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Foreword

This book, "Electrical Installation Guide according


to IEC International Standards", which is compiled
and printed in English by Schneider Electric,
facilitates utilization of the IEC 60364 series of
international standards concerned with safety,
guarding, control, performance and protection of
circuits, together with fundamentals and rules of
electrical installation design. Moreover,
the book contains topics of extreme importance
that cover wide fields of electric power systems
and their installations in different facilities. This
renders the book a useful reference to each
engineer and specialist in the field and an easy
guide to such international standards and their
application.

SASO, in recognition of the guide's important and


comprehensive electric installation content, has
translated it into Arabic to enable researchers and
specialists to benefit from it in Arabic, if they
desire.

In its capacity as the body entrusted with issuing


and approving Saudi standards, SASO attaches
particular importance to verification of safety in
electrical installation in buildings. SASO is also
acting assiduously to complete work on the
national regulations of electrical installation
based upon IEC 60364 series of international
standards which are adopted as Saudi standards.
In view of the divergence of the items of such
standards and the many technical options
offered, issuing an application guide to these
standards is extremely useful. To this effect, the
Saudi national regulations of electrical
installation in buildings will be used.
The guide being introduced here, will be
an important reference for "the electrical
installation guide according to Saudi standards"
as part of the Saudi national regulations of
electrical installation in buildings.

Dr. Khaled Y. Al-Khalaf


Vice Chairman, Board of Directors
and Director General, SASO
contents

A
A. contents A1

B. general - installed power


1. methodology B1

2. rules and statutory regulations B3


2.1 definition of voltage ranges B3
table B1
standard voltages between 100 V and 1000 V (IEC 38-1983) B3
table B2
standard voltages above 1 kV and not exceeding 35 kV (IEC 38-1983) B3
2.2 regulations B4
2.3 standards B4
2.4 quality and safety of an electrical installation B5
2.5 initial testing of an installation B6
2.6 periodic check-testing of an installation B6
table B3
frequency of check-tests commonly recommended for an electrical installation B6
2.7 conformity (with standards and specifications) of equipment
used in the installation B7

3. motor, heating and lighting loads B8


3.1 induction motors B8
table B4
power and current values for typical induction motors B9
3.2 direct-current motors B10
table B6
progressive starters with voltage ramp B10
table B7
progressive starters with current limitation B10
3.3 resistive-type heating appliances and incandescent lamps
(conventional or halogen) B11
table B8
current demands of resistive heating and incandescent lighting (conventional or halogen)
appliances B11
3.4 fluorescent lamps and related equipment B11
table B10
current demands and power consumption of commonly-dimensioned fluorescent
lighting tubes (at 220 V/240 V - 50 Hz) B12
table B11
current demands and power consumption of compact fluorescent lamps
(at 220 V/240 V - 50 Hz) B12
3.5 discharge lamps B13
table B12
current demands of discharge lamps B13

4. power loading of an installation B14


4.1 installed power (kW) B14
4.2 installed apparent power (kVA) B15
table B13
estimation of installed apparent power B15
4.3 estimation of actual maximum kVA demand B16
table B14
simultaneity factors in an apartment block B16
table B16
factor of simultaneity for distribution boards (IEC 439) B17
table B17
factor of simultaneity according to circuit function B17
4.4 example of application of factors ku and ks B17
table B18
an example in estimating the maximum predicted loading of an installation
(the factor values used are for demonstration purposes only) B17

contents - A1
contents (continued)

A
B. general - installed power (continued)
4. power loading of an installation (continued)
4.5 diversity factor B18
4.6 choice of transformer rating B18
table B19
IEC-standardized kVA ratings of HV/LV 3-phase distribution transformers
and corresponding nominal full-load current values B18
4.7 choice of power-supply sources B19

C. HV/LV distribution substations


1. supply of power at high voltage C1
1.1 power-supply characteristics of high voltage distribution networks C1
table C1
relating nominal system voltages with corresponding rated system voltages
(r.m.s. values) C2
table C2
switchgear rated insulation levels C3
table C3A
transformers rated insulation levels in series I (based on current practice other than
in the United States of America and some other countries) C3
table C3B
transformers rated insulation levels in series II (based on current practice in the United
States of America and some other countries) C4
table C4
standard short-circuit current-breaking ratings extracted from table X IEC 56 C4
1.2 different HV service connections C11
1.3 some operational aspects of HV distribution networks C13

2. consumers HV substations C15


2.1 procedures for the establishment of a new substation C15

3. substation protection schemes C17


3.1 protection against electric shocks and overvoltages C17
3.2 electrical protection C22
table C18
power limits of transformers with a maximum primary current not exceeding 45 A C25
table C19
rated current (A) of HV fuses for transformer protection according to IEC 282-1 C26
table C20
3-phase short-circuit currents of typical distribution transformers C27
3.3 protection against thermal effects C31
3.4 interlocks and conditioned manœuvres C31

4. the consumer substation with LV metering C34


4.1 general C34
4.2 choice of panels C36
table C27
standard short-circuit MVA and current ratings at different levels of nominal voltage C37
4.3 choice of HV switchgear panel for a transformer circuit C38
4.4 choice of HV/LV transformer C38
table C31
categories of dielectric fluids C41
table C32
safety measures recommended in electrical installations using dielectric liquids
of classes 01, K1, K2 or K3 C42

5. a consumer substation with HV metering C44


5.1 general C44
5.2 choice of panels C46
5.3 parallel operation of transformers C48

6. constitution of HV/LV distribution substations C49


6.1 different types of substation C49
6.2 indoor substations equipped with metal-enclosed switchgear C49
6.3 outdoor substations C52
A2 - contents
A
7. appendix 1␣ : example in coordination of the
characteristics of an HV switch-fuse combination
protecting an HV/LV transformer App C1-1
7.1 transfert current and take-over current App C1-2
7.2 types of faults involved in the transfer region App C1-3

8. appendix 2␣ : ground-surface potential gradients


due to earth-fault currents App C2-1

9. appendix 3␣ : vector diagram of ferro-resonance


at 50Hz (or 60 Hz) App C3-1

D. low-voltage service connections


1. low-voltage public distribution networks D1
1.1 low-voltage consumers D1
table D1
survey of electricity supplies in various countries around the world. D1
table D2 D6
1.2 LV distribution networks D7
1.3 the consumer-service connection D10
1.4 quality of supply voltage D13

2. tariffs and metering D14

E. power factor improvement and harmonic filtering


1. power factor improvement E1
1.1 the nature of reactive energy E1
1.2 plant and appliances requiring reactive current E2
1.3 the power factor E2
1.4 tan ϕ E3
1.5 practical measurement of power factor E4
1.6 practical values of power factor E4
table E5
example in the calculation of active and reactive power E4
table E7
values of cos ϕ and tan ϕ for commonly-used plant and equipment E4

2. why improve the power factor? E5


2.1 reduction in the cost of electricity E5
2.2 technical/economic optimization E5
table E8
multiplying factor for cable size as a function of cos ϕ E5

3. how to improve the power factor E6


3.1 theoretical principles E6
3.2 by using what equipment? E7
3.3 the choice between a fixed or automatically-regulated bank
of capacitors E8

4. where to install correction capacitors E9


4.1 global compensation E9
4.2 compensation by sector E9
4.3 individual compensation E10

contents - A3
contents (continued)

A
E. power factor improvement and harmonic filtering (continued)
5. how to decide the optimum level of compensation E11
5.1 general method E11
5.2 simplified method E11
table E17
kvar to be installed per kW of load, to improve the power factor of an installation E12
5.3 method based on the avoidance of tariff penalties E13
5.4 method based on reduction of declared maximum apparent
power (kVA) E13

6. compensation at the terminals of a transformer E14


6.1 compensation to increase the available active power output E14
table E20
active-power capability of fully-loaded transformers, when supplying loads at different
values of power factor E14
6.2 compensation of reactive energy absorbed by the transformer E15
table E24
reactive power consumption of distribution transformers with 20 kV primary windings E16

7. compensation at the terminals of an induction motor E17


7.1 connection of a capacitor bank and protection settings E17
table E26
reduction factor for overcurrent protection after compensation E17
7.2 how self-excitation of an induction motor can be avoided E18
table E28
maximum kvar of P.F. correction applicable to motor terminals without risk
of self-excitation E19

8. example of an installation before and after


power-factor correction E20

9. the effect of harmonics on the rating of a capacitor


bank E21
9.1 problems arising from power-system harmonics E21
9.2 possible solutions E21
9.3 choosing the optimum solution E22
table E30
choice of solutions for limiting harmonics associated with a LV capacitor bank E22
9.4 possible effects of power-factor-correction capacitors
on the power-supply system E23

10. implementation of capacitor banks E24


10.1 capacitor elements E24
10.2 choice of protection, control devices, and connecting cables E25

11. appendix 1␣ : elementary harmonic filters App E3-1

12. appendix 2␣ : harmonic suppression reactor


for a single (power factor correction)
capacitor bank App E4-1

F. distribution within a low-voltage installation


1. general F1
1.1 the principal schemes of LV distribution F1
1.2 the main LV distribution board F4
1.3 transition from IT to TN F4

A4 - contents
A
2. essential services standby supplies F5
2.1 continuity of electric-power supply F5
2.2 quality of electric-power supply F6
table F10
assumed levels of transient overvoltage possible at different points of a typical
installation F8
table F12
typical levels of impulse withstand voltage of industrial circuit breakers labelled
Uimp = 8 kV F8
table F18
compatibility levels for installation materials F13

3. safety and emergency-services installations,


and standby power supplies F15
3.1 safety installations F15
3.2 standby reserve-power supplies F15
3.3 choice and characteristics of reserve-power supplies F16
table F21
table showing the choice of reserve-power supply types according to application
requirements and acceptable supply-interruption times F16
3.4 choice and characteristics of different sources F17
table F22
table of characteristics of different sources F17
3.5 local generating sets F18

4. earthing schemes F19


4.1 earthing connections F19
table F25
list of exposed-conductive-parts and extraneous-conductive-parts F20
4.2 definition of standardized earthing schemes F21
4.3 earthing schemes characteristics F23
4.4.1 choice criteria F29
4.4.2 comparison for each criterion F30
4.5 choice of earthing method - implementation F31
4.6 installation and measurements of earth electrodes F32
table F47
resistivity (Ω-m) for different kinds of terrain F33
table F48
mean values of resistivity (Ω-m) for an approximate estimation of an earth-electrode
resistance with respect to zero-potential earth F33

5. distribution boards F36


5.1 types of distribution board F36
5.2 the technologies of functional distribution boards F37
5.3 standards F38
5.4 centralized control F38

6. distributors F39
6.1 description and choice F39
6.2 conduits, conductors and cables F41
table F60
selection of wiring systems F41
table F61
erection of wiring systems F41
table F62
some examples of installation methods F43
table F63
designation code for conduits according to the most recent IEC publications F44
table F64
designation of conductors and cables according to CENELEC code for harmonized
cables F45
table F66
commonly used conductors and cables F46

contents - A5
contents (continued)

A
F. distribution within a low-voltage installation (continued)
7. external influences F47
7.1 classification F47
table F67
concise list of important external influences (taken from Appendix A of IEC 364-3) F48
7.2 protection by enclosures: IP code F49

G. protection against electric shocks


1. general G1
1.1 electric shock G1
1.2 direct and indirect contact G1

2. protection against direct contact G2


2.1 measures of protection against direct contact G2
2.2 additional measure of protection against direct contact G3

3. protection against indirect contact G4


3.1 measure of protection by automatic disconnection of the supply G4
table G8
maximum safe duration of the assumed values of touch voltage in conditions where
UL = 50 V G4
table G9
maximum safe duration of the assumed values of touch voltage in conditions where
UL = 25 V G4
3.2 automatic disconnection for a TT-earthed installation G5
table G11
maximum operating times of RCCBs (IEC 1008) G6
3.3 automatic disconnection for a TN-earthed installation G6
table G13
maximum disconnection times specified for TN earthing schemes (IEC 364-4-41) G7
3.4 automatic disconnection on a second earth fault in an IT-earthed
system G8
table G18
maximum disconnection times specified for an IT-earthed installation (IEC 364-4-41) G9
3.5 measures of protection against direct or indirect contact
without circuit disconnection G10

4. implementation of the TT system G13


4.1 protective measures G13
table G26
the upper limit of resistance for an installation earthing electrode which must not be
exceeded, for given sensitivity levels of RCDs at UL voltage limits of 50 V and 25 V G13
4.2 types of RCD G14
4.3 coordination of differential protective devices G15

5. implementation of the TN system G18


5.1 preliminary conditions G18
5.2 protection against indirect contact G18
table G42
correction factor to apply to the lengths given in tables G43 to G46 for TN systems G20
table G43
maximum circuit lengths for different sizes of conductor and
instantaneous-tripping-current settings for general-purpose circuit breakers G20
table G44
maximum circuit lengths for different sizes of conductor and rated currents for type B
circuit breakers G20
table G45
maximum circuit lengths for different conductor sizes and for rated currents of circuit
breakers of type C G21
table G46
maximum circuit lengths for different conductor sizes and for rated currents of circuit
breakers of type D or MA Merlin Gerin G21
5.3 high-sensitivity RCDs G22
5.4 protection in high fire-risk locations G22
5.5 when the fault-current-loop impedance is particularly high G23
A6 - contents
A
6. implementation of the IT system G24
6.1 preliminary conditions G24
table G53
essential functions in IT schemes G24
6.2 protection against indirect contact G25
table G59
correction factors, for IT-earthed systems, to apply to the circuit lengths given
in tables G43 to G46 G28
6.3 high-sensitivity RCDs G29
6.4 in areas of high fire-risk G29
6.5 when the fault-current-loop impedance is particularly high G30

7. residual current differential devices (RCDs) G31


7.1 description G31
7.2 application of RCDs G31
table G70
electromagnetic compatibility withstand-level tests for RCDs G32
table G72
means of reducing the ratio I∆n/lph (max.) G33
7.3 choice of characteristics of a residual-current circuit breaker
(RCCB - IEC 1008) G34
table G74
typical manufacturers coordination table for RCCBs, circuit breakers, and fuses G34

H. the protection of circuits and the switchgear


H1. the protection of circuits
1. general H1-1
1.1 methodology and definitions H1-1
table H1-1
logigram for the selection of cable size and protective-device rating for a given circuit H1-1
1.2 overcurrent protection principles H1-3
1.3 practical values for a protection scheme H1-4
1.4 location of protective devices H1-5
table H1-7
general rules and exceptions concerning the location of protective devices H1-5
1.5 cables in parallel H1-5
1.6 worked example of cable calculations H1-6
table H1-9
calculations carried out with ECODIAL software (Merlin Gerin) H1-8
table H1-10
example of short-circuit current evaluation H1-9

2. practical method for determining the smallest


allowable cross-sectional-area of circuit conductors H1-10
2.1 general H1-10
table H1-11
logigram for the determination of minimum conductor size for a circuit H1-10
2.2 determination of conductor size for unburied circuits H1-10
table H1-12
code-letter reference, depending on type of conductor and method of installation H1-10
table H1-13
factor K1 according to method of circuit installation (for further examples refer
to IEC 364-5-52 table 52H) H1-11
table H1-14
correction factor K2 for a group of conductors in a single layer H1-11
table H1-15
correction factor K3 for ambient temperature other than 30 °C H1-12
table H1-17
case of an unburied circuit: determination of the minimum cable size (c.s.a.), derived
from the code letter; conductor material; insulation material and the fictitious current I'z H1-13

contents - A7
contents (continued)

A
H. the protection of circuits and the switchgear (continued)
H1. the protection of circuits (continued)
2. practical method for determining the smallest
allowable cross-sectional-area of circuit conductors (continued)
2.3 determination of conductor size for buried circuits H1-14
table H1-19
correction factor K4 related to the method of installation H1-14
table H1-20
correction factor K5 for the grouping of several circuits in one layer H1-14
table H1-21
correction factor K6 for the nature of the soil H1-15
table H1-22
correction factor K7 for soil temperatures different than 20 °C H1-15
table H1-24
case of a buried circuit: minimum c.s.a. in terms of type of conductor; type of insulation;
and value of fictitious current I'z (I'z = Iz) H1-15
K

3. determination of voltage drop H1-17


3.1 maximum voltage-drop limit H1-17
table H1-26
maximum voltage-drop limits H1-17
3.2 calculation of voltage drops in steady load conditions H1-18
table H1-28
voltage-drop formulae H1-18
table H1-29
phase-to-phase voltage drop ∆U for a circuit, in volts per ampere per km H1-18

4. short-circuit current calculations H1-20


4.1 short-circuit current at the secondary terminals of a HV/LV
distribution transformer H1-20
table H1-32
typical values of Usc for different kVA ratings of transformers with HV windings i 20 kV H1-20
table H1-33
Isc at the LV terminals of 3-phase HV/LV transformers supplied from a HV system
with a 3-phase fault level of 500 MVA, or 250 MVA H1-20
4.2 3-phase short-circuit current (Isc) at any point within
a LV installation H1-21
table H1-36
the impedance of the HV network referred to the LV side of the HV/LV transformer H1-21
table H1-37
resistance, reactance and impedance values for typical distribution transformers
with HV windings i 20 kV H1-22
table H1-38
recapitulation table of impedances for different parts of a power-supply system H1-23
table H1-39
example of short-circuit current calculations for a LV installation supplied at 400 V
(nominal) from a 1,000 kVA HV/LV transformer H1-23
4.3 Isc at the receiving end of a feeder in terms of the Isc
at its sending end H1-23
table H1-40
Isc at a point downstream, in terms of a known upstream fault-current value
and the length and c.s.a. of the intervening conductors, in a 230/400 V 3-phase system H1-24
4.4 short-circuit current supplied by an alternator or an inverter H1-25

5. particular cases of short-circuit current H1-26


5.1 calculation of minimum levels of short-circuit current H1-26
table H1-49
maximum circuit lengths in metres for copper conductors (for aluminium, the lengths
must be multiplied by 0.62) H1-28
table H1-50
maximum length of copper-conductored circuits in metres protected by B-type
circuit breakers H1-29
table H1-51
maximum length of copper-conductored circuits in metres protected by C-type
circuit breakers H1-29
table H1-52
maximum length of copper-conductored circuits in metres protected by D-type
circuit breakers H1-29
table H1-53
correction factors to apply to lengths obtained from tables H1-49 to H1-52 H1-30
A8 - contents
A
5.2 verification of the withstand capabilities of cables
under short-circuit conditions H1-31
table H1-54
value of the constant k2 H1-31
table H1-55
maximum allowable thermal stress for cables (expressed in amperes2 x seconds x 106) H1-31

6. protective earthing conductors (PE) H1-32


6.1 connection and choice H1-32
table H1-59
choice of protective conductors (PE) H1-33
6.2 conductor dimensioning H1-33
table H1-60
minimum c.s.a.'s for PE conductors and earthing conductors
(to the installation earth electrode) H1-34
table H1-61
k factor values for LV PE conductors, commonly used in national standards
and complying with IEC 724 H1-34
6.3 protective conductor between the HV/LV transformer
and the main general distribution board (MGDB) H1-35
table H1-63
c.s.a. of PE conductor between the HV/LV transformer and the MGDB, in terms of transformer
ratings and fault-clearance times used in France H1-35
6.4 equipotential conductor H1-35

7. the neutral conductor H1-36


7.1 dimensioning the neutral conductor H1-36

7.2 protection of the neutral conductor H1-36


table H1-65
table of protection schemes for neutral conductors in different earthing systems H1-37

H2. the switchgear


1. the basic functions of LV switchgear H2-1
table H2-1
basic functions of LV switchgear H2-1
1.1 electrical protection H2-1
1.2 isolation H2-1
table H2-2
peak value of impulse voltage according to normal service voltage of test specimen H2-2
1.3 switchgear control H2-2

2. the switchgear and fusegear H2-4


2.1 elementary switching devices H2-4
table H2-7
utilization categories of LV a.c. switches according to IEC 947-3 H2-5
table H2-8
factor "n" used for peak-to-rms value (IEC 947-part 1) H2-5
table H2-13
zones of fusing and non-fusing for LV types gG and gM class fuses
(IEC 269-1 and 269-2-1) H2-7
2.2 combined switchgear elements H2-9

3. choice of switchgear H2-11


3.1 tabulated functional capabilities H2-11
table H2-19
functions fulfilled by different items of switchgear H2-11
3.2 switchgear selection H2-11

contents - A9
contents (continued)

A
H2. the switchgear (continued)
4. circuit breakers H2-12
table H2-20
functions performed by a circuit breaker/disconnector H2-12
4.1 standards and descriptions H2-12
4.2 fundamental characteristics of a circuit breaker H2-15
table H2-28
tripping-current ranges of overload and short-circuit protective devices
for LV circuit breakers H2-16
table H2-31
Icu related to power factor (cos ϕ) of fault-current circuit (IEC 947-2) H2-17
4.3 other characteristics of a circuit breaker H2-18
table H2-34
relation between rated breaking capacity Icu and rated making capacity Icm at different
power-factor values of short-circuit current, as standardized in IEC 947-2 H2-19
4.4 selection of a circuit breaker H2-20
table H2-38
examples of tables for the determination of derating/uprating factors to apply to CBs
with uncompensated thermal tripping units, according to temperature H2-21
table H2-40
different tripping units, instantaneous or short-time delayed H2-23
table H2-43
maximum values of short-circuit current to be interrupted by main and principal
circuit breakers (CBM and CBP respectively), for several transformers in parallel H2-25
4.5 coordination between circuit breakers H2-27
table H2-45
example of cascading possibilities on a 230/400 V or 240/415 V 3-phase installation H2-28
table H2-49
summary of methods and components used in order to achieve discriminative tripping H2-29
4.6 discrimination HV/LV in a consumer's substation H2-32

J. particular supply sources and loads


1. protection of circuits supplied by an alternator J1
1.1 an alternator on short-circuit J1
1.2 protection of essential services circuits supplied in emergencies
from an alternator J4
1.3 choice of tripping units J5
1.4 methods of approximate calculation J6
table J1-7
procedure for the calculation of 3-phase short-circuit current J6
table J1-8
procedure for the calculation of 1-phase to neutral short-circuit current J7

1.5 the protection of standby and mobile a.c. generating sets J9

2. inverters and UPS


(Uninterruptible Power Supply units) J10
2.1 what is an inverter? J10
2.2 types of UPS system J10
table J2-4
examples of different possibilities and applications of inverters, in decontamination of supplies
and in UPS schemes J11
2.3 standards J11
2.4 choice of a UPS system J12
2.5 UPS systems and their environment J14
2.6 putting into service and technology of UPS systems J15
2.7 earthing schemes J17

A10 - contents
A
2.8 choice of main-supply and circuit cables, and cables for the battery
connection J20
table J2-21
voltage drop in % of 324 V d.c. for a copper-cored cable J21
table J2-22
currents and c.s.a. of copper-cored cables feeding the rectifier, and supplying the load
for UPS system Maxipac (cable lengths < 100 m) J21
table J2-23
currents and c.s.a. of copper-cored cables feeding the rectifier, and supplying the load
for UPS system EPS 2000 (cable lengths < 100 m). Battery cable data are also included J21
table J2-24
input, output and battery currents for UPS system EPS 5000 (Merlin Gerin) J22
2.9 choice of protection schemes J23

2.10 complementary equipments J24

3. protection of LV/LV transformers J25


3.1 transformer-energizing in-rush current J25
3.2 protection for the supply circuit of a LV/LV transformer J25
3.3 typical electrical characteristics of LV/LV 50 Hz transformers J26
table J3-5
typical electrical characteristics of LV/LV 50 Hz transformers J26
3.4 protection of transformers with characteristics as tabled in J3-5
above, using Merlin Gerin circuit breakers J26
table J3-6
protection of 3-phase LV/LV transformers with 400 V primary windings J26
table J3-7
protection of 3-phase LV/LV transformers with 230 V primary windings J27
table J3-8
protection of 1-phase LV/LV transformers with 400 V primary windings J27
table J3-9
protection of 1-phase LV/LV transformers with 230 V primary windings J28

4. lighting circuits J29


4.1 service continuity J29
4.2 lamps and accessories (luminaires) J30
table J4-1
analysis of disturbances in fluorescent-lighting circuits J30
4.3 the circuit and its protection J31

4.4 determination of the rated current of the circuit breaker J31


table J4-2
protective circuit breaker ratings for incandescent lamps and resistive-type heating
circuits J31
table J4-3
maximum limit of rated current per outgoing lighting circuit, for high-pressure discharge
lamps J32
table J4-4
current ratings of circuit breakers related to the number of fluorescent luminaires to be
protected J32
4.5 choice of control-switching devices J33
table J4-5
types of remote control J33
4.6 protection of ELV lighting circuits J34

4.7 supply sources for emergency lighting J35

5. asynchronous motors J36


5.1 protective and control functions required J36
table J5-2
commonly-used types of LV motor-supply circuits J37

5.2 standards J38

5.3 basic protection schemes: circuit breaker / contactor / thermal relay J38
table J5-4
utilization categories for contactors (IEC 947-4) J39
5.4 preventive or limitative protection J41

contents - A11
contents (continued)

A
J. particular supply sources and loads (continued)
5. asynchronous motors (continued)
5.5 maximum rating of motors installed for consumers supplied at LV J43
table J5-12
maximum permitted values of starting current for direct-on-line LV motors (230/400 V) J43
table J5-13
maximum permitted power ratings for LV direct-on-line-starting motors J43
5.6 reactive-energy compensation (power-factor correction) J43

6. protection of direct-current installations J44


6.1 short-circuit currents J44
6.2 characteristics of faults due to insulation failure, and of protective
switchgear J45
table J6-4
characteristics of protective switchgear according to type of d.c. system earthing J45

6.3 choice of protective device J45


table J6-5
choice of d.c. circuit breakers manufactured by Merlin Gerin J46
6.4 examples J46

6.5 protection of persons J47

7. Appendix␣ : Short-circuit characteristics


of an alternator App J1-1

L. domestic and similar premises and special locations


1. domestic and similar premises L1
1.1 general L1
1.2 distribution-board components L2
1.3 protection of persons L4
1.4 circuits L6
table L1-9
recommended minimum number of lighting and power points in domestic premises L6
table L1-11
c.s.a. of conductors and current rating of the protective devices in domestic
installations (the c.s.a. of aluminium conductors are shown in brackets) L7

2. bathrooms and showers L8


2.1 classification of zones L8
2.2 equipotential bonding L10
2.3 requirements prescribed for each zone L10

3. recommendations applicable to special installations


and locations L11

A12 - contents
1. methodology

B
the study of an electrical installation listing of power demands
The study of a proposed electrical installation corresponding chapter
by means of this guide requires the
necessitates an adequate understanding of B - general - installed power
reading of the entire text in the order all governing rules and regulations.
in which the chapters are presented. A knowledge of the operating modes of
power-consuming appliances, i.e. "loads"
(steady-state demand, starting conditions,
non-simultaneous operation, etc.) together
with the location and magnitude of each load
shown on a building plan, allow a listing of
power demands to be compiled. The list will
include the total power of the loads installed
as well as an estimation of the actual loads to
be supplied, as deduced from the operating
modes.
From these data the power required from
the supply source and (where appropriate)
the number of sources necessary for an
adequate supply to the installation, are
readily obtained.
Local information regarding tariff structures is
also required to permit the best choice of
connection arrangement to the power-supply
network, e.g. at high voltage or low voltage.

service connection
This connection can be made at:
c High Voltage: C - HV/LV distribution substations
a consumer-type substation will then have to
be studied, built and equipped. This
substation may be an outdoor or indoor
installation conforming to relevant standards
and regulations (the low-voltage section may
be studied separately if necessary). Metering
at high-voltage or low-voltage is possible in
this case
c Low Voltage: D - low-voltage service connections
the installation will be connected to the local
power network and will (necessarily) be
metered according to LV tariffs.

reactive energy
The compensation of reactive energy within E - power factor improvement
electrical installations normally concerns only
power factor improvement, and is carried out
locally, globally or as a combination of both
methods.

LV distribution
The whole of the installation distribution F - distribution within a low-voltage
network is studied as a complete system. installation
The number and characteristics of standby
emergency-supply sources are defined.
Earth-bonding connections and neutral-
earthing arrangements are chosen according
to local regulations, constraints related to the
power-supply, and to the nature of the
installation loads.
The hardware components of distribution,
together with distribution boards and
cableways, are determined from building
plans and from the location and grouping of
loads.
The kinds of location, and activities practised
in them, can affect their level of resistance to
external influences.

protection against electric shock


The system of earthing (TT, IT or TN) having G - protection against electric shock
been previously determined, it remains, in
order to achieve protection of persons against
the hazards of direct and indirect contact, to
choose an appropriate scheme of protection.

general - installed power - B1


1. methodology (continued)

B
circuits and switchgear
Each circuit is then studied in detail.
From the rated currents of the loads; the level
of short-circuit current; and the type of
protective device, the cross-sectional area of
circuit conductors can be determined, taking
into account the nature of the cableways and
their influence on the current rating of
conductors.
Before adopting the conductor size indicated H1 - the protection of circuits
above, the following requirements must be
satisfied:
c the voltage drop complies with the relevant
standard,
c motor starting is satisfactory,
c protection against electric shock is assured.
The short-circuit current Isc is then
determined, and the Isc thermal and electro-
dynamic withstand capability of the circuit is
checked.
These calculations may indicate that a
different conductor size than that originally
chosen is necessary.
The performance required by the switchgear H2 - the switchgear
will determine its type and characteristics.
The use of cascading techniques and the
discriminative operation of fuses and tripping
of circuit breakers are examined.

particular supply sources


and loads
Particular items of plant and equipment are J - particular supply sources and loads
studied:
c specific sources such as alternators or
inverters,
c specific loads with special characteristics,
such as induction motors, lighting circuits or
LV/LV transformers, or
c specific systems, such as direct-current
networks.

domestic and similar premises


and special locations
Certain premises and locations are subject to L - domestic and similar premises and special
particularly strict regulations: the most locations
common example being domestic dwellings.

Ecodial 2.2 software


Ecodial 2.2 software* provides a complete conception and design package for LV installations, in
accordance with IEC standards and recommendations.
The following features are included:
c construction of one-line diagrams,
c calculation of short-circuit currents,
c calculation of voltage drops,
c optimization of cable sizes,
c required ratings of switchgear and fusegear,
c discrimination of protective devices,
c recommendations for cascading schemes,
c verification of the protection of persons,
c comprehensive print-out of the foregoing calculated design data.
* Ecodial 2.2 is a Merlin Gerin product and is available in French and English versions.

B2 - general - installed power


2. rules and statutory regulations

B
Low-voltage installations are governed by a
number of regulatory and advisory texts,
which may be classified as follows:
c statutory regulations (decrees, factory acts,
etc.),
c codes of practice, regulations issued by
professional institutions, job specifications,
c national and international standards for
installations,
c national and international standards for
products.

2.1 definition of voltage ranges


IEC voltage standards and
recommendations
three phase, four wire or three wire systems single phase, three wire systems
nominal voltage (V) nominal voltage (V)
- 120/240
230/400(1) -
277/480(2) -
400/690(1) -
1000 -
table B1: standard voltages between 100 V and 1000 V (IEC 38-1983).
1) The nominal voltage of existing 220/380 V and 240/415 V systems shall evolve towards the recommended value of
230/400 V. The transition period should be as short as possible, and should not exceed 20 years after the issue of this IEC
publication. During this period, as a first step, the electricity supply authorities of countries having 220/380 V systems should
bring the voltage within the range 230/400 V +6% -10% and those of countries having 240/415 V systems should bring the
voltage within the range 230/400 V +10% -6%. At the end of this transition period the tolerance of 230/400 V ±10% should have
been achieved; after this the reduction of this range will be considered. All the above considerations apply also to the present
380/660 V value with respect to the recommended value 400/690 V.
2) Not to be utilized together with 230/400 V or 400/690 V.

50 Hz and 60 Hz systems 60 Hz systems


series I series II (North American practice)
highest voltage nominal system highest voltage nominal system
for equipment (kV) voltage (kV) for equipment (kV) voltage (kV)
3.6(1) 3.3(1) 3((1) 4.40(1) 4.16(1)
7.2(1) 6.6(1) 6(1) - -
12 11 10 - -
- - - 13.2(2) 12.47(2)
- - - 13.97(2) 13.2(2)
- - - 14.52(1) 13.8(1)
(17.5) - (15) - -
24 22 20 - -
- - - 26.4(2) 24.94(2)
36(3) 33(3) - - -
- - - 36.5(2) 34.5(2)
40.5(3) - 35(3) - -
table B2: standard voltages above 1 kV and not exceeding 35 kV (IEC 38-1983).
* These systems are generally three-wire systems unless otherwise indicated. The values indicated are voltages between
phases.
The values indicated in parentheses should be considered as non-preferred values. It is recommended that these values should
not be used for new systems to be constructed in future.
1) These values should not be used for public distribution systems.
2) These systems are generally four-wire systems.
3) The unification of these values is under consideration.

general - installed power - B3


2. rules and statutory regulations (continued)

B
2.2 regulations
In most countries, electrical installations shall
comply with more than one set of regulations,
issued by National Authorities or by
recognised private bodies. It is essential to
take into account these local constraints
before starting the design.

2.3 standards
This Guide is based on relevant IEC
standards, in particular IEC 364. IEC 364 has
been established by medical and engineering
experts of all countries in the world
comparing their experience at an international
level. Currently, the safety principles of
IEC 364 and 479-1 are the fundamentals of
most electrical standards in the world.
IEC - 38 Standard voltages
IEC - 56 High-voltage alternating-current circuit breakers
IEC - 76-2 Power transformer - Part 2: Temperature rise
IEC - 76-3 Power transformer - Part 3: Insulation levels and dielectric tests
IEC - 129 Alternating current disconnectors and earthing switches
IEC - 146 General requirements and line commutated converters
IEC - 146-4 General requirements and line commutated converters - Part 4: Method
of specifying the performance and test requirements of uninterruptible power
systems
IEC - 265-1 High-voltage switches - Part 1: High-voltage switches for rated voltages above
1 kV and less than 52 kV
IEC - 269-1 Low-voltage fuses - Part 1: General requirements
IEC - 269-3 Low-voltage fuses - Part 3: Supplementary requirements for fuses for use by
unskilled persons (fuses mainly for household and similar applications)
IEC - 282-1 High-voltage fuses - Part 1: Current limiting fuses
IEC - 287 Calculation of the continuous current rating of cables (100% load factor)
IEC - 298 AC metal-enclosed switchgear and controlgear for rated voltages above 1kV
and up to and including 52 kV
IEC - 364 Electrical installations of buildings
IEC - 364-3 Electrical installations of buildings - Part 3: Assessment of general
characteristics
IEC - 364-4-41 Electrical installations of buildings - Part 4: Protection of safety - Section 41:
Protection against electrical shock
IEC - 364-4-42 Electrical installations of buildings - Part 4: Protection of safety - Section 42:
Protection against thermal effects
IEC - 364-4-43 Electrical installations of buildings - Part 4: Protection of safety - Section 43:
Protection against overcurrent
IEC - 364-4-47 Electrical installations of buildings - Part 4: Application of protective measures
for safety - Section 47: Measures of protection against electrical shock
IEC - 364-5-51 Electrical installations of buildings - Part 5: Selection and erection of electrical
equipment - Section 51: Common rules
IEC - 364-5-52 Electrical installations of buildings - Part 5: Selection and erection of electrical
equipment - Section 52: Wiring systems
IEC - 364-5-53 Electrical installations of buildings - Part 5: Selection and erection of electrical
equipment - Section 53: Switchgear and controlgear
IEC - 364-6 Electrical installations of buildings - Part 6: Verification
IEC - 364-7-701 Electrical installations of buildings - Part 7: Requirements for special
installations or locations - Section 701: Electrical installations in bathrooms
IEC - 364-7-706 Electrical installations of buildings - Part 7: Requirements for special
installations or locations - Section 706: Restrictive conductive locations
IEC - 364-7-710 Electrical installations of buildings - Part 7: Requirements for special
installations or locations - Section 710: Installation in exhibitions, shows, stands
and funfairs
IEC - 420 High-voltage alternating current switch-fuse combinations
IEC - 439-1 Low-voltage switchgear and controlgear assemblies - Part 1: Types-tested
and partially type-tested assemblies
IEC - 439-2 Low-voltage switchgear and controlgear assemblies - Part 2: Particular
requirements for busbar trunking systems (busways)
IEC - 439-3 Low-voltage switchgear and controlgear assemblies - Part 3: Particular
requirements for low-voltage switchgear and controlgear assemblies intended
to be installed in places where unskilled persons have access for their use -
Distribution boards
IEC - 446 Identification of conductors by colours or numerals
IEC - 479-1 Effects of current on human beings and livestock - Part 1: General aspects
IEC - 479-2 Effects of current on human beings and livestock - Part 2: Special aspects
IEC - 529 Degrees of protection provided by enclosures (IP code)
IEC - 644 Specification for high-voltage fuse-links for motor circuit applications

B4 - general - installed power


B
IEC - 664 Insulation coordination for equipment within low-voltage systems
IEC - 694 Common clauses for high-voltage switchgear and controlgear standards
IEC - 724 Guide to the short-circuit temperature limits of electrical cables with a rated
voltage not exceeding 0.6/1.0 kV
IEC - 742 Isolation transformer and safety isolation transformer. Requirements
IEC - 755 General requirements for residual current operated protective devices
IEC - 787 Application guide for selection for fuse-links of high-voltage fuses for
transformer circuit application
IEC - 831-1 Shunt power capacitors of the self-healing type for a.c. systems having a rated
voltage up to and including 660 V. - Part 1: General - Performance, testing
and rating - Safety requirements - Guide for installation and operation

2.4 quality and safety of an electrical installation


Only by
c the initial checking of the conformity of the
electrical installation,
c the verification of the conformity of electrical
equipment,
c and periodic checking
can the permanent safety of persons and
security of supply to equipment be achieved.

general - installed power - B5


2. rules and statutory regulations (continued)

B
2.5 initial testing of an installation
Before a power-supply authority will connect These tests and checks are basic (but not
an installation to its supply network, strict exhaustive) to the majority of installations,
pre-commissioning electrical tests and visual while numerous other tests and rules are
inspections by the authority, or by its included in the regulations to cover particular
appointed agent, must be satisfied. cases, for example: TN-, TT- or IT-earthed
These tests are made according to local installations, installations based on class 2
(governmental and/or institutional) insulation, SELV circuits, and special
regulations, which may differ slightly from one locations, etc.
country to another. The principles of all such The aim of this guide is to draw attention to
regulations however, are common, and are the particular features of different types of
based on the observance of rigorous safety installation, and to indicate the essential rules
rules in the design and realization of the to be observed in order to achieve a
installation. satisfactory level of quality, which will ensure
IEC 364 and related standards included in safe and trouble-free performance. The
this guide are based on an international methods recommended in this guide,
consensus for such tests, intended to cover modified if necessary to comply with any
all the safety measures and approved possible variation imposed by a local supply
installation practices normally required for authority, are intended to satisfy all pre-
domestic, commercial and (the majority of) commissioning test and inspection
industrial buildings. Many industries however requirements.
have additional regulations related to a
particular product (petroleum, coal, natural
gas, etc.). Such additional requirements are
beyond the scope of this guide.
The pre-commissioning electrical tests and
visual-inspection checks for installations in
buildings include, typically, all of the following:
c insulation tests of all cable and wiring
conductors of the fixed installation, between
phases and between phases and earth,
c continuity and conductivity tests of
protective, equipotential and earth-bonding
conductors,
c resistance tests of earthing electrodes with
respect to remote earth,
c allowable number of socket-outlets per
circuit check,
c cross-sectional-area check of all
conductors for adequacy at the short-circuit
levels prevailing, taking account of the
associated protective devices, materials and
installation conditions (in air, conduit, etc.),
c verification that all exposed- and
extraneous metallic parts are properly
earthed (where appropriate),
c check of clearance distances in bathrooms,
etc.

2.6 periodic check-testing of an installation


In many countries, all industrial and
commercial-building installations, together
with installations in buildings used for public
gatherings, must be re-tested periodically by
authorized agents.
Table B3 shows the frequency of testing
commonly prescribed according to the kind of
installation concerned.

installations which require c locations at which a risk of degradation, annually


the protection of employees fire or explosion exists
c temporary installations at worksites
c locations at which HV installations exist
c restrictive conducting locations where mobile
equipment is used
other cases every 3 years
installations in buildings according to the type of establishment
used for public gatherings, and its capacity for receiving the public,
where protection against the re-testing period will vary from one
the risks of fire and panic to three years
are required
residential according to local regulations
table B3: frequency of check-tests commonly recommended for an electrical installation.

B6 - general - installed power


B
2.7 conformity (with standards and specifications) of equipment used in the installation
conformity of equipment with the attestation of conformity
The conformity of equipment with the relevant
relevant standards can be attested in standards can be attested:
several ways. c by an official conformity mark granted by
the standards organization concerned, or
c by a certificate of conformity issued by a
laboratory, or
c by a declaration of conformity from the
manufacturer.

declaration of conformity
In cases where the equipment in question is
to be used by qualified or experienced
persons, the declaration of conformity
provided by the manufacturer (included in the
technical documentation) together with a
conformity mark on the equipment
concerned, are generally recognized as a
valid attestation. Where the competence of
the manufacturer is in doubt, a certificate of
conformity can be obtained from an
independent accredited laboratory.

the standards define several mark of conformity


methods of quality assurance which Conformity marks are inscribed on
appliances and equipment which are
correspond to different situations generally used by technically inexperienced
rather than to different levels of persons (for example, domestic appliances)
quality. and for whom the standards have been
established which permit the attribution, by
the standardization authority, of a mark of
conformity (commonly referred to as a
conformity mark).

certification of Quality
Assurance
A laboratory for testing samples cannot certify
the conformity of an entire production run:
these tests are called type tests. In some
tests for conformity to standards, the samples
are destroyed (tests on fuses, for example).
Only the manufacturer can certify that the
fabricated products have, in fact, the
characteristics stated.
Quality assurance certification is intended to
complete the initial declaration or certification
of conformity.
As proof that all the necessary measures
have been taken for assuring the quality of
production, the manufacturer obtains
certification of the quality control system
which monitors the fabrication of the product
concerned. These certificates are issued by
organizations specializing in quality control,
and are based on the international standard
ISO 9000, the equivalent European standard
being EN 29000.
These standards define three model systems
of quality assurance control corresponding to
different situations rather than to different
levels of quality:
c model 3 defines assurance of quality by
inspection and checking of final products,
c model 2 includes, in addition to checking of
the final product, verification of the
manufacturing process. This method applies,
for example, to the manufacture of fuses
where performance characteristics cannot be
checked without destroying the fuse,
c model 1 corresponds to model 2, but with
the additional requirement that the quality of
the design process must be rigorously
scrutinized; for example, where it is not
intended to fabricate and test a prototype
(case of a custom-built product made to
specification).
general - installed power - B7
3. motor, heating and lighting loads

B
The examination of actual values of
an examination of the actual
apparent-power required by each load
apparent-power demands of different enables the establishment of:
loads: a necessary preliminary step c a declared power demand which
in the design of a LV installation. determines the contract for the supply of
energy,
c the rating of the HV/LV transformer, where
applicable (allowing for expected increases in
load),
c levels of load current at each distribution
board.

3.1 induction motors


the nominal power in kW (Pn) of a current demand
The full-load current Ia supplied to the motor
motor indicates its rated equivalent is given by the following formulae:
mechanical power output. Pn x 1,000
3-phase motor: Ia =
The apparent power in kVA (Pa) ex U x η x cos ϕ
supplied to the motor is a function of 1-phase motor: Ia = Pn x 1,000
the output, the motor efficiency and U x η x cos ϕ
where
the power factor. Ia: current demand (in amps)
Pa = Pn Pn: nominal power (in kW of active power)
η cos ϕ U: voltage between phases for 3-phase
motors and voltage between the terminals for
single-phase motors (in volts). A single-phase
motor may be connected phase-to-neutral or
phase-to-phase.
η: per-unit efficiency, i.e. output kW
input kW
cos ϕ: power factor, i.e. kW input
kVA input

motor-starting current
Starting current (Id) for 3-phase induction Id depends on the value of starting
motors, according to motor type, will be: resistances in the rotor circuits:
c for direct-on-line starting of squirrel-cage Id = 1.5 to 3 In (mean value = 2.5 In).
motors: c for induction motors controlled by speed-
v Id = 4.2 to 9 In for 2-pole motors changing variable-frequency devices (for
v Id = 4.2 to 7 In for motors with more than example: Altivar Telemecanique), assume
2 poles (mean value = 6 In), where that the control device has the effect of
In = nominal full-load current of the motor, increasing the power (kW) supplied to the
c for wound-rotor motors (with slip-rings), and circuit motor (i.e. device plus) by 10%.
for D.C. motors:

it is generally advantageous for compensation of reactive-power


technical and financial reasons to (kvar) supplied to induction
reduce the current supplied to motors
induction motors. This can be The application of this principle to the As noted above cos ϕ = kW input so that a
operation of induction motors is generally kVA input
achieved by using capacitors without referred to as "power-factor improvement" or reduction in kVA input will increase (i.e.
affecting the power output of the "power-factor correction". improve) the value of cos ϕ.
motors. As discussed in chapter E, the apparent- The current supplied to the motor, after
power (kVA) supplied to an induction motor power-factor correction, is given by:
can be significantly reduced by the use of Ia x cos ϕ
shunt-connected capacitors. cos ϕ'
Reduction of input kVA means a where cos ϕ is the power factor before
corresponding reduction of input current compensation and cos ϕ' is the power factor
(since the voltage remains constant). after compensation, Ia being the original
Compensation of reactive-power is current.
particularly advised for motors that operate
for long periods at reduced power.

table of typical values


Table B4 shows, as a function of the rated Note: the rated voltages of certain loads
nominal power of motors, the current listed in table B4 are still based on 220/380 V.
supplied to them at different voltage levels The international standard is now (since
under normal uncompensated conditions, 1983) 230/400 V.
and the same motors under the same To convert the current values indicated for a
conditions, but compensated to operate at a given motor rating in the 220 V and 380 V
power factor of 0.93 (tan ϕ = 0.4). columns to the currents taken by 230 V and
These values are averages and will differ to 400 V motors of the same rating, multiply by
some extent according to the type of motor a factor of 0.95.
and the manufacturer concerned.
B8 - general - installed power
B
3.1 induction motors (continued)
without compensation with compensation
nominal η cos ϕ Pa current at different voltages cos ϕ capa- Pa current at different voltages
power at Pn 1-PH 3-PH at Pn citor 1-PH 3-PH
Pn 220 V 220 V 380 V 440 V 500 V 660 V rating 220 V 220 V 380 V 440 V 500 V 660 V
kW HP % kVA A A A A A A kvar kVA A A A A A A
0.37 0.5 64 0.73 0.79 3.6 1.8 1.03 0.99 0.91 0.6 0.93 0.31 0.62 2.8 1.4 0.8 0.77 0.71 0.47
0.55 0.75 68 0.75 1.1 4.7 2.75 1.6 1.36 1.21 0.9 0.93 0.39 0.87 3.8 2.2 1.3 1.1 1 0.72
0.75 1 72 0.75 1.4 6 3.5 2 1.68 1.5 1.1 0.93 0.48 1.1 4.8 2.8 1.6 1.3 1.2 0.88
1.1 1.5 75 0.79 1.9 8.5 4.4 2.6 2.37 2 1.5 0.93 0.53 1.6 7.2 3.7 2.2 2 1.7 1.3
1.5 2 78 0.80 2.4 12 6.1 3.5 3.06 2.6 2 0.93 0.67 2.1 10.3 5.2 3 2.6 2.2 1.7
2.2 3 79 0.80 3.5 16 8.7 5 4.42 3.8 2.8 0.93 0.99 3 13.7 7.5 4.3 3.8 3.3 2.4
3 4 81 0.80 4.6 21 11.5 6.6 5.77 5 3.8 0.93 1.31 4 18 9.9 5.7 5 4.3 3.3
3.7 5 82 0.80 5.6 25 13.5 7.7 7.1 5.9 4.4 0.93 1.59 4.8 22 11.6 6.6 6.1 5.1 3.8
4 5.5 82 0.80 6.1 26 14.5 8.5 7.9 6.5 4.9 0.93 1.74 5.2 22 12.5 7.3 6.8 5.6 4.2
5.5 7.5 84 0.83 7.9 35 20 11.5 10.4 9 6.6 0.93 1.80 7 31 17.8 10.3 9.3 8 5.9
7.5 10 85 0.83 10.6 47 27 15.5 13.7 12 8.9 0.93 2.44 9.5 42 24 13.8 12.2 10.7 7.9
9 12 86 0.85 12.3 - 32 18.5 16.9 13.9 10.6 0.93 2.4 11.3 - 29 16.9 15.4 12.7 9.7
10 13.5 86 0.85 13.7 - 35 20 17.9 15 11.5 0.93 2.6 12.5 - 32 18 16.4 13.7 10.5
11 15 87 0.86 14.7 - 39 22 20.1 18.4 14 0.93 2.50 13.6 - 36 20 19 17 13
15 20 88 0.86 19.8 - 52 30 26.5 23 17.3 0.93 3.37 18.3 - 48 28 25 21 16
18.5 25 89 0.86 24.2 - 64 37 32.8 28.5 21.3 0.93 4.12 22.4 - 59 34 30 26 20
22 30 89 0.86 28.7 - 75 44 39 33 25.4 0.93 4.89 26.6 - 69 41 36 31 23
25 35 89 0.86 33 - 85 52 45.3 39.4 30.3 0.93 5.57 30 - 79 48 42 36 28
30 40 89 0.86 39 - 103 60 51.5 45 34.6 0.93 6.68 36 - 95 55 48 42 32
33 45 90 0.86 43 - 113 68 58 50 39 0.93 7.25 39 - 104 63 54 46 36
37 50 90 0.86 48 - 126 72 64 55 42 0.93 8.12 44 - 117 67 59 51 39
40 54 91 0.86 51 - 134 79 67 60 44 0.93 8.72 47 - 124 73 62 55 41
45 60 91 0.86 57 - 150 85 76 65 49 0.93 9.71 53 - 139 79 70 60 45
51 70 91 0.86 65 - 170 98 83 75 57 0.93 11.10 60 - 157 91 77 69 53
55 75 92 0.86 70 - 182 105 90 80 61 0.93 11.89 64 - 168 97 83 74 56
59 80 92 0.87 74 - 195 112 97 85 66 0.93 10.98 69 - 182 105 91 80 62
63 85 92 0.87 79 - 203 117 109 89 69 0.93 11.66 74 - 190 109 102 83 65
75 100 92 0.87 94 - 240 138 125 105 82 0.93 13.89 88 - 225 129 117 98 77
80 110 92 0.87 100 - 260 147 131 112 86 0.93 14.92 93 - 243 138 123 105 80
90 125 92 0.87 112 - 295 170 146 129 98 0.93 16.80 105 - 276 159 137 121 92
100 136 92 0.87 125 - 325 188 162 143 107 0.93 18.69 117 - 304 176 152 134 100
110 150 93 0.87 136 - 356 205 178 156 118 0.93 20.24 127 - 333 192 167 146 110
129 175 93 0.87 159 - 420 242 209 184 135 0.93 23.84 149 - 393 226 196 172 126
132 180 94 0.87 161 - 425 245 215 187 140 0.93 24 151 - 398 229 201 175 131
140 190 94 0.87 171 - 450 260 227 200 145 0.93 25.55 160 - 421 243 212 187 136
147 200 94 0.87 180 - 472 273 236 207 152 0.93 26.75 168 - 442 255 221 194 142
150 205 94 0.87 183 - 483 280 246 210 159 0.93 27.26 172 - 452 262 230 196 149
160 220 94 0.87 196 - 520 300 256 220 170 0.93 29.15 183 - 486 281 239 206 159
180 245 94 0.87 220 - 578 333 289 254 190 0.93 32.76 206 - 541 312 270 238 178
185 250 94 0.87 226 - 595 342 295 263 200 0.93 33.79 212 - 557 320 276 246 187
200 270 94 0.88 242 - 626 370 321 281 215 0.93 30.78 229 - 592 350 304 266 203
220 300 94 0.88 266 - 700 408 353 310 235 0.93 33.81 252 - 662 386 334 293 222
250 340 94 0.88 302 - 800 460 401 360 274 0.93 38.44 286 - 757 435 379 341 259
257 350 94 0.88 311 - 826 475 412 365 280 0.93 39.45 294 - 782 449 390 345 265
280 380 95 0.88 335 - 900 510 450 400 305 0.93 42.63 317 - 852 483 426 378 289
295 400 95 0.88 353 - 948 546 473 416 320 0.93 44.80 334 - 897 517 448 394 303
300 410 95 0.88 359 - 980 565 481 420 325 0.93 45.66 339 - 927 535 455 397 306
315 430 95 0.88 377 - 990 584 505 445 337 0.93 47.98 356 - 937 553 478 421 319
335 450 95 0.88 401 - 1100 620 518 472 365 0.93 51 379 - 1041 587 490 447 336
355 480 95 0.88 425 - 1150 636 549 500 370 0.93 54 402 - 1088 602 519 473 350
375 500 95 0.88 449 - 1180 670 575 527 395 0.93 57.1 424 - 1117 634 544 499 374
400 545 95 0.88 478 - 1250 710 611 540 410 0.93 60.84 453 - 1183 672 578 511 388
425 580 95 0.88 508 - 1330 760 650 574 445 0.93 64.60 481 - 1258 719 615 543 420
445 600 95 0.88 532 - 1400 790 680 595 455 0.93 67.63 504 - 1325 748 643 563 431
450 610 95 0.88 538 - 1410 800 690 608 460 0.93 68.50 509 - 1334 757 653 575 435
475 645 95 0.88 568 - 1490 850 730 645 485 0.93 70.40 538 - 1410 804 691 610 459
500 680 95 0.88 598 - 1570 900 780 680 515 0.93 72.26 566 - 1486 852 738 643 487
530 720 95 0.88 634 - 1660 950 825 720 545 0.93 80.64 600 - 1571 899 781 681 516
560 760 95 0.88 670 - 1760 1000 870 760 575 0.93 85.12 634 - 1665 946 823 719 544
600 810 95 0.88 718 - 1880 1090 920 830 630 0.93 91.33 679 - 1779 1031 871 785 596
630 855 95 0.88 754 - 1980 1100 965 850 645 0.93 95.81 713 - 1874 1041 913 804 610
670 910 95 0.88 801 - 2100 1200 1020 910 690 0.93 101.88 758 - 1987 1135 965 861 653
710 965 95 0.88 849 - - 1260 1075 960 725 0.93 107.95 804 - - 1192 1017 908 686
750 1020 95 0.88 897 - - 1350 1160 1020 770 0.93 114 849 - - 1277 1098 965 729
800 1090 95 0.88 957 - - 1450 1250 1100 830 0.93 121.68 905 - - 1372 1183 1041 785
900 1220 95 0.88 1076 - - 1610 1390 1220 925 0.93 136.86 1019 - - 1523 1315 1154 875
1100 1500 95 0.88 1316 - - 1980 1700 1500 1140 0.93 167.35 1245 - - 1874 1609 1419 1079

table B4: power and current values for typical induction motors.
Reminder: some columns refer to 220 and 380 V motors. for 230 V and 400 V motors is 0.95, as noted on the
The international (IEC 38) standard of 230/400 V has been previous page.
in force since 1983. The conversion factor for current values

general - installed power - B9


3. motor, heating and lighting loads (continued)

B
3.2. direct-current motors
D.C. motors are mainly used for specific
applications which require very high torques
and/or variable speed control (for example
machine tools and crushers, etc.).
Power to these motors is provided via speed-
control converters, fed from 230/400 V
3-phase a.c. sources; for example, Rectivar 4
(Telemecanique).
The operating principle of the converter does
not allow heavy overloading. The speed
controller, the supply line and the protection
are therefore based on the duty cycle of the
motor (e.g. frequent starting-current peaks)
rather than on the steady-state full-load
current.
For powers i 40 kW, this solution is
progressively replaced with a speed-
changing variable-frequency device and an
asynchronous motor. It is still used for
gradual starters and/or retarders.
Im

M
V power-supply network

In

fig. B5: diagram of a low-power speed controller.


motor maximum power motor GRADIVAR catalogue number weight
220 V 380 V 415 V 440 V (60 Hz) In Ith kg
kW kW kW kW A A
1.5 3 3.3 - 7 10 VR2-SA2121 1.95
- - - 3.5 7 10 VR2-SA2123 1.95
4 5.5 6 - 12 20 VR2-SA2171 3.10
- - - 6.5 12 20 VR2-SA2173 3.10
5.5 7.5 8 - 16 30 VR2-SA2211 4.90
- - - 8.5 16 30 VR2-SA2213 4.90
11 18.5 20 - 37 60 VR2-SA2281 5.30
- - - 21.5 37 60 VR2-SA2283 5.30
18.5 30 33 - 60 100 VR2-SA2361 5.30
- - - 35 60 100 VR2-SA2363 5.30
22 37 40 - 72 130 VR2-SA2401 5.40
- - - 42 72 130 VR2-SA2403 5.40
- 55 60 - 105 200 VR2-SA2441 10.00
- - - 63 105 200 VR2-SA2443 10.00
table B6: progressive starters with voltage ramp.

motor maximum power motor GRADIVAR catalogue number weight


220 V 380 V 415 V 440 V (60 Hz) In Ith kg
kW kW kW kW A A
4 5.5 6 - 12 20 VR2-SA3171 3.30
- - - 6.5 12 20 VR2-SA3173 3.30
5.5 7.5 8 - 16 30 VR2-SA3211 5.10
- - - 8.5 16 30 VR2-SA3213 5.10
11 18.5 20 - 37 60 VR2-SA3281 5.50
- - - 21.5 37 60 VR2-SA3283 5.50
18.5 30 33 - 60 100 VR2-SA3361 5.50
- - - 35 60 100 VR2-SA3363 5.50
22 37 40 - 72 130 VR2-SA3401 5.60
- - - 42 72 130 VR2-SA3403 5.60
- 55 60 - 105 200 VR2-SA3441 11.00
- - - 63 105 200 VR2-SA3443 11.00
- 75 80 - 140 350 VR2-SA3481 45.00
- - - 90 140 350 VR2-SA3483 45.00
- 132 140 - 245 530 VR2-SA3521 45.00
- - - 147 245 530 VR2-SA3523 45.00
table B7: progressive starters with current limitation.

B10 - general - installed power


B
3.3. resistive-type heating appliances and incandescent lamps (conventional or halogen)
The power consumed by a heating appliance For an incandescent lamp, the use of
the power consumed by a heating
or an incandescent lamp is equal to the halogen gas allows a more concentrated light
appliance or an incandescent lamp is nominal power Pn quoted by the source. The light output is superior and the
equal to the nominal power Pn manufacturer (i.e. cos ø = 1). life of the lamp is doubled.
quoted by the manufacturer The currents are given by: Note: at the instant of switching on, the cold
(i.e. cos ø = 1). c 3-phase case: filament gives rise to a very brief but intense
Ia = Pn* peak of current.
ex U
the currents are given by: c 1-phase case: * Ia in amps; U in volts. Pn is in watts. If Pn is
c 3-phase case: Ia = Pn* in kW, then multiply the equation by 1,000.
U
Ia = Pn* where U is the voltage between the terminals
ex U of the equipment.
c 1-phase case:
nominal current demand
Ia = Pn* power 1-phase 1-phase 3-phase 3-phase
U
kW 127 V 230 V 230 V 400 V
where U is the voltage between the
0.1 0.79 0.43 0.25 0.14
terminals of the equipment. 0.2 1.58 0.87 0.50 0.29
0.5 3.94 2.17 1.26 0.72
1 7.9 4.35 2.51 1.44
1.5 11.8 6.52 3.77 2.17
2 15.8 8.70 5.02 2.89
2.5 19.7 10.9 6.28 3.61
3 23.6 13 7.53 4.33
3.5 27.6 15.2 8.72 5.05
4 31.5 17.4 10 5.77
4.5 35.4 19.6 11.3 6.5
5 39.4 21.7 12.6 7.22
6 47.2 26.1 15.1 8.66
7 55.1 30.4 17.6 10.1
8 63 34.8 20.1 11.5
9 71 39.1 22.6 13
10 79 43.5 25.1 14.4
table B8: current demands of resistive heating and incandescent lighting (conventional or
halogen) appliances.

3.4. fluorescent lamps and related equipment


the power in watts indicated on the standard tubular fluorescent
tube of a fluorescent lamp does not lamps
include the power dissipated in the The power Pn (watts) indicated on the tube of
a fluorescent lamp does not include the
ballast. power dissipated in the ballast.
The current taken by the complete circuit is
the current is given by: given by:
Pballast + Pn Ia = Pballast + Pn
Ia = U x cos ø
U x cos ø
where U = the voltage applied to the lamp,
If no power-loss value is indicated for complete with its related equipment.
the ballast, a figure of 25% of Pn may with (unless otherwise indicated):
be used. c cos ø = 0.6 with no power factor (PF)
correction* capacitor,
c cos ø = 0.86 with PF correction* (single or
twin tubes),
c cos ø = 0.96 for electronic ballast.
If no power-loss value is indicated for the
ballast, a figure of 25% of Pn may be used.
Table B8 gives these values for different
arrangements of ballast.
* "Power-factor correction" is often referred to as
"compensation" in discharge-lighting-tube terminology.

general - installed power - B11


3. motor, heating and lighting loads (continued)

B
3.4. fluorescent lamps and related equipment (continued)
arrangement of tube power current (A) at 220V/240 V tube
lamps, starters power consumed PF not PF electronic length
and ballasts (W) (1) (W) corrected corrected ballast (cm)
single tube with starter 18 27 0.37 0.19 60
36 45 0.43 0.24 120
58 69 0.67 0.37 150
single tube without 20 33 0.41 0.21 60
starter (2) with 40 54 0.45 0.26 120
external starting strip 65 81 0.80 0.41 150
twin tubes with starter 2 x 18 55 0.27 60
2 x 36 90 0.46 120
2 x 58 138 0.72 150
twin tubes without starter 2 x 40 108 0.49 120
single tube with 32 36 0.16 120
high frequency ballast 50 56 0.25 150
cos ø = 0.96
twin tubes with high- 2 x 32 72 0.33 120
frequency ballast 2 x 50 112 0.50 150
cos ø = 0.96
(1) Power in watts marked on tube.
(2) Used exclusively during maintenance operations.

table B10: current demands and power consumption of commonly-dimensioned


fluorescent lighting tubes (at 220 V/240 V - 50 Hz).

compact fluorescent tubes


Compact fluorescent tubes have the same
characteristics of economy and long life as
classical tubes.
They are commonly used in public places
which are permanently illuminated (for
example: corridors, hallways, bars, etc.) and
can be mounted in situations otherwise
illuminated by incandescent lamps.
type of lamp lamp power current at
power consumed 220/240 V
(W) (A)
globe lamps with 9 9 0.090
integral ballast 13 13 0.115
cos ø = 0.5 (1) 18 18 0.160
25 25 0.205
electronic lamps 9 9 0.070
cos ø = 0.95 (1) 11 11 0.090
15 15 0.135
20 20 0.155
lamps with type 5 10 0.185
starter single 7 11 0.175
only "U" form 9 13 0.170
incorporated cos ø ≈ 0.35 11 15 0.155
(no ballast) type 10 15 0.190
double 13 18 0.165
"U" form 18 23 0.220
cos ø ≈ 0.45 26 31 0.315
(1) Cos ø is approximately 0.95 (the zero values of V and I are almost in phase) but the power factor is 0.5 due to the
impulsive form of the current, the peak of which occurs "late" in each half cycle.
table B11: current demands and power consumption of compact fluorescent lamps
(at 220 V/240 V - 50 Hz).

B12 - general - installed power


B
3.5. discharge lamps
These lamps depend on the luminous
the power in watts indicated on the
electrical discharge through a gas or vapour
tube of a discharge lamp does not of a metallic compound, which is contained in
include the power dissipated in the a hermetically-sealed transparent envelope at
ballast. a pre-determined pressure.
These lamps have a long start-up time,
during which the current Ia is greater than the
nominal current In. Power and current
demands are given for different types of lamp
in table B12 (typical average values which
may differ slightly from one manufacturer to
another).
The power in watts indicated on the tube of a
discharge lamp does not include the power
dissipated in the ballast.

table B12 gives the current taken by type of power current In(A) starting luminous average utilization
a complete unit, including all lamp demand PF not PF Ia/In period efficiency life of
(W) at corrected corrected lumens lamp
associated ancillary equipment. (W) 230V 400V 230V 400V 230V 400V (mins) (per watt) (h)
high-pressure sodium vapour lamps
50 60 0.76 0.3 1.4 4 to 6 80 to 120 9000 - lighting of
70 80 1 0.45 to 1.6 large halls
100 115 1.2 0.65 - outdoor
150 168 1.8 0.85 spaces
250 274 3 1.4 - public
lighting
400 431 4.4 2.2
1000 1055 10.45 4.9
low-pressure sodium vapour lamps
standard lamp
18 26.5 0.14 1.1 7 to 15 100 to 200 8000 to - lighting of
35 43.5 0.62 0.24 to 1.3 12000 autoroutes
55 72 0.34 - security
lighting, station
90 112 0.84 0.50 platform,
135 159 0.73 stockage areas
180 216 0.98
economy lamps
26 34.5 0.45 0.17 1.1 7 to 15 100 to 200 8000 to - new types
36 46.5 0.22 to 1.3 12000 more
66 80.5 0.39 efficient
same
91 105.5 0.49 utilization
131 154 0.69
mercury vapour + metal halide (also called metaliodide)
70 80.5 1 0.40 1.7 3 to 5 70 to 90 6000 - lighting of
150 172 1.80 0.88 6000 very large
250 276 2.10 1.35 6000 areas by
projectors (for
400 425 3.40 2.15 6000 example:sports
1000 1046 8.25 5.30 6000 stadiums, etc)
2000 2092 2052 16.50 8.60 10.50 6 2000
mercury vapour + fluorescent substance (fluorescent bulb)
50 57 0.6 0.30 1.7 3 to 6 40 to 60 8000 to - workshops
80 90 0.8 0.45 to 2 12000 with very high
125 141 1.15 0.70 ceilings (halls,
hangars)
250 268 2.15 1.35 - outdoor
400 421 3.25 2.15 lighting
700 731 5.4 3.85 - low light
1000 1046 8.25 5.30 output (1)
2000 2140 2080 15 11 6.1
(1) replaced by sodium vapour lamps.
Note: these lamps are sensitive to voltage dips. They extinguish if the voltage falls to less than 50% of their nominal voltage, and
will not re-ignite before cooling for approximately 4 minutes.
Note: Sodium vapour low-pressure lamps have a light-output efficiency which is superior to that of all other sources. However,
use of these lamps is restricted by the fact that the yellow-orange colour emitted makes colour recognition practically impossible.
table B12: current demands of discharge lamps.

general - installed power - B13


4. power* loading of an installation

B
In order to design an installation, the actual for the installation, from which the
maximum load demand likely to be imposed requirements of a supply system (distribution
on the power-supply system must be network, HV/LV transformer, or generating
assessed. set) can be specified.
To base the design simply on the arithmetic
sum of all the loads existing in the installation
would be extravagantly uneconomical, and
bad engineering practice. *power: the word "power" in the title has
The aim of this chapter is to show how all been used in a general sense, covering
existing and projected loads can be assigned active power (kW) apparent power (kVA) and
various factors to account for diversity (non- reactive power (kvar). Where the word power
simultaneous operation of all appliances of a is used without further qualification in the rest
given group) and utilization (e.g. an electric of the text, it means active power (kW).
motor is not generally operated at its full-load The magnitude of the load is adequately
capability, etc.). The values given are based specified by two quantities, viz:
on experience and on records taken from c power,
actual installations. In addition to providing c apparent power.
basic installation-design data on individual power
The ratio = power factor
circuits, the results will provide a global value apparent power

4.1 installed power (kW)


Most electrical appliances and equipments
the installed power is the sum of the
are marked to indicate their nominal power
nominal powers of all power- rating (Pn).
consuming devices in the installation. The installed power is the sum of the nominal
This is not the power to be actually powers of all power-consuming devices in the
supplied in practice. installation. This is not the power to be
actually supplied in practice.
This is the case for electric motors, where the
power rating refers to the output power at its
driving shaft. The input power consumption
will evidently be greater (See 3.1).
Fluorescent and discharge lamps associated
with stabilizing ballasts, are other cases in
which the nominal power indicated on the
lamp is less than the power consumed by the
lamp and its ballast (See 3.4).
Methods of assessing the actual power
consumption of motors and lighting
appliances are given in Section 3 of this
Chapter.
The power demand (kW) is necessary to
choose the rated power of a generating set or
battery, and where the requirements of a
prime mover have to be considered.
For a power supply from a LV public-supply
network, or through a HV/LV transformer, the
significant quantity is the apparent power in
kVA.

B14 - general - installed power


B
4.2 installed apparent power (kVA)
the installed apparent power is The installed apparent power is commonly From this value, the full-load current
assumed to be the arithmetical sum of the Ia (amps)* taken by the load will be:
commonly assumed to be the kVA of individual loads. The maximum Pa 103 for single phase-to-neutral
arithmetical sum of the kVA of c Ia =
estimated kVA to be supplied however is not V connected load
individual loads. The maximum equal to the total installed kVA.
c Ia =
Pa 103
for three-phase balanced load
estimated kVA to be supplied The apparent-power demand of a load (which ex U
might be a single appliance) is obtained from where: V = phase-to-neutral voltage (volts)
however is not equal to the total its nominal power rating (corrected if U = phase-to-phase voltage (volts)
installed kVA. necessary, as noted above for motors, etc.) It may be noted that, strictly speaking, the
and the application of the following total kVA of apparent power is not the
coefficients: arithmetical sum of the calculated kVA ratings
output kW of individual loads (unless all loads are at the
η = the per-unit efficiency =
input kW same power factor).
kW It is common practice however, to make a
cos ø = the power factor =
kVA simple arithmetical summation, the result of
The apparent-power kVA demand of the load which will give a kVA value that exceeds the
Pn true value by an acceptable "design margin".
Pa =
η x cos ø
* For greater precision, account must be
taken of the factor of maximum utilization as
explained below in 4-3.

When some or all of the load characteristics generally too small to be expressed in kVA or
are not known, the values shown in table B13 kW). The estimates for lighting loads are
may be used to give a very approximate based on floor areas of 500 sq-metres.
estimate of VA demands (individual loads are

fluorescent lighting (corrected to cos ø = 0.86)


type of application estimated (VA/m2) average lighting
fluorescent tube level
with industrial reflector (1) (lux = Im/m2)
roads and highways 7 150
stockage areas, intermittent work
heavy-duty works: fabrication and 14 300
assembly of very large work pieces
day-to-day work: 24 500
office work
fine work: 41 800
drawing offices
high-precision assembly workshops
power circuits
type of application estimated (VA/m2)
pumping station compressed air 3 to 6
ventilation of premises 23
electrical convection heaters:
private houses 115 to 146
flats and apartments 90
offices 25
dispatching workshop 50
assembly workshop 70
machine shop 300
painting workshop 350
heat-treatment plant 700
(1) example: 65 W tube (ballast not included), flux 5,100 lumens (lm), luminous efficiency of the tube = 78.5 lm/W.

table B13: estimation of installed apparent power.

general - installed power - B15


4. power* loading of an installation (continued)

B
4.3 estimation of actual maximum kVA demand
All individual loads are not necessarily
all individual loads are not
operating at full rated nominal power nor
necessarily operating at full rated necessarily at the same time. Factors ku and
nominal power nor necessarily at the ks allow the determination of the maximum
same time. Factors ku and ks allow power and apparent-power demands actually
the determination of the maximum required to dimension the installation.
power and apparent-power demands
actually required to dimension the factor of maximum utilization (ku)
installation. In normal operating conditions the power In an industrial installation this factor may be
consumption of a load is sometimes less than estimated on an average at 0.75 for motors.
that indicated as its nominal power rating, a For incandescent-lighting loads, the factor
fairly common occurrence that justifies the always equals 1.
application of an utilization factor (ku) in the For socket-outlet circuits, the factors depend
estimation of realistic values. entirely on the type of appliances being
This factor must be applied to each individual supplied from the sockets concerned.
load, with particular attention to electric
motors, which are very rarely operated at full
load.

factor of simultaneity (ks)


It is a matter of common experience that the number of down- factor of
simultaneous operation of all installed loads stream consumers simultaneity (ks)
of a given installation never occurs in 2 to 4 1
practice, i.e. there is always some degree of 5 to 9 0.78
diversity and this fact is taken into account for
10 to 14 0.63
estimating purposes by the use of a
simultaneity factor (ks). 15 to 19 0.53
The factor ks is applied to each group of 20 to 24 0.49
loads (e.g. being supplied from a distribution 25 to 29 0.46
or sub-distribution board). 30 to 34 0.44
The determination of these factors is the 35 to 39 0.42
responsibility of the designer, since it requires 40 to 49 0.41
a detailed knowledge of the installation and 50 and more 0.40
the conditions in which the individual circuits
are to be exploited. For this reason, it is not table B14: simultaneity factors in an
possible to give precise values for general apartment block.
application.
Factor of simultaneity for an apartment
4th 6 consumers
block floor 36 kVA
0.78
Some typical values for this case are given in
table B14, and are applicable to domestic
consumers supplied at 230/400 V (3-phase 3rd 4 consumers
4-wires). In the case of consumers using floor 0.63
24 kVA
electrical heat-storage units for space
heating, a factor of 0.8 is recommended,
regardless of the number of consumers. 2nd 5 consumers
floor 0.53
30 kVA
Example:
5 storeys apartment building with
25 consumers, each having 6 kVA of installed
1st
load. floor
6 consumers 0.49
36 kVA
The total installed load for the building
= 36 + 24 + 30 + 36 + 24 = 150 kVA
The apparent-power supply required for the ground 4 consumers
building = 150 x 0.46 = 69 kVA floor 24 kVA 0.46
From table B 14, it is possible to determine
the magnitude of currents in different sections
of the common main feeder supplying all
floors. For vertical rising mains fed at ground
level, the cross-sectional area of the fig. B15: application of the factor of
conductors can evidently be progressively simultaneity (ks) to an apartment block of
reduced from the lower floors towards the 5 storeys.
upper floors.
These changes of conductor size are
conventionally spaced by at least 3-floor
intervals.
In the example, the current entering the rising
main at ground level is
150 x 0.46 x 103
= 100 A
400 x e
The current entering the third floor is:
(36+24) x 0.63 x 103
= 55 A
400 x e

B16 - general - installed power


B
Factor of simultaneity for distribution Factor of simultaneity according
boards to circuit function
Table B16 shows hypothetical values of ks for ks factors which may be used for circuits
a distribution board supplying a number of supplying commonly-occurring loads, are
circuits for which there is no indication of the shown in table B17.
manner in which the total load divides
between them. circuit function factor of
If the circuits are mainly for lighting loads, it is simultaneity (ks)
prudent to adopt ks values close to unity. lighting 1
heating and air
number of factor of conditioning 1
circuits simultaneity (ks) socket-outlets 0.1 to 0.2 (1)
assemblies entirely tested lifts and catering hoists (2)
2 and 3 0.9 - for the most powerful
4 and 5 0.8 motor 1
6 to 9 0.7 - for the second most
10 and more 0.6 powerful motor 0.75
assemblies partially tested - for all other motors 0.60
in every case choose 1.0 (1) In certain cases, notably in industrial installations, this
table B16: factor of simultaneity for factor can be higher.
(2) The current to take into consideration is equal to the
distribution boards (IEC 439). nominal current of the motor, increased by a third of its
starting current.
table B17: factor of simultaneity according
to circuit function.

4.4 example of application of factors ku and ks


In this example, the total installed apparent kVA x 103
an example in the estimation of I=
power is 126.6 kVA, which corresponds to an Ue
actual maximum kVA demands at all actual (estimated) maximum value at the LV where kVA is the actual maximum 3-phase
levels of an installation, from each terminals of the HV/LV transformer of 65 kVA apparent-power value shown on the diagram
load position to the point of supply. only. for the circuit concerned, and U is the phase-
Note: in order to select cable sizes for the to-phase voltage (in volts).
distribution circuits of an installation, the
current I (in amps) through a circuit is
determined from the equation
level 1 level 2 level 3

utilization apparent- utilization apparent- simultaneity apparent- simultaneity apparent- simultaneity apparent-
power (Pa) factor power demand factor power demand factor power demand factor power demand
kVA max. max. kVA kVA kVA kVA
workshop A lathe n°1 5 0.8 4 distribution
box
n°2 5 0.8 4
n°3 5 0,8 4 power
circuit
0.75 14.4 workshop
n°4 5 0.8 4 A
distribution
pedestal- n°1 2 0.8 1.6 board
drill main
n°2 2 0.8 1.6 0,9 18.9
socket- general
5 socket- outlets distribution
outlets 10/16 A 18 1 18 0.2 3,6 lighting board
circuit MGDB
30 fluorescent 3 1 3 1 3
lamps
power
circuit LV/HV
workshop B compressor 15 0.8 12 1 12 socket- workshop
B 65
3 socket- 10/16 A 10.6 1 10.6 0.4
outlets
4,3 lighting distribution 15.6 0.9
outlets circuit
board
10 fluorescent 1 1 1 1 1 0.9
lamps
workshop C ventilation n°1 2,5 1 2.5 distribution workshop
fan box C
n°2 2,5 1 2.5 power distribution
circuit
1 35 board
oven n°1 15 1 15
0.9 37.8
n°2 15 1 15
socket-
5 socket- outlets
outlets 10/16 A 18 1 18 0.28 5 lighting
circuit
20 fluorescent 2 1 2 1 2
lamps

table B18: an example in estimating the maximum predicted loading of an installation (the factor values used are for demonstration purposes
only).

general - installed power - B17


4. power loading of an installation (continued)

B
4.5 diversity factor
The term DIVERSITY FACTOR, as defined
in IEC standards, is identical to the factor of
simultaneity (ks) used in this guide, as
described in 4.3. In some English-speaking
countries however (at the time of writing)
DIVERSITY FACTOR is the inverse of ks i.e.
it is always u 1.

4.6 choice of transformer rating


When an installation is to be supplied directly c the possibility of improving the power factor
from a HV/LV transformer and the maximum of the installation (see chapter E),
apparent-power loading of the installation has c anticipated extensions to the installation,
been determined, a suitable rating for the c installation constraints (temperature...)
transformer can be decided, taking due standard transformer ratings.
account of the following considerations:

In (A)
voltage (at no load) 400 V 420 V 433 V 480 V
rated power (kVA)
50 72 69 67 60
100 144 137 133 120
160 231 220 213 192
250 361 344 333 301
315 455 433 420 379
400 577 550 533 481
500 722 687 667 601
630 909 866 840 758
800 1155 1100 1067 962
1000 1443 1375 1333 1203
1250 1804 1718 1667 1504
1600 2309 2199 2133 1925
2000 2887 2749 2667 2406
2500 3608 3437 3333 3007
table B19: IEC-standardized kVA ratings of HV/LV 3-phase distribution transformers and
corresponding nominal full-load current values.

The nominal full-load current In on the LV Simplified equation for 400 V (3-phase load)
side of a 3-phase transformer is given by: In = kVA x 1.4
Pa 103 The IEC standard for power transformers is
In = where
Ue IEC 76.
* as given on the transformer-rating
Pa = kVA rating of the transformer
nameplate. For table B19 the no-load voltage
U = phase-to-phase voltage at no-load* (in
used is 420 V for the nominal 400 V winding.
volts)
In is in amperes.
For a single-phase transformer:
3
In = Pa 10 where
V
V = voltage between LV terminals at no-load*
(in volts).

B18 - general - installed power


B
4.7 choice of power-supply sources
The study developed in F2 on the importance It should be noted, however, that:
of maintaining a continuous supply raises the c the consumer is the proprietor of the HV/LV
question of the use of standby-power plant. substation and, in some countries, he must
The choice and characteristics of these build and equip it at his own expense. The
alternative sources are described in F3-3. power authority can, in certain circumstances,
For the main source of supply the choice is participate in the investment, at the level of
generally between a connection to the HV or the HV line for example,
the LV network of the public power-supply c a part of the connection costs can, for
authority. instance, often be recovered if a second
In practice, connection to a HV source may consumer is connected to the HV line within a
be necessary where the load exceeds (or certain time following the original consumer's
is planned eventually to exceed) a certain own connection,
level - generally of the order of 250 kVA, or if c the consumer has access only to the LV
the quality of service required is greater than part of the installation, access to the HV part
that normally available from a LV network. being reserved to the supply-authority
Moreover, if the installation is likely to cause personnel (meter reading, operational
disturbance to neighbouring consumers, manœuvres, etc.). However, in certain
when connected to a LV network, the supply countries, the HV protective circuit breaker
authorities may propose a HV service. (or fused load-break switch) can be operated
Supplies at HV can have certain advantages: by the consumer,
in fact, a HV consumer: c the type and location of the substation are
c is not disturbed by other consumers, which agreed between the consumer and the
could be the case at LV, supply authority.
c is free to choose any type of LV earthing
system,
c has a wider choice of economic tariffs,
c can accept very large increases in load.

general - installed power - B19


1. supply of power at high voltage

C
At present there is no international agreement one stage of stepdown voltage
on precise limits to define “High” voltage. transformation, in order to feed into low-
Voltage levels which are designated as “high” voltage networks, will be referred to as High-
in some countries are referred to as Voltage systems.
“medium” in others. For economic and technical reasons the
In this chapter, distribution networks which upper nominal voltage limit of high-voltage
operate at voltages of 1,000 V or less are distribution systems, as defined above,
referred to as Low-Voltage systems, while seldom exceeds 36.5 kV.
systems of power distribution which require

1.1 power-supply characteristics of high voltage distribution networks


the main features which characterize nominal voltage and related
a power-supply system include: insulation levels
c the nominal voltage and related The nominal voltage of a system or of an
equipment is defined in IEC 38 as “the
insulation levels, voltage by which a system or equipment is
c the short-circuit current, designated and to which certain operating
c the rated normal current of items of characteristics are referred”. Closely related
plant and equipment, to the nominal voltage is the “highest voltage
c the method of earthing. for equipment” which concerns the level of
insulation at normal working frequency, and
Note: All voltages and currents are to which other characteristics may be referred
r.m.s. values, unless otherwise in relevant equipment recommendations.
stated. The “highest voltage for equipment” is
defined in IEC 38 as:
“the maximum value of voltage for which the
in this document, the word “nominal” equipment may be used, that occurs under
voltage is used for the network and normal operating conditions at any time and
the word “rated” voltage is used for at any point on the system. It excludes
the equipment. voltage transients, such as those due to
system switching, and temporary voltage
variations”.

Notes:
1.- The highest voltage for equipment is
indicated for nominal system voltages higher
than 1,000 V only. It is understood that,
particularly for certain nominal system
voltages, normal operation of equipment
cannot be ensured up to this highest voltage
for equipment, having regard to voltage
sensitive characteristics such as losses of
capacitors, magnetizing current of
transformers, etc.
In such cases, the relevant recommendations
must specify the limit to which the normal
operation of this equipment can be ensured.
2.- It is understood that the equipment to be
used in systems having nominal voltage not
exceeding 1,000 V should be specified with
reference to the nominal system voltage only,
both for operation and for insulation.
3.- The definition for “highest voltage for
equipment” given in IEC 38 is identical to that
given in IEC 694 for “rated voltage”.
IEC 694 concerns switchgear for nominal
voltages exceeding 1,000 V.

HV/LV distribution substations - C1


1. supply of power at high voltage (continued)

C
1.1 power-supply characteristics of high voltage distribution networks (continued)
The following Table C1, taken from IEC 38, Notes:
lists the most-commonly used standard levels 1 - It is recommended that in any one country
of high-voltage distribution, and relates the the ratio between two adjacent nominal
nominal voltages to corresponding standard voltages should be not less than two.
values of “Highest Voltage for Equipment”. 2 - In a normal system of Series I, the highest
Two series of highest voltages for equipment voltage and the lowest voltage do not differ
are given below, one for 50 Hz and 60 Hz by more than approximately ± 10% from the
systems (Series I), the other for 60 Hz nominal voltage of the system. In a normal
systems (Series II - North American practice). system of Series II, the highest voltage does
It is recommended that only one of these not differ by more than + 5% and the lowest
series should be used in any one country. voltage by more than - 10% from the nominal
It is also recommended that only one of the voltage of the system.
two series of nominal voltages given for
Series I should be used in any one country.
These systems are generally three-wire
systems unless otherwise indicated. The
values shown are voltages between phases.
The values indicated in parentheses should
be considered as non-preferred values. It is
recommended that these values should not
be used for new systems to be constructed in
future.

series I series II
highest voltage nominal system highest voltage nominal system
for equipement voltage for equipment voltage
(kV) (kV) (kV) (kV)
3.6 (1) 3.3 (1) 3 (1) 4.40 (1) 4.16 (1)
7.2 (1) 6.6 (1) 6 (1) - -
12 11 10 - -
- - - 13.2 (2) 12.47 (2)
- - - 13.97 (2) 13.2 (2)
- - - 14.52 (1) 13.8 (1)
(17.5) - (15) - -
24 22 20 - -
- - - 26.4 (2) 24.94 (2)
36 (3) 33 (3) - - -
- - - 36.5 (2) 34.5 (2)
40.5 (3) - 35 (3) - -
1) These values should not be used for public distribution systems.
2) These systems are generally four-wire systems.
3) The unification of these values is under consideration.
table C1: relating nominal system voltages with corresponding rated system voltages
(r.m.s. values).
In order to ensure adequate protection of
equipment against abnormally-high short-
term power-frequency overvoltages, and
transient overvoltages caused by lightning,
switching, and system fault conditions, etc.
all HV equipment must be specified to have
appropriate Rated Insulation Levels.

Switchgear
Table C2 shown below, is extracted from
IEC 694 and lists standard values of
“withstand” voltage requirements. The choice
between List 1 and List 2 values of table C2
depends on the degree of exposure to
lightning and switching overvoltages*, the
type of neutral earthing, and the type of
overvoltage protection devices, etc. (for
further guidance reference should be made to
IEC 71).
* This means basically that List 1 generally applies to
switchgear to be used on underground-cable systems while
List 2 is chosen for switchgear to be used on overhead-line
systems.

C2 - HV/LV distribution substations


C
Based on current practice in most European
and several other countries

rated rated lightning impulse withstand voltage rated I min power-


voltage (peak value) frequency withstand
U list 1 list 2 voltage (r.m.s. value)
(r.m.s. to earth, across the to earth, across the to earth, across the
value) between poles isolating between poles isolating between poles isolating
and across distance and across distance and across distance
open open open
switching switching switching
device device device
(kV) (kV) (kV) (kV) (kV) (kV) (kV)
3.6 20 23 40 46 10 12
7.2 40 46 60 70 20 23
12 60 70 75 85 28 32
17.5 75 85 95 110 38 45
24 95 110 125 145 50 60
36 145 165 170 195 70 80
52 - - 250 290 95 110
72.5 - - 325 375 140 160
Note: The withstand voltage values “across the isolating distance” are valid only for the switching
devices where the clearance between open contacts is designed to meet safety requirements
specified for disconnectors (isolators).
table C2: switchgear rated insulation levels.
It should be noted that, at the voltage levels
in question, no switching overvoltage ratings
are mentioned. This is because overvoltages
due to switching transients are less severe at
these voltage levels than those due to
lightning.
Transformers
The two tables C3A and C3B shown below
have been extracted from IEC 76-3, and refer
to the current practices in countries other
than those of North America (Series I) and to
those of North America and some other
countries (Series II).
The significance of list 1 and list 2 in Series I
is the same as that for the switchgear table,
i.e. the choice depends on the degree of
exposure to lightning, etc.

highest voltage rated short duration rated lightning impulse


for equipment Um power frequency withstand voltage
(r.m.s.) withstand voltage (peak)
(r.m.s.) list 1 list 2
(kV) (kV) (kV) (kV)
i 1.1 3 - -
3.6 10 20 40
7.2 20 40 60
12 28 60 75
17.5 38 75 95
24 50 95 125
36 70 145 170
52 95 250
72.5 140 325
table C3A: transformers rated insulation levels in series I (based on current practice other
than in the United States of America and some other countries).

