EQUIPMENT INSPECTION AND MAINTENANCE WORKSHEET

For use of this form, see DA PAM 738-750 and 738-751; the proponent agency is DCSLOG
1. ORGANIZATION 2. NOMENCLATURE AND MODEL
632nd Maint Company MEP 806B 60KW Gen Set
3. REGISTRATION/SERIAL/NSN 4A. MILES B. HOURS C. ROUNDS FIRED D. HOT STARTS 5. DATE 6. TYPE INSPECTION

7. APPLICABLE REFERENCE
TM NUMBER TM DATE TM NUMBER TM DATE

COLUMN A - Enter TM item number.
COLUMN B - Enter the applicable condition status symbol
COLUMN C - Enter deficiencies and shortcomings.
STATUS SYMBOLS
"X" - Indicates a deficiency in the equipment that paces it in an inoperable status.
CIRCLED "X" - Indicates a deficiency, however, the equipment may be operated
under specific limitations as directed by higher authority or as prescribed locally,
until corrective action can be accomplished.
COLUMN D - Show corrective action for deficiency or
shortcoming listed in Column C.
COLUMN E - Individual ascertaining completed corrective
action initial in this column.
DIAGONAL "(/)" - Indicates a material defect other than a deficiency which must be
corrected to increase efficiency or to make the item completely serviceable.
LAST NAME IN BLACK, BLUE INK, OR PENCIL - Indicates that a completely
satisfactory condition exists.

HORIZONTAL DASH "(-)' - Indicates that a required inspection, component replacement FOR AIRCRAFT - Status symbols will be recorded in red.
maintenance operation check, or test flight is due but has not been accomplished,
or an overdue MWO has not been accomplished.
ALL INSPECTIONS AND EQUIPMENT CONDITIONS RECORDED ON THIS FORM HAVE BEEN DETERMINED
IN ACCORDANCE WITH DIAGNOSTIC PROCEDURES AND STANDARDS IN THE TM CITED HEREON.
8A. SIGNATURE (Person(s) performing inspection) 8b. TIME 9A. SIGNATURE (Maintenance Supervisor) 9B. TIME MAN HOURS

TM INITIAL
ITEM STATUS DEFICIENCIES AND SHORTCOMINGS CORRECTIVE ACTION WHEN
NO. CORRECTED
A B C D E

-10 Level PMCS

Checked door, panels, hinges, and latches for damaged, loose or
1 corroded items. Inspect air intake and exhaust grilles for debris.

Checked to ensure Identification plates are secure

2

3 Inspected skid base for cracks or corrosion

Ensured that the insulating materials are free of damage, not

4 missing,and not missing, and not touching moving or exhaust
parts

Checked engine assembly for loose, damage, or missing hardware

5 and wires

Inspect fuel system for leaks and damaged, loose, or missing parts.
6 Check fuel lines fuel injection pump and fuel injectors for

cracks,leaks or evidence of damage

DA FORM 2404, 1 APR 79 Replaces edition of 1 JAN 64, which will be used

TM INITIAL
ITEM STATUS DEFICIENCIES AND SHORTCOMINGS CORRECTIVE ACTION WHEN
NO. CORRECTED
A B C D E

Inspect fuel filter/water separator for leaks, proper mounting,

7 cracks,damage, and missing parts

Check for deteriorated, loose, or missing parts;loose tubing; and

8 missing or damaged bottle gasket

Inspected lubrication system for leaks and damaged, loose, or

9 missing parts

10 Checked radiator for leaks, damage, or missing parts

11 Checked hoses for leaks or cracks

12 Checked fan for damage or looseness

13 Inspected belts for cracks, fraying, or looseness

Checked overflow bottle for leaks and missing parts, also check
14 overflow bottle coolant level

Check muffler for leaks and exhaust system for corrosion and
15 damaged or missing parts
 inspect air cleaner assembly and piping for loose or damage
16 connections, check restriction indicator for clogged air cleaner

DA FORM 2404, 1 APR 79 Replaces edition of 1 JAN 64, which will be used Page 2

TM INITIAL
ITEM STATUS DEFICIENCIES AND SHORTCOMINGS CORRECTIVE ACTION WHEN
NO. CORRECTED
A B C D E

17 Inspect eletrolyte level (wet cell batteries only)

Inspect cables and connectors for corrosion and loose, damage, or

18 missing parts

19 Checked for loose or damaged wiring or cables

20 Check output terminals for damaged or missing hardware

Checked all controls and indicators for damaged or missing parts.

