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my summer internship report

my summer internship report

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Published by Jones Mathew
this report decribes the delay details and motion study of forklifts used in the company and suggestions which can be implemented
this report decribes the delay details and motion study of forklifts used in the company and suggestions which can be implemented

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Published by: Jones Mathew on Jul 03, 2010
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08/02/2013

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Summer Internship Report 
2010 
1
IMPROVIG THE OPERATIOAL EFFICIECY ADPROFITABILITY OF EXPORT ORIETED UIT
 
LIST OF COTETS
DECLARATIO............................................................................................... 7ACKOWLEDGEMET................................................................................ 8ABSTRACT....................................................................................................... 9LIST OF TABLES............................................................................................10LIST OF FIGURES.......................................................................................13CHAPTER-1 ITRODUCTIO.....................................................................14
 1.1
 
ABOUT THE IDUSTRY......................................................................................141.2
 
SHORTAGE OF RAW MATERIAL....................................................................161
.
3 PORTER’S FIVE FORCE MODEL FOR COPPER IDUSTRY.....................18
CHAPTER-2 ABOUT THE COMPAY.......................................................19
 2.1 VISIO 2015.............................................................................................................192.2 MISSIO...................................................................................................................192.3 STREGTHS...........................................................................................................202.4 HISTORY.................................................................................................................202.5 SWOT AALYSIS.....................................................................................................212.6 TQM- A WAY OF LIFE.........................................................................................222.7 TPM JOUREY AT SIIL.......................................................................................22
CHAPTER-3 OBJECTIVE, SCOPE AD METHODOLOGY..................23
3.1 OBJECTIVE............................................................................................................233.2 SCOPE OF THE PROJECTS................................................................................233.3
 
METHODOLOGY..................................................................................................233.4 LIMITATIOS OF THE PROJECT....................................................................23
CHAPTER-4 PROJECT I DETAIL............................................................24
4.1 DEFIITIO: TIME EFFICIECY...................................................................244.2 FACTORS
 
IFLUECIG ACTUAL RUIG HOURS OF CELL .........24HOUSE4.2.1 CHAGE OVER....................................................................................................25
 
Summer Internship Report 
2010 
2
IMPROVIG THE OPERATIOAL EFFICIECY ADPROFITABILITY OF EXPORT ORIETED UIT
 
4.2.1.1 CELLHOUSE PREPARATIO...........................................................................254.2.1.2 CATHODE STRIPPIG MACHIE (CSM)......................................................264.2.1.2.1 PURPOSE...............................................................................................................264.2.1.2.2 OPERATIG PROCEDURE OF CSM..............................................................264.2.1.2.3 STADARD MACHIE HOURS REQUIRED................................................274.2.1.2.4 PARETO AALYSIS OF DELAY AREAS I CSM.......................................284.2.1.2.5 PARETO AALYSIS OF THE DEPARTMETS I CSM.............................304.2.1.3 AODE PREPARATIO MACHIE (APM)....................................................314.2.1.3.1 OPERATIG PROCEDURE OF APM...............................................................314.2.1.3.2 STADARD MACHIE HOURS REQUIRED.................................................324.2.1.3.3 PARETO AALYSIS OF DELAY AREAS I APM........................................334.2.1.3.4 PARETO AALYSIS OF THE DEPARTMETS I APM.............................344.2.1.4 AODE SCRAP WASHIG MACHIE (ASWM)...........................................354.2.1.4.1 OPERATIG PROCEDURE OF ASWM...........................................................354.2.1.4.2 STADARD MACHIE HOURS REQUIRED.................................................364.2.1.4.3 PARETO AALYSIS OF DELAY AREAS I ASWM....................................374.2.1.4.4 PARETO AALYSIS OF THE DEPARTMETS I ASWM........................384.2.1.5 CRAES.................................................................................................................394.2.1.5.1 E. O. T. CRAES...................................................................................................394.2.1.5.2 PARETO AALYSIS OF DELAY AREAS I CRAE-1...............................404.2.1.5.3 PARETO AALYSIS OF DEPARTMETS I CRAE-1..............................414.2.1.5.4 PARETO AALYSIS OF DELAY AREAS I CRAE-2................................424.2.1.5.5 PARETO AALYSIS OF DEPARTMETS I CRAE-2..............................434.2.1.6 OPERATOR SKILLS AD EXPERIECE.......................................................444.2.1.7 FORKLIFT AVAILABILITY...............................................................................444.2.1.8 PREVETIVE MAITEACE........................................................................444.2.1.9 LABOUR AVAILABILITY AD SKILLS.........................................................444.2.2 STRIPPIG.............................................................................................................454.2.3 RECTIFIERS..........................................................................................................454.2.4 MISCELLAEOUS................................................................................................454.3 ABOUT THE FORKLIFTS...................................................................................464.4 FORKLIFTS I EOU.............................................................................................474.4.1
 
REFIERY..............................................................................................................48
 
Summer Internship Report 
2010 
3
IMPROVIG THE OPERATIOAL EFFICIECY ADPROFITABILITY OF EXPORT ORIETED UIT
 
4.4.1.1
 
TIME CALCULATIOS.......................................................................................484.4.1.2
 
UTILIZATIO OF FORKLIFTS.........................................................................514.4.2
 
LOGISTICS.............................................................................................................534.4.2.1 TIME CALCULATIOS.......................................................................................534.4.2.2 UTILIZATIO OF THE FORKLIFTS................................................................554.4.3 CCR..........................................................................................................................574.4.3.1 TIME CALCULATIOS......................................................................................594.4.3.2 UTILIZATIO OF THE FORKLIFTS...............................................................59
CHAPTER 5 RESULTS AD SUGGESTIOS...........................................61
5.1 TIME EFFICIECY COSOLIDATED STATEMET..................................615.2 FOKKLIFT UTILIZATIO COSOLIDATED STATEMET.....................615.3 SUGGESTIOS......................................................................................................625.3.1
 
SUGGESTIO 1.....................................................................................................625.3.2
 
SUGGESTIO-2.....................................................................................................645.3.3
 
SUGGESTIO 3.....................................................................................................665.3.4
 
SUGGESTIO 4.....................................................................................................70
COCLUSIO.................................................................................................71REFERECES.................................................................................................72

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