HV/LV distribution substations - C3


1. supply of power at high voltage (continued)

C
1.1 power-supply characteristics of high voltage distribution networks (continued)
highest voltage rated short duration rated lightning impulse
for equipment Um power frequency withstand voltage
(r.m.s.) withstand voltage (peak)
(r.m.s.) distribution other
transformers transformers
(kV) (kV) (kV) (kV)
4.40 19 60 75
13.20
13.97
14.52
26.4
} 34

50
95 110

150
36.5 70 200
72.5 140 350
table C3B: transformers rated insulation levels in series II (based on current practice in
the United States of America and some other countries).
Other components
It is evident that the insulation performance of
other HV components associated with these
major items, e.g. porcelain or glass
insulators, HV cables, instrument
transformers, etc. must be compatible with
that of the switchgear and transformers noted
above. Test schedules for these items are
given in appropriate IEC publications.

General note
the national standards of any
The IEC standards are intended for world-
particular country are normally wide application and consequently embrace
rationalized to include one or two an extensive range of voltage and current
levels only of voltage, current, and levels.
fault-levels, etc. These reflect the diverse practices adopted in
countries of different meteorologic,
geographic and economic constraints.
The national standards of any particular
country are normally rationalized to include
one or two levels only of voltage, current, and
fault-levels, etc.

a circuit breaker (or fuse switch, over short-circuit current


a limited voltage range) is the only A circuit breaker (or fuse switch, over a
limited voltage range) is the only form of
form of switchgear capable of safely switchgear capable of safely breaking the
breaking the very high levels of very high levels of current associated with
current associated with short-circuit short-circuit faults occurring on a power
faults occurring on a power system. system.
Standard values of circuit breaker short-
circuit current-breaking capability are
normally given in kilo-amps.
These values refer to a 3-phase short-circuit
condition, and are expressed as the average
of the r.m.s. values of the a.c. component of
current in each of the three phases.

Short-circuit current-breaking ratings


For circuit breakers in the rated voltage
ranges being considered in this chapter,
IEC 56 gives standard short-circuit current-
breaking ratings as follows.

kV 3.6 7.2 12 17.5 24 36 52


kA 8 8 8 8 8 8
(r.m.s.) 10 12.5 12.5 12.5 12.5 12.5 12.5
16 16 16 16 16 16 20
25 25 25 25 25 25
40 40 40 40 40 40
50
table C4: standard short-circuit current-breaking ratings extracted from table X IEC 56.

C4 - HV/LV distribution substations


C
Where the installation of a circuit breaker is to the peak value of the a.c. component,
electrically remote from a power source, it is producing the so-called “doubling effect”.
only necessary to check that the power factor However, the d.c. transient diminishes rapidly
of the faulty circuit is not less than 0.07 and from the instant of fault, while the peak
that the minimum operating time of protective current occurs a half cycle after that instant.
relaying is not less than a half cycle of the Allowance is made for the diminution in the
power-supply frequency (i.e. 10 ms at 50 Hz). d.c. component by reducing the doubling
In the great majority of cases, these factor (2) to a value of 1.8.
conditions will be satisfied in a conventional In IEC 56 this reduction is based on an
HV distribution network. inductive d.c. time constant value which is
In such circumstances, it is then only representative of average HV distribution
necessary to ensure that the IEC-rated short- systems.
circuit current-breaking capability of the circuit The peak current value is therefore
breaker exceeds the r.m.s. value of 3-phase rIrms x 1.8 = 2.54 Irms which is rounded off
short-circuit current at the point of installation. for standardization purposes to 2.5 Irms.
Where circuit breakers are to be installed The form of the fully-offset short-circuit
close to generating plant, the a.c. component current is shown in figure C5, reproduced
of short-circuit current will diminish rapidly from IEC 56.
from its initial value (i.e. the a.c. decrement) Note:
and the power factor of the fault circuit may When a short-circuit (s.c.) occurs on a power
be less than 0.07. Such a case would need system, all electric motors act for a very brief
further investigation along the lines indicated period (1-2 cycles) as generators, and feed
in IEC 56, since the result could lead to an current (typically 50 % - 80 % of the motor-
absence of current zeros for several initial starting current) into the fault. This is due to
cycles*. the collapsing magnetic flux in each motor
Maximum peak of current and is generally significant only for the first
Another aspect of short-circuit current power-frequency cycle from the moment of
stresses that may be imposed on the s.c.
component parts of a power system, For the latter reason, apart from very
concerns the maximum possible peak of exceptional cases, it is not necessary to take
current which can occur if a circuit breaker is account of its effect on the s.c. current-
closed on to a dead circuit which is short- breaking rating of a circuit breaker (CB).
circuited. It cannot be neglected however, in the case
For such a possibility, circuit breakers have a of s.c. current-making rating.
short-circuit current-making rating, expressed If there are large concentrations of motors
in kA of peak current. The numerical value of near the point of installation of a CB, the s.c.
this rating is 2.5 times the short-circuit current-making level will be greater than
current-breaking rating of the circuit breaker. 2.5 times the s.c. current-breaking level at the
Explanation same location.
The value 2.5 is derived as follows: short- In order to ensure an adequate s.c. current-
circuit current is normally highly inductive so making capacity, therefore, a CB having an
that at least two of the phases will contain a oversized s.c. current-breaking capacity is
transient d.c. component. In the worst necessary in such circumstances.
* A "natural" current zero is essential for the correct
possible case, the value of the d.c. functioning of a CB, unless especially designed for the
component in one of the phases will be equal purpose.
I

A
E

C A’
IMC
IAC D’

IDC C’
B X

B’

E’

AA' IMC = making current = (A-C) 1.8 where A


= envelope of current-wave
BB’ and C are measured at t = 0
BX = normal zero line IAC = peak value of a.c. component of
CC’ = displacement of current-wave zero- current at instant EE’
line at any instant IAC = r.m.s. value of the a.c. component
DD’ = r.m.s. value of the a.c. component of r of current at instant EE’
current at any instant, measured from IDC = d.c. component of current at instant
CC’ EE’
EE’ = instant of contact separation (initiation IDC x 100 = percentage value of the d.c.
of the arc) IAC component
fig. C5: determination of short-circuit making and breaking currents, and of percentage
d.c. component.
HV/LV distribution substations - C5
1. supply of power at high voltage (continued)

C
1.1 power-supply characteristics of high voltage distribution networks (continued)
In such a case, a CB having a s.c. current-
the short-circuit current level of a HV
breaking rating sufficiently high to ensure an
distribution system is frequently adequate s.c. current-making performance
limited by design techniques to a pre- must be installed.
determined maximum value typically The short-circuit current level of a HV
in the range of 12.5 kA to 25 kA. distribution system is frequently limited by
design techniques to a pre-determined
All HV equipments connected to the maximum value typically in the range of
system must be capable of 12.5 kA to 25 kA.
withstanding, without damage, the All HV equipments connected to the system
thermal and mechanical stresses of must be capable of withstanding, without
damage, the thermal and mechanical
the maximum short-circuit current for
stresses of the maximum short-circuit current
1 second, or in particular cases for 1 second, or in particular cases
(depending on equipment (depending on equipment specifications) for
specifications) for 3 seconds. 3 seconds.

Rated normal current The IEC recommends that the normal-current


the most common normal current
The rated normal current is defined as “the rating value, assigned to the combination by
rating for general-purpose HV r.m.s. value of the current which can be the manufacturer, be one of the “R10” series
distribution switchgear is 400 A. carried continuously at rated frequency with a of (ISO) preferred numbers, viz: 10, 12.5, 16,
temperature rise not exceeding that specified 20, 25, 31.5, 40, 50, 63, 80 with multiples (or
by the relevant product standard”. sub-multiples) of 10 as required.
The rated normal current requirements for In such a scheme, the load-break switch
switchgear are decided at the substation must be suitably rated to trip automatically,
design stage. e.g. by relays, at low fault-current levels
The most common normal current rating for which must cover (by an appropriate margin)
general-purpose HV distribution switchgear is the rated minimum breaking current of the HV
400 A. fuses. In this way, high values of fault current
In industrial areas and high-load-density which are beyond the breaking capability of
urban districts, circuits rated at 630 A are the load-break switch will be cleared by the
sometimes required, while at bulk-supply fuses, while low fault-current values, that
substations which feed into HV networks, cannot be correctly broken by the fuses, will
800 A; 1,250 A; 1,600 A; 2,500 A and 4,000 A be cleared by the relay-operated load-break
circuit breakers are listed in IEC 56 as switch.
standard ratings for incoming-transformer Appendix C1 gives further information on this
circuits, bus-section and bus-coupler CBs, arrangement, as applied to HV switch-fuse
etc. combination units.
At HV/LV substations which include one (or
more) transformer(s) with a normal primary
current of less than 45 A, a HV switch
associated with a set of 3 fuses (or a
combination switch-fuse) is generally used to
control and protect the transformer, as a more
economic alternative to a CB.
There are no IEC-recommended normal-
current rating tables for the combination in
these cases. The actual rating will be given
by the switch-fuse manufacturer, according to
the fuse characteristics, and details of the
transformer, such as:
c normal current at HV,
c permissible overcurrent and its duration,
c max. peak and duration of the transformer
energization inrush magnetizing current,
c off-circuit tapping-switch position, etc. as
shown in the example given in Appendix A of
IEC 420, and summarized in Appendix C1 of
this guide.

C6 - HV/LV distribution substations


C
Influence of the ambient temperature and result in a burnt-out motor.
altitude on the rated current Oil- and/or air-cooled transformers are among
Normal-current ratings are assigned to all the most widely known examples of such
current-carrying electrical appliances, and “forced-cooling” techniques.
upper limits are decided by the acceptable The normal-current values recommended by
temperature rise caused by the I2R (watts) IEC are based on ambient-air temperatures
dissipated in the conductors, (where I = r.m.s. common to temperate climates at altitudes
current in amperes and R = the resistance of not exceeding 1,000 metres, so that items
the conductor in ohms), together with the which depend on natural cooling by radiation
heat produced by magnetic-hysteresis and and air-convection will overheat if operated at
eddy-current losses in motors, transformers, rated normal current in a tropical climate and/
etc. and dielectric losses in cables and or at altitudes exceeding 1,000 metres. In
capacitors, where appropriate. such cases, the equipment has to be derated,
The temperature rise above the ambient i.e. be assigned a lower value of normal-
temperature will depend mainly on the rate at current rating according to IEC 76-2.
which the heat is removed. For example, In the case of force-cooled transformers it is
large currents can be passed through electric generally sufficient to provide sun shields,
motor windings without causing them to and increase the oil-cooling radiator surfaces,
overheat, simply because a cooling fan fixed the amount of cooling oil, the power of the
to the shaft of the motor removes the heat at circulating-oil pumps, and the size of the air-
the same rate as it is produced, and so the circulating fans, to maintain the original IEC
temperature reaches a stable value below rating.
that which could damage the insulation and

earth faults on high-voltage systems earthing connections


can produce dangerous voltage Earth faults on high-voltage systems can and the electrode is in the form of (or is
produce dangerous voltage levels on LV connected to) a grid of conductors under the
levels on LV installations. LV installations. LV consumers (and substation floor of the substation, then there is no
consumers (and substation operating operating personnel) can be safeguarded danger to personnel, since this arrangement
personnel) can be safeguarded against this danger by: forms an equipotential “cage” in which all
against this danger by: c restricting the magnitude of HV earth-fault conductive material, including personnel, is
c restricting the magnitude of HV currents, raised to the same potential.
c reducing the substation earthing resistance
earth-fault currents, to the lowest possible value, Transferred potential
c reducing the substation earthing c creating equipotential conditions at the A danger exists however from the problem
resistance to the lowest possible substation and at the consumer's installation. known as Transferred Potential. It will be
value, Earthing and equipment-bonding earth seen in figure C6 that the neutral point of the
connections require careful consideration, LV winding of the HV/LV transformer is also
c creating equipotential conditions at particularly regarding safety of the LV connected to the common substation earth
the substation and at the consumer's consumer during the occurrence of a short- electrode, so that the neutral conductor, the
installation. circuit to earth on the HV system. LV phase windings and all phase conductors
are also raised to the electrode potential.
Earth electrodes Low-voltage distribution cables leaving the
In general, it is preferable, where physically substation will transfer this potential to
possible, to separate the electrode provided consumers installations. It may be noted that
for earthing exposed conductive parts of HV there will be no LV insulation failure between
equipment from the electrode intended for phases or from phase to neutral since they
earthing the LV neutral conductor. This is are all at the same potential. It is probable,
commonly practised in rural systems where however, that the insulation between phase
the LV neutral-conductor earth electrode is and earth of a cable or some part of an
installed at one or two spans of LV installation would fail.
distribution line away from the substation.
In most cases, the limited space available in Solutions
urban substations precludes this practice, i.e. A first step in minimizing the obvious dangers
there is no possibility of separating a HV of transferred potentials is to reduce the
electrode sufficiently from a LV electrode to magnitude of HV earth-fault currents. This is
avoid the transference of (possibly commonly achieved by earthing the HV
dangerous) voltages to the LV system. system through resistors or reactors at the
star points of selected transformers*, located
Earth-fault current at bulk-supply substations.
Earth-fault current levels at high voltage are A relatively high transferred potential cannot
generally (unless deliberately restricted) be entirely avoided by this means, however,
comparable to those of a 3-phase short- and so the following strategy has been
circuit. adopted in some countries.
Such currents passing through an earth The equipotential earthing installation at a
electrode will raise its voltage to a high value consumer's premises represents a remote
with respect to “remote earth” (the earth earth, i.e. at zero potential. However, if this
surrounding the electrode will be raised to a earthing installation were to be connected by
high potential; “remote earth” is at zero a low-impedance conductor to the earth-
potential). electrode at the substation, then the
For example, 10,000 A of earth-fault current equipotential conditions existing in the
passing through an electrode with an substation would also exist at the consumer's
(unusually low) resistance of 0.5 ohms will installation.
raise its voltage to 5,000 V. * the others being unearthed. A particular case of earth-fault
Providing that all exposed metal in the current limitation, namely, by means of a Petersen coil, is
discussed at the end of Sub-clause 3.2.
substation is “bonded” (connected together)
and then connected to the earth electrode,

HV/LV distribution substations - C7


1. supply of power at high voltage (continued)

C
1.1 power-supply characteristics of high voltage distribution networks (continued)
HV LV
1

N
fault

If
consumer

If V=IfRs

Rs

fig. C6: transferred potential.


Low-impedance interconnection
This low-impedance interconnection is
achieved simply by connecting the neutral
conductor to the consumer's equipotential
installation, and the result is recognized as
the TN system of earthing (IEC 364-3) as
shown in diagram A of figure C7.
The TN system is generally associated with a
Protective Multiple Earthing (PME) scheme,
in which the neutral conductor is earthed at
intervals along its length (every 3rd or 4th
pole on a LV overhead-line distributor) and at
each consumer's service position.
It can be seen that the network of neutral
conductors radiating from a substation, each
of which is earthed at regular intervals,
constitutes, together with the substation
earthing, a very effective low-resistance earth
electrode.
The combination of restricted earth-fault
currents, equipotential installations and low-
resistance substation earthing, results in
greatly reduced levels of overvoltage and
limited stressing of phase-to-earth insulation
during the type of HV earth-fault situation
described above.

Limitation of the HV earth-fault current


and earth resistance of the substation
Another widely-used system of earthing is
shown in diagram C of figure C7. It will be
seen that in the TT system, the consumer's
earthing installation (being isolated from that
of the substation) constitutes a remote earth.
This means that, although the transferred
potential will not stress the phase-to-phase
insulation of the consumer's equipment, the
phase-to-earth insulation of all three phases
will be subjected to overvoltage.
The strategy in this case, is to:
c restrict the value of HV earth-fault currents,
as previously discussed,
c reduce the resistance of the substation
earth electrode, such that the standard value
of 5-second withstand-voltage-to-earth for LV
equipment and appliances will not be
exceeded.

C8 - HV/LV distribution substations


C
HV LV HV LV cases A and B
1 1
No particular resistance value for Rs is
2 2 imposed in these cases.

3 3

N N

TN(R) IT(R)

A RS B

HV LV HV LV cases C and D Uw - Uo
Rs i Im
1 1

2 2 Where
Uw = the rated normal-frequency withstand
3 3 voltage for low-voltage equipment at
consumer installations
N N Uo = phase to neutral voltage at consumer's
installations
Im = maximum value of HV earth-fault current
IT(N)
TT(N)

RS RS
C D

HV LV HV LV cases E and F Uws - U


Rs i Im
1 1

2 2 Where
Uws = the normal-frequency withstand
3 3 voltage for low-voltage equipments in
the substation (since the exposed
N N conductive parts of these equipments
are earthed via Rs)
U = phase to neutral voltage at the substation
for the TT(s) system, but the phase-to-
IT(S)
TT(S) phase voltage for the IT(s) system
Im = maximum value of HV earth-fault current
RS RN RS RN
E F
In cases E and F the LV protective conductors (bonding exposed conductive parts)
in the substation are earthed via the substation earth electrode, and it is therefore the substation
LV equipment (only) that could be subjected to overvoltage.

Notes:
(R) signifies that the HV and LV exposed conductive parts at the substation and those at the consumer's installations, together with the LV neutral
point of the transformer, are all earthed via the substation electrode system.
(N) signifies that the HV and LV exposed conductive parts at the substation, together with the LV neutral point of the transformer are earthed via the
substation electrode system.
(S) signifies that the LV neutral point of the transformer is separately earthed outside of the area of influence of the substation earth electrode.
Uw and Uws are commonly given the (IEC 644) value 1.5 Uo + 750 V, where Uo is the nominal phase-to-neutral voltage of the LV system concerned.
fig. C7: maximum earthing resistance Rs at a HV/LV substation to ensure safety during a short-circuit to earth fault on the high-voltage
equipment for different systems of earthing.

HV/LV distribution substations - C9


1. supply of power at high voltage (continued)

C
1.1 power-supply characteristics of high voltage distribution networks (continued)
Practical values adopted by one national Assuming perfect insulation, all LV phase and
electrical power-supply authority, on its 20 kV neutral conductors will be raised by
distribution systems, are as follows: electrostatic induction to a potential
c maximum earth-fault current on overhead- approaching that of the equipotential
line distribution systems, or mixed (O/H line conductors.
and U/G cable) systems, is 300 A, In practice, it is more likely, because of the
c maximum earth-fault current on numerous earth-leakage paths of all live
underground systems is 1,000 A. conductors in a number of installations acting
The formula required to determine the in parallel, that the system will behave
maximum value of earthing resistance Rs at similarly to the case where a neutral earthing
the substation, to ensure that the LV resistor is present, i.e. all conductors will be
withstand voltage will not be exceeded, is: raised to the potential of the substation earth.
Uw - Uo In these cases, the overvoltage stresses on
Rs = in ohms
Im the LV insulation are small or non-existent.
(see cases C and D in figure C7). Diagrams D and F. In these cases, the high
Where potential of the substation (S/S) earthing
Uw = the lowest standard value (in volts) of system acts on the isolated LV phase and
short-term (5 s) withstand voltage neutral conductors:
for the consumer's installation and c through the capacitance between the LV
appliances windings of the transformer and the
= 1.5 Uo + 750 V (IEC 644 (1991)) transformer tank,
Uo = phase to neutral voltage (in volts) at the c through capacitance between the
consumer's LV service position equipotential conductors in the S/S and
Im = maximum earth-fault current on the HV the cores of LV distribution cables leaving
system (in amps). the S/S,
c through current leakage paths in the
A third form of system earthing referred to as insulation, in each case.
the “IT” system in IEC 364 is commonly used At positions outside the area of influence of
where continuity of supply is essential, e.g. in the S/S earthing, system capacitances exist
hospitals, continuous-process manufacturing, between the conductors and earth at zero
etc. potential (capacitances between cores are
The principle depends on taking a supply irrelevant - all cores being raised to the same
from an unearthed source, usually a potential).
transformer, the secondary winding of which The result is essentially a capacitive voltage
is unearthed, or earthed through a high divider, where each “capacitor” is shunted by
impedance (u 1,000 ohms). (leakage path) resistances.
In these cases, an insulation failure to earth In general, LV cable and installation wiring
in the low-voltage circuits supplied from the capacitances to earth are much larger, and
secondary windings will result in zero or the insulation resistances to earth are much
negligible fault-current flow, which can be smaller than those of the corresponding
allowed to persist until it is convenient to parameters at the S/S, so that most of the
shut-down the affected circuit to carry out voltage stresses appear at the substation
repair work. between the transformer tank and the LV
Diagrams B, D and F of figure C7 show IT winding.
systems in which resistors (of approximately The rise in potential at consumers’
1,000 ohms) are included in the neutral- installations is not likely therefore to be a
earthing lead. problem where the HV earth-fault current
If however, these resistors were removed, so level is restricted as previously mentioned.
that the system is unearthed, the following All IT-earthed transformers, whether the
notes apply. neutral point is isolated or earthed through a
Diagram B. All phase wires and the neutral high impedance, are routinely provided with
conductor are “floating” with respect to earth, an overvoltage limiting device which will
to which they are “connected” via the automatically connect the neutral point
(normally very high) insulation resistances directly to earth if an overvoltage condition
and (very small) capacitances between the approaches the insulation-withstand level of
live conductors and earthed metal (conduits, the LV system.
etc.). In addition to the possibilities mentioned
above, several other ways in which these
overvoltages can occur are described in
Clause 3.1.

C10 - HV/LV distribution substations


C
This kind of earth-fault is very rare, and when
it does occur is quickly detected and cleared
by the automatic tripping of a circuit breaker
in a properly designed and constructed
installation.
Safety in situations of elevated potentials
depends entirely on the provision of properly
arranged equipotential areas, the basis of
which is generally in the form of a wide-
meshed grid of interconnected bare copper
conductors connected to vertically-driven
copper-clad* steel rods.
The equipotential criterion to be respected is
that which is mentioned in Chapter G dealing
with protection against electric shock by
indirect contact, namely: that the potential
between any two exposed metal parts which
can be touched simultaneously by any parts
of the body must never, under any
circumstances, exceed 50 V in dry
conditions, or 25 V in wet conditions.
Special care should be taken at the
boundaries of equipotential areas to avoid
steep potential gradients on the surface of the
ground which give rise to dangerous “step
potentials”.
This question is closely related to the safe
earthing of boundary fences and is further
discussed in Sub-clause 3.1 and in
Appendix C2.
* Copper is cathodic to most other metals and therefore
resists corrosion.

1.2 different HV service connections


According to the type of high-voltage network,
the following supply arrangements are
commonly adopted.

single-line service overhead line


The substation is supplied by a single circuit
tee-off from a HV distributor (cable or line).
In general, the HV service is connected into a
panel containing a load-break/isolating switch
with series protective fuses and earthing
switches, as shown in figure C8.
In some countries a pole-mounted
transformer with no HV switchgear or fuses
(at the pole) constitutes the “substation”. Up
to transformer ratings of 160 kVA this type of
HV service is very common in rural areas.
Protection and switching devices are remote
from the transformer, and generally control a
main overhead-line, from which a number of
these elementary service lines are tapped.
fig. C8: single-line service.

HV/LV distribution substations - C11


1. supply of power at high voltage (continued)

C
1.2 different HV service connections (continued)
ring-main principle
Ring-main units (RMU) are normally
connected to form a HV ring main* or
interconnector-distributor*, such that the RMU
busbars carry the full ring-main or
interconnector current (figure C9).
The RMU consists of three compartments,
integrated to form a single assembly, viz:
c 2 incoming compartments, each containing
a load-break/isolating switch and a circuit
earthing switch,
c 1 outgoing and general protection
compartment, containing a load-break switch
and HV fuses, or a combined load-break/fuse
switch, or a circuit breaker and isolating
switch, together with a circuit-earthing switch
in each case.
All load-break switches and earthing switches
are fully rated for short-circuit current-making
duty.
This arrangement provides the user with a
two-source supply, thereby reducing
considerably any interruption of service due
to system faults or operational manœuvres
by the supply authority, etc.
The main application for RMUs is in public-
supply HV underground-cable networks in
urban areas.
* A ring main is a continuous distributor in the form of a
closed loop, which originates and terminates on one set of
busbars. Each end of the loop is controlled by its own circuit
breaker. In order to improve operational flexibility the
busbars are often divided into two sections by a normally-
closed bus-section circuit breaker, and each end of the ring underground
is connected to a different section. cable ring main
An interconnector is a continuous untapped feeder
connecting the busbars of two substations. Each end of the
interconnector is usually controlled by a circuit beaker.
An interconnector-distributor is an interconnector which
supplies one or more distribution substations along its
length. fig. C9: ring-main service.

parallel feeders
Where a HV supply connection to two lines or
cables originating from the same busbar of a
substation is possible, a similar HV
switchboard to that of a RMU is commonly
used (figure C10).
The main operational difference between this
arrangement and that of a RMU is that the
two incoming panels are mutually interlocked,
such that one incoming switch only can be
closed at a time, i.e. its closure prevents the
closure of the other.
On the loss of power supply, the closed
incoming switch must be opened and the
(formerly open) switch can then be closed.
The sequence may be carried out manually paralleled
underground-cable
or automatically. distributors
This type of switchboard is used particularly
in networks of high-load density and in
rapidly-expanding urban areas supplied by
HV underground cable systems. fig. C10: duplicated supply service.

C12 - HV/LV distribution substations


C
1.3 some operational aspects of HV distribution networks
overhead lines
High winds, ice formation, etc., can cause the Other improvements in service continuity are
conductors of overhead lines to touch each achieved by the use of remotely-controlled
other, thereby causing a momentary (i.e. not section switches and by automatic isolating
permanent) short-circuit fault. switches which operate in conjunction with an
Insulation failure due to broken ceramic or auto-reclosing circuit breaker.
glass insulators, caused by air-borne debris; This last scheme is exemplified by the final
careless use of shot-guns, etc., or again, sequence shown in figure C11, where the
heavily polluted insulator surfaces, can result isolating switch is referred to as IACT*
in a short-circuit to earth. (voltage-drop-operated outdoor switch).
Many of these faults are self-clearing. For The principle is as follows:
example, in dry conditions, broken insulators If, after two reclosing attempts, the circuit
can very often remain in service undetected, breaker trips, the fault is assumed to be
but are likely to flashover to earth (e.g. to a permanent, and, while the distributor is dead,
metal supporting structure) during a the IACT opens to isolate a section of the
rainstorm. Moreover, polluted surfaces network, before the third (and final) reclosure
generally cause a flashover to earth only in takes place. There are then two possibilities:
damp conditions. 1) the fault is on the section which is isolated
The passage of fault current almost invariably by IACT, and supply is restored to those
takes the form of an electric arc, the intense consumers connected to the remaining
heat of which dries the current path, and to section, or
some extent, re-establishes its insulating 2) the fault is on the section upstream of
properties. In the meantime, protective IACT and the circuit breaker will trip and lock
devices have usually operated to clear the out.
fault, i.e. fuses have blown or a circuit The IACT scheme, therefore, provides the
breaker has tripped. possibility of restoration of supplies to some
Experience has shown that in the large consumers in the event of a permanent fault.
majority of cases, restoration of supply by While these measures have greatly improved
replacing fuses or by re-closing a circuit the reliability of supplies from HV overhead
breaker will be successful. line systems, the consumers must, where
For this reason it has been possible to considered necessary, make their own
considerably improve the continuity of service arrangements to counter the effects of
on HV overhead-line distribution networks by momentary interruptions to supply (between
the application of automatic circuit breaker reclosures), for example:
reclosing schemes at the origin of the circuits c uninterruptible standby emergency power,
concerned. c lighting that requires no cooling down
These automatic schemes permit a number before re-striking.
of reclosing operations if a first attempt fails, (See Chapter F section 2)
with adjustable time delays between * Interrupteur Aérien à ouverture dans le Creux de Tension
successive attempts (to allow de-ionization of (used by EDF, the French supply authority).
the air at the fault) before a final lock-out of
the circuit breaker occurs, after all (generally
three) attempts fail.
1-cycle RR + 1SR

If O1 RR O2 SR O3

In

Io 15 to 30s

fault permanent fault


0.3s 0.4s
2-cycle 2SR
a-fault on main distributor

If O1 RR O2 SR1 O3 SR2 O4

In

Io 15 to 30s 15 to 30s

fault permanent fault


0.3s 0.4s 0.4s 0.45s
b-fault on section supplied through IACT

If O1 RR O2 SR1 O3

In
SR2
Io 15 to 30s 15 to 30s

fault opening of IACT


0.3s 0.4s 0.4s
O = circuit breaker opening / RR = rapid reclosing / SR = slow reclosing / In = normal load current / If = fault current / I0 = zero current

fig. C11: automatic reclosing cycles of a circuit breaker controlling a radial HV distributor.

HV/LV distribution substations - C13


1. supply of power at high voltage (continued)

C
1.3 some operational aspects of HV distribution networks (continued)
underground cable networks
Faults on underground cable networks are
sometimes the result of careless
workmanship by cable jointers or by cable-
laying contractors, etc., but are more
commonly due to damage from tools such as
pick-axes, pneumatic drills and trench
excavating machines, and so on, used by
other utilities.
Insulation failures sometimes occur in cable-
terminating boxes due to overvoltage,
particularly at points in a HV system where an
overhead line is connected to an
underground cable. The overvoltage in such
a case is generally of atmospheric origin, and
electromagnetic-wave reflection effects at the
joint box (where the natural impedance of the
circuit changes abruptly) can result in
overstressing of the cable-box insulation to
the point of failure. Overvoltage protection
devices, such as lightning arresters, are
frequently installed at these locations.
Faults occurring in cable networks are less
frequent than those on overhead (O/H) line
systems, but are almost invariably permanent
faults, which require more time for localization
and repair than those on O/H lines.
Where a cable fault occurs on a ring main,
supplies can be quickly restored to all
consumers when the faulty section of cable
has been determined.
If, however, the fault occurs on a radial
distributor, the delay in locating the fault and
carrying out repair work can amount to
several hours, and will affect all consumers
downstream of the fault position.
In any case, if supply continuity is essential
on all, or part of, an installation, a standby
source must be provided. Standby power
equipment is described in Chapter F
section 2.1.

centralized remote control, based on remote control of HV networks


SCADA (Supervisory Control And Remote control of HV circuit breakers and
switchgear, and tapchangers, etc. from a
Data Acquisition) systems and recent central control room is possible, while similar
developments in IT (Information control facilities are also available from the
Technology) techniques, is becoming console of a mobile control centre.
more and more common in countries
in which the complexity of highly-
interconnected systems justifies the
expenditure.

C14 - HV/LV distribution substations


2. consumers HV substations

C
Large consumers of electricity are invariably (1) The power-supplier constructs a standard
supplied at HV. substation close to the consumer’s premises,
On LV systems operating at 120/208 V but the HV/LV transformer(s) is (are) located
(3-phase 4-wires), a load of 50 kVA might be in transformer chamber(s) inside the
considered to be “large”, while on a premises, close to the load centre.
240/415 V 3-phase system a “large” (2) The consumer constructs and equips his
consumer could have a load in excess of own substation on his own premises, to
100 kVA. Both systems of LV distribution are which the power supplier makes the HV
common in many parts of the world. connection.
As a matter of interest, the IEC recommends In method (1) the power supplier owns the
a “world” standard of 230/400 V for 3-phase substation, the cable(s) to the transformer(s),
4-wire systems. This is a compromise level the transformer(s) and the transformer
and will allow existing systems which operate chamber(s), to which he has unrestricted
at 220/380 V and at 240/415 V, or close to access.
these values, to comply with the proposed The transformer chamber(s) is (are)
standard simply by adjusting the off-circuit constructed by the consumer (to plans and
tapping switches of standard distribution regulations provided by the supplier) and
transformers. include plinths, oil drains, fire walls and
The distance over which the load has to be ceilings, ventilation, lighting, and earthing
transmitted is a further factor in considering systems, all to be approved by the supply
an HV or LV service. Services to small but authority.
isolated rural consumers are obvious The tariff structure will cover an agreed part
examples. of the expenditure required to provide the
The decision of a HV or LV supply will service.
depend on local circumstances and Whichever procedure is followed, the same
considerations such as those mentioned principles apply in the conception and
above, and will generally be imposed by the realization of the project. The following notes
power-supply authority for the district refer to procedure (2).
concerned.
When a decision to supply power at HV has
been made, there are two widely-followed
methods of proceeding.

2.1 procedures for the establishment of a new substation


the consumer must provide certain preliminary information
data to the power-supply Before any negotiations or discussions can dimensions of possible restrictions, e.g.
be initiated with the supply authorities, the entrances corridors and ceiling height,
organization at the earliest stage following basic elements must be together with possible load (weight) bearing
of the project. established: limits, and so on, keeping in mind that:
c maximum anticipated power (kVA) v the power-supply personnel must have free
demand and unrestricted access to the HV equipment
Determination of this parameter is described in the substation at all times,
in Chapter B, and must take into account the v only qualified and authorized consumer’s
possibility of future additional load personnel are allowed access to the
requirements. Factors to evaluate at this substation.
stage are: c degree of supply continuity required
v the utilization factor (ku), The consumer must estimate the
v the simultaneity factor (ks), consequences of a supply failure in terms
c layout plans and elevations showing of its duration,
location of proposed substation v loss of production,
Plans should indicate clearly the means of v safety of personnel and equipment.
access to the proposed substation, with

the power-supply organization must project studies


give specific information to the From the information provided by the c the nominal voltage and rated voltage
consumer, the power-supplier must indicate: (Highest voltage for equipment)
prospective consumer. c the type of power supply proposed Existing or future, depending on the
and define: development of the system.
v the kind of power-supply system: overhead- c metering details
line or underground-cable network, which define:
v service connection details: single-line v the cost of connection to the power
service, ring-main installation, or parallel network,
feeders, etc., v tariff details (consumption and standing
v power (kVA) limit and fault current level. charges).

HV/LV distribution substations - C15


2. consumers HV substations (continued)

C
2.1 procedures for the establishment of a new substation (continued)
the power-supply organization must implementation
give official approval of the Before any installation work is started, the c full details of electrical equipment to be
official agreement of the power-supplier must installed, including performance
equipment to be installed in the be obtained. The request for approval must characteristics,
substation, and of proposed methods include the following information, largely c layout of equipment and provision for
of installation. based on the preliminary exchanges noted metering components,
above: c arrangements for power-factor
c location of the proposed substation, improvement if eventually required,
c one-line diagram of power circuits and c arrangements provided for emergency
connections, together with earthing-circuit standby power plant (HV or LV) if eventually
proposals, required.

after testing and checking of the commissioning


installation by an independent test Commissioning tests must be successfully When finally the substation is operational:
completed before authority is given to c the substation and all equipment belongs to
authority, a certificate is granted the consumer,
energize the installation from the power-
which permits the substation to be supply system. The verification tests include c the power-supply authority has operational
put into service. the following: control over all HV switchgear in the
c measurement of earth-electrode substation, e.g. the two incoming load-break
resistances, switches and the transformer HV switch (or
c continuity of all equipotential earth-and CB) in the case of a RMU, together with all
safety bonding conductors, associated HV earthing switches,
c inspection and testing of all HV c the power-supply personnel has
components, unrestricted access to the HV equipment,
c insulation checks of HV equipment, c the consumer has independent control of
c dielectric strength test of transformer oil the HV switch (or CB) of the transformer(s)
(and switchgear oil if appropriate), only,
c inspection and testing of the LV installation c the consumer is responsible for the
in the substation, maintenance of all substation equipment, and
c checks on all interlocks (mechanical key must request the power-supply authority to
and electrical) and on all automatic isolate and earth the switchgear to allow
sequences, maintenance work to proceed. The power
c checks on correct protective-relay operation supplier must issue a signed permit-to-work
and settings. to the consumers maintenance personnel,
It is also imperative to check that all together with keys of locked-off isolators, etc.
equipment is provided, such that any properly at which the isolation has been carried out.
executed operational manœuvre can be
carried out in complete safety.
On receipt of the certificate of conformity:
c personnel of the power-supply authority will
energize the HV equipment and check for
correct operation of the metering,
c the installation contractor is responsible for
testing and connection of the LV installation.

C16 - HV/LV distribution substations


3. substation protection schemes

C
The subject of protection in the electrical-
power industry is vast: it covers all aspects of
safety for personnel, and protection against
damage or destruction of property, plant, and
equipment.
These different aspects of protection can be
broadly classified according to the following
objectives:
c protection of personnel and animals against
the dangers of overvoltages and electric
shock, fire, explosions, and toxic gases, etc.,
c protection of the plant, equipment and
components of a power system against the
stresses of short-circuit faults, atmospheric
surges (lightning) and power-system
instability (loss of synchronism) etc.,
c protection of personnel and plant from the
dangers of incorrect power-system operation,
by the use of electrical and mechanical
interlocking. All classes of switchgear
(including, for example, tap-position selector
switches on transformers, and so on...) have
well-defined operating limits. This means that
the order in which the different kinds of
switching device can be safely closed or
opened is vitally important. Interlocking keys
and analogous electrical control circuits are
frequently used to ensure strict compliance
with correct operating sequences.
It is beyond the scope of a guide to describe
in full technical detail the numerous schemes
of protection available to power-systems
engineers, but it is hoped that the following
sections will prove to be useful through a
discussion of general principles. While some
of the protective devices mentioned are of
universal application, descriptions generally
will be confined to those in common use on
HV and LV systems only, as defined in
Sub-clause 1.1 of this Chapter. Where some
technical explanation is necessary to simplify
an understanding of the text, reference is
made to a related Appendix.

3.1 protection against electric shocks and overvoltages


protection against electric shocks protection against electric
and overvoltages is closely related to shocks
the achievement of efficient (low Protective measures against electric shock Animals with a relatively long front-to-hind
are based on two common dangers: legs span are particularly sensitive to step-
resistance) earthing and effective c contact with an active conductor, i.e. which voltage hazards and cattle have been killed
application of the principles of is alive with respect to earth in normal by the potential gradients caused by a low
equipotential environments. circumstances. This is referred to as a “direct voltage (240/415 V) neutral earth electrode of
contact” hazard, insufficiently low resistance. Potential
c contact with a conductive part of an gradients on the surface of the ground can be
apparatus which is normally dead, but which reduced to safe values by measures such as
has become alive due to insulation failure in those shown in Appendix C2.
the apparatus. This is referred to as an Potential-gradient problems of the kind
“indirect contact” hazard. mentioned above are not normally
It may be noted that a third type of shock encountered in electrical installations of
hazard can exist in the proximity of HV or LV buildings, providing that equipotential
(or mixed) earth electrodes which are passing conductors properly bond all exposed metal
earth-fault currents. This hazard is due to parts of equipment and all extraneous metal
potential gradients on the surface of the (i.e. not part of an electrical apparatus or the
ground and is referred to as a “step-voltage” installation - for example structural steel-
hazard; shock current enters one foot and work, etc.) to the protective-earthing
leaves by the other foot, and is particular conductor.
dangerous for four-legged animals. A
variation of this danger, known as a “touch
voltage” hazard can occur, for instance,
where an earthed metal fence is situated in
an area in which potential gradients exist.
Touching the fence would cause shock
current to pass through the hand and both
feet (Appendix C2).

HV/LV distribution substations - C17


3. substation protection schemes (continued)

C
3.1 protection against electric shocks and overvoltages (continued)
Direct-contact protection protection against overvoltages
The main form of protection against direct The situation mentioned immediately above,
contact hazards is to contain all live parts in describing an indirect-contact hazard
housings of insulating material, by placing out resulting from faulty HV insulation, is one
of reach (behind insulated barriers or at the of a number of ways in which an abnormal
top of poles) or by means of obstacles. overvoltage condition can occur.
Where insulated live parts are housed in a Methods of eliminating danger to personnel in
metal envelope, for example transformers, such a case are described in Sub-clause 1.1.
electric motors and many domestic Other situations which can cause
appliances, the metal envelope is connected overvoltages to occur on HV and LV systems
to the installation protective earthing system. include:
For LV appliances this is achieved through c surges of atmospheric origin,
the third pin of a 3-pin plug and socket. Total c a short-circuit earth fault on an unearthed
or even partial failure of insulation to the (or high-impedance earthed) 3-phase system,
metal, can (depending on the ratio of the c ferro-resonance,
resistance of the leakage path through the c energization of capacitor banks,
insulation, to the resistance from the metal c circuit breaker opening or fuse melting to
envelope to earth) raise the voltage of the break short-circuit current.
envelope to a dangerous level. Overvoltages created by the causes listed
above can be divided according to
Indirect-contact protection
in the case of a HV fault to a metallic characteristies such as:
A person touching the metal envelope of an c duration: permanent, temporary, transient,
enclosure, it may not be possible to apparatus of which the insulation is faulty, as c frequency: industrial frequency, harmonics
limit the touch voltage to the safe described above, is said to be making an of industrial frequency, high frequency,
value of 50 V*. The solution is to indirect contact. unidirectional surges.
create an equipotent-situation as An indirect contact is characterized by the
fact that a current path to earth exists Overvoltages of atmospheric origin
described in Sub-clause 1.1 (through the protective earthing (PE)
"Earthing connections". Protection against this kind of danger must be
conductor) in parallel with the shock current provided when a substation is supplied
through the person concerned. directly from an overhead-line system. The
c case of fault on L.V. system. most common protective device used at
Extensive tests have shown that, providing present is a non-linear resistor-type of
the potential of the metal envelope is not lightning arrester, which is connected (one for
greater than 50 V* with respect to earth, or to each phase) between a phase conductor and
any conductive material within reaching the substation earthing system, as close to
distance, no danger exists. the point of entry into the substation as
c indirect-contact hazard in the case of a HV possible.
fault. For consumers' substations, this protection is
If the insulation failure in an apparatus is achieved by:
between a HV conductor and the metal c lightning arresters (one per phase
envelope, it is not generally possible to limit conductor, which are sometimes connected in
the rise of voltage of the envelope to 50 V series with a device for automatic tripping of a
or less, simply by reducing the earthing circuit breaker) (see Chapter L) and/or by
resistance to a low value. c the reduction of the substation-earthing
The solution in this case is to create an resistance to the lowest possible value to
equipotential situation, as described in avoid (as far as possible) a breakdown of LV
Sub-clause 1.1 “Earthing connections”. insulation due to the rise in potential of the
earthing system when discharging the surge
* in dry locations, 25 V in wet locations current.
(bathrooms, etc.). Where it is advisable to protect a substation
against direct strokes, lightning-discharge
electrodes (Franklin type) and shield wires
should be installed and connected to the
substation earthing system.
It may be noted that, at the voltage levels
being considered (i 35 kV), switching surges
are generally less severe than lightning
surges, and so devices which are suitable for
satisfactory lightning protection are adequate
to protect against overvoltages due
to switching surges.

C18 - HV/LV distribution substations


C
Earth faults on IT-earthed systems together with the fact that current passing
In normal conditions the phase conductors of through the earth-fault path will be too small
a 3-phase IT system are all approximately at to constitute a hazard, are the reasons for
phase volts with respect to earth. The exact adopting the IT system, where supply
values depend on the capacitance and continuity must be maintained even in “first-
insulation resistance of each conductor to fault” conditions.
earth. On an unfaulted system these With one phase short-circuited to earth, and
parameters are sensibly equal in all three the neutral point of the transformer isolated:
phases so that the vector relationship of c the neutral point will rise to phase volts
phase voltages will be as shown below in above earth,
figure C12, and the neutral point of the c the faulty phase conductor will be at zero
transformer secondary winding will be at volts with respect to earth,
approximately zero volts with respect to c the other two phases will rise to etimes
earth. the phase voltage, with respect to earth.
A short-circuit to earth on one phase will As indicated above, this is a 50 Hz (or 60 Hz)
change the values of phase conductor stable (i.e. permanent) condition, and
voltages with respect to earth; the phase-to- transformers, cabling and all appliances must
phase voltage values and their phase be suitably insulated with respect to earth,
displacement relationships however, will when used on IT systems.
remain unchanged. This latter feature,
unearthed secondary winding of power transformer
1

insulation conductor
resistance capacitance

fault current normally restricted to several milli-amps depending on the size of the installation

V1
V1
3 I(C+R)

√3 I(C+R)2
I(C+R)1 I(C+R)2
√3 I(C+R)1
VNE
<90°

V2
V3 I(C+R)3 V2 V3 = 0

normal voltages and capacitive / resistive currents voltage conditions and current flowing in an earth
fault on an IT system
fig. C12: earth fault on IT-earthed systems.

HV/LV distribution substations - C19


3. substation protection schemes (continued)

C
3.1 protection against electric shocks and overvoltages (continued)
Ferro-resonance V1E V1N
Ferro-resonance is a spontaneous condition
which occurs due to a complex interaction
between intrinsic power-system capacitances
and the non-linear voltage-dependent N
inductances of transformers or reactors,
V3N V2N
chokes, etc. when their magnetic circuits are
in a highly-saturated state (generally due to
an abnormal system disturbance). V3E V2E
The resonant condition may be at any E
frequency, and can be a parallel or series
fig. C13: vector diagram of a displaced
resonance, not corresponding exactly to the
neutral due to ferro-resonance at 50 Hz.
classical formulae for LC resonant circuits
(which are based on assumed linearity of the
LC components). Moreover, resonance may
occur on one or two phases only of a 3-phase
system.
All types of transformer can be affected,
including instrument voltage transformers;
the capacitor-type VT (not normally used
at the HV levels considered in this guide) is
especially prone to sub-harmonic resonance
(1/3 of the fundamental frequency).
Electro-magnetic VTs (which are very
commonly used at HV levels covered by this
guide) counter the possibility of resonance
by:
c designing the transformer cores to operate
at low levels of flux density,
c incorporating damping resistors in the
transformer secondary or tertiary circuits.
Apart from the obvious problems presented
by false signals given by instrument
transformers, permanent overvoltage
conditions can be established.
Unless the precautions mentioned above are
taken, the following situation may arise (and
often did in the past, before the phenomenon
was identified). The problem concerns
IT-earthed systems, in which the potential of
the neutral point becomes displaced (from
approx. earth potential) with the result that
excessive values of phase voltage with
respect to earth occur on two phases, as
shown in the vector diagram of figure C13.
The condition is due to the saturation of two
(of the three) single-phase cores of a voltage
transformer, the windings of which are
connected between phase and earth, as
shown in figure C14, and may be provoked
by a transitory* overvoltage condition such as
that described above and shown in figure
C12.
The overvoltage saturates the two single-
phase VT cores, which then present a (non-
linear, but average) inductance which is much
lower than its normal value. The parallel
combination of phase-to-earth capacitance
and phase-to-earth inductance which, under
normal conditions, behaves overall as a
capacitance K (because the capacitive
reactance < inductive reactance) suddenly
changes character to that of an inductance.
The two states, viz: before saturation and
during saturation are shown in figure C14 (a)
and (b) respectively.
In C14 (a1) the three capacitances and the
three inductances each form an independent
balanced 3-phase star-connected group, i.e.
there is no exchange of current between
them.
* for example, a bird causing a brief short-circuit to earth,
and falling clear of the line, or wind-blown debris, etc.

C20 - HV/LV distribution substations


C
In C14 (b2) however, it will be seen that
the two inductances, together with one
capacitance, constitute an unbalanced
3-phase group, the star point of which
is the earth.
It is clear that an unbalanced 3-phase load on
a 3-wire system will displace the “floating”
neutral point of the source. A simple
calculation in Appendix C3 shows how the
vector diagram of figure C13 was determined.

Note: it should be appreciated that the vector


representation shown in figure C13 gives an
approximate, but qualitatively useful, picture
of the actual phenomenon, since harmonic
voltages and currents are also present.
However, in the 50 Hz (or 60 Hz) resonant
condition, the power-frequency values are
predominant. The circuit behaviour therefore,
is mainly governed by these power-frequency
quantities, and justifies an approximate
representation by vectors. Field
measurements have confirmed the validity of
such a representation.
For interested readers, further information on
ferroresonance can be found in Cahier
Technique No. 31 : "Ferroresonance"
published by Merlin Gerin.

1
=
=
(a1) (a2)
N
3 2
source

L L L C C C K K K

K<C
(a) circuits in normal operation at normal system frequency

= (b2)
(b1) N

source

H<L H H K XH > XK at a resonant frequency

(b) circuits with phase 1 and phase 2 VT cores saturated


fig. C14: equivalent circuits for ferro-resonant condition.

HV/LV distribution substations - C21


3. substation protection schemes (continued)

C
3.2 electrical protection
overcurrents due to overloading or general
to short-circuit faults (between The circuits and equipment in a substation
must be protected so that excessive currents
phases and/or to earth) are detected and/or voltages are rapidly removed from the
by protective devices up-stream and system before causing danger, damage or
down-stream of the power destruction. All equipments normally used in
transformer(s). These devices power-system installations have
cause the faulty circuit to be cut-off (standardized) short-time withstand ratings for
overcurrent and overvoltage conditions, and
electrically from the power supply. the role of protective schemes is to ensure
The devices may be: that these withstand limits can never be
c fuses which clear the faulty circuit exceeded. In general, this means that fault
directly, or together with a conditions must be cleared as fast as
possible within the limits set by
mechanical tripping attachment, considerations of the highest attainable
which opens an associated three- reliability.
phase load-break switch, Overcurrents due to overloading can normally
c direct-acting tripping coils which be tolerated for longer periods than those of
form part of a LV circuit breaker, and short-circuits and some protective devices
are designed to operate with increasing
are operated by the fault (or speed as the degree of overloading increases
overload) current passing through (i.e. an inverse-time/current characteristic).
them, In addition to the protection against
c relays which act indirectly such as: overvoltages mentioned in section 3.1,
electrical protection is routinely provided
v electrical relays supplied from against the following abnormal conditions:
current and/or voltage transformers, c overloading (i.e. excessive currents not due
v pressure-operated relays to faults),
(pressostats), c transformer faults,
v temperature-operated relays c short-circuit faults between phases,
c short-circuit faults to earth, and is
(thermostats), commonly realized by:
v gas-detection relays (Buchholz, c a circuit breaker downstream of the
etc.), transformer,
v oil-surge operated relays. c detection and trip-initiating devices which
are integral parts of the transformer,
c a circuit breaker or fuses (with or without an
associated load-break switch) upstream of
the transformer.
The choice and sophistication of the
protective schemes will depend on the
characteristics of the substation, and are
discussed later.
Protective devices upstream of the
transformer must be co-ordinated with
downstream devices, as noted in Chapter H2,
Sub-clause 4.6.

overload protection
Overloading is frequently due to the co-
incidental demand of a number of small
loads, or to an increase in the apparent
power (kVA) demand of an installation, due to
expansion of an enterprise, with consequent
building extensions, and so on.-Load
increases raise the temperature of the circuit
conductors concerned, together with that of
the transformer.
When the temperature exceeds the normal
design limits of the equipment involved, the
deterioration rate (ageing) of the insulation
materials is increased, and the working life of
the equipment is correspondingly reduced.
Overload protection devices are usually
located downstream of the transformer in
consumer-type substations, but are
commonly provided on the upstream side in
public-supply substations.

C22 - HV/LV distribution substations


C
transformer protection
Overloads
The protection against overloading of a
transformer is provided by a time-delayed
overload relay (either a thermal bi-metal strip
device or an electronic device) which acts to
trip the downstream-side circuit breaker.
The time delay inherent in this relay ensures
that the transformer will not be unnecessarily
tripped for overloads of short duration. Other
alternatives are:
c for pole-mounted transformers “thermal-
image” relays are frequently used. Such
relays artificially simulate the temperature of
the transformer windings with an accuracy
which is sufficient to safeguard the insulation,
c dry-type transformers use heat sensors
embedded in the hottest part of the windings
insulation for alarm and/or tripping, while
c larger oil-immersed transformers frequently
have thermostats with two settings, one for
alarm purposes and the other for tripping.
Internal faults
The protection of transformers by
transformer-mounted devices, against the
effects of internal faults, is provided on
transformers which are fitted with air-
breathing conservator tanks (see figure
C15), by the classical Buchholz mechanical
relay. These relays can detect a slow
accumulation of gases which results from the
arcing of incipient faults in the winding
insulation or from the ingress of air due to an
oil leak. This first level of detection generally
gives an alarm, but if the condition
deteriorates further, a second level of
detection will trip the upstream circuit breaker.
An oil-surge detection feature of the Buchholz
relay will trip the upstream circuit breaker
"instantaneously" if a surge of oil occurs in
the pipe connecting the main tank with the
conservator tank.
Such a surge can only occur due to the
displacement of oil caused by a rapidly-
formed bubble of gas, generated by an arc of
short-circuit current under the oil.
All transformers are fitted with some kind fig. C15: transformer with conservator
over-pressure relief device, which limits the tank.
maximum pressure to a value well below that
at which the transformer tank will rupture.
By specially designing the cooling-oil radiator
elements to perform a concertina action,
“totally filled” types of transformer as large as
10 MVA are now currently available.
Expansion of the oil is accommodated without
an excessive rise in pressure by the “bellows”
effect of the radiator elements. A full
description of these transformers is given in
Sub-clause 4.4 (see figure C16).
Evidently the Buchholz devices mentioned
above cannot be applied to this design; a
modern counterpart has been developed
however, which measures:
c the accumulation of gas,
c overpressure,
c overtemperature,
the first two conditions trip the upstream
circuit breaker, and the third condition trips
fig. C16: total-fill transformer.
the downstream circuit breaker of the
transformer.
The device, referred to as a "DGPT" unit
(Detection of Gas, Pressure and
Temperature) is mentioned further in 4.4,
under "Liquid-filled transformers".

HV/LV distribution substations - C23


3. substation protection schemes (continued)

C
3.2 electrical protection (continued)
protection against short-circuits choice of protective devices
Short-circuits may occur between phase on the upstream side of the
conductors, between a phase conductor and transformer in a consumer-type
earth, or in any combination of these substation
conditions on the three phases. The
(extremely unlikely) occurrence of a short- In certain national standards*, the choice is
circuit fault between the high-voltage made according to two current values:
windings and the low-voltage windings will c the reference current Ib, the value of which
constitute a short-circuit-to-earth fault on the will be:
HV winding if the secondary winding is v in the case of metering at low voltage: the
earthed, which is generally the case. nominal rated current of the transformer,
Unearthed star-connected LV secondary v in the case of metering at high voltage: the
windings of IT-system transformers have an sum of the nominal rated currents of
overvoltage device which will operate in these transformers and other HV plant (e.g. motors,
circumstances to connect the LV neutral point etc.),
of the transformer directly to earth. c the minimum value of HV 3-phase short-
Earth faults on the HV winding present a circuit current at the installation.
particular danger to personnel, due to the * There is no equivalent IEC standard.
Transferred Potential hazard mentioned in
HV LV
Sub-clause 1.1: “Earthing connections”.
1 1
For this reason, high-speed sensitive earth-
fault protection is standard on the HV side of
2 2
power transformers in many public-supply
distribution and consumer-type substations. 3 3
The scheme is shown below in figure C17
and can be applied to transformers having N
delta or unearthed-star primary windings.
This arrangement is called a “Restricted
E/F relay
Earth-Fault" (REF) protection because it will
detect earth faults only on the HV windings or
on the circuit downstream of the CTs (current
transformers) to the winding terminals. fig. C17: protection against earth fault on
The advantages of the scheme include: the HV winding.
c simplicity and low cost,
c instantaneous operation,
c high sensitivity,
c virtual elimination of the dangers of
Transferred Potential (because of its
instantaneous operation),
c no problems of coordination with
downstream protection; LV earth faults
appear as phase/phase faults on the HV side
of the transformer, thereby being undetected
by the REF relay (see fig. AC1-2(c) of
Appendix C1).
Again, in public-supply systems in general,
there is no CB on the LV side, simply a load-
break switch. Overcurrent protective relays
(2 only) are connected in series with the REF
current transformers, as shown dotted in
figure C17 (see note). These overcurrent
relays afford protection against overloading
and short-circuit faults downstream of the
CTs, but must be carefully co-ordinated with
LV overcurrent protective devices.

Note: where short-circuit fault levels are low,


it is recommended to use 3 overcurrent
relays (rather than 2) since on delta/star
transformers a phase/phase short-circuit at
LV gives a 2:1:1 fault-current distribution at
HV (see fig. AC1-2(b) of Appendix C1).
In view of the effectiveness of REF protection
against the hazards of transferred potentials,
and its uncomplicated application, it is
strongly recommended to be included in any
protection scheme which includes a HV
circuit breaker.

C24 - HV/LV distribution substations


C
When the reference current is less than 45 A
and there is only one transformer, the
protection may be by fuses or by a circuit
breaker.
When the reference current is equal to or
greater than 45 A, or when there is more than
one transformer, the protection will be by a
circuit breaker.
The maximum IEC standard kVA ratings of
transformers corresponding to a HV full-load
current not exceeding 45 A are given in the
table C18.
primary maximum IEC
voltage standard ratings
(kV) for transformers
rated nominal (kVA)
3.6 3 250
3.3
7.2 4.16
5.5 500
6
6.6
12 10 800
11
17.5 13.8 1,250
15
24 20 1,600
22
36 33 2,500
40.5 36.5 3,150
table C18: power limits of transformers
with a maximum primary current not
exceeding 45 A.
c protection by fuses
The relationships between the reference
current Ib, as defined above, the rated current
In of the fuse, and the short-circuit current Ic
at the primary terminals of the transformer,
are determined according to the national
standards previously referred to, as follows:
v when the substation consists of a single
HV/LV transformer, the rated current In of the
fuse must satisfy the following relationships:
In > 1.4 Ib and In < Ic/6
Where:
In = rated current of the fuse,
Ib = rated primary current of the transformer,
Ic = the minimum current at the primary side
of the transformer when the secondary-
winding terminals are short-circuited,
v when the substation is supplied from an
overlead line, or when the installation is
sensitive to unbalanced-voltage conditions
(for example three-phase motor loads), it is
recommended that the failure of a fuse
causes all three phases to be cut off, by
automatic tripping of the HV load-break
switch (i.e. a combined switch-fuse).
Standard current ratings for fuses according
to IEC 282-1 are listed in table C19.

HV/LV distribution substations - C25


3. substation protection schemes (continued)

C
3.2 electrical protection (continued)
supply voltages nominal transformer ratings
(kV) (kVA)
rated nominal 25 50 100 125 160 200 250 315 400 500 630 800 1,000 1,250 1,600 2,000 2,500
3.6 3 16 25 40 50 50 63 80 80 100 125 160 200 250
3.3 16 25 40 50 50 63 80 80 100 125 160 200 250
7.2 4.16 10 25 31.5 40 50 50 63 80 80 100 125 160 200 250
5.5 10 16 25 31.5 40 40 50 63 63 80 100 125 160 200 250
6 10 16 25 31.5 31.5 40 50 50 63 80 80 100 125 160 200 250
6.6 10 16 25 25 31.5 40 40 50 63 80 80 100 125 160 200 250
12 10 6.3 10 16 25 25 31.5 31.5 40 50 50 63 80 80 100 125 160 200
11 6.3 10 16 25 25 25 31.5 31.5 40 50 63 63 80 100 125 160 200
17.5 13.8 6.3 6.3 10 16 25 25 25 31.5 31.5 40 50 63 63 80 100 160 160
15 6.3 6.3 10 16 16 25 25 31.5 31.5 40 50 50 63 80 80 100 160
24 20 6.3 6.3 10 10 16 16 25 25 31.5 31.5 40 50 50 63 80 80 160
22 6.3 6.3 10 10 10 16 25 25 25 31.5 31.5 40 50 50 63 80 160
36 33 6.3 6.3 6.3 6.3 6.3 6.3 16 16 16 16 16 31.5 31.5 40 50 63 80
40.5 36.5 6.3 6.3 6.3 6.3 6.3 6.3 16 16 16 16 16 25 25 31.5 40 50 63
table C19: rated current (A) of HV fuses for transformer protection according to IEC 282-1.
It is strongly recommended that, following the the transformer can also be achieved very
operation of a fuse (or fuses) to clear a fault simply by devices which are sometimes
or overload condition, all three fuses be referred to as “high-set” relays.
replaced, since it is possible that the fuse (or The “high-set” principle depends on the fact
fuses) that had not operated may have that, if the current is sufficiently high to
deteriorated, due to the passage of excessive operate the relay, then the short-circuit must
current during the disturbance. be on the HV side of the transformer,
because a short-circuit on the LV terminals or
c protection by circuit breaker windings of the transformer will not produce
no disturbance occurring within the When the substation is supplied through a sufficient current on the HV side to cause the
installation shall cause the operation HV circuit breaker, it will be a contractual relay to operate.
of any protective relaying in the condition that no disturbance occurring within The high-set relays (2 or 3 as noted in Sub-
power-supply network. the installation shall cause the operation of clause "protection against short-circuits") will
any protective relaying in the power-supply each be connected in series with one of the
network. inverse-time/overcurrent relays, shown dotted
To ensure that this condition can be complied in figure C17, and for distribution-type
with, the supply authority must specify the transformers are generally set to operate at
longest times permissible for clearing the 25 times the full-load current of the
following faults on the installation: transformer. By these simple means
c short-circuit fault between all 3 phases, therefore, instantaneous clearance of short-
c short-circuit fault between any 2 phases, circuit faults on the HV side of a transformer
c short-circuit fault of one phase to earth, can be achieved, without affecting the co-
c short-circuit fault of any 2 phases to earth. ordination scheme for downstream protection.
The maximum level of a 3-phase short-circuit At periods of the lowest levels of short-circuit
at the installation was known at the outset of fault current, however, the high-set scheme
the project, in order to purchase adequately- may not be sufficiently sensitive, i.e. the
rated equipment. To ensure correct operation current may not be high enough to operate
of the protective devices, the minimum value the relay (there is no similar problem with
of 3-phase short-circuit current must also be earth faults, the REF scheme being very
stated by the supply authority. sensitive).
When planning the protection scheme for the In extreme cases, where the difference
installation, the general principle of co- between maximum and minimum fault levels
ordination is that the circuit breaker closest to is very large, it may be necessary to provide a
the power source will have the longest differential-protection scheme for the
tripping time. In the present case, this is the transformer.
HV circuit breaker. Differential-protection schemes compare the
This longest tripping time must not, however, currents entering the primary windings with
exceed that given by the supply authority; a those leaving the secondary windings (after
constraint which generally is satisfied only by correction for current-level and phase
protective relays at the HV circuit breaker, to changes) and any significant difference will
supplement the transformer-mounted operate the relay, which trips the circuit
protective devices previously mentioned. breakers controlling the transformer.
As far as earth faults are concerned, there is Such protection will provide adequate
no co-ordination problem, provided that the sensitivity with high-speed tripping, and will
transformer HV winding is a delta- or not affect co-ordination of downstream
unearthed-star connection, since, as already protection.
mentioned, earth faults on the LV system will It may be noted that the high-speed relays
then appear as phase-to-phase faults on the used for the REF, high-set and differential
HV system. HV earth faults occurring in the protection schemes are stabilized against
substation can therefore be cleared false operation due to CT saturation (for
instantaneously by a REF scheme. example, when energizing the transformer).
Instantaneous tripping for phase-to-phase Overcurrent, REF, and high-set relays are
short-circuit faults occurring on the HV side of commonly contained in a single relay case.

C26 - HV/LV distribution substations


C
choice of downstream protective
devices
The protective device (circuit breaker or v 4 poles for IT scheme with neutral
fuse-switch)* downstream of the transformer conductor, TT and TNS,
must include and comply with the following v 3 poles for IT scheme without neutral
requirements (IEC 364). The device must: conductor, and for TNC.
c include an isolating switch (for the By way of an example, table C20 lists the
protection of persons) of which the open nominal currents and corresponding short-
switch contacts are clearly visible, circuit currents at the secondary terminals of
c have a current rating adequate for the IEC-standard 20 / 0.4 kV transformers. From
transformer concerned, these data it can be seen that the short-circuit
c have a breaking-current rating where impedances are in the range of 4% (for the
appropriate*, adequate for the secondary 100 kVA transformer) to 6.9% (for the
3-phase short-circuit current, 2,000 kVA transformer).
c have the correct number of poles according * where no LV circuit breaker or fuse-switch is installed, a
to the earthing scheme of the installation, non-automatic LV load-break isolating switch must be
provided, and overload protection must be effected at HV.

transformer rated power (kVA) 50 100 160 250 315 400 500 630 800 1000 1250 1600 2000 2500
transformer current Ir (A) 69 137 220 344 433 550 687 866 1100 1375 1718 2199 2749 3437
oil-immersed transformer Isc (kA) Psc = 250 MVA 1.71 3.40 5.41 8.38 10.5 13.2 16.4 20.4 17.4 21.5 26.4 33.1 40.4 49.1
Psc = 500 MVA 1.71 3.42 5.45 8.49 10.7 13.5 16.8 21.0 17.9 22.2 27.5 34.8 43.0 52.9
cast-resin transformer Isc (kA) Psc = 250 MVA 1.14 2.28 3.63 5.63 7.07 8.93 11.1 13.9 17.4 21.5 26.4 33.1 40.4 49.1
Psc = 500 MVA 1.14 2.28 3.65 5.68 7.14 9.04 11.3 14.1 17.9 22.2 27.5 34.8 43.0 52.9
table C20: 3-phase short-circuit currents of typical distribution transformers.

discrimination (selectivity)
between the protective devices
on the upstream and
downstream sides of the
transformer
The consumer-type substation with LV HV fuses and LV circuit breakers.*
metering requires discriminative operation In order to compare the two curves, the HV
between the HV fuses and the LV circuit currents must be converted to the equivalent
breaker or fuses. The calibre of the HV fuses LV currents, or vice-versa.
will have been chosen according to the Figure C21 illustrates these requirements.
characteristics of the transformer. Where an LV fuse-switch is used, similar
The tripping characteristics of the LV circuit separation of the characteristic curves of the
breaker must be such, that for an overload or HV and LV fuses must be respected. This
short-circuit condition downstream of its question is considered in Appendix C1
location, the breaker will trip sufficiently (figure AC1-3).
quickly to ensure that the HV fuses will not be
adversely affected by the passage of time minimum pre-arcing
overcurrent through them. time of HV fuse
The tripping performance curves for HV fuses B/A u 1.35 at any
and LV circuit breakers are given by graphs moment in time
of time-to-operate against current passing D/C u 2 at any
through them. Both curves have the general current value
inverse-time/current form (with an abrupt
discontinuity in the CB curve at the current
value above which “instantaneous” tripping
occurs). D
circuit breaker
These curves are shown typically in
tripping
figure C21. C
characteristic
c in order to achieve discrimination:
v all parts of the fuse curve must be above
and to the right of the CB curve, current
A
c in order to leave the fuses unaffected (i.e.
B
undamaged):
v all parts of the minimum pre-arcing fuse fig. C21: discrimination between HV fuse
curve must be located to the right of the CB operation and LV circuit breaker tripping,
curve by a factor of 1.35 or more (e.g. where, for transformer protection.
at time T, the CB curve passes through a
point corresponding to 100 A, the fuse curve Note: In the simple and widely used case,
at the same time T must pass through a point where a HV circuit breaker incorporates REF,
corresponding to 135 A, or more, and so high-set and inverse-time/overcurrent relays
on...) and, as previously described, the only electrical
v all parts of the fuse curve must be above protection of the LV windings and the LV
the CB curve by a factor of 2 or more (e.g. connections from the transformer terminals to
where, at a current level I the CB curve the upstream terminals of the LV circuit
passes through a point corresponding to breaker is that provided by the HV inverse-
1.5 seconds, the fuse curve at the same time/overcurrent relays.
current level I must pass through a point * Merlin Gerin “catalogue distribution HT/MT 96” page G29.
corresponding to 3 seconds, or more, etc.).
The factors 1.35 and 2 are based on standard
maximum manufacturing tolerances for

HV/LV distribution substations - C27


3. substation protection schemes (continued)

C
3.2 electrical protection (continued)
There is no compelling need for current on the HV side of the transformer and
discrimination between these HV relays and will flow in two lines only. The tripping time of
the LV circuit breaker protection, since a the inverse-time/overcurrent relays may, in
short-circuit on the upstream or downstream this case, be unacceptably long.
side of the LV breaker would result in a total The conventional solution to the problem is to
loss of supply, in either case. make these LV connections “fault-free” by
In general, a 3-phase short-circuit at the LV enclosing the (generously-insulated)
terminals of a distribution transformer will conductors in vermin-proof metal bus-ducts, a
cause a current of 14-25 times the method which, in view of the location (in an
transformer full-load current to flow in the LV area prohibited to all except authorized
and HV circuits (at times of maximum short- personnel) is generally considered to be
circuit fault levels on the system). satisfactory. A 100 % solution would be to
If the fault is a short-circuit of one phase to install overall protection from the HV circuit
earth, immediately upstream of the LV circuit breaker to the LV circuit breaker, as provided
breaker however, then this value will be by the differential protective scheme
reduced to approximately 8-14 times full-load previously described.

HV earth-fault relay settings


Earth-fault relays have low current-setting are some distance from the transformer,
ranges, i.e. they are sensitive instruments, especially if the supply is by underground
and can, in consequence, act to clear a cable, and the HV nominal voltage is high,
developing short-circuit fault in its early e.g. u 20 kV.
stages, thereby minimizing the damage to The foregoing discussion of the presence of
insulation at the fault position, and reducing residual capacitive components in the earth-
the risk of fire. fault current of impedance-earthed systems,
Care must be taken however, to avoid leads conveniently to an explanation of the
increasing the sensitivity (by reducing the principle of the Petersen coil.
operating-current setting) to a point where System earthing on overhead-line HV
the relay can be caused to operate when an systems by means of a Petersen coil
earth fault occurs on a nearby circuit, the In the resistance-earthed system described
circuit on which the relay is installed being above, it was shown that the current through
(perfectly) healthy (unfaulted). the earth fault is the sum of the residual
This false operation is due to the inherent capacitive currents of the system and the
capacitance to earth of the power-system current which flows through the resistor.
phase conductors and connected loads, and This resistor current is in phase with the
is especially likely to occur on impedance- voltage of the faulted phase (the voltage
earthed systems (which are common at the vector being reversed during the fault period)
HV levels covered by this guide). as shown in the vector diagram of figure
In normal circumstances, the capacitive C22. The phase displacement between the
current from each phase to earth has resistor current and the residual capacitive
practically the same magnitude (Ic) and the current is practically 90 degrees.
three currents summate in the earth to give If now, the resistor is replaced by a reactor,
the so-called “residual” current, which, the reactor current will lag the (reversed)
because of the balanced conditions (in this faulted phase voltage by 90 degrees and will,
case) is theoretically zero. therefore, be in phase opposition to the
A short-circuit of one phase to earth, as residual capacitive current.
already mentioned in “Earth faults on IT- By a suitable choice of reactance value the
earthed systems” (Sub-clause 3.1) will cause: residual capacitive current through the fault
c the voltage of the faulted conductor, and can, in principle, be exactly cancelled, i.e.
that of all conductors of the faulty phase over there will be no fault current flowing to earth,
a wide area surrounding the fault location, to as shown in figure C23. This is the principle
fall to practically zero volts, of Petersen Coil operation.
c the voltage of the two healthy phase In practice, absolute cancellation of fault
conductors over the same area to increase by current is not possible, owing to conductor-
(up to) etimes their original value with and fault- path resistances, and to the
respect to earth. impracticality of precise coil tuning at all
As a result of this, the residual current in all times. These effects prevent perfect mutual
circuits affected by the voltage changes will cancellation of the opposing currents, but
no longer approximate to zero. On healthy providing the fault-path resistance is low, the
circuits close to the fault position, the residual fault current can be reduced to very small
current will, in fact, amount to almost 3 Ic, as values.
illustrated in figure C22. Petersen coils are provided with a number of
If a healthy circuit has a significant tapping steps on the coil to cover a range of
capacitance to earth (a long overhead line or system capacitance values. These coils are
a section of underground cable) then 3 Ic will associated mainly with isolated O/H line
be detected by its earth-fault relay which, if power networks in the HV voltage ranges
given an oversensitive setting, will trip the covered by this guide.
circuit breaker of the unfaulted circuit.
A conventional minimum value of earth-fault-
current setting intended to avoid this problem,
commonly adopted in the power-distribution
industry, is 6 Ic (i.e. a safety factor of 2).
This phenomenon is only of interest to a HV
installation-design engineer in cases where
the HV circuit breaker and protective relays

C28 - HV/LV distribution substations


C
Operational advantages c damage at the fault position is limited,
Advantages of the system include: owing to the restricted current level,
c continuity of supply in the (common) event c disturbance to neighbouring systems at
of an earth fault. In principle, the system can the instant of fault is practically non-existent.
operate indefinitely with an earth fault on
one phase,

earth-fault protection relays A


eIC1A
of the healthy circuits 1
A and C will detect an eIC2A
apparent earth fault 2

3
0 V3 0

3ICA

B eIC1B
1
eIC2B
2

3
IF 0 V3 0

IF
IF
3ICB

power
supply
source
C I’F
IF
eIC1C
1
eIC2C
2

3
0 V3 0

3ICC

power supply eIc1

eIc2

IF

IF

I’F

I’F

simplified diagram showing current division eIC1 + eIC2 = 3IC


IF I’F >> 3IC
IF = I’F + 3IC

3IC V1
V1 V1
V1
3IC
IC2 √3IC2
√3IC2 I'F
IC1 VNE
VNE
√3IC1
V3 = 0 V2 √3IC1 V2
V3 IC3 V2
V3 = 0 V2 fault current IF is the vector sum of
voltages during the neutral resistor current I’F and
normal voltages
short-circuit to residual current on healthy the residual capacitive currents of
and capacitive
earth on phase 3 circuits during fault the system 3IC
currents

fig. C22: earth-fault diagram.


HV/LV distribution substations - C29
3. substation protection schemes (continued)

C
3.2 electrical protection (continued)
power supply eIc1

eIc2

Petersen coil L

IF = 0

0 0

I’F

I’F = 3IC

I’F = eIC1 + eIC2 = 3IC


simplified diagram showing current division when XC / XL = 3
(where XC = capacitive reactance of one phase to earth)

3IC V1

eIC2

VNE

eIC1
E V2

I’F
vector diagram for condition I’F = 3 IC

V1 V1
V1
3IC
IC2
eIC2
IC1 VNE

V3 = 0 V2 √3IC1
V3 IC3 V2
V3 = 0 V2
voltages during
normal voltages
short-circuit to residual current on healthy
and capacitive
earth on phase 3 circuits during fault
currents
fig. C23: earth fault diagram (with Petersen coil).
C30 - HV/LV distribution substations
C
3.3 protection against thermal effects
The risk and consequences of a fire are
particularly serious.
The prefabricated equipments are conceived
and manufactured in a way that avoids
excessive temperature rise in normal use.
Where an installation includes one or several
liquid-insulated transformers, the regulations
and arrangements relative to the protection
and construction details must be fully
respected, and are described in Sub-
clause 4.3: “choice of HV/LV transformers”.

3.4 interlocks and conditioned manœuvres


Mechanical and electrical interlocks are
included on mechanisms and in the control
circuits of apparatus installed in substations,
as a measure of protection against an
incorrect sequence of manœuvres by
operating personnel.
Mechanical protection is afforded by:
c compartments enclosing specific parts of
equipment in pre-fabricated HV cells,
c key-transfer interlocking.

an interlocking scheme is intended to key interlocking c a transformer compartment interlocks allow


The most widely-used form of locking/ manœuvres and access to different panels in
prevent any operational manœuvre
interlocking depends on the principle of key- the following conditions:
which would expose operating transfer. v operation of the load-break/isolating
personnel to danger. The principle is based on the possibility of switch
freeing or trapping one or several keys, if the panel door is closed and the associated
according to whether or not the conditions of earthing switch is open,
safety are satisfied. v operation of the line-isolating switch of
These conditions can be combined in unique the transformer switchgear - and -
and obligatory sequences, thereby protection panel
guaranteeing the safety of personnel by the - if the door of the panel is closed, and
avoidance of an incorrect operational - if the circuit breaker is open, and the
procedure. earthing switch(es) is (are) open.
For example, access to a HV panel requires v closure of an earthing switch
a certain number of operations which must be if the associated isolating switch(es) is (are)
carried out in a pre-determined order. It is open*,
necessary to carry out manœuvres in the v access to the interior of each panel
reverse order to restore the system to its if the isolating switch for the panel is open
former condition. and the earthing switch(es) in the panel is
Non-observance of the correct sequence of (are) closed,
manœuvres in either case may have v closure of the door of each panel or
extremely serious consequences for the compartment
operating personnel, as well as for the if the earthing switch(es) in the panel is (are)
equipment concerned. closed,
v access to the HV fuses of a substation
Note: It is important to provide for a scheme supplied by two incomers from parallel
of interlocking in the basic design stage of feeders
planning a HV/LV substation. if the two isolating switches are open and the
In this way, the apparatuses concerned will two earthing switches in the panel are closed,
be equipped during manufacture in a v access to the compartment(s) occupied
coherent manner, with assured compatibility by the VT(s)
of keys and locking devices. if the HV isolating switch is open, and if the
LV isolating device is open,
interlocks in substations v operation of the isolating switches in the
VT panel
equipped with metalclad if the door of the panel is closed.
switchgear * if the earthing switch is on an incoming circuit, the
In a HV/LV distribution substation which associated isolating switches are those at both ends of the
circuit, and these should be suitably interlocked.
includes:
c a single incoming HV panel or two incoming
panels (from parallel feeders) or two
incoming/outgoing ring-main panels,
c a transformer switchgear-and-protection
panel, which can include a load-break/
isolating switch with HV fuses and an
earthing switch, or a circuit breaker and line-
isolating switch together with an earthing
switch,

HV/LV distribution substations - C31


3. substation protection schemes (continued)

C
3.4 interlocks and conditioned manœuvres (continued)
practical example
In a consumer-type substation with LV
metering, the interlocking scheme most
commonly used is HV/LV/TR (high voltage/
low voltage/transformer).
The aim of the interlocking is:
c to prevent access to the transformer
compartment if the earthing switch has not
been previously closed,
c to prevent the closure of the earthing switch
in a transformer switchgear-and-protection
panel, if the LV circuit breaker of the
transformer has not been previously locked
“open” or “withdrawn”.
Access to the HV or LV terminals of a
transformer, protected upstream by a HV
switchgear-and-protection panel, containing a
HV load-break / isolating switch, HV fuses,
and a HV earthing switch) must comply with
the strict procedure described below, and is
illustrated by the diagrams of figure C24.
Note: The transformer in this example is
provided with plug-on type HV terminal
connectors which can only be removed by
unlocking a retaining device common to all
three phase connectors*.
S
The HV load-break / isolating switch is
mechanically linked with the HV earthing
switch such that only one of the switches can
be closed, i.e. closure of one switch
automatically blocks the closure of the other.
* or may be provided with a common protective cover over S
the three terminals.

Procedure for the isolation and earthing of


the power transformer, and removal of the HV switch and LV CB closed
HV plug-type shrouded terminal
connections (or protective cover). O
c initial conditions:
v HV load-break/isolating switch and LV
circuit breaker are closed,
v HV earthing switch locked in the open S
position by key “O”, O
v key “O” is trapped in the LV circuit breaker
as long as that circuit breaker is closed,
c step 1:
v open LV CB and lock it open with key “O”,
v key “O” is then released, S
c step 2:
v open the HV switch,
v check that the “voltage presence” neon HV fuses accessible
indicators extinguish when the HV switch is
opened,
c step 3:
v unlock the HV earthing switch with key “O”
and close the earthing switch,
v key “O” is now trapped, O
S
c step 4:
v the access panel to the HV fuses can now
be removed (i.e. is released by closure of the
HV earthing switch). Key “S” is located in this
panel, and is trapped when the HV switch is
closed,
S
v turn key “S” to lock the HV switch in the
open position, O
v key “S” is now released,
transformer HV terminals accessible
c step 5:
v key “S” allows removal of the common legend
locking device of the plug-type HV terminal key absent
connectors on the transformer or of the key free
common protective cover over the terminals, key trapped
as the case may be. panel or door
In either case, exposure of one or more fig. C24: example of HV/LV/TR
terminals will trap key “S” in the interlock. interlocking.

C32 - HV/LV distribution substations


C
The result of the foregoing procedure is that:
a) the HV switch is locked in the open
position by key “S”.
Key “S” is trapped at the transformer
terminals interlock as long as the terminals
are exposed.
b) the HV earthing switch is in the closed
position but not locked, i.e. may be opened or
closed. When carrying out maintenance work,
a padlock is generally used to lock the
earthing switch in the closed position, the key
of the padlock being held by the engineer
supervizing the work.
c) the LV CB is locked open by key “O”, which
is trapped by the closed HV earthing switch.

The transformer is therefore safely isolated


and earthed.
It may be noted that the upstream terminal of
the load-break switch may remain alive in the
procedure described. There are three
reasons for this:
c the terminals in question are located in a
separate inaccessible compartment in the
particular switchgear under discussion,
c the open contacts of the switch have an
earthed screen interposed between them,
c the envelope containing the switch is
moulded from insulating material, filled with
SF6 gas, and sealed for life.
In the general case, the upstream terminals
of such a switch (or circuit breaker) will be
exposed within the compartment, and an
earthing switch will be provided, interlocked
mechanically with a line-isolating switch. Or
again, it may be necessary (depending on the
type of switchgear) to isolate and lock off the
incoming supply cable at its remote end,
before closing the local earthing switch.
Any scheme of interlocking must evidently
include appropriate procedures, along similar
lines to those described above.

HV/LV distribution substations - C33


4. the consumer substation with LV metering

C
4.1 general
A consumer substation with LV metering is an
electrical installation connected to a public-
supply system at a nominal voltage
of 1 kV - 35 kV, and includes a single HV/LV
transformer generally not exceeding
1,250 kVA.

functions
The substation Metering
All component parts of the substation are Metering at low voltage allows the use of
located in one chamber, either in an existing small metering transformers at modest cost.
building, or in the form of a prefabricated Most tariff structures take account of
housing exterior to the building. transformer losses.
Connection to the HV network LV installation circuits
Connection at HV can be: A low-voltage circuit breaker, suitable for
c either by a single service cable or over- isolation duty with visible contacts and locking
head line, or, off facilities, to:
c via two mechanically interlocked load-break c supply a distribution board,
switches with two service cables from c protect the transformer against overloading
duplicate supply feeders, or, and the downstream circuits against short-
c via two load-break switches of a ring-main circuit faults.
unit.
The transformer
Since the use of PCB*-filled transformers is
prohibited in most countries, the preferred
available technologies are:
c oil-immersed transformers for substations
located outside premises,
c dry-type, vacuum-cast-resin transformers
for locations inside premises, e.g. multi-
storeyed buildings, buildings receiving the
public, and so on...
* polychlorinated biphenyl.

one-line diagrams
The diagrams on the following page
(figure C25) represent:
c the different methods of HV service
connection, which may be one of four types:
v single-circuit service,
v single-circuit (for later change to ring-main
service),
v duplicate service (interlocked
mechanically),
v ring-main service,
c HV protective functions and HV/LV
transformation,
c LV metering and general isolation functions,
c LV protective and distribution functions,
c zones of access for interested parties.

C34 - HV/LV distribution substations


C
power supply system service connection HV protection and LV metering LV distribution
HV/LV transformation and isolation and protection

supplier/consumer interface transformer LV terminals downstream terminals


of LV isolator

protection protection

single-line service

(permitted if IHV nominal


i 45 A and one transformer )

single-line service (equipped


for extension to form a ring
main)

protection

duplicate-
supply
service
(permitted if IHV nominal
i 45 A and one transformer )
protection
+
auto-changeover
switch

ring-main
service
protection automatic LV
standby
source

(always permitted)

authorized
access limits consumer consumer

testing authority

power-supply authority

fig. C25: consumer substation with LV metering.

HV/LV distribution substations - C35


4. the consumer substation with LV metering (continued)

C
4.2 choice of panels
standards and specifications
The SF6 switchgear and equipments
described below are rated for 1 kV - 24 kV
systems and conform to the following
international and national standards:
c international:
IEC 56-1, 129, 265-1, 298, 694,
c national: French: UTE, EDF,
British: BS,
German: VDE,
American: ANSI.

type of material
All kinds of switchgear arrangements are
possible when using modular compartmented
panels, and provisions for later extensions
are easily realized.
Compact substations of modular panels are
particularly applicable in the following cases:
c ring-main substations (a 3-function
monobloc assembly),
c severe climatic or heavily-polluted
conditions (integral insulation),
c insufficient space for “classical”
switchboards.
This “all - SF6” equipment is distinguished by
its reduced dimensions, its integrated
functions and by its operational flexibility.

operational safety of
compartmented metalclad panels
Description
The following notes describe a “state-of-the-
art” load-break / isolating-switch panel (see
figure C26) incorporating the most modern
developments for ensuring:
c operational safety,
c minimum space requirements,
c extendibility and flexibility,
c minimum maintenance requirements.
Each panel includes 4 compartments:
c switchgear: the load-break switch is
incorporated in an SF6-filled hermetically
sealed (for life) molded epoxy-resin unit,
c connections: by cable at terminals located
on the molded load-break switch unit,
c busbars: modular, such that any number of
panels may be assembled side-by-side to
form a continuous switchboard,
c control and indication: a control and
instrument compartment which can
accommodate automatic control and relaying
equipment. An additional compartment may
be mounted above the existing one if
required.
Cable connections
Cable connections are provided inside a
cable-terminating compartment at the front of
the unit, to which access is gained by
removal of the front panel of the
compartment.
The units are connected electrically by
means of prefabricated sections of busbars.
Site erection is effected by following the
assembly instructions.
Operation of the switchgear is simplified by
the grouping of all controls and indications on
a control panel at the front of each unit.
The technology of these switchgear units is
essentially based on operational safety, ease
of installation and low maintenance fig. C26: compartmented SF6 HV
requirements. load-break isolating switch.

C36 - HV/LV distribution substations


C
state of isolation clearly apparent
The load-break/isolating switch fully satisfies
the requirement of “isolation clearly apparent"
as defined in IEC 129, by means of:
c a position indicator accurately reflecting the
open state of the contacts,
c an earthed metal barrier interposed
between the open contacts.
Interlocks
c closure of the switch is not possible unless
the earth switch is open and the access panel
to the cable-terminations compartment* is
closed,
c closure of the earthing switch is only
possible if the load-break/isolating switch is
open,
c opening of the access panel to the cable-
terminations compartment* is only possible if
the earthing switch is closed,
c the load-break/isolating switch is blocked in
the open position when the above-mentioned
access panel is open. Operation of the
earthing switch is then possible.
* where HV fuses are used they are located in this
compartment.

Apart from the functional interlocks noted


above, each switchgear panel includes:
c built-in padlocking facilities,
c 5 predrilled sets of fixing holes for possible
future interlocking locks.
Manœuvres
c operating handles, levers, etc. required for
switching manœuvres are grouped together
on a clearly illustrated panel,
c all closing-operation levers are identical on
all units (except those containing a circuit
breaker),
c operation of a closing lever requires very
little effort,
c opening or closing of a load-break/isolating
switch can be by lever or by push-button for
automatic switches,
c conditions of switches (Open, Closed,
Spring-charged), are clearly indicated.

Choice of short-circuit withstand ratings


short-circuit (MVA) for nominal system voltages ITH/1 sec.(1) ICL(3)
(kV) Isc(2) (kA)
3 3.3 4.16 5 5.5 6 6.6 10 11 13.8 15 20 22 33 (kA) r.m.s. peak
65 70 90 110 120 130 145 215 240 300 325 435 475 715 12.5 31.5
75 85 105 125 135 150 165 250 275 345 375 500 550 825 14.4 36.5
85 90 115 140 150 165 185 280 305 385 415 555 610 915 16 40
110 120 150 180 200 220 240 365 400 500 545 20 50
135 150 190 230 250 275 300 455 500 25 62.5
165 180 227 275 300 330 360 31.5 79
table C27: standard short-circuit MVA and current ratings at different levels of nominal
voltage.
(1) I /1 sec: thermal withstand current for 1 second
TH

(2) Isc: short-circuit current


(3) I : peak rated closing current
CL

HV/LV distribution substations - C37


4. the consumer substation with LV metering (continued)

C
4.3 choice of HV switchgear panel for a transformer circuit
Three types of HV switchgear panel are to the load centre,
generally available: c the kVA rating of the transformer,
c load-break switch and separate HV fuses in c the distance from switchgear to the
the panel, transformer,
c load-break switch/HV fuses combination, c the use of separate protection relays (as
c circuit breaker. opposed to direct-acting trip coils).
Seven parameters influence the optimum
choice: Note: the fuses used in the load-break/fuse-
c the primary current of the transformer, switch combination have striker-pins which
c the insulating medium of the transformer, ensure tripping of the 3-pole switch on the
c the position of the substation with respect operation of one (or more) fuse(s).