21 Ensure relays are securely plugged in

22 Checked control box wiring harness for loose or damaged wiring

If required for generator set operation,inspect parallel operation cable

23 for damage
DA FORM 2404, 1 APR 79 Replaces edition of 1 JAN 64, which will be used Page 3

TM INITIAL
ITEM STATUS DEFICIENCIES AND SHORTCOMINGS CORRECTIVE ACTION WHEN
NO. CORRECTED
A B C D E

15
DA FORM 2404, 1 APR 79 Replaces edition of 1 JAN 64, which will be used Page 4

TM INITIAL
ITEM STATUS DEFICIENCIES AND SHORTCOMINGS CORRECTIVE ACTION WHEN
NO. CORRECTED
A B C D E
DA FORM 2404, 1 APR 79 Replaces edition of 1 JAN 64, which will be used Page 5

TM INITIAL
ITEM STATUS DEFICIENCIES AND SHORTCOMINGS CORRECTIVE ACTION WHEN
NO. CORRECTED
A B C D E
DA FORM 2404, 1 APR 79 Replaces edition of 1 JAN 64, which will be used Page 6

TM INITIAL
ITEM STATUS DEFICIENCIES AND SHORTCOMINGS CORRECTIVE ACTION WHEN
NO. CORRECTED
A B C D E
DA FORM 2404, 1 APR 79 Replaces edition of 1 JAN 64, which will be used Page 7

TM INITIAL
ITEM STATUS DEFICIENCIES AND SHORTCOMINGS CORRECTIVE ACTION WHEN
NO. CORRECTED
A B C D E
DA FORM 2404, 1 APR 79 Replaces edition of 1 JAN 64, which will be used Page 8

TM INITIAL
ITEM STATUS DEFICIENCIES AND SHORTCOMINGS CORRECTIVE ACTION WHEN
NO. CORRECTED
A B C D E

40

41

42
 43

44

45

DA FORM 2404, 1 APR 79 Replaces edition of 1 JAN 64, which will be used Page 9

TM INITIAL
ITEM STATUS DEFICIENCIES AND SHORTCOMINGS CORRECTIVE ACTION WHEN
NO. CORRECTED
A B C D E

46

47

48

49

50

51

52
 53

54

55

DA FORM 2404, 1 APR 79 Replaces edition of 1 JAN 64, which will be used Page 10

TM INITIAL
ITEM STATUS DEFICIENCIES AND SHORTCOMINGS CORRECTIVE ACTION WHEN
NO. CORRECTED
A B C D E
DA FORM 2404, 1 APR 79 Replaces edition of 1 JAN 64, which will be used Page 11

TM INITIAL
ITEM STATUS DEFICIENCIES AND SHORTCOMINGS CORRECTIVE ACTION WHEN
NO. CORRECTED
A B C D E
DA FORM 2404, 1 APR 79 Replaces edition of 1 JAN 64, which will be used Page 12

TM INITIAL
ITEM STATUS DEFICIENCIES AND SHORTCOMINGS CORRECTIVE ACTION WHEN
NO. CORRECTED
A B C D E
DA FORM 2404, 1 APR 79 Replaces edition of 1 JAN 64, which will be used Page 13

TM INITIAL
ITEM STATUS DEFICIENCIES AND SHORTCOMINGS CORRECTIVE ACTION WHEN
NO. CORRECTED
A B C D E
DA FORM 2404, 1 APR 79 Replaces edition of 1 JAN 64, which will be used Page 14