Jeep CJ/YJ/TJ/LJ Frame-Built Bumper Installation Instructions

PRODUCT:

TJ/LJ/YJ FRAME-BUILT BUMPER SYSTEM

The MetalCloak experience includes the ease of installation of our products. We design for most contingencies, butinstallation may be different based on different Jeep condition, configuration and/or year.We are continually trying to improve our products and instructions please help us by providing feedback and pictures if you find any part of the instructions that do not match your particular Jeep or are not easily understandable.If you have any difficulties at all, please give us a call. Thank you and enjoy your MetalCloak Products!IMPORTANT NOTE: We use Stainless Steel Hardware where possible. Therefore, a tube of Silver Anti-seize is provided andshould be used on all boltsonly a small amount is needed.

WARRANTY INFORMATION:

This article is sold without warranty expressed or implied. No warranty or representation is made as to this products abilitytoprotect the userfrom injury or death. The user assumes that risk. The effectiveness, warranty and longevity of this equipment are directly related to the manner in which it is INSTALLED, USEDand/or MAINTAINED. THE USER ASSUMES ALL RISK. By purchasing this product and opening the packaging, purchasers expressly acknowledge, understand and agree thatthey take, select and purchase these MetalCloak products from Armored Works, LLC, its affiliates and distributors and agents as is and with all faults. The entire risk as to thequality and performance of these MetalCloak products is with the purchaser. Working on your vehicle can be a dangerous activity.If you are unsure of what you are doing,please leave mechanical or safety critical work to a skilled mechanic. We take no responsibility for the incorrect use and/or installation of MetalCloak products.

READ INSTRUCTIONS IN FULL BEFORE INSTALLATION.

QUESTIONS? CALL 916-631-8071 M-F 8:00 AM 5:00 PM PST

REV: B | 5-14-10 | II-2100

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/16 Hex Drive Socket3/4 Hex Drive Socket15/16 Hex Drive Socket

Phase 1:Tools & Notes on Installation

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/16 Crescent and/or Box Wrench3/4 Crescent and/or Box Wrench15/16 Crescent and/or Box Wrench 7/32 Allen Drive Socket5/16 Allen Drive Socket3/8 Allen Drive Socket Socket & Ratchet Wrench T55 TorxDrive Socket Needle Nose Pliers Surface Sander or Grinder

Tools Required:

This list is the recommended tools for ease of installation. Other versions of the same tool can be used. Forexample, Allen Wrenches instead of Allen Drive Sockets.

Installation Notes:

Terms may be used in the body of the instructions that you may not be familiar with, if you have anyquestions feel free to call us at

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16-631-8071 M-F 8:00 AM 5:00 PM PST, or email techhelp@metalcloak.com

HOW TO USE THIS GUIDE:

The installation guide contains ALL steps for installing your bumper. Please read and follow theinstructions in order of each page top to bottom.

Options:

Because of the number of component options we offer, these instructions may contain steps that will not matchyour particular configuration. You can skip these steps.

TJ/LJ vs. YJ:

The MetalCloak Frame-Built Bumper system works with both TJ/LJ Wranglers (

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7-06) and YJ Wranglers (87-

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6).In the instructions, you will see sections for each type of Jeep. Please follow the appropriate section for your model Jeep.

Images:

Pictures are provided and parts are labeled throughout the instructions. Each text box contains guidance based onthe pictures next to it. The text will refer to alphabetical labels (A, B, etc) found in the images.

QUESTIONS: Any questions or comments about the instructions? Call us at 916-631-8071 M-F 8:00 AM 5:00 PM PST.

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Remove two bolts(D) on each end of bracket(A) and save with hardware.The bracket holds a hydraulic line(B) inplace with plastic clamps(C) on theunderside of the bracket; these plasticclamps should be removed withoutdamage. Leave hydraulic line in place.

Phase 1:JEEP Preparation

Step 1:

Completely remove existing bumper and winch from front frame of Jeep TJ-LJ-YJ.

Save all stock hardware

.

YJ OWNERS:

Remove the sheet metal bracket(A) parallelto front grill and attached to both main frame rails.

TJ-LJ OWNERS WITH STOCK SWAY BAR(A):

Remove thesheet metal U brackets(B) retaining the rubber grommetsholding the sway bar(A) in place

.

Do not remove sway bar.

Grind front end of each sheetmetal U bracket(B) as shown inwhite(C). Leave 1/8 of materialbetween bolt hole on frontedge(D) of each sheet metal Ubracket. Paint exposed steel fromgrinding and allow to dry for laterreinstall.

ABADDCBC

D

1/81/8

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D