4.4 choice of HV/LV transformer


a transformer is characterized in part characteristic parameters
by its electrical parameters, but also of a transformer
by its technology and its conditions of A transformer is characterized in part by its v capital letters refer to the highest voltage
electrical parameters, but also by its winding
use. technology and its conditions of use. D = delta
Electrical characteristics Y = star
the rated power of the transformer is c rated power (Pn): the conventional Z = interconnected-star (or zigzag)
chosen according to the maximum apparent-power in kVA on which other N = neutral connection brought out to a
apparent power, as determined in design-parameter values and the terminal
construction of the transformer are based. v lower-case letters are used for tertiary and
B.4.6. secondary windings
Manufacturing tests and guarantees are
referred to this rating, d = delta
c frequency: for power distribution systems of y = star
the kind discussed in this guide, the z = interconnected-star (or zigzag)
frequency will be 50 Hz or 60 Hz, n = neutral connection brought out to a
c rated primary and secondary voltages: for a terminal
primary winding capable of operating at more v a number from 0 to 11, corresponding to
than one voltage level, a kVA rating those, on a clock dial (“O” is used instead of
corresponding to each level must be given. “12”) follows any pair of letters to indicate the
The secondary rated voltage is its open- phase change (if any) which occurs during
circuit value, the transformation. If a neutral terminal is
c rated insulation levels: are given by available then the number appears after the
overvoltage-withstand test values at power N (or n).
frequency, and by high-voltage impulse tests A very common winding configuration used
which simulate lightning discharges. At the for distribution transformers is that of a
voltage levels discussed in this guide, Dyn 11 transformer, which has a delta HV
overvoltages caused by HV switching winding with a star-connected secondary
operations are generally less severe than winding the neutral point of which is brought
those due to lightning, so that no separate out to a terminal. The phase change through
tests for switching-surge withstand capability the transformer is +30 degrees, i.e. phase 1
are made. secondary voltage is at “11 o’clock” when
IEC standards define the rated (power- phase 1 of the primary voltage is at
frequency) voltage and the “highest voltage “12 o’clock”, as shown in figure C36. All
for equipment” in exactly the same terms, as combinations of delta, star and zigzag
noted in Sub-clause 1.1 of this Chapter, windings produce a phase change which (if
c off-circuit tap-selector switch: generally not zero) is either 30 degrees or a multiple of
allows a choice of up to ± 2.5 % and ± 5 % 30 degrees.
level about the rated voltage of the highest IEC 76-4 describes the “clock code” in detail.
voltage winding. The transformer must be Characteristics related to the technology
de-energized before this switch is operated; and utilization of the transformer
however, on-load tap-changers are available This list is not exhaustive:
(e.g. ± 12.5%) where circumstances require c choice of technology.
it, The insulating medium is:
c winding configurations: are indicated in v liquid (mineral oil) or,
diagrammatic form by standard symbols for v solid (epoxy resin and air),
star, delta and inter-connected-star windings; c for interior or exterior installation,
(and combinations of these for special duty, c altitude (i 1,000 m is standard),
e.g. six-or twelve-phase rectifier transformers, c temperature (IEC 76-2),
etc.) and in an IEC-recommended alpha- v maximum ambient air: 40 °C,
numeric code. This code is read from left-to- v daily maximum average ambient air: 30 °C,
right, the first letter refers to the highest v annual maximum average ambient air:
voltage winding, the second letter to the next 20 °C.
highest, and so on, For non-standard operating conditions, refer
to C1.1 "Influence of the Ambient
temperature and altitude on the rated
current".

C38 - HV/LV distribution substations


C
description of insulation
techniques
There are two basic classes of distribution On request, mineral oil can be replaced
transformer presently available: by an alternative insulating liquid, by adapting
c dry type (cast in resin), the transformer, as required, and taking
c liquid filled (oil-immersed). appropriate additional precautions
Dry type transformers if necessary.
The windings of these transformers are The insulating fluid also acts as a cooling
insulated by resin cast under vacuum (which medium; it expands as the load and/or the
is patented by major manufacturers). ambient temperature increases, so that all
It is recommended that the transformer be liquid-filled transformers must be designed
chosen according to the CENELEC to accommodate the extra volume of liquid
standards documents HD 46451, as follows: without the pressure in the tank becoming
c environment class E2 (frequent excessive.
condensation and/or high level of pollution),
c climatic conditions class C2 (utilization,
transport and stockage down to -25 °C),
c fire resistance (transformers exposed to fire
risk with low flammability and self-
extinguishing in a given time).
The following description refers to the
process developed by a leading European
manufacturer in this field.
The encapsulation of a winding uses three
components:
c epoxy-resin based on biphenol A with a
viscosity that ensures complete impregnation
of the windings,
c anhydride hardener modified to introduce a
degree of resilience in the moulding, essential
to avoid the development of cracks during the
temperature cycles occurring in normal
operation,
c pulverulent additive composed of
trihydrated alumina Al (OH)3 and silica which
enhances its mechanical and thermal
properties, as well as giving exceptional
intrinsic qualities to the insulation in the
presence of heat.
This three-component system of
encapsulation gives Class F insulation
(∆θ = 100 K) with excellent fire-resisting
qualities and immediate self-extinction. These fig. C28: dry-type transformer.
transformers are therefore classified as non-
flammable.
The mouldings of the windings contain no
halogen compounds (chlorine, bromine, etc.)
or other compounds capable of producing
corrosive or toxic pollutants, thereby
guaranteeing a high degree of safety to
personnel in emergency situations, notably
in the event of a fire.
It also performs exceptionally well in hostile
industrial atmospheres of dust, humidity, etc.
See figure C28.
Liquid-filled transformers
The most common insulating/cooling liquid
used in transformers is mineral oil. Mineral
oils are specified in IEC 296. Being
flammable, safety measures are obligatory in
many countries, especially for indoor
substations. The DGPT unit (Detection of
Gas, Pressure and Temperature) ensures the
protection of oil-filled transformers.
In the event of an anomaly, the DGPT causes
the HV supply to the transformer to be cut off
very rapidly, before the situation becomes
dangerous.
Mineral oil is bio-degradable and does not
contain PCB (polychlorinated biphenyl),
which was the reason for banning askerel,
i.e. Pyralène, Pyrolio, Pyroline...

HV/LV distribution substations - C39


4. the consumer substation with LV metering (continued)

C
4.4 choice of HV/LV transformer (continued)
There are two ways in which this pressure
limitation is commonly achieved:
c hermetically-sealed totally-filled tank
(up to 10 MVA at the present time)
Developed by a leading French manufacturer
in 1963, this method was adopted by the
national power authority in 1972, and is now
in world-wide service.
Expansion of the liquid is compensated by
the elastic deformation of the oil-cooling
passages attached to the tank.
The “total-fill” technique has many important
advantages over other methods:
v oxydation of the dielectric liquid (with
atmospheric oxygen) is entirely precluded,
v no need for an air-drying device, and so no
consequent maintenance (inspection
and changing of saturated dessicant),
v no need for dielectric-strength test
of the liquid for at least 10 years,
v simplified protection against internal faults
by means of a DGPT device is possible, fig. C29: hermetically-sealed totally-filled
v simplicity of installation: lighter and lower tank.
profile (than tanks with a conservator) and
access to the HV and LV terminals is
unobstructed,
v immediate detection of (even small) oil
leaks; water cannot enter the tank.
c air-breathing conservator-type tank at
atmospheric pressure
Expansion of the insulating liquid is taken up
by a change in the level of liquid in an
expansion (conservator) tank, mounted
above the transformer main tank, as shown is
figure C30. The space above the liquid in the
conservator may be filled with air which is
drawn in when the level of liquid falls, and is
partially expelled when the level rises. When
the air is drawn in from the surrounding
atmosphere it is admitted through an oil seal,
before passing through a dessicating device
(generally containing silica-gel crystals)
before entering the conservator. In some
designs of larger transformers the space
above the oil is occupied by an impermeable
air bag so that the insulation liquid is never in
contact with the atmosphere. The air enters
and exits from the deformable bag through an
oil seal and dessicator, as previously
described. A conservator expansion tank is fig. C30: air-breathing conservator-type
obligatory for transformers rated above tank at atmosphere pressure.
10 MVA (which is presently the upper limit
for “total-fill” type transformers).

C40 - HV/LV distribution substations


C
choice of technology
As discussed above, the choice of
transformer is between liquid-filled or dry-
type. For ratings up to 10 MVA, totally-filled
units are available as an alternative
to conservator-type transformers.
A choice depends on a number
of considerations, including:
c safety of persons in proximity to the
transformer. Local regulations and official
recommendations may have to be respected,
c economic considerations, taking account
of the relative advantages of each technique.
Regulations affecting the choice
c dry-type transformer:
v in some countries a dry-type transformer is
obligatory in high apartment blocks,
v dry-type transformers impose no
constraints in other situations,
c transformers with liquid insulation:
v this type of transformer is generally
forbidden in high apartment blocks,
v for different kinds of insulation liquids,
installation restrictions, or minimum protect-
against fire risk, vary according to the class
of insulation used,
c some countries in which the use of liquid
dielectrics is highly developed, classify the
several categories of liquid according to their
fire performance. This latter is assessed
according to two criteria: the flash-point
temperature, and the minimum calorific
power. The principal categories are shown in
Table C31 in which a classification code is
used for convenience.

code dielectric fluid flash-point (°C) minimum calorific power (MJ/kg)


O1 mineral oil < 300 -
K1 high-density hydrocarbons > 300 48
K2 esters > 300 34 - 37
K3 silicones > 300 27 - 28
L3 insulating halogen liquids - 12
table C31: categories of dielectric fluids.
National standards exist which define the
conditions for the installation of liquid-filled
transformers. No equivalent IEC standard
has yet been established.
The national standard is aimed at ensuring
the safety of persons and property and
recommends, notably, the minimum
measures to be taken against the risk of fire.
The main precautions to observe
are indicated in Table C32.
c for liquid dielectrics of class L3 there
are no special measures to be taken,
c for dielectrics of classes 01 and K1 the
measures indicated are applicable only if
there are more than 25 litres of dielectric
liquid in the transformer,
c for dielectrics of classes K2 and K3 the
measures indicated are applicable only
if there are more than 50 litres of dielectric
liquid in the transformer.

HV/LV distribution substations - C41


4. the consumer substation with LV metering (continued)

C
4.4 choice of HV/LV transformer (continued)
class no. of locations
of litres chamber or enclosed area reserved to qualified reserved to trained personnel other chambers
dielec- above and authorized personnel, and separated from any and isolated from work areas or locations
tric which other building by a distance D by fire-proof walls (2 hours rating) (b)
fluid measures D>8m 4m<D<8m D < 4 m (a) in the direc- no openings with opening(s)
must be tion of occupied areas
taken
O1 25 no special interposition of fire-proof wall measures (1 + 2) measures (1 + 2 + 5) measures
K1 measures a fire-proof screen (2 hour rating) or 3 or 3 (1A + 2 + 4)(c)
(1 hour rating) against adjoining or 4 or (4 + 5) or 3
building
K2 50 no special measures interposition of a no special measures 1A measures 1
K3 fire-proof screen measures or 3 or 3
(1 hour rating) or 4 or 4
L3 no special measures
table C32: safety measures recommended in electrical installations using dielectric liquids of classes 01, K1, K2 or K3.
Measure 1: arrangements such that if the
dielectric escapes from the transformer, it will
be completely contained (in a sump, by sills
around the transformer, and by blocking of
cable trenches, ducts and so on, during
construction).
Measure 1A: in addition to measure 1,
arrange that, in the event of liquid ignition
there is no possibility of the fire spreading
(any combustible material must be moved
to a distance of at least 4 metres from
the transformer, or at least 2 metres from
it if a fire-proof screen [of 1 hour rating] is
interposed).
Measure 2: arrange that burning liquid will
extinguish rapidly and naturally (by providing
a pebble bed in the containment sump).
Measure 3: an automatic device (DGPT
or Buchholz) for cutting off the primary power
supply, and giving an alarm, if gas appears in
the transformer tank.
Measure 4: automatic fire-detection devices
in close proximity to the transformer, for
cutting off primary power supply, and giving
an alarm.
Measure 5: automatic closure by fire-proof
panels (1/2 hour minimum rating) of all
openings (ventilation louvres, etc.) in the
walls and ceiling of the substation chamber.
Notes:
(a) a fire-proof door (rated at 2 hours)
is not considered to be an opening.
(b) - transformer chamber adjoining a
workshop and separated from it by walls,
the fire-proof characteristics of which are
not rated for 2 hours,
- areas situated in the middle of workshops
the material being placed (or not) in a
protective container.
(c) it is indispensable that the equipment be
enclosed in a chamber, the walls of which are
solid, the only orifices being those necessary
for ventilation purposes.

C42 - HV/LV distribution substations


C
the determination
of optimal power
Oversizing a transformer results in: Definition of optimal power
c excessive investment and unecessarily In order to select an optimal power (kVA)
high no-load losses, but, rating for a transformer, the following factors
c lower on-load losses. must be taken into account:
Undersizing a transformer, causes: c list the power of installed power-consuming
c a reduced efficiency when fully loaded, equipment as described in Chapter B,
(the highest efficiency is attained in the range c decide the utilization (or demand) factor for
50% - 70% full load) so that the optimum each individual item of load,
loading is not achieved, c determine the load cycle of the installation,
c on long-term overload, serious noting the duration of loads and overloads,
consequences for: c arrange for power-factor correction,
v the transformer, owing to the premature if justified, in order to:
ageing of the windings insulation, and in v reduce cost penalties in tariffs based,
extreme cases, resulting in failure of in part, on maximum kVA demand,
insulation and loss of the transformer, v reduce the value of declared load
v the installation, if overheating of the (P(kVA) = P (kW)/cos ø),
transformer causes protective relays to trip c select, among the range of standard
the controlling circuit breaker. transformer ratings available, taking into
account all possible future extensions
to the installation.
It is important to ensure that cooling
arrangements for the transformer
are adequate.

the chamber is ventilated by natural ventilation orifices


convection or forced ventilation. In the general case of cooling by natural air S'
circulation (AN) the ventilation of the chamber
is arranged to remove the heat (produced
by losses in the transformer) by natural
convection.
A good system of ventilation allows cool air to
enter through an orifice of sectional area S at H
floor level, and to leave the chamber through
an orifice of sectional area S' on the opposite
wall to that of the air entry and at a height H
above the incoming-air orifice, as shown in S
figure C33.
It is important to note that any restriction to
the free flow of a sufficient volume of air will
result in a reduction of power available from
the transformer, if the rated temperature limit fig. C33: natural ventilation.
is not to be exceeded.
Natural ventilation
The formulae for calculating the sectional
area of the ventilation orifices are as follows:
S = 0.18 P/√H and S’ = 1.1 S
Where:
P = the sum of the no-load losses and the
full-load losses expressed in kW
S = the sectional area of the incoming-air
orifice (area of louvres or grill to be deducted)
expressed in mm2
S’ = the sectional area of the outgoing-air
orifice (area of louvres or grill to be deducted)
expressed in mm2
H = height (centre to centre) of the outgoing
air orifice above the incoming-air orifice,
expressed in metres.
The formulae are valid for a mean ambient
temperature of 20 °C and up to an altitude
of 1,000 m.
Forced ventilation
Forced (i.e. electric-fan assisted) ventilation
of the chamber is necessary for ambient
temperatures exceeding 20 °C, or if the
chamber is badly ventilated; frequent
overloading of the transformer, and so on...
The fan can be controlled by thermostat.
Recommended air-flow rate, in cubic metres
per second at 20 °C:
c totally-filled transformer: 0.081 P,
c dry-type Class F transformer: 0.05 P
where P = total losses in kW.

HV/LV distribution substations - C43


5. a consumer substation with HV metering

C
5.1 general
A consumer substation with HV metering is
an electrical installation connected to a public
supply system at a nominal voltage of 1 kV -
35 kV and generally includes a single HV/LV
transformer which exceeds 1,250 kVA, or
several smaller transformers.
The rated current of the HV switchgear does
not normally exceed 400 A.

functions
The substation Transformer rooms
According to the complexity of the installation If the installation includes a number of
and the manner in which the load is divided, transformer rooms, HV supplies from the
the substation: main substation may be by simple radial
c might include one room containing the HV feeders connected directly to the
switchboard and metering panel(s), together transformers, or by duplicate feeders to each
with the transformer(s) and low-voltage main room, or again, by a ring-main, according to
distribution board(s), the degree of supply security desired.
c or might supply one or more transformer In the two latter cases, 3-panel ring-main
rooms, which include local LV distribution units will be required at each transformer
boards, supplied at HV from switchgear in a room.
main substation, similar to that described Local emergency generators
above. Emergency standby generators are intended
These substations may be installed, either: to maintain a power supply to essential loads,
c inside a building, or in the event of failure of the power supply
c outdoors in prefabricated housings. system.
Connection to the HV network Capacitors
Connection at HV can be: Capacitors will be installed, according to
c either by a single service cable or overhead requirements:
line, or c in stepped HV banks at the main
c via two mechanically interlocked load-break substation, or
switches with two service cables from c at LV in transformer rooms.
duplicate supply feeders, or
c via two load-break switches of a ring-main Transformers
unit. For additional supply-security reasons,
transformers may be arranged for automatic
Metering changeover operation, or for parallel
Before the installation project begins, the operation.
agreement of the power-supply authority
regarding metering arrangements must be
obtained.
A metering panel will be incorporated in the
HV switchboard. Voltage transformers and
current transformers, having the necessary
metering accuracy, may be included in the
main incoming circuit breaker panel or (in the
case of the voltage transformer) may be
installed separately in the metering panel.

one-line diagrams
The diagrams shown in figure C34 represent:
c the different methods of HV service
connection, which may be one of four types:
v single-circuit service,
v single-circuit (for later change to ring-main
service),
v duplicate service (interlocked
mechanically),
v ring-main service,
c general protection at HV, and HV metering
functions,
c protection of outgoing HV circuits,
c protection of LV distribution circuits.

C44 - HV/LV distribution substations


C
power supply service connection HV protection HV distribution and protection LV distribution
system and metering of outgoing circuits and protection

supplier/consumer interface downstream terminals of HV isolator LV terminals of


for the installation transformer

single-line
service protection
LV

I nominal of transformer u 45 A

single-line service
(equipped for extension a single transformer
to form a ring main)

HV LV
automatic LV/HV
standby source

duplicate-
supply
service
protection
+
automatic
changeover
feature

protection

ring-main
service
automatic LV
standby source

authorized
access consumer
limits
testing authority

power-supply authority

fig. C34: consumer substation with HV metering.

HV/LV distribution substations - C45


5. a consumer substation with HV metering (continued)

C
5.2 choice of panels
A substation with HV metering includes, in
addition to the panels described in 4.2,
panels specifically designed for metering and,
if required, for automatic or manual
changeover from one source to another.

metering and general protection


These two functions are achieved by the
association of two panels:
c one panel containing the VT,
c the main HV circuit breaker panel,
containing the CTs for measurement
and protection.
The general protection is usually against main HV CB panel
metering with metering and HV distribution
overcurrent (overload and short-circuit) and VT panel protection CTs panels
earth faults. Both schemes use protective
relays which are sealed by the power-supply
authority.

power-supply network

fig. C35: typical arrangement of


switchgear panels for HV metering.

power-supply changeover
schemes
Some national standards recommend a In the second case, the tripping command to
supplementary protection when an the decoupling circuit breaker must operate
installation includes an emergency automatic reliably on undervoltage and reverse-power
changeover to a local generator. The protection. Setting of protection relays is
standard states that operation of the standby carried out by the power-supply authority
plant must not, in any circumstances, result in and made inaccessible to the consumer
perturbations on the power-supply network. by sealing, or some equivalent means.
This means that, apart from protective The tripping supply and switchgear-control
devices intended to protect the generator: switch(es) must also be inaccessible to the
c either a scheme of interlocking must consumer.
preclude any possibility of parallel operation
of the generator with the power system, or
c a suitable automatic de-coupling scheme
agreed with the power-supply authority, which
will trip the paralleling circuit breaker in the
event of a short-circuit, or other anomaly,
occurring on the power supply system, or on
the installation.
HV distribution
panels for which automatic busbar
standby supply is changeover transition
required panel panel
to remainder
of the HV
switchboard

from standby generator


P i 20,000 kVA

fig. C36: section of HV switchboard including standby supply panel.


C46 - HV/LV distribution substations
C
small generators operating
in parallel with public supply
networks
The following notes indicate some basic Note: The problem is essentially that of a
considerations to be taken into account when “small” generator and a “large” system. The
parallel operation of consumer’s generators terms “small” and “large” are relative, so that,
with the public power-supply networks is for example, even a small generator at the
planned. end of a long line could probably operate
A voltage regulator controlling an alternator is satisfactorily on constant-voltage control.
generally arranged to respond to a reduction To be more specific, if the system impedance
of voltage at its terminals by automatically viewed from the generator location is high
increasing the excitation current of the (i.e. the short-circuit fault level is low) then
alternator, until the voltage is restored to constant-voltage control may be satisfactory.
normal. When it is intended that the alternator In highly-developed networks where the
should operate in parallel with others, the short-circuit fault levels are high, then
AVR (Automatic Voltage Regulator) is constant-power-factor operation is generally
switched to “parallel operation” in which the obligatory.
AVR control circuit is slightly modified A technical discussion with the power-supply
(compounded) to ensure satisfactory sharing authority will be necessary to resolve the
of kvars with the other parallel machines. question, but it is recommended that facilities
When a number of alternators are operating for both kinds of control be specified when
in parallel under AVR control, an increase in purchasing the generator sets.
the excitation current of one of them (for
example, carried out manually after switching
its AVR to Manual control) will have
practically no effect on the voltage level.
In fact, the alternator in question will simply
operate at a lower power factor (more kVA,
and therefore more current) than before.
The power factor of all the other machines
will automatically improve, such that the load
power factor requirements are satisfied,
as before.
Consider now the case of a standby
generator at a consumer’s substation, which
is operating in parallel with all the generation
of the public power supply system.
Supposing the power system voltage is
reduced for operational reasons (it is
common to operate HV systems within a
range of ± 5% of nominal voltage, or even
more, where load-flow patterns require it).
An AVR set to maintain the voltage within
± 3% (for example) will immediately attempt
to raise the voltage by increasing the
excitation current of the alternator.
Instead of raising the voltage, the alternator
will simply operate at a lower power factor
than before, thereby increasing its current
output, and will continue to do so, until it is
eventually tripped out by its overcurrent
protective relays.
This is a well-known problem and is usually
overcome by the provision of a “constant-
power-factor” control switch on the AVR unit.
By making this selection, the AVR will
automatically adjust the excitation current to
match whatever voltage exists on the power
system, while at the same time maintaining
the power factor of the alternator constant at
the pre-set value (selected on the AVR
control unit).
In the event that the alternator becomes de-
coupled from the power-system, the AVR
must be automatically (rapidly) switched back
to “constant-voltage” control.

HV/LV distribution substations - C47


5. a consumer substation with HV metering (continued)

C
5.3 parallel operation of transformers
The need for operation of two or more
transformers in parallel often arises due to:
c load growth, which exceeds the capactiy
of an existing transformer,
c lack of space (height) for one large
transformer,
c a measure of security (the probability
of two transformers failing at the same time
is very small),
c the adoption of a standard size
of transformer throughout an installation.

total power (kVA)


The total power (kVA) available when two or and the per-centage impedances (at their
more transformers of the same kVA rating are own kVA rating) are identical, or very nearly
connected in parallel, is equal to the sum of so.
the individual ratings, providing that the In these cases, a total of more than 90% of
percentage impedances are all equal the sum of the two ratings is normally
and the voltage ratios are identical. available.
Transformers of unequal kVA ratings will It is recommended that transformers, the kVA
share a load practically (but not exactly) ratings of which differ by more than 2: 1,
in proportion to their ratings, providing should not be operated permanently
that the voltage ratios are identical in parallel.

conditions necessary for parallel


operation
All paralleled units must be supplied from the v the winding configurations (star, delta,
same network. zigzag star) of the several transformers have
The inevitable circulating currents exchanged the same phase change between primary
between the secondary circuits of paralleled and secondary voltages,
transformers will be negligibly small providing v the short-circuit per-centage impedances
that: are equal, or differ by less than 10%,
c secondary cabling from the transformers v voltage differences between corresponding
to the point of paralleling have approximately phases must not exceed 0.4%,
equal lengths and characteristics, v all possible information on the conditions of
c the transformer manufacturer is fully use, expected load cycles, etc. should be
informed of the duty intended for the given to the manufacturer with a view to
transformers, so that: optimizing load and no-load losses.

common winding arrangements voltage vectors


1
As described in 4.4 “Electrical characteristics - 1
winding configurations” the relationships
between primary, secondary, and tertiary
windings depend on: V12
c type of windings (delta, star, zigzag),
c connection of the phase windings. 2
N
Depending on which ends of the windings
form the star point (for example), a star
winding will produce voltages which are 180° 3 2
displaced with respect to those produced if
the opposite ends had been joined to form 3
the star point. Similar 180° changes occur in 1 1
the two possible ways of connecting phase-
to-phase coils to form delta windings, while
four different combinations of zigzag
connections are possible, N
c the phase displacement of the secondary
phase voltages with respect to the
corresponding primary phase voltages.
As previously noted, this displacement (if not
zero) will always be a multiple of 30° and will 2 2
depend on the two factors mentioned above,
viz type of windings and connection windings correspondence
(i.e. polarity) of the phase windings.
By far the most common type of distribution
transformer winding configuration is 3 3
the Dyn 11 connection.

V12 on the primary winding produces V1N in the


secondary winding and so on ...
fig. C37: phase change through a Dyn 11
transformer.

C48 - HV/LV distribution substations


6. constitution of HV/LV distribution substations

C
HV/LV substations are constructed according
to the magnitude of the load and the kind of
power system in question.
Substations may be built in public places,
such as parks, residential districts, etc. or on
private premises, in which case the power
supply authority must have unrestricted
access. This is normally assured by locating
the substation, such that one of its walls,
which includes an access door, coincides
with the boundary of the consumers premises
and the public way.

6.1 different types of substation


Substations may be classified according to
metering arrangements (HV or LV) and type
of supply (O/H ou U/G).
The substations may be installed:
c either indoors in chambers specially built
for the purpose, or incorporated in an
apartment block, etc., or
c an outdoor installation mounted on a pole,
or poles, (“H” structure or 4-pole
arrangement) or in a brick-built, concrete or
prefabricated housing.
Prefabricated housings mounted on a
concrete base provide a particularly simple,
rapid and competitive choice.

6.2 indoor substations equipped with metal-enclosed switchgear


conception
Figure C38 shows a typical equipment layout
recommended for a LV metering substation.
Remark: the use of a cast-resin dry-type
transformer would obviate the need for a fire-
protection oil sump.
HV connections to transformer LV connections from
(included in a panel or free-standing) transformer

LV switchgear

HV switching
2 incoming and protection
HV panels panel

current
transformers
provided by
power-supply
authority

connection to the power-supply transformer oil sump LV cable trench


network by single-core or
three-core cables, with or
without a cable trench

fig. C38: typical arrangment of switchgear panels for LV metering.

HV/LV distribution substations - C49


6. constitution of HV/LV distribution substations (continued)

C
6.2 indoor substations equipped with metal-enclosed switchgear (continued)
service connections and
equipment interconnections
At high voltage
c connections to the HV system are made by,
and are the responsibility of the power-supply
authority,
c connections between the HV switchgear
and the transformers may be:
v by short copper bars where the transformer
is housed in a panel forming part of the HV
switchboard,
v by single-core unarmoured cables with
synthetic insulation,
v single-core unarmoured cables to 250 A
(or more) plug-in type terminals at the
transformer.
At low voltage
c connections between the LV terminals of
the transformer and the LV switchgear may
be:
v single-core unarmoured cables,
v solid copper bars (circular or rectangular
section) with heat-shrinkable insulation.
Metering
c metering current transformers are generally
installed in the protective cover of the power
transformer LV terminals, the cover being
sealed by the supply authority,
c alternatively, the current transformers are
installed in a sealed compartment within the
main LV distribution cabinet,
c the meters are mounted on a panel which is
completely free from vibrations,
c placed as close to the current transformers
as possible, and
c are accessible only to the power-supply
authority.
The dials and graduations of the meters
should be at a height of approximately
1.65 m. above floor level, not lower than
0.7 m, and not higher than 1.8 m.

100

800 mini
common earth busbar for the
substation safety accessories meters

fig. C39: plan view of typical substation with LV metering.

C50 - HV/LV distribution substations


C
earthing circuits
The substation must include:
c an earth electrode for all exposed
conductive parts of electrical equipment in the
substation and exposed extraneous metal
including:
v protective metal screens,
v reinforcing rods in the concrete base of the
substation,
v the common point of all current-transformer
secondary windings.
Note: Metal doors and ventilation louvres are
not connected to earth.
c an earth electrode for the LV neutral point
of the transformer*,
c removable links at strategic points for
measuring continuity and the resistances of
individual electrodes,
c an earth electrode for the installation*.
* in small areas, the resistance zones of earth electrodes
overlap. In such cases all electrodes are interconnected to
form a common earthing system for HV and LV equipments,
as discussed in “Earthing connections” in Sub-clause 1.1 of
this Chapter.

substation lighting
Supply to the lighting circuits can be taken
from a point upstream or downstream of the
main incoming LV circuit breaker. In either
case, appropriate overcurrent protection must
be provided. A separate automatic circuit (or
circuits) is (are) recommended for emergency
lighting purposes.
Operating switches, pushbuttons, etc. are
normally located immediately adjacent to
entrances.
Lighting fittings are arranged such that:
c switchgear operating handles and position-
indication markings are adequately
illuminated,
c all metering dials and instruction plaques
and so on, can be easily read.

materials for operation


and safety
The substation must be provided with:
c materials for assuring safe exploitation of
the equipment including:
v a wooden stool and/or an insulating mat
(rubber or synthetic),
v a pair of insulated gloves stored in an
envelope provided for the purpose,
v a voltage-detecting device for use on the
HV equipment,
v earthing attachments (according to type of
switchgear),
c fire-extinguishing devices of the powder or
CO2 type,
c warning signs, notices and safety alarms:
v on the external face of all access doors, a
DANGER warning plaque and prohibition of
entry notice, together with instructions for
first-aid care for victims of electrical
accidents,
v inside the substation: a first-aid panel as
noted above,
v a DANGER plaque (skull and cross-bones,
or a local equivalent sign) on each removable
panel providing access to live parts.

HV/LV distribution substations - C51


6. constitution of HV/LV distribution substations (continued)

C
6.3 outdoor substations
pole-top public distribution lightning
arresters
substations
Field of application
These substations are mainly used to supply
isolated rural consumers from HV overhead
line distribution systems:
c at voltage levels between 1 - 24 kV,
c from a single transformer not exceeding
160 kVA and at a preferred LV voltage level of
230/400 V (3-phase 4-wires),
c with low-voltage metering.
Constitution
These substations are commonly supplied by
a single 3-wire line, with no local switchgear
or fuses at the HV side of the transformer.
Lightning arresters are provided, however, to
protect the transformer and consumers as
shown in figure C40.
Protection of the LV circuit is generally LV circuit
provided by two LV circuit breakers (D1) and breaker
D1
(D2), shown in figure C41:
c circuit breaker D1 protects the transformer
earthing conductor
against overloading and the LV service 25 mm2 copper
connection against short-circuit faults. This
circuit breaker is mounted on the pole and
has inverse-time/current-relay tripping
characteristics, or may be tripped by a protective
conductor cover
thermal-image relay monitoring the
transformer-windings temperature,
c circuit breaker D2 is the main LV circuit safety
earth
breaker for the installation. mat
Tripping discrimination between these two
circuit breakers must be established, the
settings to be made by the power-supply
authority, and sealed.
fig. C40: pole-mounted transformer
substation.

LV circuit breaker installation main


at the transformer circuit breaker
D1 D2

remote metering
pole-mounted pole-mounted
load-break/ transformer
isolating switch
lightning arresters
fig. C41: diagram showing the principles of a pole-mounted transformer substation.
General arrangement of equipment
As previously noted the location of the
substation must allow easy access, not only
for personnel but for equipment handling
(raising the transformer, for example) and the
installation
manœuvring of heavy vehicles. Earthing
electrodes are commonly separated as
discussed in Sub-clause 1.1 of this Chapter.
See figure C42.

Rp RB RA

Rp must have a maximum value derived in the same way as


that shown for Rs of case "E" in figure C7.
RB < 3 ohms to limit the voltage appearing at the consumer's
installation in the event of a breakdown of HV/LV insulation
due to back-flashover, or other causes.

fig. C42: separated earth electrodes.

C52 - HV/LV distribution substations


C
prefabricated housings
for outdoor substations
For more elaborate substations requiring the
use of ring-main units or a switchboard of
several circuit breakers, compact
weatherproof and vermin-proof housings are
commonly used.
These prefabricated units require the
minimum civil work, being mounted on a
simple concrete base, and are used for both
urban and rural substations.
Among the advantages offered by these
units, are:
c an optimization of materials and safety by:
v an appropriate choice from a wide range of
available housings,
v conformity with all existing and foreseeable
international standards,
c a reduction in study and design time, and in
the cost of implementation, by:
v minimal co-ordination between the several
disciplines of building construction and site
works,
v realization, independent of the main
building construction,
v obviating the need for a temporary “hook-
up” at the beginning of the site preparation
work,
v simplification of civil work, which consists
only of the provision of a reinforced-concrete
plinth,
c greatly simplified equipment installation and
connection.

fig. C43: cut-away view of typical HV/LV substation using a prefabricated housing.

HV/LV distribution substations - C53


6. constitution of HV/LV distribution substations (continued)

C
6.3 outdoor substations (continued)
Other kinds of outdoor substation are
common in some countries, based on
weatherproof equipment exposed to the
elements.
These comprise a fenced area in which three
or more concrete plinths are installed:
c for a ring-main unit, or one or more switch-
fuse or circuit breaker unit(s),
c for one or more transformer(s), and
c for one or more LV distribution pillar(s).
The simplicity of this arrangement is
countered by the high cost of weatherproof
switchgear, cable boxes, etc. and by an
adverse visual impact.
This class of substation is not favoured in
residential areas or in other locations where
visual amenities are important, and for these
reasons have been largely supplanted by
prefabricated housings and indoor-type
equipment in many countries.

C54 - HV/LV distribution substations


7. example in coordination of the characteristics
of an HV switch-fuse combination protecting
an HV/LV transformer
C
This appendix is based on Appendices A and 3. The pre-arcing current in the fuse is low
B of IEC 420, and is intended to clarify some enough in the 10-second region of the fuse
of the operational features of these time-current characteristic, to ensure
combination units. satisfactory protection of the transformer
The following example is based on a (Clause 4c of IEC 787). This information will
400 kVA, 11 kV/LV transformer with a be obtained by the switch-fuse manufacturer,
maximum fault level at its HV terminals of from the fuse characteristic curves, and/or in
16 kA. consultation with the fuse manufacturer.
c the full-load current is 21 A, 4. The fuses alone will clear a solid 3-phase
c the permissible periodic overload is 150% short-circuit fault at the LV terminals of the
F.L., transformer, i.e. the maximum short-circuit
c the off-circuit tapping switch is selected to primary currrent (based on 5% transformer
the - 5% tap, so that the primary current in reactance) is greater than the transfer current
the overload condition is: (current at which the switch operates
21 x 1.5 x 1.05 = 33 A, concurrently with the fuse(s))* when the
c the magnetizing in-rush current surge is: combination includes the recommended 40 A
21 x 12 = 252 A maximum for a duration of fuses.
0.1 second (Clause 4a of IEC 787), Figure AC1-1 shows that the transfer current
c the ambient-air temperature at site is 45 °C, in this case is 280 A.
i.e. 5 °C higher than the IEC standard. 5. The transfer current of the combination
The user has selected a 12 kV switch-fuse when fitted with the 40 A fuses concerned is
combination from a certain manufacturer to less than its rated transfer current, assumed
protect the transformer. The manufacturer will in this case to be 1,000 A.
provide a list of fuses which are suitable for * transfer current is defined below.
use in the combination, and will recommend
those fuses necessary for this particular The installation designers must check that the
application. fuse discriminates with the highest rating of a
The choice of the manufacturer will be based LV fuse (if existing) in the event of a phase-
on factory type-tests to the appropriate IEC to-phase fault on the LV system. This is
specifications covering this class of HV generally the worst condition for
switch-fuse combination. discrimination, since the LV fuses pass
Suppose the manufacturer recommends a 0.87 Isc3 while one HV fuse (only) passes
12 kV, 40 A, 16 kA (at least) fuse of a given Isc3, as shown in figure AC1-2 (b). To
type from a certain fuse manufacturer. To ensure discrimination in this case, the time-
justify this choice, the manufacturer will have current characteristics of the HV and LV
ascertained that: fuses should intersect at a current value
1. The fuse can withstand the 252 A of inrush which is greater than that of the maximum
current for 0.1 second, without any possible short-circuit current on the LV
modification to its subsequent performance. system, as shown in figure AC1-3.
This will be done by reference to the time- Discrimination between HV fuses and LV
current characteristic of the fuse, and/or in circuit breakers has been covered in
consultation with the fuse manufacturer. Chapter C Sub-clause 3.2 (figure C21) and
2. The normal current rating of the Chapter H2 Sub-clause 4.6 (figures H2-56
combination when using the recommended and H2-57).
fuses is adequate to carry 33 A periodically in
an ambient-air temperature of 45 °C, i.e. it
matches the transformer overload capability.
Note: the normal current rating of the
combination when fitted with the
recommended 40 A fuses may, in fact, be
less than 40 A, particularly in the above-
standard ambient temperature conditions.
Temperature-rise tests carried out by the
switch-fuse manufacturer, or calculations
based on such tests, may indicate a normal
current rating of (for example) 35 A at 45 °C.
Such a rating is evidently satisfactory for this
application.

Appendix C1 - 1
C
7.1 transfer current and take-over current
transfer current Figure AC1-1 is intended only to show the
The transfer current of a combination basic principles involved, and takes no
depends on both the fuse-initiated (striker) account of maximum and minimum
opening time of the switch, and the time- tolerances in the fuse pre-arcing curves, etc.
current characteristic of the fuse. For greater detail, reference should be made
Near the transfer-current level, during a to IEC 420.
LV 3-phase short-circuit (at the transformer 430 A 10.7 kA
terminals), the fastest fuse to melt clears one
pole and operates its striker pin.
430 A
The two remaining poles are then passing a
reduced current (87%), which will be 10.7 kA
interrupted by the switch or by the fuses.
The transfer point is that at which the switch 430 A 10.7 kA
opens and one or both remaining fuses melt
simultaneously. (a) 3 - phase S.C.
For this to occur, the second fuse must melt 430 A
at the instant of switch opening (by striker
action of the first fuse to operate).
215 A
By calculation (demonstrated in Appendix B
of IEC 420) it is shown that the level of 9.3 kA
3-phase fault current* which will cause the
second fuse to melt at a time (equal to the 215 A
switch-opening time) after the operation of
the first fuse, is that corresponding to a period (b) phase-to-phase S.C.
of 0.045 seconds after fault initiation, as 0 10.7 kA
shown on the time-current fuse-characteristic
curve. 248 A
* this is the transfer-current value. Its reduction to 87%,
following operation of the first fuse, is taken into account
when calculating the operating time of the second fuse.

248 A
take-over current
The take-over current of the combination is (c) 1 - phase-to-earth S.C.
the level of overcurrent at which the fuses fig. AC1-2: short-circuit currents for the
take over the duty of protection from overload transformer of the example, assuming a
relays, i.e. from the take-over current level up 242-420 V secondary winding.
to and beyond the transfer current level, the
switch will be tripped by striker-pin action.
time (secs.) not to scale

10 minimum rated
breaking current
full-load of fuse
current

50% take-over
overload current level
current

1.0

overload relay
characteristic

40 A fuse
characteristic
transfer current level
0.1

rated transfer current


of the combination

0.045 secs.

fault current (amps)


0.01
10 21 33 100 252 420 1000
overload cleared by faults cleared 280 faults cleared by fuses only
switch only on operation by fuses and switch (strikers operate but fault is cleared
of overload relay through striker action before switch contacts open)
fig. AC1-1: principles of HV/LV transformer protection by HV switch-fuse combination.

2 - Appendix C1
C
7.2 types of faults involved in the transfer region
Primary-side protective devices are
particularly concerned with faults in the
secondary-terminals zone of the transformer,
upstream of the LV protection devices.
The primary short-circuit currents arising from
solid short-circuits at the transformer
secondary terminals are shown in
figure AC1-2.
The breaking of solid (i.e. non-arcing)
3-phase faults is associated with severe TRV
values which the switch in the combination is
not designed to interrupt. This type of fault
therefore must be cleared by the fuses only,
i.e. before the striker-operated switch opens
its contacts.
It is necessary therefore, that the transfer-
current limit (280 A in the example) shall
always be lower than that of a 3-phase
LV-terminals short-circuit (430 A at HV), as
shown in figure AC1-1.
This condition being fulfilled, then 3-phase
short-circuit transfer currents correspond to
faults for which LV arc impedance reduces
the magnitude of both the current and TRV
values, as well as improving the power factor
of the fault current.
For a phase-to-phase LV terminal fault, the
diagram (b) of figure AC1-2 shows that the
HV fault current of one phase is equal to that
of a 3-phase LV short-circuit. The fuse of that
phase will clear rapidly; the current in the two
remaining phases will then reduce to
practically zero*, and be cleared in the
transfer-current region by two of the switch
contacts acting in series. This feature
improves the switch performance for breaking
current which is (in the present case) mainly
transformer-magnetizing current.

For a phase-to-earth LV terminal fault,


diagram (c) of figure AC1-2 shows that the
HV fault current is less than the calculated
value (280 A) for the transfer-current limit.
As in the previous case, following the
operation of one fuse (assuming that both
fuses do not clear simultaneously), the fault
current will reduce to a very low value. The
switch contacts breaking this low-valued (but
highly-inductive) current, are acting in series,
with the advantage of enhanced switchgear
performance noted above.
time (seconds)

minimum time-current
characteristic of HV fuse

maximum fault
current at LV
(referred to HV side)
maximum operating
time of LV fuse
(referred to HV side)

430 A HV fault current (amps)


fig. AC1-3: discrimination between HV and
LV fuses.
* because the LV voltages induced in the faulted phases will
then be sensibly equal in magnitude, but will be in direct
phase opposition around the fault-current loop.

Appendix C1 - 3
8. ground-surface potential gradients due to earth-fault
currents

C
When earth-fault current flows between an 0.9 0.8
ground surface
earthing electrode and the surrounding soil, 0.7 0.6 0.5
potential gradients exist in the soil and on
the ground surface.
Close to the location of the buried electrode,
the potential gradients, both in the soil and
on the ground surface, are generally at their
maximum values and are therefore (for the 0.4
ground-surface gradients) the most
dangerous.

nature of the potential gradients


A vertical-rod electrode is very commonly
used, either singly, or in interconnected current-flow
lines
groups; a single-rod electrode is taken as an
example in the following notes. The current equipotential contours
flow and associated potential contours fig. AC2-1: idealized current-flow pattern
associated with a rod electrode are shown in and associated equipotential contours of
figure AC2-1, and are based on the following a single-rod vertically-driven earth
simplifying assumptions: electrode.
c perfectly homogeneous soil,
Note: current-flow lines are identical to the lines of the
c the origin of the fault current (i.e. a short- electric field.
circuit to earth) is at an infinite distance from
the electrode, thereby creating a perfectly
symmetrical current-flow between the
electrode and the surrounding soil.
Earth rod at 1.0 pu (per unit) volts with
respect to remote-earth.

"remote-earth" and "local-earth"


zero-potential references
In classical theory "remote-earth" is an earth- When two electrodes exchange fault current,
reference point at zero potential, located at i.e. the power-source electrode and the
an infinite distance from the electrode electrode of an installation at which an earth
concerned. The following notes show that, fault occurs, there exists (at some point
where a current circulates between two between the two electrodes) an equipotential
electrodes, a local zero-potential-earth vertical-plane surface of infinite area,
reference is available, which can be used in perpendicular to the flow lines of the fault
practical electrode-resistance tests. The current, as shown in figure AC2-2.
resulting measured values correspond
closely to those calculated by the classical
theory.
typical
current-flow
electrode A electrode B lines

+0.3 +0.2 +0.1 -0.1 -0.2 -0.3


(a) plan view of
+0.5 +0.4 -0.4 -0.5
0 ground-surface
equipotential contours
"local-earth" zero-voltage equipotential reference plane
ground-surface
A + 1.0 pu 0 B -1.0 pu
typical
current-flow
+ 0.6 - 0.6
lines (b) equipotential surfaces
+ 0.5 - 0.5
+ 0.4 - 0.4 in the earth
+ 0.3 - 0.3
+ 0.2 - 0.2
+ 0.1 positive negative - 0.1
potential region potential region
+ 1.0 vp vp (c) voltage profile
A not to scale
zero
B
RI VI -1

(d) measured resistance


for different locations
Vg of electrode P
VI = (V - vp) V VI = (V + vp)
in zone A in zone B
zero
A O B distance from A
of test-electrode P
Vg = voltage of test-instrument generator
RI = resistance in ohms indicated by an electrode-resistance measuring instrument
VI = voltage applied to test instrument
V = voltage at electrode A with respect to local-earth reference
Vp = voltage at probe P with respect to local-earth reference
For an accurate measurement of resistance of electrode A, test-electrode P must be located at 0, the position of which is not
known exactly (see text for fig. F52 Chapter F).
fig. AC2-2: zero-voltage local-earth reference for two electrodes.
Appendix C2 - 1
C
The vertical plane surface is the locus at Investigations have shown that, in a
which the strength of the positive* electric homogeneous soil, between 0.5 pu and
field from one electrode (A) is exactly equal to 0.8 pu of the voltage at the rod is measured
the strength of the negative field of the other between the rod and a point on the ground at
electrode (B). This means that the resultant 1 metre from it (i.e. approximately the length
polarity at the plane is neither positive nor of a step) for very long-rod and very short-rod
negative. It therefore constitutes an electrodes, respectively.
equipotential surface at zero volts with It is clear therefore, that, where earth-fault
respect to the two electrodes. currents are high, the area close to such an
When "local-earth" is mentioned in these electrode will be dangerous. Measures taken
notes, it refers to a point on the ground at to reduce such dangers are described later in
which the edge of this plane surface is this appendix.
located.
From the foregoing description, it can be
seen that the zero-voltage equipotential reason for potential gradients
surface is also the boundary of the two The resistance to a flow of current in a
"zones of influence" of the two electrodes, conducting medium is given in ohms by the
sometimes also referred to as "zones of ρl
resistance". formula R = where
a
As a matter of interest, the electric fields of ρ is the resistivity coefficient of the medium,
the two electrodes (X) and (C) for the expressed in ohm-metres,
electrode-resistance test, shown in figure F52 l is the length in metres of the conducting
(Chapter F) are essentially similar to those path (in the direction of the current-flow lines),
mentioned above. The location of local-earth a is the cross-sectional area in square metres
in each of the diagrams of F52 (and of through which the current flows.
diagram (d) in AC2-2) is indicated by 0 (i.e. So that, for a given distance (l) along, the
zero).
current-flow lines R ∝ 1
* Since a.c. systems are being considered, each electrode a
will change its polarity at every half cycle. The soil in contact with the rod has an area
potential gradients of a (a) equal to that of the rod surface, while at
points progressively further from the rod, the
vertical-rod electrode current passes through increasingly-large
It will be seen in figure AC2-1 that the high areas.
current density at the (pointed) tip of the rod For equal lengths of current-flow path,
results in steep potential gradients in the soil therefore, the resistance becomes
beneath the buried extremity of the electrode, progressively lower and lower, and the
as indicated by the close proximity of voltage drops across equally-spaced intervals
adjacent equipotential contours in that region. become less and less, so that the voltage
It can also be seen that the gradient at the gradients are smaller and smaller with
ground surface is less severe than those distance from the rod, as shown in figure
below the surface, and that the maximum AC2-3. Another way of considering the
gradient at the surface occurs immediately formation of potential gradients is shown in
adjacent to the point at which the rod figure AC2-1, in which the equipotential
emerges from the soil, as shown in contours are shown at 0.1 pu voltage
figure AC2-3. intervals. Since the same current is passing
Vpu through all the equipotential surfaces, the
resistance of the mass of soil between any
two adjacent equipotential surfaces will have
0.8 m the same value.
step maximum gradient at This means that, as the areas of successive
length the rod-soil interface surfaces are larger, the lengths of the current
ground
surface 1.0 pu paths between successive surfaces must
increase for R to remain constant (reminder
R = ρl/a). The spacing between successive
0.5 surfaces must therefore be greater (i.e. l/a
0.32 pu must be constant) and this results in
step voltage local-earth datum (zero volts) progressively lower potential gradients.
1 0.5 rod 0.5 1 metres
position
fig. AC2-3: voltage profile of the single-rod
electrode of figure AC2-1.
Note: the equipotential contours on the surface of the
ground, when viewed from above, are concentric circles
around the rod location (in the idealized conditions
assumed).

2 - Appendix C2
C
voltage gradients associated with (a)
earthing grids
The purpose of an earthing grid (or mat) is to
provide a close approximation to an α
equipotential condition at the ground surface long rod
over a large area, generally that of a short rod
switchyard or substation. β
In practice, potential gradients will always
occur when earth-fault currents are flowing,
but providing the grid meshes are
appropriately dimensioned (i.e. not too large),
the permissible maximum values of gradient
at the highest anticipated levels of earth-fault
current will not be exceeded.
During an earth fault, the whole of the
earthing grid and all metallic parts connected
The resistance of a rod electrode is approximately inversely
to it (together with any personal present) may proportional to its length.
be raised to several hundreds (or thousands)
of volts. (b)
Potential gradients in the grid meshes will α gradient α with
have the general form shown in figure AC2-4. original soil
This figure also shows that connecting a
metallic boundary fence to the earthing grid β
can be dangerous, unless adequate gradient β with
precautions are taken. special earth fill

reducing potential gradients due


to earth faults
Some of the methods commonly employed in special
the reduction of potential gradients include: low-resistance
earth fill
c reduction of earth-fault-current levels:
v by using resistance- or reactance-earthed
sources (generators or transformers as
appropriate),
v where transformers or generators (c) metal fence
(according to the case) operate permanently
in parallel, some of them are left unearthed, fence is out of reach
c for electrodes generally (figure AC2-5) by:
(a) increasing the length and/or number of
rods to reduce the electrode resistance and
therefore the voltage rise at the electrode,
(b) using special low-resistance "soils" in the
space surrounding the electrodes, voltage profiles at
S1 the ground surface
(c) reducing earthing-grid-mesh sizes, and S2
using "grading electrodes" at the grid grid voltage S3 with grading
with respect
boundaries. The same "grading-electrode" to local-earth
technique is sometimes used around the β without
α grading
base of transmission-line towers, boundary
zero
fences, etc. to reduce the severity of the
S1, S2 and S3 are strip grading electrodes running parallel
gradients, and therefore that of both "touch" to the fence and connected to it at frequent intervals.
and "step" voltages,
(d) insulating driven rods from contact with (d)
the earth over the upper section, i.e. from the without α voltage
surface of the ground to a depth of insulation profiles
approximately 1 m.

fence β with insulation

insulation

ground surface
touch
voltage
grid voltage with step voltage
respect to local-earth
Note: the connection at the top of the rod, as well as the
connecting lead, must also be insulated. An alternative
zero potential method is to bury the rod completely with the top of the rod
below ground level, and connected to an insulated
fig. AC2-4: voltage profile and potential gradients of an earthing grid. connecting lead.

fig. AC2-5: voltage profiles and methods


of reducing maximum potential gradients
in some common earthing arrangements.

Appendix C2 - 3
C
other methods of reducing
the dangers of ground-surface
potential gradients
The easiest method (but wasteful in terms of
space) is simply to fence off the area around
the electrode(s) with warning notices. More
commonly, measures are taken to reduce the
current passing through a person's feet by
providing an insulated floor covering indoors,
such as plastic tiles, rubber mats, etc., while
for outdoor locations, highly-resistive
surfaces, such as crushed rock, thick layers
of asphalt, or clean gravel or pebbles are
frequently used.
Gravel or pebbles provide a very effective
high-resistance surface, even when wet,
providing the stones are clean. Leaf mould, or
mud etc. between the stones greatly reduces
the insulating performance of such surfaces.

safe levels of ground-surface


potential gradient
There is no IEC-recommended safe value of
maximum long-duration (> 10 seconds) touch
voltage for HV installations at the time of
writing (1994), but many authorities have
adopted the 50 V AC (or 25 V AC in wet
conditions) criteria of IEC 364-4-41.
Standards differ in various countries, and in
certain cases, long-duration touch-voltage
values which are significantly higher than
50 V AC maximum are permitted, while there
is an even greater difference above the
recommended IEC 364 values for allowable
short-duration (e.g. 0.03 to 0.5 seconds)
touch voltages.
In the present circumstances, therefore, it is
necessary to comply with the appropriate
local regulations.
At the time of writing, Cenelec Technical
Committee 112 is preparing a European HV
installation standard. Chapter 9 (according to
present proposals) of this future standard will
include recommendations for safe touch-
voltage/time duration levels.
It is recognized that, for a given voltage level,
a touch-voltage is more dangerous to human
beings than a step-voltage (since, in the
former case, a substantial part of the current
passes through the vital organs in the thorax).
If the gradients are such that the touch-
voltage criterion is satisfied, then the step-
voltage condition is also considered to be
satisfactory.

4 - Appendix C2
9. vector diagram of ferro-resonance at 50 Hz (or 60 Hz)

C
Figure C13 of Sub-clause 3.1 Chapter C calculation of IN
shows how the neutral of an unearthed In figure C14 of Chapter C it was stated that,
3-phase source can be displaced from its in the resonant condition, XL > XC. In these
normal near-zero potential, as a result of the calculations XC = -j 1 pu impedance, and
particular ferro-resonant condition XL = j 10 pu.
described. 1 90°
The vector diagram can be constructed as I1 = = 0.1 0° = 0.1 + j 0
10 90°
follows.
Per-unit notation is used to generalize and 1 -30°
I2 = = 0.1 -120° = -0.05 - j 0.0866
simplify the calculations: 10 90°
c 1 pu voltage is the nominal phase-to- 1 210°
I3 = = 1 300° = 0.5 - j 0.866
neutral system voltage, 1 -90°
c 1 pu impedance is equal to the normal IN = 0.55 - j 0.953 = 1.1 -60°
capacitive reactance of one phase-to-earth
at power frequency (i.e. K in figure C14 of
Chapter C), calculation of ZNE
c the source impedance is assumed to be ZNE is the parallel combination of XL1, XL2 and
negligible. Xc.
1 XL1 in parallel with XL2 = j 5
j 5 in parallel with XC3 =
L1
imaginary neutral j 5 x (-j 1) 5
E = = -j 1.25
L2 j5-j1 j4
N C3
3 2 ZNE = - j 1.25 pu ohms.

source calculation of VNE


1.1 -60° x 1.25 -90° = 1.375 -150°
or 1.375 pu 210°
V1

not to scale
complete vector diagram
Other values shown in the vector diagram are
easily obtained from the above calculations.
N ➀, ≠ and ➂ are the power-supply terminals.
I1
V3 1
VNE = 1.375 pu
I2 V2
VNE V 3 E = 0.375 pu
2.066 pu
I1 + I2 IC3
N not to scale
I1 + I2 + I3 = IN 1 1
fig. AC3-1: calculation of VNE - circuit and 3 2
vector diagrams. E 2.066 pu
IL1
The procedure is as follows:
c compute the current IN in an imaginary IL2
neutral of negligible impedance (i.e. ZN = 0) IL1 + IL2 = 0.375 pu
by summating the individual phase currents, fig. AC3-2: vector diagram for the
as shown in figure AC3-1. resonant condition.
According to Thévenin's theorem IN also
equals
VNE
where
ZNE + Z
VNE is the voltage between N and E when no
neutral connection exists,
ZNE is the impedance of the network
measured between terminals N and E when
no neutral connection exists,
ZN is the impedance of the neutral conductor
(zero in the present case).
This means that VNE = IN ZNE

Appendix C3 - 1
1. low-voltage public distribution networks

D
1.1 low-voltage consumers
Low-voltage consumers are, by definition, Loads up to 250 kVA can be supplied at LV,
the most-common LV supplies are
those consumers whose loads can be but power-supply organizations generally
within the range 120 V single phase satisfactorily supplied from the low-voltage propose a HV service at load levels for which
to 240/415 V 3-phase 4-wires. system in their locality. their LV networks are marginally adequate.
Loads up to 250 kVA can be supplied The voltage of the local LV network may be
at LV, but power-supply organizations 120/208 V or 240/415 V, i.e. the lower or
upper extremes of the most common 3-phase
generally propose a HV service at levels in general use, or at some intermediate
load levels for which their LV level, as shown in table D1.
networks are marginally adequate. An international voltage standard for 3-phase
An international voltage standard for 4-wire LV systems is recommended by the
IEC to be 230/400 V.*
3-phase 4-wire LV systems is
recommended by the IEC to be country frequency domestic commercial industrial low-voltage
& tolerance tolerance
230/400 V.* Hz & % %
Australia 50 ± 0.1 240/415 (A) (E) 240/415 (A) 22 kV ±6
240 (L) 250/440 (A) 11 kV
440 (N) (6) 6.6 kV
240/415 (A)
250/440 (A)
the adjoining table is extracted from Western 50 250/440 (A) (9) (9) ± 6 (10)
the document "World Electricity Algeria 50 ± 1.5 127/220 (E) 220/380 (A) 10 kV + 5 and + 10
220 (L) (1) 127/220 (A) 5.5 kV
Supplies", fourth edition. 6.6 kV
220/380 (A)
Argentina 50 ± 1.0 225 (L) (1) 225/390 (A) 13.2 kV
220 (L) (1) 220/380 (A) 6.88 kV
220 (L) 225/390 (A)
220/380 (A) ± 10
Brazil 60 220 (L) (1) 220/380 (A) 13.8 kV (9)
127 (L) (1) 127/220 (A) 11.2 kV
220/380 (A)
127/220 (A)
Belgium 50 ± 3 220/380 (A) 220/380 (A) 15 kV + 5 (day)
127/220 (A) 127/220 (A) 6 kV ± 10 (night)
220 (F) 220 (F) 220/380 (A)
127/220 (A)
220 (F)
Bolivia 50 ± 1 115/230 (H) 115/230 (H) 115/230 (H) (3) ±5
Cambodia 50 120/208 (A) 220/380 (A) 220/380 (A) (3) (9)
120 (L) 120/208 (A) 120/208 (A)
Canada 60 ± 0.02 120/240 (K) 347/600 (A) 7.2/12.5 kV ±4
480 (F) 347/600 (A) - 8.3
240 (F) 120/208
120/240 (K) 600 (F)
120/208 (A) 480 (F)
240 (F)
Chile 50 220 (L) (1) 220/380 (A) (1) 220/380 (A) (3) (9)
China 50 220 (L) (1) 220/380 (A) 220/380 (A) (3) ±7
Colombia 60 ± 1 120/240 (G) 120/240 (G) 13.2 kV ± 10
120 (L) 120 (L) 120/240 (G)
Costa Rica 60 120 (L) (1) 120/240 (K) 120/240 (G) (3) (9)
120 (L) (1)
Czechoslovakia 50 ± 0.1 230/380 (A) 220/380 (A) 22 kV ± 10
220 (L) 220 (L) 15 kV
6 kV
3 kV
220/380 (A)
Denmark 50 ± 0.4 220/380 (A) 220/380 (A) 30 kV ± 10
220 (L) 220 (L) 10 kV
220/380 (A)
Egypt (AR) 50 ± 1 220/380 (A) 220/380 (A) 11 kV + 10
220 (L) 220 (L) 6.6 kV
220/380 (A)
Finland 50 ± 0.1 220 (L) (1) 220/380 (A) 380/660 (A) ± 10
500 (B)
220/380 (A) (D)
France 50 ± 1 230/400 (A) 230/400 (A) ± 10
220/380 (A) 220/380 (A) 20 kV
220 (L) 220/380 (D) 15 kV
230/400
127/220 (E) 380 (B) 380 (B)
127 (L) 220/380 (A) (D)
Germany 50 ± 0.3 220/380 (A) 220/380 (A) 20 kV ± 10
Ex-DRG 220 (L) 220 (L) 10 kV
220/380 (A)

Ex-FRG 50 ± 0.3 220/380 (A) 220/380 (A) 10 kV ±5


220 (L) 220 (L) 6 kV
127/220 (A) 380/660 (A)
127 (L) 220/380 (A)
Greece 50 ± 1 220 (L) (1) 6.6 kV 22 kV ±5
220/380 (A) 20 kV
table D1: survey of electricity supplies in 15 kV
various countries around the world. 6.6 kV
Bracketed letters relate to the circuit 220/380 (A)
Hong Kong 50 ± 2 200/346 (A) 11 kV 11 kV ±6
diagrams at the end of the table, while (and Kowloon) 200 (L) (1) 200/346 (A) 200/346 (A)
bracketed numbers refer to the notes 220/380 (A) 220/380 (A) (3)
which follow the diagrams. 200 (L)

* IEC 38 (1983).

low-voltage service connections - D1


1. low-voltage public distribution networks (continued)

D
1.1 low-voltage consumers (continued)
country frequency domestic commercial industrial low-voltage
& tolerance tolerance
Hz & % %
Hungary 50 ± 2 220/380 (A) 220/380 (A) 20 kV + 5 - 10
220 (L) 220 (L)
10 kV
220/380 (A)
Iceland 50 ± 0.1 220/380 (A) 220/380 (A) 220/380 (A) (3) (9)
220 (L) 220 (L)
India (4)
Bombay 50 ± 1 250/440 (A) 250/440 (A) 11 kW +4
230 (L) 230 (L) 250/440 (A)

New Delhi 50 ± 3 230/400 (A) 230/400 (A) 11 kV +6


230 (L) 230 (L) 230/400 (A)

Roma- 50 ± 3 230/400 (A) 220/400 (A) 22 kV and 11 kV +6


krishnapuram (2) 25 230 (L) 230 (L) (9)
d.c. 230/460 (P) 230/460 (P) (9)
Indonesia 50 ± 1 127/220 (A) 220/380 (A) 220/380 (A) (3) +5
-2 127/220 (A)
Iran 50 ± 5 220 (L) (1) 220/380 (A) 20 kV + 15
11 kV
231/400 (A)
220/380 (A)
Iraq 50 220 (L) (1) 220/380 (A) 11 kV +5
6.6 kV
3 kV
220/380 (A)
Ireland (Northern) 50 ± 0.4 230 (L) (1) 230/400 (A) 230/400 (A) (3) +6
220 (L) (1) 220/380 (A) 220/380 (A)

Ireland 50 220 (L) (1) 220/380 (A) 10 kV (9)


(Republic of) 220/380 (A)
Israel 50 ± 0.2 230/400 (A) 230/400 (A) 22 kV +6
230 (L) 230 (L) 12.6 kV
6.3 kV
230/400 (A)
Italy 50 ± 0.4 220/380 (A) 220/380 (A) 20 kV ± 5 (urban)
127/220 (E) 127/220 (E) 15 kV ± 10 (rural)
220 (L) 10 kV
220/380 (A)
220 (C)
Japan (East) (4) 50 ± 0.2 100/200 (K) 100/200 (H) (K) 6.6 kV ± 10
(5) 100 (L) 100/200 (H)
200 (G) (J)

Japan (West) (4) 60 ± 0.1 105/210 (K) 105/210 (H) (K) 22 kV ± 10


(5) 100/200 (K) 100/200 (K) 6.6 kV
100 (L) 100 (L) 105/210 (H)
100/200 (H)
Korea (North) 60 + 0 220 (L) 220/380 (A) 220/380 (A) + 6.8
-5 - 13.6 (10)

Korea (South) 60 100 (L) 100/200 (K) (9) (9)


Kuwait 50 240 (L) (1) 240/415 (A) 240/415 (A) (3) (9)
Luxembourg 50 ± 0.5 220/380 (A) 220/380 (A) 20 kV ± 5 and ± 10
127/220 (A) 127/220 (A) 15 kV
120/208 (A) 120/208 (A) 5 kV
Malaysia 50 ± 1.0 240 (L) (1) 240/415 (A) 240/415 (A) (3) +5
- 10
Mexico 60 ± 0.2 127/220 (A) 127/220 (A) 13.8 kV ±6
220 (L) 220 (L) 13.2 kV
120 (M) 120 (M) 277/480 (A)
127/220 (B)
Morocco 50 127/220 (A) 220/380 (A) 220/380 (A) (3) (9)
115/200 (A)
Netherlands 50 ± 0.4 220/300 (A) 220/380 (A) 10 kV ±6
220 (E) (L) 3 kV
220/380 (A)
New Zealand 50 ± 1.5 230/400 (A) (E) 240/415 (A) (E) 11 kV ±5
230 (L) 230/400 (A) (E) 230/400 (A)
240 (L) 230 (L) 240/415 (A)
240 (L) 440 (N) (6)
Nigeria 50 ± 1 230 (L) (1) 230/400 (A) 15 kV ±5
220 (L) (1) 220/380 (A) 11 kV
230/400 (A)
220/380 (A)
Norway 50 ± 0.2 230 (B) 220/380 (A) 20 kV ± 10
230 (B) 10 kV
5 kV
220/380 (A)
230 (B)
Pakistan 50 230 (L) (1) 230/400 (A) 230/400 (A) (3) (9)
230 (L)
Philippines 60 ± 0.16 110/220 (K) 13.8 kV 13.8 kV ±5
4.16 kV 4.16 kV
2.4 kV 2.4 kV
110/220 (H) 440 V (B)
110/220 (H)
table D1: survey of electricity supplies in Manila 60 ± 5 240/120 (H) (K) 240/120 (H) (K) 20 kV ±5
various countries around the world. 240/120 (H) 240/120 (H) 6.24 kV
3.6 kV
Bracketed letters relate to the circuit 240/120 (H)
diagrams at the end of the table, while Peru 60 225 (B) (M) 225 (B) (M) 10 kV (9)
bracketed numbers refer to the notes 6 kV
which follow the diagrams (continued). 225 (B)

D2 - low-voltage service connections


D
1.1 low-voltage consumers (continued)
country frequency domestic commercial industrial low-voltage
& tolerance tolerance
Hz & % %
Poland 50 ± 1 220 (L) (1) 220/380 (A) 15 kV ±5
6 kV
220/380 (A)
Portugal 50 ± 1 220/380 (A) 15 kV 15 kV ±5
220 (L) 5 kV 5 kV
220/380 (A) 220/380 (A)
220 (L)
Rumania 50 ± 1 220 (L) (1) 220/380 (L) 20 kV ±5
10 kV
6 kV
220/380 (A)
Saudi Arabia 60 ± 0.5 127/220 (A) 127/220 (A) 13.8 kV ±5
220/380 (A) 220/380 (A)
Singapore 50 ± 0.5 230/400 (A) 6.6 kV 22 kV ±3
230 (L) 230/400 (A) 6.6 kV
230/400 (A)
Spain 50 ± 3 220/380 (A) (E) 220/380 (A) 15 kV ±7
220 (L) 127/220 (A) 11 kV
127/220 (A) (E) 220/380 (A)
127 (L)
South Africa 50 ± 2.5 250/433 (A) (7) 11 kV 11 kV ±5
25 (8) 230/400 (A) (7) 6.6 kV 6.6 kV
220/380 (A) 3.3 kV 3.3 kV
220 (L) 250/433 (A) (7) 500 (B)
230/400 (A) (7) 220/380 (A)
220/380 (A)
Sweden 50 ± 0.2 220/380 (A) 220/380 (A) 20 kV ± 10
220 (L) 220 (L) 10 kV
6 kV
220/380 (A)
Syria 50 220 (L) (1) 220/380 (A) 220/380 (A) (3) (9)
115 (L) (1) 220 (L) 115/200 (A)
115/200 (A)
115 (L)
Taiwan 60 ± 4 220/380 (A) 220/380 (A) 22.8 kV ± 5 and ± 10
220 (L) 110/220 (H) 11.4 kV
110/220 (K) 220/380 (A)
110 (L) 220 (H)
Tunisia 50 + 2 220/380 (A) 220/380 (A) 15 kV + 10
220 (L) 220 (L) 10 kV
220/380 (A)
Turkey 50 ± 2 220 (L) (1) 220/380 (A) 15 kV ± 10
6.3 kV
220/380 (A)
United Kingdom 50 ± 1 240 (L) (1) 240/415 (A) 22 kV ±6
11 kV
6.6 kV
3.3 kV
240/415 (A)
U.S.A. (4)
Charlotte 60 ± 0.06 120/240 (K) 265/460 (A) 14.4 kV + 5 - 2.5
(North Carolina) 120/208 (A) 120/240 (K) 7.2 kV
120/208 (A) 2.4 kV
575 (F)
460 (F)
240 (F)
265/460 (A)
120/240 (K)
120/208 (A)

Detroit 60 ± 0.2 120/240 (K) 480 (F) 13.2 kV + 4 - 6.6


(Michigan) 120/208 (A) 120/240 (H) 4.8 kV
120/208 (A) 4.16 kV
480 (F)
120/240 (H)
120/208 (A)

Los Angeles 60 ± 0.2 120/240 (K) 4.8 kV 4.8 kV ±5


(California) 120/240 (G) 120/240 (G)

Miami 60 ± 0.3 120/240 (K) 120/240 (K) 13.2 kV ±5


(Florida) 120/208 (A) 120/240 (H) 2.4 kV
120/208 (A) 480/277 (A)
120/240 (H)

New York 60 120/240 (K) 120/240 (K) 12.47 kV (9)


(New York) 120/208 (A) 120/208 (A) 4.16 kV
240 (F) 277/480 (A)
480 (F)

Pittsburgh 60 ± 0.03 120/240 (K) 265/460 (A) 13.2 kV ± 5 (lighting)


(Pennsylvania) 120/240 (K) 11.5 kV ± 10 (power)
120/208 (A) 2.4 kV
460 (F) 265/460 (A)
230 (F) 120/208 (A)
460 (F)
230 (F)

table D1: survey of electricity supplies in Portland 60 120/240 (K) 227/480 (A) 19.9 kV (9)
(Oregon) 120/240 (K) 12 kV
various countries around the world. 120/208 (A) 7.2 kV
Bracketed letters relate to the circuit 480 (F) 2.4 kV
240 (F) 277/480 (A)
diagrams at the end of the table, while 120/208 (A)
bracketed numbers refer to the notes 480 (F)
which follow the diagrams (continued). 240 (F)

low-voltage service connections - D3


1. low-voltage public distribution networks (continued)

D
1.1 low-voltage consumers (continued)
country frequency domestic commercial industrial low-voltage
& tolerance tolerance
Hz & % %
San Francisco 60 ± 0.08 120/240 (K) 277/480 (A) 20.8 kV ±5
(California) 120/240 (K) 12 kV
4.16 kV
277/480 (A)
120/240 (G)

Toledo 60 ± 0.08 120/240 (K) 277/480 (C) 12.47 kV ±5


(Ohio) 120/208 (A) 120/240 (H) 7.2 kV
120/208 (K) 4.8 kV
4.16 kV
480 (F)
277/480 (A)
120/208 (A)
USSR (former) 50 220/380 (A) 220/380 (A) 220/380 (A) (3) (9)
220 (L) 220 (L)
127/220 (A)
127 (L)
Viet-Nam 50 ± 0.1 220 (L) (1) 220/380 (A) 15 kV ± 10
120 (L) (1) 120/208 (A) 220/380 (A)
Yugoslavia 50 220/380 (A) 220/380 (A) 10 kV (9)
220 (L) 220 (L) 6.6 kV
220/380 (A)
table D1: survey of electricity supplies in various countries around the world.
Bracketed letters relate to the circuit diagrams at the end of the table, while bracketed
numbers refer to the notes which follow the diagrams.

D4 - low-voltage service connections


D
circuit diagrams*

(a) three-phase star; (b) three-phase star: (c) three-phase star;


four-wire: three-wire three-wire:
earthed neutral earthed neutral

(d) three-phase star; (e) two-phase star; (f) three-phase delta:


four-wire: three-wire: three-wire
non-earthed neutral earthed neutral

(g) three-phase delta; (h) three-phase open delta; (j) three-phase open delta:
four-wire: four-wire: earthed junction of phases
earthed mid point of one phase earthed mid point of one phase

(k) single-phase; (l) single-phase; (m) single-phase;


three-wire: two-wire: two-wire:
earthed mid point earthed end of phase unearthed

V kV

(n) single-wire: (p) d.c.:


earthed return (swer) three-wire: unearthed
* Windings (A) (B) (C) (D) and (F) may be transformer-secondary windings or alternator stator windings.

Notes (5) Frequency is 50 Hz (eastern area) and


(1) The supply to each house is normally 60 Hz (western area). The dividing line from
single-phase using one line and one neutral north to south passes through Shizuoka on
conductor of systems (A) or (G). Honshu Island.
(2) Frequencies below 50 Hz and d.c. (6) Some remote areas are supplied via a
supplies are used in limited areas only. The Single Wire Earthed Return (SWER) system.
examples given show the diversity of (7) A few towns only have this supply.
possibilities existing. (8) Refers to isolated mining districts.
(3) Information on higher voltage supplies (9) Information not available.
to factories is not available. (10) Observed values.
(4) More than one area of country is given
to illustrate the differences which exist.

low-voltage service connections - D5


1. low-voltage public distribution networks (continued)

D
1.1 low-voltage consumers (continued)
residential and commercial These constraints mean that the magnitude
consumers of loads which power-supply organizations
The function of a LV "mains" distributor are willing to connect to their LV distribution
(underground cable or overhead line) is to mains, is necessarily restricted.
provide service connections to a number of For the range of LV systems mentioned in the
consumers along its route. second paragraph of this sub-clause (1.1) viz:
The current-rating requirements of 120 V single phase to 240/415 V 3-phase,
distributors are estimated from the number of typical maximum permitted loads connected
consumers to be connected and an average to a LV distributor might* be:
demand per consumer.
The two principal limiting parameters of a
distributor are:
c the maximum current which it is capable of
carrying indefinitely, and
c the maximum length of cable which, when
carrying its maximum current, will not exceed
the statutory voltage-drop limit.

system assumed max. permitted current kVA


per consumer service
120 V 1-phase 2-wire 60 A 7.2
120/240 V 1-phase 3-wire 60 A 14.4
120/208 V 3-phase 4-wire 60 A 22
220/380 V 3-phase 4-wire 120 A 80
230/400 V 3-phase 4-wire 120 A 83
240/415 V 3-phase 4-wire 120 A 86
table D2.
* The table D2 values shown are indicative only, being (arbitrarily) based on 60 A maximum service currents for the first three
systems, since smaller voltage drops are allowed at these lower voltages, for a given percentage statutory limit.
The second group of systems is (again, arbitrarily) based on a maximum permitted service current of 120 A.

Practices vary considerably from one power- In short, each case must be examined
supply organization to another, and no individually.
"standardized" values can be given. The load levels listed above are adequate for
Factors to be considered include: all normal domestic consumers, and will be
c the size of an existing distributor to which sufficient for the installations of many
the new load is to be connected, administrative, commercial and similar
c the total load already connected to the buildings.
distributor,
c the location along the distributor of the
proposed new load, i.e. close to the
substation, or near the remote end of the
distributor, etc.

medium-size and small industrial For these reasons, dedicated supply lines at
consumers (with dedicated LV LV are generally applied (at 220/380 V to
lines direct from a public-supply 240/415 V) to a load range of 80 kVA to
HV/LV substation) 250 kVA.
Consumers normally supplied at low voltage
Medium and small industrial consumers can include:
also be satisfactorily supplied at low-voltage. c domestic dwellings,
For loads which exceed the maximum c shops and commercial buildings,
permitted limit for a service from a distributor, c small factories, workshops and filling
a dedicated cable can usually be provided stations,
from the LV distribution fuse- (or switch-) c restaurants,
board from which the mains distributors c farms, etc.
emanate, in the power-supply authority
substation.
In principle, the upper load limit which can be
supplied by this means is restricted only by
the available spare transformer capacity in
the substation.
In practice, however:
c large loads (e.g. > 300 kVA) require
correspondingly large cables, so that, unless
the load centre is close to the substation,
this method can be economically
unfavourable,
c many power-supply organizations prefer to
supply loads exceeding 200 kVA (this figure
varies with different suppliers) at high voltage.

D6 - low-voltage service connections


D
1.2. LV distribution networks
In European countries the standard In densely-loaded areas, a standard size of
in cities and large towns, standard-
3-phase 4-wire distribution voltage levels are distributor is laid to form a network, with
sized LV distribution cables form a 220/380 V, 230/400 V, or 240/415 V. Many (generally) one cable along each pavement
network through link boxes. Some countries are currently converting their LV and 4-way link boxes located in manholes at
links are removed, so that each systems to the latest IEC standard of street corners, where two cables cross.
(fused) distributor leaving a 230/400 V nominal (IEC 38-1983). The target Recent trends are towards weather-proof
date for completion is the year 2003. Medium cabinets above ground level, either against a
substation forms a branched open- to large-sized towns and cities have wall, or where possible, flush-mounted in the
ended radial system, as shown in underground cable distribution systems. wall.
figure D3. HV/LV distribution substations, mutually Links are inserted in such a way that
spaced at approximately 500-600 metres, are distributors form radial circuits from the
typically equipped with: substation with open-ended branches (see
c a 3-or 4-way HV switchboard, often made figure D3). Where a link box unites a
up of incoming and outgoing load-break distributor from one substation with that from
switches forming part of a ring main, and one a neighbouring substation, the phase links
or two HV circuit breakers or combined fuse/ are omitted or replaced by fuses, but the
load-break switches for the transformer neutral link remains in place.
circuits, This arrangement provides a very flexible
c one or two 1.000 kVA HV/LV transformers, system in which a complete substation can
c one or two (coupled) 6-or 8-way LV be taken out of service, while the area
3-phase 4-wire distribution fuse boards, or normally supplied from it is fed from link
moulded-case circuit breaker boards, control boxes of the surrounding substations.
and protect outgoing 4-core distribution Moreover, short lengths of distributor
cables, generally referred to as “distributors". (between two link boxes) can be isolated for
The output from a transformer is connected fault-location and repair.
to the LV busbars via a load-break switch, or
simply through isolating links.

4-way
link box

HV/LV
substation

service
cable

phase links
removed

fig. D3: showing one of several ways in which a LV distribution network may be arranged
for radial branched-distributor operation, by removing (phase) links.
low-voltage service connections - D7
1. low-voltage public distribution networks (continued)

D
1.2 LV distribution networks (continued)
in less-densely loaded urban areas a Where the load density requires it, the
substations are more closely spaced, and
more-economic system of tapered transformers up to 1.500 kVA are sometimes
radial distribution is commonly used, necessary.
in which conductors of reduced size Other forms of urban LV network, based on
are installed as the distance from a free-standing LV distribution pillars, placed
above ground at strategic points in the
substation increases. network, are widely used in areas of lower
load density. This scheme exploits the
principle of tapered radial distributors in which
the distribution cable conductor size is
reduced as the number of consumers
downstream diminish with distance from the
substation.
In this scheme a number of large-sectioned
LV radial feeders from the distribution board
in the substation each supply the busbars of
a distribution pillar, from which smaller
distributors supply consumers immediately
surrounding the pillar.
Distribution in market towns, villages and
rural areas generally has, for many years,
been based on bare copper conductors
supported on wooden, concrete or steel
poles, and supplied from pole-mounted or
ground-mounted transformers.

In recent years, LV insulated conductors,


improved methods using insulated twisted to form a two-core or 4-core self-
twisted conductors to form a pole- supporting cable for overhead use, have
mounted aerial cable are now been developed, and are considered to be
standard practice in many countries. safer and visually more acceptable than bare
copper lines.
This is particularly so when the conductors
are fixed to walls (e.g. under-eaves wiring)
where they are hardly noticeable.
As a matter of interest, similar principles have
been applied at higher voltages, and self-
supporting “bundled” insulated conductors for
HV overhead installations are now available
for operation at 24 kV.
Where more than one substation supplies a
village, arrangements are made at poles on
which the LV lines from different substations
meet, to interconnect corresponding phases
at times of emergency. The neutral
conductors are permanently connected.

in Europe, each public-supply In Europe, each public-supply distribution


substation is able to supply at LV an area
distribution substation is able to corresponding to a radius of approximately
supply at LV an area corresponding 300 metres from the substation.
to a radius of approximately North and Central American practice differs
300 metres from the substation. fundamentally from that in Europe, in that LV
networks are practically nonexistent, and
North and Central American systems 3-phase supplies to domestic premises in
of distribution consist of a HV residential areas are rare.
network from which numerous The distribution is effectively carried out at
(small) HV/LV transformers each high voltage in a way, which again differs
supply one or several consumers, by from standard European practices. The HV
system is, in fact, a 3-phase 4-wire system
direct service cable (or line) from the from which single-phase distributors (phase
transformer location. and neutral conductors) supply numerous
single-phase transformers, the secondary
windings of which are centre-tapped to
produce 120/240 V single-phase 3-wire
supplies. The central conductors provide the
LV neutrals, which, together with the HV
neutral conductors, are solidly earthed at
intervals along their lengths.
Each HV/LV transformer normally supplies
one or several premises directly from the
transformer position by radial service cable(s)
or by overhead line(s).

D8 - low-voltage service connections


D
Many other systems exist in these countries,
but the one described appears to be the most
common.
Figure D4 shows the main features of the two
systems.
for primary voltages > 72.5 kV
(see note)
primary winding may be :
– delta
13.8 kV / 2.4-4.16 kV
– earthed star
– earthed zigzag }with on-load
tap changer
N depending on the country concerned
each HV/LV transformer shown
1 2 3 represents many similar units
tertiary delta
2 normally (not always)
3 used if the primary
winding is not delta
N
1 ph
2.4 kV / 120-240 V
1 ph - 3 wire
distribution
transformer HV (1)
HV / 230 V
service transformer
to isolated consumer(s)
(rural supplies)
}
Ph N
N
1 1
resistor replaced
N HV (2) by a Petersen coil
on O/H line systems
in some countries

N
2 2
N

3 ph
HV / 230/400 V
4-wire distribution
transformer
1 2 3 N N
main 3 ph and neutral
HV distributor N 1 2 3
LV distribution network

(1): 132 kV for example


(2): 11 kV for example
fig. D4: widely-used American and European-type systems.
Note: at primary voltages greater than
72.5 kV in bulk-supply substations, it is
common practice in some European
countries to use an earthed-star primary
winding and a delta secondary winding. The
neutral point on the secondary side is then
provided by a zigzag earthing reactor, the star
point of which is connected to earth through a
resistor.
Frequently, the earthing reactor has a
secondary winding to provide LV 3-phase
supplies for the substation. It is then referred
to as an “earthing transformer”.

low-voltage service connections - D9


1. low-voltage public distribution networks (continued)

D
1.3 the consumer-service connection
In the past, an underground cable service or
service components and metering
the wall-mounted insulated conductors from
equipment were formerly installed an overhead line service, invariably
inside a consumer's building. The terminated inside the consumer's premises,
modern tendency is to locate these where the cable-end sealing box, the supply-
items outside in a weatherproof authority fuses (inaccessible to the
consumer) and meters were installed.
cabinet. A more recent trend is (as far as possible) to
locate these service components in a
weatherproof housing outside the building.
The supply-authority/consumer interface is
often at the outgoing terminals of the meter(s)
or, in some cases, at the outgoing terminals
of the installation main circuit breaker
(depending on local practices) to which
connection is made by supply-authority
personnel, following a satisfactory test and
inspection of the installation.
A typical arrangement is shown in figure D5.

fig. D5: typical service arrangement for TT-earthed systems.


A = Service cable tee-joint
F = Supply authority fuses
C = Metering equipment
S = Isolating link
DB = Installation main circuit breaker

LV consumers are normally supplied A MCCB which incorporates a sensitive In view of the inconvenience to both the
residual-current earth-fault protective feature meter reader and consumer, the location of
according to the TN or TT system, as is mandatory at the origin of any LV meters is nowadays generally outside the
described in chapters F and G. The installation forming part of a TT earthing premises, either:
installation main circuit breaker for a system. The reason for this feature and c in a free-standing pillar-type housing as
TT supply must include a residual- related leakage-current tripping levels are shown in figures D6 and D7,
discussed in Clause 3 of Chapter G. c in a space inside a building, but with cable
current earth-leakage protective A further reason for this MCCB is that the termination and supply authority’s fuses
device. For a TN service, overcurrent consumer cannot exceed his (contractual) located in a flush-mounted weatherproof
protection by circuit breaker or declared maximum load, since the overload cabinet accessible from the public way, as
switch-fuse is required. trip setting, which is sealed by the supply shown in figure D8.
authority, will cut off supply above the
declared value. Closing and tripping of the
MCCB is freely available to the consumer, so
that if the MCCB is inadvertently tripped on
overload, or due to an appliance fault,
supplies can be quickly restored following
correction of the anomaly.

D10 - low-voltage service connections


D

fig. D6: typical rural-type installation.


In this kind of installation it is often necessary
to place the main installation circuit breaker
some distance from the point of utilization,
e.g. saw-mills, pumping stations, etc.

fig. D7: semi-urban installations (shopping precincts, etc.).


The main installation CB is located in the
consumer's premises in cases where it is set
to trip if the declared kVA load demand is
exceeded.

fig. D8: town centre installations.


The service cable terminates in a flush-
mounted wall cabinet which contains the
isolating fuse links, accessible from the public
way. This method is preferred for esthetic
reasons, when the consumer can provide a
suitable metering and main-switch location.

low-voltage service connections - D11


1. low-voltage public distribution networks (continued)

D
1.3 the consumer-service connection (continued)
c for private domestic consumers, the
equipment shown in the cabinet in figure D5
is installed in a weatherproof cabinet
mounted vertically on a metal frame in the
front garden, or flush-mounted in the
boundary wall, and accessible to authorized
personnel from the pavement. Figure D9
shows the general arrangement, in which
removable fuse links provide the means of
isolation.
Experiments are now well-advanced in the
field of electronic metering; reading, and
recording on magnetic cards is now possible,
using information technology (IT) techniques,
and it is confidently predicted that, in addition
to remote reading and recording, the
modification of tariff structures for a given
meter will be possible from a central control
location, in areas where it is economically
justified.

supply authority/
consumer interface
overhead line LV distributor
service cable

isolation by fuse links installation

meter
main
installation
circuit
meter cabinet breaker

fig. D9: typical LV service arrangement for domestic consumers.

