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MINI Cooper Service Manual: 2002-2006 - Complete Index

MINI Cooper Service Manual: 2002-2006 - Complete Index

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Published by Bentley Publishers
The complete index from theMINI Cooper Service Manual: 2002-2006. For more information on this new repair manual, visit http://www.bentleypublishers.com/product.htm?code=bm06
The complete index from theMINI Cooper Service Manual: 2002-2006. For more information on this new repair manual, visit http://www.bentleypublishers.com/product.htm?code=bm06

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Published by: Bentley Publishers on Jun 22, 2010
Copyright:Attribution Non-commercial

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08/08/2014

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I
NDEX
1
WARNING 
Your common sense, good  judgement, and general alertness are crucial to safe and successful service work. Before attempting any work on your MINI, be sure to read 
001General Warnings and Cautions
 and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your MINI. Please also read any warnings and cautions that accompany the procedures in the manual.
A
Acronyms, commonly used
600-3
ABS (antilock brake system)
see 
Brakes
A/C
blower 640-13resistor / final stage 640-15compressor 640-20,
Appendix 
(13-38)condenser 640-23control panel 640-7description (IHKS, IHKA) 640-3evaporator 640-28evaporator temperature sensor640-9expansion valve 640-25interior temperature sensor 640-8pressure sensor 640-27receiver / drier 640-24servo motors 640-12solar sensor 640-10ventilation microfilter 020-26vents 640-12
see also 
Heating
Accelerator pedal position sensor(PWG)
130-7, 130-12,
Appendix 
(13-41)
Accessory belt
see 
Drive belt
Activated charcoal canister
160-3removing and installing 160-15
Air conditioning
see 
A/C
see also 
Heating
Air distribution control servo motor
see 
A/C, servo motors
Air filter
housing, removing / installingCooper 130-29Cooper S 130-30JCW 020-16replacing 020-15
Airbag system (SRS)
400-3control module (MRS) 721-6deactivation 721-5driver airbag 721-7head protection airbag 721-8operation 721-4passenger airbag 721-8side-impact crash sensor 721-7triggered 721-5
Alarm
see 
Anti-theft alarm
Alignment
see 
Wheel alignment
Alternator (generator)
charging systemchecking 121-13,
Appendix 
(13-46)quick check 121-12troubleshooting 121-3, 121-12Cooper 121-15Cooper S 121-16
Amplifier
see 
Sound system, DSP amplifier
Antenna
650-5
see also 
EWS (electronicimmobilization)
Anti-theft alarm (DWA)
component replacement 515-15siren 515-18tilt sensor 515-16ultrasound module 515-16
see also 
General Module (BC1)
Antifreeze (engine coolant)
see 
Maintenance
see also 
Cooling system
Antilock brake system (ABS)
see 
Brakes
ASC
see 
Brakes
ATF (automatic transmission fluid)
see 
Automatic transmission fluid
see also 
Cooling system
Automatic headlight leveling (LWR)
see 
Headlights, vertical aim control
Automatic seat belt tensioner
see 
Seat belt
Automatic transmission
control moduleagitronic 240-19,
Appendix 
(24-12)CVT 240-11
Appendix 
(24-3)electrical pinouts
Appendix 
(24-17)CVT switch 240-9drive axle sealsagitronic 240-16CVT 240-10fluid service 240-2identification 200-3,inhibitor switch
Appendix 
(24-16)oil temperature sensor
Appendi 
x (13-122)removal / installationagitronic 240-22CVT 240-20serviceagitronic 240-16CVT 240-9
see also 
Back-up light switch
see also 
Gearshift
Axle joint
see 
Drive axle
B
Back-up light switch
automatic transmissionAgitronic (Aisin) 240-16CVT 240-9manual transmission 230-5
Battery
box (Cooper) 121-10capacity 121-5charger
Appendix 
(01-19)checking, cleaning 020-16current draw
Appendix 
(01-31)electrolyte specific gravity 121-7maintenance 121-6removing / installingCooper 121-9Cooper S 121-11safety terminal replacement 121-11testing 121-7hydrometer test 121-7load voltage test 121-8open-circuit voltage test 121-8troubleshooting 121-3
Bearing, wheel
see 
Front suspension
see also 
Rear suspension
Belt
see 
Maintenance, drive belt
Blade, wiper
see 
Wipers and washers
Blower
see 
A/C
 
