The Basics of
AIR-COOLED HEAT EXCHANGERS
Products Corporation
. ASubsidinry OF Hudson Prodiists Holdings, Inc.
j www.hudsonproducts.comCONTENTS
FOREWORD
NOMENCLATURE ....
|. _ DESCRIPTION OF AIR-COOLED HEAT EXCHANGERS
Components
Tube Bundle Be
Axial Flow Fans
Plenum ...
Mechanical Equipment
Structure F
Comparison of fiver) ang rereod| Cs
Induced Draft
Forced Draft...
Il, THERMAL DESIGN . 7
Typical Heat Transfer - Case |
Application of Design Method
Sample Problem .....- ioe
Fan Selection ~ Horsepower Requirements
{ll PERFORMANCE CONTROL OF ACHES
Varying Air Flow ....0e.eeeeee es
Extreme Case Controls .
Internal Recirculation
External Recirculation
Co-current Flow
‘Auxiliary Heating Coils ~ Steam or 1 Glycol «
We NOISE CONTROL . ae
v. DESIGN OF ACHES: FOR VISCOUS: Liquios
VI. cost
REFERENCES ...--.- ms oomTABLES
Page
1. Guide to First Estimates of Bundle Rows . SAY ea ca Senne ting
2. Typical Heat Transfer Coefficients for Air-Cooled Heat ence z sete A®
FIGURES
Page
1. Typical Components of an Ait-Cooled Heat Exchanger ........ nim 2
2. Typical Construction of Tube Bundles with Plug and Cover Plate Headers . 5
3. Fin Types 4
4, Header Types... 5
5. Axial Flow Fan. : aS
6 Mechanical Components . fee Aah 6
7. Comparison of induced and Forced Draft Unis .........s.es- ar,
8 Thermal Optimization Parameters ....... Fries seas ents tac)
9, MTD Comection Factors, One Pass ~ Cross Flow .. 10
10. MTD Correction Factors, Two Pass — Cross Flow ....... Petree tnacae cat
11. MTD Correction Factors, Three Pass Cross Flow .... 12
12, Air Cooler Sizing Chatt One Pass... 15
13. Air Cooler Sizing Chart Two Pass .......... os nie HEBRIDES UE ete)
14, Air Cooler Sizing Chart ~Three Pass... .
15. Air Cooler Sizing Chart — Four Pass. i
16. Unit Weight and Surface per Unit Fan HP as a Function of Bundle Depth . See on eeacees
17. Air Flow Control
18, Unit Price asa Function of Total Surface and Bundle Depth