D12 - low-voltage service connections


D
1.4 quality of supply voltage
The quality of the LV network supply voltage 104% at no-load*, when nominal voltage is
in its widest sense implies: applied at HV, or is corrected by the tapping
c compliance with statutory limits of switch, as described above. This would
magnitude and frequency, result in a voltage band of 102% to 106% in
c freedom from continual fluctuation within the present case.
those limits, A typical LV distribution transformer has a
c uninterrupted power supply, except for short-circuit reactance voltage of 5%. If it is
scheduled maintenance shutdowns, or as a assumed that its resistance voltage is one
result of system faults or other emergencies, tenth of this value, then the voltage drop
c preservation of a near-sinusoidal wave within the transformer when supplying full
form. load at 0.8 power factor lagging, will be:
In this Sub-clause the maintenance of V% drop = R% cos ø + X% sin ø
voltage magnitude only will be discussed, = 0.5 x 0.8 + 5 x 0.6
the remaining subjects are covered in = 0.4 + 3 = 3.4%
Clause 2 of chapter F. The voltage band at the output terminals of
In most countries, power-supply authorities the fully-loaded transformer will therefore be
have a statutory obligation to maintain the (102 - 3.4) = 98.6% to (106 - 3.4) = 102.6%.
level of voltage at the service position of The maximum allowable voltage drop along
consumers within the limits of ± 5% (or in a distributor is therefore 98.6 - 95 = 3.6%.
some cases ± 6% or more-see table D1) of This means, in practical terms, that a
the declared nominal value. medium-sized 230/400 V 3-phase 4-wire
Again, IEC and most national standards distribution cable of 240 mm2 copper
recommend that LV appliances be designed conductors would be able to supply a total
and tested to perform satisfactorily within the load of 292 kVA at 0.8 PF lagging,
limits of ± 10% of nominal voltage. This distributed evenly over 306 metres of the
leaves a margin, under the worst conditions distributor. Alternatively, the same load at the
(of minus 5% at the service position, for premises of a single consumer could be
example) of 5% allowable voltage drop in supplied at a distance of 153 metres from
the installation wiring. the transformer, for the same volt-drop, and
The voltage drops in a typical distribution so on...
system occur as follows: As a matter of interest, the maximum rating
the voltage at the HV terminals of a HV/LV of the cable, based on calculations derived
transformer is normally maintained within a from IEC 287 (1982) is 290 kVA, and so the
± 2% band by the action of automatic on- 3.6% voltage margin is not unduly restrictive,
load tapchangers of the transformers at i.e. the cable can be fully loaded for
bulk-supply substations, which feed the HV distances normally required in LV distribution
network from a higher-voltage sub- systems.
transmission system. Furthermore, 0.8 PF lagging is appropriate
to industrial loads. In mixed semi-industrial
If the HV/LV transformer is in a location areas 0.85 is a more common value, while
an adequate level of voltage at the close to a bulk-supply substation, the ± 2% 0.9 is generally used for calculations
consumers supply-service terminals voltage band may be centred on a voltage concerning residential areas, so that the
is essential for satisfactory operation level which is higher than the nominal HV volt-drop noted above may be considered as
of equipment and appliances. value. For example, the voltage could be a “worst case” example.
Practical values of current, and 20.5 kV * Transformers designed for the 230/400 V IEC standard
± 2% on a 20 kV system. In this case, the will have a no-load output of 420 V, i.e. 105% of the
resulting voltage drops in a typical LV HV/LV distribution transformer should have nominal voltage.
system, show the importance of its HV off-circuit tapping switch selected to
maintaining a high Power Factor as a the
means of reducing voltage drop. + 2.5% tap position.
Conversely, at locations remote from bulk-
supply substations a value of 19.5 kV ± 2%
is possible, in which case the off-circuit
tapping switch should be selected to the
- 5% position.
The different levels of voltage in a system are
normal, and depend on the system power-
flow pattern. Moreover, these voltage
differences are the reason for the term
“nominal” when referring to the system
voltage.

practical application
With the HV/LV transformer correctly
selected at its off-circuit tapping switch, an
unloaded transformer output voltage will be
held within a band of
± 2% of its no-load voltage output.
To ensure that the transformer can maintain
the necessary voltage level when fully
loaded, the output voltage at no-load must
be as high as possible without exceeding
the upper + 5% limit (adopted for this
example).
In present-day practice, the winding ratios
generally give an output voltage of about

low-voltage service connections - D13


2. tariffs and metering

D
tariffs and metering
No attempt will be made in this guide to meters
discuss particular tariffs, since there appears It will be appreciated that high-quality
to be as many different tariff structures instruments and devices are necessary to
around the world as there are distribution implement this kind of metering, when using
authorities. classical electro-mechanical equipment.
Some tariffs are very complicated in detail but Recent developments in electronic metering
certain elements are basic to all of them and and micro-processors, together with remote
are aimed at encouraging consumers to ripple-control* from a supply-authority control
manage their power consumption in a way centre (to change peak-period timing
which reduces the cost to the supply authority throughout the year, etc.) are now
of generation, transmission and distribution. operational, and facilitate considerably the
The two predominant ways in which the cost application of the principles discussed.
of supplying power to consumers can be * Ripple control is a system of signalling in which a voice-
reduced, are: frequency current (commonly at 175 Hz) is injected into the
c reduction of power losses in the generation, LV mains at appropriate substations. The signal is injected
as coded impulses, and relays which are tuned to the signal
transmission and distribution of electrical frequency and which recognize the particular code will
energy. In principle the lowest losses in a operate to initiate a required function. In this way, up to 960
discrete control signals are available.
power system are attained when all parts of
the system operate at unity power factor,
c reduction of the peak power demand, while
increasing the demand at low-load periods,
thereby exploiting the generating plant more
fully, and minimizing plant redundancy.

reduction of losses
Although the ideal condition noted in the first
possibility mentioned above cannot be
realized in practice, many tariff structures are
based partly on kVA demand, as well as on
kWh consumed.
Since, for a given kW loading, the minimum
value of kVA occurs at unity power factor, the
consumer can minimize billing costs by taking
steps to improve the power factor of the load
(as discussed in Chapter E).
The kVA demand generally used for tariff
purposes is the maximum average kVA
demand occurring during each billing period,
and is based on average kVA demands, over
fixed periods (generally 10, 30 or 60 minute
periods) and selecting the highest of these
values.
The principle is described below in "principle
of kVA maximum-demand metering".

reduction of peak power demand


The second aim, i.e. that of reducing peak
power demands, while increasing demand at
low-load periods, has resulted in tariffs which
offer substantial reduction in the cost of
energy at:
c certain hours during the 24-hour day,
c certain periods of the year.
The simplest example is that of a domestic
consumer with a storage-type water heater
(or storage-type space heater, etc.). The
meter has two digital registers, one of which
operates during the day and the other
(switched over by a timing device) operates
during the night.
A contactor, operated by the same timing
device, closes the circuit of the water heater,
the consumption of which is then indicated on
the register to which the cheaper rate applies.
The heater can be switched on and off at any
time during the day if required, but will then
be metered at the normal rate.
Large industrial consumers may have 3 or 4
rates which apply at different periods during a
24-hour interval, and a similar number for
different periods of the year.
In such schemes the ratio of cost per kWh
during a period of peak demand for the year,
and that for the lowest-load period of the
year, may be as much as 10: 1.

D14 - low-voltage service connections


D
In most countries, certain tariffs, as noted registered for succeeding periods during the
above, are partly based on kVA demand, in billing interval.
addition to the kWh consumption, during the Figure D10 shows a typical kVA demand
billing periods (often 3-monthly intervals). curve over a period of two hours divided into
The maximum demand registered by the succeeding periods of 10 minutes. The meter
meter to be described, is, in fact, a maximum measures the average value of kVA during
(i.e. the highest) average kVA demand each of these 10 minute periods.
maximum average value
during the 2 hour interval
kVA
average values
for 10 minute
periods

0 1 time 2 hrs
fig. D10: maximum average value of kVA
over an interval of 2 hours.
principle of kVA maximum- At the end of the billing period, the red
demand metering indicator will be at the maximum of all the
A kVAh meter is similar in all essentials to a average values occurring in the billing period.
kWh meter but the current and voltage phase The red indicator will be reset to zero at the
relationship has been modified so that it beginning of each billing period.
effectively measures kVAh (kilo-volt-amp- Electro-mechanical meters of the kind
hours). described are rapidly being replaced by
Furthermore, instead of having a set of electronic instruments. The basic measuring
decade counter dials, as in the case of a principles on which these electronic meters
conventional kWh meter, this instrument has depend however, are the same as those
a rotating pointer. described above.
When the pointer turns it is measuring kVAh
and pushing a red indicator before it.
At the end of 10 minutes the pointer will have
moved part way round the dial (it is designed
so that it can never complete one revolution
in 10 minutes) and is then electrically reset to
the zero position, to start another 10 minute
period.
The red indicator remains at the position
reached by the measuring pointer, and that
position, corresponds to the number of kVAh
(kilo-volt-ampere-hours) taken by the load in
10 minutes.
Instead of the dial being marked in kilo-VA-
hours at that point however it can be marked
in units of average kVA.
The following figures will clarify the matter.
Supposing the point at which the red indicator
reached corresponds to 5 kVAh. It is known
that a varying amount of kVA of apparent
power has been flowing for 10 minutes, i.e.
1/6 hour.
If now, the 5 kVAh is divided by the number of
hours, then the average kVA for the period is
obtained.
In this case the average kVA for the period
will be:
1
5x = 5 x 6 = 30 kVA
1/6
Every point around the dial will be similarly
marked i.e. the figure for average kVA will be
6 times greater than the kVAh value at any
given point.
Similar reasoning can be applied to any other
reset-time interval.

low-voltage service connections - D15


1. power factor improvement

E
1.1 the nature of reactive energy
All inductive (i.e. electromagnetic) machines For these reasons, viz:
alternating current systems supply
and devices that operate on a.c. systems c transmission power losses and
two forms of energy: convert electrical energy from the power- c voltage drop.
c "active" energy measured in system generators into mechanical work and The power-supply authorities reduce the
kilowatt hours (kWh) which is heat. This energy is measured by kWh amount of wattless (inductive) current as
converted into mechanical work, meters, and is referred to as "active" or much as possible.
"wattful" energy. In order to perform this Wattless (capacitive) currents have the
heat, light, etc. conversion, magnetic fields have to be reverse effect on voltage levels and produce
c "reactive" energy, which again established in the machines, and these fields voltage-rises in power systems.
takes two forms: are associated with another form of energy to The power (kW) associated with "active"
v "reactive" energy required by be supplied from the power system, known energy is usually represented by the letter P.
as "reactive" or "wattless" energy. The reactive power (kvar) is represented
inductive circuits (transformers,
The reason for this is that inductive plant by Q. Inductively-reactive power is
motors, etc.), conventionally positive (+ Q) while
cyclically absorbs energy from the system
v "reactive" energy required by (during the build-up of the magnetic fields) capacitively-reactive power is shown as a
capacitive circuits (cable and re-injects that energy into the system negative quantity (- Q).
capacitance, power capacitors, etc). (during the collapse of the magnetic fields) Sub-clause 1.3 shows the relationship
twice in every power-frequency cycle. The between P, Q, and S.
effect on generator rotors is to (tend to) slow S represents kVA of "apparent" power.
them during one part of the cycle and to Figure E1 shows that the kVA of apparent
accelerate them during another part of the power is the vector sum of the kW of active
cycle. The pulsating torque is stricly true only power plus the kvar of reactive power.
for single-phase alternators. In three-phase
alternators the effect is mutually cancelled in S
the three phases, since, at any instant, the (kVA)
reactive energy supplied on one (or two)
phase(s) is equal to the reactive energy being
returned on the other two (or one) phase(s) of
a balanced system. The nett result is zero
average load on the generators, i.e. the Q P
reactive current is "wattless".
(kvar) (kW)
An exactly similar phenomenon occurs with
shunt capacitive elements in a power system,
such as cable capacitance or banks of power
capacitors, etc. In this case, energy is stored
electrostatically. The cyclic charging and
discharging of capacitive plant reacts on the
generators of the system in the same manner fig. E1: an electric motor requires active
as that described above for inductive plant, power P and reactive power Q from the
but the current flow to and from capacitive power system.
plant is in exact phase opposition to that of
the inductive plant.
This feature is the basis on which power-
factor improvement schemes depend.
It should be noted that while this "wattless"
current (more accurately, the wattless
component of a load current) does not draw
power from the system, it does cause power
losses in transmission and distribution
systems by heating the conductors.
In practical power systems, wattless
components of load currents are invariably
inductive, while the impedances of
transmission and distribution systems are
predominantly inductively reactive. The
combination of inductive current passing
through an inductive reactance produces the
worst possible conditions of voltage drop
(i.e. in direct phase opposition to the system
voltage).

power factor improvement - E1


1. power factor improvement (continued)

E
1.2 plant and appliances requiring reactive current
All a.c. plant and appliances that include
items of plant which require reactive
electromagnetic devices, or depend on
energy. magnetically-coupled windings, require some
degree of reactive current to create magnetic
flux.
The most common items in this class are
transformers and reactors, motors and
discharge lamps (i.e. the ballasts of).
The proportion of reactive power (kvar) with
respect to active power (kW) when an item of
plant is fully loaded varies according to the
item concerned being:
c 65-75% for asynchronous motors,
c 5-10% for transformers.
The power factor at which a synchronous
motor operates may be changed, by
adjustment of the excitation current. These
machines can be made to operate at lagging
(underexcited) or leading (overexcited) power
factors. In the latter condition, a synchronous
motor is sometimes referred to as a
"synchronous condenser".
Before capacitor technology had developed
sufficiently to guarantee the high standard of
reliability of modern capacitors, synchronous
condensers were widely used on
transmission systems to provide reactive-
power compensation, for optimum
transmission-line performance under
changing load conditions.

fig. E2: power consuming items that also


require reactive energy.

1.3 the power factor


the power factor is the ratio of kW to definition of power factor
kVA. The closer the power factor The power factor of a load, which may be a The accuracy of this equivalence depends on
single power-consuming item, or a number of an absence of harmonic currents and
approaches its maximum possible items (for example an entire installation), is voltages on the system. It is generally
value of 1, the greater the benefit to given by the ratio of P/S i.e. kW divided by assumed that these effects are small, so that
consumer and supplier. kVA at any given moment. cos ϕ and power factor are considered to be
The value of a power factor will range from exact equivalents, for all practical purposes.
0 to 1. A power factor close to unity means that the
PF = P (kW) ≈ cos ϕ The power diagram of figure E3 shows that reactive energy is small compared with the
S (kVA) the ratio mentioned above gives the cosine active energy, while a low value of power
P = active power value for the angular displacement between factor indicates the opposite condition.
S = apparent power the kW vector and the kVA vector.
Conventionally, this angle is given the
symbol ϕ, in which case power factor = cos ϕ.

E2 - power factor improvement


E
power quantities kA, kVA and kvar power vector diagram ϕ P kW
are double-frequency functions and Active power P (in kW)
c single phase (1 phase and neutral):
cannot be represented on a simple P = VI cos ϕ
vector diagram. A static diagram for c single phase (phase to phase): Q S
these quantities (figure E3) can be P = UI cos ϕ
obtained, however, to provide a c three phase (3 wires or 3 wires + neutral):
P = e UI cos ϕ* kVA
visual representation, with the aid of kvar
the true vector diagram of current Reactive power Q (in kvar)
c single phase (1 phase and neutral): fig. E3: power diagram.
components and one phase-voltage Q = VI sin ϕ P: active power
(figure E4). Since, in the diagram, the c single phase (phase to phase): Q = UI sin ϕ Q: reactive power
power quantities have direction and c three phase (3 wires or 3 wires + neutral): S: apparent power
magnitude, they are referred to as Q = e UI sin ϕ*
"vectors" for convenience. Apparent power S (in kVA)
c single phase (1 phase and neutral): S = VI
c single phase (phase to phase): S = UI
c three phase (3 wires or 3 wires + neutral):
S = e UI*
where:
V: voltage between phase and neutral
U: voltage between phases
2 2
S= P +Q
* for balanced and near-balanced loads on
4-wire systems.

current and voltage vectors, and ϕ


derivation of the power diagram P = VI cos ϕ (kW) V
The power "vector" diagram is a useful
artifice, derived directly from the true rotating
vector diagram of currents and voltage, as
follows: S = VI (kVA)
The power-system voltages are taken as the
reference quantities, and one phase only is Q = VI sin ϕ (kvar)
considered on the assumption of balanced
3-phase loading. fig. E4: current and voltage vector
The reference phase voltage (V) is diagram per phase.
co-incident with the horizontal axis, and the
current (I) of that phase will, for practically all
power-system loads, lag the voltage by an
angle ϕ.
The component of I which is in phase with V
is the wattful component of I and is equal to
I cos ϕ, while VI cos ϕ equals the active
power (in kV) in the circuit, if V is expressed
in kV.
The component of I which lags 90 degrees
behind V is the wattless component of I and
is equal to I sin ϕ, while VI sin ϕ equals the
reactive power (in kvar) in the circuit, if V is
expressed in kV.
If the vector I is multiplied by V, expressed in
kV, then VI equals the apparent power
(in kVA) for the circuit.
The above kW, kvar and kVA values per
phase, when multiplied by 3, can therefore
conveniently represent the relationships of
kVA, kW, kvar and power factor for a total
3-phase load, as shown in figure E3.

1.4 tan ϕ
Some electricity tariffs are partly based on
tan ϕ = Q (kvar) this factor, which shows the amount of
P (kW) reactive power supplied per kW. A low value
of tan ϕ corresponds to a high power factor
and to a favourable consumer bill.

power factor improvement - E3


1. power factor improvement (continued)

E
1.5 practical measurement of power factor
The power factor (or cos ϕ) can be
measured, either:
c by a direct-reading cos ϕ meter for an
instantaneous value, or
c a recording var meter, which allows a
record over a period of time to be obtained, of
current, voltage and power factor. Readings
taken over an extended period provide a
useful means of estimating an average value
of power factor for an installation.

1.6 practical values of power factor


an example of power calculations
type of apparent power active power reactive power
circuit S (kVA) P (kW) Q (kvar)
single-phase (phase and neutral) S = VI P = VI cos ϕ Q = VI sin ϕ
single-phase (phase to phase) S = UI P = UI cos ϕ Q = UI sin ϕ
example 5 kW of load 10 kVA 5 kW 8.7 kvar
cos ϕ = 0.5
three phase 3-wires or 3-wires + neutral S = e UI P = e UI cos ϕ Q = e UI sin ϕ
example motor Pn = 51 kW 65 kVA 56 kW 33 kvar
cos ϕ = 0.86
ρ = 0.91 (motor efficiency)
table E5: example in the calculation of active and reactive power.

The calculations for the three-phase example P = 56 kW


in addition to other information ϕ
above are as follows:
Table E20 gives corresponding Pn = delivered shaft power = 51 kW
cosine and tangent values for given P = active power consumed =
Q = 33 kvar
angles. Pn 51 S=
= = 56 kW
ρ 0.91 65
kVA
S = apparent power =
P P
= = 65 kVA
cos ϕ 0.86
fig. E6: calculation power diagram.
so that, on referring to Table E20 or using a
pocket calculator, the value of tan ϕ
corresponding to a cos ϕ of 0.86 is found to
be 0.59
Q = P tan ϕ = 56 x 0.59 = 33 kvar.
Alternatively
2 2 2 2
Q= S - P = 65 - 56 = 33 kvar

average power factor values for the most commonly-used plant,


equipment and appliances
plant and appliances cos ϕ tan ϕ
c common loaded at 0% 0.17 5.80
induction 25% 0.55 1.52
motor 50% 0.73 0.94
75% 0.80 0.75
100% 0.85 0.62
c incandescent lamps 1.0 0
c fluorescent lamps (uncompensated) 0.5 1.73
c fluorescent lamps (compensated) 0.93 0.39
c discharge lamps 0.4 to 0.6 2.29 to 1.33
c ovens using resistance elements 1.0 0
c induction heating ovens (compensated) 0.85 0.62
c dielectric type heating ovens 0.85 0.62
c resistance-type soldering machines 0.8 to 0.9 0.75 to 0.48
c fixed 1-phase arc-welding set 0.5 1.73
c arc-welding motor-generating set 0.7 to 0.9 1.02 to 0.48
c arc-welding transformer-rectifier set 0.7 to 0.8 1.02 to 0.75
c arc furnace 0.8 0.75
table E7: values of cos ϕ and tan ϕ for commonly-used plant and equipment.

E4 - power factor improvement


2. why improve the power factor?

E
2.1 reduction in the cost of electricity
Good management in the consumption of Thus, the quantity of reactive energy billed in
an improvement of the power factor
reactive energy brings with it the following these periods will be:
of an installation presents several economic advantages. kvarh (to be billed) = kWh (tan ϕ - 0.4) where
technical and economic advantages, These notes are based on an actual tariff kWh is the active energy consumed during
notably in the reduction of electricity structure of a kind commonly applied in the periods of limitation, and kWh tan ϕ is the
bills. Europe, designed to encourage consumers to total reactive energy during a period of
minimize their consumption of reactive limitation, and 0.4 kWh is the amount of
energy. reactive energy delivered free during a period
The installation of power-factor correcting of limitation.
capacitors on installations permits the tan ϕ = 0.4 corresponds to a PF of 0.93 so
consumer to reduce his electricity bill by that, if steps are taken to ensure that during
maintaining the level of reactive-power the limitation periods the PF never falls below
consumption below a value contractually 0.93, the consumer will have nothing to pay
agreed with the power-supply authority. for the reactive power consumed.
In this particular tariff, reactive energy is billed Against the financial advantages of reduced
according to the tan ϕ criterion. As previously billing, the consumer must balance the cost of
noted: purchasing, installing and maintaining the
Q (kvarh) power-factor-improvement capacitors and
tan ϕ =
P (kWh) controlling switchgear, automatic control
At the supply service position, the power equipment (where stepped levels of
supply distributor delivers reactive energy compensation are required) together with the
free, until: additional kWh consumed by the dielectric
c the point at which it reaches 40% of the losses of the capacitors, etc.
active energy (tan ϕ = 0.4) for a maximum It may be found that it is more economic to
period of 16 hours each day (from 06-00 h to provide partial compensation only, and that
22-00 h) during the most-heavily loaded paying for some of the reactive energy
period (often in winter); consumed is less expensive than providing
c without limitation during light-load periods in 100% compensation.
winter, and in spring and summer. The question of power-factor correction is a
During the periods of limitation, reactive- matter of optimization, except in very simple
energy consumption exceeding 40% of the cases.
active energy (i.e. tan ϕ > 0.4) is billed
monthly at the current rates.

2.2 technical/economic optimization


A high power factor allows the optimization of reduction of voltage drop
power factor improvement allows the
the components of an installation. PF correction capacitors reduce or even
use of smaller transformers, Overating of certain equipment can be cancel completely the (inductive) reactive
switchgear and cables, etc. as well avoided, but to achieve the best results, the current in upstream conductors, thereby
as reducing power losses and correction should be effected as close to the reducing or eliminating voltage drops.
voltage drop in an installation. individual items of inductive plant as possible. Note: Overcompensation will produce a
voltage rise at the capacitors.
reduction of cable size
Table E8 shows the required increase in the increase in available power
size of cables as the power factor is reduced By improving the power factor of a load
from unity to 0.4. supplied from a transformer, the current
multiplying factor 1 1.25 1.67 2.5 through the transformer will be reduced,
for the cross-sectional thereby allowing more load to be added.
area of the cable core(s) In practice, it may be less expensive to
cos ϕ 1 0.8 0.6 0.4 improve the power factor*, than to replace the
transformer by a larger unit.
table E8: multiplying factor for cable size
This matter is further elaborated in clause 6.
as a function of cos ϕ.
* Since other benefits accrue from a high
reduction of losses (P, kW) value of PF, as previously noted.
in cables
Losses in cables are proportional to the
current squared, and are measured by the
kWh meter for the installation. Reduction of
the total current in a conductor by 10% for
example, will reduce the losses by almost
20%.

power factor improvement - E5


3. how to improve the power factor

E
3.1 theoretical principles
An inductive load having a low power factor Figure E10 uses the power diagram
improving the power factor of an requires the generators and discussed in sub-clause 1.3 (figure E3) to
installation requires a bank of transmission/distribution systems to pass illustrate the principle of compensation by
capacitors which acts as a source of reactive current (lagging the system voltage reducing a large reactive power Q to a
reactive energy. This arrangement is by 90 degrees) with associated power losses smaller value Q' by means of a bank of
said to provide reactive energy and exaggerated voltage drops, as noted in capacitors having a reactive power Qc.
sub-clause 1.1. In doing so, the magnitude of the apparent
compensation. If a bank of shunt capacitors is added to the power S is seen to reduce to S'.
load, its (capacitive) reactive current will take
P
the same path through the power system as
ϕ ϕ'
that of the load reactive current.
Since, as pointed out in sub-clause 1.1, this Q'
capacitive current Ic (which leads the system
S'
voltage by 90 degrees) is in direct phase
opposition to the load reactive current (IL), the Q
two components flowing through the same
path will cancel each other, such that S
Qc
if the capacitor bank is sufficiently large and
Ic = IL there will be no reactive current flow in
the system upstream of the capacitors.
This is indicated in figure E9 (a) and (b) which fig. E10: diagram showing the principle of
show the flow of the reactive components of compensation: Qc = P (tan ϕ - tan ϕ').
current only.
In this figure: Example:
R represents the active-power elements of A motor consumes 100 kW at a PF of 0.75
the load (i.e. tan ϕ = 0.88).
L represents the (inductive) reactive-power To improve the PF to 0.93 (i.e. tan ϕ = 0.4),
elements of the load the reactive power of the capacitor bank must
C represents the (capacitive) reactive-power be : Qc = 100 (0.88 - 0.4) = 48 kvar
elements of the power-factor correction The selected level of compensation and the
equipment (i.e. capacitors). calculation of rating for the capacitor bank
depend on the particular installation. The
IL - IC IC IL IL factors requiring attention are explained in a
L R general way in clause 5, and in clauses 6 and
C
7 for transformers and motors.
load Note:
a) reactive current components only flow pattern Before embarking on a compensation project,
a number of precautions should be observed.
In particular, oversizing of motors should be
IL - IC = 0 IL = IC IL
IC
R
avoided, as well as the operation of the
C L motors in an unloaded condition. In this latter
condition, the reactive energy consumed by
load a motor results in a very low power factor
b) when IC = IL, all reactive power is supplied from (≈ 0.17); this is because the kW taken by the
the capacitor bank motor (when it is unloaded) are very small.

IR IC IR + IL IL IR
L R
C

load
c) with load current added to case (b)
fig. E9: showing the essential features of
power-factor correction.
It will be seen from diagram (b) of figure E9,
that the capacitor bank C appears to be
supplying all the reactive current of the load.
For this reason, capacitors are sometimes
referred to as "generators of lagging vars".
In diagram (c) of figure E9, the active-power
current component has been added, and
shows that the (fully-compensated) load
appears to the power system as having a
power factor of 1.
In general, it is not economical to fully
compensate an installation.

E6 - power factor improvement


E
3.2 by using what equipment?
compensation at L.V.
At low voltage, compensation is provided Note:
by: When the installed reactive power of
c fixed-valued capacitor, compensation exceeds 800 kvar, and the
c equipment providing automatic regulation, load is continuous and stable, it is often found
or banks which allow continuous adjustment to be economically advantageous to instal
according to requirements, as loading of the capacitor banks at high voltage.
installation changes.

compensation can be carried out by fixed capacitors


a fixed value of capacitance in This arrangement employs one or more
capacitor(s) to form a constant level of
favourable circumstances. compensation. Control may be:
c manual: by circuit breaker or load-break
switch,
c semi-automatic: by contactor,
c direct connection to an appliance and
switched with it.
These capacitors are applied: fig. E11: example of fixed-value-
c at the terminals of inductive devices compensation capacitors.
(motors and transformers),
c at busbars supplying numerous small
motors and inductive appliance for which
individual compensation would be too costly,
c in cases where the level of load is
reasonably constant.

compensation is more-commonly automatic capacitor banks


effected by means of an This kind of equipment provides automatic
control of compensation, maintaining within
automatically-controlled stepped close limits, a selected level of power factor.
bank of capacitors. Such equipment is applied at points in an
installation where the active-power and/or
reactive-power variations are relatively large,
for example:
c at the busbars of a general power
distribution board,
c at the terminals of a heavily-loaded feeder
cable.

fig. E12: example of


automatic-compensation-regulating
equipment.

power factor improvement - E7


3. how to improve the power factor (continued)

E
3.2 by using what equipment? (continued)
automatically-regulated banks of the principles of, and reasons,
capacitors allow an immediate for using automatic
adaptation of compensation to match compensation
the level of load. A bank of capacitors is divided into a number must evidently be placed on one phase of the
of sections, each of which is controlled by a incoming cable which supplies the circuit(s)
contactor. Closure of a contactor switches its being controlled, as shown in figure E13.
section into parallel operation with other By closely matching compensation to that
sections already in service. The size of the required by the load, the possibility of
bank can therefore be increased or producing overvoltages at times of low load
decreased in steps, by the closure and will be avoided, thereby preventing an
opening of the controlling contactors. overvoltage condition, and possible damage
A control relay monitors the power factor of to appliances and equipment.
the controlled circuit(s) and is arranged to Overvoltages due to excessive reactive
close and open appropriate contactors to compensation depend partly on the value of
maintain a reasonably constant system source impedance.
power factor (within the tolerance imposed by
the size of each step of compensation). The
current transformer for the monitoring relay

CT In / 5 A cl 1

varmetric
relay

fig. E13: the principle of automatic-compensation control.

3.3 the choice between a fixed or automatically-regulated bank of capacitors


commonly-applied rules
Where the kvar rating of the capacitors is less
than, or equal to 15% of the supply-
transformer rating, a fixed value of
compensation is appropriate.
Above the 15% level, it is advisable to install
an automatically-controlled bank of
capacitors.

The location of low-voltage capacitors in an


installation constitutes the mode of
compensation, which may be global (one
location for the entire installation), partial
(section-by-section), local (at each individual
device), or some combination of the latter
two. In principle, the ideal compensation is
applied at a point of consumption and at the
level required at any instant.
In practice, technical and economic factors
govern the choice.

E8 - power factor improvement


4. where to install correction capacitors

E
4.1 global compensation
where a load is continuous and principle
stable, global compensation can be The capacitor bank is connected to the
busbars of the main LV distribution board for
applied. the installation, and remains in service during
the period of normal load.

advantages
The global type of compensation:
c reduces the tariff penalties for excessive n°1
consumption of kvars,
c reduces the apparent power kVA demand,
on which standing charges are usually based,
c relieves the supply transformer, which is
then able to accept more load if necessary.

comments
c reactive current still flows in all conductors
of cables leaving (i.e. downstream of) the
main LV distribution board,
c for the above reason, the sizing of these
cables, and power losses in them, are not M M M M
improved by the global mode of
compensation. fig. E14: global compensation.

4.2 compensation by sector


compensation by sector is principle
recommended when the installation Capacitor banks are connected to busbars of
each local distribution board, as shown in
is extensive, and where the load/time figure E14.
patterns differ from one part of the A significant part of the installation benefits
installation to another. from this arrangement, notably the feeder
cables from the main distribution board to
each of the local distribution boards at which
n°1
the compensation measures are applied.

advantages
The compensation by sector:
c reduces the tariff penalties for excessive n°2 n°2
consumption of kvars,
c reduces the apparent power kva demand,
on which standing charges are usually based,
c relieves the supply transformer, which is
then able to accept more load if necessary,
c the size of the cables supplying the local M M M M
distribution boards may be reduced, or will
fig. E15: compensation by sector.
have additional capacity for possible load
increases, kW
c losses in the same cables will be reduced. kvar
comments conductors
c reactive current still flows in all cables
downstream of the local distribution boards,
c for the above reason, the sizing of these
cables, and the power losses in them, are not
improved by compensation by sector,
c where large changes in loads occur, there
is always a risk of overcompensation and
consequent overvoltage problems.

power factor improvement - E9


4. where to install correction capacitors (continued)

E
4.3 individual compensation
individual compensation should be principle
considered when the power of motor Capacitors are connected directly to the
terminals of inductive plant (notably motors,
is significant with respect to power of see further in Clause 7). Individual
the installation. compensation should be considered when
the power of the motor is significant with
respect to the declared power requirement
(kVA) of the installation.
The kvar rating of the capacitor bank is in the n°1
order of 25% of the kW rating of the motor.
Complementary compensation at the origin of
the installation (transformer) may also be
beneficial.

advantages n°2 n°2


Individual compensation:
c reduces the tariff penalties for excessive
consumption of kvars, n°3 n°3 n°3 n°3
c reduces the apparent power kVA demand,
c reduces the size of all cables as well as the
cable losses. M M M M
comments fig. E16: individual compensation.
c significant reactive currents no longer exist
in the installation.

E10 - power factor improvement


5. how to decide the optimum level of compensation

E
5.1 general method
listing of reactive power technical-economic optimization
demands at the design stage for an existing installation
This listing can be made in the same way The optimum rating of compensation
(and at the same time) as that for the power capacitors for an existing installation can be
loading described in chapter B. determined from the following principal
The levels of active and reactive power considerations:
loading, at each level of the installation c electricity bills prior to the installation of
(generally at points of distribution and capacitors,
sub-distribution of circuits) can then be c future electricity bills anticipated following
determined. the installation of capacitors,
c costs of:
v purchase of capacitors and control
equipment (contactors, relaying, cabinets,
etc.),
v installation and maintenance costs,
v cost of dielectric heating losses in the
capacitors, versus reduced losses in cables,
transformer, etc., following the installation of
capacitors.
Several simplified methods applied to typical
tariffs (common in Europe) are shown in
sub-clauses 5.3 and 5.4.

5.2 simplified method


general principle
An approximate calculation is generally
adequate for most practical cases, and may
be based on the assumption of a power
factor of 0.8 (lagging) before compensation.
In order to improve the power factor to a
value sufficient to avoid tariff penalties (this
depends on local tariff structures, but is
assumed here to be 0.93) and to reduce
losses, volt-drops, etc. in the installation,
reference can be made to table E17.
From the table, it can be seen that, to raise
the power factor of the installation from 0.8
to 0.93 will require 0.355 kvar per kW of load.
The rating of a bank of capacitors at the
busbars of the main distribution board
of the installation would be
Q (kvar) = 0.355 x P (kW).
This simple approach allows a rapid
determination of the compensation capacitors
required, albeit in the global, partial or
independent mode.
Example
It is required to improve the power factor of a
666 kVA installation from 0.75 to 0.928.
The active power demand is
666 x 0.75 = 500 kW.
In table E17, the intersection of the row
cos ϕ = 0.75 (before correction) with the
column cos ϕ = 0.93 (after correction)
indicates a value of 0.487 kvar of
compensation per kW of load.
For a load of 500 kW, therefore,
500 x 0.487 = 244 kvar of capacitive
compensation is required.
Note: this method is valid for any voltage
level, i.e. is independent of voltage.

power factor improvement - E11


5. how to decide the optimum level of compensation (continued)

E
before kvar rating of capacitor bank to install per kW of load, to improve cos ϕ (the power factor) or tan ϕ,
compensation to a given value
tan ϕ 0,75 0.59 0.48 0.46 0.43 0.40 0.36 0.33 0.29 0.25 0.20 0.14 0.0
tan ϕ cos ϕ cos ϕ 0.80 0.86 0.90 0.91 0.92 0.93 0.94 0.95 0.96 0.97 0.98 0.99 1
2.29 0.40 1.557 1.691 1.805 1.832 1.861 1.895 1.924 1.959 1.998 2.037 2.085 2.146 2.288
2.22 0.41 1.474 1.625 1.742 1.769 1.798 1.831 1.840 1.896 1.935 1.973 2.021 2.082 2.225
2.16 0.42 1.413 1.561 1.681 1.709 1.738 1.771 1.800 1.836 1.874 1.913 1.961 2.022 2.164
2.10 0.43 1.356 1.499 1.624 1.651 1.680 1.713 1.742 1.778 1.816 1.855 1.903 1.964 2.107
2.04 0.44 1.290 1.441 1.558 1.585 1.614 1.647 1.677 1.712 1.751 1.790 1.837 1.899 2.041
1.98 0.45 1.230 1.384 1.501 1.532 1.561 1.592 1.628 1.659 1.695 1.737 1.784 1.846 1.988
1.93 0.46 1.179 1.330 1.446 1.473 1.502 1.533 1.567 1.600 1.636 1.677 1.725 1.786 1.929
1.88 0.47 1.130 1.278 1.397 1.425 1.454 1.485 1.519 1.532 1.588 1.629 1.677 1.758 1.881
1.83 0.48 1.076 1.228 1.343 1.370 1.400 1.430 1.464 1.497 1.534 1.575 1.623 1.684 1.826
1.78 0.49 1.030 1.179 1.297 1.326 1.355 1.386 1.420 1.453 1.489 1.530 1.578 1.639 1.782
1.73 0.50 0.982 1.232 1.248 1.276 1.303 1.337 1.369 1.403 1.441 1.481 1.529 1.590 1.732
1.69 0.51 0.936 1.087 1.202 1.230 1.257 1.291 1.323 1.357 1.395 1.435 1.483 1.544 1.686
1.64 0.52 0.894 1.043 1.160 1.188 1.215 1.249 1.281 1.315 1.353 1.393 1.441 1.502 1.644
1.60 0.53 0.850 1.000 1.116 1.144 1.171 1.205 1.237 1.271 1.309 1.349 1.397 1.458 1.600
1.56 0.54 0.809 0.959 1.075 1.103 1.130 1.164 1.196 1.230 1.268 1.308 1.356 1.417 1.559
1.52 0.55 0.769 0.918 1.035 1.063 1.090 1.124 1.156 1.190 1.228 1.268 1.316 1.377 1.519
1.48 0.56 0.730 0.879 0.996 1.024 1.051 1.085 1.117 1.151 1.189 1.229 1.277 1.338 1.480
1.44 0.57 0.692 0.841 0.958 0.986 1.013 1.047 1.079 1.113 1.151 1.191 1.239 1.300 1.442
1.40 0.58 0.665 0.805 0.921 0.949 0.976 1.010 1.042 1.076 1.114 1.154 1.202 1.263 1.405
1.37 0.59 0.618 0.768 0.884 0.912 0.939 0.973 1.005 1.039 1.077 1.117 1.165 1.226 1.368
1.33 0.60 0.584 0.733 0.849 0.878 0.905 0.939 0.971 1.005 1.043 1.083 1.131 1.192 1.334
1.30 0.61 0.549 0.699 0.815 0.843 0.870 0.904 0.936 0.970 1.008 1.048 1.096 1.157 1.299
1.27 0.62 0.515 0.665 0.781 0.809 0.836 0.870 0.902 0.936 0.974 1.014 1.062 1.123 1.265
1.23 0.63 0.483 0.633 0.749 0.777 0.804 0.838 0.870 0.904 0.942 0.982 1.030 1.091 1.233
1.20 0.64 0.450 0.601 0.716 0.744 0.771 0.805 0.837 0.871 0.909 0.949 0.997 1.058 1.200
1.17 0.65 0.419 0.569 0.685 0.713 0.740 0.774 0.806 0.840 0.878 0.918 0.966 1.007 1.169
1.14 0.66 0.388 0.538 0.654 0.682 0.709 0.743 0.775 0.809 0.847 0.887 0.935 0.996 1.138
1.11 0.67 0.358 0.508 0.624 0.652 0.679 0.713 0.745 0.779 0.817 0.857 0.905 0.966 1.108
1.08 0.68 0.329 0.478 0.595 0.623 0.650 0.684 0.716 0.750 0.788 0.828 0.876 0.937 1.079
1.05 0.69 0.299 0.449 0.565 0.593 0.620 0.654 0.686 0.720 0.758 0.798 0.840 0.907 1.049
1.02 0.70 0.270 0.420 0.536 0.564 0.591 0.625 0.657 0.691 0.729 0.769 0.811 0.878 1.020
0.99 0.71 0.242 0.392 0.508 0.536 0.563 0.597 0.629 0.663 0.701 0.741 0.783 0.850 0.992
0.96 0.72 0.213 0.364 0.479 0.507 0.534 0.568 0.600 0.634 0.672 0.712 0.754 0.821 0.963
0.94 0.73 0.186 0.336 0.452 0.480 0.507 0.541 0.573 0.607 0.645 0.685 0.727 0.794 0.936
0.91 0.74 0.159 0.309 0.425 0.453 0.480 0.514 0.546 0.580 0.618 0.658 0.700 0.767 0.909
0.88 0.75 0.132 0.82 0.398 0.426 0.453 0.487 0.519 0.553 0.591 0.631 0.673 0.740 0.882
0.86 0.76 0.105 0.255 0.371 0.399 0.426 0.460 0.492 0.526 0.564 0.604 0.652 0.713 0.855
0.83 0.77 0.079 0.229 0.345 0.373 0.400 0.434 0.466 0.500 0.538 0.578 0.620 0.687 0.829
0.80 0.78 0.053 0.202 0.319 0.347 0.374 0.408 0.440 0.474 0.512 0.552 0.594 0.661 0.803
0.78 0.79 0.026 0.176 0.292 0.320 0.347 0.381 0.413 0.447 0.485 0.525 0.567 0.634 0.776
0.75 0.80 0.150 0.266 0.294 0.321 0.355 0.387 0.421 0.459 0.499 0.541 0.608 0.750
0.72 0.81 0.124 0.240 0.268 0.295 0.329 0.361 0.395 0.433 0.473 0.515 0.582 0.724
0.70 0.82 0.098 0.214 0.242 0.269 0.303 0.335 0.369 0.407 0.447 0.489 0.556 0.698
0.67 0.83 0.072 0.188 0.216 0.243 0.277 0.309 0.343 0.381 0.421 0.463 0.530 0.672
0.65 0.84 0.046 0.162 0.190 0.217 0.251 0.283 0.317 0.355 0.395 0.437 0.504 0.645
0.62 0.85 0.020 0.136 0.164 0.191 0.225 0.257 0.291 0.329 0.369 0.417 0.478 0.620
0.59 0.86 0.109 0.140 0.167 0.198 0.230 0.264 0.301 0.343 0.390 0.450 0.593
0.57 0.87 0.083 0.114 0.141 0.172 0.204 0.238 0.275 0.317 0.364 0.424 0.567
0.54 0.88 0.054 0.085 0.112 0.143 0.175 0.209 0.246 0.288 0.335 0.395 0.538
0.51 0.89 0.028 0.059 0.086 0.117 0.149 0.183 0.230 0.262 0.309 0.369 0.512
0.48 0.90 0.031 0.058 0.089 0.121 0.155 0.192 0.234 0.281 0.341 0.484
table E17: kvar to be installed per kW of load, to improve the power factor of an installation.

E12 - power factor improvement


E
5.3 method based on the avoidance of tariff penalties
The following method allows calculation of c the necessary value of compensation
in the case of certain (common)
the rating of a proposed capacitor bank, kvarh billed
types of tariff, an examination of in kvar = = Qc
based on billing details, where the tariff number of hours of operation*
several bills covering the most structure corresponds with (or is similar to) * in the billing period, during the hours for
heavily-loaded period of the year the one described in sub-clause 2.1 of this which reactive energy is charged
allows determination of the kvar level chapter. for the case considered above:
The method determines the minimum 15,966 kvarh
of compensation required to avoid compensation required to avoid these Qc = = 73 kvar
220 h
kvarh (reactive-energy) charges. charges which are based on kvarh The rating of the installed capacitor bank is
consumption. generally chosen to be slightly larger than
the pay-back period of a bank The procedure is as follows: that calculated.
c refer to the bills covering consumption for Certain manufacturers can provide "slide-
of power-factor-improvement
the 5 months of winter (in France these are rules" especially designed to facilitate these
capacitors and associated equipment November to March inclusive). kinds of calculation, according to particular
is generally about 18 months. Note: in tropical climates the summer months tariffs. These devices and accompanying
may constitute the period of heaviest loading documentation advise on suitable equipment
and highest peaks (owing to extensive air- and control schemes, as well as drawing
conditioning loads) so that a consequent attention to constraints imposed by harmonic
variation of high-tariff periods is necessary in voltages on the power system. Such voltages
this case. The remainder of this example will require either overdimensioned capacitors (in
assume Winter conditions in France. terms of heat-dissipation, voltage and current
c identify the line on the bills referring to ratings) and/or harmonic-suppression
"reactive-energy consumed" and "kvarh to be inductors or filters (see Appendix E3).
charged". Choose the bill which shows the
highest charge for kvarh (after checking that
this was not due to some exceptional
situation).
For example: 15,966 kvarh in January.
c evaluate the total period of loaded
operation of the installation for that month, for
instance: 220 hours (22 days x 10 hours).
The hours which must be counted are those
occurring during the heaviest load and the
highest peak loads occurring on the power
system. These are given in the tariff
documents, and are (commonly) during a
16 hour period each day, either from 06.00 H
to 22.00 H or from 07.00 H to 23.00 H
according to the region. Outside these
periods, no charge is made for kvarh
consumption.

5.4 method based on reduction of declared maximum apparent power (kVA)


For consumers whose tariffs are based on a Example:
for 2-part tariffs based partly on a
fixed charge per kVA declared, plus a charge A supermarket has a declared load of
declared value of kVA, a table (E16) per kWh consumed, it is evident that a 122 kVA at a power factor of 0.7 lagging, i.e.
allows determination of the kvar of reduction in declared kVA would be beneficial. an active-power load of 85.4 kW.
compensation required to reduce the The diagram of figure E18 shows that as the The particular contract for this consumer was
value of kVA declared, and to avoid power factor improves, the kVA value based on stepped values of declared kVA
diminishes for a given value of kW (P). (in steps of 6 kVA up to 108 kVA, and 12 kVA
exceeding it. The improvement of the power factor is steps above that value, this is a common
aimed at (apart from other advantages feature in many types of two-part tariff).
previously mentioned) reducing the declared In the case being considered, the consumer
level and never exceeding it, thereby was billed on the basis of 132 kVA.
avoiding the payment of an excessive price Referring to table E17, it can be seen that a
per kVA during the periods of excess, and/or 60 kvar bank of capacitors will improve the
tripping of the the main circuit breaker. power factor of the load from 0.7 to 0.95
Table E17 indicates the value of kvar of (0.691 x 85.4 = 59 kvar in the table).
compensation per kW of load, required to The declared value of kVA will then be
improve from one value of power factor to 85.4 = 90 kVA, i.e. an improvement of 30%.
another. 0.95
P = 85.4 kW
ϕ ϕ'

Q'
S'
cos ϕ = 0.7
cos ϕ' = 0.95 Q
S = 122 kVA
S' = 90 kVA
Q = 87.1 kvar S
Qc
Qc = 59 kvar
Q' = 28.1 kvar

fig. E18: reduction of declared maximum


kVA by power-factor improvement.
power factor improvement - E13
6. compensation at the terminals of a transformer

E
6.1 compensation to increase the available active power output
Steps similar to those taken to reduce the Total reactive power required by the
the installation of a bank of
declared maximum kVA, i.e. improvement of installation before compensation:
capacitors can avoid the need to the load power factor, as discussed in sub- Q1 + Q2 = 337 + 102 = 439 kvar.
change a transformer in the event of clause 5.4, will maximise the available So that the minimum size of capacitor bank to
a load increase. transformer capacity, i.e. to supply more instal:
active power. Qkvar = 439 - 307 = 132 kvar.
Cases can arise where the replacement of a It should be noted that this calculation has not
transformer by a larger unit, to cater for load taken account of peak loads and their
growth, may be avoided by this means. duration.
Table E20 shows directly the power (kW) The best possible improvement, i.e.
capability of fully-loaded transformers at correction which attains a PF of 1 would
different load power factors, from which the permit a power reserve for the transformer of
increase of active-power output, as the value 630 - 550 = 80 kW. The capacitor bank would
of power factor increases, can be obtained. then have to be rated at 439 kvar.
Example:
Refer to figure E19. Q
An installation is supplied from a 630 kVA
transformer loaded at 450 kW (P1) with a
mean power factor of 0.8 lagging.
The apparent power S1 = 450 = 562 kVA S2
Q2
0.8
Q
The corresponding reactive power
Q1= S12 − P12 = 337 kvar S1
P2

The anticipated load increase P2 = 100 kW at S


a power factor of 0.7 lagging. Q1 Qm

The apparent power S2 = 100 = 143 kVA


0.7 P1 P
The corresponding reactive power fig. E19: compensation Q allows the
Q2 = S22 − P22 = 102 kvar installation-load extension S2 to be
What is the minimum value of capacitive kvar added, without the need to replace the
to be installed, in order to avoid a change of existing transformer, the output of which
transformer? is limited to S.
Total power now to be supplied:
P = P1 + P2 = 550 kW.
The maximum reactive power capability of
the 630 kVA transformer when delivering
550 kW is:
Qm = S 2 - P 2
Qm = 630 2 - 550 2 = 307 kvar

tan ϕ cos ϕ nominal kVA rating of transformers (in kVA)


100 160 250 315 400 500 630 800 1000 1250 1600 2000
0.00 1 100 160 250 315 400 500 630 800 1000 1250 1600 2000
0.20 0.98 98 157 245 309 392 490 617 784 980 1225 1568 1960
0.29 0.96 96 154 240 302 384 480 605 768 960 1200 1536 1920
0.36 0.94 94 150 235 296 376 470 592 752 940 1175 1504 1880
0.43 0.92 92 147 230 290 368 460 580 736 920 1150 1472 1840
0.48 0.90 90 144 225 284 360 450 567 720 900 1125 1440 1800
0.54 0.88 88 141 220 277 352 440 554 704 880 1100 1408 1760
0.59 0.86 86 138 215 271 344 430 541 688 860 1075 1376 1720
0.65 0.84 84 134 210 265 336 420 529 672 840 1050 1344 1680
0.70 0.82 82 131 205 258 328 410 517 656 820 1025 1312 1640
0.75 0.80 80 128 200 252 320 400 504 640 800 1000 1280 1600
0.80 0.78 78 125 195 246 312 390 491 624 780 975 1248 1560
0.86 0.76 76 122 190 239 304 380 479 608 760 950 1216 1520
0.91 0.74 74 118 185 233 296 370 466 592 740 925 1184 1480
0.96 0.72 72 115 180 227 288 360 454 576 720 900 1152 1440
1.02 0.70 70 112 175 220 280 350 441 560 700 875 1120 1400
table E20: active-power capability of fully-loaded transformers, when supplying loads at different values of power factor.

E14 - power factor improvement


E
6.2 compensation of reactive energy absorbed by the transformer
where metering is carried out at the the nature of transformer represented by the elementary diagram of
inductive reactances figure E22. All reactance values are referred
HV side of a transformer, the to the secondary side of the transformer,
reactive-energy losses in the All previous references have been to shunt- where the shunt branch represents the
connected devices such as those used in magnetizing-current path. The magnetizing
transformer may (depending on the normal loads, and PF-correcting capacitor
tariff) need to be compensated. current remains practically constant (at about
banks etc. The reason for this is that shunt- 1.8 % of full-load current) from no load to full
connected plant requires (by far) the largest load, in normal circumstances, i.e. with a
quantities of reactive energy in power constant primary voltage, so that a shunt
systems; however, series-connected capacitor of fixed value can be installed at the
reactances, such as the inductive reactances HV or LV side, to compensate for the reactive
of power lines and the leakage reactance of energy absorbed.
transformer windings, etc., also absorb
reactive energy. perfect transformer leakage reactance
Where metering is carried out at the HV side
of a transformer, the reactive-energy losses in primary secondary magnetizing
winding winding reactance
the transformer may (depending on the tariff)
need to be compensated.
As far as reactive-energy losses only are fig. E22: transformer reactances
concerned, a transformer may be (per phase).

reactive-power absorption The 3-phase kvar losses


the reactive power absorbed by a
in series-connected are 630 x 0.04 = 25.2 kvar
transformer cannot be neglected, (or, quite simply, 4% of 630 kVA).
and can amount to (about) 5% of the (leakage flux) reactance At half load i.e. I = 0.5 pu the losses
transformer rating when supplying its A simple illustration of this phenomenon is will be 0.52 x 0.04 = 0.01 pu =
given by the vector diagram of figure E21. 630 x 0.01 = 6.3 kvar and so on...
full load. Compensation can be The reactive-current component through the This example, and the vector diagram of
provided by a bank of capacitors. load = I sin ϕ so that kvarL = VI sin ϕ. figure E21 show that:
The reactive-current component from the c the power factor at the primary side of a
in transformers, reactive power is source = I sin ϕ' so that loaded transformer is different (normally
kvars = EI sin ϕ' lower) than that at the secondary side (due to
absorbed by both shunt where V and E are expressed in kV. the absorption of vars),
(magnetizing) and series (leakage It can be seen that E > V and sin ϕ' > sin ϕ. c that full-load kvar losses due to leakage
flux) reactances. Complete The difference between EI sin ϕ' and VI sin ϕ reactance are equal to the transformer
compensation can be provided gives the kvar per phase absorbed by XL. percentage reactance (4% reactance means
by a bank of shunt-connected LV It can be shown that this kvar value is equal a kvar loss equal to 4% of the kVA rating of
to I2XL (which is analogous to the I2R active- the transformer),
capacitors. power (kW) losses due to the series c that kvar losses due to leakage reactance
resistance of power lines, etc.). vary according to the current (or kVA loading)
From the I2XL formula it is very simple to squared.
deduce the kvar absorbed at any load value To determine the total kvar losses of a
for a given transformer, as follows: transformer the constant magnetizing-current
If per-unit values are used (instead of circuit losses (approx. 1.8% of the
percentage values) direct multiplication transformer kVA rating) must be added to the
of I and XL can be carried out. foregoing "series" losses.
XL Table E24 shows the no-load and full-load
kvar losses for typical distribution
transformers.
In principle, series inductances can be
E V compensated by fixed series capacitors (as is
source load commonly the case for long HV transmission
lines). This arrangement is operationally
difficult, however, so that, at the voltage levels
covered by this guide, shunt compensation is
E always applied.
In the case of HV metering, it is sufficient to
V
raise the power factor to a point where the
IXL transformer plus load reactive-power
ϕ consumption is below the level at which a
ϕ'
billing charge is made. This level depends on
I sin ϕ the tariff, but often corresponds to a tan ϕ
value of 0.31 (cos ϕ of 0.955).
As a matter of interest, the kvar losses in a
transformer can be completely compensated
I sin ϕ' by adjusting the capacitor bank to give the
load a (slightly) leading power factor. In such
fig. E21: reactive power absorption by
a case, all of the kvar of the transformer is
series inductance.
being supplied from the capacitor bank, while
Example: the input to the HV side of the transformer is
A 630 kVA transformer with a short-circuit at unity power factor, as shown in figure E23.
reactance voltage of 4% is fully loaded.
What is its reactive-power (kvar) loss?
4% = 0.04 pu Ipu = 1
loss = I2XL = 12 x 0.04 = 0.04 pu kvar
where 1 pu = 630 kVA
power factor improvement - E15
6. compensation at the terminals of a transformer (continued)

E
6.2 compensation of reactive energy absorbed by the transformer (continued)
E (input voltage)

IXL
I
ϕ
V (load voltage)

I0 compensation current

load current
fig. E23: overcompensation of load to
completely compensate transformer
reactive-power losses.
In practical terms, therefore, compensation
for transformer-absorbed kvar is included in
the capacitors primarily intended for power-
factor correction of the load, either globally,
partially, or in the individual mode.
Unlike most other kvar-absorbing items, the
transformer absorption (i.e. the part due to
the leakage reactance) changes significantly
with variations of load level, so that, if
individual compensation is applied to the
transformer, then an average level of loading
will have to be assumed.
Fortunately, this kvar consumption generally
forms only a relatively small part of the total
reactive power of an installation, and so
mismatching of compensation at times of
load change is not likely to be a problem.
Table E24 indicates typical kvar loss values
for the magnetizing circuit (“no-load kvar”
columns), as well as for the total losses at full
load, for a standard range of distribution
transformers supplied at 20 kV (which include
the losses due to the leakage reactance).

rated power reactive power (kvar) to be compensated


kVA oil immersed type cast resin type
no load full load no load full load
50 1.5 2.9
100 2.5 5.9 2.5 8.2
160 3.7 9.6 3.7 12.9
250 5.3 14.7 5.0 19.5
315 6.3 18.3 5.7 24.0
400 7.6 22.9 6.0 29.4
500 9.5 28.7 7.5 36.8
630 11.3 35.7 8.2 45.2
800 20 66.8 10.4 57.5
1 000 24.0 82.6 12.0 71.0
1 250 27.5 100.8 15.0 88.8
1 600 32.0 125.9 19.2 113.9
2 000 38.0 155.3 22.0 140.6
2 500 45.0 191.5 30.0 178.2
table E24: reactive power consumption of distribution transformers with 20 kV
primary windings.
Note: for a 630 kVA transformer, the range of
kvar losses extends from 11.3 at no load to
35.7 kvar at full load. These values
correspond closely to those given in the
worked example above.

E16 - power factor improvement


7. compensation at the terminals of an induction motor

E
7.1 connection of a capacitor bank and protection settings
individual motor compensation is general precautions
recommended where the motor Because of the small kW consumption, the
power factor of a motor is very low at no-load
power (kVA) is large with respect to or on light load. The reactive current of the
the declared power of the installation. motor remains practically constant at all
loads, so that a number of unloaded motors
constitute a consumption of reactive power
which is generally detrimental to an
installation, for reasons explained in
preceding sections.
Two good general rules therefore are that
unloaded motors should be switched off, and
motors should not be oversized (since they
will then be lightly loaded).

connection
The bank of capacitors should be connected
directly to the terminals of the motor.

special motors
It is recommended that special motors
(stepping, plugging, inching, reversing
motors, etc.) should not be compensated.

effect on protection settings


After applying compensation to a motor, the
current to the motor-capacitor combination
will be lower than before, assuming the same
motor-driven load conditions. This is because
a significant part of the reactive component of
the motor current is being supplied from the
capacitor, as shown in figure E25.
Where the overcurrent protection devices of
the motor are located upstream of the motor-
capacitor connection (and this will always be
the case for terminal-connected capacitors),
the overcurrent relay settings must be
reduced in the ratio:
cos ϕ before compensation speed in R.P.M. reduction factor
cos ϕ after compensation 750 0.88
For motors compensated in accordance with 1000 0.90
the kvar values indicated in Table E28 1500 0.91
(maximum values recommended for
3000 0.93
avoidance of self-excitation of standard
induction motors, as discussed in table E26: reduction factor for overcurrent
sub-clause 7.2), the above-mentioned ratio protection after compensation.
will have a value similar to that indicated for
the corresponding motor speed in Table E26.
before after
compensation compensation

transformer

power
made
available

active
power

motor reactive
M M power
supplied
by capacitor

fig. E25: before compensation, the


transformer supplies all the reactive
power; after compensation, the capacitor
supplies a large part of the reactive power.

power factor improvement - E17


7. compensation at the terminals of an induction motor (continued)

E
7.2 how self-excitation of an induction motor can be avoided
When a motor is driving a high-inertia load, Notes
when a capacitor bank is connected
the motor will continue to rotate (unless 1. The characteristics of a motor being driven
to the terminals of an induction deliberately braked) after the motor supply by the inertia of the load are not rigorously
motor, it is important to check that the has been switched off. identical to its no-load characteristics. This
size of the bank is less than that at The "magnetic inertia" of the rotor circuit assumption, however, is sufficiently accurate
which self-excitation can occur. means that an emf will be generated in the for practical purposes.
stator windings for a short period after 2. With the motor acting as a generator, the
switching off, and would normally reduce to currents circulating are largely reactive, so
zero after 1 or 2 cycles, in the case of an that the braking (retarding) effect on the
uncompensated motor. motor is mainly due only to the load
Compensation capacitors however, constitute represented by the cooling fan in the motor.
a 3-phase "wattless" load for this decaying 3. The (almost 90° lagging) current taken
emf, which causes capacitive currents to flow from the supply in normal circumstances by
through the stator windings. These stator the unloaded motor, and the (almost 90°
currents will produce a rotating magnetic field leading) current supplied to the capacitors by
in the rotor which acts exactly along the same the motor acting as a generator, both have
axis and in the same direction as that of the the same phase relationship to the terminal
decaying magnetic field. voltage. It is for this reason that the two
The rotor flux consequently increases; the characteristics may be superimposed on the
stator currents increase; and the voltage at graph.
the terminals of the motor increases; In order to avoid self-excitation as described
sometimes to dangerously-high levels. above, the kvar rating of the capacitor bank
This phenomenon is known as self-excitation must be limited to the following maximum
and is one reason why a.c. generators are value:
not normally operated at leading power Qc i 0,9 Io Un e where Io = the no-load
factors, i.e. there is a tendency to current of the motor and Un = phase-to-
spontaneously (and uncontrollably) self- phase nominal voltage of the motor in kV.
excite. Table E28 gives appropriate values of Qc
corresponding to this criterion.
Example
A 75 kW, 3 000 Rpm, 400 V, 3-phase motor
may have a capacitor bank no larger than
17 kvar according to Table E28. The table
values are, in general, too small to
adequately compensate the motor to the level
of cos ϕ normally required. Additional
compensation can, however, be applied to
the system, for example an overall bank,
installed for global compensation of a number
of smaller appliances.
High-inertia motors and/or loads
In any installation where high-inertia motor-
driven loads exist, the circuit breakers or
contactors controlling such motors should, in
the event of total loss of power supply, be
rapidly tripped.
If this precaution is not taken, then self-
excitation to very high voltages is likely to
occur, since all other banks of capacitors in
the installation will effectively be in parallel
with those of the high-inertia motors.

fig. E27: connection of the capacitor bank


to the motor.
The protection scheme for these motors
should therefore include an overvoltage
tripping relay, together with reverse-power
checking contacts (the motor will feed power
to the rest of the installation, until the stored
inertial energy is dissipated).
An undervoltage relay would not be suitable
because the voltage is not only maintained,
but will increase, immediately following the
loss of power supply.

E18 - power factor improvement


E
If the capacitor bank associated with a high-
inertia motor is larger than that recommended
in Table E28, then it should be separately
controlled by a circuit breaker or contactor,
which trips in unison with the main motor-
controlling circuit breaker or contactor, as
shown in figure E27.
Closing of the main contactor is commonly
subject to the capacitor contactor being
previously closed.
3-phase motors 230/400 V
nominal kvar to be installed
power
speed of rotation (RPM)
kW hp 3000 1500 1000 750
22 30 6 8 9 10
30 40 7.5 10 11 12.5
37 50 9 11 12.5 16
45 60 11 13 14 17
55 75 13 17 18 21
75 100 17 22 25 28
90 125 20 25 27 30
110 150 24 29 33 37
132 180 31 36 38 43
160 218 35 41 44 52
200 274 43 47 53 61
250 340 52 57 63 71
280 380 57 63 70 79
355 482 67 76 86 98
400 544 78 82 97 106
450 610 87 93 107 117
table E28: maximum kvar of P.F.
correction applicable to motor terminals
without risk of self-excitation.
Note
Exact sizing of capacitor unit for a particular
motor is only possible when the "no-load
current" or "no-load magnetising" kvar is
known.

power factor improvement - E19


8. example of an installation before and after power-factor
correction

E
installation before P.F. correction installation after P.F. correction
*→→→ c kvarh are billed heavily above the declared →→→
kVA=kW+kvar kVA=kW+kvar c the consumption of kvarh is
level, v eliminated, or
c apparent power kVA is significantly greater v reduced, according to the cos ϕ required,
kVA than the kW demand, kVA c the tariff penalties
c the corresponding excess current causes v for reactive energy where applicable
kW kvar kW
losses (kWh) which are billed, v for the entire bill in some cases are
c the installation must be over-dimensioned. eliminated,
* the arrows denote vector quantities. c the fixed charge based on kVA demand is
adjusted to be close to the active power kW
demand.

Characteristics of the installation Characteristics of the installation


500 kW cos ϕ = 0.75 500 kW cos ϕ = 0.928
630 kVA 630 kVA
c transformer is overloaded c transformer no longer overloaded
c the power demand is c the power-demand is 539 kVA
P 500 c there is 14% spare-transformer capacity
S= = = 665 kVA
cos ϕ 0.75 available.
S = apparent power
400 V 400 V

c the current flowing into the installation c the current flowing into the installation
downstream of the circuit breaker is through the circuit breaker is 778 A.
I= P = 960 A
eU cos ϕ

c losses in cables are calculated as a c the losses in the cables are


function of the current squared: (960)2 (778)2
reduced to = 65% of the former value,
P=I2R (960)2
thereby economizing in kWh consumed.

cos ϕ = 0.75 cos ϕ = 0.928


c reactive energy is supplied through the c reactive energy is supplied by the capacitor
transformer and via the installation wiring, bank.
c the transformer, circuit breaker, and cables
must be over-dimensioned. kvar

Capacitor bank rating is 250 kvar


in 5 automatically-controlled steps of 50 kvar.

cos ϕ = 0.75 cos ϕ = 0.928


workshop workshop

Note: In fact, the cos ϕ of the workshop


remains at 0.75 but cos ϕ for all the
installation upstream of the capacitor bank
to the transformer LV terminals is 0.928.
As mentioned in Sub-clause 6.2, the cos ϕ
at the HV side of the transformer will be
slightly lower, * due to the reactive power
losses in the transformer.
* moreso in the pre-corrected case.
fig. E29: technical-economic comparison of an installation before and after power-factor correction.

E20 - power factor improvement


9. the effect of harmonics on the rating of a capacitor bank

E
9.1 problems arising from power-system harmonics
Equipment which uses power electronics greater the harmonic content, the greater the
components (variable-speed motor degree of distortion .
controllers, thyristor-controlled rectifiers, etc.) If the natural frequency of the capacitor bank/
have, in recent years, considerably increased power-system reactance combination is close
the problems caused by harmonics in power- to a particular harmonic, then partial
supply systems. resonance will occur, with amplified values of
Harmonics have existed from the earliest voltage and current at the harmonic
days of the industry and were (and still are) frequency concerned.
caused by the non-linear magnetizing In this particular case, the elevated current
impedances of transformers, reactors, will cause overheating of the capacitor, with
fluorescent lamp ballasts, etc. degradation of the dielectric, which may result
Harmonics on symmetrical 3-phase power in its eventual failure.
systems are generally* odd-numbered: 3rd,
5th, 7th, 9th..., and the magnitude decreases Several solutions to these problems are
as the order of the harmonic increases. available, which aim basically at reducing the
distortion of the supply-voltage wave form,
All of these features may be used in various between the equipment causing the
ways to reduce specific harmonics to distortion, and the bank of capacitors in
negligible values - total elimination is not question. This is generally accomplished by
possible. In this section, practical means of shunt connected harmonic filter and/or
reducing the influence of harmonics are harmonic-suppression reactors.
recommended, with particular reference to
capacitor banks. * With the advent of power electronics devices, and
Capacitors are especially sensitive to associated non-linear components, even-numbered
harmonic components of the supply voltage harmonics are now sometimes encountered.
due to the fact that capacitive reactance
decreases as the frequency increases. In
practice, this means that a relatively small
percentage of harmonic voltage can cause a
significant current to flow in the capacitor
circuit.
The presence of harmonic components
causes the (normally sinusoidal) wave form
of voltage or current to be distorted; the

9.2 possible solutions


harmonics are taken into account countering the effects of Harmonic distortion of the voltage wave
harmonics frequently produces a "peaky" wave form, in
mainly by oversizing capacitors and which the peak value of the normal sinusoidal
including harmonic-suppression The presence of harmonics in the supply wave is increased. This possibility, together
voltage results in abnormally high current with other overvoltage conditions likely to
reactors in series with them. levels through the capacitors. An allowance is occur when countering the effects of
made for this by designing for an r.m.s. value resonance, as described below, are taken
of current equal to 1.3 times the nominal into account by increasing the insulation level
rated current. above that of "standard" capacitors.
All series elements, such as connections, In many instances, these two counter
fuses, switches, etc., associated with the measures are all that is necessary to achieve
capacitors are similarly oversized, between satisfactory operation.
1.3 to 1.5 times nominal rating.

countering the effects For example: SSC / Q may give a value for
of resonance ho of 2.93 which shows that the natural
Capacitors are linear reactive devices, and frequency of the capacitor/system-inductance
consequently do not generate harmonics. combination is close to the 3rd harmonic
The installation of capacitors in a power frequency of the system.
system (in which the impedances are From ho = fo/50 it can be seen that
predominantly inductive) can, however, result fo = 50 ho = 50 x 2.93 = 146.5 Hz
in total or partial resonance occurring at one The closer a natural frequency approaches
of the harmonic frequencies. one of the harmonics present on the system,
The harmonic order ho of the natural the greater will be the (undesirable) effect.
resonant frequency between the system In the above example, strong resonant
inductance and the capacitor bank is given by conditions with the 3rd harmonic component
SSC / Q where of a distorted wave would certainly occur.
Ssc = the level of system short-circuit kVA at
the point of connection of the capacitor
Q = capacitor bank rating in kvar; and ho =
the harmonic order of the natural frequency fo
i.e. fo/50 for a 50 Hz system, or fo/60 for a
60 Hz system.

power factor improvement - E21


9. the effect of harmonics on the rating of a capacitor bank (continued)

E
9.2 possible solutions (continued)
countering the effects In this arrangement, the presence of the
of resonance (continued) reactor increases the fundamental-frequency
(50 Hz or 60 Hz) current by a small amount
In such cases, steps are taken to change the (7-8%) and therefore the voltage across the
natural frequency to a value which will not capacitor in the same proportion.
resonate with any of the harmonics known to This feature is taken into account, for
be present. This is achieved by the addition example, by using capacitors which are
of a harmonic-suppression inductor designed for 440 V operation on 400 V
connected in series with the capacitor bank. systems.
On 50 Hz systems, these reactors are often
adjusted to bring the resonant frequency of
the combination, i.e. the capacitor bank +
reactors to 190 Hz. The reactors are adjusted
to 228 Hz for a 60 Hz system.
These frequencies correspond to a value for
ho of 3.8 for a 50 Hz system, i.e.
approximately mid-way between the 3rd and
5th harmonics.

9.3 choosing the optimum solution


A choice is made from the following c Sn = the sum of the kVA ratings of all
parameters: transformers supplying (i.e. directly
c Gh = the sum of the kVA ratings of all connected to) the system level of which the
harmonic-generating devices (static busbars form a part.
converters, inverters, speed controllers, etc.) If a number of transformers are operating in
connected to the busbars from which the parallel, the removal from service of one or
capacitor bank is supplied. more, will significantly change the values of
If the ratings of some of these devices are Ssc and Sn.
quoted in kW only, assume an average power From these parameters, a choice of capacitor
factor of 0.7 to obtain the kVA ratings. specification which will ensure an acceptable
c Ssc = the 3-phase short-circuit level in kVA level of operation with the system harmonic
at the terminals of the capacitor bank. voltages and currents, can be made, by
reference to the following table.

capacitors supplied at LV via transformer(s)


c general rule valid for any size of transformer
Gh i Ssc Ssc i Gh i Ssc Gh > Ssc
120 120 70 70
standard capacitors capacitor voltage rating capacitor voltage rating
increased by 10% increased by 10%
(except 230 V units) + harmonic-suppression reactor
c simplified rule if transformer(s) rating Sn i 2 MVA
Gh i 0.15 Sn 0.15 Sn < Gh i 0.25 Sn 0.25 Sn < Gh i 0.60 Sn Gh > 0.60 Sn
standard capacitors capacitor voltage rating capacitor voltage rating
increased by 10% increased by 10% filters
(except 230 V units) + harmonic suppression
reactor
table E30: choice of solutions for limiting harmonics associated with a LV capacitor bank.

E22 - power factor improvement


E
examples
Three cases are presented, showing Example 3:
(respectively) situations in which standard, 630 kVA transformer having 4% short-circuit
overdimensioned, and overdimensioned plus voltage.
harmonic-suppression-equipped capacitor Total rating of harmonic-generating devices
banks should be installed. Gh = 250 kVA
Example 1: 100
Ssc = 630 x = 15,750 kVA
500 kVA transformer having 4% short-circuit 4
voltage. Ssc 15,750
= = 225
Total rating of harmonic-generating devices 70 70
Gh = 50 kVA Gh = 250 > Scc
100 70
Ssc = 500 x = 12,500 kVA Solution: use overated (440 V) capacitors
4
Ssc 12,500 and harmonic-suppression reactors.
= = 104
120 120
Ssc
Gh = 50 i
120
Solution: use standard capacitors.
Example 2:
1,000 kVA transformer having 6% short-circuit
voltage.
Total rating of harmonic-generating devices
Gh = 220 kVA
100
Ssc = 1,000 x = 16,667 kVA
6
Ssc 16,667
= = 139
120 120
Ssc 16,667
= = 238
70 70
Ssc Ssc
Gh = 220 is between and
120 70
Solution: use overated (440 V) capacitors.

9.4 possible effects of power-factor-correction capacitors on the power-supply system


Power-supply authorities generally impose a If this value of THD is unattainable, then
it is necessary to ensure that
strict limit on the total-harmonic distortion recourse has to be made to low-voltage L-C
interaction between harmonic- (THD) permitted at the point of power supply series filters. Such filters are shunt-
generating devices and P.F. to a consumer. connected, and are tuned to resonate at
correction capacitors, does not result The degree of distortion is measured as the harmonic frequencies to which they present
in unacceptable levels of voltage ratio of the r.m.s. value of all harmonics practically zero impedance.
present, with respect to the r.m.s. value of the Filters connected in this way fortuitously have
and/or current wave-form distortion fundamental frequency wave (50 or 60 Hz). the added benefit of contributing to reactive-
on the power-supply network. For LV loads supplied through a transformer power compensation for the installation.
from a high-voltage service connection, this
means that a maximum value of 4 or 5% for
voltage THD is permissible at the LV
terminals of the transformer.

power factor improvement - E23


10. implementation of capacitor banks

E
10.1 capacitor elements
technology
fuse
The capacitors are dry-type units (i.e. are not
impregnated by liquid dielectric) comprising discharge
metallized polypropylene self-healing film in resistor
the form of a two-film roll. short-circuiting
contacts
They are protected by a high-quality system
(overpressure disconnector used with an overpressure
HPC fuse) which switches off the capacitor if device
an internal fault occurs.
The protection scheme operates as follows:
c a short-circuit through the dielectric will
blow the fuse,
c current levels greater than normal, but
insufficient to blow the fuse sometimes occur,
e.g. due to a microscopic flow in the dielectric
film. Such "faults" often re-seal due to local
heating caused by the leakage current, i.e.
the units are said to be "self-healing";
v if the leakage current persists, the defect
may develop into a short-circuit, and the fuse fig. E31: cross-section of a capacitor
will blow, element.
v gas produced by vaporizing of the
metallisation at the faulty location will
gradually build up a pressure within the
plastic container, and will eventually operate
a pressure-sensitive device to short-circuit
the unit, thereby causing the fuse to blow.
Capacitors are made of insulating material
providing them with double insulation and
avoiding the need for a ground connection.

electrical characteristics
standards IEC 831, NF C 54-104, VDE 0560
CSA standards, UL tests
operating rated voltage 400 V
range rated frequency 50 Hz
capacitance tolerance 0 to + 5%
temperature maximum temperature 55 °C
range average temperature over 24 h 45 °C
average annual temperature 35 °C
minimum temperature -25 °C
insulation level 50 Hz 1 mn withstand voltage: 6 kV
1.2/50 µs impulse withstand voltage: 25 kV
permissible current overload standard range H range
30% 50%
permissible voltage overload 10% 20%
current on 400 V - 50 Hz supply 2 A/kvar 2.2 A/kvar
consumption on 230 V - 50 Hz supply 3.5 A/kvar

E24 - power factor improvement


E
10.2 choice of protection, control devices, and connecting cables
due to the possible presence of component dimensions
harmonic currents and to The choice of upstream cables and protection Approximately 30% of this increase is due to
and control devices depends on the current the voltage increases, while a further 15% is
manufacturing tolerances, loading. due to the range of manufacturing tolerances,
components must be over-sized, and For capacitors, the current is a function of: so that 1.3 x 1.15 = 1.5 In.
based on 1.5 times rated current. c the applied voltage and its harmonics, All components carrying the capacitor current
c the capacitance value. therefore, must be adequate to cover this
The nominal current In a capacitor of kvar "worst-case" condition, in an ambient
rating Q, supplied from a 3-phase system temperature of 50 °C maximum.
having a phase/phase voltage of Un In the case where higher temperatures (than
kilo-volts, is given by: 50 °C) occur in enclosures, etc. derating of
Q the components will be necessary.
In = A
3 Un
The permitted range of applied voltage at
fundamental frequency, plus harmonic
components, together with manufacturing
tolerances of actual capacitance (for a
declared nominal value) can result in a 50%
increase above the calculated value of
current.

protection
At the instant of closing a switch to energize a c for a single capacitor bank, the upstream
capacitor, the current is limited only by the cables and transformers constitute the
impedances of the network upstream of the predominant part of Lo (the system
capacitor, so that high peak values of current inductance),
will occur for a brief period, rapidly falling to c where a bank of capacitors is automatically
normal operating values. switched in steps, however, those units which
This transient overcurrent however, is are already in service will initially discharge
generally a high-frequency phenomenon, into an uncharged capacitor group at the
which is superimposed on the 50 Hz instant of switching it into service. The
(or 60 Hz) current wave. transient in-rush current from the previously-
The first peak of transient high-frequency or charged units will then amount to an initial
(sometimes) unidirectional* current has the peak of
greatest magnitude. The maximum value
2C n
attainable, when charging an initially I' P = U ( )A
uncharged capacitor, will occur if the closing 3 L n +1
switch contacts touch at the instant of peak where L = the supply cable inductance in
power-supply voltage. series with each capacitor
For this condition, the maximum high- n = the number of capacitor steps already
frequency peak current is given by: energized before closure of the switch
C = capacitance of each group forming 1 step
2C
Ip = U A (all steps are electrically identical).
3 Lo The frequency f'o of the current from the
Where U = system phase-to-phase voltage in energized capacitors is given by
Volts 1
C = capacitance of capacitor in Farads fo' = Hz
Lo = inductance of system impedance in 2Π LC
Henrys (system resistance is ignored). The total inrush current is the sum of the two
The frequency fo of the transient current infeeds, i.e. from the system and from the
surge is given by: previously-charged bank.
1 Generally, the frequencies of the two infeeds
fo = Hz will not be equal.
2Π LoC
* In general, peak unidirectional currents are
lower than the first peaks of high-frequency
currents.

power factor improvement - E25


10. implementation of capacitor banks (continued)

E
10.2 choice of protection, control devices, and connecting cables (continued)
The peak value of this transient current must
not exceed 100 times the rated current of the
capacitors in one step of a multi-step bank
(IEC 831-1). This maximum transient current
peak occurs when the last step is energized.
It is sometimes necessary to install small
series inductors to achieve this limitation, in
which case the manufacturer of the
capacitors should be consulted.
In order to avoid undesirable nuisance
tripping of controlling circuit breakers at the
instant of energizing a capacitor bank, the
instantaneous elements of overcurrent
tripping relays should be given a suitably high
setting.
Note: The short-circuit current-breaking rating of the circuit
breaker must be adequate to match the short-circuit level
existing at the point of connection of the capacitor bank.

cross-sectional area Section H1-2 of chapter H facilitates the


of conductors selection of suitable cables, or other types of
conductor, as a function of their
The current rating of cables, as previously characteristics, method of installation, and
noted, must be based on 1.5 times the ambient temperature, etc.
nominal current rating for the capacitor bank
concerned.

voltage transients For any other values of voltage and polarity


High-frequency voltage transients on the pre-charged capacitor, the transient
accompany the high-frequency current peaks of voltage and current will be less than
transients, the maximum voltage transient those mentioned above. In the particular case
peak never (in the absence of steady-state of peak rated voltage on the capacitor having
harmonics) exceeds twice the peak value of the same polarity as that of the supply
rated voltage, when switching an uncharged voltage, and closing the switch at the instant
capacitor into service. of supply-voltage peak, there would be no
In the case of a capacitor being already voltage or current transients.
charged at the instant of switch closure, Where automatic switching of stepped banks
however, the voltage transient can attain a of capacitors is considered, therefore, care
maximum value approaching 3 times the must be taken to ensure that a section of
normal rated peak value. capacitors about to be energized is fully
This maximum condition occurs only if: discharged.
c the existing voltage at the capacitor is equal The discharge delay time may be shortened,
to the peak value of rated voltage, and if necessary, by using discharge resistors of a
c the switch contacts close at the instant of lower resistance value.
peak supply voltage, and
c the polarity of the power-supply voltage is
opposite to that of the charged capacitor.
In such a situation, the current transient will
be at its maximum possible value, viz: twice
that of its maximum when closing on to an
initially uncharged capacitor, as previously
noted.

E26 - power factor improvement


11. elementary harmonic filters

E
For this appendix, the more commonly- An exact analysis of the combination is not
occurring odd-numbered harmonics are simple, since each filter is affected by those
shown in the diagrams. in parallel with it, as well as by the power-
Before the advent of power-electronics, system source reactance shunting the filter
even-numbered harmonics were rarely bank (shown dotted in figure AE3-3).
encountered, so that the 100 Hz (on 50 Hz When all factors have been taken into
systems) separating one harmonic account, including a degree of damping
frequency from the next made the task of caused by the load impedance, the
filters (despite manufacturing tolerances, response of the filter bank in terms of its
and impedance changes with temperature, impedance at different frequencies is shown
etc.) relatively straightforward, so that in figure AE3-2.
satisfactory results were achieved (and still
IZI Ω
are in all but exceptional cases) by the
methods described below.
If it is required to eliminate (almost) a
harmonic voltage existing across two points
A and B in a network, a series-connected
LCR circuit (figure AE3-1(a)) tuned to fh/f50
resonate at the harmonic frequency
concerned, will constitute a virtual short- 1 5 7 11 13 (harmonic
circuit to the current of that harmonic order)
frequency, thereby reducing VAB(h) to fig. AE3-2.
practically zero.
It will be seen that, at each harmonic
The same procedure can be adopted for any
frequency for which a filter has been
number harmonic frequencies known to be
provided, the impedance is very low, while at
present, the individual filters being connected
intermediate frequencies, high-impedance
in parallel across the points A-B
values occur.
(figure AE3-1(b)).
Care should be taken to ensure that
(a) A frequencies corresponding to the low-
C impedance point are not close to control
frequencies (such as those of ripple-control
1 schemes used by many power companies
L f= for remote control of power-network devices).
2 π v LC
R Otherwise, the control signals will be virtually
short-circuited.
B Harmonic-producing equipment must create
the harmonic e.m.f.s. and resulting currents
(b) A in order to function correctly. The role of a
filter bank, as described, is to allow a free
flow of harmonic currents to circulate
protected between the harmonic source and the filter
harmonic bank, while practically eliminating these
source network and
power source currents and voltages from the rest of the
network.

B
fig. AE3-1.

Appendix E3 - 1
E
A

Zh
a loads X source
Vh

harmonic
source
5 7 11 13 B

filter bank
fig. AE3-3.
In figure AE3-3, it will be seen that since the
filters are practically short-circuits to
harmonics, most of the harmonic voltage Vh
will be dropped across the internal
impedance Zh of the harmonic source and
that small harmonic-current components only
will pass through the power-system source
impedance Xs and the loads (the latter having
relatively high impedance).
Since at fundamental frequency the
capacitive reactance of each filter is much
greater than its inductive reactance, most of
the power-frequency voltage will appear
across the capacitors, so that a useful
contribution to any power-factor correction
requirement is fortuitously available.

damped harmonic filters


As noted in Chapter E, Sub-clause 9.1, the
magnitude of harmonic emfs diminishes as
the order of the harmonic increases. The
filtering requirements are not, therefore, so
critical for high-order harmonics as those
necessary for lower-order harmonics.
For that reason, the filter for the highest
harmonic of a bank, such as that shown in
figure AE3-1 (b) is often damped, by
connecting a resistor in parallel with the
reactor.
The result is a filter which is less effective
(but adequate) at its tuned frequency, while
at all higher frequencies, the impedance will
be low (inductive/resistive), approaching the
value of the resistor only (figure AE3-4) as
the frequency increases (i.e. it forms a "high-
pass" filter).
Such a high-pass filter is commonly used for
the highest-order harmonic filter (the 11th or
13th for example) of a bank, as shown
dotted in figure AE3-3.
IZI Ω

R L

C R
r
Hz

fo
fig. AE3-4: damped filter circuit and
characteristic impedance/frequency
curve.
There are several variations of damped
filters and many combinations of band-pass
and undamped filters in service, according
to particular requirements.
In fact, the successful application of power
electronics devices is largely due to the
development of effective filtering techniques
which are, however, beyond the scope of
these brief notes.

2 - Appendix E3
12. harmonic suppression reactor for a single
(power factor correction) capacitor bank

E
As shown in Appendix E2, the crux of the stepped banks of capacitors
problem for capacitor banks is that a fraction Power-factor correction capacitor banks are
of the total component of a given harmonic frequently made up of a number of switched
current can be magnified to dangerous levels sections, so that the amount of compensation
in a parallel LCR circuit if that circuit can be adjusted to suit the requirements of a
resonates at the harmonic frequency changing load.
concerned. If all switched steps have the same kvar
By connecting a reactor L in series with the rating, then the series resonant frequency of
capacitor bank, the parallel resonant each step must be the same, i.e. the first step
condition is moved away from the harmonic in service must fulfill the conditions of series
frequency towards a lower frequency, as resonance already mentioned and shown in
shown in figure AE4-1 (b). figure AE4-1 (b). The addition of further
In fact, the circuit now resonates at two identical steps in parallel will not affect the
different frequencies; the lower frequency is two resonant frequencies fp and fs.
due to the parallel Ls//LCR combination, and This is because, although the capacitance
the upper due to the series LCR circuit. has increased n times (for n steps in service),
the inductance has reduced to 1/n times its
C
original value, so that the product LC, on
which the series resonant frequency
L (a) LS depends, remains constant.
By similar reasoning, it follows that mixed
R
steps of any kvar rating may be paralleled,
providing that every step is tuned to the same
series resonant frequency.
IZI Ω series
parallel resonance fS
resonance power source
fP impedance
(b)

f (Hz)
f1 fp fS range of
unwanted
harmonic
frequencies
fig. AE4-1.
It is sufficient that the two resonant
frequencies be lower than those of the
harmonics to be protected against, to ensure
complete immunity from resonance. The
reason for this is that for frequencies higher
than the series-resonant frequency XL > XC so
that the LCR branch behaves as an
inductance + resistance series circuit. This
branch being in parallel with LS, the power-
system source inductance, no resonant
condition is possible.
Furthermore, the addition of reactor L means
that changes in the power-system source
reactance will have much less influence (than
formerly) on the parallel-resonant frequency,
since L generally has a much greater value
than LS (e.g. 2 to 9 times) and the parallel-
resonant frequency depends on L + LS.
It may be noted that, although a harmonic-
suppression reactor protects the capacitor
bank against the problem of resonance with
the source reactance, it does not reduce the
amount of harmonic current which passes
through the HV/LV transformer to the source.
Such currents must be eliminated by shunt-
connected series filters, as described in
Appendix E3.

Appendix E4 - 1
1. general

F
1.1 the principal schemes of LV distribution
In a typical LV installation, distribution circuits
originate at a main general-distribution board
(MGDB) from which cables are installed in
various kinds of cables-ways, conduits, etc.
to supply local distribution and sub-
distribution boards.
The arrangement of groups of insulated
conductors and the means of fixing them and
of protecting them from mechanical damage,
while respecting aesthetic considerations,
constitute the practical realization of an
electrical installation.
Circuit arrangements
The creation of independent circuits to
different parts of an installation allows:
c the limitation of consequences, on the
failure of a circuit;
c simplification in locating a defective circuit;
c maintenance work on, or extension of a
circuit may be effected without disturbing the
greater part of the installation.
Division of circuits falls logically into several
categories, each requiring an individual circuit
or group of circuits, and, in some cases,
particular kinds of cable (e.g. for fire-alarm
and protection circuits).
In general, the following circuit groups are
required:
c lighting circuits (the circuits on which the
majority of insulation failures occur);
c socket-outlet circuits;
c heating and/or air-conditioning appliances
circuits;
c power circuits for motor-driven fixed plant;
c power-supply circuits for auxiliary services
(indication and control);
c circuits for safety systems (emergency
lighting, fire-protection systems and
uninterruptible-power-supplies (UPS) circuits
for computer systems, etc.), the installation of
which is normally subject to strict national
regulations and codes of practice.
The most common distribution arrangements
for low-voltage installations are described in
the following pages.

* IEC 38 (1983).

distribution within a low-voltage installation - F1


1. general (continued)

F
1.1 the principal schemes of LV distribution (continued)

radial branched distribution schemes, radial branched distribution Maintenance or extensions to the circuit
This scheme of distribution is practically leaves the remainder of the installation in
in which conductor sizes are service. Conductor sizes can be tapered to
universal, and its realization generally follows
progressively reduced at each point arrangements similar to those illustrated suit the decreasing current levels towards
of circuit sub-division are the most below: the final sub-circuits.
commonly used systems in most
Advantages Disadvantages
countries. A fault occurring on one of the cables from
For socket-outlet circuits in certain One sub-divided circuit only will be isolated
(by fuses or MCCB) in case of a fault. the main distribution board will cut off supply
countries, a ring-main circuit is Location of the defect is simplified. to all circuits of related downstream
standard, in which the conductor size distribution boards and sub-distribution
boards.
is the same throughout the circuit.
Circuit wires drawn through conduits, Conventional wiring installation (fig. F1) Advantages
as well as prefabricated bus in buildings intended for specific use: Virtually unrestricted passage for cable
channels, are commonly used. dwellings, hotels, agricultural activities, ways, conduits, trays, ducts, etc.
schools, etc.

main distribution
board

distribution board
"A" worhshop

power lighting & heating


sub-distribution sub-distribution
board board

M M

process

fig. F1: radial branched distribution by conventional wiring at 3 levels.

