray pattern is accurately delimited.

Application of liquid fertiliser safe and user-friendly


For large-droplet application of liquid
fertiliser, AMAZONE offers multiple-hole
nozzles.
For the risk-free late top dressing with
liquid fertiliser, a separate drag hose unit
may be supplied. Via the aluminium pro-
files, the sprayer can be retrofitted in a few
steps, stainless steel weights improve the
position of the drag hoses in the crop.

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UG Special / Super
Technical data

Technical data
Basic machine UG 2200 Special UG 2200 Special UG 3000 Super UG 3000 Super UG 3000 Super
Boom 18 m Super S 21 m Super S 21 m Super S 24 m Super S 27 m Super S
Pump 250 l/min 250 l/min 370 l/min 370 l/min 370 l/min
Valve chest TG 5-fold TG 7-fold TG 7-fold TG 7-fold TG 9-fold
Drawbar Universal Universal Universal Yoke Yoke
braked braked braked braked braked
Tyres 270/95 R 42 270/95 R 42 270/95 R 48 300/95 R 46 520/85 R 38
Actual volume (l) 2400 2400 3200 3200 3200
Empty weight (kg) 2496 2620 3089 3163 3444
Length (m) 5.28 5.28 5.28 5.80 5.90
Height (m) 3.30 3,30 3.30 3.30 3.30
Transport width (m) 2.40 2.40 2.40 2.40 2.40
Height adjustment (m) 0.50 2.10 0.50 2.20 0.50 2.20 0.50 2.20 0.50 2.20

The UG trailed sprayer consists of:


Basic machine

Pump equipment and drive

Height
Control chest and control box
Sprayer boom, spray line, hose package
and folding system
Special equipment
 Lighting
Length

Illustrations, contents and details about technical data are non-binding!

AMAZONE sprayers generate profit!

UF mounted sprayer, UF mounted sprayer, UX trailed sprayer, SX self-propelled sprayer,


900 / 1200 litres 1500 / 1800 litres 3200 / 4200 / 5200/ 6200 litres 4000 litres

AMAZONEN-WERKE H. DREYER GmbH & Co. KG P. O. Box 51 D-49202 Hasbergen-Gaste/Germany


Phone +49 (0)5405 501-0 Fax +49 (0)5405 501-193

MI 2520 (GB) 10.09


Printed in Germany www.amazone.de www.amazone.co.uk E-Mail: amazone@amazone.de

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