2I
NDEX
Body
dimensions 400-2gaps, convertible 541-13interior features 400-5safety and security 400-3
Body control module
see 
General Module (BC1)
Body side skirt
see 
Exterior trim
Bonnet
see 
Engine hood
Brake fluid
bleeding 020-18, 340-11
Brake fluid hydraulic pressure sensor
340-8
Brake light switch
612-6
Brakes
ABS / ASC / DSC 300-5ABS 340-4component replacement 340-32ASC 340-6ASC / DSC switch 340-8bleeding brakes 340-11brake booster 340-23brake pads, calipers and rotors340-13description 300-4DSC 340-7electronic brake & stability 300-6light switch
see 
Switchesmaster cylinder 340-21parking brake 340-28troubleshooting 340-9
see also 
Brake light switch
see also 
Switches, fascia switchmodule
Bulbs
see 
Lights
Bumper
frontcarrier 510-7cover 510-5rearcarrier 510-11cover 510-11
Bus
CAN-bus 600-7,
Appendix 
(61-10)Diagnosis
Appendix 
(61-17)D-bus 600-9,
Appendix 
(61-15)K-bus 600-8,
Appendix 
(61-6)system 600-6
C
Camber
320-22
Camshaft
116-6
Camshaft position sensor
see 
DME (digital motor electronics)
Camshaft timing chain
117-16housing coverCooper 117-7Cooper S 117-12
Caster
320-22
Catalytic converter
and oxygen sensor 020-31, 180-6monitoring OBD-4,
Appendix 
(OBD-13)
Cautions
001-2
CD changer
see 
Sound system
Center brake light
removing 630-9
Center console
front 250-3, 513-3rear 513-4
Central locking
control 515-3switch
see 
Switches, fascia switchmodule
see also 
General module (BC1)
Chain
see 
Camshaft timing chain
Charcoal canister, activated
160-3removing and installing 160-15
Charging system
see 
Alternator (generator)
Clock 
see 
Instruments
Clutch
fluidbleeding and flushing 210-3
see also 
Maintenancehydraulics 210-3mechanical 210-7release bearing 210-12switch 612-6
Codes, fault
OBD-7
Coil
see 
Ignition system
Coil spring
see 
Front suspension, struts / springs
see also 
Rear suspension, shockabsorbers / springs
Component locations
table ECL-3
Compression test
113-3,
Appendix 
(01-37)
Compressor
see 
A/C
see 
Super charger
Condenser
see 
A/C
Constant velocity (CV) joint
see 
Drive axle
Continuously variable transmission(CVT)
see 
Automatic transmission, CVT
Control arm
see 
Front suspension
see also 
Rear suspension,suspension arms
Convertible top
adjustments 541-14components 541-9electronic components 541-11emergency operation 541-4hydraulic fluid 541-6hydraulic system 541-10roll over bar 541-10operation 541-2sensors and switches 541-9
Coolant (antifreeze)
020-19
see also 
Cooling system
Coolant pump
see 
Cooling system
Cooling system
antifreeze 020-19automatic transmission (CVT) fluidcooler 170-13checking 020-19coolant pumpCooper 170-9Cooper S 170-10cooling fan (electric) 170-8draining and filling 170-7engine oil cooler (Cooper S) 170-11expansion tank 170-15
 
I
NDEX
3
WARNING 
Your common sense, good  judgement, and general alertness are crucial to safe and successful service work. Before attempting any work on your MINI, be sure to read 
001General Warnings and Cautions
 and the copyright page at the front of the manual. Review these warnings and cautions each time you prepare to work on your MINI. Please also read any warnings and cautions that accompany the procedures in the manual.
Cooling system (cont.)
inspection 170-5overview 170-2radiator 170-14service 020-19thermostat 170-8,
Appendi 
x (OBD-16)troubleshooting 170-5
Crankshaft seal
front 119-6rear 119-7
Crankshaft position sensor
see 
DME (digital motor electronics)
Crash sensor
see 
Airbag system (SRS), side-impactcrash sensor
Cruise control
130-11clutch switch 130-18, 612-6
CV joint
see 
Maintenance
see also 
Drive axle
CVT
see 
Automatic transmission, CVT
Cylinder head
100-6diagnostic testing 113-3leak test 116-14removing / installingCooper 113-11Cooper S 113-28valves
see 
Valvetrain
D
Dashboard
513-7
Deck lid
see 
Rear hatch
DLC (data link connector)
130-25, OBD-3,
Appendix 
(13-99,OBD-3)
DME (digital motor electronics)
adaptation
Appendix 
(01-39)camshaft position sensor 120-11,
Appendix 
(13-48)crankshaft position sensor 120-10,
Appendix 
(13-52)description (EMS2000) 130-4inputs 130-11intake air temp sensor (IAT)
Appendix 
(13-84)main relay 130-44,
Appendix 
(13-94)oxygen sensorfunction 130-9, 130-17removing / installing 180-5testing
Appendix 
(13-100)OBD II monitor
Appendix 
(OBD-12)outputs 130-20principles of operation 130-6sensorsMAP sensor (Cooper S) 130-41,
Appendi 
x (113-18)T-MAP sensor (Cooper) 130-41,
Appendi 
x (113-16)T-MAP sensor (Cooper S) 130-42troubleshooting 130-26
DMTL (detection module tank leak)
see 
Evaporative control system
Drive belt, engine accessory
020-20
Dome light
see 
Lights, interior
Door
door check 411-2hinge adjustment 411-3removing / installing 411-2panel 411-4window
see 
Door window
Door glass
see 
Door window
Door lock 
handleinside 515-9outside 515-8latch 516-6striker 515-8
Door window
drop down feature 512-3adjusting 512-5glass 512-4initializing 512-4motor / regulator 512-7switches 612-7
see also 
General Module (BC1)
Drive axle
CV joint 310-7outer 310-26CV joint boot 310-28description 300-2, 310-7removing / installing 310-23seal
see 
Manual transmission
see also 
Automatic transmission(CVT)
Drive belt
see 
Maintenance, engine accessorybelt
Driveability troubleshooting
main grounds 100-12system voltage 100-11
Driveaway protection
see 
EWS (electronic immobilization)
DSC
see 
Dynamic stability control
DTC (diagnostic trouble code)
Code lookup
Appendix 
(13-5)OBD-7,
Appendix 
(03-17)
DVOM (digital-volt ohm meter)
Appendix 
(01-21)
DWA
see 
Anti-theft alarm
Dynamic stability control (DSC)
300-5DSC motion sensor 340-36DSC steering angle sensor 340-37
E
ECM
see 
Engine control module (ECM)
ECT
see 
Engine coolant temperature(ECT) sensor
EDR
see 
Throttle control, electronic (EDR)
EHPS (electrohydraulic powersteering)
see 
Steering
Electric cooling fan
see 
Cooling system, cooling fan
Electrical switches
see 
Switches

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