With prefabricated bus channels at the Advantages


second level of distribution (fig. F2) for Flexibility of installation in large non-
industrial and tertiary sector installations. partitioned work-spaces, easy exploitation.

MGDB
(main
general
distribution
board)
D1 D2 D3 D4

to lighting
and heating
distribution
board

prefabricated a second prefabricated bus channel


bus channel

M M M

process

fig. F2: radial branched distribution using prefabricated bus channels at the second
level of distribution.
F2 - distribution within a low-voltage installation
F
With prefabricated bus-rail and pre-wired Advantages
channels at final-circuits level (fig. F3): Aesthetically acceptable; flexible in locations
for offices, laboratories, etc. where partitioning may change according to
consumers requirements; easy exploitation.

main distribution
board

A B C

distribution
board
office C

to heating
control
board
prefabricated
pre-wired
columns,
skirting-board
channels,
etc...
bus rails
for
luminaires

fig. F3: radial branched distribution using prefabricated pre-wired channels and lighting
rails at final-circuits level.

simple (unbranched) radial


distribution
This scheme is used for the centralised Advantages
control of an installation or process dedicated A fault (other than at the busbar level) will
to a particular application, its control, clear one circuit only.
maintenance and surveillance.
Disadvantages
Surplus of copper due to a multiplicity of
circuits. Protective-device characteristics
must be at a high level (proximity of source).

main distribution
board

M M M M

fig. F4: simple radial distribution.

distribution within a low-voltage installation - F3


1. general (continued)

F
1.2 the main LV distribution board
The starting point for the design of an Many other factors must be considered
electrical installation, and the physical however, and in particular, the agreement of
location of distribution and sub-distribution the power-supply authority concerning the
boards, is the geographical division of the HV/LV substation, and its related civil
loads, shown on plans of the building(s) engineering works. In fact, very often only the
concerned. main LV distribution board can be located at
The HV/LV substation, standby-supply plant, the load centre, the HV/LV substation being
and the main LV distribution board, should, on the building line with the public way.
for both technical and economic reasons, be
placed as near to the electrical centre of the
load area as possible.

fig. F5: low-voltage main distribution board.

1.3 transition from IT to TN


In large LV installations, two voltage levels retaining, for those circuits requiring them, the
are normally used: advantages of the IT scheme, LV/LV
c one level which is generally of 380 V, 400 V delta/star transformers are used, as shown in
or 415 V (or exceptionally 480 V) for power fig. F6.
circuits, which are mainly motors; In this way :
c and a second level of 220 V, 230 V or c a 3-phase 3-wire supply is available at the
240 V (or exceptionally 277 V) for lighting and secondary side of the LV/LV transformer with
socket-outlet circuits. phase-to-phase voltages of 220 V, 230 V or
The first set of voltages are the phase to 240 V as required;
phase voltages of 3-phase systems, and c all loads are connected phase-to-phase
correspond respectively to the phase-to- only (see Note);
neutral voltages given in the second set. Very c earth faults occurring on the TN system will
often, particularly in factories and in some be cleared rapidly by the TN system circuit
hospitals, the system comprises the three breaker and the advantages of the IT scheme
phase wires only, and operates as an IT will be preserved.
scheme (discussed fully in Chapter G
Clause 6).
In order to provide the lower voltages for
lighting circuits, etc. while at the same time
residual earth fault device
IT power TN lighting, etc
network network

PE PE
protective protective
earthing earthing
conductor conductor
Note: in this scheme of
delta-connected loads, it
is essential that balanced
loading is maintained in
all three phases.

fig. F6: use of a LV/LV transformer to provide a 3-phase 3-wire TN system from a 3-phase
3-wire IT network.

F4 - distribution within a low-voltage installation


2. essential services standby supplies

F
In order to achieve the highest possible plant
performance, it is necessary that the
continuity and quality of the electric-power
supply be assured.

2.1 continuity of electric-power supply


A high degree of power-supply continuity can A case in particular concerns 3rd harmonics
continuity of power supply is
be achieved by: dividing the installation; and all multiples of the 3rd harmonic*.
achieved by: providing more than one source, e.g. a ring- If delta/star HV/LV transformers are used,
c appropriate division of the main type service connection; automatic local then triplen harmonic currents on the LV side
installation and the provision of standby generation for essential services; the of one transformer do not appear in the HV-
alternative supply sources, sub-division of circuits; the choice of earthing side conductors supplying it (the currents
system (IT, TT, TN, etc.) and the use of circulate internally around the delta winding)
c the provision of local emergency selective protection devices (fuses, relays). and so cannot affect neighbouring
standby generation, transformers.
c sub-division and duplication of the division of installations and Moreover, any triplen harmonic voltages
important circuits, the provision of more than one which may be present on the HV busbars
(from directly-connected HV loads for
c the type of earthing scheme source example) will not be transformed down to
(IT for example), Ring-main type HV supplies, and (where the LV by a delta/star transformer.
c discriminative protection schemes. installed load justifies the expense) two or The separation of loads through transformers
more HV/LV transformers, with provision for in this way is sometimes referred to as
interconnection of the LV main distribution "de-coupling".
boards, is the most common way of ensuring
a high level of supply continuity from the * Known as "triplen" harmonics. Triplen
power network. The use of several harmonics are of zero-phase-sequence on
transformers allows a measure of separation balanced 3-phase systems, which accounts
of loads which would otherwise cause an for their particular behaviour in delta/star
unacceptable disturbance to other circuits, for transformers.
example:
c computer systems which are sensitive to the provision of standby
voltage regulation (dips and peaks) and to
waveform distortion (harmonics);
emergency power supplies
c circuits which create harmonics, such as Examples of standby emergency power
discharge lamps, electric converters of supplies include: two separate HV/LV
various kinds (thyristor-controlled rectifiers, substations, a privately-owned power plant,
inverters, motor-speed controllers, etc.); diesel-generator sets, uninterruptible static
c circuits which create excessive voltage power supply equipment (UPS).
changes, such as large motors, arc furnaces,
etc. the sub-division of circuits
These loads and others of similar Circuits are divided into groups according to
characteristics, i. e. loads susceptible to their relative importance. In general, two
disturbances, and loads creating them, groups, commonly referred to as "essential"
should preferably be supplied through and "non-essential" loads are separated and
different HV/LV transformers. In this way, the supplied from different busbars.
PCC (point of common coupling) is moved Figure F7 shows a typical arrangement of an
from the LV busbars to the HV busbars, automatic changeover scheme to provide LV
where the effects are considerably less standby power to an "essential" loads
between one group of loads and the next, distribution board.
and in some cases are completely eliminated.

HV
LV

standby generator ant automatic changeover


contactor NORMAL-STANDBY

non-essential loads

essential loads

inverter

sensitive load
(computer, etc.)

fig. F7: essential and non-essential loads are separated, with automatic standby supplies
provided for essential loads.

distribution within a low-voltage installation - F5


2. essential services standby supplies (continued)

F
2.1 continuity of electric-power supply (continued)
A sub-group of the essential loads, namely selective discrimination
computer and information technology by protection relays and/or fuses
equipment (ITE), requires the highest degree
of continuity, stable voltage level, and quality The prime objective in any scheme of
of wave form. These requirements are met by automatic protection against insulation faults,
a static UPS inverter system. over-loading, etc., is to trip the circuit breaker
or blow the fuse(s) which control(s) the
Supply from HV from a private power plant or faulted circuit only, leaving all other circuit
a HV substation from a different HV substation
breakers and fuses unaffected.
In radial branched installations, this means
the nearest upstream circuit breaker or
HV HV
fuse(s) to the fault position. All downstream
LV LV loads then being inevitably deprived of
supply.
The short-circuit (or overload) current will
generally pass through one or more circuit
breaker(s) or fuse(s) upstream of the circuit
breaker (or fuses) controlling the faulted
cable.
By "discrimination" is meant that none of the
upstream protective devices through which
the fault (or overload) current flows will
operate before the protective device
essential non-essential essential non-essential controlling the faulted circuit has operated.
loads loads loads loads In general, discrimination is achieved by
fig. F8: an example of HV standby power increasing the operating time of relays as
supply. their location in a network becomes closer to
the power source. In this way, the failure to
choice of earthing system operate of the relay closest to the fault means
Where considerations of supply continuity are that the next relay upstream will operate in a
paramount, e.g. in continuous-process slightly longer time.
manufacturing, hospital operating theatres,
etc., the IT scheme* of earthing is generally
adopted. closed
This scheme allows normal (and safe)
system operation to continue in the event of
an earth-fault (by far the most common type
of insulation failure). A shutdown to trace the
fault manually or automatically (see G 6.2)
and effect repairs can then be carried out closed open
later, at any convenient time (e.g. at the end
of a manufacturing process, etc.).
A second earth fault (if it occurs on a different
phase or on a neutral conductor) will,
however, constitute a short-circuit fault, which fig. F9: the principle of selective
will cause overcurrent relays to trip the discrimination.
circuit(s).
* Chapter F Sub-clause 4-5 discusses the
matter of earthing schemes in more detail.

2.2 quality of electric-power supply


Power network disturbances may be of a
public and private power-supply
continuous or transitory nature. The most
networks are subject to diverse important of these, in terms of the design and
disturbances, the level and frequency operation of a network, are:
of which must be controlled and c excessive dips (occasional voltage drops,
maintained within acceptable limits. from 15 to 90% of Un, from half a cycle to
1 s) and peaks of the supply voltage at
Among the most onerous are: normal frequency;
c voltage drops, or sudden peaks c flicker, i.e. repetitive voltage drops of less
and dips, than 10%, e.g. due to welding machines,
c flicker, photocopiers, etc.;
c overvoltage surges;
c overvoltages,
c harmonic currents and voltages, particularly
c harmonic voltages and currents, the odd harmonics (3rd, 5th...);
particularly odd-numbered harmonics c high-frequency phenomena.
(3rd, 5th...),
c high-frequency phenomena.

F6 - distribution within a low-voltage installation


F
the undesirable effects of voltage voltage depressions of short apparatuses requiring high restarting
duration ("dips") currents, e.g. cold incandescent lamps and
dips are countered in various ways, resistive heating loads;
depending on the apparatus in Types of voltage dip c in all computer-based applications, such as:
According to the duration of the undervoltage word processing, information technology,
question. Some common remedies condition, the origin of the dip may be due to
include: machine-tool control, and so on, voltage dips
one of the following causes: are unacceptable, since the loss of
c automatic load shedding and re- c less than 0.1 second: short-circuit faults information or destruction of a programme
connection, occurring anywhere on local LV networks, can occur, with catastrophic consequences.
c the use of uninterruptible power- and cleared by protective devices (relays, Some degree of voltage variation can be
fuses, etc.). This kind of dip is the most tolerated and voltage-stabilizing circuits are
supply units, common in "standard" systems, i.e. as built-in for this purpose, but the universal
c high-torque motors, opposed to networks close to heavy industry, solution for important installations is the use
c use of lamps which do not where large disturbances are frequent; of uninterruptible power supply (UPS) units,
extinguish during dips, and other c from 0.1 to 0.5 seconds: most of the faults based on trickle-charged storage cells and
occurring on HV systems fall into this inverters, associated with automatically-
solutions. category; controlled diesel-generator sets;
c above 0.5 seconds: on rural networks c for an electric motor, the deceleration
where auto-reclosing circuit breakers are during a voltage dip (torque α V2) means that
common, several successive dips may be its back-e.m.f. will very likely be out-of-phase
experienced before the fault is cleared. with the restored voltage. This constitutes
Other reasons for voltage dips exceeding (more or less, depending on the degree of
0.5 seconds include the starting of local phase difference) conditions of short-circuit,
electric motors (central station fire-alarm with a corresponding heavy current flow. In
sirens produce cyclic dips in the neighbouring certain cases, excessive transient torques
distribution network, for example); lift motors may occur, with a risk of damaging shafts and
will affect local consumers, and so on... couplings, etc.
Some consequences and solutions A common remedy is to install high-inertia
Among the numerous undesirable high peak-torque motors where the driven
consequences of voltage dips, the following load allows;
may be cited: c some types of discharge lamp (notably
c depending on the severity of the dip and mercury-vapour lamps) used for public
the type of loads in a given installation, there lighting, extinguish below a certain voltage
can be the risk of a heavy current surge level, and require several minutes (to cool)
occurring at the restoration of normal voltage, before re-igniting. The remedy is to use other
with the consequent tripping of main circuit types of lamp or to mix non-extinguishing
breakers on overcurrent. lamps, in sufficient number to maintain a safe
A possible solution is a scheme of automatic level of illumination.
load shedding and staged re-connection of

overvoltages common to both the HV and LV networks.


the damaging effects of overvoltages
Types of overvoltage Methods of protection against the dangers of
can be avoided: such overvoltages are described in
Overvoltages are distinguished in a general
c for overvoltages at power-system way, according to their origin: Chapter C Sub-clause 3.1.
frequency by: c overvoltage surges due to lightning are Consequences and solutions
v assuring adequate overvoltage referred to as being of atmospheric origin. All appliances, plant, and equipment must
withstand capability for the These overvoltages mainly affect overhead have a basic overvoltage withstand ability.
transmission and distribution lines, outdoor Electric motors are particularly susceptible to
equipment concerned, winding insulation failure in the presence of
substation equipment, and switchgear and
v the use of voltage limiting devices transformers, etc., connected directly to such high-frequency high-voltage surges, while
where required, in a properly exposed plant. computer installations and related electronic
co-ordinated insulation scheme. The frequency of such surges occurring is processing equipments are frequently
These devices are always necessary related to the so-called keraunic level of the provided with independent (battery based)
region and to the types of network supplies, which not only assure a high quality
in IT earthed systems, concerned, i.e. underground cables or level of harmonic-free stable voltage as
c for transitory (generally impulse- overhead lines. already described, but effectively isolate
type) overvoltages, by: The keraunic level is defined as the number sensitive circuits from the kind of voltage
v the application of lightning of days per annum on which the sound of surges in question.
thunder is heard at the location concerned. In industrial installations, protection against
arresters, overvoltage is considered to be achieved if all
c operational overvoltages.
v correct coordination in the Switching at high voltage can produce surges components of the installation have been
insulation scheme noted above. of voltage similar to those of atmospheric successfully tested for power-frequency
origin; while on LV networks, the blowing of overvoltage withstand ability, and the
fuses to clear fault current can also produce measures described below have been taken
relatively severe surges of overvoltage. At HV to protect against high-frequency high-voltage
distribution voltage levels, switching and unidirectional surge phenomena.
overvoltages are adequately suppressed by c tests at normal power frequency.
standard lightning arresters. The dielectric withstand test voltage at normal
c overvoltage on an LV installation due to power frequency for most LV materials is
faults on an HV system, for example: 2U + 1,000 volts for 1 minute (or close to this
v a direct HV/LV fault occurring between the value - discussions are still underway in the
primary and secondary windings of a IEC). In IT-earthed systems a voltage-limiting
transformer, or a HV line touching a LV device between the supply-transformer
overhead-line distributor, etc., neutral point and earth is obligatory for
v due to the flow of earth-fault current from a protection against power-frequency and
HV fault or lightning stroke, which passes possible induced-surge type overvoltages.
through a substation earthing system that is

distribution within a low-voltage installation - F7


2. essential services standby supplies (continued)

F
2.2 quality of electric-power supply (continued)
c measures against transient impulse-type The basic test applies a standardized
overvoltage surges. lightning voltage impulse of the form shown in
These measures depend, in addition to a figure F11, characterized by the values
basic impulse-voltage withstand capability of 1.2/50 µs. These two values (in micro
the insulating materials, on the application of seconds) indicate the time interval for the
lightning arresters at the origin of the wave to attain its peak value from the
installation, together with voltage-surge (defined) instant of impulse initiation (i.e.
suppression devices at sensitive points in the 1.2 µs) and the time for the impulse to fall to
installation (e.g. at terminals of large motors). 50% of its peak value (50 µs). These values
Such schemes require careful study and are are called "front time" and "time to half value"
best carried out in cooperation with the respectively.
relevant manufacturers. The peak value is designated by Uimp
For LV installations, the transference of surge (imp = impulse).
voltages through the interwinding Other impulse test wave-forms, notably for
capacitances of the HV/LV transformer representing switching overvoltages, are
reduces considerably the severity of the used for test purposes, but these tests are
overvoltage on the LV side, compared to that relevant only for very high system voltages,
on the HV side. beyond the ranges used for distribution.
Transformers with earthed screens between Table F10 shows maximum values of peak
HV and LV windings may also be used to overvoltage assumed to be possible at
provide a costly but effective method of different points in a typical LV installation.
eliminating the problem. Note: Materials tested to IEC standards have
v impulse voltage withstand capability of an impulse withstand capability of 123% of
insulating materials. the values shown in Table F10, for altitudes of
0-2,000 metres.

nominal voltage of the installation levels of distribution

main distribution local final circuits


board distribution level
board
230/400 V 6 kV 4 kV 2.5 kV
400/690 V 8 kV 6 kV 4 kV
table F10: assumed levels of transient overvoltage possible at different points of a typical
installation.
v industrial switchgear.
concerning overvoltages, IEC The levels indicated in Table F12 are
kV

Publication 947 takes account of abstracted from IEC Publication 947. During
the rules governing insulation the several impulse-voltage tests, no break
coordination and requires that down of insulation must occur between 9,8kV
LV switchgear be impulse tested phases between open contacts or between
any phase and earth.
according to the withstand values Table F12 also includes a test for switchgear,
50%

shown in the relevant tables. the front face of which is insulated to class II
level, but at the same time including an
accessible manual-operating handle. This
1,2 50 µs
feature provides additional safety for
operating personnel. fig. F11: standardized impulse voltage
Note: all Compact* and Masterpact* circuit wave-form 1.2/50 µs.
breakers have the class II front face feature.
* Merlin Gerin brand names.

application of impulse-voltage values


impulse voltage circuit breakers circuit breakers/ circuit breakers/isolators
isolators + class II front face
between phases 9.8 kV 9.8 kV 9.8 kV
across the open 9.8 kV 12.3 kV 12.3 kV
circuit breaker
between phases and earth 9.8 kV 9.8 kV 14.7 kV
table F12: typical levels of impulse withstand voltage of industrial circuit breakers labelled
Uimp = 8 kV.
v use of lightning arresters. strongly recommended, regardless of the
Lightning arresters are necessary (obligatory keraunic level, where equipment known to be
in some countries) where an installation is susceptible to damage from overvoltage
supplied by a low-voltage overhead line and surges is installed.
the keraunic level is 25 or more. Their use is

F8 - distribution within a low-voltage installation


F
Arresters are commonly installed at each end This potential will be transferred to the phase
of the LV line, generally on the first pole away conductors of the installation, as described in
from the HV/LV transformer position and on chapter C sub-clause 3.1.
the pole at which the consumers service If the installation earth electrode is beyond
cable is connected to the line. In this the zone of influence of the arresters
arrangement the voltage will not exceed electrode, then a TT-earthed system is
3-4.5 kV, the wave front being chopped at this commonly used. If not, then the more-costly
level. The withstand value of LV components TN-C-S system and equipotential "cage"
is normally standardized at 6 kV earthing scheme will be necessary.
for a 1.2/50 µs impulse, and equipments
complying with such standards are therefore
adequately protected.
Assuming that the neutral conductor and the
lightning arresters are connected to the same
earth electrode, then the discharge current
through the arresters will raise the potential of
the neutral conductor, more or less, according
to the resistance of the several different earth
electrodes to which it is connected.

the undesirable effects of harmonic harmonic voltages and currents


voltages and currents are minimized Sources and types of harmonics v oversizing of capacitor banks,
by: The principal sources of harmonics are: c local overheating of magnetic circuits in
c electromagnetic machines and devices, motors;
c over-sizing of components such as: iron-cored inductances, transformers c possibility of resonance between network
(e.g. capacitors), (magnetizing currents), motors and capacitances and inductances (ferro-
v increasing insulation levels generators and so on, and results from the resonances) or between capacitor banks and
v increasing current-carrying non-linear relationship between current and the system source impedance (mainly
magnetic flux produced by the current in inductive).
capability ferro-magnetic materials. For the latter case, the manufacturer of the
c isolation of a harmonic source by This non-linearity produces odd-order capacitor banks should be able to advise on
supplying it through a separate harmonics (principally 3rd order) with some suitable filtering arrangements.
HV/LV transformer, additional harmonics from rotating machines, Solutions
c use of harmonics filters. which are related to winding slots in the In general, an installation cannot tolerate a
magnetic circuits (slot ripple); significant percentage of harmonics: a value
c computer installations; of 5% maximum is a limit often
c discharge lamps and ballasts (both lamps recommended.
and ballasts are highly nonlinear); Reducing the harmonic content of a system
c static 3-phase converters of various kinds to an acceptable level consists of:
(inverters, speed controllers for a.c. motors, c using delta/star LV/LV transformers to
rectifiers and so on) which depend on isolate the 3rd (and odd multiples of the
thyristor control and current-chopping 3rd-harmonic);
techniques. The harmonic generation is c installing filters. Filters are of two kinds:
variable according to the function, but in v shunt-connected, series-resonant:
general the 5th and 7th harmonics are extremely effective for a particular harmonic
prominent, while (unlike the ferromagnetic (the 5th for example) and is used in
sources) the 2nd harmonic may be present; association with others for selective filtration
c arc furnaces create a continuous spectrum of harmonic voltages, to which they present a
of random disturbances. If the arc is d.c., virtual short-circuit,
supplied through static thyristor-controlled v damped filter: less efficient, but covering a
rectifiers, then the random perturbations are wide band of frequencies. The action of a
of lower average amplitude and the damped filter is described in Appendix F1,
harmonics produced by the rectifiers are v harmonic-suppression reactor, series
relatively significant. connected to a capacitor bank. The action of
Consequences a series harmonic-suppression reductor is
Harmonics give rise to (among others) the described in Appendix F1.
following consequences:
c the need to oversize certain network and
installation components:
v oversizing of conductors (refer to the
manufacturers of the products concerned),
v oversizing of neutral conductors (of a
3-phase 4-wire system) particularly for
discharge- or fluorescent-lighting circuits; for
example, a 33% 3rd-harmonic content in the
current of each phase produces 100%
3rd-harmonic current in the neutral conductor
(since 3rd harmonic currents have zero-
phase-sequence on 3-phase systems, and
add arithmetically),
v oversizing of alternators (e.g. in diesel-
generating sets). Refer to the manufacturers
of single-phase static rectifiers and inverters
for guidance. The value of the subtransient
reactance of the alternator and the type of
loads are important factors,
v oversizing of transformers,
distribution within a low-voltage installation - F9
2. essential services standby supplies (continued)

F
2.2 quality of electric-power supply (continued)
the undesirable effects of inductive electromagnetic compatibility
(electric or magnetic) or common- (EMC)
impedance coupling between This subject concerns all cases of coupling, other circuits minute currents and voltages
by common impedance and induction are normal and the circuit components are
adjacent circuits at power-system (electric or magnetic) at fundamental correspondingly fragile.
frequency (with its harmonics and frequency and harmonic frequencies,
superimposed high-frequency together with unidirectional and H.F. surges, equipment
disturbances) together with high- and radiated electromagnetic waves, It is for the foregoing reasons that electronic
frequency radiated electromagnetic provoked by normal (switching, etc.) and equipment requires special care, and full
abnormal (system faults, lightning, etc.) protection against interference from any
waves, are minimized by: operating conditions. propagated or direct-coupled source.
c the selection of appropriate The unifying feature of all inductive Other sources, commonly causing problems,
materials, phenomena is that electric, magnetic, or include:
c specific studies. radiated electromagnetic fields, or different c "white-noise" from fluorescent and other
combinations of any number of them, result in types of discharge lamps;
producing emfs in any conducting medium in c radiation from ignition systems of internal
their paths. combustion engines;
Essential differences are as follows: c commercial and amateur radio transmitters,
c electric or magnetic fields at power-system radio-directed taxis, walkie-talkies, etc.;
frequency and its harmonics do not, for all c mains-borne interference through
practical purposes, leave the space conductors in the installation, for example:
immediately surrounding their point of origin, the opening of contactor coils or circuit
namely a charged conductor (electric field) or breaker tripping coils.
a current-carrying conductor (magnetic field). The European Directive of 3rd March 1989,
Moreover, the field strength in both cases concerning electromagnetic compatibility,
varies inversely with the distance squared imposes a maximum level of permitted
from the conductor*, i.e. their zone of radiation from electrical installations and their
influence rapidly diminishes with distance component parts (the practical application of
from the conductor. the methods to adopt is still being studied at
c the amount of energy leaving a conductor the time of publication of this guide).
in the form of an electromagnetic wave
depends on the acceleration of electrons. earthing arrangements and
This is why, for example, at the instant of
switching on a lamp, the radiation due to the
equipotential bonding-guidance
initial acceleration of electrons can be heard for installation contractors
in a radio receiver (i.e. the switching-transient The following notes have been abstracted
current). All disturbances on power systems from November 1993 IEC draft proposal
which cause electrons to accelerate, whether documents.
in a unidirectional or oscillatory manner, will Protection against electromagnetic
cause a radiated wave to leave the conductor interference (EMI)
and propagate through space. Lightning currents in a lightning protection
The higher the frequency, the greater the system (LPS) or in the vicinity of a building
acceleration of electrons, and the greater the can cause overvoltages in electrical
portion of energy leaving the circuit as installations of buildings by induction. This is
radiation. the case if large metal loops exist, where
The field strength of a propagated wave different electrical wiring systems for the
varies inversely as the distance from the supply of different electrical equipment, e.g.
conductor, i.e. its zone of influence is much for power supply and for information
greater than that of the electric or magnetic technology, are installed on different routes.
fields noted above. In practice, a very common example is the
c a further difference between the above connection of earthed conductors of power
cases is that a non-radiating electric field can supply cables and of cables for information
be much stronger than its associated technology systems in a wide (extensive)
magnetic field, for example, in a high-voltage mesh.
high-impedance (low current) circuit, and Furthermore, equipotential bonding systems,
vice-versa, i.e. in a low-voltage low- building constructions or pipe systems for
impedance (high current) circuit. non-electrical supplies, e.g. for water, gas,
Whereas in a radiated wave the energy in the heating or air conditioning, can also present
electric field is exactly equal to that of the such induction loops.
magnetic field, the circuit of origin generally When non-electrical pipe-systems or metal
being a capacitive/inductive combination parts of the building construction are
where XC = XL at the frequency of natural connected with the equipotential bonding
resonance. It may be noted that in the context system of the building, these metal parts may
of the present discussion, the effects of a contribute to a screening effect which
radiated wave have not, until recently, been reduces the induction and contributes to the
very important. With the increasing use of protection against electromagnetic
walkie-talkies, mobile transmitters and interference.
cordless telephones, etc., however, this The value of the induced voltage depends on
aspect of EMC will require closer attention the rate of rise (di/dt) of the lightning current,
than hitherto. and on the size of the loop.
The emfs induced by one or more of the * except in very close proximity to the conductor, where it
three possible modes are generally of the varies inversely as the distance cubed.
order of milli- or micro-volts. However, certain
modern electronic circuits have enormous
amplifying power, while at the same time in

F10 - distribution within a low-voltage installation


F
Power cables carrying large currents with a L
high rate of rise of current (di/dt) (e.g. the N
starting current of lifts or currents controlled PE
by rectifiers) can induce overvoltages in I
cables of information technology systems, equipment 1
which may influence or damage the related
electrical equipment.
In or near rooms for medical use, electric or
magnetic fields of electrical installations may
interfere with medical electrical equipment (a loop
new clause for Section 710 of IEC 364,
concerning such situations is currently under equipment 2
consideration).
Recommended measures for reduction in the
effect of induced overvoltages depend on
adequate equipotential bonding, screening,
physical separation, use of filters and surge I
suppressors.
Consideration must be given by the planner
and designer of electrical installations to the
following:
1. Location of potential sources of
interferences relative to sensitive equipment.
2. Location of sensitive equipment relative to
heavily loaded centres, busbars or
fig. F13: neutral currents in a
equipment, e.g. lifts.
TN-S system.
3. Provision of filters and/or surge
suppressors in the circuits feeding sensitive L
electrical equipment. PEN
4. Bonding of metal enclosures and
screening. I1
I1 equipment 1
5. Adequate separation of power and signal
cables and crossovers at right angles.
6. Avoidance of induction loops by selection
of a common route for the wiring systems. I6
See also item 17 of this list. I1
7. Use of signal cables, screened and/or in I6 loop
I3
twisted pairs.
8. Bonding connections should be made as equipment 2
short as possible.
9. Wiring systems with single core conductors I6
should be enclosed in bonded metal I6
enclosures. I5
10. Avoidance of TN-C system (see sub- I4
clause F 4.2 and clause G5) in installations
with sensitive equipment; see figure F13.
For buildings which have, or are likely to I5
have, significant information technology
equipment installed, consideration must be
given to the use of separate protective
conductors (PE) and neutral conductors (N)
beyond the incoming supply point, in order to fig. F14: neutral currents in a
minimise the possibility of over-current and TN-C system.
EMC problems, due to the passage of neutral
current through signal cables (see figures
F13 and F14).
11. For TN-C-S systems, there are two
possibilities depending on the arrangement
for interconnection of equipment and
extraneous conductive parts within the
building:
c avoidance of the "TN-C section" of the
TN-C-S system for distribution within the
building, i.e. make the separation (of the PE
conductor from the PEN conductor) at the
origin of the installation;
c avoidance of loops between different "TN-S
sections" of the TN-C-S system within the
building (see figure F14).

distribution within a low-voltage installation - F11


2. essential services standby supplies (continued)

F
2.2 quality of electric-power supply (continued)
12. Cables and pipes (e.g. for water, gas or b) to separate the Information Technology
heating) for feeding the building should enter equipment from the sources of disturbance,
the building at the same place. c) to provide equipotential bonding between
Bonding of metal sheaths, screens and metal equipment for the relevant range of
pipes and connections of these parts with the frequencies,
main equipotential bonding (MEB) of the d) to provide a low impedance earth
building (see figure F15). reference plane to minimize earth potential
13. Avoidance of potential differences differential voltages and provide shielding.
between different areas of equipotential There is a continuous range of earthing and
bonding should be achieved by the use of equipotential bonding methods to achieve
metal-free fibre optic cable or other non- electromagnetic compatibility. The following
conducting interconnecting systems such as methods exemplify this range.
microwave or laser links.
Note: the problem of earth differential Method 1: radially connected protective
voltages on large public telecommunication conductors (see figure F16)
networks are the responsibility of the network This uses the normal protective conductors
operator, who may employ other methods. associated with the supply conductors. The
protective conductor at each equipment
Provisions for electromagnetic provides a relatively high impedance path for
compatibility (EMC) electromagnetic disturbances (other than
Signal connections mains-borne transients) such that inter-unit
In buildings which include a PEN conductor, signal cables are subject to a large proportion
or where there are EMC problems on signal of the incident noise. Equipment must
cables due to inadequate EMC provisions in therefore have a high immunity to function
the electrical installations, the following satisfactorily.
methods may be considered to avoid or By providing a dedicated supply circuit and
minimise the problem. earthing system serving the Information
14. Use of fibre optic links for signal Technology equipment, incident disturbances
connections. can be much reduced. In some cases, the
15. Use of Class II equipment. star earthing point (e.g. the PE bar in the
16. Use of local transformers with separate relevant distribution board) of the radially
windings (double wound transformers) for the connected protective and functional earthing
supply of the information technology conductors for the Information Technology
equipment, taking into account the equipment may be earthed by a separate
requirements of IEC 364-3, sub-clause dedicated insulated conductor connected to
312.2.3 and IEC 364-4, sub-clause 413.1.5, the main earthing terminal.
for IT* systems (local IT* systems), or of
clause 413-5, for protection by electrical Method 2: use of a local horizontal
separation (e.g. transformers according to equipotential bonding system (mesh)
IEC 742). (see figure F17)
17. Use of suitable wiring (cabling) routing in The normal protective conductors are
order to minimise the enclosed area of supplemented by equipotential bonding of the
common loops formed by the supply cables components of the Information Technology
and signal cables. system to a local mesh (bonding mat).
* not to be confused with Information Technology. IT Depending on the frequency and the mesh
earthing systems are defined in sub-clause F 4.2. spacing, this can provide a low impedance
earth reference plane for signal
Information Technology equipment may be interconnections between those system
subject to malfunction due to currents and components in close proximity to the mesh.
voltages induced in equipment or between As with Method 1, additional immunity may
interconnected equipment. be provided by a separate dedicated
Further examples of basic techniques used to Information Technology supply circuit and
achieve immunity to incoming earthing system, including the bonding mesh,
electromagnetic disturbances are: from other supply circuits and earthing
a) to provide inherent immunity in the systems and extraneous conductive parts
Information Technology equipment, either such as building metalwork.
electrically or by use of error correction,
telephone earth electrode telephone
power supply embedded in power supply
the foundation

MEB
I I
V U=0 V
cable cable
from the from the U≠0
antenna I antenna
water water I
district heating district heating
gas gas
waste water waste water
fig. F15: introduction of armoured cables and metal pipes into buildings (examples).
a) a common introduction is suitable, U = 0
b) introduction at different places is not suitable, U ≠ 0.

F12 - distribution within a low-voltage installation


F
Method 2 may be extended where necessary The foregoing information concerning
by the installation of bonding meshes on Methods 1 and 2 has been abstracted from a
other floors. All such meshes are November 1993 draft proposal for a new
interconnected by (numerous) vertical section (548) of IEC 364 Part 5 Chapter 54.
bonding conductors to minimize potential
differences in the meshes. In the case of particular difficulties, it may be
Method 1 is most easily implemented, necessary to consult specialists.
especially in existing buildings. The difficulty For current projects, and in the absence of
and cost of implementation increases through more precise information, it is recommended
Method 2 and its possible extensions. that materials be selected which satisfy the
However, these are more likely to provide an requirements indicated in table F18.
acceptable environment for unspecified future
Information Technology equipment.

PE PE PE
signal cables signal cables
ITE ITE ITE

ITE - Information Technology Equipment


distribution board

main earthing terminal


or earthing-bus-conductor

fig. F16: radially connected protective conductors.

PE PE PE
signal cables signal cables
ITE ITE ITE

distribution board

main earthing terminal


or earthing-bus-conductor

fig. F17: local horizontal bonding mesh.

disturbance reference level


minimum recommended
electrostatic discharge IEC 801-2 level 3 (8 kV) level 4 (15 kV)
field strength IEC 801-3 level 2 level 3
(3 V/m) (10 V/m)
high speed repetitive transient IEC 801-4 level 2 level 4
"bursts" (contact bounce)
transient overvoltages IEC 60.2
at the origin 690 V 10 kV
of the installation 400 V 7.5 kV
other cases 690 V 7.5 kV
400 V 5 kV
current waves IEC 8/20 µs 80 A 200 A
(lightning, switch closing) (in preparation)
table F18: compatibility levels for installation materials.

distribution within a low-voltage installation - F13


2. essential services standby supplies (continued)

F
2.2 quality of electric-power supply (continued)
it is possible, within a low-voltage High Quality Supplies HV Diesel
installation, to provide a supply of The objective is to supply sensitive LV generator
equipment (information-technology devices,
High Quality (free from disturbances) cash registers, micro-processors, etc.) from a
for dedicated circuits specifically source which is free from the pollution
intended to supply highly sensitive discussed above, at a reasonable cost.
equipments, such as computer- The diagram of figure F19 represents a
based appliances, etc. scheme at the level of the main general
distribution board.
The High Quality supply is achieved by
means of an inverter and its associated
UPS
battery of storage cells and rectifier (charger),
which is supplied, in normal circumstances,
from one outgoing-way of the main general
distribution board. Continuity of supply is
assured by means of a diesel-generator set
and automatic changeover switch, so that an
uninterrupted power supply can be
maintained indefinitely (if personnel are fig. F19: example of the production of
available to top up the fuel tank) or for several High Quality power supply.
hours if the substation is unattended.

F14 - distribution within a low-voltage installation


3. safety and emergency-services installations, and standby
power supplies

F
3.1 safety installations
Safety and emergency-services installations c air compressors for the pressure-operated
the provision of safety and
are governed by statutory regulations, fire-extinguishing system;
emergency installations is a legal concerning: c water pumps for re-filling the fire-
obligation. c establishments receiving the public; extinguishing system.
c high-rise apartment blocks; Apart from the general rules noted above,
c establishments in which people are there are certain projects for which the safety
employed (offices, shops, factories, etc.). regulations are related to a particular process
They must be provided with the means for (petro-chemical, cement works...) or services
ensuring the safe evacuation of personnel, (tunnel lighting, airport runway lighting...).
notably:
c security and safety lighting; Note: power supplies for security lighting are
c alarms and warning systems; described in Chapter J, Sub-clause 4.6.
c automatic fire detection;
c fire-extinguishing systems;
c smoke evacuation;

3.2 standby reserve-power supplies


Among the many applications in which an It may be noted that where several
standby reserve-power plant is an
interruption of power supply cannot be emergency-services standby sources exist,
economic necessity in numerous tolerated, the following may be cited: they can also be used as reserve-power
circumstances where loss of supply c information technology installations sources, on condition that any one of them is
would have far-reaching (protection of data concerning insurances, available and capable of starting and
consequences. banking, professional practices, supplying all safety and emergency circuits,
administrations...); and that the failure of one of them does not
c industrial processes (continuity of "feed" affect the normal functioning of the others.
material for continuous processing, boiler
feed-water pumps in power stations, paper
production, desalination plants...);
c food-processing industry (refrigeration
plants, egg-hatching...);
c telecommunications;
c scientific research;
c surgical operating theatres;
c ticketing, plane reservations, cash
registers...;
c military.

fig. F20: examples of reserve power supplies: central storage battery (left) and diesel-generator sets (right).

distribution within a low-voltage installation - F15


3. safety and emergency-services installations, and standby
power supplies (continued)

F
3.3. choice and characteristics of reserve-power supplies
Apart from perceptible (albeit very brief) cuts
in power supply, imperceptible interruptions
of several milli-seconds are sufficient to
interfere with certain equipments. As
previously noted, UPS systems are essential
in these cases, and are used together with
the reserve-power source, to ensure the
utmost security.

principal specifications
In order to satisfy the requirement of Specifications particular to safety
economical exploitation, the following installations
features are imperative: Regulations covering safety installations
c supply interruption is not tolerated: contain a number of conditions to be
v in information technology (IT) systems, respected concerning their electric-power
v in continuous-process operations, except sources:
for loads of high inertia which can tolerate an c duration time of an interruption: according
interruption in the order of 1 second; to the case, the following choices are
c period for conserving data in information imposed:
technology (IT) systems: 10 minutes; v no break,
c autonomy is desirable for reserve-power v a break of less than 1 second,
supplies installations; it is a function of the v a break of less than 15 seconds;
economics related to exploitation beyond the c autonomy demanded for the reserve-power
minimum demanded for the safety (only) of source: in general it corresponds to the time
personnel. necessary to complete all safety operations
for persons: for example, the time to
evacuate an ERP (Establishments for
Receiving the Public): 1 hour minimum.
In large apartment blocks, the autonomy of
the source must be 36 hours, or more.

requirement
programmable controllers interruptible continuous
IT equipment sequential process
telecommunications process
applications
applications - data banks - cold-working - indications and
types - process control and sequence control of the process
monitoring parameters
examples - IT - light - nuclear
of installations services machining - chemical
banking - packaging - biological
insurance assembly - thermal
administration, chain - heavy mechanical
- management (high inertia)
systems for
production processes
conditions
allowable zero c c
duration i1s c
of break i 15 s c (1)
i 15 mn c (1)
autonomy 10 mn c (2)
of source 20 mn c c
minimum 1h c c c
and preferred permanent if economical
solutions
technique inverter with or without no-break generator permanent
employed a generator to take over or start-up generation
load of the inverter and take over set
load from
an inverter
(1) according to economic circumstances.
(2) data-storage time limit.
table F21: table showing the choice of reserve-power supply types according to
application requirements and acceptable supply-interruption times.

F16 - distribution within a low-voltage installation


F
3.4. choice and characteristics of different sources
The several possible solutions are An overall review of the many possibilities
characterized by their availability, i.e. and associated constraints often leads to an
immediate or delayed load pick-up time, and optimum solution based on an inverter
their autonomy, i.e. ability to supply the load scheme associated with a standby diesel-
for a given period without attention (refilling generator set. A battery of storage cells
fuel tanks for example). It is also necessary to maintains an uninterrupted supply during the
take account of: start-up and load pick-up time of the standby
c constraints imposed by the installation: in set.
particular for specialized locations, and
according to the source(s) used;
c complementary equipment;
c operational constraints, e.g. according to
manufacturers operating instructions or local
statutory regulations, etc.;
c routine maintenance requirements, which
could impose less than ideal restrictions
during the periods allotted to such work...

emergency and/or
M G
reserve power
supply
battery inverter cold-start diesel load generators in
generator pick-up (1) permanent service
time required to supply load
zero time (no break) c c c
1 second c
1 to 10 minutes (5) c
total time for a changeover operation
zero c c c
related to the automatic c c c
changeover scheme
adopted for each source
installation constraints
Special location None. Unless Special location (vibrations noise nuisance, access required for
(type of battery). batteries are open maintenance, fire protection).
Special d.c. type. Fuel tanks.
network.
additional equipment (apart from protection and changeover devices)
Charger. None. Unless Starter, Inertial fly wheel Automatic
Regulator, additional batteries by batteries or and clutch. synchronizing
indications and are required. compressed air. equipment.
meters.
operational mode and constraints
Special network. Automatic. Manual or Automatic. Permanent operating
System losses. automatic. Fixed maximum staff.
Frequent checking. Periodic startups load.
other parameters
maintenance Periodic shut-downs None. Unless open- Periodic checks, but Minor mechanical Periodic checks, but
for checking and type batteries. minimal wear and very constraints only except on minimal wear and very
maintenance work. little upkeep required. clutch and coupling shaft little upkeep required.
life expectancy (3) 4 to 5 years (2). 4 to 5 years (for 1.000 to 10.000 hrs 5 to 10 years. 10.000 hrs or 1 year.
sealed batteries). and 5 to 10 years.
necessary x 2 if installation is typically 2 for 1 batteries x 2. x 2 where security x 2 if the installation
redundance (4) permanent. and 3 for 2. is important. is permanent.
reliability (4) constant checking Integrated checks. Mechanical and Mechanical particularly Mechanical and
is important (numerous starter clutch assembly and system of
human errors). batteries. coupling shaft. synchronization.
(1) A motor-generator set permanently running and equipped with a heavy flywheel.
On the loss of normal supply, the pick-up of load generally requires less than 1 second.
(2) Longer if the battery is of the open type.
(3) Before requiring an important overhaul.
(4) A study of safety requirements allows the definition of an optimal scheme.
(5) According to whether the set is pre-heated or not.
table F22: table of characteristics of different sources.

distribution within a low-voltage installation - F17


3. safety and emergency-services installations, and standby
power supplies (continued)

F
3.5 local generating sets
In certain installations a power supply, one source to the other depends on the
the association of an inverter and
independent of the normal public service, is characteristics of the particular installation,
local generating set is the optimum needed so that a local generator (usually such as: start-up sequence for the engine,
solution for ensuring a long driven by a diesel engine) is provided, and is possible shedding of inessential loads...
autonomy. associated with an inverter. The coupling is generally carried out at the LV
In this case the autonomy of the inverter, i.e. main general distribution board, by means of
of the battery must be sufficient to cover the an automatic changeover panel, an example
period of starting the diesel and coupling the of which is shown diagrammatically in
generator to the load. fig. F23.
The time required to effect a changeover from

normal power diesel


source generator

protection and distribution


equipment
(complementary)

possible
transformater *

network 1

network 2

battery static
charger changeover
switch
manual by-pass
inverter maintenance switch
battery
protection protection and
box distribution equipment
(complementary)

fig. F23: example of an inverter/generating-set changeover scheme, taken from Merlin


Gerin "Guides Pratiques".
In normal operation of the inverter, a.c. power maintaining trickle charge. This operation
passes into the rectifier section, and a very lasts for 10-15 seconds.
small part of the d.c. power at the output of Closing down of the inverter is also carried
the rectifier maintains the battery in a fully- out progressively by similar controls on the
charged condition. The remainder of the d.c. rectifier circuits.
power is converted into interference-free a.c. A gradual application of load also avoids the
power for the load. possibility of large transient currents, and
In the event of a changeover from normal to fluctuations in frequency, the latter being due
reserve-power generator supply, it is to inertia in the speed-regulation governor
important (particularly if the load to be system of the prime mover.
supplied from the generator is large, relative The rectifier in the conversion system creates
to its rating) that damaging transient torques harmonic currents which generally means
on the generator shaft and couplings be that the reserve-power generator has to be
avoided. Such torques occur for suddenly- derated (i.e. an oversized generator may
applied loads and are due to the oscillating have to be installed). This question should be
transient torque of the shaft and the steady discussed with the UPS equipment
load torque adding and subtracting at the manufacturer.
natural frequency of the shaft oscillations. In In the example shown in fig. F23, the output
order to avoid this phenomenon, the rectifier from the inverter is in synchronism with the
is controlled electronically to pass a low input supply to the rectifier, so that, in the
current initially, gradually increasing the event of overloading or failure of the inverter,
current until the load is taken entirely by the instantaneous closure of the static
generator and the battery is receiving its changeover switch will maintain supply.
* necessary in some cases, e.g. to adapt the voltages.

F18 - distribution within a low-voltage installation


4. earthing schemes

F
4.1 earthing connections
definitions c protective conductor (3): a conductor
in a building, the connection to an
The following terms are commonly used in used for some measures of protection
earth electrode and the against electric shock and intended for
industry and in the literature. Bracketed
interconnection (bonding) of all metal numbers refer to fig. F24. connecting together any of the following
parts of the building and all exposed c earth electrode (1): a conductor or group parts:
conductive parts of electrical of conductors in intimate contact with, and v exposed-conductive-parts,
providing an electrical connection with Earth v extraneous-conductive-parts,
equipment prevents the appearance v the main earthing terminal,
of dangerously high voltages (see F4.6);
c earth: the conductive mass of the Earth, v earth electrode(s),
between any two simultaneously whose electric potential at any point is v the earthed point of the source or an
accessible metal parts. conventionally taken as zero; artificial neutral;
c electrically independent earth c extraneous-conductive-part (see table
electrodes: earth electrodes located at such F25): a conductive part liable to introduce a
a distance from one another that the potential, generally earth potential, and not
maximum current likely to flow through one of forming part of the electrical installation (4).
them does not significantly affect the potential For example:
of the other(s); v non-insulated floors or walls, metal
c earth electrode resistance: the contact framework of buildings,
resistance of an earth electrode with the v metal conduits and pipework (not part of the
Earth; electrical installation) for water, gas, heating,
c earthing conductor (2): a protective compressed-air, etc. and metal materials
conductor connecting the main earthing associated with them;
terminal (6) of an installation to an earth c bonding conductor (5): a protective
electrode (1) or to other means of earthing conductor providing equipotential bonding;
(e.g. TN systems); c main earthing terminal (6): the terminal or
c exposed-conductive-part (see table F25): bar provided for the connection of protective
a conductive part of equipment which can be conductors, including equipotential bonding
touched and which is not a live part, but conductors, and conductors for functional
which may become live under fault earthing, if any, to the means of earthing.
conditions,

connections
The main equipotential bonding system
The bonding is carried out by protective
conductors and the aim is to ensure that, in
the event of an incoming extraneous branched 3
protective
conductor (such as a gas pipe, etc.) being conductors 3
raised to some potential due to a fault to individual
external to the building, no difference of consumers (3) 3
potential can occur between extraneous- extraneous
conductive main
conductive-parts within the installation. The parts (4) protective
bonding must be effected as close as conductor
4
possible to the point(s) of entry into the
building, and be connected to the main
earthing terminal (6).
heating 5
However, connections to earth of metallic
sheaths of communications cables require water 5
the authorization of the owners of the cables.
4
Supplementary equipotential connections gas 5
These connections are intended to connect
all exposed-conductive-parts and all
extraneous-conductive-parts simultaneously 6
accessible, when correct conditions for
protection have not been met, i.e. the original possible TN 7
bonding conductors present an unacceptably connection 2
high resistance.
Connection of exposed-conductive-parts 1
to the earth electrode(s)
The connection is made by protective fig. F24: an example of a block of flats in
conductors with the object of providing a low- which the main earthing terminal (6)
resistance path for fault currents flowing to provides the main equipotential
earth. connection. The removable link (7) allows
an earth-electrode-resistance check.

distribution within a low-voltage installation - F19


4. earthing schemes (continued)

F
4.1 earthing connections (continued)
the efficient bonding and connecting component parts
to earth of all accessible metal component parts to consider component parts to consider
fixtures, and all exposed-conductive- as exposed-conductive-parts as extraneous-conductive-parts
parts of electrical appliances and 1. cable ways 1. elements used in building construction
c conduits c metal or re-inforced concrete (RC):
equipment, is essential for effective c impregnated-paper-insulated lead-covered v steel-framed structure,
protection against electric shocks. cable, armoured or unarmoured v re-inforcement rods,
c mineral insulated metal-sheathed cable v prefabricated RC panels,
(pyrotenax, etc.) c surface finishes:
2. switchgear v floors and walls in re-inforced concrete
c withdrawable section without further surface treatment,
3. appliances v tiled surface,
c exposed metal parts of class 1 insulated c metallic covering,
appliances v metallic wall covering,
4. non-electrical elements 2. building services elements other than
v metallic fittings associated with cable ways electrical
(cable trays, cable ladders, etc.) c metal pipes, conduits, trunking, etc. for gas,
c metal objects: water and heating systems, etc.,
v close to aerial conductors or to busbars c related metal components (furnaces, tanks,
v in contact with electrical equipment. reservoirs, radiators),
c metallic fittings in wash rooms, bathrooms,
toilets, etc.,
c metallized papers.
component parts not to be consider component parts not to be consider
as exposed-conductive-parts as extraneous-conductive-parts
1. diverse service channels, ducts, etc. c wooden-block floors,
c conduits of insulating material, c rubber-covered or linoleum-covered floors,
c mouldings in wood or other insulating c dry plaster-block partition,
material, c brick walls,
c conductors and cables without metallic c carpets and wall-to-wall carpeting.
sheaths.
2. switchgear
c enclosures made of insulating material.
3. appliances
c all appliances having class II insulation,
regardless of the type of exterior envelope.
table F25: list of exposed-conductive-parts and extraneous-conductive-parts.

installation and measurements


of earth electrodes
This subject is dealt with at the end of Sub-
clause 4.6.

F20 - distribution within a low-voltage installation


F
4.2 definition of standardized earthing schemes
The earthing schemes to be described
the different earthing schemes
characterize the method of earthing the LV
described, characterize the method neutral point of a HV/LV transformer (or of
of earthing the LV neutral point of a any other source) and the means of earthing
HV/LV transformer, and the earthing exposed conductive parts of the related LV
of the exposed conductive-parts installation.
The choice of earthing scheme governs the
of the LV installation supplied from it. measures to be taken for the protection of
The choice of these methods persons against the hazards of indirect
governs the measures necessary for contact.
protection against indirect-contact Several different schemes of earthing can co-
exist in an installation if necessary.
hazards.

neutral exposed-conductive-parts TT scheme (earthed neutral) L1


L2
One point* at the supply source is connected L3
N
directly to earth. All exposed- and
Earth Earth
extraneous-conductive-parts are connected
to a separate earth electrode at the PE
installation. This electrode may or may not be
Rn
electrically independent of the source
electrode, the two zones of influence may fig. F26: TT scheme.
* Generally the star-point of a star-connected LV overlap, without affecting the operation of
winding. protective devices.

neutral exposed-conductive-parts TN schemes


The source is earthed as for the TT scheme
(above). At the installation, all exposed- and
Earth Neutral extraneous-conductive-parts are connected
to the neutral conductor. The several versions
of TN schemes are shown below:

TN-C scheme L1
L2
The neutral conductor is also used as a L3
protective conductor and is referred to as a PEN
PEN (Protective Earth and Neutral)
conductor. This scheme is not permitted for
conductors of less than 10 mm2 and for
portable equipment. Rn
The TN-C scheme requires the establishment fig. F27: TN-C scheme.
of an efficient equipotential environment
within the installation with dispersed earth
electrodes spaced as regularly as possible.

TN-S scheme L1
the TN-S (5 wires) system is L2
The protective conductor and the neutral L3
obligatory for circuits of cross- conductor are separate. On underground cable N
sectional-area of less than 10 mm2 systems where lead-sheathed cables exist, the PE

for copper and 16 mm2 for aluminium protective conductor is generally the lead
on mobile equipment. sheath. The use of separate PE and N
conductors (5 wires) is obligatory for circuits of Rn
cross-sectional area of less than 10 mm2 for
fig. F28: TN-S scheme.
copper and 16 mm2 for aluminium on mobile
equipment.

TN-C-S scheme The point at which the PE conductor


The TN-C and TN-S schemes can be used in separates from the PEN (i.e. neutral)
the same installation. In the scheme TN-C-S conductor, is generally at the origin of the
the TN-C (4 wires) scheme must never be installation.
used downstream of the TN-S (5 wires)
scheme.
TN-C TN-S 5 x 50 mm2
L1
L2
L3
N
PE
PEN
PE

16 mm2 6 mm2 16 mm2 16 mm2

PEN

bad bad

TN-C scheme
not permitted downstream of TN-S scheme
fig F29: TN-C-S scheme.
distribution within a low-voltage installation - F21
4. earthing schemes (continued)

F
4.2 definition of standardized earthing schemes (continued)
TNC 4 x 95 mm2
important: in the TN-C scheme the L1
L2
protective conductor function of the L3
PEN conductor takes priority. In PEN
16 mm2 10 mm2 6 mm2 6 mm2
particular, the PEN conductor must
be connected directly to the earth PEN PEN
terminal of an applicance, and the N

bridging connection is then made to


the neutral terminal. correct incorrect correct incorrect
PEN connected to the neutral S < 10 mm2
terminal is prohibited TNC prohibited

fig. F30: connection of the PEN conductor in the TN-C scheme.

neutral exposed-conductive-parts IT scheme (isolated neutral)


No intentional connection is made between
the neutral point of the supply source and
Isolated Earth earth (fig. F31).
or Impedance-earthed Exposed- and extraneous-conductive-parts of
the installation are connected to an earth
electrode. fig F31: IT scheme (isolated neutral).

In practice all circuits have a leakage Example:


impedance to earth, since no insulation is In a LV 3-phase 3-wire system, 1 km of cable
perfect. In parallel with this (distributed) will have a leakage impedance due to C1,
resistive leakage path there is the distributed C2, C3 and R1, R2 and R3 equivalent to a
capacitive current path, the two paths neutral earth impedance Zct of 3,000 to 4,000
together constituting the normal leakage ohms.
impedance to earth (fig. F32).
HV/LV HV/LV

R1 R2 R3
C1 C2 C3
Zct

fig. F32: leakage impedance in an fig. F33: equivalent impedance to leakage


IT scheme. impedances in an IT scheme.

IT scheme (impedance-earthed) HV/LV

An impedance Zs (in the order of 1.000 to


2.000 ohms) is connected permanently
between the neutral point of the transformer
LV winding and earth (fig. F34).
All exposed- and extraneous-conductive-
parts are connected to an earth electrode.
The reasons for this form of power-source Zs
earthing are to fix the potential of a small
network with respect to earth (Zs is small
compared to the leakage impedance) and
to reduce the level of overvoltages, such as
transmitted surges from the HV windings, fig. F34: IT scheme (impedance-earthed).
static charges, etc. with respect to earth.
It has, however, the effect of slightly
increasing the first-fault current level
(see G 3.4).

F22 - distribution within a low-voltage installation


F
4.3 earthing schemes characteristics
Each earthing scheme (often referred to as The consequences are related to the
the type of power system or system earthing following points:
arrangement) reflects three technical c electric shock;
choices: c fire;
c earthing method; c power supply continuity;
c arrangement of PE protective conductors; c overvoltages;
c arrangement of protection against indirect c electromagnetic disturbances;
contact. c design and operation.
These choices and their consequences will
be described for each scheme.
L1
L2
L3
N

Ω Rm

PE
Rd Rc

fig. F35: with a TN-S scheme, fault


currents can be very high, limited only by
the impedance of the live conductors
(phase and PEN).

TN-C scheme
Characteristics Consequences
c earthing method: c earthing method:
v the neutral point of the transformer is v the neutral point of the transformer is
connected directly to earth and the neutral connected directly to earth and the neutral
conductor is earthed at as many points as conductor is earthed at as many points as
possible, possible;
v exposed conductive parts of equipment and v exposed conductive parts of equipment and
extraneous conductive parts are connected to extraneous conductive parts are connected to
the neutral conductor; the neutral conductor;
c arrangement of PE protective conductors. c overvoltages:
The PE and neutral conductors are combined v under normal conditions, the neutral,
in a single PEN conductor; exposed conductive parts and earth are at
c arrangement of protection against indirect virtually the same potential;
contact. v given the localised effect of earth
Given the high fault currents and touch electrodes, the potential may vary with the
voltages: distance from the electrode. Therefore, during
v automatic disconnection is mandatory in a HV insulation fault, a current will flow
the event of an insulation fault, through the earth electrode of the LV neutral
v this disconnection must be provided by and a power frequency voltage will appear
circuit breakers or fuses. On installations with between the exposed conductive parts of LV
a combined neutral and protective conductor, equipment and the distant earth;
residual current devices cannot be used for c power supply continuity, electromagnetic
this purpose since an insulation fault to earth compatibility and fire: the current of insulation
also constitutes a phase-neutral short-circuit. faults is not limited by any earth electrode
impedance and is therefore high (several kA).
L1
L2 During a LV insulation fault, the supply
L3 voltage drop, electromagnetic disturbances
PEN
and the risk of damage (fire, motor windings
and magnetic frames) is high;
c overvoltages: during a LV insulation fault,
the neutral point of the triangle representing
Rn
the 3-phase voltage system is displaced and
fig. F36: any insulation fault occurring the voltage between phase and the exposed
outside a building creates a rapid rise in conductive parts of the installation exceed the
the potential difference outside the phase-to-neutral voltage. In practice, a value
building. The result of a high voltage of 1.45 Un provides a rough approximation;
insulation fault is shown here for a TN c protective conductors. The PE and neutral
system, all earth electrodes considered conductors are combined in a single PEN
together. conductor.

distribution within a low-voltage installation - F23


4. earthing schemes (continued)

F
4.3 earthing schemes characteristics (continued)
The PEN conductor must satisfy the v in a less apparent manner, these circulating
requirements of both its functions. In the currents correspond to an imbalance of the
event of a conflict, the PE function has currents in the distribution circuit and
priority. therefore the creation of a magnetic field that
The TN-C scheme is prohibited for all circuits can disturb cathode-ray tubes, monitors,
with cross-sectional areas less than 10 mm2 certain medical equipment, etc. at levels as
for copper conductors or 16 mm2 for low as 0.7 A/m (i.e. 5 A passing one metre
aluminium conductors. It is also prohibited from a sensitive device). This phenomenon is
for flexible conductors. amplified in the event of an insulation fault;
c corrosion: corrosion has two sources, first
c fire protection the DC component that the PEN conductor
The TN-C scheme is prohibited in premises can carry and second, the telluric currents
where there is a high risk of fire or explosion, that corrode the earth electrodes and metal
for example in class BE2 and BE3 premises structures in the case of multiple earthing;
respectively for standard NFC 15-100. c arrangement of protection against indirect
The reason is that the connection of the contact.
extraneous conductive parts of the building to Given the high fault currents and touch
the PEN conductor creates a flow of current voltages:
in the structures, resulting in a risk of fire and v automatic disconnection is mandatory in
electromagnetic disturbances. During the event of an insulation fault,
insulation faults, these circulating currents are v this disconnection must be provided by
considerably increased. These phenomena circuit breakers or fuses. On installations with
are the reason for prohibiting the use of the a combined neutral and protective conductor,
TN-S scheme in premises where the risk of residual current devices cannot be used for
fire is high. this purpose since an insulation fault to earth
also constitutes a phase-neutral short-circuit;
L1
L2 c fire: protection is not provided for certain
L3 types of faults (impedant faults) that are not
N
PE instantly transformed into solid short-circuits.
Only residual current devices offer this type of
protection. This situation therefore presents a
risk of fire;
Rn c design and operation
fig. F37: the presence of any length of v when using circuit breakers or fuses to
PEN conductor in a building leads to the protect against indirect contact, the
flow of currents in the exposed impedance of the source, upstream circuits
conductive parts and the shielding of and downstream circuits (the ones to be
equipment supplied by a TN-S scheme. protected) must be known at the design
phase and subsequently remain unchanged
c electromagnetic compatibility unless the protection is also changed. This
v when a PEN conductor is installed in a impedance must be measured after
building, regardless of its length, it leads to a installation and then at regular intervals
power frequency voltage drop under normal (depending on the type of premises
operating conditions, creating potential concerned). The characteristics of the
differences and therefore the flow of currents protection devices are determined from these
in any circuit formed by the exposed elements;
conductive parts of the installation, the v when the installation can be supplied from
extraneous conductive parts of the building, two sources (UPS, engine generator set,
coaxial cable and the shielding of computer etc.), the characteristics governing the
or telecommunications systems. opening of the circuit breaker or the blowing
These voltage drops are amplified in modern of the fuse must be determined for each
installations by the proliferation of equipment configuration and source used;
generating 3rd-order harmonics. The
magnitude of this harmonic is tripled in the
neutral conductor instead of being cancelled
out as is the case for the fundamental;
TNC TNS 5 x 50 mm 2
L1
L2
L3
N
PEN PE
PE

16 mm2 6 mm2 16 mm2 16 mm2

PEN

incorrect incorrect

TNC scheme
not permitted downstream of TN-S scheme
fig. F38: to determine the breaking capacity of circuit breaker C, it is necessary to know
the impedance of the normal source, that of the replacement source and the length of
circuit C protected by circuit breaker C.

F24 - distribution within a low-voltage installation


F
v each circuit is designed once and for all and
cannot exceed a maximum length specified in
design tables as a function of the protection
device used.
Oversized cable cross-sections may be
necessary in certain cases;
v any modification to the installation requires
reassessment and checking of the protection
conditions.
TNC 4 x 95 mm2
L1
L2
L3
PEN
16 mm2 10 mm2 6 mm2 6 mm2

PEN

correct incorrect correct incorrect


PEN connected to the neutral S < 10 mm2
terminal is prohibited TNC prohibited

fig. F39: with a TN-S scheme, fault currents can be very high, limited only by the
impedance of the live conductors (phase and PE).

TN-S scheme
Characteristics for the TN-C scheme. In particular, the
c earthing method; current of insulation faults is not limited by
v the neutral point of the transformer (or the any earth electrode impedance and is
power supply system if the distribution uses a therefore high (several kA) (see points 2,
TN-C scheme and the installation a TN-S 3 and 4 of the corresponding part for the
scheme) is earthed just once at the upstream TN-C scheme);
end of the installation, c the neutral conductor cannot be earthed.
v exposed conductive parts of equipment and This avoids creating a TN-C scheme with its
extraneous conductive parts are connected to inherent disadvantages, i.e. voltage drop and
the protection conductors which are in turn load currents in the protective conductor
connected to the transformer neutral; under normal operating conditions;
c arrangement of PE protective conductors. c arrangement of PE protective conductors.
The PE conductors are separate from the The PE conductors are separate from the
neutral conductors and are sized for the neutral conductors and are sized for the
highest fault current that can occur; highest fault current that can occur;
c arrangement of protection against indirect c electromagnetic compatibility:
contact. v under normal conditions, the PE conductor,
Given the high fault currents and touch as opposed to the PEN conductor, is not
voltages: subject to voltage drop and all the resulting
v automatic disconnection is mandatory in drawbacks of the TN-C scheme are therefore
the event of an insulation fault, eliminated. The TN-S scheme is similar in
v this disconnection must be provided by this respect to the TT scheme,
circuit breakers, fuses or residual current v in the event of an insulation fault, a high
devices since the protection against indirect impulse voltage appears along the PE
contact can be separated from the protection conductor, creating the same transient
against phase-phase or phase-neutral short- problems as for the TN-C scheme;
circuits. c arrangement of protection against indirect
contact.
Consequences Given the high fault currents and touch
c earthing method: voltages:
v the neutral point of the transformer (or the v automatic disconnection is mandatory in
power supply system if the distribution uses a the event of an insulation fault,
TN-C scheme and the installation a TN-S v this disconnection must be provided by
scheme) is earthed just once at the upstream circuit breakers, fuses or residual current
end of the installation, devices since the protection against indirect
v exposed conductive parts of equipment and contact can be separated from the protection
extraneous conductive parts are connected to against phase-phase or phase-neutral short-
the protection conductors which are in turn circuits.
connected to the transformer neutral;
c overvoltages: under normal conditions, the
neutral of the transformer, exposed
conductive parts and earth electrode are at
the same potential, even if transient
phenomena cannot be excluded and can lead
to the use of lightning arrestors on the
phases, neutral and exposed conductive
parts;
c power supply continuity, electromagnetic fig. F40: with a TT scheme, fault currents
compatibility and fire: the effects of HV/LV are limited by the earth electrode
faults, HV insulation faults and LV insulation resistances and the accompanying
faults are similar to those already described voltage drops are very small.

distribution within a low-voltage installation - F25


4. earthing schemes (continued)

F
4.3 earthing schemes characteristics (continued)
If the protection against indirect contact is If the protection against indirect contact is
provided by overcurrent protection devices: provided by residual current devices: to avoid
the same characteristics apply as for the nuisance tripping, it is often possible to use
TN-C scheme; high residual operating currents in the order
c fire: protection is not provided for impedant of 1 A or more;
faults, leading to a risk of fire; c fire, design and operation:
c design and operation: v the drawbacks already discussed are
v calculation of the impedance of the sources eliminated and we obtain the advantages of
and that of the circuit to be protected, with the TT scheme,
checking by measurements after installation v the use of residual current devices with
and then at regular intervals, operating currents 500 mA helps to prevent
v double determination of the disconnection damage of electrical origin which can occur in
conditions when the installation can be the event of an impedant fault or due to the
supplied from two sources (UPS, engine high level of insulation faults.
generator set, etc.),
v the circuits have a maximum length that
cannot be exceeded,
v any modification to the installation requires
reassessment and checking of the protection
conditions.

TT scheme
Characteristics the accompanying electromagnetic
c earthing method: disturbances and the transient difference in
v the neutral point of the transformer is potential between two devices (e.g. two
connected directly to earth, interconnected PCs) connected by a shielded
v exposed conductive parts of equipment are cable are much easier to withstand than for a
connected by protective conductors to the TN-S scheme;
earth electrode of the installation which is c arrangement of PE protective conductors.
generally independent with respect to the The PE conductors are separate from the
earth electrode of the transformer neutral; neutral conductors and are sized for the
c arrangement of PE protective conductors. highest fault current that can occur;
The PE conductors are separate from the c electromagnetic compatibility: under normal
neutral conductors and are sized for the conditions, the PE conductor is not subject to
highest fault current that can occur; voltage drop and all the resulting drawbacks
c arrangement of protection against indirect of the TN-C scheme are therefore eliminated.
contact. In the event of an insulation fault, the impulse
Automatic disconnection is mandatory in the voltage that appears along the PE conductor
event of an insulation fault. is low and the resulting disturbances are
In practice, this disconnection is carried out negligible;
by residual current devices. Their operating c design and operation: for distribution
currents must be low enough for the devices circuits, the cross-sectional area of the PE
to detect the fault currents, limited by two conductor can be less than for a TN-S
earth electrode resistances in series. scheme;
c earthing method. c arrangement of protection against indirect
contact:
Consequences v automatic disconnection is mandatory in
c the neutral point of the transformer is the event of an insulation fault.
connected directly to earth; In practice, this disconnection is carried out
c exposed conductive parts of equipment are by residual current devices. Their operating
connected by protective conductors to the currents must be low enough for the devices
earth electrode of the installation which is to detect the fault currents, limited by two
generally independent with respect to the earth electrode resistances in series,
earth electrode of the transformer neutral; v residual current devices are added in the
c overvoltages: although, as for the TN form of relays for circuit breakers and in the
scheme, the potential of the exposed form of RCCBs for fuses. They can protect a
conductive parts and the earth electrode is single circuit or a group of circuits and their
the same, this may not be true for the neutral operating currents are chosen according to
conductor which is galvanically connected to the maximum value of the resistance R of the
an earth electrode and the exposed earth electrode for the exposed conductive
conductive parts, different and in some cases parts,
relatively far away (often the case for v the presence of residual current devices
lightning strikes in rural areas). minimises the design and operating
On industrial sites or urban areas, this is not constraints. It is unnecessary to know the
generally the case. The coupling of the two upstream source impedance and there is no
earth earth electrodes is, from an overall limit concerning the length of the circuits
point of view, an acceptable compromise. (except to avoid excessive voltage drop). An
The installation of lightning arrestors provides installation can be modified or extended
the necessary level of protection; without calculations or in-situ measurements,
c electromagnetic compatibility: in the event v the use of a replacement source by the
of an insulation fault, the fault current is distribution utility or the operator is straight
relatively low. For instance, with an earth forward;
electrode resistance of 230V/100A c fire: the use of residual current devices with
z 2.3 Ω, the fault current is only 100 A. As a operating currents i 500 mA helps prevent
result, the voltage drop created by the fault, fires of electrical origin;

F26 - distribution within a low-voltage installation


F
c electromagnetic compatibility: insulation
fault currents last only a short time, less than
100 ms (or less than 400 ms on distribution
circuits) and are low in magnitude.
HV/LV

R1 R2 R3
C1 C2 C3

fig. F41: with an IT scheme, fault currents


are limited by the earthing of the neutral
and by the overvoltage limiter.

IT scheme
Characteristics c power supply continuity and
c earthing method electromagnetic compatibility:
The neutral point of the transformer is v the current of a first insulation fault is low, a
isolated from earth or earthed through an result of the capacitances between the live
impedance and an overvoltage limiter. Under conductors and the expoed conductive parts
normal conditions, its potential is maintained such as those of the load circuits and HF
close to that of the exposed conductive parts filters,
by the earth leakage capacitances of the v a first low voltage insulation fault does not
trunking and equipment. produce any voltage drop on the mains or
Exposed conductive parts of equipment and electromagnetic disturbance over a wide
extraneous conductive parts of the building frequency range corresponding to the
are connected to the building’s earth occurrence of a classical insulation fault
electrode; current.
c arrangement of PE protective conductors. c overvoltages: after a first fault, the
The PE conductors are separate from the equipment continues to be supplied with
neutral conductors and are sized for the power and the phase-to-phase voltage
highest fault current that can occur; gradually appears between the healthy
c arrangement of protection against indirect phases and the exposed conductive parts.
contact. Equipment must be chosen with this
The fault current in the event of a single constraint in mind.
insulation fault is low and does not represent
a hazard. Notes:
The occurrence of a second fault should be c standard IEC 950 (or EN 60950) defines a
made highly improbable by installing an category of information processing equipment
insulation monitoring device that will detect that can be used on IT systems;
and indicate the occurrence of a first fault that c if lightning arrestors are used, the
can then be promptly located and eliminated. standards stipulate that their rated voltages
should be chosen according to the phase-to-
Consequences phase voltage.
c earthing method.
The neutral point of the transformer is c power supply continuity and
isolated from earth or earthed through an electromagnetic compatibility: second
impedance and an overvoltage limiter. Under insulation fault can occur on a different
normal conditions, its potential is held close phase, creating a short-circuit and the
to that of the exposed conductive parts by the associated hazards. The user of an IT
earth leakage capacitances of the trunking system chooses that this situation must never
and equipment. occur, even if the standards allow for this
Exposed conductive parts of equipment and possibility for safety reasons;
extraneous conductive parts of the building c arrangement of PE protective conductors.
are connected to the building’s earth The PE conductors are separate from the
electrode; neutral conductors and are sized for the
c overvoltages: highest fault current that can occur;
v under normal conditions, the neutral c electromagnetic compatibility: under normal
conductor, exposed conductive parts and conditions, and even when a first insulation
earth electrode are at virtually the same fault occurs, the PE conductors show no
potential, voltage drop. A high level of equipotentiality is
v an overvoltage limiter should be installed to maintained between protective conductors,
prevent a rise in potential between the live functional earthing conductors, exposed
parts and the exposed conductive parts that conductive parts and the extraneous
could exceed the withstand voltage of the LV conductive parts of the building to which they
equipment in the event of a fault originating in are connected;
the high voltage installation. The protection c arrangement of protection against indirect
against overvoltages should be implemented contact.
according to the criteria common to all the The fault current in the event of a single
earthing schemes; insulation fault is low and does not represent
a hazard.

distribution within a low-voltage installation - F27


4. earthing schemes (continued)

F
4.3 earthing schemes characteristics (continued)
The occurrence of a second fault should be
made highly improbable by installing an
insulation monitoring device that will detect
and indicate the occurrence of a first fault that
can then be promptly located and eliminated.
The protective devices are designed to
operate in the event of a double fault. If
circuit breakers or fuses are used, the rules
are similar to those for the TN scheme.
Residual current devices can alos be used. If
the two faults occur downstream of the same
residual current device, the device considers
the fault current as a load current and may
not trip. A separate residual current device is
therefore required for each circuit.
If two sites have the same installation using
an IT scheme, and their earth electrode
systems are not connected, a residual current
device must always be included at the head
of each installation. This measure prevents
one insulation fault on phase 1 of the first site
and another on phase 2 of the second site
from creating a dangerous situation;
c fire: the use of an insulation monitoring
device and possibly residual current devices
with operating currents i 500 mA prevents
fires of electrical origin;
c design and operation:
v trained maintenance personnel must be
available for prompt locating and elimination
of the first insulation fault,
v the installation must be designed with great
care: use of the IT scheme where justified by
requirements related to continuity of supply,
isolation of loads with high leakage currents
(certain furnaces and certain types of
computer hardware), examination of the
influence of leakage currents, in particular
with respect to residual current devices,
division of the installation, etc.,
v if 30 mA residual current devices are used
to protect socket circuits:
- the total capacitive earth leakage current
downstream of such a device must not
exceed 10 mA. The value is estimated using
the phase-to-phase voltage for the phase and
for the phase-to-neutral voltage for the
neutral,
- if the loads powered by such a circuit are
not critical, the residual current device can trip
on a first insulation fault, thereby eliminating it
immediately. Otherwise the use of sockets
should be avoided or other measures taken,
v comment: the earth conductor, if distributed,
must be protected by 4-pole devices including
neutral protection or 2-pole devices. In final
distribution boxes, 1-pole + neutral protection
devices are permitted as long as the ratings
for the phase and neutral are the same or
close, and as long as a residual current
device is present upstream.

F28 - distribution within a low-voltage installation


F
4.4.1 choice criteria
1st criterion This scheme is generally implemented
No earthing scheme is universal. without medium-sensitivity residual current
When it is possible to choose the earthing devices.
scheme, analyse every case separately, Drawbacks however include:
basing the final choice on the specific c insulation fault currents are high and can
constraints of the electrical installation, the result in:
needs of the user and the rules laid down by v transient disturbances,
applicable legislation or by the power v high risk of damage,
distribution utility. v even fire!
The best solution often involves several c a detailed study is required.
different earthing schemes for different If medium-sensitivity residual current
parts of the installation. devices are installed, they provide this
scheme with improved protection against fire
2nd criterion and greater flexibility both in design and use.
These solutions must satisfy the following
fundamental criteria: The TN-C and TN-C-S schemes are not
c protection against electric shock; recommended for use, given the risk of
c protection against fire of electric origin; fire and electromagnetic disturbances due
c power supply continuity; to:
c protection against overvoltages; c voltage drops along the PEN conductors;
c protection against electromagnetic c high insulation fault currents;
disturbances. c currents flowing in the extraneous
conductive parts, shielding, exposed
3rd criterion: comparison of conductive parts;
c uneliminated impedant faults.
earthing schemes A detailed study is required.
A comparison of the different earthing
schemes leads to the following The presence of any length of PEN conductor
recommendations for use: in a building leads to the flow of currents in
The TT scheme is recommended for the exposed conductive parts and the
installations that have only limited shielding of equipment supplied by a TN-S
surveillance or installations subject to scheme.
extensions or modifications.
The main reason is that it is the simplest 4th criterion
scheme to implement in private or public In terms of overvoltage withstand and
distribution. electromagnetic disturbances, IT, TT and
On the other hand, given the need for two TN-S schemes are equally satisfactory
separate LV earthing electrodes, overvoltage if correctly implemented.
protection must often be provided.
5th criterion
INFLUENCE OF EARTHING ELECTRODES When making an economic comparison,
Private substation with TN scheme all costs must be taken into account,
c the inside of the equipment is not exposed including those related to:
(U2 = 230 V); c design;
c the incoming systems are exposed to Uf. c maintenance;
LV consumer with TT scheme c modification or extensions;
c the inside of the equipment is exposed in c production losses.
the event of nearby lightning strikes (Rb-If).
See the section dealing with lightning
arrestors;
c when correctly implemented, the effects of
an HV insulation fault are eliminated.

The IT scheme is recommended if power


supply continuity is imperative.
The IT scheme offers the best guarantee
concerning the availability of power.
It however requires:
c a detailed study:
v organisation of withstand to overvoltages
and leakage currents;
c trained maintenance personnel available at
all times:
v to promptly eliminate any first fault,
v to supervise extensions to the installation.

The TN-S scheme is recommended for


installations that have a high level of
surveillance or installations not subject to
extensions or modifications.

distribution within a low-voltage installation - F29


4. earthing schemes (continued)

F
4.4.2 comparison for each criterion
1 - level of protection against 3) Implement the necessary protection
electric shock (lightning arrestors, etc.) on the lines of the
different incoming and outgoing electrical
All earthing schemes provide equal protection systems.
against electric shock as long as they are Comment:
implemented and used in accordance with c the use of a TN-S scheme does not
applicable standards. eliminate the need for the above measures;
c TT installations generally require lightning
2 - protection against fire of arrestors (rural).
electrical origin Furthermore, for IT schemes, protection
For TT schemes and IT schemes, in the against overvoltages due to HV faults must
event of a single fault, the insulation fault be provided by an overvoltage limiter.
current is respectively low or very low. The
same is true for the risk of fire. 4 - protection against
For TN schemes, protection against electromagnetic disturbances
impedant faults is insufficient unless residual 1) For differential mode disturbances, the
current devices are included: earthing scheme used is of no
c in this case, it is recommended to use importance.
the TN-S scheme together with residual For all common mode or differential mode
current devices rather than the standard disturbances with frequencies greater than
TN scheme. 1 MHz, the earthing scheme used is of no
For TN type schemes, in the event of a importance.
solid fault, the insulation fault current is high
and major damage can result. 2) If correctly implemented, TT, TN-S and IT
The TN-C scheme presents a higher risk schemes can satisfy all electromagnetic
of fire under normal operating conditions compatibility criteria.
than the other schemes. It is therefore Note however that for the TN-S scheme,
prohibited in premises presenting a high risk major disturbances are produced during an
of fire or explosion. A load imbalance current insulation fault.
circulates continuously in the PEN
conductors and the connected parts 3) For TN-C or TN-C-S earthing schemes, a
(e.g. metal frames, exposed conductive parts, load imbalance current circulates
shielding, etc.). continuously in the PEN conductor,
exposed conductive parts of equipment
3 - protection against and cable shielding. The presence of 3rd
overvoltages order harmonics significantly amplifies this
For all neutral schemes, the following current in modern installations. This
steps are necessary: continuous current creates voltage drops
1) Evaluate the disturbances to be taken between the exposed conductive parts of
into account as a function of: sensitive equipment connected to the PEN
c site exposure: conductor.
v overvoltages due to indirect effects of These schemes are therefore not
lightning, recommended for use.
v nearby direct lightning strikes;
c the type of supply system:
v in particular HV insulation faults;
c the type of premises:
v choose the appropriate level of safety.
This evaluation should be carried out at
power frequency and then at higher
frequencies up to several MHz.

2) Decide on the number and quality of


equipotential zones (room, building, site) so
as to organise the protection of each.
In practice, for sites with a number of
buildings supplied by the same source and
interconnected by communications media,
one of the following solutions should be
used:
c equipotentiality by interconnection of the
buildings in one of the two following manners:
v by at least one accompanying conductor
with a cross-sectional area of at least
35 mm2, sized for the possible fault currents,
v by a denser mesh;
c complete isolation, for example by using an
optical fiber communication link without a
conductive sheath.

F30 - distribution within a low-voltage installation


F
4.5 choice of earthing method - implementation
After consulting local regulations and relevant The cost of switchgear is reduced (short-
codes of practice, etc. the tables F40 and F41 circuit current level is lower). The technical/
can be used as an aid in deciding on economic appraisal must be made case by
divisions and possible galvanic isolation of case.
appropriate sections of a proposed Network islands
installation. The creation of galvanically-separated
Division of source "islands" by means of LV/LV transformers
This technique concerns the use of several allows an open choice of earthing system to
transformers instead of employing one large be used on the secondary side, which is
unit. This method has already been noted as independent of any imposed earthing scheme
a means of de-coupling loads, which would in the primary LV network. In this way, the
otherwise cause unacceptable disturbance to installation network may be arranged for
other loads, e.g. voltage depression during optimum performance on different types of
the start-up period of a large motor, and so load.
on...
The quality and continuity of supply to the
whole installation are thereby improved.

example
overvoltage
HV/LV device

PIM

LV/LV
TN
IT system system

arc furnace
fig. F42: a workshop in which supply continuity is paramount (IT) includes an arc furnace.
The most suitable arrangement is an IT scheme for the workshop, and an isolating LV/LV
transformer to supply the arc furnace, in a TN earthing scheme.

HV/LV

overvoltage
LV/LV device

TN system PIM

IT system
fig. F43: a factory with a load consisting mainly of welding machines requiring a TN
system of earthing, and a painting workshop for which supply continuity has top priority.
The latter supply is shown to be provided by an IT Island system, via a LV/LV transformer.

conclusion
The optimization of the performance of the
whole installation governs the choice of
earthing system (see the following
Sub-clause 4.6).
Including:
c initial investments, and
c future operational expenditure that can
arise from insufficient reliability, quality of
materials, safety, continuity of service, etc.
which is difficult to forecast.
An ideal structure would comprise:
v normal power supply source,
v local reserve power supply source (see
Clause 3 of this chapter) and the appropriate
earthing schemes.

distribution within a low-voltage installation - F31


4. earthing schemes (continued)

F
4.6 installation and measurements of earth electrodes
A low-impedance earth electrode improves c stainless steel cable or multiple strip
considerably the protection of the electrical u 35 mm2;
installation from external electromagnetic c galvanized-steel cable.
influences, and particularly in the case of Copper is the most expensive material, but
overvoltages caused by lightning. Protection is the most suitable from considerations of
of the building against direct lightning strokes, corrosion.
however, requires specialized studies, and is The use of more than one of these materials
not dealt with here. in the same soil is deprecated, since the
The quality of an earth electrode (resistance elementary primary cell (e.g. zinc/copper)
as low as possible) depends essentially on formed in the damp earth "electrolyte" would
two factors: result in problems of corrosion.
c installation method; In the case noted, the zinc would be
c nature of the earth. sacrificial to the copper, eventually leaving an
uncoated (corroding) steel conductor of high
installation methods surface-to-earth contact resistance.
Three common types of installation will be Steel reinforcing rods in concrete, however,
discussed: have approximately the same galvanic
potential, in the electro-chemical series, as
A conductor-type electrode forming a ring
a very effective method of obtaining a copper in soil, so that copper earth electrodes
beneath the perimeter of the building may be connected to steel reinforcing rods
low-resistance earth connection is to which houses the installation concerned with no danger of corrosion*. Steel rods in
bury a conductor in the form of a (fig. F44) soil, on the other hand, will corrode if
closed loop in the soil at the bottom This solution is strongly recommended, connected to steel reinforcing rods in
of the excavation for the building particularly in the case of a new building. concrete. Aluminium and lead are not suitable
The electrode should be buried around the for use as earthing electrodes.
foundations. perimeter of the excavation made for the
The resistance R of such an The approximate resistance R of the
foundations. It is important that the bare electrode in ohms =
electrode (in homogeneous soil) is conductor be in intimate contact with the soil 2ρ
given (approximately) in ohms by: (and not placed in the gravel or aggregate L
hard-core, often forming a base for concrete).
R = 2ρ
where
At least four (widely-spaced) vertically L = length of conductor in metres
L arranged conductors from the electrode ρ = resistivity of the soil in ohm-metres (see
where should be provided for the installation tables F47 and F48).
L = the length of the buried conductor connections, and where possible any re-
in metres inforcing rods in concrete work should be
connected to the electrode.
ρ = soil resistivity in ohm-metres. The conductor forming the earth electrode,
particularly when it is laid in an excavation for
foundations, must be in the earth, at least
care must be taken to avoid the 50 cm below the hard-core or aggregate base
occurrence of corrosion, notably for the concrete foundation. Neither the
where dissimilar metals are buried in electrode nor the vertical rising conductors to
close proximity. the ground floor, should ever be in contact
with the foundation concrete.
For existing buildings, the electrode
conductor should be buried around the
outside wall of the premises to a depth of at
fig. F44: conductor buried below the level
least 1 metre. As a general rule, all vertical
of the foundations, i.e. not in the
connections from an electrode to above-
concrete.
ground level should be insulated for the
* Practical experience has shown that corrosion is not a
nominal LV voltage (600-1,000 V). problem at potential differences of less than 0.3 V.
The conductors may be:
c copper - bare cable or multiple-strip
u 25 mm2;

Earthing rods (fig. F45) c galvanized (see note below) steel pipe
for n rods: Vertically driven earthing rods are often used u 25 mm diameter, or rod u 15 mm diameter,
R = ρ ohms for existing buildings, and for improving (i.e. u 2 metres long in each case. It is often
nL reducing the resistance of) earth electrodes in necessary to use more than one rod, in
cases where upper-strata soil-drying can only which case the spacing between them
be countered by deeper penetration into the should exceed the depth to which they are
earth. driven, by a factor of 2 to 3.
The rods may be: The total resistance (in homogeneous soil) is
c copper or (more commonly) copper-clad then equal to the resistance of one rod,
steel. The latter are generally 1 or 2 metres divided by the number of rods in question.
long and provided with screwed ends and
sockets in order to reach considerable
depths, if necessary (for instance, the water-
table level in areas of high soil resistivity)

F32 - distribution within a low-voltage installation


F
The approximate resistance R obtained in Lu3m
ohms =
ρ
n L
if the distance separating the rods > 4L
where:
L = the length of the rod in metres
ρ = the resistivity of the soil in ohm-metres
(see table F47)
n = the number of rods
rods connected in parallel
fig. F45: earthing rods.

Vertical plates (fig. F46)


for a vertical plate electrode:
Rectangular plates, each side of which
R ≈ 0.8 ρ ohms u 0.5 metres, are commonly used as earth
L electrodes, being buried in a vertical plane
such that the centre of the plate is at least
1 metre below the surface of the soil.
The plates may be:
c copper of 2 mm thickness;
c galvanized* steel of 3 mm thickness. 2 mm thickness (Cu)
The resistance R in ohms is given
(approximately), by:
0.8 ρ
L fig. F46: vertical plate.
where:
ρ = resistivity of the soil in ohm-metres
L = the perimeter of the plate in metres
* Note: Where galvanized conducting
materials are used for earth electrodes,
sacrificial cathodic protection anodes may be
necessary to avoid rapid corrosion of the
electrodes where the soil is aggressive.
Specially prepared magnesium anodes
(in a porous sack filled with a suitable "soil")
are available for direct connection to the
electrodes. In such circumstances specialist
advice is recommended.

data concerning earth resistivities in influence of the nature of the soil


analogous terrains provide a useful nature of the terrain resistivity (in Ω.-m)
base for designing an earth-electrode swampy soil, bogs 1 - 30
system. silt alluvium 20 - 100
humus, leaf mold 10 - 150
peat, turf 5 - 100
soft clay 50
marl and compacted clay 100 - 200
jurassic marl 30 - 40
sandy clay 50 - 500
siliceous sand 200 - 300
stoney ground 1500 - 3000
grass-covered-stoney sub-soil 300 - 500
chalky soil 100 - 300
limestone 1000 - 5000
fissured limestone 500 - 1000
schist, shale 50 - 300
mica schist 800
granite and sandstone 1500 - 10000
decomposed granite and sand stone 100 - 600
table F47: resistivity (Ω-m) for different kinds of terrain.

nature of the terrain mean value of


resistivity (in Ω.-m)
heavy arable land, compacted humid banks 50
light soil arable land, gravel, roughly banked land 500
stoney soil, bare, dry sand, fissured rocks 3000
table F48: mean values of resistivity (Ω-m) for an approximate estimation of an earth-
electrode resistance with respect to zero-potential earth.

distribution within a low-voltage installation - F33


4. earthing schemes (continued)

F
4.6 installation and measurements of earth electrodes (continued)
measurements and constancy
of the resistance between an
earth electrode and the earth
The resistance of the electrode/earth v galvanic: due to stray d.c. currents in the
interface rarely remains constant earth from traction systems, etc. or due to
Among the principal factors affecting this dissimilar metals forming primary cells;
resistance are the following: different soils acting on sections of the same
c the humidity of the soil: the seasonal conductor can also form cathodic and anodic
changes in the moisture content of the soil areas with consequent loss of surface metal
can be significant at depths of up to 2 meters. from the latter areas. Unfortunately, the most
At a depth of 1 metre the value of resistivity favourable conditions for low earth-electrode
(ρ) can vary in the ratio of 1 to 3 between a resistance (i.e. low soil resistivity) are also
wet Winter and a dry Summer in temperate those in which galvanic currents can most
regions; easily flow.
c frost: frozen earth can increase the c oxidization: brazed and welded joints are
resistivity of the soil by several orders of the locations at which oxidization is most
magnitude. This is one of the reasons, likely to occur. Thorough cleaning of a newly-
together with that noted above, for made joint, and wrapping with a suitable
recommending the installation of deep greased-tape binding is the preventive
electrodes; measure commonly adopted.
c ageing: the materials used for electrodes
will generally deteriorate to some extent for
various reasons, for example:
v chemical reactions (in acidic or alkaline
soils),

Measurement of the earth-electrode The test electrode (C) furthest from the
there must always be a (or a number
resistance electrode (X) under test, passes a current
of) removable link(s) to isolate an There must always be removable links which through the earth and the electrode under
earth electrode, to allow it to be allow the earth electrode to be isolated from test, while the second test electrode (P) picks
tested. the installation, so that periodic check tests of up a voltage. This voltage, measured
the earthing resistance can be carried out. between (X) and (P), is due to the test
To make such tests, two auxiliary electrodes current, and is a measure of the contact
are required, each consisting of a vertically resistance (of the electrode under test) with
driven rod. earth. It is clear that the distance (X) to (P)
c ammeter method (fig. F49) must be carefully chosen to give accurate
UTt1 results. If the distance (X) to (C) is increased,
A = RT + Rt1 =
i1 however, the zones of resistance of
Ut1t2 electrodes (X) and (C) become more remote,
B = Rt1 + Rt2 =
i2 one from the other, and the curve of potential
Ut2T (voltage) becomes more nearly horizontal
C = Rt2 + RT =
i3 about the point (O).
A + C - B = 2RT In practical tests, therefore, the distance (X)
When the source voltage U is constant to (C) is increased until readings taken with
(adjusted to be the same value for each test) electrode (P) at three different points viz: at
then: (P) and at approximately 5 metres on either
U
RT =
2
( i11 + i31 - i2
1
) side of (P) give similar values. The distance
(X) to (P) is generally about 0.68 of the
In order to avoid errors due to stray earth distance (X) to (C).
currents (galvanic (d.c.) or leakage currents
from power and communication networks and
U t1
so on) the test current should be a.c., but at a
A
different frequency to that of the power
system or any of its harmonics. Instruments
using hand-driven generators to make these T
measurements usually produce an a.c. t2
voltage at a frequency of between 85 Hz and
135 Hz.
The distances between the electrodes are not
critical and may be in different directions from
the electrode being tested, according to site
convenience. A number of tests at differ- fig. F49: measurement of the resistance to
spacings and directions are generally made earth of the earth electrode of an
for cross-checking the test results. installation by means of an ammeter.
c use of a direct-reading earthing-
resistance ohmmeter (fig. 50)
These instruments use a hand-driven or
electronic-type of a.c. generator, together with
two auxiliary electrodes, the spacing of which
must be such that the zone of influence of the
electrode being tested should not overlap that
of the test electrode (C).

F34 - distribution within a low-voltage installation


F
VG

G
I
V
X P C

voltage-drop due
to the resistance
of electrode (X)

O VG

voltage-drop due
to the resistance
of electrode (C)

a) the principle of measurement is based on assumed homogeneous soil conditions


where the zones of influence of electrodes C and X everlap, the location of test
electrode P is difficult to determine for satisfactory results.

X P C

b) showing the effect on the potential gradient when (X) and (C) are widely spaced.
The location of test electrode P is not critical and can be easily determined

fig. F50: measurement of the resistance to the mass of earth of electrode (X) using an
earth-electrode-testing ohmmeter.
Simplified measurement (TT-system)
In a TT-earthed system, a simplified
measurement of the earth-electrode
resistance is possible. It consists in
measuring the impedance between the earth-
electrode and the neutral conductor. It equals
the sum of the consumer earth-electrode
resistance and the distributor earth-electrode
resistance. This value is always pessimistic,
but the distributor earth-electrode resistance
is generally less than 5 Ω. In case of doubt,
use the general method.

distribution within a low-voltage installation - F35


5. distribution boards

F
A main general distribution board is the point sub-distribution boards are sometimes
a distribution board is among the
at which the incoming-power supply divides necessary, thereby creating three levels of
most important elements in an into separate circuits, each of which is distribution.
installation. Its design and controlled and protected by the fuses or Modern practice is to enclose LV distribution
construction must conform with well- switchgear of the board. boards in metal housings, which afford
defined standards. In general, the power supply is connected to double protection:
a set of busbars via a main switch (a circuit c the protection of switchgear, indicating
breaker or switch-fuse). instruments, relays, fusegear... against
Individual circuits, which are usually grouped mechanical shocks, vibrations and other
according to the circuit function (lighting, external influences likely to interfere with
heating, power and so on...), are supplied operational integrity (EMI*, dust, moisture,
from the busbars. Some of the circuits feed vermin, etc.);
directly into the busbars of local distribution c the protection of personnel against the
boards, at which a division of circuits is made, possibility of electric shock.
while in extensive installations, * electromagnetic interference

5.1 types of distribution board


Distribution boards, or an assembly of LV
switchgear, may differ according to the kind of
application, and to the design principle
adopted (notably in the arrangement of the
busbars).

the load requirements dictate the distribution boards according


type of distribution board to be to specific applications
installed. The principal types of distribution board are: The process-control boards are either:
c main general distribution board c adjacent to the main general distribution
(fig. F53); board, or
c local general distribution board (fig. F52); c in proximity to the process concerned.
c sub-distribution board (fig. F51); Distribution boards are generally referred to
c process-control i.e. "functional" distribution in written texts by the abbreviation DB.
board. For example MCC (motor-control-
centre), heating circuits control board, and so
on. The local and sub-distribution boards are
dispersed throughout the installation.

fig. F51: typical sub-distribution board. fig. F52: local general distribution board.

fig. F53: an example of a large industrial main general distribution board.

F36 - distribution within a low-voltage installation


F
a distinction is made between: realization of the two types of DB
c traditional DBs in which switch- and Traditional DBs Functional DBs
Switchgear and fusegear, etc. are normally Dedicated to specific functions, recourse is
fusegear, etc. are fixed to a chassis located on a chassis near the back of the made to functional modules which include
at the inside-rear part of the housing enclosure. Indications and control devices switchgear and devices, together with
c functional DBs for specific (meters, lamps, pushbuttons, etc.) are accessories for mounting and connections.
applications. mounted on the front face of the board. For example, drawer-type motor control units,
The placement of the components within the which comprise contactor, fuses, isolating
enclosure requires very careful study, taking switch, control pushbuttons, indicating lamps,
into account the dimensions of each item, the and so on.
connections to be made to it, and the Design of the board is rapid, since it is
clearances necessary to ensure safe and sufficient to add the number of modules
trouble-free operation. required, with vacant spaces for later
A quick estimation of the area required can additional units if necessary.
be made by multiplying the sum of the areas Using these prefabricated components
of the individual items by 2.5. greatly facilitates the assembly of the board.
Moreover, the components of these boards
have benefited from type tests, thereby
ensuring an excellent safety performance.
Figure F54 is an example of an industrial
functional DB.

5.2 the technologies of functional distribution boards


There are three basic technologies in general are mounted on a drawer-type horizontally
use for the realization of functional DBs. withdrawable chassis. The function is
generally complex and often concerns motor
fixed functional units (fig. F54) control.
The board is made up of fixed functional units Isolation is effected on both the upstream and
such as contactors and associated relays, downstream sides by the complete
according to the particular function. These withdrawal of the unit.
units are not suitable for circuit isolation (from
the busbars for example) so that any
intervention for maintenance, modifications
and so on, requires the shutdown of the
entire board.
The use of removable plug-in or withdrawable
units however can minimize shutdown times,
which are then limited to the interval required
only to remove or withdraw the unit of the
circuit concerned.

functional units which have


isolating and disconnecting
features (fig. F55)
Each functional unit is mounted on a
removable panel and provided with a means
of isolation on the upstream (busbars) side fig. F54: board with fixed functional units.
and disconnecting facilities on the
downstream (circuit) side. The complete unit
can therefore be removed for servicing,
without requiring a general shutdown.

withdrawable chassis-mounted
functional units (fig. F56)
The switchgear and associated accessories

fig. F55: board with isolating and


disconnecting features on each functional
unit.

fig. F56: board with withdrawable chassis-


mounted units.
distribution within a low-voltage installation - F37
5. distribution boards (continued)

F
5.3 standards
Certains types of distribution boards (in
conformity with the relevant standards
particular, functional distribution boards) in
is essential in order to ensure an which all component parts are individually
adequate degree of operational safety. subject to IEC 947, also conform to specific
recommendations of IEC 439-1.

two elements of the standard IEC standard 439-1


IEC 439-1 largely contribute to IEC 439-1 covers LV switchgear and The form of the separation (e.g. metallic or
controlgear assemblies, manufactured and non-metallic) shall be the subject of
operational safety: type-tested as complete units. agreement between the manufacturer and
c forms of separation between adjacent IEC 439-1 defines four "forms" of assembly, the user.
functional units according to user's according to the degree of internal Forms 2, 3 and 4 are generally used since, in
requirements separation, by barriers or partitions, into each case, the busbars are enclosed, thereby
different compartments. allowing safer intervention on functional units
c clearly defined individual and type The separations provide: or their outgoing-circuit components, than
tests. c protection against contact with live parts of that afforded by Form 1.
adjacent functional units; Forms 3 and 4 are adopted where the space
c limitation of the probability of initiating available for each functional unit is limited, so
arcing faults; that without complete segregation between
c protection against the passage of foreign adjacent units, safe intervention for
solid bodies from one unit of the assembly to maintenance, etc., is not possible, unless the
an adjacent unit. whole distribution board is shut down.
The following are typical forms of separation c finally, individual type tests, checks and
by barriers or partitions: functional tests carried out during
v Form 1: no separation; manufacture ensure conformity to the
v Form 2: separation of busbars from the standard of the entire assembly.
functional units;
v Form 3: separation of busbars from the
functional units and separation of all
functional units, one from another, except at
their output terminals;
v Form 4: as for Form 3, but including
separation of the outgoing terminals of all
functional units, one from another.

form 1 form 2 form 3 form 4


fig. F57: representation of different forms of LV functional distribution boards.

5.4 centralized control


The organization of data acquisition from, and Such signal conversions (e.g. analogue-to-
the integration of functional
instructions to equipment, in schemes of digital; electrical-to-optical, etc.) to suit the
distribution boards in a system of remote control, is assuming greater data-transmission links must therefore be
centralized technical management importance as Centralized Technical housed, and supplied with suitable pollution-
must be taken into account from the Management techniques become more free power, at, or very near to the distribution
earliest design stage. general. boards or other equipment, concerned.
In the interests of economy (in
communication-cable costs) all data and
control-command signals should be
processed at the equipment (e.g. functional
DBs) in question, for transmission to and
reception from the central command post.

F38 - distribution within a low-voltage installation


6. distributors

F
6.1 description and choice
two types of distribution are possible: types
c by insulated wires and cables, Two types of distribution are possible:
c by prefabricated pre-wired cable Distribution by insulated conductors
channels. and cables
Includes the mechanical protection and fixing
The latter are distinguished by their of conduits, etc. The method of installation
ease of installation, flexibility, and by will affect the maximum current permitted,
the number of connecting points as noted in IEC 439 Parts 1 and 2.
possible. Distribution by prefabricated cable
channels
These channels are distinguished by their
ease of installation, flexibility, and by the
number of connecting points possible.

examples

sub-
distribution
board
local general
distribution
board

main general distribution


board (MGDB)

heating, etc.
general utilities
distribution board
fig. F58: example 1: radial distribution wiring scheme for a hotel, using conductors
in conduits and cables.

distribution within a low-voltage installation - F39


6. distributors (continued)

F
6.1 description and choice (continued)
prefabricated pre-wired
transformer bus-duct cable channels
transformer
to MGDB
mainbusbar
trunking

prefabricated distribution
busbar trunking

MGDB

prefabricated
power and light-current
distribution column

local general
distribution board

offices

prefabricated pre-wired
cable channels
fig. F59: example 2: radial distribution with prefabricated bus trunking and cable channels for an entrepot installation.
selection of method-criteria
The main considerations governing the
choice of one method or the other are the first
cost and the likelihood of extensive and
frequent modifications.
In the case of a fixed installation which is
unlikely to be modified, either frequently or
extensively, then the insulated wires-and-
conduit system is the more-economic
solution.
Where flexibility and ease of circuit
modification are important, then the
prefabricated cable channelling system
should be the first choice.
Design information concerning the smallest
allowable (i.e. the most economic) c.s.a. of
wiring conductors and cables, for the case of
a wires-and-conduit installation, is given in
Sub-clauses 2.1, 2.2 and 2.3 of Chapter H1.

F40 - distribution within a low-voltage installation


F
6.2 conduits, conductors and cables
IEC 364-5-52 provides information on the
selection and erection of wiring systems,
based on the principles described in
IEC 364-1, concerning cables and
conductors, their termination and/or jointing,
their associated supports or suspensions,
and their enclosures or methods of protection
against external influences.

selection of wiring systems and


methods of installation,
according to IEC 364-5-52 (1993)
The selection of a wiring system may be
made from the following table.

conductors method of installation


and cables without clipped conduit cable cable cable on sup-
fixings direct trunking ducting ladder, in- port
(including cable sulators wire
skirting tray,
trunking, cable
flush floor brackets
trunking)
bare
conductors - - - - - - + -
insulated
conductors - - + + + - + -
sheathed
cables
(including
armoured
and
mineral
insulated)
c multi-core + + + + + + 0 +
c single-core 0 + + + + + 0 +
+: Permitted. -: Not permitted. 0: Not applicable, or not normally used in practice.
table F60: selection of wiring systems.
Recommended erection methods are
indicated in the table below.

situations method of installation


without with conduit cable cable cable on sup-
fixings fixings trunking ducting ladder, in- port
(including cable sulators wire
skirting tray,
trunking, cable
flush floor brackets
trunking)
building voids 21, 25 0 22, 73, - 23 12, 13, - -
73, 74 74 14, 15,
16
cable channel 43 43 41, 42 31, 32 4, 23 12, 13, - -
14, 15,
16
buried 62, 63 0 61 - 61 0 - -
in ground
embedded 52, 53 51 1, 2, 5 33 24 0 - -
in structure
surface - 11 3 31, 32 4 12, 13, 18 -
mounted 71, 72 14, 15,
16
overhead - - 0 34 - 12, 13, 18 17
14, 15,
16
immersed 81 81 0 - 0 0 - -
The number in each box indicates the reference number in table H52 (IEC 364-5-52)*.
-: Not permitted. 0: Not applicable, or not normally used in practice.
Note: for current-carrying capacity see IEC 364-5-523.
table F61: erection of wiring systems.
* Table H52 of IEC 364-5-52 fills seven pages. Two of these pages are reproduced below by way of example.

distribution within a low-voltage installation - F41


6. distributors (continued)

F
6.2 conduits, conductors and cables (continued)
example description reference
1 2 3
insulated conductors in conduits embedded 1
in thermally insulating walls
room

multicore cables in conduits embedded 2


in thermally insulating walls
room

insulated conductors in surface mounted conduits 3

single or multicore cables in surface mounted conduits 3A

insulated conductors in cable ducting on a wall 4

single or multicore cables in cable ducting on a wall 4A

insulated conductors in conduits embedded in masonry 5

single or multicore cables in conduits embedded 5A


in masonry

sheathed and/or armoured cables or sheathed single


or multicore armoured cables
c on a wall 11

c on a ceiling 11A

c on unperforated trays 12

c on perforated trays 13

c on brackets run horizontally or vertically 14

c on cleats, spaced from a wall or a ceiling 15

c on ladders 16

F42 - distribution within a low-voltage installation


F
example description reference
1 2 3
sheathed single-core or multicore cables suspended 17
from or incorporating suspension wire

bare or insulated conductors on insulators 18

table F62: some examples of installation methods.


Note: the illustrations are not intended to depict actual product or installation practices but are indicative of the method
described.

distribution within a low-voltage installation - F43


6. distributors (continued)

F
6.2 conduits, conductors and cables (continued)
Designation of conduits according to the
most recent IEC recommendations

new designation code 3 90 3 2 8 6 1 2 25


obligatory marking code
1st numeral:
mechanical properties
average mechanical constraints:
very light 1
light 2
medium 3
high 4
very high 5
2nd and 3rd numerals:
classification according to temperature withstand
capabilities: conduit class:
-5°C 05
-25°C 25
+90°C 90
complementary marking code:
1st complementary numeral:
malleability of conduits:
rigid (slight bends only are possible) 1
malleable ("bendable") 2
transversally flexible (will flatten when bent) 3
flexible 4
2nd complementary numeral:
electrical properties of conduits:
with electrical continuity 1
intended for use as complementary insulation 2
intended for use as complementary insulation
but including electrical continuity 3
3rd complementary numeral: resistance of conduits
to the penetration of water, including:
rain water 3
projections of water (wind-blown rain) 4
jets of water (from hose pipe, etc.) 5
sea spray 6
temporary immersion 7
long-term immersion 8
4th complementary numeral: resistance to the penetration of solid
bodies: conduits providing protection against:
solid bodies greater than 2.5 mm 3
solid bodies greater than 1 mm 4
dust 5
dust-proof (total exclusion) 6
5th complementary numeral: resistance to corrosion:
conduits with protection:
light, internal and external protection 1
medium external, and light internal protection 2
medium external and internal protection 3
heavy external and light internal protection 4
heavy external and medium internal protection 5
heavy external and internal protection 6
6th complementary numeral: resistance to solar radiation:
conduits with protection:
low degree 1
medium degree 2
high degree 3
reference number indicating the exterior diameter in mm
16-20-25-32-40-50-63

table F63: designation code for conduits according to the most recent IEC publications.

F44 - distribution within a low-voltage installation


F
designation code for LV
conductors and cables
as referred to in this sub-clause Definitions
a conductor comprises a single c a conductor: as referred to in this sub-
metallic core in an insulating clause a conductor comprises a single
envelope. metallic core in an insulating envelope.
c a cable: a cable is made of a number of
conductors, electrically separated, but
mechanically solid, and generally enclosed in
a protective flexible sheath.
c a cable-way: the term cable-way refers to
a cable is made up of a number of conductors and/or cables together with the
conductors, electrically separated, means of support and protection, etc. for
example: cable trays, ladders, ducts,
but mechanically solid, and generally trenches, and so on... are all "cable-ways".
enclosed in a protective flexible
Designation
sheath. Most countries have national standards of
codification for conductors and cables. In
Europe, a code has been established by
CENELEC* which "harmonizes" the several
codes of member countries, each of which is
progressively replacing its national code by
the CENELEC version. It may be noted, that
the term cable-way refers to at the time of writing, certain cable types
conductors and/or cables together (notably XLPE insulated) have not yet been
with the means of support and included in the harmonized code. Table F64
protection, etc. for example : cable illustrates the form and significance of the
designation code.
trays, ladders, ducts, trenches, and * Comité Européen de Normalisation de
so on... are all "cable-ways". l'Electrotechnique.

designation code (CENELEC) H 07 R N - - F 3 G 1,5


"harmonized" cable H
cable derived from a harmonized cable A
cable according to a national standard FRN
service voltage between conductors
300 volts maximum 03
500 volts maximum 05
750 volts maximum 07
1,000 volts maximum 1
symbols for insulation materials
ethylene propylene rubber (EPR) B
natural rubber or equivalent (Rubber) R
polyvinylchloride (PVC) V
cross-linked polyethylene (XLPE) X
polychloroprene (neoprene) (PCP) N
symbol of sheath materials
ethylene propylene rubber (EPR) B
natural rubber or equivalent (Rubber) R
polyvinylchloride (PVC) V
cross-linked polyethylene (XLPE) X
polychloroprene (neoprene) (PCP) N
special constructions
flat divisible cable H
flat indivisible cable H2
core metals
copper (no code)
aluminium A
core symbols
solid single core (inflexible) U
core of twisted strands (inflexible) R
flexible core, class 5 F
standard flexible core (fixed installation) K
highly-flexible core, class 6 H
composition of the cables
number of conductors X
multiplication sign if no green/yellow conductor is present X
sign when a green/yellow conductor is present G
cross-sectional area of conductor X
table F64: designation of conductors and cables according to CENELEC code
for harmonized cables.
CENELEC has undertaken a project of harmonization of different national standards, with a view to facilitating exchanges
between European countries.

distribution within a low-voltage installation - F45


6. distributors (continued)

F
6.2 conduits, conductors and cables (continued)
Example of decoding: H07 RN-F 3G 1,5 : non-metallic
Harmonized cable - Nominal voltage protective
core sheath
450/750 V - Rubber insulated - Neoprene
(PCP) sheathed - Flexible-3 conductors: core insulation
1 green/yellow conductor - All conductors are
1.5 mm2. fig. F65: typical 3-core unarmoured cable.
conductors designation designation number of c.s.a.-voltage
and cables according to the according to conductors mm2 V
French national CENELEC code
standards code
cross-linked U 1000 R12N cable standards 1 to 5 1.5 - 630
polyethylene (XLPE) U 1000 R2V not yet
inflexible cables U 1000 RVFV harmonized 1 to 5 1.5 - 300
U 1000 RGPFV 1 to 5 1.5 - 240
inflexible cables FRN 1X1X2 1 to 5 1.5 - 630
with halogen-free FRN 1X1G1 1 to 5 1.5 - 630
insulation (1) FRN 1X1X2Z4X2 1 to 5 1.5 - 300
FRN 1X1G1Z4G1 1 to 5 1.5 - 300
flexible elastomeric- H 07 RN-F 2 to 5 1.5 - 500
insulated cables FRN 07 RN-7 7 to 37 1.5 - 4
PVC-insulated FRN 05VV-U 2 to 5 1.5 - 35
cables FRN 05VV-R 2 to 5 1.5 - 35
H 05VV-F 2 to 5 0.75 - 2.5
H 05VVH2-F 2 0.75
PVC-insulated H 07V-U 1 1.5 - 400
conductors H 07V-R 1 1.5 - 400
H 07VK 1 1.5 - 240
conductors with FRN 0...-U 1 1.5 - xxx
halogen-free FRN 0...-R 1 1.5 - xxx
insulation FRN 0...- 1 1.5 - xxx
table F66: commonly used conductors and cables.
(1) cable of category C1 (non-fire-propagating cable).

c rule 1 identification marking of LV


The green-and-yellow striped conductors
marking is reserved exclusively for LV wiring and cable conductors are marked
either by colouring, or by numbers. These
protective conductors PE or PEN. markings, as recommended in IEC 446, are
governed by the following three rules:
c rule 2 c rule 1
Where a circuit includes a neutral The green-and-yellow striped marking is
reserved exclusively for protective conductors
conductor, it must be coloured light- PE or PEN.
blue (or marked by the number 1 for c rule 2
multicore cables of more than Where a circuit includes a neutral conductor,
5 conductors). it must be coloured light-blue (or marked by
the number 1 for multicore cables of more
Where a circuit does not include a than 5 conductors).
neutral conductor, the light-blue Where a circuit does not include a neutral
conductor may be used as a phase conductor, the light-blue conductor may be
conductor if it is included in a cable of used as a phase conductor if it is included in
more than one conductor. a cable of more than one conductor.
c rule 3
Phase conductors may be identified by any
c rule 3 colour, except:
Phase conductors may be identified v green-and-yellow,
by any colour, except: v green,
v yellow,
v green-and-yellow, v light-blue (see rule 2).
v green, Note: if a circuit requires a protective
v yellow, conductor, but the cable which is available for
v light-blue (see rule 2). the circuit does not include a green-and-
yellow striped conductor, the protective
conductor may be:
c either a separate conductor with green-and-
yellow striped insulation, or
c a light-blue conductor, if the circuit does not
include a neutral conductor, or
c a black conductor, if the circuit includes a
neutral conductor. In the two last cases, the
conductor used must be marked by bands or
grommets of striped green-and-yellow
colours at the extremities of the cable, and
along any of its exposed lengths.
F46 - distribution within a low-voltage installation
7. external influences

F
Every electrical installation occupies an
environment which presents a more-or-less
severe degree of risk
c for persons,
c for the materials constituting the installation.
Consequently, environmental conditions
influence the definition and choice
of appropriate installation materials
and the choice of protective measures
for the safety of persons.
The environmental conditions are referred
to collectively as "external influences".

7.1 classification
Many national standards concerned with Codification
external influences shall be taken external influences include a classification Each condition of external influence is
into account when choosing: scheme which is based on, or which closely designated by a code comprising a group of
c the appropriate measures to resembles, that of the international standard two capital letters and a number as follows:
ensure the safety of persons (in IEC 364-3. The first letter relates to the general category
This standard (IEC 364-3) devotes many of external influence.
particular in special locations or pages to detailed explanations of each class A = environment
electrical installations) of influence, and for such detail the reader is B =utilization
c the characteristics of electrical referred to the standard. Following the IEC C = construction of buildings
equipment, such as IP degree, codification scheme given below, however, a The second letter relates to the nature of the
mechanical withstand, water ingress. concise list of external influences, extracted external influence.
from Appendix A of the IEC document, is The number relates to the class within each
presented in table F67. external influence.
For example the code AC2 signifies:
A = environment
AC = environment-altitude
AC2 = environment-altitude > 2,000 m
Note: the codification given in this chapter is
not intended to be used for marking
equipment.

distribution within a low-voltage installation - F47


7. external influences (continued)

F
7.1 classification (continued)
A
AA ambient (°C) AE2 small AL fauna
AA1 -60°C +5°C AE3 very small AL1 no hazard
AA2 -40°C +5°C AE4 dust AL2 hazard
AA3 -25°C +5°C AF corrosion AM radiation
AA4 -5°C +40°C AF1 negligible AM1 negligible
AA5 +5°C +40°C AF2 atmospheric AM2 stray currents
AA6 +5°C +60°C AF3 intermittent AM3 electromagnetic
AB humidity AF4 continuous AM4 ionization
AC altitude (m) AG impact AM5 electrostatics
environnement

AC1 ≤ 2000 AG1 low AM6 induction


AC2 > 2000 AG2 medium AN solar
AG3 high AN1 negligible
AD water
AH vibration AN2 significant
AD1 negligible
AD2 drops AH1 low AP seismic
AD3 sprays AH2 medium AP1 negligible
AD4 splashes AH3 high AP2 low
AD5 jets AJ other AP3 medium
AD6 waves mechanical AP4 high
AD7 immersion stresses AQ lightning
AD8 submersion AK flora AQ1 negligible
AE foreign bodies AK1 no hazard AQ2 indirect
AE1 negligible AK2 hazard AR wind
B
BA capability BC2 low BD4 (high density/
BA1 ordinary BC3 frequent difficult exit)
BA2 children BC4 continuous
BE materials
BA3 handicapped BD evacuation
utilization

BE1 no risk
BA4 instructed BD1 (low density/
BE2 fire risk
BA5 skilled easy exit)
BD2 (low density/ BE3 explosion risk
BB resistance BE4 contamination
difficult exit)
BC contact with earth BD3 (high density/ risk
BC1 none easy exit)
C
CA materials CB structure CB3 structure
building

CA1 non-combustible CB1 negligible risk movement


CA2 combustible CB2 fire propagation CB4 flexible

table F67: concise list of important external influences (taken from Appendix A of IEC 364-3).

F48 - distribution within a low-voltage installation


F
7.2 protection by enclosures: IP code
The degree of protection provided by an c penetration by solid bodies;
enclosure is indicated in the IP code, c protection of persons against access to live
recommended in IEC 529 (1989). parts;
Protection is afforded against the following c protection against the ingress of dust;
external influences: c protection against the ingress of liquids.
IP 2 3 C H

Code letters
(International Protection)

First characteristic numeral


(numerals 0 to 6, or letter X)

Second characteristic numeral


(numerals 0 to 8, or letter X)

Additional letter (optional)


(letters A, B, C, D)

Supplementary letter (optional)


(letters H, M, S, W)

Where a characteristic numeral is not required to be specified, it shall be replaced by the letter "X"
("XX" if both numerals are omitted).
Additional letters and/or supplementary letters may be omitted without replacement.
fig. F68: IP Code arrangement.
Note: the IP code applies to electrical
equipment for voltages up to and including
72.5 kV.

distribution within a low-voltage installation - F49


7. external influences (continued)

F
7.2 protection by enclosures: IP code (continued)
Elements of the IP Code and their
meanings
A brief description of the IP Code elements is
given in the following chart.
Element Numerals Meaning for the protection Meaning for the
or letters of equipment protection of persons
Code letters IP - -

Against ingress of solid foreign objects Against access to


hazardous parts with
0 (non-protected) (non-protected)
1 u 50 mm diameter back of hand
First
characteristic 2 u 12.5 mm diameter finger
numeral 3 u 2.5 mm diameter tool
4 u 1.0 mm diameter wire
5 dust-protected wire
6 dust-tight wire

Against ingress of water with harmful


effects
0 (non-protected)
1 vertically dripping
2 dripping (15° tilted)
Second
characteristic 3 spraying -
numeral 4 splashing
5 jetting
6 powerful jetting
7 temporary immersion
8 continuous immersion

Against access to
hazardous parts with
A back of hand
Additional letter
(optional) B - finger
C tool
D wire

Supplementary information specific to:


H High-voltage apparatus
Supplementary M
letter (optional) Motion during water test -
S Stationary during water test
W Weather conditions
fig. F69: elements of the IP Code.

F50 - distribution within a low-voltage installation


F
Examples of the use of letters in the An enclosure with this designation (IP Code)
IP Code (2) - protects persons against access to
The following examples are to explain the hazardous parts with fingers
use and arrangement of letters in the IP - protects the equipment inside the enclosure
Code. against ingress of solid foreign objects having
IP44 - no letters, no options. a diameter of 12.5 mm and greater.
IPX5 - omitting first characteristic numeral. (3) protects the equipment inside the
IP2X - omitting second characteristic enclosure against the harmful effects due to
numeral. water sprayed against the enclosure.
IP20C - using additional letter. (C) protects persons handling tools having a
IPXXC - omitting both characteristics diameter of 2.5 mm and greater and a length
numerals, using additional letter. not exceeding 100 mm against access to
IPX1C - omitting first characteristic numeral, hazardous parts (the tool may penetrate the
using additional letter. enclosure up to its full length).
IP3XD - omitting second characteristic (S) is tested for protection against harmful
numeral, using additional letter. effects due to the ingress of water when all
IP23S - using supplementary letter. the parts of the equipment are stationary
IP21CM - using additional letter and (e.g. the rotor of a rotating machine).
supplementary letter. An extensive description of the numerous
IPX5/IPX7 - giving two different degrees of possible combinations of protective
protection by an enclosure against both water requirements is beyond the scope of this
jets and temporary immersion for "versatile" guide. For additional information and full
application. details of application and testing
Examples of designations with the requirements of the IP Code, the reader is
IP Code referred to IEC Publication 529 (1989).
c IP Code not using optional letters: Access to the interior of a protective
IP 3 4 enclosure
Code letters In the normal operating state, access doors
1st characteristic numeral and removable panels provided for
maintenance purposes are closed, but the
2nd characteristic numeral majority of enclosures are provided with
An enclosure with this designation (IP Code) orifices for ventilation. Adjustments through
(3) - protects persons, handling tools having a orifices by tools (screw drivers, box spanners,
diameter of 2.5 mm and greater, against etc.) from the outside are also common, while
access to hazardous parts limited access to some "safe" sections of an
- protects the equipment inside the enclosure enclosure are frequently provided in the form
against ingress of solid foreign objects having of hand-holes under a removable plate. Such
a diameter of 2.5 mm and greater. penetrations could, unless interior
(4) protects the equipment inside the arrangements are carefully designed to
enclosure against harmful effects due to prevent it, lead to accidental contact with live
water splashed against the enclosure from parts. Figure F70 shows IEC test probes
any direction. intended to prove the adequacy of protection
c IP Code using optional letters: against such dangers, and the corresponding
IP 2 3 C S IP Code for each probe.
Code letters
1st characteristic numeral
2nd characteristic numeral
Additional letter
Supplementary letter

distribution within a low-voltage installation - F51


7. external influences (continued)

F
7.2 protection by enclosures: IP code (continued)
first addit. test
numeral letter access probe
force
1 A sphere 50 mm diameter 50 N ± 10%
approx. 100 4 Ø50
Ø10

rigid test sphere (metal)


handle guard
(insulating material) Ø45
2 B jointed test finger 10 N ± 10%

80
Ø12

jointed test finger (metal)


insulating material stop face (Ø50x20)

3 C test rod 2.5 mm diameter, 100 mm long 3 N ± 10%

approx. 100 100


Ø10 Ø2.5

edges free from burrs


handle stop face Ø35
(insulating material) (insulating material) rigid test rod (metal)

4, 5, 6 D test wire 1.0 mm diameter, 100 mm long 1 N ± 10%

approx. 100 100


Ø10 Ø1

edges free from burrs


handle Ø35
stop face
(insulating material) (insulating material) rigid test wire (metal)

fig. F70: access probes for the tests for protection of persons against access to hazardous parts.

protection against mechanical protection against corrosion


impact For similar reasons to those mentioned
The selection of equipment according to an above (i.e. possible reduction in the degree of
adequate IP code can ensure safety only if protection required, due to external
the enclosure is sufficiently robust to sustain influences), the possibility of weakening of
anticipated mechanical stresses, notably enclosures or enlarging of orifices and so on,
impact forces, without distortion which will caused by corrosion must also be given due
adversely affect its IP classification. consideration.
Specifications for such equipment should The severity of the corrosive environment
therefore include the appropriate AG code may be indicated in the equipment
(AG1, AG2 or AG3) according to the severity specifications by the AF code (AF1, AF2, AF3
of possible impact stresses as listed in or AF4) as listed in table F67, and defined in
table F67. sub-clause 321 of IEC 364-3.
Tests for standardized impact severities are
being "harmonized" November 1993
internationally, and are based on four levels
of impact energy, viz:

level energy in joules


1 0.255
2 2.0
3 6.0
4 20.0
It is recommended that these values be used
in specifications, pending quantification of the
AG code in IEC 364-3.

F52 - distribution within a low-voltage installation


1. general

G
1.1 electric shock
when a current exceeding 30 mA electric shock
An electric shock is the pathophysiological Curve C1 (of figure G1) shows that when a
passes through a part of a human effect of an electric current through the current greater than 30 mA passes through a
body, the person concerned is in human body. part of a human being, the person concerned
serious danger if the current is not Its passage affects essentially the circulatory is likely to be killed, unless the current is
interrupted in a very short time. and respiratory functions and sometimes interrupted in a relatively short time.
results in serious burns. The degree of The point 500 ms/100 mA close to the curve
danger for the victim is a function of the C1 corresponds to a probability of heart
magnitude of the current, the parts of the fibrillation of the order of 0.14%.
the protection of persons against body through which the current passes, and The protection of persons against electric
electric shock in LV installations must the duration of current flow. shock in LV installations must be provided in
be provided in conformity with IEC Publication 479-1 defines four zones of conformity with appropriate national
appropriate national standards and current-magnitude/time-duration, in each of standards and statutory regulations, codes of
statutory regulations, codes of which the pathophysiological effects are practice, official guides and circulars, etc.
described (fig. G1). Any person coming into Relevant IEC standards include: IEC 364,
practice, official guides and circulars, contact with live metal risks an electric shock. IEC 479-1, IEC 755, IEC 1008, IEC 1009
etc. and IEC 947-2 appendix B.
Relevant IEC standards include:
duration of current flow t
IEC 364, IEC 479-1, IEC 755, ms 10000
A B C1 C2 C3
IEC 1008, IEC 1009
5000
and IEC 947-2 appendix B. ∂ imperceptible
2000
∑ perceptible
∏ reversible effects:
1000 muscular
contraction
500
π possibility of
1 2 3 4 irreversible
200 effects
C1: no heart fibrillation
100 C2: 5% probability
50
of heart fibrillation
C3: 50% probability
of heart fibrillation
20

10
0,1 0,2 0,5 1 2 5 10 20 50 100 200 500 1000 2000 5000 10000
mA
current passing through the body Is

fig. G1: curve C1 (of IEC 479-1) defines the current-magnitude/time-duration limits which
must not be exceeded.

1.2 direct and indirect contact


standards and regulations distinguish direct contact indirect contact
two kinds of dangerous contact: A direct contact refers to a person coming An indirect contact refers to a person coming
into contact with a conductor which is live in into contact with a conductive part which is
c direct contact, normal circumstances. not normally alive, but has become alive
c indirect contact, accidentally (due to insulation failure or some
and corresponding protective other cause).
measures. insulation
failure
1 2 3 PE conductor
1 2 3 N
Id

busbars
Is Is

fig. G2: direct contact. fig. G3: indirect contact.


Is: touch current Id: insulation fault current

protection against electric shocks - G1


2. protection against direct contact

G
Two complementary measures are commonly
two measures of protection against
employed as protection against the dangers
direct-contact hazards are often of direct contact:
imposed, since, in practice, the first c the physical prevention of contact with live
measure may not prove to be parts by barriers, insulation, inaccessibility,
infallible. etc.
c additional protection in the event that a
direct contact occurs, despite the above
measures. This protection is based on
residual-current operated high-sensitivity fast-
acting relays, which are highly effective in the
majority of direct contact cases.

2.1 measures of protection against direct contact


IEC and national standards measures of complete protection
Protection by the insulation of live parts
frequently distinguish between This protection consists of an insulation which
degrees of protection conforms to the relevant standards. Paints,
c complete (insulation, enclosures) lacquers and varnishes do not provide an
c partial or particular. adequate protection.
Protection by means of barriers or
enclosures fig. G4: inherent direct-contact protection
This measure is in widespread use, since by the insulation of a 3-phase cable with
many components and materials are installed outer sheath.
in cabinets, pillars, control panels and
distribution-board enclosures, etc. To be
considered as providing effective protection
against direct-contact hazards, these
equipments must possess a degree of
protection equal to at least IP2X or IPXXB
(see Chapter F Sub-clause 7.2).
Moreover, an opening in an enclosure (door,
panel, drawer, etc.) must only be removable,
opened or withdrawn:
c by means of a key or tool provided for the
purpose, or
c after complete isolation of the live parts in
the enclosure, or
c with the automatic action of an intervening
metal shutter, removable only with a key or
with tools. The metal enclosure and all metal
shutters must be bonded to the protective
earthing conductor for the installation.

partial measures of protection fig. G5: example of direct-contact


Protection by means of obstacles, or by prevention by means of an earthed metal
placing out of reach enclosure.
This practice concerns locations to which
qualified, or otherwise authorized personnel
only, have access.

particular measures
of protection
Protection by the use of extra-low voltage
SELV (Safety Extra Low Voltage) schemes
This measure is used only in low-power
circuits, and in particular circumstances, as
described in Sub-clause G3.5.

G2 - protection against electric shocks


G
2.2 additional measure of protection against direct contact
All the preceding protective measures are
an additional measure of protection
preventive, but experience has shown that for
against the hazards of direct contact various reasons they cannot be regarded as
is provided by the use of residual- being infallible. Among these reasons may be
current operated devices, which cited:
operate at 30 mA or less, and are c lack of proper maintenance,
c imprudence, carelessness,
referred to as RCDs of high c normal (or abnormal) wear and tear of
sensitivity. insulation; for example, flexure and abrasion
of connecting leads,
c accidental contact,
c immersion in water, etc. - a situation in
which insulation is no longer effective.
In order to protect users in such
circumstances, highly-sensitive fast-tripping
devices, based on the detection of residual
currents to earth (which may or may not be
through a human being or animal) are used
to disconnect the power supply automatically,
and with sufficient rapidity to prevent
permanent injury to, or death by
electrocution, of a normally healthy human
being.

fig. G6: high-sensitivity RCD.


These devices operate on the principle of
IEC wiring regulations impose the differential current measurement, in which
use of RCDs on circuits supplying any difference between the current entering a
socket outlets, installed in particular circuit and that leaving it, must (on a system
locations considered to be potentially supplied from an earthed source) be flowing
to earth, either through faulty insulation or
dangerous, or used for special through contact of an earthed object, such as
purposes. Some national wiring a person, with a live conductor.
regulations impose their use on all Standard residual-current devices, referred to
circuits supplying socket outlets. as RCDs, sufficiently sensitive for direct-
contact protection are rated at 30 mA of
differential current. Other standard IEC
ratings for high-sensitivity RCDs are 10 mA
and 6 mA (generally used for individual
appliance protection).
This additional protection is imposed in
certain countries for circuits supplying socket
outlets of ratings up to 32 A, and even higher
if the location is wet and/or temporary (such
as work-sites for example).
Chapter L section 3 itemizes various common
locations in which RCDs of high sensitivity
are obligatory (in some countries), but in any
case, are highly recommended as an
effective protection against both direct- and
indirect-contact hazards.

protection against electric shocks - G3


3. protection against indirect contact

G
Conductive material(1) used in the c special arrangements such as:
national regulations covering LV
manufacture of an electrical appliance, but v the use of class II insulation materials, or an
installations impose, or strongly which is not part of the circuit for the equivalent degree of insulation,
recommend, the provision of devices appliance, is separated from live parts by the v non-conducting location(2) - out-of-reach or
for indirect-contact protection. "basic insulation". Failure of the basic interposition of barriers,
insulation will result in the conductive parts v equipotential locality,
becoming live. v electrical separation by means of isolating
the measures of protection are: Touching a normally-dead part of an electrical transformers.
appliance which has become live due to the (1) Conductive material (usually metal) which may be
c automatic disconnection of supply
failure of its insulation, is referred to as an touched, without dismantling the appliance, is referred to as
(at the first or second fault detection, indirect contact. "exposed conductive parts".
(2) The definition of resistances of the walls, floor and ceiling
depending on the system of earthing) Various measures are adopted to protect of a non-conducting location is given in Sub-clause G3.5
c particular measures according to against this hazard, and include:
circumstances. c automatic disconnection of power supply to
the appliance concerned,

3.1 measure of protection by automatic disconnection of the supply


protection against indirect-contact principle
hazards by automatic disconnection This protective measure depends on two
fundamental requirements:
of the supply can be achieved if the c the earthing of all exposed conductive parts
exposed conductive parts of of equipment in the installation and the
appliances are properly earthed. constitution of an equipotential bonding
network (see Sub-clause F4-1),
c automatic disconnection of the section of
the installation concerned, in such a way that
the touch-voltage/time safety requirements
are respected for any level of touch voltage
Uc(3).
(3) touch voltage Uc:
Touch voltage Uc is the voltage existing (as the result of
insulation failure) between an exposed conductive part and
any conductive element within reach which is at a different
(generally earth) potential.
The greater the value of Uc, the greater the rapidity of
supply disconnection required to provide protection (see
Tables G8 and G9). The highest value of Uc that can be
tolerated indefinitely without danger to human beings is
installation
called the "conventional touch-voltage limit" (UL). earth
electrode Uc

fig. G7: in this illustration the dangerous


touch voltage Uc is from hand to hand.

in practice the disconnecting times reminder of the theoretical


and the choice of protection schemes disconnecting-time limits*
to use depend on the kind of earthing assumed maximum disconnecting assumed maximum disconnecting
system concerned; TT, TN or IT. touch time for the protective touch time for the protective
voltage device (seconds) voltage device (seconds)
Precise indications are given in the
(V) alternating direct (V) alternating direct
corresponding paragraphs. current current current current
< 50 5 5 25 5 5
50 5 5 50 0.48 5
75 0.60 5 75 0.30 2
90 0.45 5 90 0.25 0.80
120 0.34 5 110 0.18 0.50
150 0.27 1 150 0.12 0.25
220 0.17 0.40 230 0.05 0.06
280 0.12 0.30 280 0.02 0.02
350 0.08 0.20
table G9: maximum safe duration of the
500 0.04 0.10
assumed values of touch voltage in
table G8: maximum safe duration of the conditions where UL = 25 V.
assumed values of touch voltage in
conditions where UL = 50 V(1).
(1) The resistance of the floor and the wearing of shoes are
taken into account in these values.
* For most locations, the maximum permitted touch voltage
(UL) is 50 V. For special locations, the limit is reduced to
25 V. See G4-1 and Clause L3.

G4 - protection against electric shocks


G
3.2 automatic disconnection for a TT-earthed installation
automatic disconnection for a principle
TT-earthed installation is effected by In this scheme all the exposed and Automatic protection for a TT-earthed
extraneous conductive parts of the installation installation is assured by the use of a RCD of
a RCD having a sensitivity of must be connected to a common earth sensitivity:
U 50 V*
I∆n i L = electrode. The supply system neutral is I∆n i UL = 50 V
RA RA normally earthed at a point outside the area RA RA
where RA = resistance of the of influence of the electrode for the where
installation, but need not be so. RA = the resistance of the earth electrode for
installation earth electrode The impedance of the earth-fault loop the installation.
* 25 V in some particular cases. therefore consists mainly of the two earth I∆n = rated differential current operating level.
electrodes (i.e. the source and installation For temporary supplies (to work-sites etc.)
electrodes) in series, so that the magnitude of and agricultural and horticultural
the earth-fault current is generally too small to establishments, the value of UL in the above-
operate overcurrent relays or fuses, and the mentioned formula must be replaced by 25 V.
use of a differential-current form of protection
is essential.
This principle of protection is also valid if one
common earth electrode only is used, notably
in the case of a consumer-type substation
within the installation area, where space
limitations may impose the adoption of a TN
earthing scheme, but where all other
conditions required by the TN system cannot
be fulfilled.

example
The resistance of the substation neutral earth
electrode Rn is 10 ohms.
The resistance of the installation earth
electrode RA is 20 ohms.
The earth-fault current Id = 7.7 A.
The touch-voltage Uc = IdRA = 154 V and
therefore dangerous, but,
I∆n = 50 = 2.5 A so that a standard 300 mA
20
RCD will operate in 30 ms to clear a condition
in which 50 V touch voltage, or more,
appears on an exposed conductive part.
HV/400V
1
2
3
4

installation
substation earth Uc
earth electrode
electrode

Rn : 10 Ω RA : 20 Ω

fig. G10: automatic disconnection for a TT-earthed installation.

protection against electric shocks - G5


3. protection against indirect contact (continued)

G
3.2 automatic disconnection for a TT-earthed installation (continued)
the tripping times of RCDs are specified disconnection time x I∆n 1 2 5 >5
generally lower than those RCD is a general term for all devices instantaneous (ms) 300 150 40 40
operating on the residual-current principle. domestic
prescribed in the majority of national RCCB* (residual current circuit breaker) as
standards; this feature facilitates their defined in IEC 1008 is a specific class of type S (ms) 500 200 150 150
use and allows the adoption of an RCD. industrial
effective scheme of discriminative Type G (general) and type S (selective) have setting I** (ms) 150 150 150 150
tripping time/current characteristics as shown
protection. in table G11. These characteristics allow a
* Merlin Gerin

certain degree of selective tripping between table G11: maximum operating times of
the several combinations of rating and type, RCCBs (IEC 1008).
as shown later in Sub-clause 4.3. ** Note : the use of the term "circuit breaker" does not mean
that a RCCB can break short-circuit currents. For such
duties RCDs known as RCBOs ("O" for overcurrent) as
defined in IEC 1009 must be employed.

3.3 automatic disconnection for a TN-earthed installation


the principle of the TN scheme of principle
In this scheme all exposed and extraneous provided, in order to reduce the touch voltage
earthing is to ensure that earth-fault as much as possible.
conductive parts of the installation are
current will be sufficient to operate connected directly to the earthed point of the In high-rise apartment blocks, all extraneous
overcurrent protective devices power supply by protective conductors. conductive parts are connected to the
(direct-acting tripping, overcurrent As noted in Chapter F Sub-clause 4.2, the protective conductor at each level.
relays and fuses) so that way in which this direct connection is carried In order to ensure adequate protection, the
out depends on whether the TN-C, TN-S, or earth-fault current
Uo Uo*
Ia i
Zs
or 0.8
Zc
TN-C-S method of implementing the TN Id = Uo or 0.8 Uo u Ia where
principle is used. In figure G12 the method Zs Zc
TN-C is shown, in which the neutral Uo = nominal phase-neutral voltage.
conductor acts as both the Protective-Earth Zs = earth-fault current loop impedance,
and Neutral (PEN) conductor. In all TN equal to the sum of the impedances of: the
arrangements, any insulation fault to earth source, the live phase conductors to the fault
constitutes a phase-neutral short-circuit. position, the protective conductors from the
High fault current levels simplify protection fault position back to the source.
requirements but can give rise to touch Zc = the faulty-circuit loop impedance (see
voltages exceeding 50% of the phase-to- "conventional method" Sub-clause 5.2).
neutral voltage at the fault position during the Note: the path through earth electrodes back
brief disconnection time. to the source will have (generally) much
In practice, therefore, earth electrodes are higher impedance values than those listed
normally installed at intervals along the above, and need not be considered.
neutral of the supply network, while the Id = the fault current.
consumer is generally required to instal an Ia = a current equal to the value required to
earth electrode at the service position. On operate the protective device in the time
large installations additional earth electrodes specified.
dispersed around the premises are often

example
B
A
3
2
F 1
N E PEN
NS160

35 50 m
mm2 35 mm2
D C

RnA
Uc

fig. G12: automatic disconnection for a TN-earthed installation.


In figure G12 the touch voltage less than this value, so that positive operation
230 in the shortest possible time is assured.
Uc = = 115 V
2 Note: some authorities base such
and is therefore dangerous. calculations on the assumption that a voltage
The impedance Zs of the loop = ZAB + ZBC + drop of 20% occurs in the part of the
ZDE + ZEN + ZNA. impedance loop BANE.
If ZBC and ZDE are predominant, then: This method, which is recommended, is
ZS = 2ρ x L = 64.3 milli-ohm, so that explained in chapter G Sub-clause 5.2
S "conventional method" and, in this example,
Id = 230/64.3 = 3,576 A (≈ 22 In based on a will give a fault current of
160 A circuit breaker). 230 x 0.8 x 103 = 2,816 A (≈ 18 In)
The "instantaneous" magnetic tripping device 64.3
setting of the circuit breaker is many times
G6 - protection against electric shocks
G
specified maximum certain national regulations impose, the
for TN earthing, the maximum
disconnection times provision of equipotential bonding of all
allowable disconnection time extraneous and exposed conductive parts
The times specified are a function of the
depends on the nominal voltage of nominal voltage phase/earth, which, for all that are simultaneously accessible, in any
the system. practical purposes on TN systems, is the area where socket-outlets are installed, from
phase/neutral voltage. which portable or mobile equipment might be
supplied. The common equipotential busbar
Uo (volts) disconnection time is installed in the distribution-board cabinet
phase/neutral (seconds) UL=50 V for the area concerned.
(see note 2) Note 2: when the conventional voltage limit is
127 0.8 25 V, the specified disconnection times are:
230 0.4 0.35 s. for 127 V
400 0.2 0.2 s. for 230 V
> 400 0.1 0.05 s. for 400 V
If the circuits concerned are final circuits, then
table G13: maximum disconnection times these times can easily be achieved by the
specified for TN earthing schemes use of RCDs.
(IEC 364-4-41).
Note 3: the use of RCDs may, as mentioned
Note 1: a longer time interval than those in note 2, be necessary on TN-earthed
specified in the table (but in any case less systems. Use of RCDs on TN-C-S systems
than 5 seconds) is allowed under certain means that the protective conductor and the
circumstances for distribution circuits, as well neutral conductor must (evidently) be
as for final circuits supplying a fixed separated upstream of the RCD. This
appliance, on condition that a dangerous separation is commonly made at the service
touch voltage is not thereby caused to appear position.
on another appliance. IEC recommends, and

if the protection is to be provided by a protection by means of a circuit t 1 : instantaneous trip


2 : short time-delayed trip
circuit breaker, it is sufficient to verify breaker
that the fault current will always The instantaneous trip unit of a circuit breaker
will eliminate a short-circuit to earth fault in
exceed the current-setting level of less than 0.1 second.
the instantaneous or short-time delay In consequence, automatic disconnection
tripping unit (Im): within the maximum allowable time will
always be assured, since all types of trip unit,
Im < Uo or 0.8* magnetic or electronic, instantaneous or
2
Zs Zc 1
slightly retarded, are suitable: Ia = Im.
* according to the "conventional" method of
The maximum tolerance authorized by the
calculation (see sub-clause 5.2).
relevant standard, however, must always be Im Uo/Zs I
taken into consideration.
fig. G14: disconnection by circuit breaker
It is sufficient therefore that the fault current
for a TN-earthed installation.
Uo / Zs or 0.8 Uo / Zc determined by
calculation (or established on site) be greater
than the instantaneous trip-setting current, or
than the very short-time tripping threshold
level, to be sure of tripping whithin the
permitted time limit.

Ia can be determined from the fuse protection by means of fuses t

performance curve. In any case, The value of current which assures the
correct operation of a fuse can be
protection cannot be achieved if the accertained from a current/time performance
loop impedance Zs or Zc exceeds a graph for the fuse concerned. = 0,4 s
certain value. The fault current Uo/Zs or 0.8 Uo/Zc as tc
determined above, must largely exceed that
necessary to ensure positive operation of the
fuse. Ia Uo/Zs I
The condition to observe therefore is that:
Ia < Uo or 0.8 Uo as indicated in figure G15. fig. G15: disconnection by fuses
Zs Zc for a TN-earthed installation.
Example:
The nominal phase-neutral voltage of the
network is 230 V and the maximum
disconnection time given by the graph in
figure G15 is 0.4 seconds. The corresponding
value of Ia can be read from the graph.
Using the voltage (230 V) and the current Ia,
the complete loop impedance or the circuit
loop impedance can be calculated from
Zs = 230/Ia or Zc = 0.8 x 230/Ia.This
impedance value must never be exceeded
and should preferably be substantially less to
ensure satisfactory fuse operation.

protection against electric shocks - G7


3. protection against indirect contact (continued)

G
3.4 automatic disconnection on a second earth fault in an IT-earthed system
In this type of system: c all exposed and extraneous conductive
c the installation is isolated from earth, or the parts are earthed via an installation earth
neutral point of its power-supply source is electrode.
connected to earth through a high
impedance,

in an IT scheme it is intended that a first fault


On the occurrence of a short-circuit fault to
first fault to earth will not cause any earth, referred to as a "first fault", the fault
disconnection. current is very small, such that the rule
Id x RA i 50 V (see G3.2)
is respected and no dangerous touch
voltages can occur.
In practice the current Id is feeble, a condition
that is neither dangerous to personnel, nor
harmful to the installation.
However, in this scheme: fig. G16: phases to earth insulation
c a permanent surveillance of the condition of monitoring relay (obligatory on IT-earthed
the insulation to earth must be provided, installation).
together with an alarm signal (audio and/or
flashing lights, etc.) in the event of a first
earth fault occurring,
c the rapid location and repair of a first fault is
imperative if the full benefits of the IT system
are to be realized. Continuity of service is the
great advantage afforded by the scheme.
Id2 Id1
HV/400 V
3
2
1
B PE
Id2
Id1 Id1

Zct Id2 Id2 ZF


1500 Ω
Id1
A

Uc
RnA = 5 Ω Id2

fig. G17: fault-current paths for a first (earth) fault on an IT-earthed installation.
Example: The touch voltage Uc is therefore
For a network formed from 1 km of 198 x 5 x 10-3 = 0.99 V, which is evidently
conductors, the leakage (capacitive) harmless.
impedance to earth ZF is of the order of The current through the short-circuit is given
3,500 ohms per phase. In normal (unfaulted) by the vector sum of the neutral-resistor
operation, the capacitive current* to earth is current Id1 (= 153 mA) and the capacitive
therefore current (Id2).
Uo = 230 = 66 mA per phase Since the exposed conductive parts of the
ZF 3,500 installation are connected directly to earth,
During a phase-to-earth fault, as shown in the neutral impedance Zct plays practically no
figure G17, the current passing through the part in the production of touch voltages to
electrode resistance RnA is the vector sum of earth.
the capacitive currents in the two healthy * Resistive leakage current to earth through the insulation is
phases. The voltages of the two healthy assumed to be negligibly small in the example.
phases have (because of the fault) increased
to √3 the normal phase voltage, so that the
capacitive currents increase by the same
amount. These currents are displaced, one
from the other by 60°, so that when added
vectorially, this amounts to 3 x 66 mA =
198 mA i.e. Id2 in the present example.

the simultaneous existence of two second fault situation


On the appearance of a second fault, on a fault current is assured, and conventional
earth faults (if not both on the same
different phase, or on a neutral conductor, overcurrent protective devices are used, i.e.
phase) is dangerous, and rapid a rapid disconnection becomes imperative. circuit breakers and fuses.
clearance by fuses or automatic Fault clearance is carried out differently in The first fault could occur at the end of a
circuit breaker tripping depends on each of the following cases: circuit in a remote part of the installation,
the type of earth-bonding scheme, 1st case: concerns an installation in which all while the second fault could feasibly be
exposed conductive parts are bonded to a located at the opposite end of the installation.
and whether separate earthing common PE conductor, as shown in figure For this reason, it is conventional to double
electrodes are used or not, in the G19. the loop impedance of a circuit, when
installation concerned. In this case no earth electrodes are included calculating the anticipated fault setting level
in the fault current path, so that a high level of for its overcurrent protective device(s).

G8 - protection against electric shocks


G
c where the system includes a neutral c if no neutral conductor is provided, then the
1st case: where all exposed
conductor in addition to the 3 phase voltage to use for the fault-current calculation
conductive parts are connected to a conductors, the lowest short-circuit fault is the phase-to-phase value, i.e.
common PE conductor conventional currents will occur if one of the (two) faults is
from the neutral conductor to earth (all four (2) 0.8 e Uo* u Ia
overcurrent protection schemes 2 Zc
(such as those used in TN systems) conductors are insulated from earth in an IT
Specified tripping/fuse-clearance times
scheme). In four-wire IT installations,
are applicable, with fault-level therefore, the phase-to-neutral voltage must
Disconnecting times for 3-wire 3-phase IT
calculations and tripping/fuse- schemes differ from those adopted for 4-wire
be used to calculate short-circuit protective
3-phase IT schemes, and are given for both
operating times suitably adapted. levels i.e.
cases in table G18.
(1) 0.8 Uo* u Ia where * based on the "conventional method" noted in the first
2 Zc example of Sub-clause 3.3.
Uo = phase/neutral voltage
Zc = impedance of the circuit fault-current
loop (see G3.3)
Ia = current level for trip setting

Uo/U (volts) disconnection time (seconds) UL = 50 V (1)


Uo = phase-neutral volts 3-phase 3-wires 3-phase 4-wires
U = phase-phase volts
127/220 0.8 5
230/400 0.4 0.8
400/690 0.2 0.4
580/1000 0.1 0.2
table G18: maximum disconnection times specified for an IT-earthed installation
(IEC 364-4-41).
(1) When the conventional voltage limit is c in the case of a 3-phase 4-wire scheme,
25 V, the disconnecting times become: 1.0 second at 127/220 V; 0.5 seconds at
c in the case of a 3-phase 3-wire scheme, 230/400 V and 0.2 seconds at 400/690 V.
0.4 seconds at 127/220 V; 0.2 seconds at
230/400 V and 0.06 seconds at 400/690 V,
Example
HV/400 V A Id B
3
J 2
1
K PE
F E busbars
NS160
160 A
50 m 50 m
Zct 35 mm2 35 mm2
H G D C

Rn RA
fig. G19: circuit breaker tripping on second (earth) fault when exposed conductive parts
are connected to a common protective conductor.
The current levels and protective measures So that the resistance of circuit 1 loop FGHJ
depend on the switchgear and fusegear = 2 RHJ = 2 ρ l mΩ
concerned: a
c circuit breakers where: ρ = the resistance in milli-ohm of a
In the case shown in figure G19, the levels of copper rod 1 metre long of c.s.a. 1 mm2
instantaneous and short time-delay l = length of the circuit in metres
overcurrent-trip settings must be decided. a = c.s.a. of the conductor in mm2
The times recommended in table G18 can be = 2 x 22.5 x 50 = 64.3 mΩ
readily complied with. 35
Example: from the case shown in figure G19, and the loop resistance B, C, D, E, F, G, H, J
determine that the short-circuit protection will be 2 x 64.3 = 129 mΩ
provided by the 160 A circuit breaker is The fault current will therefore be:
suitable to clear a phase-to-phase short- 0.8 x ex 230 x 103 = 2.470 A
circuit occurring at the load ends of the 129
circuits concerned. c fuses
Reminder: In an IT system, the two circuits The current Ia for which fuse operation must
involved in a phase-to-phase short circuit are be assured in a time specified according to
assumed to be of equal length, with the same table G18 can be found from fuse operating
sized conductors; the PE conductors being curves, as described in figure G15.
the same size as the phase conductors. The current indicated should be significantly
In such a case, the impedance of the circuit lower than the fault currents calculated for the
loop when using the "conventional method" circuit concerned,
(Sub-clause 5.2 of this chapter) will be twice c RCCBs
that calculated for one of the circuits in the In particular cases, RCCBs are necessary. In
TN case, shown in Sub-clause 3.3. this case, protection against indirect contact
hazards can be achieved by using one RCCB
for each circuit.

protection against electric shocks - G9


3. protection against indirect contact (continued)

G
3.4 automatic disconnection on a second earth fault in an IT-earthed system (continued)
2nd case: concerns exposed conductive electrode contact resistances with the earth,
2nd case: where exposed conductive
parts which are earthed either individually thereby making protection by overcurrent
parts of appliances are earthed (each part having its own earth electrode) or devices unreliable. The more sensitive RCDs
individually or in separate groups, in separate groups (one electrode for each are therefore necessary, but the operating
each appliance or each group must group). current of the RCDs must evidently exceed
(in addition to overcurrent protection) If all exposed conductive parts are not that which occurs for a first fault.
bonded to a common electrode system, then For a second fault occurring within a group
be protected by a RCD. it is possible for the second earth fault to having a common earth-electrode system,
occur in a different group or in a separately- the overcurrent protection operates, as
earthed individual apparatus. Additional described above for case 1.
protection to that described above for case 1, Note 1: see also Chapter H1 Sub-clause 7.2,
is required, and consists of a RCD placed at protection of the neutral conductor.
the circuit breaker controlling each group and Note 2: in 3-phase 4-wire installations
each individually-earthed apparatus. protection against overcurrent in the neutral
The reason for this requirement is that the conductor is sometimes more conveniently
separate-group electrodes are "bonded" achieved by using a ring-type current
through the earth so that the phase-to-phase transformer over the single-core neutral
short-circuit current will generally be limited conductor, as shown in figure G20 (see also
when passing through the earth bond, by the Table H1-65c).
case 1 case 2
HV/LV HV/LV

RCD RCD
N N
RCD RCD
PIM PIM
group 1 group 2
group earth earth
earth
Rn RA Rn RA 1 RA 2

fig. G20: the application of RCDs when exposed conductive parts are earthed individually
or by groups, on IT-earthed systems.

3.5 measures of protection against direct or indirect contact without circuit disconnection
extra-low voltage is used where the the use of SELV (Safety by Extra equipment must not be connected to earth, to
Low Voltage) other exposed conductive parts, or to
risks are great: swimming pools, extraneous conductive parts,
wandering-lead hand lamps, and Safety by extra low voltage SELV is used in c all live parts of SELV circuits and of other
situations where the operation of electrical circuits of higher voltage must be separated
other portable appliances for outdoor equipment presents a serious hazard
use, etc. by a distance at least equal to that between
(swimming pools, amusement parks, etc.). the primary and secondary windings of a
This measure depends on supplying power at safety isolating transformer.
very low voltage from the secondary windings These measures require that:
of isolating transformers especially designed c SELV circuits must use conduits exclusively
according to national or to international provided for them, unless cables which are
(IEC 742) standards. insulated for the highest voltage of the other
The impulse withstand level of insulation circuits are used for the SELV circuits,
between the primary and secondary windings c socket outlets for the SELV system must
is very high, and/or an earthed metal screen not have an earth-pin contact. The SELV
is sometimes incorporated between the circuit plugs and sockets must be special, so
windings. The secondary voltage never that inadvertent connection to a different
exceeds 50 V rms. voltage level is not possible.
Three conditions of exploitation must be Note: In normal conditions, when the SELV
respected in order to provide satisfactory voltage is less than 25 V, there is no need to
protection against indirect contact: provide protection against direct-contact
c no live conductor at SELV must be hazards. Particular requirements are
connected to earth, indicated in Chapter L, Clause 3: "special
c exposed conductive parts of SELV-supplied locations".

the use of PELV (Protection by and the equipment is used in normally dry
Extra Low Voltage) locations only, and large-area contact with the
human body is not expected.
This system is for general use where low In all other cases, 6 V rms is the maximum
voltage is required, or preferred for safety permitted voltage, where no direct-contact
reasons, other than in the high-risk locations protection is provided.
noted above. The conception is similar to that
of the SELV system, but the secondary circuit 230 V / 24 V
is earthed at one point.
IEC 364-4-41 defines precisely the
significance of the reference PELV. Protection
against direct-contact hazards is generally
necessary, except when the equipment is in fig. G21: low-voltage supplies from a safety
the zone of equipotential bonding, and the isolating transformer, as defined in IEC 742.
nominal voltage does not exceed 25 V rms,
G10 - protection against electric shocks
G
FELV system (Functional Extra
Low Voltage)
Where, for functional reasons, a voltage of Note: Such conditions may, for example, be
50 V or less is used, but not all of the encountered when the circuit contains
requirements relating to SELV or PELV are equipment (such as transformers, relays,
fulfilled, appropriate measures described in remote-control switches, contactors)
IEC 364-4-41 must be taken to ensure insufficiently insulated with respect to circuits
protection against both direct and indirect at higher voltages.
contact hazards, according to the location
and use of these circuits.

the separation of electric circuits is the separation of electric circuits


suitable for relatively short cable The principle of separation of circuits c no conductor or exposed conductive part of
(generally single-phase circuits) for safety the secondary circuit must be connected to
lengths and high levels of insulation purposes is based on the following earth,
resistance. It is preferably used for reasoning. c the length of secondary cabling must be
an individual appliance. The two conductors from the unearthed limited to avoid large capacitance values*,
single-phase secondary winding of a c a high insulation-resistance value must be
separation transformer are insulated from maintained for the cabling and appliances.
earth. These conditions generally limit the
If a direct contact is made with one conductor, application of this safety measure to an
a very small current only will flow into the individual appliance.
person making contact, through the earth and In the case where several appliances are
back to the other conductor, via the inherent supplied from a separation transformer, it is
capacitance of that conductor with respect to necessary to observe the following
earth. Since the conductor capacitance to requirements:
earth is very small, the current is generally c the exposed conductive parts of all
below the level of perception. appliances must be connected together by an
As the length of circuit cable increases, the insulated protective conductor, but not
direct contact current will progressively connected to earth,
increase to a point where a dangerous c the socket outlets must be provided with an
electric shock will be experienced. earth-pin connection. The earth-pin
Even if a short length of cable precludes any connection is used in this case only to ensure
danger from capacitive current, a low value of the interconnection (bonding) of all exposed
insulation resistance with respect to earth can conductive parts.
result in danger, since the current path is then In the case of a second fault, overcurrent
via the person making contact, through the protection must provide automatic
earth and back to the other conductor disconnection in the same conditions as
through the low conductor-to-earth insulation those required for an IT scheme of power
resistance. system earthing.
For these reasons, relatively short lengths of * It is recommended in IEC 364-4-41 that the product of the
well-insulated cable are essential in nominal voltage of the circuit in volts and length in metres of
the wiring system should not exceed 100 000, and that the
separation schemes. length of the wiring system should not exceed 500 m.
Transformers are specially designed for this
duty, with a high degree of insulation between
primary and secondary windings, or with
equivalent protection, such as an earthed separation
metal screen between the windings. transformer
230 V / 230 V
Construction of the transformer is to class II class II
insulation standards.
fig. G22: safety supplies from a separation
As indicated above, successful exploitation of
transformer.
the principle requires that:

class II appliances
active part
symbol
basic
These appliances are also referred to as insulation
having "double insulation" since in class II supplementary
appliances a supplementary insulation is insulation
added to the basic insulation. No conductive fig. G23: principle of class II insulation
parts of a class II appliance must be level.
connected to a protective conductor:
c most portable or semi-fixed appliances, Chapter 41) describe in more detail the
certain lamps, and some types of transformer necessary measures to achieve the
are designed to have double insulation. It is supplementary insulation during installation
important to take particular care in the work.
exploitation of class II equipment and to verify A simple example is that of drawing a cable
regularly and often that the class II standard into a PVC conduit. Methods are also
is maintained (no broken outer envelope, described for distribution boards.
etc.). Electronic devices, radio and television c for distribution boards and similar
sets have safety levels equivalent to class II, equipment, IEC 439-1 describes a set of
but are not formally class II appliances, requirements, for what is referred to as "total
c supplementary insulation in an electrical insulation", equivalent to class II,
installation (IEC 364-4-41: Sub-clause 413-2). c some cables are recognized as being
Some national standards such as equivalent to class II by many national
NF C 15-100 (France) (annex to 413.5 standards.

protection against electric shocks - G11


3. protection against indirect contact (continued)

G
3.5 measures of protection against direct or indirect contact without circuit disconnection
(continued)
out-of-reach or interposition must evidently be the same for all tests.
in principle, safety by placing Different instrument suppliers provide
simultaneously-accessible of obstacles.
electrodes specific to their own product, so
conductive parts out-of-reach, or by By these means, the probability of touching a that care should be taken to ensure that the
live exposed conductive part, while at the electrodes used are those supplied with the
interposing obstacles, requires also a same time touching an extraneous instrument. There are no universally
non-conducting floor, and so is not an conductive part at earth potential, is recognized standards established for these
easily applied principle extremely low. In practice, this measure can tests at the time of writing.
only be applied in a dry location, and is c the placing of equipment and obstacles
implemented according to the following must be such that simultaneous contact with
conditions: two exposed conductive parts or with an
c the floor and the walls of the chamber must exposed conductive part and an extraneous
be non-conducting, i.e. the resistance to earth conductive part by an individual person is not
at any point must be: possible.
> 50 kΩ (installation voltages i 500 V), c no exposed protective conductor must be
> 100 kΩ (500 V < installation voltages introduced into the chamber concerned.
i 1000 V). c entrances to the chamber must be
Resistance is measured by means of arranged so that persons entering are not at
"MEGGER" type instruments (hand-operated risk, e.g. a person standing on a conducting
generator or battery-operated electronic floor outside the chamber must not be able to
model) between an electrode placed on the reach through the doorway to touch an
floor or against the wall, and earth (i.e. the exposed conductive part, such as a lighting
nearest protective earth-conductor). switch mounted in an industrial-type cast-iron
The electrode contact area and pressure conduit box, for example.

insulated
insulated walls
obstacles

2.5 m

electrical electrical electrical


apparatus apparatus apparatus

insulated floor

>2m <2m
fig. G24: protection by out-of-reach arrangements and the interposition of non-conducting
obstacles.

earth-free equipotential chambers earth-free equipotential between a live conductor and the metal
chambers envelope of an appliance will result in the
are associated with particular whole "cage" being raised to phase-to-earth
installations (laboratories, etc.) and In this scheme, all exposed conductive parts, voltage, but no fault current will flow. In such
including the floor (see *Note) are bonded by
give rise to a number of practical suitably large conductors, such that no
conditions, a person entering the chamber
installation difficulties. would be at risk (since he/she would be
significant difference of potential can exist stepping on to a live floor). Suitable
between any two points. A failure of insulation precautions must be taken to protect
personnel from this danger (e.g. non-
conducting floor at entrances, etc.).
Special protective devices are also necessary
to detect insulation failure, in the absence of
significant fault current.
*Note: extraneous conductive parts entering (or leaving) the
equipotential space (such as water pipes, etc.) must be
encased in suitable insulating material and excluded from
the equipotential network, since such parts are likely to be
bonded to protective (earthed) conductors elsewhere in the
installation.

conductive floor

insulating
material

fig. G25: equipotential bonding of all exposed conductive parts


simultaneously accessible.
G12 - protection against electric shocks
4. implementation of the TT system

G
4.1 protective measures
the application to living quarters is protection against indirect
covered in Chapter L Clause 1. contact
General case I∆n maximum resistance
Protection against indirect contact is assured of the earth electrode
by RCDs, the sensitivity I∆n of which (50 V) (25 V)
complies with the condition: 3A 16 Ω 8Ω
I∆n i
50 V (1) 1A 50 Ω 25 Ω
RA 500 mA 100 Ω 50 Ω
(1) 25 V for work-site installations, agricultural 300 mA 166 Ω 83 Ω
establishments, etc. 30 mA 1666 Ω 833 Ω
The choice of sensitivity of the differential table G26: the upper limit of resistance for
device is a function of the resistance RA of an installation earthing electrode which
the earth electrode for the installation, and is must not be exceeded, for given
given in table G26. sensitivity levels of RCDs at UL voltage
limits of 50 V and 25 V.

Case of distribution circuits


IEC 364-4-41 and a number of national
standards recognize a maximum tripping time A
of 1 second in installation distribution circuits
(as opposed to final circuits). This allows a
degree of selective discrimination to be
achieved:
c at level A: RCD time-delayed, e.g. "S" type, B
c at level B: RCD instantaneous.

fig. G27: distribution circuits.

Case where the exposed conductive parts


of an appliance, or group of appliances,
are connected to a separate earth
electrode
Protection against indirect contact by a RCD
at the circuit breaker controlling each group
or separately-earthed individual appliance.
In each case, the sensitivity must be
compatible with the resistance of the earth
electrode concerned. RA 1 RA 2
a distant location

fig. G28: separate earth electrode.

high-sensitivity RCDs
IEC 364-4-471 strongly recommends the use
of a RCD of high sensitivity (i 30 mA) in the
following cases:
c socket-outlet circuits for rated currents
of i 32 A at any location(1),
c socket-outlet circuits in wet locations at all
current ratings(1),
c socket-outlet circuits in temporary
installations(1),
c circuits supplying laundry rooms and fig. G29: circuit supplying socket-outlets.
swimming pools(1),
c supply circuits to work-sites, caravans,
pleasure boats, and travelling fairs(1).
This protection may be for individual circuits
or for groups of circuits,
c strongly recommended for circuits of socket
outlets u 20 A (mandatory if they are
expected to supply portable equipment for
outdoor use),
c in some countries, this requirement is
mandatory for all socket-outlet circuits
rated i 32 A.
(1) these cases are treated in delail in Chapter L Clause 3.

protection against electric shocks - G13


4. implementation of the TT system (continued)

G
4.1 protective measures (continued)
in areas of high fire risk
RCD protection at the circuit breaker
controlling all supplies to the area at risk is
necessary in some locations, and mandatory
in many countries.
The sensitivity of the RCD must be i 500 mA.
fire-risk
area

fig. G30: fire-risk location.

protection when exposed


conductive parts are not
connected to earth
(in the case of an existing installation where
the location is dry and provision of an
earthing connection is not possible, or in the
event that a protective earth wire becomes
broken)
RCDs of high sensitivity (i 30 mA) will afford
both protection against indirect-contact fig. G31: unearthed exposed conductive
hazards, and the additional protection against parts (A).
the dangers of direct-contact .

4.2 types of RCD


RCDs are commonly incorporated in the c differential switches conforming to particular
following components: national standards,
c industrial-type moulded-case differential c relays with separate toroidal (ring-type)
circuit breakers conforming to IEC 947-2 and current transformers, conforming to IEC 755.
its appendix B, RCDs are mandatorily used at the origin of
c domestic-type differential circuit breakers TT-earthed installations, where their ability to
(RCCBs)* conforming to IEC 755, 1008, and discriminate with other RCDs allows selective
1009 (RCBOs), tripping, thereby ensuring the level of service
*see NOTE concerning RCCBs at the end of continuity required.
Sub-clause 3.2.

DIN-rail circuit breaker with RCD module


fig. G32: industrial-type CB with RCD module.
Adaptable differential circuit breakers, comprehensive range of protective functions
the international standard for
including DIN-rail mounted units, are (isolation, short-circuit, overload, and
industrial differential circuit breakers available, to which may be associated an sensitive earth-fault protection).
is IEC 947-2 and its appendix B. auxiliary module. The ensemble provides a

G14 - protection against electric shocks


G
the international standards for
domestic circuit breakers (RCBOs) is
IEC 1009.

The incoming-supply circuit breaker can also have time- "Monobloc" type of earth-fault differential circuit breakers
delayed characteristics (type S). designed for the protection of socket-outlet circuits and final
circuit protection.
fig. G33: domestic earth-fault differential circuit breakers.
In addition to the adaptable industrial circuit "monobloc" differential circuit breakers
breakers which comply to industrial and intended for domestic and tertiary sector
domestic standards, there are ranges of applications.
differential switches are covered by
particular national standards
(NF C 61-140 for France).
RCDs with separate toroidal current
transformers are standardized
in IEC 755.

Differential switches (RCCBs) are used for the protection of RCDs with separate toroidal CTs can be used in association
distribution or sub-distribution boards. with circuit breakers or contactors.
fig. G34: differential switches (RCCBs). fig. G35: RCDs with separate toroidal
current transformers.

RCCBs, RCBOs and CBRs


RCCBs (Residual Current Circuit Breakers) Note: Both RCCBs and RCBOs as
These devices are more-accurately described standardized in IEC 1008 and 1009
in the French version of IEC 1008 as respectively, provide complete isolation when
"interrupteurs" which is generally translated opened. These units are designed for
into English by "load-break switches". domestic and similar installations.
"Residual-current load-break switches" would
be a more accurate description of a RCCB, CBRs
which, although assigned a rated making and Amendment 1 (1992) of the product standard
breaking capacity, is not designed to break IEC 947-Part 2: "Circuit Breakers" includes
short-circuit currents (the unique feature of a Appendix B, which covers the incorporation
circuit breaker) so that the term RCCB can be of residual-current protection into industrial-
misleading. type LV circuit breakers. The Appendix is
As noted in sub-clause 7.3 a SCPD (Short- based on the relevant requirements of IEC
Circuit Protective Device) must always be 755,
series-connected with a RCCB. IEC 1008 and IEC 1009. Circuit breakers so
equipped are referred to as CBRs.
RCBOs
The "O" stands for "Overcurrent" which refers
to the fact that, in addition to sensitive
differential earth-fault protection, overcurrent
protection is provided. The RCBO has a rated
short-circuit breaking capability and is
properly referred to as a circuit breaker.
IEC 1009 is the international reference
standard.

4.3 coordination of differential protective devices


Discriminative-tripping coordination is v at local general distribution boards,
achieved either by time-delay or by v at sub-distribution boards,
subdivision of circuits, which are then v at socket outlets for individual appliance
protected individually or by groups, or by a protection
combination of both methods. c in general, at distribution boards (and sub-
Such discrimination avoids the tripping of any distribution boards, if existing) and on
circuit breaker, other than that immediately individual-appliance protection, devices for
upstream of a fault position automatic disconnection in the event of an
c with equipment currently available, indirect-contact hazard occurring are installed
discrimination is possible at three or four together with additional protection against
different levels of distribution, viz: direct-contact hazards.
v at the main general distribution board,

protection against electric shocks - G15


4. implementation of the TT system (continued)

G
4.3 coordination of differential protective devices (continued)
discrimination between RCDs
Discrimination is achieved by exploiting the
several levels of standardized sensitivity:
30 mA, 100 mA, 300 mA and 1 A and the
corresponding tripping times, as shown below
in figure G36.
time
(ms)

10000

1000

500
300 II 300 mA
250 selective RCDs
200
(i.e. time-delayed)
150 industrial
130
100 (settings I and II)
I domestic S
60 time delayed
40
RCD 30 mA
general domestic
and industrial setting 0

10
current
100
150

300
500
600
1000

15 30 60
(mA)

1 1,5 10 100 500 1000 (A)


fig. G36: discrimination between RCDs.

discrimination at 2 levels A
Protection:
RCD 300 mA
c level A: RCD time-delayed setting 1 (for type S
industrial device) type S (for domestic device)
for protection against indirect contacts, B
RCD
c level B: RCD instantaneous, with high 30 mA
sensitivity on circuits supplying socket-outlets
or appliances at high risk (washing machines,
etc. See also Chapter L Clause 3).
fig. G37.

discrimination at 3 or 4 levels A relay with separate


toroidal CT 3 A
Protection: delay time 500 ms
c level A: RCD time-delayed (setting III),
c level B: RCD time-delayed (setting II), B RCCB 1 A
c level C: RCD time-delayed (setting I) or delay time 250 ms
type S,
c level D: RCD instantaneous.
C RCCB 300 mA
delay time 50 ms
or type S

D
RCCB
30 mA

fig. G38: discrimination at 3 or 4 levels.

G16 - protection against electric shocks


G
discriminative protection at three levels

main circuit breaker

HV/LV

MERLIN GERIN

differential relay
with separate toroidal
CT setting level ≤ 50/RA
time-delay setting level II

Rp
3
2
1
Rn N
PE

RA NS400 NS80H-MA

MERLIN GERIN

differential
relay with
separate CT

discontactor

N
1 Vigi
MERLIN GERIN
2 compact SM20

3 NS100
IN OUT
PE setting level
300 mA
instantaneous M
300 mA
earth leakage
T T current monitor

300 mA RCD
MCB type S MCB
time-
delayed
RCD
discontactor

distribution
box

N
Ph
PE

DPN Vigi
XC40 30 mA
diff.
30 mA
RCD T
TEST

MCB + RCD
30 mA

remotely-
controlled
actuator

fig. G39: typical 3-level installation, showing the protection of distribution circuits in a TT-earthed system.
One motor is provided with specific protection.

protection against electric shocks - G17


5. implementation of the TN system

G
5.1 preliminary conditions
At the design stage, the maximum permitted
lengths of cable downstream of a controlling 5
circuit breaker (or set of fuses) must be
2 2
calculated, while during the installation work
5 5
certain rules must be fully respected. PEN PE N
4
imposed conditions 1 3
Certain conditions must be observed, as
listed below and illustrated in figure G40.
TN-C TN-C-S
1. earth electrodes should be provided at
evenly-spaced points (as far as practical
RpnA
conditions allow) along the PE conductor.
Note : This is not normally done for a single fig. G40: implementation of the TN system
domestic installation; one earth electrode only of earthing.
is usually required at the service position.
2. the PE conductor must not pass through note
(1) the TN scheme requires that the LV neutral of the HV/LV
ferro-magnetic conduit, ducts, etc. or be transformer, the exposed conductive parts of the substation
mounted on steel work, since inductive and/ and of the installation, and the extraneous conductive parts
or proximity effects can increase the effective in the sub-station and installation, all be earthed to a
common earthing system.
impedance of the conductor. (2) for a substation in which the metering is at low-voltage, a
3. in the case of a PEN conductor (a neutral means of isolation is required at the origin of the LV
installation, and the isolation must be clearly visible.
conductor which is also used as a protective (3) a PEN conductor must never be interrupted under any
conductor), connection must be made directly circumstances. Control and protective switchgear for the
to the earth terminal of an appliance (see 3 in several TN arrangements will be:
c 3-pole when the circuit includes a PEN conductor,
figure G40) before being looped to the neutral c preferably 4-pole (3 phases + neutral) when the circuit
terminal of the appliance. includes a neutral with a separate PE conductor.
4. where the conductor i 6 mm2 for copper or
10 mm2 for aluminium, or where a cable is
movable, the neutral and protective
conductors should be separated (i.e. a
TN-S scheme should be adopted within the
installation).
5. earth faults should be cleared by
overcurrent-protection devices, i.e. by fuses
and circuit breakers.
The foregoing list indicates the conditions to
be respected in the implementation of a
TN scheme for the protection against indirect
contacts.

5.2 protection against indirect contact


Three methods of calculation are methods of determining levels of
commonly used: short-circuit current
c the method of impedances, based In TN-earthed systems, a short-circuit to fault current levels must be determined at the
earth will, in principle, always provide design stage of a project.
on the trigonometric addition of the sufficient current to operate an overcurrent A rigorous analysis requires the use of phase-
system resistances and inductive device. The source and supply mains sequence-component techniques applied to
reactances. impedances are much lower that those of the every circuit in turn. The principle is
c the method of composition. installation circuits, so that any restriction in straightforward, but the amount of
c the conventional method, based on the magnitude of earth-fault currents will be computation is not considered justifiable,
mainly caused by the installation conductors especially since the zero-phase-sequence
an assumed voltage drop and the (long flexible leads to appliances greatly impedances are extremely difficult to
use of prepared tables. increase the "fault-loop" impedance, with a determine with any resonable degree of
corresponding reduction of short-circuit accuracy in an average LV installation.
current). Other simpler methods of adequate accuracy
The most recent IEC recommendations for are preferred. Three practical methods are:
indirect-contact protection on TN earthing c the "method of impedances", based on the
schemes only relates maximum allowable summation of all the impedances (positive-
tripping times to the nominal system voltage phase-sequence only) around the fault loop,
(see table G13 in Sub-clause 3.3). for each circuit,
The reasoning behind these c the "method of composition", which is an
recommendations is that, for TN systems, the estimation of short-circuit current at the
current which must pass in order to raise the remote end of a loop, when the short-circuit
potential of an exposed conductive part to current level at the near end of the loop is
50 V or more is so high that one of two known,
possibilities will occur: c the "conventional method" of calculating the
c either the fault path will blow itself clear, minimum levels of earth-fault currents,
practically instantaneously, or together with the use of tables of values for
c the conductor will weld itself into a solid obtaining rapid results.
fault and provide adequate current to operate These methods are only reliable for the case
overcurrent devices. in which the cables that make up the earth-
To ensure correct operation of overcurrent fault-current loop are in close proximity (to
devices in the latter case, a reasonably each other) and not separated by ferro-
accurate assessment of short-circuit earth- magnetic materials.

G18 - protection against electric shocks


G
for calculations, modern practice is to method of impedances
use software agreed by National This method summates the positive- and (∑X)2 = (the sum of all inductive
sequence impedances of each item (cable, reactances in the loop)2
Authorities, and based on the PE conductor, transformer, etc.) included in and U = nominal system phase-to-neutral
method of impedances, such as the earth-fault loop circuit from which the voltage
ECODIAL 2 (Merlin Gerin). short-circuit earth-fault current is calculated, The application of the method is not always
National Authorities generally also using the formula: easy, because it supposes a knowledge of all
2 2 parameter values and characteristics of the
publish Guides, which include typical I =U/ (∑R) +(∑X) elements in the loop. In many cases, a
values, conductor lengths, etc. where (∑R)2 = (the sum of all resistances in national guide can supply typical values for
the loop)2 estimation purposes.

method of composition
This method permits the determination of the Note: in this method the individual
short-circuit current at the end of a loop from impedances are added arithmetically* as
the known value of S.C. at the sending end, opposed to the previous "method of
by means of the approximate formula: impedances" procedure.
I= U Isc where
U + Zsc Isc * This results in a calculated current value which is less than
that which would actually flow. If the overcurrent settings are
Isc = upstream short-circuit current based on this calculated value, then operation of the relay,
I = end-of-loop short-circuit current or fuse, is assured.
U = nominal system phase voltage
Zsc = impedance of loop

conventional method
This method is generally considered to be This approximation is considered to be valid
sufficiently accurate to fix the upper limit of for cable sizes up to 120 mm2.
cable lengths. Above that size, the resistance value R is
Principle: increased as follows:
The principle bases the short-circuit current core size (mm2) value of resistance
calculation on the assumption that the S = 150 mm2 R+15%
voltage at the origin of the circuit concerned S = 185 mm2 R+20%
(i.e. at the point at which the circuit protective S = 240 mm2 R+25%
device is located) remains at 80% or more of
the nominal phase to neutral voltage. The * causes proximity and skin effects, i.e. an apparent
increase in resistance.
80% value is used, together with the circuit
loop impedance, to compute the short-circuit
current.
This coefficient takes account of all voltage
drops upstream of the point considered. In LV
cables, when all conductors of a 3-phase
4-wire circuit are in close proximity (which is
the normal case), the inductive reactance
internal to* and between conductors is
negligibly small compared to the cable
resistance.
Example: The maximum length of a circuit in a TN-
the maximum length of any circuit of earthed installation is given by the formula:
a TN-earthed installation is: 0.8 Uo Sph
Lmax = metres, where:
0.8 Uo Sph B ρ (1+m) Ia
Lmax = A
ρ (1+m) Ia PE Lmax = maximum length in metres
Uo = phase volts = 230 V for a 230/400 V
system
Id
ρ = resistivity at normal working temperature
L in ohm-mm2/metre
= 22.5 10-3 for copper
= 36 10-3 for aluminium
SPE Sph
Ia = trip current setting for the instantaneous
operation of a circuit breaker, or
C Ia = the current which assures operation of
the protective fuse concerned, in the
specified time.
m = Sph / SPE
fig. G41: calculation of L max. for a Sph = cross-sectional area of the phase
TN-earthed system, using the conductors of the circuit concerned in mm2
conventional method. SPE = cross-sectional area of the protective
conductor concerned in mm2

protection against electric shocks - G19


5. implementation of the TN system (continued)

G
5.2 protection against indirect contact (continued)
the following tables* give the length tables
of circuit which must not be The following tables, applicable to TN The tables take into account:
systems, have been established according to c the type of protection: circuit breakers or
exceeded, in order that persons be the "conventional method" described above. fuses,
protected against indirect contact The tables give maximum circuit lengths, c operating-current settings,
hazards by protective devices. beyond which the ohmic resistance of the c cross-sectional area of phase conductors
conductors will limit the magnitude of the and protective conductors,
* Based on tables given in the guide UTE C15-105. short-circuit current to a level below that c type of earthing scheme (see fig. G47),
required to trip the circuit breaker (or to blow c type of circuit breaker (i.e. B, C or D).
the fuse) protecting the circuit, with sufficient The tables may be used for 230/400 V
rapidity to ensure safety against indirect systems.
contact. Equivalent tables for protection by Compact
and Multi 9 circuit breakers (Merlin Gerin) are
included in the relevant catalogues.
Correction factor m
Table G42 indicates the correction factor to
apply to the values given in tables G43 to
G46 according to the ratio SPH/SPE, the type
of circuit, and the conductor materials.

circuit conductor m = SPH/SPE (or PEN)


material m=1 m=2 m=3 m=4
3P + N or P + N copper 1 0.67 0.50 0.40
aluminium 0.62 0.42 0.31 0.25
table G42: correction factor to apply to the lengths given in tables G43 to G46 for
TN systems.
Circuits protected by general-purpose
circuit-breakers

nominal cross- instantaneous or short-time-delayed tripping current Im (amperes)


sectional area
of conductors
mm2 50 63 80 100 125 160 200 250 320 400 500 560 630 700 800 875 1000 1120 1250 1600 2000 2500 3200 4000 5000 6300 8000 10000 12500
1.5 103 81 64 51 41 32 25 20 16 13 10 9 8 7 6 6 5
2.5 171 136 107 85 66 53 42 34 26 21 17 15 13 12 10 10 8 8 7 5
4 274 217 171 137 109 85 68 54 43 34 27 24 21 19 17 16 14 12 11 8 7 5
6 410 326 256 205 164 126 102 82 64 51 41 36 32 29 25 23 20 18 16 13 10 8 6 5
10 427 342 273 214 171 137 107 85 68 61 54 49 42 39 34 30 27 21 17 14 10 8 7 5
16 436 342 274 219 171 137 109 97 87 78 68 62 55 49 44 34 27 21 17 13 11 8 7 5
25 428 342 267 213 171 152 135 122 107 98 85 76 66 53 43 34 27 21 17 13 10 8 7
35 479 374 299 239 214 190 171 150 136 120 107 96 75 80 48 37 30 24 19 15 12 9
50 406 325 290 258 232 203 185 162 145 130 101 81 65 50 40 32 26 20 16 12
70 479 427 380 342 299 274 239 214 191 150 120 96 75 60 48 38 30 24 19
95 464 406 371 325 290 260 203 162 130 101 81 65 51 40 32 26
120 469 410 366 328 256 205 165 128 102 82 65 51 41 33
150 446 398 357 279 223 178 139 111 89 71 56 44 36
185 471 422 329 264 211 165 132 105 84 66 53 42
240 410 328 263 205 164 131 104 82 66 52

table G43: maximum circuit lengths for different sizes of conductor and instantaneous-tripping-current settings for general-purpose
circuit breakers.

Circuits protected by Compact* or Multi 9*


circuit breakers for industrial or domestic
use
SPH rated current (A)
mm2 1 2 3 4 6 8 10 13 16 20 25 32 40 45 50 63 80 100
1.5 1227 613 409 307 204 153 123 94 77 61 49 38 31 27 25 19 15 12
2.5 681 511 341 256 204 157 128 102 82 64 51 45 41 32 28 20
4 1090 818 545 409 327 252 204 164 131 102 82 73 65 52 41 33
6 818 613 491 377 307 245 196 153 123 109 98 78 61 49
10 1022 818 629 511 409 327 256 204 182 164 130 102 82
16 1006 818 654 523 409 327 291 262 208 164 131
25 1022 818 639 511 454 409 325 258 204
35 894 716 636 572 454 358 288
50 777 617 485 388

table G44: maximum circuit lengths for different sizes of conductor and rated currents for
type B (1) circuit breakers.
* Merlin Gerin products.
(1) For the definition of type B circuit breaker refer to chapter H2 Sub-clause 4.2.

G20 - protection against electric shocks


G
SPH rated current (A)
mm2 1 2 3 4 6 8 10 13 16 20 25 32 40 45 50 63 80 100
1.5 613 307 204 153 102 77 61 47 38 31 25 19 15 14 12 10 8 6
2.5 1022 511 341 256 170 128 102 79 64 51 41 32 26 23 20 16 13 10
4 818 545 409 273 204 164 126 102 82 65 51 41 36 33 26 20 16
6 818 613 409 307 245 189 153 123 98 77 61 55 49 39 31 25
10 1022 681 511 409 315 256 204 164 128 102 91 82 65 51 41
16 818 654 503 409 327 262 204 164 145 131 104 82 65
25 1022 786 639 511 409 319 256 227 204 162 128 102
35 894 716 572 447 358 318 286 227 179 143
50 777 607 485 431 389 309 243 194
table G45: maximum circuit lengths for different conductor sizes and for rated currents
of circuit breakers of type C (1).
(1) For the definition of type C circuit breakers refer to chapter H2 Sub-clause 4.2.

SPH rated current (A)


mm2 1 1.6 2 2.5 3 4 6 6.3 8 10 12.5 13 16 20 25 32 40 45 50 63 80 100
1.5 438 274 219 175 146 110 73 70 53 44 35 34 27 22 18 14 11 10 9 7 5 4
2.5 730 456 365 292 243 183 122 116 88 73 58 56 46 37 29 23 18 16 15 12 9 7
4 730 584 467 389 292 195 186 141 117 93 90 73 58 47 37 29 26 23 19 14 12
6 876 701 584 438 292 279 211 175 140 135 110 88 70 55 44 39 35 28 21 18
10 974 730 487 465 352 292 234 225 183 146 117 91 73 65 58 46 35 29
16 779 743 564 467 374 359 292 234 187 146 117 104 93 74 58 47
25 881 730 584 562 456 365 292 228 183 162 146 116 88 73
35 1022 818 786 639 511 409 319 258 227 204 162 123 102
50 867 692 558 432 347 308 277 220 174 139

table G46: maximum circuit lengths for different conductor sizes and for rated currents
of circuit breakers of type D or MA Merlin Gerin (1).
(1) For the definition of type D circuit breakers refer to chapter H2 Sub-clause 4.2.
For typical use of an MA circuit breaker, refer to Chapter J figure J5-3.

Example:
A 3-phase 4-wire (230/400 V) installation is
TN-C earthed. A circuit is protected by a
circuit breaker rated at 63 A, and consists of
an aluminium cored cable with 50 mm2 phase
conductors and a neutral conductor (PEN) of
25 mm2.
What is the maximum length of circuit, below
which protection of persons against indirect-
contact hazards is assured by the
instantaneous magnetic tripping relay of the
circuit breaker?
Table G44 gives 617 metres, to which must
be applied a factor of 0.42 (table G42 for
m = SPH/SPE = 2).
The maximum length of circuit is therefore:
617 x 0.42 = 259 metres.

particular case where one


or more exposed conductive
part(s) is (are) earthed to a
separate earth electrode
Protection must be provided against indirect
contact by a RCD at the origin of any circuit
supplying an appliance or group of
appliances, the exposed conductive parts of
which are connected to an independent earth RA 1 RA 2
electrode. a distant location
The sensitivity of the RCD must be adapted
to the earth electrode resistance (RA2 in fig. G47: separate earth electrode.
figure G47).
Downstream of the RCD, the earthing
scheme must be TN-S.

protection against electric shocks - G21


5. implementation of the TN system (continued)

G
5.3 high-sensitivity RCDs
IEC 364-4-471 strongly recommends the use
of a RCD of high sensitivity (i 30 mA) in the
following cases:
c socket-outlet circuits for rated currents
of i 32 A at any location(1),
c socket-outlet circuits in wet locations at all
current ratings(1),
c socket-outlet circuits in temporary
installations(1),
c circuits supplying laundry rooms and
swimming pools(1), fig. G48: circuit supplying socket-outlets.
c supply circuits to work-sites, caravans,
pleasure boats, and travelling fairs(1).
This protection may be for individual circuits
or for groups of circuits,
c strongly recommended for circuits of socket
outlets u 20 A (mandatory if they are
expected to supply portable equipment for
outdoor use),
c in some countries, this requirement is
mandatory for all socket-outlet circuits
rated i 32 A.
(1) these cases are treated in delail in Chapter L Clause 3.

5.4 protection in high fire-risk locations


In locations where the risk of fire is high, the
TN-C scheme of earthing is often prohibited,
and the TN-S arrangement must be adopted.
Protection by a RCD of sensitivity 500 mA at
the origin of the circuit supplying the fire-risk
location is mandatory in some countries.

fire-risk
area

fig. G49: fire-risk location.

G22 - protection against electric shocks


G
5.5 when the fault-current-loop impedance is particularly high
When the earth-fault current is restricted due
to an inevitably high fault-loop impedance, so
that the overcurrent protection cannot be
relied upon to trip the circuit within the
prescribed time, the following possibilities
should be considered:

Suggestion 1:
install a circuit breaker which has an PE or PEN
instantaneous magnetic tripping element with 2 i Irm i 4In
an operation level which is lower than the
usual setting, for example: unusually
long cable
2In i Irm i 4In
This affords protection for persons on circuits
which are abnormally long. It must be
checked, however, that high transient
fig. G50: a circuit breaker with low-set
currents such as the starting currents of
instantaneous magnetic trip.
motors will not cause nuisance trip-outs.

Suggestion 2: phases
install a RCD on the circuit. The device need neutral
PE
not be highly-sensitive (HS) (several amps to
a few tens of amps). Where socket-outlets
are involved, the particular circuits must, in
any case, be protected by HS (i 30 mA) TN-S
RCDs; generally one RCD for a number of
socket outlets on a common circuit.

phases
PEN

TN-C

fig. G51: RCD protection on TN systems


with high earth-fault-loop impedance.

Suggestion 3:
increase the size of the PE or PEN
conductors and/or the phase conductors, to
reduce the loop impedance.

Suggestion 4:
add supplementary equipotential conductors.
This will have a similar effect to that of
suggestion 3, i.e. a reduction in the earth-
fault-loop resistance, while at the same time
improving the existing touch-voltage
protection measures. The effectiveness of
this improvement may be checked by a
resistance test between each exposed
conductive part and the local main protective
fig. G52: improved equipotential bonding.
conductor.
For TN-C installations, bonding as shown in
figure G52 is not allowed, and Suggestion 3
should be adopted.

protection against electric shocks - G23


6. implementation of the IT system

G
The basic feature of the IT scheme of c permanent monitoring of the insulation with
earthing is that, in the event of a short-circuit respect to earth, which must signal (audibly
to earth fault, the system can continue to or visually) the occurrence of the first fault,
function without interruption. c a device for limiting the voltage which the
Such a fault is referred to as a "first fault". In neutral point of the supply transformer can
this scheme, all exposed conductive parts of attain with respect to earth,
an installation are connected via PE c a "first-fault" location routine by an efficient
conductors to an earth electrode at the maintenance staff. Fault location is greatly
installation, while the neutral point of the facilitated by automatic devices which are
supply transformer is isolated from earth or currently available,
connected to earth through a high resistance c automatic high-speed tripping of
(commonly 1,000 ohms or more). appropriate circuit breakers must take place
This means that the current through an earth in the event of a "second fault" occurring
fault will be measured in milli-amps, which will before the first fault is repaired. The second
not cause serious damage at the fault fault (by definition) is an earth fault affecting a
position, or give rise to dangerous touch different phase than that of the first fault or a
voltages, or present a fire hazard. The neutral conductor*.
system may therefore be allowed to function The second fault results in a short-circuit
normally until it is convenient to isolate the through the earth and/or through PE bonding
faulty section for repair work. conductors.
In practice, the scheme requires certain * on systems where the neutral is distributed, as shown in
specific measures for its satisfactory figure G58.
exploitation:

6.1 preliminary conditions


Preliminary conditions are summarized in
table G53 and fig. G54.
minimum functions components examples
required and devices (MG)
protection against overvoltages (1) voltage limiter Cardew C
at system frequency
neutral earthing resistor (2) resistor impedance Zx
(for impedance earthing variation)
overall earth-fault monitor (3) permanent insulation Vigilohm TR22A
with alarm for first fault condition monitor PIM with alarm feature or XM 200
automatic fault clearance (4) four-pole circuit breakers Compact circuit breaker
on second fault and (if the neutral is distributed) or RCD-MS
protection of the neutral all 4 poles + trip
conductor against overcurrent
location of first fault (5) with device for fault-location Vigilohm system
on live system, or by successive
opening of circuits
table G53: essential functions in IT schemes.
HV/LV 4
L1
L2
L3
N

4 4

2 1 3
5

fig. G54: 3-phase 3-wire IT-earthed


system.

G24 - protection against electric shocks


G
6.2 protection against indirect contact
first-fault condition
The earth-fault current which flows under a Low-frequency instruments can be used on
first-fault condition is measured in milli-amps. a.c. systems which generate transient d.c.
The touch voltage with respect to earth is the components under fault conditions. Certain
product of this current and the resistance of versions can distinguish between resistive
the installation earth electrode and PE and capacitive components of the leakage
conductor (from the faulted component to the current.
electrode). This value of voltage is clearly Modern developments permit the
harmless and could amount to several volts measurement of leakage-current evolution,
only in the worst case (1,000 Ω earthing so that prevention of a first fault can be
resistor will pass 230 mA* and a poor achieved.
installation earth-electrode of 50 ohms, would Examples of equipment and devices**
give 12.5 V, for example). c manual fault-location (fig. G55).
An alarm is given by the permanent earth- The generator may be fixed (example:
fault monitoring. XM200) or portable (example: XGR
modern monitoring systems greatly Principle of earth-fault monitoring permitting the checking of dead circuits) and
A generator of very low frequency a.c. the receiver, together with the magnetic tong-
facilitate first-fault location and repair. current, or of d.c. current, (to reduce the type pick-up sensor, are portable.
effects of cable capacitance to negligible * On a 230/400 V 3-phase system.
levels) applies a voltage between the neutral ** The equipment and devices described to illustrate the
principles of fault location, are manufactured by M.G.
point of the supply transformer and earth.
This voltage causes a small current to flow
according to the insulation resistance to earth
of the whole installation, plus that of any
connected appliance.

MERLIN GERIN
XM100

XM200
P50 ON/O
FF
P12 P100

XGR
XRM

fig. G55: non-automatic (manual) fault location.

c fixed automatic fault location (fig. G56)


The monitoring relay XM200, together with
the fixed detectors XD301 (each supplied
from a toroidal CT embracing the conductors
of the circuit concerned) provide a system of
automatic fault location on a live installation.
Moreover, the level of insulation is indicated
for each monitored circuit, and two levels are
checked: the first level warns of unusually low
insulation resistance so that preventive
measures may be taken, while the second
level indicates a fault condition and gives an
alarm.

MERLIN GERIN
XM100

toroidal CTs

XM200 1 to 12 circuits

XD301

XD301 XD301 XD312

fig. G56: fixed automatic fault location.

protection against electric shocks - G25


6. implementation of the IT system (continued)

G
6.2 protection against indirect contact (continued)
c automatic monitoring, logging, and fault
location.
The Vigilohm System also allows access to a
printer and/or a PC which provides a global
review of the insulation level of an entire
installation, and records the chronological
evolution of the insulation level of each
circuit.
The central monitor XM300C, together with
the localization detectors XL308 and XL316,
associated with toroidal CTs from several
circuits, as shown below in figure G57,
provide the means for this automatic
exploitation.

MERLIN GERIN
XM100

XM300 C
MERLIN GERIN MERLIN GERIN
XL08 XL16

897 678

XL308 XL316

fig. G57: automatic fault location and insulation-resistance data logging.

Implementation of permanent insulation- By way of an example, the two levels might


monitoring (PIM) devices be:
c connection v new installation insulation level: 100 kΩ
The PIM device is normally connected v leakage current without danger: 500 mA
between the neutral (or articificial neutral) (fire risk at > 500 mA)
point of the power-supply transformer and its v indication levels set by the consumer:
earth electrode, - threshold for preventive maintenance:
c supply 0.8 x 100 = 80 kΩ
Power supply to the PIM device should be - threshold for short-circuit alarm: 300 mA.
taken from a highly reliable source. In Notes:
practice, this is generally directly from the v following a long period of shutdown, during
installation being monitored, through which the whole, or part of, the installation
overcurrent protective devices of suitable remains de-energized, humidity can reduce
short-circuit current rating, the general level of insulation resistance. This
c impedance of the PIM device situation, which is mainly due to leakage
In order to maintain the level of earth-fault current over the damp surface of healthy
within safe limits, the current passing through insulation, does not constitute a fault
a PIM device during a short-circuit to earth is condition, and will improve rapidly as the
normally limited to a value < 30 mA. normal temperature rise of current-carrying
Where the neutral point is earthed through an conductors reduces the surface humidity.
impedance, the total current passing through v the PIM device (XM) can measure the
the PIM device and the impedance (in resistive and the capacitive current
parallel with it) must be < 500 mA. components of the leakage current to earth,
This means that a touch voltage of less than separately, thereby deriving the true
50 V will occur in the installation as long as insulation resistance from the total permanent
the installation earth-electrode resistance is current leakage.
less than 100 ohms, and that fire risk of
electrical origin is avoided,
c level settings
Certain national standards recommend a first
setting at 20% below the insulation level of
the new installation. This value allows the
detection of a reduction of the insulation
quality, necessitating preventive maintenance
measures in a situation of incipient failure.
The detection level for earth-fault alarm will
be set at a much lower level.

G26 - protection against electric shocks


G
the case of a second fault parts of an installation, and so the fault loop
A second earth fault on an IT system (unless impedance is sufficiently low to ensure an
occurring on the same conductor as the first adequate level of fault current.
fault) constitutes a phase-phase or phase-to- Where circuit lengths are unavoidably long, and
neutral fault, and whether occurring on the especially if the appliances of a circuit are
same circuit as the first fault, or on a different earthed separately (so that the fault current
circuit, overcurrent protective devices (fuses passes through two earth electrodes), reliable
or circuit breakers) would normally operate to tripping on overcurrent may not be possible.
effect an automatic fault clearance. In this case, an RCD is recommended on
The settings of overcurrent tripping relays each circuit of the installation.
and the ratings of fuses are the basic Where an IT system is resistance earthed,
parameters that decide the maximum however, care must be taken to ensure that
practical length of circuit that can be the RCD is not too sensitive, or a first fault
satisfactorily protected, as discussed in may cause an unwanted trip-out. Tripping of
Sub-clause 5.2. residual current devices which satisfy IEC
Note: in normal circumstances, the fault standards may occur at values of 0.5 I∆n to
current path is through common PE I∆n, where I∆n is the nominal residual-current
conductors, bonding all exposed conductive setting level.

three methods of calculating short- A reasonably accurate assessment of short- at the remote end of a loop, when the level of
circuit current levels must be carried out at short-circuit current at the near end of the
circuit current levels are commonly the design stage of a project. loop is known. Complex impedances are
employed: A rigorous analysis is not necessary, since combined arithmetically in this method,
c method of impedances, which current magnitudes only are important for the c the conventional method, in which the
takes account of complex protective devices concerned (i.e. phase minimum value of voltage at the origin of a
representation of impedances, angles need not be determined) so that faulty circuit is assumed to be 80% of the
c method of composition, is a simplified conservatively approximate nominal circuit voltage, and tables are used
methods are normally used. Three practical based on this assumption, to give direct
conservatively approximate method, methods are: readings of circuit lengths.
which combines impedances c the method of impedances, based on the These methods are reliable only for the cases
arithmetically, vectorial summation of all the (positive- in which wiring and cables which make up the
c conventional method, is a phase-sequence) impedances around a fault- fault-current loop are in close proximity (to
simplified method based on an current loop, each other) and are not separated by ferro-
assumed minimum voltage during c the method of composition, which is an magnetic materials.
approximate estimation of short-circuit current
fault, and the use of tables.
Method of impedances
the software Ecodial 2 (Merlin Gerin)
This method as described in Sub-clause 5.2,
is based on the "method of is identical for both the IT and TN systems of
impedances". earthing.

Method of composition
This method as described in Sub-clause 5.2,
is identical for both the IT and TN systems of
earthing.

Conventional method For the case of a 3-phase 4-wire installation


the maximum length of an IT earthed The principle is the same for an IT system as the lowest value of fault current will occur if
circuit is: that described in Sub-clause 5.2 for a TN one of the faults is on a neutral conductor. In
c for a 3-phase 3-wire scheme system, viz: the calculation of maximum this case, Uo is the value to use for
0.8 Uo ex Sph circuit lengths which should not be exceeded computing the maximum cable length, and,
L max =
2 ρ Ia (1+m) downstream of a circuit breaker or fuses, to
Lm =
0.8 Uo S1
metres
ensure protection by overcurrent devices. 2 ρ (1+m) Ia
c for a 3-phase 4-wire scheme It is clearly impossible to check circuit lengths (i.e. 50% only of the length permitted for a TN
0.8 Uo S1 for every feasible combination of two scheme). Reminder: there is no length limit
L max =
2 ρ Ia (1+m) concurrent faults. for earth-fault protection on a TT scheme,
All cases are covered, however, if the since protection is provided by RCDs of high
overcurrent trip setting is based on the sensitivity.
assumption that a first fault occurs at the In the preceding formulae:
remote end of the circuit concerned, while the Lmax = longest circuit in metres
second fault occurs at the remote end of an Uo = phase-to-neutral voltage (230 V on a
identical circuit, as already mentioned in Sub- 230/400 V system)
clause 3.4. This may result, in general, in one ρ = resistivity at normal operating
trip-out only occurring (on the circuit with the temperature
lower trip-setting level), thereby leaving the = 22.5 x 10-3 ohms-mm2/m for copper
system in a first-fault situation, but with one = 36 x 10-3 ohms-mm2/m for aluminium
faulty circuit switched out of service. Ia = overcurrent trip-setting level in amps
c for the case of a 3-phase 3-wire installation or Ia = current in amps required to clear the
the second fault can only cause a phase/ fuse in the specified time
phase short-circuit, so that the voltage to use m = Sph/SPE
in the formula for maximum circuit length is SPE = cross-sectional area of PE conductor
eUo. in mm2
The maximum circuit length is given by: S1 = S neutral if the circuit includes a neutral
0.8 e Uo Sph conductor.
Lm = metres
2 ρ (1+m) Ia

protection against electric shocks - G27


6. implementation of the IT system (continued)

G
6.2 protection against indirect contact (continued)
N N

D B
PE C A PE

Id Id

Id Id

fig. G58: calculation of Lmax. for an IT-earthed system, showing fault-current path for a
double-fault condition.
Tables
the following tables* give the length
The following tables have been established
of circuit which must not be according to the "conventional method"
exceeded, in order that persons be described above.
protected against indirect contact The tables give maximum circuit lengths,
hazards by protective devices. beyond which the ohmic resistance of the
conductors will limit the magnitude of the
* The tables are those shown in Sub-clause 5.2 (tables G43 short-circuit current to a level below that
to G46). required to trip the circuit breaker (or to blow
However, the table of correction factors (table G59) which
takes into account the ratio Sph/SPE, and of the type of the fuse) protecting the circuit, with sufficient
circuit (3-ph 3-wire; 3-ph 4-wire; 1-ph 2-wire) as well as rapidity to ensure safety against indirect
conductor material, is specific to the IT system, and differs
from that for TN.
contact. The tables take into account:
c the type of protection: circuit breakers or
fuses,
c operating-current settings,
c cross-sectional area of phase conductors
and protective conductors,
c type of earthing scheme,
c correction factor: table G59 indicates the
correction factor to apply to the lengths given
in tables G43 to G46, when considering an IT
system.

circuit conductor material m = S ph/SPE (or PEN)


m=1 m=2 m=3 m=4
3 phases copper 0.86 0.57 0.43 0.34
aluminium 0.54 0.36 0.27 0.21
3ph + N or 1ph + N copper 0.50 0.33 0.25 0.20
aluminium 0.31 0.21 0.16 0.12
table G59: correction factors, for IT-earthed systems, to apply to the circuit lengths given
in tables G43 to G46.
Example
A 3-phase 3-wire 230/400 V installation is
IT-earthed.
One of its circuits is protected by a circuit
breaker rated at 63 A, and consists of an
aluminium-cored cable with 50 mm2 phase
conductors. The 25 mm2 PE conductor is also
aluminum. What is the maximum length of
circuit, below which protection of persons
against indirect-contact hazards is assured by
the instantaneous magnetic tripping relay of
the circuit breaker?
Table G44 indicates 617 metres, to which
must be applied a correction factor of 0.36
(m = 2 for aluminium cable).
The maximum length is therefore 222 metres.

G28 - protection against electric shocks


G
6.3 high-sensitivity RCDs
IEC 364-4-471 strongly recommends the use
of a RCD of high sensitivity (i 30 mA) in the
following cases:
c socket-outlet circuits for rated currents
of i 32 A at any location(1),
c socket-outlet circuits in wet locations at all
current ratings(1),
c socket-outlet circuits in temporary
installations(1),
c circuits supplying laundry rooms and
swimming pools(1), fig. G60: circuit supplying socket-outlets.
c supply circuits to work-sites, caravans,
pleasure boats, and travelling fairs(1).
This protection may be for individual circuits
or for groups of circuits,
c strongly recommended for circuits of socket
outlets u 20 A (mandatory if they are
expected to supply portable equipment for
outdoor use),
c in some countries, this requirement is
mandatory for all socket-outlet circuits
rated i 32 A.
(1) these cases are treated in delail in Chapter L Clause 3.

6.4 in areas of high fire-risk


RCD protection at the circuit breaker
controlling all supplies to the area at risk, is
mandatory in many countries. The sensitivity
of the RCD must be i 500 mA.

fire-risk
area

fig. G61: fire-risk location.

protection against electric shocks - G29


6. implementation of the IT system (continued)

G
6.5 when the fault-current-loop impedance is particularly high
When, during the design stage of the Note: this is also the case when one (of two)
installation, it is found that the fault-current earth faults occurs at the end of a long
loop impedance of a circuit will be inevitably flexible lead, for example.
high, so that the overcurrent protection
cannot be relied upon to operate within the
prescribed time, the following possibilities
should be considered:

Suggestion 1:
instal a circuit breaker which has an PE or PEN
instantaneous magnetic tripping element with 2In i Irm i 4In
an operation level which is lower than the
usual setting, for example: 2In i Irm i 4 In. unusually
long cable
This affords protection on circuits which are
abnormally long. It must be checked,
however, that high transient currents such as
the starting currents of motors will not cause
nuisance trip-outs. fig. G62: a circuit breaker with low-set
instantaneous magnetic trip.

Suggestion 2: phases
neutral
instal a RCD on the circuit of low sensitivity PE
(several amps to a few tens of amps, since it
must not operate for a first fault).
If the circuit is supplying socket outlets, it will,
in any case, be protected by a high-sensitivity TN-S
RCD (i 30 mA).

fig. G63: RCD protection.

Suggestion 3:
increase the size of the PE conductors and/or
the phase conductors, to reduce the loop
impedance.

Suggestion 4:
add supplementary equipotential conductors.
This will have a similar effect to that of
suggestion 3, i.e. a reduction in the earth-
fault-loop resistance, while at the same time
improving the existing touch-voltage
protection measures. The effectiveness of
this improvement may be checked by a
resistance test between each exposed
conductive part and the local main protective
fig. G64: improved equipotential bonding.
conductor.
For TN-C installations, bonding as shown in
figure G52 is not allowed, and Suggestion 3
should be adopted.

G30 - protection against electric shocks


7. residual current differential devices (RCDs)

G
7.1 description
principle
The essential features are shown via the earth, or via protective conductors in a
diagrammatically in figure G65 below. A TN-earthed system. The current balance in
magnetic core encompasses all the current- the conductors passing through the magnetic
carrying conductors of an electric circuit and core therefore no longer exists, and the
the magnetic flux generated in the core will difference gives rise to a magnetic flux in the
depend at every instant on the arithmetical core.
sum of the currents; the currents passing in The difference current is known as the
one direction being considered as positive, "residual" current and the principle is referred
while those passing in the opposite direction to as the "differential current" principle.
will be negative. The resultant alternating flux in the core
In a normally healthy circuit (figure G65) induces an e.m.f. in its coil, so that a current
i1 + i2 = 0 and there will be no flux in the i3 flows in the tripping-device operating coil. If
magnetic core, and zero e.m.f. in its coil. An the residual current exceeds the value
earth-fault current id will pass through the required to operate the tripping device, then
core to the fault, but will return to the source the associated circuit breaker will trip.

N
i1
i2
i3
S

id

fig. G65: the principle of RCD operation.

7.2 application of RCDs


earth-leakage currents exist which permanent earth leakage transient leakage currents
are not due to a fault, as well as currents The initial energization of the capacitances
Every LV installation has a permanent mentioned above gives rise to high-frequency
transient overvoltages, either or both transient currents of very short duration,
leakage current to earth, which is mainly due
of which can lead to unwanted to imperfect insulation, and to the intrinsic similar to that shown in figure G66. The
tripping by RCDs. capacitance between live conductors and sudden occurrence of a first-fault on an IT-
Certain techniques have been earth. earthed system also causes transient earth-
developed to overcome these The larger the installation the lower its leakage currents at high frequency, due to the
insulation resistance and the greater its sudden rise of the two healthy phases to
operational problems. phase/phase voltage above earth.
capacitance with consequently increased
leakage current.
On 3-phase systems the capacitive leakage
current to earth would be zero if the 100%
conductors of all three phases had equal 90%
capacitance to earth, a condition that cannot
be realized in practical installations. The
capacitive current to earth is sometimes 10 µs (f = 100 kHz)
increased significantly by filtering capacitors
associated with electronic equipment
(automation, informatics and computer-based
systems, etc.). In the absence of more- 10%
precise data, permanent leakage current in a t
given installation can be estimated from the
following values, measured at 230 V 50 Hz, ca.0.5 µs
and abstracted from "Bulletin de l'UTE"
April 1992.
Fax terminal 0.5 to 1.0 mA 60%
IT* workstation 1 to 2 mA
Printer (IT*) < 1 mA fig. G66: standardized 0.5 µs/100 kHz
IT* terminal 1 to 2 mA current transient wave.
Photocopier 0.5 to 1.5 mA
* Information Technology.

protection against electric shocks - G31


7. residual current differential devices (RCDs) (continued)

G
7.2 application of RCDs (continued)
influence of overvoltages U
Electrical power networks are subjected to U max
overvoltages of various origins; atmospheric,
or due to abrupt changes of system operating
conditions (faults, fuse operation, switching,
etc.). These sudden changes often cause
0.5 U
large transient voltages and currents in
system inductive and capacitive circuits,
before a new stable state is reached.
Records have established that, on LV
systems, overvoltages remain generally 1.2 µs 50 µs t
below 6 kV, and that they can be adequately
represented by the conventional 1.2/50 µs fig. G67: standardized voltage-impulse
impulse wave (figure G67). wave 1.2/50 µs.
These overvoltages give rise to transient
I
currents represented by a current impulse
wave of the conventional 8/20 µs form,
having a peak value of several tens of 0.9
amperes (figure G68). The transient currents
flow to earth via the capacitances of the
installation surge arresters or through an
insulation failure. 0.5

electromagnetic compatibility
0.1
The high-frequency (or unidirectional
impulse) transient overvoltages and currents t
mentioned above, together with other 8 µs
electromagnetic disturbance sources 20 µs
(contactor coils, relays, dry contacts),
electrostatic discharges, and radiated fig. G68: standardized current-impulse
electromagnetic waves (radio, ignition wave 8/20 µs.
systems, etc.) are part of the increasingly
important field of EMC (electromagnetic
compatibility). For further details, the
Technical publications nos. 120 and 149, by
Merlin Gerin, may be consulted. fig. G69: standardized symbol used in
It is essential that RCDs be immune to some countries, to indicate proof against
possible malfunction from the effects of incorrect operation due to transients.
electromagnetic-surge disturbances. In
practice, the levels shown in table G70 are current for the choice of the sensitivity of a
complied with in design and manufacturing RCD is: i mA* = 0.072 C at 50 Hz
specifications*. i mA = 0.086 C at 60 Hz
* Merlin Gerin products. where C = capacity (in n F) of one phase to
earth.
implementation Since RCDs complying with IEC and many
national standards may operate within the
c every RCD installed must have a minimum
range 0.5 I∆n - I∆n for a nominal rating of I∆n,
level of immunity to unwanted tripping in
the leakage current downstream of a RCD
conformity with the requirements of table
must not exceed 0.5 I∆n.
G70. RCDs type "S" or time-delay setting
The limitation of permanent leakage current
levels I or II (see figure G36) cover all
to 0.25 I∆n, by sub-division of circuits, will, in
transient leakage currents, including those of
practice, eliminate the influence of all
lightning arresters (see installation layouts in
corresponding current transients.
Chapter L, Sub-clause 1.3) of a duration less
For very particular cases, such as the
than 40 ms,
extension, or partial renovation of extended
c permanent leakage currents downstream of
IT-earthed installations, the manufacturers
a RCD must be studied, particularly in the
must be consulted.
case of large installations and/or where filter
i mA* = 230 V x 1009π x 10 C (n F)
3
circuits are present, or again, in the case of 10
an IT-earthed installation. If the capacitance i mA* = 0.072 C (n F) at 50 Hz
values are known, the equivalent leakage

disturbance type of test required withstand quantity


overvoltage 1.2/50 µs impulse 6 kV peak
transient current 0.5 µs/100 kHz impulse 200 A peak*
8/20 µs impulse 200 A peak
60 A peak for 10 mA RCDs
5 kA peak for types "S"
or time-delayed models (see note)
switching repetitive transient bursts IEC 801-4 4 kV
static electricity electrostatic discharges IEC 801-2 8 kV
radiated waves radiated electromagnetic fields IEC 801-3 3 V/m
table G70: electromagnetic compatibility withstand-level tests for RCDs.
* for RCDs having I∆n < 10 mA this test is not required (IEC 1008-1).
Note: Time-delayed RCDs are normally installed near the service position of installations, where current surges of external origin
are the most severe. The 5 kA peak test reflects this high-performance duty requirement.

G32 - protection against electric shocks


G
direct current components
Auxiliary d.c. supplies for control and 3 classes are distinguished:
indication of electrical and mechanical Class AC: operates due to a.c. current only.
equipment are common, and certain Class A: operates if residual current consists
appliances include rectifiers (diodes, triacs, of uni-directional pulses.
thyristors). Class B: operates on pure d.c.
In the event of an earth fault downstream of a Note:
rectifier, the fault current can include a d.c. For general use Class AC RCDs are normally installed.
Class A are available for specific requirements as a special
component. variation of Class AC devices.
The risk depends on the level of insulation of
the d.c. circuits in an appliance, and each
case must be considered individually.
Problems of this kind generally concern
industrial applications.
The IEC classifies RCDs according to their
ability to function correctly in the presence of
d.c. components in the residual current.

recommendations concerning
the installation of RCDs with
separate toroidal current
transformers
The detector of residual current is a closed Centralize the cables in the ring core
magnetic circuit (usually circular) of very high
magnetic permeability, on which is wound a
coil of wire, the ensemble constituting a
toroidal (or ring-type) current transformer.
Because of its high permeability, any small
deviation from perfect symmetry of the
conductors encompassed by the core, and Use an oversized magnetic ring core
the proximity of ferrous material (steel
enclosure, chassis members, etc.) can affect
the balance of magnetic forces sufficiently, at
times of large load currents (motor-starting
current, transformer energizing current surge,
etc.) to cause unwanted tripping of the RCD.
Unless particular measures are taken, the
ratio of operating current I∆n to maximum Insert a tubular magnetic screen.
phase current Iph (max.) is generally less
than 1/1,000.
This limit can be increased substantially
(i.e. the response can be desensitized) by
adopting the measures shown in fig. G71,
and summarized in table G72.
L

L = twice the diameter of the magnetic ring core


fig. G71: means of reducing the ratio
I∆n/Iph (max.).

measures diameter (mm) sensitivity


diminution
factor
careful centralizing of cables through the ring core 3
oversizing of the ring core ø 50 > ø 100 2
ø 80 > ø 200 2
ø 120 > ø 200 6
use of a steel or soft-iron shielding sleeve ø 50 4
c of wall thickness 0.5 mm ø 80 3
c of length 2 x inside diameter of ring core
c completely surrounding the conductors and overlapping ø 120 3
the circular core equally at both ends ø 200 2
These measures can be combined. By carefully centralizing the cables in a ring core of 200 mm
diameter, where a 50 mm core would be large enough, and using a sleeve, the ratio 1/1,000
could become 1/30,000.
table G72: means of reducing the ratio I∆n/Iph (max.).

protection against electric shocks - G33


7. residual current differential devices (RCDs) (continued)

G
7.3 choice of characteristics of a residual-current circuit breaker (RCCB - IEC 1008)
rated current (a) (b)
The rated current of a RCCB is chosen
according to the maximum sustained load
In1
current it will carry, estimated in accordance
with the methods described in Chapter B In
Sub-clause 4.3.
c if the RCCB is connected in series with, In
and downstream of a circuit breaker, the
rated current of both items will be the same,
i.e. In u In1* (fig. G73 (a)), In1 In2 In3 In4
c if the RCCB is located upstream of a group
of circuits, protected by circuit breakers, as
shown in fig. G73 (b), then the RCCB rated fig. G73: residual current circuit breakers
current will be given by (RCCBs).
In u ku x ks (In1 + In2 + In3 + In4).
* Some national standards include a thermal withstand test
at a current greater than In in order to ensure correct
coordination of protection.

electrodynamic withstand
requirements
Protection against short-circuits must be
provided by an upstream SCPD (Short-Circuit
Protective Device) but it is considered that
where the RCCB is located in the same
distribution box (complying with the
appropriate standards) as the downstream
circuit breakers (or fuses), the short-circuit
protection afforded by these (outgoing-circuit)
SCPDs is an adequate alternative.
Coordination between the RCCB and the
SCPDs is necessary, and manufacturers
generally provide tables associating RCCBs
and circuit breakers or fuses (see table G74).
Coordination of circuit breakers and RCCBs- max. short-circuit current in kA (r.m.s.)
upstream circuit breaker type C60a C60N C60H C60L NC100H NC100L
downstream 2 p 25 A 10 16 20 45 45
RCCB 40 A 10 16 20 40 45
63 A 16 20 30 5 45
80 A 5
4 p 25 A 5 8 10 25 22
40 A 5 8 10 25 22
63 A 8 10 15 5 22
Coordination of fuses and RCCBs- max. short-circuit (not applicable to aM fuses)
upstream fuses gl
(not applicable to aM fuses) 16 A 25 A 32 A 40 A 50 A 63 A 80 A 100 A
downstream 2 p 25 A 100 100 100
RCCB 40 A 100 100 80 10 (1)
63 A 80 50 30 20 10 (1)
80 A 30 20
4 p 25 A 100 100 100 10 (1)
40 A 100 100 80 10 (1)
63 A 80 50 30 20 10 (1)
80 A 30 20 10 (1)
table G74: typical manufacturers coordination table for RCCBs, circuit breakers,
and fuses.
(1) A 100 A fuse with several RCCBs downstream: the thermal withstand of the RCCBs is not certain.

G34 - protection against electric shocks


1. general

H1
1.1 methodology and definitions
component parts of an electric circuit methodology
Following a preliminary analysis of the power c ensure protection of persons against
and its protection are determined requirements of the installation, as decribed indirect contact hazards, particularly in
such, that all normal and abnormal in Chapter B Clause 4, a study of cabling* TN- and IT- earthed systems, where the
operating constraints are satisfied. and its electrical protection is undertaken, length of circuits may limit the magnitude
starting at the origin of the installation, of short-circuit currents, thereby delaying
through the intermediate stages to the final automatic disconnection (it may be
circuits. remembered that TT- earthed installations are
The cabling and its protection at each level obligatorily protected at the origin by a RCD,
must satisfy several conditions at the same generally rated at 500 mA).
time, in order to ensure a safe and reliable The cross-sectional areas of conductors are
installation, e.g. it must: determined by the general method described
c carry the permanent full load current, and in Sub-clause 1.2 of this Chapter. Apart from
normal short-time overcurrents, this method some national standards may
c not cause voltage drops likely to result in an prescribe a minimum cross-sectional area to
inferior performance of certain loads, for be observed for reasons of mechanical
example: an excessively long acceleration endurance. Particular loads (as noted in
period when starting a motor, etc. Chapter J) require that the cable supplying
Moreover, the protective devices (circuit them be oversized, and that the protection of
breakers or fuses) must: the circuit be likewise modified.
c protect the cabling and busbars for all
* the term "cabling" in this chapter, covers all insulated
levels of overcurrent, up to and including conductors, including multi-core and single-core cables and
short-circuit currents, insulated wires drawn into conduits, etc.

kVA to be supplied short-circuit MVA


at the origin
upstream or of the circuit
downstream network

maximum load short-circuit


current current
IB Isc
rated current of protective short-circuit current-breaking
device (C.B. or fuses) rating of C.B. or fuses
In I scb
choice
choice of of C.B.
protective or fuses
device

conditions of cross-sectional area of verification of thermal


installation conductors of the circuit withstand requirements

verification of the IT or TN scheme


maximum voltage
drop
verification of the
maximum length
of the circuit
TT scheme

determination of the confirmation of the cross-sectional area of the


cross-sectional area cabling, and the choice of its electrical protection
of the conductors

table H1-1: logigram for the selection of cable size and protective-device rating
for a given circuit.

the protection of circuits - the switchgear - H1-1


1. general (continued)

H1
1.1 methodology and definitions (continued)
definitions
Maximum load current: IB main
c at the final circuits level, this current distribution
corresponds to the rated kVA of the load. In board
the case of motor-starting, or other loads
which take an initially-high current,
particularly where frequent starting is combined factors
concerned (e.g. lift motors, resistance-type of simultaneity
spot welding, and so on) the cumulative (or diversity) IB = 290 x 0.69 = 200 A
and utilization
thermal effects of the overcurrents must be ks x ku = 0.69
taken into account. Both cables and thermal-
type relays are affected; sub-distribution
c at all upstream circuit levels this current board
corresponds to the kVA to be supplied, which
takes account of the factors of simultaneity
(diversity) and utilization, ks and ku 80 A 60 A 100 A IB = 50 A
respectively, as shown in figure H1-2.
Maximum permissible current: IZ normal load
This is the maximum value of current that the M motor current
cabling for the circuit can carry indefinitely, 50 A
without reducing its normal life expectancy.
The current depends, for a given cross- fig. H1-2: calculation of maximum load
sectional area of conductors, on several current IB.
parameters:
c constitution of the cable and cable-way
(Cu or Alu conductors; PVC or EPR etc.
insulation; number of active conductors);
c ambient temperature;
c method of installation;
c influence of neighbouring circuits.

overcurrents
An overcurrent occurs each time the value of Short-circuit currents
current exceeds the maximum load current IB These currents result from the failure of
for the load concerned. insulation between live conductors or/and
This current must be cut off with a rapidity between live conductors and earth (on
that depends upon its magnitude, if systems having low-impedance-earthed
permanent damage to the cabling (and neutrals) in any combination, viz:
appliance if the overcurrent is due to a c 3 phases short-circuited (and to neutral
defective load component) is to be avoided. and/or earth, or not);
Overcurrents of relatively short duration can c 2 phases short-circuited (and to neutral
however, occur in normal operation; two and/or earth, or not);
types of overcurrent are distinguished: c 1 phase short-circuited to neutral (and/or to
Overloads earth).
These overcurrents can occur in healthy
electric circuits, for example, due to a number
of small short-duration loads which
occasionally occur co-incidentally; motor-
starting loads, and so on.
If either of these conditions persists however
beyond a given period (depending on
protective-relay settings or fuse ratings) the
circuit will be automatically cut off.

H1-2 - the protection of circuits - the switchgear


H1
1.2 overcurrent protection principles
A protective device is provided at the origin of t
the circuit concerned. maximum I2t cable
c acting to cut-off the current in a time shorter load characteristic
than that given by the I2t characteristic of the current
circuit cabling;
c but allowing the maximum load current IB to
flow indefinitely.
The characteristics of insulated conductors
when carrying short-circuit currents can, for
temporary circuit-breaker
periods up to 5 seconds following short-circuit tripping curve
overload
initiation, be determined approximately by the
formula:
Is2 x t = k2 x S2 which shows that the
allowable heat generated is proportional to
the cross-sectional-area of the condutor
squared. IB Ir Iz ISCB PdC I
Where: fig. H1-3: circuit protection by circuit
t: duration of short-circuit current (seconds); breaker.
S: c.s.a. of insulated conductor (mm2);
t
Is: short-circuit current (A r.m.s.);
k: insulated conductor constant (values
of k2 are given in table H1-54). I2t cable
For a given insulated conductor, the characteristic
maximum permissible current varies
according to the environment. For instance,
for a high ambient temperature (θa1 > θa2),
IZ1 is less than IZ2 (fig. H1-5).
θ means "temperature". fuse
temporary curve
overload
Note:
Isc means 3-phase short-circuit current.
IscB means rated 3-ph. short-circuit breaking
current of the circuit breaker.
Ir (or Irth)* means regulated "nominal" current IB Ir cIz Iz I
level; e.g. a 50 A nominal circuit breaker can
be regulated to have a protective range, i.e. fig. H1-4: circuit protection by fuses.
a conventional overcurrent tripping level t 1 2
(see figure H1-6) similar to that of a 30 A
circuit breaker.
* both designations are commonly used in different
standards. θa1 > θa2

5s
I2t = k2S2

Iz1 < Iz2 I


fig. H1-5: I2t characteristic of an insulated
conductor at two different ambient
temperatures.

the protection of circuits - the switchgear - H1-3


1. general (continued)

H1
1.3 practical values for a protection scheme
The following methods are based on rules representative of the practices in many
laid down in the IEC standards, and are countries.

loads circuit cabling

e
ax

bl
i
im

Iz iss
um

nt rm

Iz
rre pe
lo

x
a

45
cu m
d

u
cu

1.
m
rre

i
ax
n

m
t IB
1.45 Iz ISC
IB Iz
In I2 ISCB
zone a zone c
zone b

t
en
g

nt or
t
ui atin

I2 urr
Ir
rre In irc ng r

nt rc
cu t
c

rre ve
d en
t - i
or ak

cu l o
te rr

sh t bre
la cu

p na
gu al

tri tio
p n
3- urre
re in

en
its om

nv
-c
ult
n

co

fa
protective device

fig. H1-6: current levels for determining circuit breaker or fuse characteristics.

IB i In i Iz zone a general rules


A protective device (circuit breaker or fuse) The "conventional" setting tripping time may
I2 i 1,45 Iz zone b functions correctly if: be 1 hour or 2 hours according to local
ISCB u ISC zone c c its nominal current or its setting current In is standards and the actual value selected for
greater than the maximum load current IB but I2.
less than the maximum permissible current IZ For fuses, I2 is the current (denoted If) which
for the circuit, i.e. IB i In i IZ corresponding to will operate the fuse in the conventional time;
zone "a" in figure H1-6; c its 3-phase short-circuit fault-current
c its tripping current I2 "conventional" setting breaking rating is greater than the 3-phase
is less than 1.45 IZ which corresponds to short-circuit current existing at its point of
zone "b" in figure H1-6. installation.
This corresponds to zone "c" in figure H1-6.

criteria for a circuit breaker: applications


Protection by circuit breaker Particular case:
IB i In (or Ir) i Iz
By virtue of its high level of precision the if the circuit breaker itself does not protect
and, current I2 is always less than 1.45 In (or against overloads, it is necessary to ensure
rated short-circuit breaking current 1.45 Ir) so that the condition, that I2 i 1.45 IZ that, at a time of lowest value of short-circuit
ISCB u ISC the 3-ph. short-circuit (as noted in the "general rules" above) will current, the overcurrent device protecting the
current level at the point of CB always be respected. circuit will operate correctly. This particular
case is examined in Sub-clause 5.1.
installation.

Protection by fuses
criteria for fuses:
The condition I2 i 1.45 IZ must also be taken For fuses type gl:
IB i In i IZ into account, where I2 is the fusing (melting- In i 10 A k3 = 1.31
k3 level) current, equal to k2 x In (k2 ranges from 10 A < In i 25 A k3 = 1.21
and, 1.6 to 1.9) according to the particular fuse In > 25 A k3 = 1.10
the rated short-circuit current concerned. Moreover, the short-circuit current breaking
A further factor k3 has been introduced (in the capacity of the fuse ISCF must exceed the
breaking capacity of the fuse national standards from which these notes level of 3-phase short-circuit current at the
ISCF u ISC the 3-ph. short-circuit have been abstracted) such that I2 i 1.45 IZ point of installation of the fuse(s).
current level at the point of fuse will be valid if In i IZ/k3.
installation.
Association of different protective devices associated cabling and appliances can
The use of protective devices which have withstand without damage.
fault-current ratings lower than the fault level In pratice this arrangement is generally
existing at their point of installation are exploited in:
permitted by IEC and many national c the association of circuit breakers/fuses;
standards in the following conditions: c the technique known as "cascading" in
c there exists upstream, another protective which the strong current-limiting performance
device which has the necessary short-circuit of certain circuit breakers effectively reduces
rating, and the severity of downstream short-circuits.
c the amount of energy allowed to pass Possible combinations which have been
through the upstream device is less than that tested in laboratories are indicated in certain
which the downstream device and all manufacturers catalogues.
H1-4 - the protection of circuits - the switchgear
H1
1.4 location of protective devices
a protective device is, in general, general rule
required at the origin of each circuit. A protective device is necessary at the origin P
of each circuit where a reduction of
permissible maximum current level occurs.

P2 P3 P4

50 mm2 10 mm2 25 mm2

possible alternative locations in


certain circumstances P1
The protective device may be placed part
way along the circuit: A
c if AB is not in proximity to combustible short-circuit
<3m
material, and sc protective
c if no socket-outlets or branch connections device
are taken from AB.
B B
Three cases may be useful in practice. s overload
P2 B protective
Consider case (1) in the diagram device3
c AB i 3 metres, and P3
c AB has been installed to reduce to a
practical minimum the risk of a short-circuit case (1) case (2) case (3)
(wires in heavy steel conduit for example).
Consider case (2)
c the upstream device P1 protects the length
AB against short-circuits in accordance with
Sub-clause H1-5.1.
Consider case (3)
c the overload device (S) is located adjacent
to the load. This arrangement is convenient
for motor circuits. The device (S) constitutes
the control (start/stop) and overload
protection of the motor while (SC) is: either a
circuit breaker (designed for motor protection)
or fuses type aM,
c the short-circuit protection (SC) located at
the origin of the circuit conforms with the
principles of Sub-clause H1-5.1.

circuits with no protection


Either P1: C60 calibre 15 A
c the protective device P1 is calibrated to
2,5 mm2
protect the cable S2 against overloads and
short-circuits; S2:
1,5 mm2
Or
c where the breaking of a circuit constitutes a
risk, e.g.
v excitation circuits of rotating machines,
v circuits of large lifting electromagnets,
v the secondary circuits of current
transformers.
No circuit interruption can be tolerated, and
the protection of the cabling is of secondary
importance.

table H1-7: general rules and exceptions concerning the location of protective devices.

1.5 cables in parallel


Conductors of the same cross-sectional-area, The following precautions should be taken to
the same length, and of the same material, avoid the risk of short-circuits on the
can be connected in parallel. paralleled cables:
The maximum permissible current is the sum c additional protection against mechanical
of the individual-core maximum currents, damage and against humidity, by the
taking into account the mutual heating introduction of supplementary protection;
effects, method of installation, etc. c the cable route should be chosen so as to
Protection against overload and short-circuits avoid close proximity to combustible
is identical to that for a single-cable circuit. materials.

the protection of circuits - the switchgear - H1-5


1. general (continued)

H1
1.6 worked example of cable calculations
installation scheme
The installation is supplied through a Following the one-line diagram of the system
1,000 kVA transformer. The process requires shown in figure H1-8 below, a reproduction of
a high degree of supply continuity and this is the results of a computer study for the circuit
provided by the installation of a 500 kVA C1 and its circuit breaker Q1, and C2 with
400 V standby generator, and by the adoption associated circuit breaker Q2 are presented.
of a 3-phase 3-wire IT-system at the main These studies were carried out with
general distribution board from which the ECODIAL 2.2 software (a Merlin Gerin
processing plant is supplied. The remainder product).
of the installation is isolated by a 315 kVA This is followed by the same calculations
400/400V transformer: the isolated network is carried out by the methods described in this
a TT-earthed 3-phase 4-wire system. guide.

TR1
1000 kVA
5%
400 V
26. 44 kA
C1
8m
.18%
3x (3 x 240)

Q1
M16 N1
STR 38
1600 A

B1 G1
500 kVA
721 A

Q2 Q3 Q4 Q5 Q6
C801N
STR35SE
800 A
C2 C3 C4
15m
.7%
3x (1 x 240)

I1 I2
T1
315 kVA
400 V
B2

Q7 Q8 Q9 Q10
NS630N
STR35SE
630 A

Q11 Q12 Q13


NS250N NS160N NS100N
TMD TMD TMD
250 A 160 A 80 A

fig. H1-8: one-line diagram of the installation.

H1-6 - the protection of circuits - the switchgear


H1
calculations using software Ecodial 2.2
General network characteristics
earthing system IT
neutral distributed N
voltage (V) 400
frequency (Hz) 50
Transformer TR 1 input data output
number of transformers 1
upstream fault level (MVA) 500
rating (kVA) 1000
short-circuit impedance voltage (%) 5
remarks
nominal current (A) 1374
resistance of transformer (mΩ) 2.13
reactance of transformer (mΩ) 8.55
running total of impedance RT (mΩ) 2.18
running total of impedance XT (mΩ) 8.9
3-phase short-circuit current (kA) 26.44
short-circuit power factor .23
Cable C 1 input data output
maximum load current (A) 1374
type of insulation PRC
conductor material Cu
ambient temperature (°C) 30
single-core or multi-core cable UNI
installation method 13
number of circuits in close proximity
(table H1-14) 1
other coefficient 1
number of phases 3
selected cross-sectional area (mm2) 3 x 240
protective conductor 1 x 240
neutral conductor
length (m) 8
voltage drop ∆U (%) .18
running total of impedance RT (mΩ) 2.43
running total of impedance XT (mΩ) 9.11
voltage drop ∆U total (%) .18
3-phase short-circuit current (kA) 25.7
1-phase-to-earth fault current (A) 20334
resistance of protective conductor RPE (mΩ) .75
touch voltage (V) 15
Circuit breaker Q 1 input data output
voltage (V) 400
3-ph short-circuit current upstream
of the circuit breaker (kA) 25.7
maximum load current (A) 1374
ambient temperature (°C) 40
number of poles 3
circuit breaker M 16
type N1
tripping unit type STR 38
rated current (A) 1600
Busbars B 1
maximum load current (A) 1374
number of phases 3
number of bars per phase 1
width (mm) 125
thickness (mm) 5
length (m) 3
remarks
impedance of busbars R (mΩ) .1
impedance of busbars X (mΩ) .45
voltage drop ∆U(%) .16
running total of impedance RT (mΩ) 2.53
running total of impedance XT (mΩ) 9.55
voltage drop ∆U total (%) .34
3-ph short-circuit current (kA) 24.53

the protection of circuits - the switchgear - H1-7


1. general (continued)

H1
1.6 worked example of cable calculations (continued)
Circuit breaker Q 2 input data output
voltage (V) 400
3-ph short-circuit current upstream
of the circuit breaker (kA) 24.53
maximum load current (A) 433
ambient temperature (°C) 40
number of poles 3
circuit breaker NS630
type N
tripping unit type STR23SE
rated current (A) 630
3-phase fault current (A) 13221
protection against indirect contact assured
upstream circuit breaker M16 N1 STR38
absolute discrimination
Cable C 2 input data output
maximum load current (A) 433
type of insulation PRC
conductor material Cu
ambient temperature (°C) 30
single-core or multi-core cable UNI
installation method 13
number of circuits in close proximity
(table H1-14) 1
other coefficient 1
number of phases 3
selected cross-sectional area (mm2) 1 x 240
protective conductor 1 x 70
neutral conductor
length (m) 15
voltage drop ∆U (%) .33
running total of impedance RT (mΩ) 3.93
running total of impedance XT (mΩ) 10.75
voltage drop ∆U total (%) .67
3-phase short-circuit current (kA) 21.18
1-phase-to-earth fault current (A) 13221
resistance of protective conductor RPE (mΩ) 5.57
touch voltage (V) 73
table H1-9: calculations carried out with ECODIAL software (M.G).
the same calculations using The resistances and the inductive reactances
the methods recommended in for the three conductors in parallel are, for a
length of 8 metres (see H1-4.2):
this guide 22.5 x 8
Dimensioning circuit C 1 R= = 0.25 mΩ per phase
240 x 3
The HV/LV 1,000 kVA transformer has a rated 0.12 x 8
no-load voltage of 420 V. Circuit C 1 must be X= = 0.32 mΩ per phase
3
suitable for a current of (0.12 mΩ/metre was advised by the cable
In = 1,000 = In = 1,374 A per phase maker).
ex 0.42
Dimensioning circuit C 2
Three single-core XLPE-insulated copper
Circuit C 2 supplies a 315 kVA 3-phase
cables in parallel will be used for each phase;
400/400 V isolating transformer
these cables will be laid on cable trays
corresponding with reference F (see tables in Ib = 315 = 433 A.
0.42 x e
Clause H1 2.2). The "K" correction factors are
A multi-core XLPE cable laid on a cable tray
as follows:
(together with two other cables) in an ambient
K1=1
air temperature of 30 °C is proposed.
K 2 = 0.82 ( 3 three-phase groups in a single
The circuit breaker is regulated to 433 A.
layer)
Iz = 433 A
K 3 = 1 (temperature 30 °C).
The method of installation is characterized by
If the circuit breaker is a withdrawable or
the reference letter E, and the "K" correcting
unpluggable* type, which can be regulated,
factors are:
one might choose:
K1=1
Iz = 1,374 A applying H1.2.1
K 2 = 0.82
Iz
I’z = = 1,676 A. K 3 = 1.
K1xK2xK3
433
Each conductor will therefore carry 558 A. I’z = = 528 A so that
1 x 0.82 x 1
Table H1-17 indicates that the c.s.a. is
a c.s.a. of 240 mm2 is appropriate.
240 mm2.
The resistance and inductive reactance are
* Withdrawable, CBs are generally mounted in drawers for
maintenance purposes. Plug-in type CBs are generally
respectively:
moulded-case units, which may be completely removed 22.5 x 15
from the fixed-base sockets. R= = 1.4 mΩ per phase
240
X = 0.08 x 15 = 1.2 mΩ per phase.

H1-8 - the protection of circuits - the switchgear


H1
Calculation of short-circuit currents for Circuit C 1 will be of class 2 insulation i.e.
the selection of circuit breakers Q 1 and double insulation and no earthed exposed
Q2 conductive parts. The only indirect-contact
requirement for this circuit, therefore, is at the
*all values are to a 420 voltage base transformer tank. The 240 mm2 P.E.
e conductor mentioned above, generally
circuits R* X* Z* Isc* connects the tank of the HV/LV transformer to
components parts mΩ mΩ mΩ kA the earth electrode for the installation at a
500 kVA at the common earthing busbar in the main general
HV source network 0.050 0.35 distribution board. This means that if one (of
HV/LV transformer 2.24 8.10 the two) concurrent LV phase-to-earth faults
cable C 1 0.25 0.32 should occur in the transformer, an indirect
sub-total for Q1 2.54 8.77 9.13 26.5 contact danger will exist at the transformer
busbars B1 - 0.75 9.85 24.6 tank.
In such a case, the HV overcurrent protection
cable C 2 1.40 1.2
for the transformer is unlikely to operate, but
sub-total for Q2 3.94 10.72 11.42 21.2 the protection on the second faulty LV circuit
table H1-10: example of short-circuit must do so infallibly to ensure protection
current evaluation. against the indirect contact danger, as
described.
Sub-clause H1-4.2 shows the formula for
Since a HV fault to earth at the transformer is
calculating the short-circuit current Isc at a
also always possible, and very often HV
given point in the system.
lightning arresters on the transformer are
If the rated no-load voltage of the transformer
connected to earth through the P.E.
is 420 V:
conductor in question, a conductor of large
420 c.s.a. is invariably selected for this section
Isc =
of the installation. Dimensioning
3 2.542 + 8.772
considerations for this conductor are given
in Sub-clause 6.3.
= 26.5 kA at Q 1.
For circuit C2, tables G.43 and G.59, or the
The inductive reactance of busbars B1 is
formula given in Sub-clause G.6.2 may be
estimated to be 0.15 x 5 = 0.75 mΩ - its
used for a 3-phase 3-wire circuit.
resistance being negligibly small.
The maximum permitted length of the circuit
The Isc at the location of Q 2 is computed as
is given by:
for Q 1, and found to be 21 kA.
Lmax = 0.8 x 230 x 240 x ex 103
In order to make the final choice, features
2 x 22.5 x (1.25 + 240/70) x 630 x 11.5
such as selectivity, isolating capability,
withdrawal or unplugging facility and general = 76,487 = 50 metres.
1,530
ease of maintenance, and so on, must be
The factor 1.25 in the denominator is a 25%
considered, with the aid of manufacturers
increase in resistance for a 240 mm2
catalogues.
conductor, in accordance with Chapter G
The protective conductor Sub-clause 5.2.
Thermal requirements. (The value in the denominator
Tables H1.60 and H1.61 show that, when 630 x 11.5 = Im i.e. the current level at which
using the adiabatic method (IEC 724 (1984) the instantaneous short-circuit magnetic trip
Clause 2) the c.s.a. for the protective earth of the 630 A circuit breaker operates). This
(PE) conductor for circuit C1 will be: value is equal to 10 In + 15 % (the highest
26500 x √0.1 positive manufacturing tolerance for the
u = 47.6 mm2
176 tripping device). For further details of
a single 240 mm2 conductor dimensioned for magnetic tripping devices, please refer to
other reasons mentioned later is therefore Chapter H2 Sub-clause 4.2.
largely sufficient, provided that it also satisfies The length of 15 metres is therefore fully
the requirements for indirect-contact protected by "instantaneous" overcurrent
protection (i.e. that its impedance is devices.
sufficiently low).
Voltage drop
For the circuit C2, the c.s.a. of its PE
From table H1.29 it can be seen that:
conductor should be:
for C1 (3 x 240 mm2 per phase)
21,000 x √0.1
u = 37.7 mm2 0.21 V/A/km x 1,374 A x 0.008 km
176 ∆U =
3
In this case a 70 mm2 conductor may be
= 0.77 V
adequate if the indirect-contact protection
conditions are also satisfied. ∆U % = 100 x 0.77 = 0.19 %;
400
Protection against indirect-contact for C2
hazards ∆U = 0.21 V/A/km x 433 A x 0.015 km
Reminder: the LV neutral point of an = 1.36 V
IT-scheme transformer is isolated from earth,
or is earthed through a high resistance ∆U % = 100 x 1.36 = 0.34 %;
400
(1-2 kΩ) so that an indirect-contact hazard At the circuit terminals of the LV/LV
can only exist if two earth faults occur transformer the percentage volt-drop
concurrently, each on a different phase (or on ∆U % = 0.53 %.
one phase and a neutral conductor).
Overcurrent protective devices must then be
relied upon to cut-off the faulty circuits, except
in particular circumstances i.e. where the
resistance of P.E. conductors is too high, as
noted in Chapter G Sub-clauses 6.3 to
6.5. RCDs are often employed in such cases.

the protection of circuits - the switchgear - H1-9


2. practical method for determining the smallest allowable
cross-sectional-area of circuit conductors

H1
2.1 general
installation maximum load current IB
conditions IB
for the conductors
rated current In of the protective device must
be equal to or greater than the maximum load
current IB

determination of K In
factors and of the choice of maximum permissible current IZ for the
appropriate letter circuit, corresponding to a conductor size that the
code protective device is capable of protecting

fuse circuit breaker


IZ = 1.31 In if In 10 A*
IZ = 1.21 In if In 10 A*
and In 25 A* I Z = I n*
IZ = 1.10 In if In 25 A*

I Z1 I Z2

Determination of the size (c.s.a.) of the conductors of the circuit


capable of carrying IZ1 or IZ2, by use of an equivalent current I'Z,
which takes into account the influences of factor K (I'Z = IZ/K), of
the letter code, and of the insulating sheath of the conductors
(refer to tables H1-17 or H1-24)
I 'Z I 'Z
S1 S2

verification of other conditions that may be required-see figure H1.1

* or slightly greater

table H1-11: logigram for the determination of minimum conductor size for a circuit.
The first step is to determine the size of the reference which takes into account:
phase conductors. The dimensioning of the v the type of circuit (single-phase; three-
neutral and protective conductors is phase, etc.) and
explained in H1-6 and H1-7. v the kind of installation: and then
In this clause the following cases are c determine the factor K of the circuit
considered: considered, which covers the following
c unburied conductors, influences:
c buried conductors. v installation method,
The tables in this clause permit the v circuit grouping,
determination of the size of phase conductors v ambient temperature.
for a circuit of given current magnitude.
The procedure is as follows:
c determine an appropriate code-letter

2.2 determination of conductor size for unburied circuits


determination of the code-letter installation are numerous, but the most
the size of a phase conductor is
reference common of them have been grouped
given in tables which relate: according to four classes of similar
c the code letter symbolizing the The letter of reference (B to F) depends on environmental conditions, as shown below in
the type of conductor used and its method of table H1-12.
method of installation, and installation. The possible methods of
c the factor of influence K.
These tables distinguish unburied types of conductor method of installation letter code
circuits from buried circuits. single-core wires and c under decorative moulding with or
multi-core cables without a removable cover, surface
or flush-mounting, or under plaster
c in underfloor cavity or behind B
false ceiling
c in a trench, moulding or wainscoting
c surface-mounted in contact with
wall or ceiling
c on non-perforated cable trays C
multi-core cables c cable ladders, perforated trays, E
or on supporting brackets
c surface-mounted clear of the surface
(e.g. on cleats)
c catenary cables

single-core cables F

table H1-12: code-letter reference, depending on type of conductor and method of


installation.

H1-10 - the protection of circuits - the switchgear


H1
for circuits which are not buried, determination of the factor K
factor k characteristizes the The factor k summarizes the several features
which characterize the conditions of
conditions of installation, and is given installation.
by: K = K1 x K2 x K3 It is obtained by multiplying three correction
the three component factors factors K1, K2 and K3.
depending on different features The values of these factors are given in
tables H1.13 to H1.15 below.
of the installation.
correction factor K1
Factor K1 is a measure of the influence of the
method of installation.

factor K1 is a measure of the code letter installation details example K1


influence of the method of B - cables installed directly in 0.70
thermal-insulation materials
installation.

- conduits installed in thermal- 0.77


insulation materials

- multi-core cables 0.90

- construction cavities and closed 0.95


cables trenches

C - surface mounted on ceiling 0.95

B, C, E, F - other cases 1

table H1-13: factor K1 according to method of circuit installation (for further examples
refer to IEC 364-5-52 table 52H).
Correction factor K2 Two circuits are considered to be in close
Factor K2 is a measure of the mutual proximity when L, the distance between
influence of two circuits side-by-side in close two cables, is less than double the diameter
proximity. of the larger of the two cables.

factor K2 is a measure of the mutual code location of correction factor K2


letter cables in close number of circuits or multicore cables
influence of two circuits side-by-side proximity 1 2 3 4 5 6 7 8 9 12 16 20
in close proximity.
B,C embedded 1.00 0.80 0.70 0.65 0.60 0.57 0.54 0.52 0.50 0.45 0.41 0.38
or buried
in the walls
C single layer 1.00 0.85 0.79 0.75 0.73 0.72 0.72 0.71 0.70 0.70
on walls or
floors, or on
unperforated
cables trays
single layer 0.95 0.81 0.72 0.68 0.66 0.64 0.63 0.62 0.61 0.61
on ceiling
E,F single layer 1.00 0.88 0.82 0.77 0.75 0.73 0.73 0.72 0.72 0.72
on horizontal
perforated
trays, or on
vertical trays
single layer 1.00 0.87 0.82 0.80 0.80 0.79 0.79 0.78 0.78 0.78
on cable ladders,
brackets, etc
table H1-14: correction factor K2 for a group of conductors in a single layer

the protection of circuits - the switchgear - H1-11


2. practical method for determining the smallest allowable
cross-sectional-area of circuit conductors (continued)

H1
2.2 determination of conductor size for unburied circuits (continued)
When cables are installed in more than one
layer a further factor, by which K2 must be
multiplied, will have the following values :
2 layers : 0.80
3 layers : 0.73
4 or 5 layers : 0.70.
Correction factor K3
Factor K3 is a measure of the influence of the
temperature, according to the type of
insulation.

factor K3 is a measure of the ambient insulation


influence of the temperature temperatures elastomer polyvinylchloride cross-linked-
(rubber) (PVC) polyethylene (XLPE)
according to the type of insulation. butyl, ethylene-
propylene-rubber (EPR)
10 1.29 1.22 1.15
15 1.22 1.17 1.12
20 1.15 1.12 1.08
25 1.07 1.07 1.04
30 1.00 1.00 1.00
35 0.93 0.93 0.96
40 0.82 0.87 0.91
45 0.71 0.79 0.87
50 0.58 0.71 0.82
55 - 0.61 0.76
60 - 0.50 0.71
65 - - 0.65
70 - - 0.58
75 - - -
80 - - -
table H1-15: correction factor K3 for ambient temperatures other than 30 °C.
Example: 1 2 3
A 3-phase 3-core XLPE cable is laid on a
perforated cable-tray in close proximity to
three other circuits, consisting of:
c a 3-phase 3-core cable (circuit no. 1),
c three single-core cables (circuit no. 2),
c six single-core cables (circuit no. 3),
circuit no. 2 and no. 3 are 3-phase circuits,
θa = 40°C XLPE
the latter comprising 2 cables per phase.
There are, therefore, effectively 5 3-phase
circuits to be considered, as shown in figure fig. H1-16: example in the determination of
H1-16. The ambient temperature is 40 °C. factors K1, K2 and K3.
The code letter indicated in table H1-12 is E.
K1 given by table H1-13 = 1.
K2 given by table H1-14 = 0.75.
K3 given by table H1-15 = 0.91.
K = K1 x K2 x K3 = 1 x 0.75 x 0.91 = 0.68.

H1-12 - the protection of circuits - the switchgear


H1
determination of the minimum
cross-sectional area of a
conductor
The current Iz when divided by K gives a
fictitious current I'z. Values of I'z are given in
table H1-17 below, together with
corresponding cable sizes for different types
of insulation and core material (copper or
aluminium).
insulation and number of conductors (2 or 3)
rubber butyl or XLPE or EPR
or PVC
code B PVC3 PVC2 PR3 PR2 B code
letter C PVC3 PVC2 PR3 PR2 C letter
E PVC3 PVC2 PR3 PR2 E
F PVC3 PVC2 PR3 PR2 F
c.s.a. 1.5 15.5 17.5 18.5 19.5 22 23 24 26 1.5 c.s.a.
copper 2.5 21 24 25 27 30 31 33 36 2.5 copper
(mm2) 4 28 32 34 36 40 42 45 49 4 (mm2)
6 36 41 43 48 51 54 58 63 6
10 50 57 60 63 70 75 80 86 10
16 68 76 80 85 94 100 107 115 16
25 89 96 101 112 119 127 138 149 161 25
35 110 119 126 138 147 158 169 185 200 35
50 134 144 153 168 179 192 207 225 242 50
70 171 184 196 213 229 246 268 289 310 70
95 207 223 238 258 278 298 328 352 377 95
120 239 259 276 299 322 346 382 410 437 120
150 299 319 344 371 395 441 473 504 150
185 341 364 392 424 450 506 542 575 185
240 403 430 461 500 538 599 641 679 240
300 464 497 530 576 621 693 741 783 300
400 656 754 825 940 400
500 749 868 946 1083 500
630 855 1005 1088 1254 630
c.s.a. 2.5 16.5 18.5 19.5 21 23 25 26 28 2.5 c.s.a.
aluminium 4 22 25 26 28 31 33 35 38 4 alu
(mm2) 6 28 32 33 36 39 43 45 49 6 (mm2)
10 39 44 46 49 54 59 62 67 10
16 53 59 61 66 73 79 84 91 16
25 70 73 78 83 90 98 101 108 121 25
35 86 90 96 103 112 122 126 135 150 35
50 104 110 117 125 136 149 154 164 184 50
70 133 140 150 160 174 192 198 211 237 70
95 161 170 183 195 211 235 241 257 289 95
120 186 197 212 226 245 273 280 300 337 120
150 227 245 261 283 316 324 346 389 150
185 259 280 298 323 363 371 397 447 185
240 305 330 352 382 430 439 470 530 240
300 351 381 406 440 497 508 543 613 300
400 526 600 663 740 400
500 610 694 770 856 500
630 711 808 899 996 630
table H1-17: case of an unburied circuit: determination of the minimum cable size (c.s.a.),
derived from the code letter; conductor material; insulation material and the fictitious
current I'z.

the protection of circuits - the switchgear - H1-13


2. practical method for determining the smallest allowable
cross-sectional-area of circuit conductors (continued)

H1
2.2 determination of conductor size for unburied circuits (continued)
Example Determination of the cross-sectional areas
The example shown in figure H1-16 for A standard value of In nearest to, but higher
determining the value of K, will also be used than 23 A is required.
to illustrate the way in which the minimum Two solutions are possible, one based on
cross-sectional-area (c.s.a.) of conductors protection by a circuit breaker and the second
may be found, by using the table H1-17. on protection by fuses.
The XLPE cable to be installed will carry c circuit breaker: In = 25 A
23 amps per phase. v permissible current Iz = 25 A
Previous examples show that: v fictitious current
c the appropriate code letter is E, I'z = 25 = 36.8 A
c the factor K = 0.68. 0.68
v cross-sectional-area of conductors is found
1 2 3
as follows:
In the column PR3 corresponding to code
letter E the value of 42 A (the nearest value
greater than 36.8 A) is shown to require a
copper conductor c.s.a. of 4 mm2.
For an aluminium conductor the
corresponding values are 43 A and 6 mm2.
θa = 40°C XLPE c fuses: In = 25 A
v permissible current Iz = K3
fig. H1-18: example for the determination In = 1.21 x 25 = Iz = 30.3 A
of minimum cable sizes. v the fictitious current I'z = 30.3 = 40.6 A
0.68
v the cross-sectional-areas, of copper or
aluminium conductors are (in this case) found
to be the same as those noted above for a
circuit-breaker-protected circuit.

2.3 determination of conductor size for buried circuits


In the case of buried circuits the A code letter corresponding to a method of
determination of minimum conductor sizes, installation is not necessary.
necessitates the establishement of a factor K.

for buried circuits the value of factor determination of factor K


K characteristizes the conditions of Factor K summarizes the global influence of
different conditions of installation, and is
installation, and is obtained from the obtained by multiplying together correction
following factors: factors K4, K5, K6 and K7.
K4 x K5 x K6 x K7 = K The values of these several factors are given
each of which depends on a in tables H1-19 to H1-22.
particular feature of installation. Correction factor K4
Factor K4 is a measure of the influence of the
method of installation.

factor K4 measures the influence of method of installation K4


the method of installation. placed in earthenware ducts; in 0.8
conduits, or in decorative mouldings
other cases 1
table H1-19: correction factor K4 related to
the method of installation.
Correction factor K5
factor K5 measures the mutual
Factor K5 is a measure of the mutual
influence of circuits placed side-by- influence of circuits placed side-by-side in
side in close proximity. close proximity.
Cables are in close proximity when the
distance L separating them is less than
double the diameter of the larger of the two
cables concerned.

location of correction factor K5


cables side-by-side number of circuits or of multicore cables
in close proximity 1 2 3 4 5 6 7 8 9 12 16 20
buried 1.00 0.80 0.70 0.65 0.60 0.57 0.54 0.52 0.50 0.45 0.41 0.38
table H1-20: correction factor K5 for the grouping of several circuits in one layer.
When cables are laid in several layers,
multiply K5 by 0.8 for 2 layers, 0.73 for
3 layers, 0.7 for 4 layers or 5 layers.

H1-14 - the protection of circuits - the switchgear


H1
Correction factor K6
factor K6 is a measure of the
This factor takes into account the nature and
influence of the earth in which the condition of the soil in which a cable (or
cable is buried. cables) is (are) buried; notably its thermal
conductivity.

nature of soil K6
very wet soil (saturated) 1.21
wet soil 1.13
damp soil 1.05
dry soil 1.00
very dry soil (sunbaked) 0.86
table H1-21: correction factor K6 for the
nature of the soil.
Correction factor K7
factor K7 is a measure of the
This factor takes into account the influence of
influence of the soil temperature. soil temperature if it differs from 20 °C.

soil temperature insulation


°C polyvinyl-chloride cross-linked polyethylene
(PVC) (XLPE)
ethylene-propylene
rubber (EPR)
10 1.10 1.07
15 1.05 1.04
20 1.00 1.00
25 0.95 0.96
30 0.89 0.93
35 0.84 0.89
40 0.77 0.85
45 0.71 0.80
50 0.63 0.76
55 0.55 0.71
60 0.45 0.65
table H1-22: correction factor K7 for soil temperatures different than 20 °C.
Example
A single-phase 230 V circuit is included with
θa = 20°C
four other loaded circuits in a buried conduit.
The soil temperature is 20 °C. The
conductors are PVC insulated and supply a 5 kW
230 V
5 kW lighting load. The circuit is protected by
a circuit breaker.
fig. H1-23: example for the determination
of K4, K5, K6 and K7.
K4 from table H1-19 = 0.8.
K5 from table H1- 20 = 0.6.
K6 from table H1- 21 = 1.0.
K7 from table H1- 22 = 1.0.
K = K4 x K5 x K6 x K7 = 0.48.

the protection of circuits - the switchgear - H1-15


2. practical method for determining the smallest allowable
cross-sectional-area of circuit conductors (continued)

H1
2.3 determination of conductor size for buried circuits (continued)
determination of the smallest
c.s.a. (cross-sectional-area) of a
conductor, for buried circuits
Knowing Iz and K, the corresponding cross-
sectional-areas are given in table H1-24
below.
insulation and number of loaded conductors
rubber or PVC Butyl, or cross-linked polyethylene
XLPE, or ethylene-propylene rubber
EPR
3 conductors 2 conductors 3 conductors 2 conductors
c.s.a. 1.5 26 32 31 37
copper 2.5 34 42 41 48
(mm2) 4 44 54 53 63
6 56 67 66 80
10 74 90 87 104
16 96 116 113 136
25 123 148 144 173
35 147 178 174 208
50 174 211 206 247
70 216 261 254 304
95 256 308 301 360
120 290 351 343 410
150 328 397 387 463
185 367 445 434 518
240 424 514 501 598
300 480 581 565 677
c.s.a. 10 57 68 67 80
aluminium 16 74 88 87 104
2
(mm ) 25 94 114 111 133
35 114 137 134 160
50 134 161 160 188
70 167 200 197 233
95 197 237 234 275
120 224 270 266 314
150 254 304 300 359
185 285 343 337 398
240 328 396 388 458
300 371 447 440 520
table H1-24: case of a buried circuit: minimum c.s.a. in terms of type of conductor; type of
insulation; and value of fictitious current I'z (I'z = Iz ).
K
Example
This is a continuation of the previous
θa = 20°C
example, for which the factors K4, K5, K6
and K7 were determined, and the factor K
was found to be 0.48. 5 kW
230 V
Full load current
5.000
IB = = 22 A fig. H1-25: example for determination of
230
the minimum c.s.a. of the circuit
Selection of protection conductors.
A circuit-breaker rated at 25 A would be
appropriate.
Maximum permanent current permitted
Iz = 25 A (i.e. the circuit-breaker rating In)
Fictitious current
Iz 25
I'z = = = 52.1 A
K 0.48
C.s.a. of circuit conductors
In the column PVC, 2 conductors, a current of
54 A corresponds to a 4 mm2 copper
conductor.
In the case where the circuit conductors are
in aluminium, the same fictitious current
(52 A) would require the choice of 10 mm2
corresponding to a fictitious current value
(for aluminium) of 68 A.

H1-16 - the protection of circuits - the switchgear


3. determination of voltage drop

H1
The impedance of circuit conductors is low maintained within the limits required for
but not negligible: when carrying load current correct performance.
there is a fall in voltage between the origin of This section deals with methods of
the circuit and the load terminals. The correct determining voltage drops, in order to check
operation of an item of load (a motor; lighting that:
circuit; etc.) depends on the voltage at its c they conform to the particular standards
terminals being maintained at a value close to and regulations in force,
its rated value. It is necessary therefore to c they can be tolerated by the load,
dimension the circuit conductors such, that at c they satisfy the essential operational
full-load current, the load terminal voltage is requirements.

3.1 maximum voltage-drop limit


Maximum allowable voltage-drop limits vary
from one country to another. Typical values
for LV installations are given below in table
H1-26.
maximum voltage-drop between the service-connection point and the point of utilization
lighting other uses
(heating and power)
a low-voltage service connection from a LV 3% 5%
public power distribution network
consumers HV/LV substation supplied from 6% 8%
a public distribution HV system
table H1-26: maximum voltage-drop limits.
These voltage-drop limits refer to normal 8% in steady operating conditions should not
steady-state operating conditions and do not be reached on circuits which are sensitive to
apply at times of motor starting; simultaneous under-voltage problems.
switching (by chance) of several loads, etc.
as mentioned in Chapter B Sub-clause 4.3 Important:
(factor of simultaneity, etc.). In a number of countries the existing
When voltage drops exceed the values 220/380 V 3-phase systems are being
shown in table H1-26 larger cables (wires) uprated to operate eventually at nominal
must be used to correct the condition. 230/400 V (the recommended IEC standard).
The value of 8%, while permitted, can lead to Transformer manufacturers in these countries
problems for motor loads; for example: have recently increased the no-load
c in general, satisfactory motor performance secondary voltage of their distribution
requires a voltage within ± 5% of its rated transformers accordingly, to 237/410 V.
nominal value in steady-state operation, After several years of transition in the
c starting current of a motor can be 5 to appliances industry, distribution transformers
7 times its full-load value (or even higher). If will be manufactured with no-load ratios of
8% voltage drop occurs at full-load current, 242/420 V.
then a drop of 40% or more will occur during The rated voltage of consumer appliances will
start-up. In such conditions the motor will evolve in the same time-scale.
either: From now on, therefore, voltage-drop
v stall (i.e. remain stationary due to calculations must take account of these
insufficient torque to overcome the load changes.
torque) with consequent over-heating and Dangerous possible consequences for
eventual trip-out, motors are:
v or accelerate very slowly, so that the heavy c a lightly-loaded "new" transformer and an
current loading (with possibly undesirable "old" motor: risk of overvoltage on the motor,
low-voltage effects on other equipment) will c a fully-loaded "old" transformer and a "new"
continue beyond the normal start-up period; motor: risk of undervoltage at the motor.
c finally an 8% voltage drop represents a Similar (but inverse) problems will arise in
continuous (E2/R watts) of power loss, which, countries which presently operate 240/415 V
for continuous loads will be a significant systems, if the IEC 230/400 V standard is
waste of (metered) energy. For these reasons adopted by them.
it is recommended that the maximum value of

HV consumer

LV consumer
8%(1)

5%(1)

load (1) between the LV


supply point and
the load
fig. H1-27: maximum voltage drop.

the protection of circuits - the switchgear - H1-17


3. determination of voltage drop (continued)

H1
3.2 calculation of voltage drops in steady load conditions
use of formulae
The table below gives formulae commonly X: inductive reactance of a conductor in Ω/km
used to calculate voltage drop in a given Note: X is negligible for conductors of c.s.a. less than
circuit per kilometre of length. 50 mm2. In the absence of any other information, take X as
being equal to 0.08 Ω/km.
If:
ϕ: phase angle between voltage and current
IB: the full load current in amps
in the circuit considered, generally:
L: length of the cable in kilometres
c lighting: cos ϕ = 1
R: resistance of the cable conductor in Ω/km
c motor power:
22,5 Ω.mm2/km
R= for copper v at start-up: cos ϕ = 0.35
S (c.s.a. in mm2)
v in normal service: cos ϕ = 0.8
36 Ω.mm /km2
R= for aluminium Un: phase-to-phase voltage.
S (c.s.a. in mm2)
Vn: phase-to-neutral voltage.
Note: R is negligible above a c.s.a. of 500 mm2.
For prefabricated pre-wired ducts and bus-
trunking, resistance and inductive reactance
values are given by the manufacturer.
circuit voltage drop (∆ U)
in volts in %
single phase: phase/phase ∆U = 2 IB (R cos ϕ + X sin ϕ) L 100 ∆U
Un
single phase: phase/neutral ∆U = 2 IB (R cos ϕ + X sin ϕ) L 100 ∆U
Vn
balanced 3-phase: 3 phases ∆U = eIB (R cos ϕ + X sin ϕ) L 100 ∆U
(with or without neutral) Un
table H1-28: voltage-drop formulae.

simplified table
Calculations may be avoided by using the K is given by the table,
table H1-29 below, which gives, with an IB is the full-load current in amps,
adequate approximation, the phase-to-phase L is the length of cable in km.
voltage drop per km of cable per ampere, in The column motor power cos ϕ = 0.35" of
terms of: table H1-29 may be used to compute the
c kinds of circuit use: motor circuits with voltage drop occurring during the start-up
cos ϕ close to 0.8, or lighting with a cos ϕ in period of a motor (see example (1) after the
the neighbourhood of unity; table H1-29).
c of the type of cable; single-phase or
3-phase.
Voltage drop in a cable is then given by:
K x IB x L

c.s.a. in mm2 single-phase circuit balanced three-phase circuit


motor power lighting motor power lighting
normal service start-up normal service start-up
Cu Al cos ϕ = 0.8 cos ϕ = 0.35 cos ϕ = 1 cos ϕ = 0.8 cos ϕ = 0.35 cos ϕ = 1
1.5 24 10.6 30 20 9.4 25
2.5 14.4 6.4 18 12 5.7 15
4 9.1 4.1 11.2 8 3.6 9.5
6 10 6.1 2.9 7.5 5.3 2.5 6.2
10 16 3.7 1.7 4.5 3.2 1.5 3.6
16 25 2.36 1.15 2.8 2.05 1 2.4
25 35 1.5 0.75 1.8 1.3 0.65 1.5
35 50 1.15 0.6 1.29 1 0.52 1.1
50 70 0.86 0.47 0.95 0.75 0.41 0.77
70 120 0.64 0.37 0.64 0.56 0.32 0.55
95 150 0.48 0.30 0.47 0.42 0.26 0.4
120 185 0.39 0.26 0.37 0.34 0.23 0.31
150 240 0.33 0.24 0.30 0.29 0.21 0.27
185 300 0.29 0.22 0.24 0.25 0.19 0.2
240 400 0.24 0.2 0.19 0.21 0.17 0.16
300 500 0.21 0.19 0.15 0.18 0.16 0.13
table H1-29: phase-to-phase voltage drop ∆U for a circuit, in volts per ampere per km.

H1-18 - the protection of circuits - the switchgear


H1
examples:
Example 1 (figure H1-30) 1000 A
A three-phase 35 mm2 copper cable
50 metres long supplies a 400 V motor
taking: 400 V
c 100 A at a cos ϕ = 0.8 on normal
permanent load;
c 500 A (5 In) at a cos ϕ = 0.35 during
start-up.
The voltage drop at the origin of the motor
cable in normal circumstances (i.e. with the
50 m / 35 mm2 Cu
distribution board of figure H1-30 distributing IB = 100 A
a total of 1.000 A) is 10 V phase-to-phase. (500 A during
What is the volt drop at the motor terminals: start-up)
c in normal service?
c during start-up?
Solution:
c voltage drop in normal service conditions:
∆U % = 100 ∆U/Un
Table H1-29 shows 1 V/A/km so that:
∆U for the cable = 1 x 100 x 0.05 = 5 V
∆U total = 10 + 5 = 15 V = i.e.
15
x 100 = 3.75 % fig. H1-30: example 1.
400
This value is less than that authorized (8%)
and is satisfactory.
c voltage drop during motor start-up:
∆U cable = 0.52 x 500 x 0.05 = 13 V
Owing to the additional current taken by the
motor when starting, the volt drop at the
distribution board will exceed 10 Volts.
Supposing that the infeed to the distribution
board during motor starting is 900 + 500 =
1.400 A then the volt-drop at the distribution
board will increase approximately pro rata,
i.e.
10 x 1400
= 14 V
1000
∆U distribution board = 14 V
∆U for the motor cable = 13 V
∆U total = 13 + 14 = 27 V i.e.
27 x 100
= 6.75 %
400
a value which is satisfactory during motor
starting.

Example 2
A 3-phase 4-wire copper line of 70 mm2 c.s.a.
and a length of 50 m passes a current of
150 A. The line supplies, among other loads,
3 single-phase lighting circuits, each of
2.5 mm2 c.s.a. copper 20 m long, and each
passing 20 A.
It is assumed that the currents in the 70 mm2
line are balanced and that the three lighting
circuits are all connected to it at the same 50 m / 70 mm2 Cu
IB = 150 A
point.
What is the voltage drop at the end of the
lighting circuits?
Solution:
c voltage drop in the 4-wire line:
∆U % = 100 ∆U/Un
Table H1-29 shows 0.55 V/A/km. 20 m / 2.5 mm2 Cu
∆U line = 0.55 x 150 x 0.05 = 4.125 V IB = 20 A
phase-to-phase
which: 4.125 V = 2.38 V phase to neutral.
e fig. H1-31: example 2.
c voltage drop in any one of the lighting
single-phase circuits:
∆U for a single-phase circuit = 18 x 20 x 0.02
= 7.2 V
The total volt-drop is therefore
7.2 + 2.38 = 9.6 V
9.6 V
x 100 = 4.2 %
230 V
This value is satisfactory, being less than the
maximum permitted voltage drop of 6%.
the protection of circuits - the switchgear - H1-19
4. short-circuit current calculations

H1
A knowledge of 3-phase symmetrical short- Except in very unusual circumstances, this
knowing the levels of 3-phase
circuit current values (Isc) at strategic points type of fault is the most severe, and is
symmetrical short-circuit currents of an installation is necessary in order to certainly the simplest to calculate.
(Isc) at different points in an dimension switchgear (fault current rating); Short-circuit currents occurring in a network
installation is an essential feature of cables (thermal withstand rating); protective supplied from an alternator and also in d.c.
its design. devices (discriminative trip settings) and so systems are dealt with in Chapter J
on... Sub-clauses 1.1 and 6.1.
In the following notes a 3-phase short-circuit The simplified calculations and practical rules
of zero impedance (the so-called bolted which follow give conservative results of
short-circuit) fed through a typical HV/LV sufficient accuracy, in the large majority of
distribution transformer will be examined. cases, for installation design purposes.

4.1 short-circuit current at the secondary terminals of a HV/LV distribution transformer


the case of one transformer transformer Usc in %
c as a first approximation the impedance of rating type of transformer
the HV system is assumed to be negligibly oil-immersed cast-resin
small, so that: 50 to 630 4% 6%
In x 100 800 to 2500 6% 6%
Isc = where
Usc
P x 103 table H1-32: typical values of Usc for
In = and: different kVA ratings of transformers with
eU20
P = kVA rating of the transformer, HV windings i 20 kV.
U20 = phase-to-phase secondary volts on
open circuit,
In = nominal current in amps
Isc = short-circuit fault current in amps,
Usc = short-circuit impedance voltage of the
transformer in %.
Typical values of Usc for distribution
transformers are given in the table H1-32.
Example:
400 kVA transformer, 242/420 V at no load
Usc = 4%
In = 400 x 103 = 550 A
÷ex 420
550 x 100
Isc = = 13.75 kA
4
c in practice Isc is slightly less than that
calculated by this method, as shown in the
following table (H1-33) since the HV system
impedance is such that its fault level at the
HV terminals of the transformer rarely
exceeds 500 MVA. A level of 250 MVA, or
less, is more common.
transformer rated power (kVA) 50 100 160 250 315 400 500 630 800 1000 1250 1600 2000 2500
transformer current Ir (A) 69 137 220 344 433 550 687 866 1100 1375 1718 2199 2749 3437
oil-immersed transformer Isc (kA) Psc = 250 MVA 1.71 3.40 5.41 8.38 10.5 13.2 16.4 20.4 17.4 21.5 26.4 33.1 40.4 49.1
Psc = 500 MVA 1.71 3.42 5.45 8.49 10.7 13.5 16.8 21.0 17.9 22.2 27.5 34.8 43.0 52.9
cast-resin transformer Isc (kA) Psc = 250 MVA 1.14 2.28 3.63 5.63 7.07 8.93 11.1 13.9 17.4 21.5 26.4 33.1 40.4 49.1
Psc = 500 MVA 1.14 2.28 3.65 5.68 7.14 9.04 11.3 14.1 17.9 22.2 27.5 34.8 43.0 52.9
tables H1-33: Isc at the LV terminals of 3-phase HV/LV transformers supplied from a HV system with a 3-phase fault level of 500 MVA, or
250 MVA.

the case of several transformers The choice of circuit breakers and


in parallel feeding a busbar incorporated protective devices against
short-circuit fault currents is described in
The value of fault current on an outgoing Chapter H2 Sub-clause 4.4.
circuit immediately downstream of the
busbars (figure H1-34) can be estimated as
the sum of the Isc from each transformer
calculated separately.
It is assumed that all transformers are
supplied from the same HV network, in which
case the values obtained from table H1-33
Isc1 Isc2 Isc3
when added together will give a slightly
higher fault-level value than would actually
occur. Isc1 + Isc2 + Isc3
Other factors which have not been taken into
account are the impedance of the busbars
and of the circuit breakers.
The conservative fault-current value obtained fig. H1-34.
however, is sufficiently accurate for basic
installation design purposes.

H1-20 - the protection of circuits - the switchgear


H1
4.2 3-phase short-circuit current (Isc) at any point within a LV installation
In a 3-phase installation Isc at any point is
given by:
Isc = U20 (amps)
eZT
U20 = phase-to-phase voltage of the open-
circuited secondary windings of the power-
supply transformer(s).
ZT = total impedance per phase of the
installation upstream of the fault location
(in ohms).

method of calculating ZT
Each component of an installation (HV
network, transformer, cable, circuit breaker,
busbar, and so on...) is characterized by its
impedance Z, comprising an element of
resistance (R) and an inductive reactance Z
X
(X). It may be noted that capacitive
reactances are not important in short-circuit
current calculations.
The parameters R, X and Z are expressed in ϕ
ohms, and are related by the sides of a right- R
angled triangle, as shown in the impedance fig. H1-35: impedance diagram.
diagram of figure H1-35.
The method consists in dividing the network R1 R2 X1 X2
R3 = or for reactances X3 =
into convenient sections, and to calculate the R1 + R2 X1 + X2
R and X values for each. Combining two or more dissimilar circuits in
Where sections are connected in series in the parallel is (fortunately) seldom required in
network all the resistive elements in the normal radial-type installation networks and
section are added arithmetically; likewise for will not be demonstrated in the main text.
the reactances, to give RT and XT. The General methods for reducing impedances to
impedance (Z) for the combined sections a single equivalent impedance are given,
concerned is then calculated from however, in Appendix H1.
ZT = RT 2 + XT 2
Any two sections of the network which are
connected in parallel, can, if, predominantly
both resistive (or both inductive) be combined
to give a single equivalent resistance (or
reactance) as follows:
Let R1 and R2 be the two resistances
connected in parallel, then the equivalent
resistance R3 wil be given by:

determination of the impedance Psc = HV 3-phase short-circuit fault level,


of the HV network expressed in kVA.
*Short-circuit MVA: eEL Isc where:
c network upstream of the HV/LV EL = phase-to-phase nominal system voltage expressed in
transformer (table H1-36) kV (r.m.s.).
The 3-phase short-circuit fault level in kA or in Isc = 3-phase short-circuit current expressed in kA (r.m.s.).
MVA* is given by the power supply authority The upstream (HV) resistance Ra is generally
concerned, from which an equivalent found to be negligible compared with the
impedance can be deduced. corresponding Xa, the latter then being taken
A formula which makes this deduction and at as the ohmic value for Za. If more accurate
the same time converts the impedance to an calculations are necessary, Ra may be taken
equivalent value at LV is given, as follows to be equal to 0.15 Xa.
Uo2 Table H1-36 gives values for Ra and Xa
Zs = where:
Psc corresponding to the most common HV*
Zs = impedance of the HV voltage network, short-circuit levels in public power-supply
expessed in milli-ohms, networks, namely, 250 MVA and 500 MVA.
Uo = phase-to-phase no-load LV voltage, * up to 36 kV
expressed in volts.

Psc Uo (V) Ra (mΩ) Xa (mΩ)


250 MVA 420 0.106 0.71
500 MVA 420 0.053 0.353
table H1-36: the impedance of the HV network referred to the LV side of the HV/LV
transformer.

the protection of circuits - the switchgear - H1-21


4. short-circuit current calculations (continued)

H1
4.2. 3-phase short-circuit current (Isc) at any point within a LV installation (continued)
c transformers (table H1-37) Pcu x 103
Pcu = 3 In2 Rtr so that Rtr =
The impedance Ztr of a transformer, viewed 3 In2
from the LV terminals, is given by the formula: in milli-ohms where
U22O Usc Pcu = total losses in watts.
Ztr = x milli-ohms where: In = nominal full-load current in amps.
Pn 100
Rtr = resistance of one phase of the
U2 o = open-circuit secondary phase-to- transformer in milli-ohms (the LV and
phase voltage expressed in volts. corresponding HV winding for one LV phase
Pn = rating of the transformer (in kVA). are included in this resistance value).
Usc = the short-circuit impedance voltage of
the transformer expressed in %. Xtr = Ztr 2 − Rtr 2
The transformer windings resistance Rtr can For an approximate calculation Rtr may be
be derived from the total losses as follows: ignored since X ≈ Z in standard distribution-
type transformers.

transformer rated power kVA 50 100 160 250 315 400 500 630 800 1000 1250 1600 2000 2500
oil-immersed transformer Usc % 4 4 4 4 4 4 4 4 6 6 6 6 6 6
Rtr mΩ 95.3 37.9 16.2 9.2 6.9 5.1 3.9 2.9 2.9 2.3 1.8 1.4 1.1 0.9
Xtr mΩ 104.1 59.5 41.0 26.7 21.3 16.9 13.6 10.8 12.9 10.3 8.3 6.5 5.2 4.1
Ztr mΩ 141.1 70.5 44.1 28.2 22.4 17.7 14.1 11.2 13.2 10.6 8.5 6.6 5.3 4.2
cast-resin transformer Usc % 6 6 6 6 6 6 6 6 6 6 6 6 6
Rtr mΩ 33.5 18.6 10.7 8.2 6.1 4.6 3.5 2.6 1.9 1.5 1.1 0.8 0.6
Xtr mΩ 100.4 63.5 41.0 32.6 25.8 20.7 16.4 13.0 10.4 8.3 6.5 5.2 4.2
Ztr mΩ 105.8 66.2 42.4 33.6 26.5 21.2 16.8 13.3 10.6 8.4 6.6 5.3 4.2
table H1-37: resistance, reactance and impedance values for typical distribution transformers with HV windings i 20 kV.
c circuit breakers c motors
In LV circuits, the impedance of circuit At the instant of short-circuit, a running motor
breakers upstream of the fault location must will act (for a brief period) as a generator, and
be taken into account. The reactance value feed current into the fault.
conventionally assumed is 0.15 mΩ per CB, In general, this fault-current contribution may
while the resistance is neglected. be ignored. However, for more precise
c busbars calculation, particularly in the case of large
The resistance of busbars is generally motors and/or numerous smaller motors, the
negligible, so that the impedance is total contribution can be estimated from the
practically all reactive, and amounts to formula:
approximately 0.15 mΩ/metre* length for LV Iscm = 3.5 In from each motor
busbars (doubling the spacing between the i.e. 3.5 m In for m similar motors operating
bars increases the reactance by about 10% concurrently.
only). The motors concerned will be the 3-phase
* for 50 Hz systems, but 0.18 mΩ/metre length at 60 Hz. motors only; single-phase-motor contribution
being insignificant.
c circuit conductors For HV circuit breakers, the contribution from
The resistance of a conductor is given by the motors is often reduced to very low values at
formula: the instant of contact separation, and for that
ρx L reason is frequently ignored, but with low-
Rc = where
S inertia high-speed LV CBs* the value given in
ρ = the resistivity constant of the conductor the above formula is recommended.
material at the normal operating temperature Note: for circuit breaker fault-current making-
being: duty however, no account can be taken of
22.5 mΩ.mm2/m for copper, diminution of fault current contribution, and
36 mΩ.mm2/m for aluminium, each running motor will initially feed current
S = c.s.a. of conductor in mm2. into the fault at a level approaching its own
Cable reactance values can be obtained from starting current, i.e. 4 or 5 In.
the manufacturers. For c.s.a. of less than * and fuses
50 mm2 reactance may be ignored. In the
absence of other information, a value of c fault-arc resistance
0.08 mΩ/metre may be used (for 50 Hz Short-circuit faults generally form an arc
systems) or 0.096 mΩ/metre (for 60 Hz which has the properties of resistance. The
systems). For prefabricated bus-trunking and resistance is not stable and its average value
similar pre-wired ducting systems, the is low, but at low voltage this resistance is
manufacturer should be consulted. sufficient to reduce the fault-current to some
extent. Experience has shown that a
reduction of the order of 20% may be
expected. This phenomenon will effectively
ease the current-breaking duty of a CB, but
affords no relief for its fault-current making
duty.

H1-22 - the protection of circuits - the switchgear


H1
recapitulation table
system elements considered resistance R in milli-ohms reactance X in milli-ohms
supply network Ra ≈ 0,15 U22 0
table H1-33 Xa Xa ≈ Za =
Psc
R can therefore be neglected in comparison with X
3
transformer Rtr = Pcu x 10
table H1-34 3In2
Ztr 2 − Rtr 2
Rtr = is often negligible compared to Xtr U2 Usc
avec Ztr = 2 0 x
for transformers > 100 kVA Pn 100
circuit breaker negligible XD = 0.15 mΩ/pole
busbars negligible for S > 200 mm2 in the formula XB = 0.15 mΩ/m
below:
R = ρ L (1)
S
circuit conductors (2) R = ρ L (1) cables : Xc = 0.08 mΩ/m
S
motors M
see Sub-clause 4.2 "motors"
(often negligible at LV))
three-phase short-circuit current in kA Isc = U2o
2 2
3 RT + XT
table H1-38: recapitulation table of impedances for different parts of a power-supply system.
U20: phase-to-phase no-load secondary RT : total resistance. XT: total reactance
voltage of HV/LV transformer (in volts). (1) ρ = resistivity at normal temperature of
Psc: 3-phase short-circuit power at HV conductors in service
terminals of the HV/LV transformers (in kVA). ρ = 22.5 milli-ohms x mm2/metre for copper
Pcu: 3-phase total losses of the HV/LV ρ = 36 milli-ohms x mm2/metre for aluminium.
transformer (in watts). (2) If there are several conductors in parallel
Pn: rating of the HV/LV transformer (in kVA). per phase, then divide the resistance of one
Usc: short-circuit impedance voltage of the conductor by the number of conductors. The
HV/LV transfomer (in %). reactance remains practically unchanged.
R (mΩ) X (mΩ) RT (mΩ) XT (mΩ) 420
Isc =
2 2
3 RT + XT
HV network 0.053 0.353
Psc = 500 MVA
transformer 2.35 10.34
20 kV/420 V
Pn = 1000 kVA
Usc = 6%
Pcu = 13.3 x 103 watts
single-core cables Rc = 22.5 x 5 Xc = 0.08 x 5 2.523 11.1
5 m copper 4 240
4 x 240 mm2/phase = 0.12 = 0.40 Isc1 = 21.3 kA
main RD = 0 XD = 0.15
circuit breaker
busbars RB = 0 XB = 1.5 2.523 12.75 Isc2 = 18.6 kA
10 m
three-core cable Rc = 22.5 x 100 Xc = 100 x 0.08
100 m 95
95 mm2 copper = 23.68 =8 26.2 20.75 Isc3 = 7.24 kA
three-core cable Rc = 22.5 x 20 Xc = 20 x 0.08
20 m 10
10 mm2 copper = 45 = 1.6 71.2 22.35 Isc4 = 3.24 kA
final circuits
table H1-39: example of short-circuit current calculations for a LV installation supplied at 400 V (nominal) from a 1,000 kVA HV/LV
transformer.

4.3 Isc at the receiving end of a feeder in terms of the Isc at its sending end
The following tables, derived by the "method If more precise values are required, it is
of composition" (mentioned in Chapter G possible to make a detailled calculation (see
Sub-clause 5.2) give a rapid and sufficiently Sub-Clause 4.2 above) or to use a software
accurate value of short-circuit current at a package, such as Ecodial*.
point in a network, knowing: In such a case, moreover, the possibility of
c the value of short-circuit current upstream using the cascading technique should be
of the point considered considered, in which the use of a current-
c the length and composition of the circuit limiting circuit breaker at the upstream
between the point at which the short-circuit position would allow all circuit breakers
current level is known, and the point at which downstream of the limiter to have a short-
the level is to be determined. circuit-current rating much lower than would
It is then sufficient to select a circuit breaker with otherwise be necessary (see Chapter H2
an appropriate short-circuit fault rating Sub-clause 4.5).
immediately above that indicated in the tables. * a Merlin Gerin product (see Chapter B, Clause 1,
Methodology).

the protection of circuits - the switchgear - H1-23


4. short-circuit current calculations (continued)

H1
4.3 Isc at the receiving end of a feeder in terms of the Isc at its sending end (continued)
copper c.s.a. of length of circuit (in metres)
230 V / phase
400 V conductors
(in mm2)
1.5 0.8 1 1.3 1.6 3
2.5 1 1.3 1.6 2.1 2.6 5
4 0.8 1.7 2.1 2.5 3.5 4 8.5
6 1.3 2.5 3 4 5 6.5 13
10 0.8 1.1 2.1 4 5.5 6.5 8.5 11 21
16 0.9 1 1.4 1.7 3.5 7 8.5 10 14 17 34
25 1 1.3 1.6 2.1 2.6 5 10 13 16 21 26 50
35 1.5 1.9 2.2 3 3.5 7.5 15 19 22 30 37 75
50 1.1 2.1 2.7 3 4 5.5 11 21 27 32 40 55 110
70 1.5 3 3.5 4.5 6 7.5 15 30 37 44 60 75 150
95 0.9 1 2 4 5 6 8 10 20 40 50 60 80 100 200
120 0.9 1 1.1 1.3 2.5 5 6.5 7.5 10 13 25 50 65 75 100 130 250
150 0.8 1 1.1 1.2 1.4 2.7 5.5 7 8 11 14 27 55 70 80 110 140 270
185 1 1.1 1.3 1.5 1.6 3 6.5 8 9.5 13 16 32 65 80 95 130 160 320
240 1.2 1.4 1.6 1.8 2 4 8 10 12 16 20 40 80 100 120 160 200 400
300 1.5 1.7 1.9 2.2 2.4 5 9.5 12 15 19 24 49 95 120 150 190 240
2 x 120 1.5 1.8 2 2.3 2.5 5.1 10 13 15 20 25 50 100 130 150 200 250
2 x 150 1.7 1.9 2.2 2.5 2.8 5.5 11 14 17 22 28 55 110 140 170 220 280
2 x 185 2 2.3 2.6 2.9 3.5 6.5 13 16 20 26 33 65 130 160 200 260 330
3 x 120 2.3 2.7 3 3.5 4 7.5 15 19 23 30 38 75 150 190 230 300 380
3 x 150 2.5 2.9 3.5 3.5 4 8 16 21 25 33 41 80 160 210 250 330 410
3 x 185 2.9 3.5 4 4.5 5 9.5 20 24 29 39 49 95 190 240 290 390
Isc upstream Isc downstream
(in kA) (in Ka)
100 94 94 93 92 91 83 71 67 63 56 50 33 20 17 14 11 9 5
90 85 85 84 83 83 76 66 62 58 52 47 32 20 16 14 11 9 4.5
80 76 76 75 75 74 69 61 57 54 49 44 31 19 16 14 11 9 4.5
70 67 67 66 66 65 61 55 52 49 45 41 29 18 16 14 11 5 4.5
60 58 58 57 57 57 54 48 46 44 41 38 27 18 15 13 10 8.5 4.5
50 49 48 48 48 48 46 42 40 39 36 33 25 17 14 13 10 8.5 4.5
40 39 39 39 39 39 37 35 33 32 30 29 22 15 13 12 9.5 8 4.5
35 34 34 34 34 34 33 31 30 29 27 26 21 15 13 11 9 8 4.5
30 30 29 29 29 29 28 27 26 25 24 23 19 14 12 11 9 7.5 4.5
25 25 25 25 24 24 24 23 22 22 21 20 17 13 11 10 8.5 7 4
20 20 20 20 20 20 19 19 18 18 17 17 14 11 10 9 7.5 6.5 4
15 15 15 15 15 15 15 14 14 14 13 13 12 9.5 8.5 8 7 6 4
10 10 10 10 10 10 10 9.5 9.5 9.5 9.5 9 8.5 7 6.5 6.5 5.5 5 3.5
7 7 7 7 7 7 7 7 7 6.5 6.5 6.5 6 5.5 5 5 4.5 4 2.9
5 5 5 5 5 5 5 5 5 5 5 5 4.5 4 4 4 3.5 3.5 2.5
4 4 4 4 4 4 4 4 4 4 4 4 3.5 3.5 3.5 3 3 2.9 2.2
3 3 3 3 3 3 3 3 3 2.9 2.9 2.9 2.8 2.7 2.6 2.5 2.4 2.3 1.9
2 2 2 2 2 2 2 2 2 2 2 2 1.9 1.9 1.8 1.8 1.7 1.7 1.4
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0.9 0.9 0.9 0.8
aluminium c.s.a. of length of circuit (in metres)
230 V / phase
400 V conductors
(in mm2)
2.5 0.8 1 1.3 1.6 3
4 1 1.3 1.6 2.1 2.6 5
6 0.8 1.6 2 2.4 3 4 8
10 1.3 2.6 3.5 4 5.5 6.5 13
16 0.8 1.1 2.1 4 5.5 6.5 8.5 11 21
25 0.8 1 1.3 1.7 3.5 6.5 8.5 10 13 17 33
35 0.9 1.2 1.4 1.8 2.3 4.5 9 12 14 18 23 46
50 1.3 1.7 2 2.6 3.5 6.5 13 17 20 26 33 65
70 0.9 1.8 2.3 2.8 3.5 4.5 9 18 23 28 37 46 90
95 1.3 2.5 3 4 5 6.5 13 25 32 38 50 65 130
120 0.8 1.7 3 4 4.5 6.5 8 17 32 40 47 65 80 160
150 0.9 1.7 3.5 4.5 5 7 8.5 17 34 43 50 70 85 170
185 0.9 1 2 4 5 6 8 10 20 40 50 60 80 100 240
240 0.9 1 1.1 1.3 2.5 5 6.5 7.5 10 13 25 50 65 75 100 130 250
300 0.9 1 1.2 1.4 1.5 3 6 7.5 9 12 15 30 60 75 90 120 150 300
2 x 120 0.9 1.1 1.3 1.4 1.6 3 6.5 8 9.5 13 16 32 65 80 95 130 160 320
2 x 150 1 1.2 1.4 1.5 1.7 3.5 7 9 10 14 17 35 70 85 100 140 170
2 x 185 1.2 1.4 1.6 1.8 2 4.1 8 10 12 16 20 41 80 100 120 160 200
2 x 240 1.5 1.8 2 2.3 2.5 5 10 13 15 20 25 50 100 130 150 200 250
3 x 120 1.4 1.7 1.9 2.1 2.4 4.5 9.5 12 14 19 24 48 95 120 140 190 240
3 x 150 1.5 1.8 2.1 2.3 2.6 5 10 13 15 21 26 50 100 130 150 210 260
3 x 185 1.8 2.1 2.4 2.7 3 6 12 15 18 24 30 60 120 150 180 240 300
3 x 240 2.3 2.7 3 3.5 4 7.5 15 19 23 30 38 75 150 190 230 300 380
table H1-40: Isc at a point downstream, in terms of a known upstream fault-current value and the length and c.s.a. of the intervening
conductors, in a 230/400 V 3-phase system.
Note: for a 3-phase system having 230 V between phases, divide the above lengths by e= 1.732

H1-24 - the protection of circuits - the switchgear


H1
Example:
The network shown in figure H1-41 typifies a
400 V
case for the application of table H1-40. Icc = 28 kA
Select the c.s.a. of the conductor in the
column for copper conductors (in this
example the c.s.a. is 50 mm2).
Search along the row corresponding to
50 mm2 for the length of conductor equal to
that of the circuit concerned (or the nearest
possible on the low side). Descend vertically 50 mm2, Cu
the column in which the length is located, and 11 m
stop at a row in the middle section (of the
3 sections of the table) corresponding to the Icc = ?
known fault-current level (or the nearest to it
on the high side).
In this case 30 kA is the nearest to 28 kA on
the high side. The value of short-circuit IB = 55 A IB = 160 A
current at the downstream end of the
11 metre circuit is given at the intersection of fig. H1-41: determination of downstream
the vertical column in which the length is short-circuit current level Isc using table
located, and the horizontal row corresponding H1-40.
to the upstream Isc (or nearest to it on the
high side).
This value in the example is seen to be
19 kA.
The procedure for aluminium conductors is
similar, but the vertical column must be
ascended into the middle section of the table.
In consequence, a DIN-rail-mounted circuit
breaker rated at 63 A and Isc of 50 kA (such
as a NC100LH unit*) can be used for the
55 A circuit in figure H1-41.
A Compact* rated at 260 A with an Isc
capacity of 25 kA (such as a NS160N unit*)
can be used to protect the 160 A circuit.
* Merlin Gerin product.

4.4 short-circuit current supplied by an alternator or an inverter


Please refer to Chapter J.

the protection of circuits - the switchgear - H1-25


5. particular cases of short-circuit current

H1
5.1 calculation of minimum levels of short-circuit current
In general, on LV circuits, a single protective In certain cases, however, overload protective
if a protective device in a circuit is
device protects against all levels of current, devices and separate short-circuit protective
intended only to protect against from the overload threshold through the devices are used.
short-circuit faults, it is essential that maximum rated short-circuit current-breaking
it will operate with certainty at the capability of the device.
lowest possible level of short-circuit
current that can occur on the circuit. examples of such arrangements
Figures H1-42 to H1-44 show some common aM fuses
(no protection
arrangements where overload and short- against overload)
circuit protections are effected by separate
devices.
As shown in figures H1-42 and H1-43, the
most common circuits using separate devices
control and protect motors.
Figure H1-44 constitutes a derogation in the load-breaking
basic protection rules, and is generally used contactor with thermal
on circuits of prefabricated bustrunking, overload relay
lighting rails, etc.

fig. H1-42: circuit protected by aM fuses.

circuit breaker
with instantaneous
magnetic short-circuit
protective relay only

load-breaking
contactor with thermal
overload relay

fig. H1-43: circuit protected by circuit


breaker without thermal overload relay.

circuit breaker D

S1

S2 < S1
load with
incorporated
overload
protection
fig. H1-44: circuit breaker D provides
protection against short-circuit faults as
far as and including the load.

H1-26 - the protection of circuits - the switchgear


H1
it is necessary that the protective conditions to be respected t

device instantaneous-trip setting The protective device must therefore satisfy


the two following conditions:
c Im < Isc (min) c its fault-current breaking rating > Isc the
for protection by a circuit breaker; 3-phase short-circuit current at its point of
or fusion current installation, k2 S2
c elimination of the minimum short-circuit t=
c Ia < Isc (min) I2
for protection by fuses. current possible in the circuit, in a time tc
compatible with the thermal constraints of the
circuit conductors, where:
K2 S2 Im I
tc = (tc < 5 seconds)
Isc (min) fig. H1-45: protection by circuit breaker.
Comparison of the tripping or fusing
performance curve of protective devices, with t
the limit curves of thermal constraint for a
conductor shows that this condition is
satisfied if:
c Isc (min) > Im (instantaneous or short time-
delay circuit-breaker trip setting current level). k2 S2
See figure H1-45. t=
I2
c Isc (min) > Ia for protection by fuses. The
value of the current Ia corresponds to the
crossing point of the fuse curve and the cable
thermal withstand curve (figures H1-46 and Ia I
H1-47). fig. H1-46: protection by aM-type fuses.
t

k2 S2
t=
I2

Ia I
fig. H1-47: protection by gl-type fuses.

in practice this means that the length practical method of calculating


of circuit downstream of the Lmax
protective device must not exceed a The limiting effect of the impedance of long where ρ = resistivity of copper* at the average
circuit conductors on the value of short-circuit temperature during a short-circuit, and
calculated maximum length: currents must be checked and the length of a Sph : c.s.a. of a phase conductor in mm2
Lmax = 0.8 x U x Sph circuit must be restricted accordingly. L = length in metres
2 x ρ x Im The method of calculating the maximum In order that the cable will not be damaged by
permitted length has already been heat Isc u Im
demonstrated in TN- and IT- earthed 2L Im
0.8 U u ρ or
schemes for single and double earth faults, Sph
respectively (see Chapter G Sub-clauses 5.2 0.8 U Sph
Lmax =
and 6.2). 2 ρ Im
Two cases are considered below: with: U = 400 V
1. calculation of Lmax for a 3-phase 3-wire ρ = 1.5 x 0.018 = 0.027 Ω.mm2/m**.
circuit Im = magnetic trip current setting for the CB
The minimum short-circuit current will occur Lmax = maximum circuit length in metres.
when two phase wires are short circuited at 5.926 Sph
Lmax =
the remote end of the circuit. Im
* or for aluminium according to conductor material
** the high value for resistivity is due to the elevated
temperature of the conductor when passing short-circuit
current.
P
load
0.8 U L

i f
Using the "conventional method", the voltage
at the point of protection P is assumed to be
80% of the nominal voltage during a short-
circuit fault, so that 0.8 U = Isc Zd, where:
Zd = impedance of the fault loop
Isc = short-circuit current (ph/ph)
U = phase-to-phase nominal voltage.
For cables i 120 mm2, reactance may be
neglected, so that
2L
Zd = ρ
Sph

the protection of circuits - the switchgear - H1-27


5. particular cases of short-circuit current (continued)

H1
5.1 calculation of minimum levels of short-circuit current (continued)
2. calculation of Lmax for a 3-phase 4-wire current density in the conductor (due to "skin"
230/400 V circuit and "proximity" effects, previously noted in
The minimum Isc will occur when the short- Chapter G Sub-clause 5.2).
circuit is between a phase conductor and the Suitable values (taken from French standard
neutral. NF 15-100) are as follows:
A calculation similar to that of example 1 150 mm2 : R + 15%
above is required, but using the following 185 mm2 : R + 20%
formulae (for cable i 120 mm2 (1)). 240 mm2 : R + 25%
c where Sn for the neutral conductor = Sph 300 mm2 : R + 30%
for the phase conductor where R is the value calculated from
Sph ρ 2L
Lmax = 3,421 R=
Im Sph
c If Sn for the neutral conductor < Sph, then For larger c.s.a.'s than those listed, reactance
6,842 Sph Sph values must be combined with those of
Lmax = where m =
(1+m) Im Sn resistance to give an impedance. Reactance
(1) for larger c.s.a.'s, the resistance may be taken as 0.08mΩ/metre for cables
calculated for the conductors must be (at 50 Hz). At 60Hz the constant is
increased to account for the non-uniform 0.096 mΩ/metre.

tabulated values for Lmax


Table H1-49 below gives maximum circuit The calculations are based on the foregoing
lengths (Lmax) in metres, for: methods, with Im = 1.2 Irm
c 3-phase 3-wire 400 V circuits (i.e. without Irm = regulated short-circuit current trip
neutral) and setting. Irm is guaranteed to be within ± 20%
c 1-phase 2-wire 400 V circuits, without of the regulated value; hence the worst-case
neutral, protected by general-purpose circuit factor of 1.2 (i.e. 120%).
breakers. Refer to Chapter H2 Sub-clause 4.2 for
In other cases, apply correction factors (given details of regulation of circuit-breaker
in table H1-53) to the lengths obtained. protective elements.

operating current c.s.a. (nominal cross-sectional-area) of conductors (in mm2)


level Im of the
instantaneous
magnetic tripping
element
(in A) 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240
50 148 246 394
63 117 195 313 470
80 92 154 246 370
100 74 123 197 296 493
125 59 99 158 237 395
160 46 77 123 185 308 494
200 37 62 99 148 247 395
250 30 49 79 118 197 316 494
320 23 38 62 92 154 247 386
400 18 31 49 74 123 197 308 432
500 15 25 39 59 99 158 247 345 494
560 13 22 35 53 88 141 220 308 441
630 12 19 31 47 78 125 196 274 392
700 11 18 28 42 70 113 176 247 353 494
800 9 15 25 37 61 98 154 215 308 432
875 8 14 22 34 56 90 141 197 282 395
1000 7 12 20 30 49 79 123 173 247 345 469
1120 6 11 17 26 44 70 110 154 220 308 419
1250 6 10 16 24 39 63 99 138 197 276 375 474
1600 7 12 18 31 49 77 108 154 216 293 370 532
2000 6 10 15 24 39 62 86 123 173 234 296 425 570
2500 8 12 20 31 49 69 99 138 188 237 340 438 592
3200 6 9 15 25 38 54 77 108 146 185 265 340 462
4000 7 12 20 31 43 62 86 117 148 212 273 370
5000 6 10 16 25 34 49 69 94 118 170 218 296
6300 8 12 20 27 39 55 74 94 134 175 235
8000 6 10 15 21 31 43 59 74 105 136 185
10000 8 12 17 25 35 47 59 85 109 147
12500 6 10 14 20 28 37 47 67 87 118
table H1-49: maximum circuit lengths in metres for copper conductors (for aluminium, the lengths must be multiplied by 0.62).

H1-28 - the protection of circuits - the switchgear


H1
Tables H1-50 to H1-52 below give maximum according to the method described above,
circuit length (Lmax) in metres for: again, with Im = 1.2 Irm as previously noted.
c 3-phase 3-wire 400 V circuits (i.e. without These circuit breakers have fixed overload
neutral) and (thermal) tripping elements and fixed short-
c 1-phase 2-wire 400 V circuits, without circuit (magnetic) tripping elements.
neutral, Categories B, C and D differ only in the levels
protected in both cases by domestic-type of short-circuit-current trip setting Im.
circuit breakers or with circuit breakers having IEC 898 is the relevant international standard
similar tripping/current characteristics. for these circuit breakers.
In other cases, apply correction factors to the See also table H2-28 for tripping ranges.
lengths indicated. These factors are given in
table H1-53. The calculations are carried out
rated current cross-sectional-area (c.s.a.) of conductors (in mm2)
of circuit
breakers
(in A) 1.5 2.5 4 6 10 16 25 35 50
6 296 494 790
10 178 296 474 711
13 137 228 385 547 912
16 111 185 296 444 741
20 89 148 237 356 593 948
25 71 119 190 284 474 759
32 56 93 148 222 370 593 926
40 44 74 119 178 296 474 741
50 36 59 95 142 237 379 593 830
63 28 47 75 113 188 301 470 658 854
80 22 37 59 89 148 237 370 519 704
100 18 30 47 71 119 190 296 415 563
125 14 24 38 57 95 152 237 331 450
table H1-50: maximum length of copper-conductored circuits in metres protected by
B-type circuit breakers.

rated current cross-sectional-area (c.s.a.) of conductors (in mm2)


of circuit
breakers
(in A) 1.5 2.5 4 6 10 16 25 35 50
6 148 247 395 593 988
10 89 148 237 356 593 948
13 68 114 182 274 456 729
16 56 93 148 222 370 593 926
20 44 74 119 178 296 474 741
25 36 59 95 142 237 379 593 830
32 28 46 74 111 185 296 463 648 880
40 22 37 59 89 148 237 370 519 704
50 18 30 47 71 119 190 296 415 563
63 14 24 38 56 94 150 235 329 446
80 11 19 30 44 74 119 185 259 351
100 9 15 24 36 59 95 148 207 281
125 7 12 19 28 47 76 119 166 225
table H1-51: maximum length of copper-conductored circuits in metres protected by
C-type circuit breakers.

rated current cross-sectional-area (c.s.a.) of conductors (in mm2)


of circuit
breakers
(in A) 1.5 2.5 4 6 10 16 25 35 50
6 105 176 283 423 706 1129
10 63 105 170 254 423 639 1058
13 48 81 130 195 325 521 814 1140
16 40 65 105 158 264 422 661 925 1255
20 32 52 84 126 211 337 528 740 1004
25 25 41 67 101 169 270 423 592 803
32 20 32 52 79 132 211 330 462 627
40 16 26 42 63 105 168 264 370 502
50 12 20 33 50 84 135 211 296 401
63 10 16 26 40 67 107 167 234 318
80 8 13 21 31 52 84 132 185 251
100 6 10 16 25 42 67 105 148 200
125 5 8 13 20 33 54 84 118 160
table H1-52: maximum length of copper-conductored circuits in metres protected by
D-type circuit breakers (Merlin Gerin).
Note: IEC 898 provides for an upper short- based on a range of 10-20 In, a range which
circuit-current tripping range of 10-50 In for covers the vast majority of domestic and
type D circuit breakers. European standards, similar installations.
and the above table H1-52 however, are

the protection of circuits - the switchgear - H1-29


5. particular cases of short-circuit current (continued)

H1
5.1 calculation of minimum levels of short-circuit current (continued)
circuit details Sph =1 Sph =2
S neutral S neutral
3-phase 3-wire or 1 ph 2-wire 1
400 V circuit 400V circuit (no neutral)
3-phase 4-wire or 2 ph 3-wire 0.58 0.39 (1)
230/400 V circuit 230/400 V circuit
(i.e. with neutral)
1-phase 2-wire 0.58
(phase and neutral)
230 V circuit
table H1-53: correction factors to apply to lengths obtained from tables H1-49 to H1-52.
(1) 0.77 for the c.s.a. of the neutral conductor.

examples
Example 1
In a 3-phase 3-wire installation the protection
is provided by a 250 A industrial-type circuit
breaker, the instantaneous short-circuit-
current trip setting of which, is set at
2,000 A (accuracy of ± 20%), i.e. in the worst
case would require 2,000 x 1,2 = 2,400 A to
trip. The cable c.s.a. = 120 mm2 and the
conductor material is copper.
In table H1-49, the row Im = 2,000 A crosses
the column c.s.a. = 120 mm2 at the value for
Lmax of 296 m.
The circuit breaker protects the cable against
short-circuit faults, therefore, provided that its
length does not exceed 296 metres.
Example 2
In a single-phase 230 V (phase to neutral)
system, the protection is provided by a circuit
breaker with an instantaneous short-circuit-
current trip setting of 500 A (± 20%), i.e.
a worst case of 600 A to be certain of tripping.
The cable c.s.a. = 10 mm2 and the conductor
material is copper.
In table H1-49 the row Im = 500 A crosses
the column c.s.a. = 10 mm2 at the value for
Lmax of 99 m.
Being a 230 V single-phase circuit, a
correction factor from table H1-53 must be
applied. This factor is seen to be 0.58.
The circuit breaker will therefore protect the
cable against short-circuit current, provided
that its length does not exceed
99 x 0.58 = 57 metres.

H1-30 - the protection of circuits - the switchgear


H1
5.2 verification of the withstand capabilities of cables under short-circuit conditions
in general verification of the thermal constraints The factor k2 is given in table H1-54 below,
When the duration of short-circuit current is and is abstracted from the French standards
thermal-withstand capability of a brief (several tenths of a second up to five NF C 15-100.
cable is not necessary, except in seconds maximum) all of the heat produced The method of verification consists in
cases where cables of small c.s.a. is assumed to remain in the conductor, checking that the thermal energy I2t per ohm
are installed close to, or feeding causing its temperature to rise. The heating of conductor material, allowed to pass by the
process is said to be adiabatic, an protecting circuit-breaker (from manufacturers
directly from, the main general catalogues) is less than that permitted for the
assumption that simplifies the calculation and
distribution board. gives a pessimistic result, i.e. a higher particular conductor (as given in table H1-55
conductor temperature than that which would below).
actually occur, since in practice, some heat
would leave the conductor and pass into the
insulation.
For a period of 5 seconds or less, the
relationship I2t = k2 S2 characterizes the time
in seconds during which a conductor of c.s.a.
S (in mm2) can be allowed to carry a current
I amps, before its temperature reaches a
level which would damage the surrounding
insulation.

insulation conductor conductor


copper (Cu) aluminium (Al)
PVC 13225 5776
PR 20449 8836
table H1-54: value of the constant k2.

S (mm2) PVC XLPE


copper aluminium copper aluminium
k 115 76 143 94
k2 13225 5776 20449 8836
1.5 0.0297 0.0130 0.0460 0.0199
2.5 0.0826 0.0361 0.1278 0.0552
4 0.2116 0.0924 0.3272 0.1414
6 0.4761 0.2079 0.7362 0.3181
10 1.3225 0.5776 2.0450 0.8836
16 3.3856 1.4786 5.2350 2.2620
25 8.2656 3.6100 12.7806 5.5225
35 16.2006 7.0756 25.0500 10.8241
50 29.839 13.032 46.133 19.936
table H1-55: maximum allowable thermal stress for cables
(expressed in amperes2 x seconds x 106).
Example:
Is a copper-cored XLPE cable of 4 mm2 c.s.a.
adequately protected by a C60N circuit
breaker (Merlin Gerin)?
The above table shows that the I2t value for
the cable is 0.3272 x 106, while the maximum
"let-through" value by the circuit breaker, as
given in the manufacturer's catalogue, is
considerably less, and amounts to
0.094 x 106 ampere2-seconds.
The cable is therefore adequately protected
by the circuit breaker up to its full rated
breaking capability.

electrodynamic constraints
For bus-trunking and other kinds of
prefabricated pre-conductored channels,
rails, etc. it is necessary to verify that the
electrodynamic withstand performance when
carrying short-circuit currents is satisfactory.
The peak value of current, limited by the
circuit breaker or fuse, must be less than that
for which the pre-conductored system is
rated.
Tables of coordination ensuring adequate
protection of their products are generally
published by the manufacturers of such
systems.

the protection of circuits - the switchgear - H1-31


6. protective earthing conductors (PE)

H1
6.1 connection and choice Protective (PE) conductors provide the
bonding connection between all exposed and
connection, choice and dimensioning extraneous conductive parts of an installation,
to create the main equipotential bonding
of PE conductors (extracted from system. These conductors conduct fault
IEC standards and the French current due to insulation failure (between a
standard NF C 15-100) phase conductor and an exposed conductive
part) to the earthed neutral of the source. P.E.
conductors are connected to the main
earthing terminal of the installation.
The main earthing terminal is connected to
the earthing electrode (see Chapter F) by the
earthing conductor (grounding electrode
conductor in USA).
PE conductors must be:
c insulated and coloured yellow and green
(stripes);
c be protected against mechanical and
chemical damage.
In IT and TN-earthed schemes it is strongly
recommended that PE conductors should be
installed in close proximity (i.e. in the same
conduits, on the same cable tray, etc.) as the
live cables of the related circuit. This
arrangement ensures the minimum possible
inductive reactance in the earth-fault current-
carrying circuits.

connection PE
PE conductors must:
c not include any means of breaking the
continuity of the circuit (such as a switch,
removable links, etc.);
c connect exposed conductive parts
individually to the main PE conductor, i.e. correct
in parallel, not in series, as shown in figure
H1-56; PE
c have an individual terminal on common
earthing bars in distribution boards.
TT scheme
The PE conductor need not necessarily be
installed in close proximity to the live
conductors of the corresponding circuit, since
high values of earth-fault current are not incorrect
needed to operate the RCD-type of protection fig. H1-56: a poor connection in a series
used in TT installations. arrangement will leave all downstream
IT and TN schemes appliances unprotected.
The PE or PEN conductor, as previously
noted, must be installed as close by as PEN
possible to the corresponding live conductors
of the circuit and no ferro-magnetic material
must be interposed between them. A PEN
conductor must always be connected directly
to the earth terminal of an appliance, with a
looped connection from the earth terminal to
the neutral terminal of the appliance
(figure H1-57). fig. H1-57: direct connection of the PEN
c TN-C scheme (the neutral and PE conductor to the earth terminal of an
conductor are one and the same, referred to appliance.
as a PEN conductor). The protective function PEN PE
of a PEN conductor has priority, so that all
rules governing PE conductors apply strictly
to PEN conductors; N
c TN-C to TN-S transition
fig. H1-58: the TN-C-S scheme.
The PE conductor for the installlation is
connected to the PEN terminal or bar
(figure H1-58) generally at the origin of the
installation. Downstream of the point of
separation, no PE conductor can be
connected to the neutral conductor.

H1-32 - the protection of circuits - the switchgear


H1
types of materials
Materials of the kinds mentioned below in
table H1-59 can be used for PE conductors,
provided that the conditions mentioned in the
last column are satisfied.

type of protective earthing IT scheme TN scheme TT scheme conditions to be


conductor (PE) respected
supplementary in the same strongly strongly correct the PE conductor must
conductor cable as the recommended recommended be insulated to
phases, or in the the same level
same cable run as the phases
independent of the possible (1) possible (1) (2) correct c the PE conductor may
phase conductors be bare or insulated (2)
c the electrical continuity
metallic housing of bus-trunking or of possible (3) PE possible (3) correct must be assured by
other prefabricated prewired ducting (5) PEN (8) protection against
external sheath of extruded, mineral- insulated possible (3) PE possible (3) possible deterioration by
conductors (e.g. "pyrotenax" type systems) PEN not mechanical, chemical and
recommended (2) (3) electrochemical hazards
certain extraneous conductive elements (6) possible (4) PE possible (4) possible c their conductance
such as: PEN forbidden must be adequate
c steel building structures
c machine frames
c water pipes (7)
metallic cable ways, such as, conduits*, ducts, possible (4)
PE possible (4) possible
trunking, trays, ladders, and so on… PEN not
recommended (2) (4)
forbidden for use as PE conductors, are: metal conduits*, gas pipes, hot-water pipes, cable-armouring tapes* or wires*.
* forbidden in some countries only-universally allowed to be used for supplementary equipotential conductors.
table H1-59: choice of protective conductors (PE).
(1) In schemes TN and IT, fault clearance is loop impedance.
generally effected by overcurrent devices (4) Possible, but not recomended, since the
(fuses or circuit breakers) so that the impedance of the earth-fault loop cannot be
impedance of the fault-current loop must be known at the design stage. Measurements on
sufficiently low to assure positive protective the completed installation are the only
device operation. The surest means of practical means of assuring adequate
achieving a low loop impedance is to use a protection for persons.
supplementary core in the same cable as the (5) It must allow the connection of other PE
circuit conductors (or taking the same route conductors.
as the circuit conductors). This stratagem NB: these elements must carry an indivual
minimizes the inductive reactance and green/yellow striped visual indication, 15 to
therefore the impedance of the loop. 100 mm long (or the letters PE at less than
(2) The PEN conductor is a neutral conductor 15 cm from each extremity).
that is also used as a protective earth (6) These elements must be demountable
conductor. This means that a current may be only if other means have been provided to
flowing through it at any time (in the absence ensure uninterrupted continuity of protection.
of an earth fault). For this reason an insulated (7) With the agreement of the appropriate
conductor is recommended for PEN water authorities.
operation. (8) In the prefabricated pre-wired trunking
(3) The manufacturer provides the necessary and similar elements, the metallic housing
values of R and X components of the may be used as a PEN conductor, in parallel
impedances (phase/PE, phase/PEN) to with the corresponding bar, or other PE
include in the calculation of the earth-fault conductor in the housing.

6.2 conductor dimensioning


Table H1-60 below is based on the French practice, therefore, for TT installations, and
national standard NF C 15-100 for LV for dimensioning an earthing conductor*.
installations. This table provides two methods c simplified
of determining the appropriate c.s.a. for both This method is based on PE conductor sizes
PE or PEN conductors, and also for the being related to those of the corresponding-
conductor to the earth electrode. circuit phase conductors, assuming that the
The two methods are: same conductor material is used in each
c adiabatic (which corresponds with that case.
described in IEC 724) Thus, in table H1-60 for:
This method, while being economical and Sph i 16 mm2 SPE = Sph
assuring protection of the conductor against 16 < Sph i 35 mm2 SPE = 16 mm2
overheating, leads to small c.s.a.'s compared Sph > 35 mm2 SPE = Sph/2
to those of the corresponding-circuit phase c note: when, in a TT scheme, the
conductors. The result is sometimes installation earth electrode is beyond the
incompatible with the necessity in IT and TN zone of influence of the source earthing
schemes to minimize the impedance of the electrode, the c.s.a. of the PE conductor can
circuit earth-fault loop, to ensure positive be limited to 25 mm2 (for copper) or 35 mm2
operation by instantaneous overcurrent (for aluminium).
tripping devices. This method is used in * grounding electrode conductor.

the protection of circuits - the switchgear - H1-33


6. protective earthing conductors (PE) (continued)

H1
6.2 conductor dimensioning (continued)
The neutral cannot be used as a PEN c the kVA rating of single-phase loads is less
conductor unless its c.s.a. is equal to or than 10% of the total kVA load, and
larger than 10 mm2 (copper) or 16 mm2 c Imax likely to pass through the neutral in
(aluminium). normal circumstances, is less than the
Moreover, a PEN conductor is not allowed in current permitted for the cable size selected.
a flexible cable. Since a PEN conductor Furthermore, protection of the neutral
functions also as a neutral conductor, its conductor must be assured by the protective
c.s.a. cannot, in any case, be less than that devices provided for phase-conductor
necessary for the neutral, as discuss in Sub- protection (described in Sub-clause 7.2
clause 7.1 of this Chapter. of this Chapter).
This c.s.a. cannot be less than that of the
phase conductors unless:

c.s.a. of phase c.s.a. of c.s.a. of c.s.a. of earthing conductor between


conductors Sph (mm2) PE conductor PEN conductor the installation earth electrode
Cu Alu and the main earth terminal
simplified i 16 i 16 SPE = Sph (1) SPEN = Sph with minimum c when protected against mechanical
method 25 10/mm2 Cu, 16/mm2 Alu damage: S = I √t (2)
SPE = 16
25,35 35 SPEN = Sph/2 à Sph (3) with k
2 2
> 35 > 35 SPE = Sph/2 minimum 16/mm Cu, 25/mm Alu c without mechanical protection, but
SPE = I √t (1) (2)
adiabatic any size protected against corrosion by
method k impermeable cable sheath. Minimum
16 mm2 for copper or galvanized steel.
c without either of the above protections;
minimum of 25 mm2 for bare copper and
50 mm2 for bare galvanized steel.
table H1-60: minimum c.s.a.'s for PE conductors and earthing conductors (to the installation earth electrode).
(1) When the PE conductor is separated from the circuit phase conductors, the following
minimum values must be respected:
c 2.5 mm2 if the PE is mechanically protected
c 4 mm2 if the PE is not mechanically protected.
(2) Refer to table H1-55 for the application of this formula.
(3) According to the conditions prescribed in the introduction to this table.

values of factor k to be used in


the formulae (2)
These values are identical in several national The data presented in table H1-61 are those
standards, and the temperature rise ranges, most commonly needed for LV installation
together with factor k values and the upper design.
temperature limits for the different classes
of insulation, correspond with those published
in IEC 724 (1984).

k values nature of insulation


polyvinylchloride (PVC) cross-linked-polyethylene
(XLPE)
ethylene-propylene-rubber
(EPR)
final 160 250
temperature (°C)
insulated conductors initial temperature initial temperature
not incoporated in cables θ initial = 30 °C θ initial = 30 °C
or bare conductors
in contact with
cable jackets
copper 143 176
aluminium 95 116
steel 52 64
conductors of a initial temperature initial temperature
multi-core-cable θ initial = 30 °C θ initial = 30 °C
copper 115 143
aluminium 76 94
table H1-61: k factor values for LV PE conductors, commonly used in national standards
and complying with IEC 724.

H1-34 - the protection of circuits - the switchgear


H1
6.3 protective conductor between the HV/LV transformer and the main general distribution
board (MGDB)
All phase and neutral conductors upstream of
these conductors must be
the main incoming circuit breaker controlling
dimensioned according to national and protecting the MGDB are protected by
practices. devices at the HV side of the transformer. PE
The conductors in question, together with the MGDB
PE conductor, must be dimensioned
accordingly. Dimensioning of the phase and main earth bar
neutral conductors from the transformer is for the LV installation
exemplified in Sub-clause 1.6 of this chapter
(for circuit C1 of the system illustrated in
fig. H1-8). fig. H1-62: PE conductor to the main earth
Recommended conductor sizes for bare and bar in the MGDB.
insulated PE conductors from the transformer
neutral point, shown in figure H1-62, are c the kinds of insulation and conductor
indicated below in table H1-63. The kVA materials.
rating to consider is the sum of all (if more If the HV protection is by fuses, then use the
than one) transformers connected to the 0.2 seconds columns.
MGDB. In IT schemes, if an overvoltage protection
The table indicates the c.s.a. of the device is installed (between the transformer
conductors in mm2 according to: neutral point and earth) the conductors for
c the nominal rating of the HV/LV connection of the device should also be
transformer(s) in kVA; dimensioned in the same way as that
c the fault-current clearance time by the HV described above for PE conductors.
protective devices, in seconds,
P conductor conductors conductors conductors
(kVA) material bare PVC-insulated XLPE-insulated
LV voltages copper t(s) 0.2 s 0.5 s - 0.2 s 0.5 s - 0.2 s 0.5 s -
127/ 230/ aluminium t(s) - 0.2 s 0.5 s - 0.2 s 0.5 s - 0.2 s 0.5 s
220 V 400 V
i 63 i 100 c.s.a. of PE 25 25 25 25 25 25 25 25 25
100 160 conductors 25 25 35 25 25 50 25 25 35
125 200 SPE (mm2) 25 35 50 25 35 50 25 25 50
160 250 25 35 70 35 50 70 25 35 50
200 315 35 50 70 35 50 95 35 50 70
250 400 50 70 95 50 70 95 35 50 95
315 500 50 70 120 70 95 120 50 70 95
400 630 70 95 150 70 95 150 70 95 120
500 800 70 120 150 95 120 185 70 95 150
630 1000 95 120 185 95 120 185 70 120 150
800 1250 95 150 185 120 150 240 95 120 185
table H1-63: c.s.a. of PE conductor between the HV/LV transformer and the MGDB, in
terms of transformer ratings and fault-clearance times used in France.

6.4 equipotential conductor


The main equipotential conductor – between two exposed conductive parts,
This conductor must, in general, have a c.s.a. if SPE1 i SPE2
if SLS = SPE1
at least equal to a half of that of the largest
PE conductor, but in no case need exceed SPE1 SPE2
25 mm2 (copper) or 35 mm2 (aluminium) SLS
while its minimum c.s.a. is 6 mm2 (copper) or
10 mm2 (aluminium).
Supplementary equipotential conductor M1 M2
This conductor allows an exposed conductive
part which is remote from the nearest main – between an exposed conductive part
equipotential conductor (PE conductor) to be and a metallic structure
connected to a local protective conductor. Its S
SLS = PE
c.s.a. must be at least a half of that of the 2
SPE1
protective conductor to which it is connected.
SLS
If it connects two exposed conductive parts
(M1 and M2 in figure H1-64) its c.s.a. must be metal structures
at least equal to that of the smaller of the two (conduits, girders, …)
PE conductors (for M1 and M2). Equipotential M1
conductors which are not incorporated in a
cable, should be protected mechanically by (*) with a minimum of 2.5 mm2 for mechanically
conduits, ducting, etc. wherever possible. protected conductors ;
Other important uses for supplementary 4 mm2 for conductors not mechanically protected
copper equivalent
equipotential conductors concern the
reduction of the earth-fault-loop impedance, fig. H1-64: supplementary equipotential
particulary for indirect-contact protection conductors.
schemes in TN- or IT-earthed installations,
and in special locations with increased
electrical risk (IEC 364-4-41 refers).
the protection of circuits - the switchgear - H1-35
7. the neutral conductor

H1
The c.s.a. and the protection of the neutral
conductor, apart from its current-carrying
requirement, depend on several factors,
namely:
c the type of earthing system, TT, TN, etc.;
c method of protection against indirect-
contact hazards according to the methods
described below.

7.1 dimensioning the neutral conductor


influence of the type of earthing
system
TT, TN-S and IT schemes TN-C scheme
c single-phase circuits or those of c.s.a. The same conditions apply in theory as those
i 16 mm2 (copper) 25 mm2 (aluminium): the mentioned above, but in practice, the neutral
c.s.a. of the neutral conductor must be equal conductor must not be open-circuited under
to that of the phases; any circumstances since it constitutes a PE
c three-phase circuits of c.s.a. > 16 mm2 as well as a neutral conductor (see table H1-
copper or 25 mm2 aluminium: 60 "c.s.a. of PEN conductor" column).
the c.s.a. of the neutral may be chosen to be: IT scheme
v equal to that of the phase conductors, or In general, it is not recommended to distribute
v smaller, on condition that: the neutral conductor, i.e. a 3-phase 3-wire
- the current likely to flow through the neutral scheme is preferred.
in normal conditions is less than the permitted
value Iz. The influence of triplen* harmonics When a 3-phase 4-wire installation is
must be given particular consideration, as necesssary, however, the conditions
previously noted in Chapter F Sub-clause described above for TT and TN-S schemes
2.2, or: are applicable.
- the single-phase power of the circuit is less
than 10% of the balanced 3-phase power of
the circuit, or:
- the neutral conductor is protected against
short-circuit, in accordance with the following
Sub-clause H1-7.2.
* the 3rd and multiples of the 3rd harmonic.

7.2 protection of the neutral conductor


Table H1-65 summarizes the several possible
cases. The table has been based on French
national standards (NF C 15-100). The
following points however, should be
considered when referring to the table.
Circuit isolation
It is considered to be good practice that every
circuit be provided with the means for its
isolation.
Circuit breaking
Table H1-65 is based on circuit breakers,
which in the event of a fault, will open all
poles, including the neutral pole, i.e. the
circuit breakers are omnipolar. This table can
also be used for fuses able to emulate this
omnipolar opening.
The action can only be achieved with fuses in
an indirect way, in which the operation of one
or more fuses provokes a mechanical trip-out
of all poles of an associated series-connected
load-break switch.
The action is commonly caused by a striker-
pin which is projected by means of an
explosive cartridge (triggered by the blowing
fuse) against the switch tripping mechanism.
Reclosing of the switch however, must be
possible only when the used cartridge has
been replaced by a new one.
Protection against electric shocks
Table H1-65 takes into account the fact that
protection against indirect-contact dangers
depend either on 300 mA RCDs (TT system)
or on circuit breakers (TN and IT systems).

H1-36 - the protection of circuits - the switchgear


H1
earthing systems
TT TN-C TN-S IT
reminder: protection by RCD provided by circuit according to the provided by circuit breakers
against indirect breakers or fuses with method of protection or fuses and one RCD at least
contact Ia (fuses) or Im (CB) chosen for each group of appliances
< Isc (min) connected to an earth
electrode (see figure G20)
protected circuit
1-phase P-N
phase/neutral

(C)

1-phase 2P (A) (A)


phase/phase

3-phase 3P
3-wire

3-phase 3P-N
4-wire Sn = Sph*

(C)
* Sn = c.s.a. of neutral conductor
Sph = c.s.a. of phase
3P-N
Sn < Sph

(B) (B) (C)

table H1-65: table of protection schemes for neutral conductors in different earthing systems.
thermal magnetic Symbol for overcurrent and short-circuit
tripping devices.
(A) authorized for TT and TN schemes if a
RCD is installed at the origin of the circuit or
upstream of it, and if no artificial neutral is
distributed downstream of its location.
(B) authorized for TT and TN schemes if the
neutral conductor is protected against short-
circuits by protective arrangements made for
the phases, and if the normal service current
is substantially less than the maximum
permissible for the neutral conductor
concerned.
(C) authorized for IT schemes in certain
conditions, viz: if the circuit breaker
controlling a number of homogeneous (i.e.
similar) final circuits, of which the ratio of the
extreme circuit ratings does not exceed 2,
and which are protected against a second
fault occurring elsewhere in the installation by
a RCD of sensitivity i 15% of that of the
calibration of the final circuit having the
smallest c.s.a.
Refer to example 2 for CB 5.

the protection of circuits - the switchgear - H1-37


7. the neutral conductor

H1
7.2 protection of the neutral conductor (continued)
examples N
Example 1: (figure H1-66) 4-pole CB
3-phase 4-wire circuit with 3 x 95 mm2 copper 3 - 250 A trip units
phase conductors and 1 x 50 mm2 copper 1 - 125 A
neutral conductor. The installation is
TT-earthed with RCD protection upstream.
Single-phase power of load: 70 kVA 50 mm2
(connected phase-neutral). Three-phase 3-phase power
3 x 95 mm2
power of load: 140 kVA. The condition of 140 kVA
single-phase power being < 10% of the
3-phase power delivered (Sub-clause 7.1 TT 1-phase power
and TN-S schemes) is not satisfied in this 70 kVA
case, since 70/140 = 50%. A reduced neutral
c.s.a. may however, be used, provided that it
is correctly protected. A suitable circuit
breaker for this purpose would be a 4-pole 3-phase 1-phase
loads loads
unit rated at 250 A with 3 trip units (1 for each
phase) set at 250 A and 1 trip unit (for the fig. H1-66: example 1.
neutral) set at 125 A. The operation of any
one (or more) of these tripping units will trip
all four poles of the circuit breaker.

Example 2: (fig. H1-67) Circuit breaker 5


An installation is IT-earthed with a distributed This arrangement corresponds with that
neutral (i.e. a 3-phase 4-wire system in which described in (C) of table H1-65 concerning a
the neutral is not earthed). This arrangement circuit breaker connected directly to, and
is not recommended, particularly for small or controlling the busbars from which a number
medium-sized installations, but it does of similar final circuits, (protected by 2-pole,
provide two levels of voltage, e.g. 230 V and 1-phase and neutral CBs) are supplied.
400 V. The interposition of a LV/LV Overcurrent tripping is provided on all out-
transformer in a 3-phase 3-wire IT scheme going CBs, but the 4-pole incoming CB (no 5)
(as shown in figure H1-8) is a preferred has only the (300 mA) RCD protection
method of obtaining the two levels of voltage, (mentioned in (C) of table H1-65) the
and in such a case, the neutral conductor magnetic core of which embraces all
may be earthed. 4 conductors.
Circuit breaker 1, 2 and 3 It may be noted that circuit breaker 12
As in example 1, the circuits protected by supplies a long lighting circuit, the neutral and
these CBs have a neutral conductor of 50% phase conductors of which have the same
of the c.s.a. of the phase conductors. The c.s.a. A 4-pole circuit breaker having 3
circuit breakers will therefore be 4-pole units, tripping devices is therefore suitable (1 device
with tripping devices similar to those per phase).
mentioned in example 1.
400 kVA
HV LV
2 single-core cables 120 mm2 per phase - 1 x 120 mm2 (neutral)

PE

compact NS250N compact NS400N


PIM 4-pole 4-pole
3d 250 A 3d 250 A
1d 125 A 1d 125 A

PE PE
3 x 120 mm2 3 x 185 mm2
+1 x 70 mm2 +1 x 95 mm2

NS100N NS100N C60N NS160N C60N NS160N NS80HMA NS160N


3-pole 4-pole 32 A 4-pole 4-pole 4-pole 3-pole 4-pole + MT100/160
3d 100 A 300 mA 4d 32 A 4d 125 A 4d 32 A 3d 125 A 3d 160 A
diff. HS diff. BS
4 PE 5 PE 7 300 mA 8 9 10 12 10 A
3 x 35 mm2 11
6
contactor
4 x 6 mm2 4 x 50 mm2 4 x 6 mm2 3 x 50 mm2 LC1 D63
N 4 x 70 mm2
PE thermal
PE
overload
relay

3 x 16 mm2
DPN DPN DPN DPN DPN
2 x 2.5 mm2

2 x 1.5 mm2

4 x 2.5 mm2
2 x 1.5 mm2

3d = 3 tripping units
4d = 4 tripping units outdoor
diff. HS = high-sensitivity differential tripping lighting
diff. BS = low-sensitivity differential tripping 30 kW
58 A
fig. H1-67: example 2.
H1-38 - the protection of circuits - the switchgear
H1
Example 3: (figure H1-68) Section of the installation which is TN-S
TN-C/TN-S installation connected (PE conductor and neutral
Three-pole circuit breakers only must be conductor separated at a point upstream)
used for nos. 1, 2, 3 and 7, since no Circuit breaker 4
switchgear of any kind must be included in c.s.a. neutral = c.s.a. phase, so that a tripping
the combined protective and neutral device for the neutral current is not
conductor (PEN) associated with them. necessary. A 4-pole circuit breaker with one
The total single-phase power of the load is tripping device per phase is therefore
less than 10% of the 3-phase power, so that appropriate.
the c.s.a. of the PEN conductor from the Circuit breaker 5
source (i.e. circuit 1) may be half that of the c.s.a. neutral = 50% c.s.a. phase, so that a
phase conductors of the circuit. The tripping device for the neutral is required.
protection against indirect contact for this A 4-pole circuit breaker with 3 tripping
circuit (1) is provided by CB1 if the maximum devices (set at 160 A) for the phases, and
length of the circuit is less than Lmax (see 1 tripping device for the neutral (set at 80 A)
Chapter G Sub-clause 5.2). is required, as noted in (B) of table H1-65.
For a 630 A CB, regulated to trip Circuit breaker 6
instantaneously at a current level of 4 In The protection of a circuit supplying socket
L max = 0.8 x 230 x 240 x 103 outlets, as mentioned frequently in earlier
22.5 (1.25 + 2) x Ia Chapters, must include a RCD of high
The 1.25 factor in the denominator is a 25% sensitivity (generally of 30 mA).
increase in resistance for a 240 mm2 c.s.a. Associated circuit breaker and contactor 8
conductor*, while Ia = 630 x 4 x 1.15 where This combination provides short-circuit
the factor 1.15 allows for the guaranteed protection (circuit breaker) and overload
± 15% tolerance of the instantaneous protection (thermal relays on contactor to suit
magnetic tripping element of the circuit motor characteristics). The circuit breaker has
breaker (i.e. the worst case, requiring the no thermal tripping devices, while the
shortest Lmax). contactor has three (one for each phase).
Lmax = 208 metres. Circuit breaker 9
* Chapter G Sub-clause 5.2 Controls and protects an extensive lighting
circuit, and since the phase and neutral
conductors have the same c.s.a. a 4-pole
circuit breaker is suitable, having 3 tripping
devices (1 for each phase).
t

minimum
pre-arcing
time curve

fuse-blown
curve

4In x In
fig. H1-68: example 3.

the protection of circuits - the switchgear - H1-39


1. the basic functions of LV switchgear

H2
National and international standards define breakers, in the form of thermal-magnetic
the role of switchgear is that of:
the manner in which electric circuits of LV devices and/or residual-current-operated
c electrical protection; installations must be realized, and the tripping devices (less-commonly, residual-
c safe isolation from live parts; capabilities and limitations of the various voltage-operated devices - acceptable to, but
c local or remote switching. switching devices which are collectively not recommended by IEC).
referred to as switchgear. In addition to those functions shown in table
The main functions of switchgear are: H2-1, other functions, namely:
c electrical protection; c over-voltage protection;
c electrical isolation of sections of an c under-voltage protection are provided by
installation; specific devices (lightning and various other
c local or remote switching. types of voltage-surge arrester; relays
These functions are summarized below in associated with: contactors, remotely-
table H2-1. controlled circuit breakers, and with combined
Electrical protection at low voltage is (apart circuit breaker/isolators… and so on).
from fuses) normally incorporated in circuit
electrical protection isolation control
against
overload currents - isolation clearly indicated - functional switching
short-circuit currents by an authorized fail-proof - emergency switching
insulation failure mechanical indicator - emergency stopping
- a gap or interposed insulating - switching off for
barrier between the open mechanical maintenance
contacts, clearly visible.
table H2-1: basic functions of LV switchgear.

1.1 electrical protection


The aim is to avoid or to limit the destructive circuit to which the load is connected)
electrical protection assures:
or dangerous consequences of excessive originates. Certain derogations to this rule are
c protection of circuit elements (short-circuit) currents, or those due to authorized in some national standards, as
against the thermal and mechanical overloading and insulation failure, and to noted in chapter H1 sub-clause 1.4.
stresses of short-circuit currents; separate the defective circuit from the rest of c the protection of persons against
c protection of persons in the event the installation. insulation failures (see chapter G).
A distinction is made between the protection According to the system of earthing for the
of insulation failure; of: installation (TN, TT or IT) the protection will
c protection of appliances and c the elements of the installation (cables, be provided by fuses or circuit breakers,
apparatus being supplied (e.g wires, switchgear…); residual current devices, and/or permanent
motors, etc.). c persons and animals; monitoring of the insulation resistance of the
c equipment and appliances supplied from installation to earth.
the installation; c the protection of electric motors
c the protection of circuits (see chapter J clause 5) against overheating,
(see chapter H1): due, for example, to long term overloading;
v against overload; a condition of excessive stalled rotor; single-phasing, etc. Thermal
current being drawn from a healthy relays, specially designed to match the
(unfaulted) installation, particular characteristics of motors are used.
v against short-circuit currents due to Such relays may, if required, also protect the
complete failure of insulation between motor-circuit cable against overload. Short-
conductors of different phases or (in TN circuit protection is provided either by type
systems) between a phase and neutral (or aM fuses or by a circuit breaker from which
PE) conductor. the thermal (overload) protective element has
Protection in these cases is provided either been removed, or otherwise made
by fuses or circuit breaker, at the distribution inoperative.
board from which the final circuit (i.e. the

1.2 isolation
The aim of isolation is to separate a circuit or c it must be provided with a means of locking
a state of isolation clearly indicated
apparatus, or an item of plant (such as a open with a key (e.g. by means of a padlock)
by an approved "fail-proof" indicator, motor, etc.) from the remainder of a system in order to avoid an unauthorized reclosure
or the visible separation of contacts, which is energized, in order that personnel by inadvertence;
are both deemed to satisfy the may carry out work on the isolated part in c it must conform to a recognized national or
national standards of many perfect safety. international standard (e.g. IEC 947-3)
In principle, all circuits of an LV installation concerning clearance between contacts,
countries. shall have means to be isolated. In practice, creepage distances, overvoltage withstand
in order to maintain an optimum continuity of capability, etc. and also:
service, it is preferred to provide a means of (1) the concurrent opening of all live conductors, while not
isolation at the origin of each circuit. always obligatory, is however, strongly recommended (for
reasons of greater safety and facility of operation). The
An isolating device must fulfil the following neutral contact opens after the phase contacts, and closes
requirements: before them (IEC 947-1).
c all poles of a circuit, including the neutral
(except where the neutral is a PEN
conductor) must be open (1);

the protection of circuits - the switchgear - H2-1


1. the basic functions of LV switchgear (continued)

H2
1.2 isolation (continued)
v verification that the contacts of the isolating Industrial LV switchgear which affords
device are, in fact, open. The verification may isolation when open is marked on the front
be: face by the symbol .
- either visual, where the device is suitably This symbol may be combined with those
designed to allow the contacts to be seen indicating other features where a device also
(some national standards impose this performs other functions as shown in figure
condition for an isolating device located at the H2-4.
origin of a LV installation supplied directly
from a HV/LV transformer),
- or mechanical, by means of an indicator fig. H2-3: symbol for a disconnector* also
solidly welded to the operating shaft of the commonly referred to as an isolator.
device. In this case the construction of the
device must be such that, in the eventuality
that the contacts become welded together in switch-disconnector*, also
referred to as a load-break
the closed position, the indicator cannot isolating switch
possibly indicate that it is in the open position.
v leakage currents. With the isolating device
open, leakage currents between the open
circuit breaker suitable
contacts of each phase must not exceed: for circuit isolation
- 0.5 mA for a new device,
fig. H2-4: symbols for circuit isolation
- 6.0 mA at the end of its useful life.
capability incorporated in other switching
v voltage-surge withstand capability, across
devices.
open contacts. The isolating device, when
open must withstand a 1.2/50 µs impulse, * IEC 617-7 and 947-3.
having a peak value of 5, 8 or 10 kV
according to its service voltage, as shown in Note. In this guide the terms "disconnector"
table H2-2. The device must satisfy these and "isolator" have the same meaning.
conditions for altitudes up to 2,000 metres.
Consequently, if tests are carried out at sea
level, the test values must be increased by
23% to take into account the effect of altitude.
See standard IEC 947 and the Note
immediately preceding table F-10.

service (nominal) impulse withstand


voltage peak voltage
(V) (kV)
230/400 5 kV
400/690 8 kV
1,000 10 kV
table H2-2: peak value of impulse voltage
according to normal service voltage of
test specimen.

1.3 switchgear control


In broad terms "control" signifies any facility operation of switchgear is an important part of
switchgear-control functions allow
for safely modifying a load-carrying power power-system control.
system operating personnel to system at all levels of an installation. The
modify a loaded system at any
moment, according to requirements,
functional control
and include:
This control relates to all switching operations each outgoing way of all distribution and sub-
c functional control (routine in normal service conditions for energizing or distribution boards.
switching, etc.); de-energizing a part of a system or The manœuvre may be:
c emergency switching; installation, or an individual piece of c either manual (by means of an operating
c maintenance operations on the equipment, item of plant, etc. lever on the switch) or;
Switchgear intended for such duty must be c electric, by push-button on the switch or at
power system. installed at least: a remote location (load-shedding and re-
c at the origin of any installation; connection, for example).
c at the final load circuit or circuits (one These switches operate instantaneously (i.e.
switch may control several loads). with no deliberate delay), and those that
Marking (of the circuits being controlled) must provide protection are invariably omni-polar*.
be clear and unambiguous. The main circuit breaker for the entire
In order to provide the maximum flexibility installation, as well as any circuit breakers
and continuity of operation, particularly where used for change-over (from one source to
the switching device also constitutes the another) must be omni-polar units.
protection (e.g. a circuit breaker or
* one break in each phase and (where appropriate) one
switch-fuse) it is preferable to include a break in the neutral (see table H1-65).
switch at each level of distribution, i.e. on

H2-2 - the protection of circuits - the switchgear


H2
emergency switching -
emergency stop
An emergency switching is intended to c a "break glass" emergency switching
de-energize a live circuit which is, or could initiation device is authorized, but in
become, dangerous (electric shock or fire). unmanned installations the re-energizing of
An emergency stop is intended to arrest a the circuit can only be achieved by means of
movement which has become dangerous. In a key held by an authorized person.
the two cases: It should be noted that in certain cases, an
c the emergency control device or its means emergency system of braking, may require
of operation (local or at remote location(s)) that the auxiliary supply to the braking-system
such as a large red mushroom-headed circuits be maintained until final stoppage of
emergency-stop pushbutton must be the machinery.
recognizable and readily accessible, in
(1) Taking into account stalled motors.
proximity to any position at which danger (2) In a TN schema the PEN conductor must never be
could arise or be seen; opened, since it functions as a protective earthing wire as
well as the system neutral conductor.
c a single action must result in a complete
switching-off of all live conductors (1) (2);

switching-off for mechanical


maintenance work
This operation assures the stopping of a
machine and its impossibility to be
inadvertently restarted while mechanical
maintenance work is being carried out on the
driven machinery. The shutdown is generally
carried out at the functional switching device,
with the use of a suitable safety lock and
warning notice at the switch mechanism.

the protection of circuits - the switchgear - H2-3


2. the switchgear and fusegear

H2
2.1 elementary switching devices
disconnector (or isolator)
This switch is a manually-operated, lockable,
two-position device (open/closed) which
provides safe isolation of a circuit when
locked in the open position. Its characteristics
are defined in IEC 947-3. fig. H2-5: symbol for a disconnector
A disconnector is not designed to make or to (or isolator).
break current* and no rated values for these
functions are given in standards. It must,
however, be capable of withstanding the
passage of short-circuit currents and is
assigned a rated short-time withstand
capability; generally for 1 second, unless
otherwise agreed between user and
manufacturer. This capability is normally
more than adequate for longer periods of
(lower-valued) operational overcurrents, such
as those of motor-starting.
Standardized mechanical-endurance,
overvoltage, and leakage-current tests, must
also be satisfied.
* i.e. a LV disconnector is essentially a dead-
system switching device to be operated with
no voltage on either side of it, particularly
when closing, because of the possibility of an
unsuspected short-circuit on the downstream
side. Interlocking with an upstream switch or
circuit breaker is frequently used.

load-breaking switch
This control switch is generally operated
manually (but is sometimes provided with
electrical tripping for operator convenience)
and is a non-automatic two-position device
(open/closed).
It is used to close and open loaded circuits
under normal unfaulted circuit conditions.
It does not consequently, provide any
protection for the circuit it controls.
IEC standard 947-3 defines:
c the frequency of switch operation
(600 close/open cycles per hour maximum);
c mechanical and electrical endurance
(generally less than that of a contactor);
c current making and breaking ratings for
normal and infrequent situations.
IEC 947-3 also recognizes 3 categories of
load-breaking switch, each of which is
suitable for a different range of load power
factors, as shown in table H2-7.

fig. H2-6: symbol for a load-breaking


switch.
When closing a switch to energize a circuit
there is always the possibility that an
(unsuspected) short circuit exists on the
circuit. For this reason, load-break switches
are assigned a fault-current making rating,
i.e. successful closure against the
electrodynamic forces of short-circuit current
is assured. Such switches are commonly
referred to as "fault-make load-break"
switches.
Upstream protective devices are relied upon
to clear the short-circuit fault.

H2-4 - the protection of circuits - the switchgear


H2
nature utilization category typical applications
of frequent infrequent
current operation operation
alternating AC-20A AC-20B connecting and disconnecting
current under no-load conditions
AC-21A AC-21B switching of resistive loads
including moderate overloads
AC-22A AC-22B switching of mixed resistive
and inductive loads, including
moderate overloads
AC-23A AC-23B switching of motor loads or
other highly inductive loads
table H2-7: utilization categories of LV a.c. switches according to IEC 947-3.
Category AC-23 includes occasional
switching of individual motors. The switching
of capacitors or of tungsten filament lamps
shall be subject to agreement between
manufacturer and user.
The utilization categories referred to in table
H2-7 do not apply to an equipment normally
used to start, accelerate and/or stop
individual motors. The utilization categories
for such an equipment are dealt with in
chapter J, table J5-4.
Example:
A 100 A load-break switch of category AC-23
(inductive load) must be able:
c to make a current of 10 In (= 1,000 A) at a
power factor of 0.35 lagging;
c to break a current of 8 In (= 800 A) at a
power factor of 0.35 lagging;
c to withstand short-circuit currents (not less
than 12 In) passing through it for 1 second,
where 12 In equals the r.m.s. value of the a.c.
component, while the peak value (expressed
in kA) is given by a factor "n" in table XVI of
IEC 947- Part 1, reproduced below for reader
convenience (table H2-8).

test current I power-factor time-constant n


(A) (ms)
I i 01 500 0.95 5 1.41
1 500 < I i 3 000 0.9 5 1.42
3 000 < I i 4 500 0.8 5 1.47
4 500 < I i 6 000 0.7 5 1.53
6 000 < I i 10 000 0.5 5 1.7
10 000 < I i 20 000 0.3 10 2.0
20 000 < I i 50 000 0.25 15 2.1
50 000 < I 0.2 15 2.2
table H2-8: factor "n" used for peak-to-rms value (IEC 947-part1).

bistable switch (télérupteur)


This device is extensively used in the control
of lighting circuits where the depression of a
pushbutton (at a remote control position) will
open an already-closed switch or close an
open switch in a bistable sequence. fig. H2-9: symbol for a bistable remotely-
Typical applications are: operated switch (télérupteur).
c two-way switching on stairways of large
buildings;
c stage-lighting schemes;
c factory illumination, etc.
Auxiliary devices are available to provide:
c remote indication of its state at any instant;
c time-delay functions;
c maintained-contact features.

the protection of circuits - the switchgear - H2-5


2. the switchgear and fusegear (continued)

H2
2.1 elementary switching devices (continued)
contactor
The contactor is a solenoid-operated c a rated current making and breaking
switching device which is generally held performance according to the category of
closed by (a reduced) current through the utilization concerned.
closing solenoid (although various Example:
mechanically-latched types exist for specific A 150 A contactor of category AC3 must have
duties). Contactors are designed to carry out a minimum current-breaking capability of 8 In
numerous close/open cycles and are (= 1,200 A) and a minimum current-making
commonly controlled remotely by on-off rating of 10 In (= 1,500 A) at a power factor
pushbuttons. (lagging) of 0.35.
The large number of repetitive operating
cycles is standardized in table VIII of IEC
947-4-1 by:
c the operating duration: 8 hours;
uninterrupted; intermittent; temporary of 3,
10, 30, 60 and 90 minutes;
c utilization category: (for definition see table
control power
J5-4) for example, a contactor of category circuit circuit
AC3 can be used for the starting and
fig. H2-10: symbol for a contactor.
stopping of a cage motor;
c the start-stop cycles (1 to 1,200 cyles per
hour);
c mechanical endurance (number of off-load
manœuvres);
c electrical endurance (number of on-load
manœuvres);

discontactor*
A contactor equipped with a thermal-type circuit breaker, since its short-circuit current-
relay for protection against overloading breaking capability is limited to 8 or 10 In. For
defines a "discontactor". Discontactors are short-circuit protection therefore, it is
used extensively for remote push-button necessary to include either fuses or a circuit
control of lighting circuits, etc., and may also breaker in series with, and upstream of, the
be considered as an essential element in a discontactor contacts.
motor controller, as noted in sub-clause 2.2. *This term is not defined in IEC publications
"combined switchgear elements". but is commonly used in some countries.
The discontactor is not the equivalent of a

two classes of LV cartridge fuse are fuses


very widely used: Fuses exist with and without "fuse-blown" A gM fuse-link, which has a dual rating is
mechanical indicators. characterized by two current values. The first
c for domestic and similar Fuses break a circuit by controlled melting of value In denotes both the rated current of the
installations type gG the fuse element when a current exceeds a fuse-link and the rated current of the fuse-
c for industrial installations type gG, given value for a corresponding period of holder; the second value Ich denotes the
gM or aM. time; the current/time relationship being time-current characteristic of the fuse-link as
presented in the form of a performance curve defined by the gates in Tables II, III and VI of
for each type of fuse. IEC 269-1.
Standards define two classes of fuse: These two ratings are separated by a letter
c those intended for domestic installations, which defines the applications.
manufactured in the form of a cartridge for For example: In M Ich denotes a fuse
rated currents up to 100 A and designated intended to be used for protection of motor
type gG in IEC 269-3; circuits and having the characteristic G. The
c those for industrial use, with cartridge types first value In corresponds to the maximum
designated gG (general use); and gM and aM continuous current for the whole fuse and the
(for motor-circuits) in IEC 269-1 and 2. second value Ich corresponds to the G
The main differences between domestic and characteristic of the fuse link. For further
industrial fuses are the nominal voltage and details see note at the end of sub-clause 2.1.
current levels (which require much larger An aM fuse-link is characterized by one
physical dimensions) and their fault-current current value In and time-current
breaking capabilities. characteristic as shown in figure H2-14.
Type gG fuse-links are often used for the Important: Some national standards use a gI
protection of motor circuits, which is possible (industrial) type fuse, similar in all main
when their characteristics are capable of essentails to type gG fuses.
withstanding the motor-starting current Type gI fuses should never be used,
without deterioration. however, in domestic and similar installations.
A more recent development has been the
adoption by the IEC of a fuse-type gM for
motor protection, designed to cover starting,
and short-circuit conditions. This type of fuse
is more popular in some countries than in
others, but at the present time the aM fuse in
combination with a thermal overload relay is fig. H2-11: symbol for fuses.
more-widely used.

H2-6 - the protection of circuits - the switchgear


H2
fusing zones -
conventional currents
The conditions of fusing (melting) of a fuse these fuses have a poor performance in the
are defined by standards, according to their low overload range.
class. v it is therefore necessary to install a cable
c class gG fuses larger in ampacity than that normally required
gM fuses require a separate overload These fuses provide protection against for a circuit, in order to avoid the
relay, as described in the note at the overloads and short-circuits. consequences of possible long term
end of sub-clause 2.1. Conventional non-fusing and fusing currents overloading (60% overload for up to one hour
are standardized, as shown in figure H2-12 in the worst case).
and in table H2-13. By way of comparison, a circuit breaker of
v the conventional non-fusing current Inf is similar current rating:
the value of current that the fusible element v which passes 1.05 In must not trip in less
can carry for a specified time without melting. than one hour; and
Example: a 32 A fuse carrying a current of v when passing 1.25 In it must trip in one
1.25 In (i.e. 40 A) must not melt in less than hour, or less
one hour (table H2-13) (25% overload for up to one hour in the worst
v the conventional fusing current If (=I2 in case).
fig.H2-12) is the value of current which will
cause melting of the fusible element before t
the expiration of the specified time.
Example: a 32 A fuse carrying a current of 1h.
minimum
1.6 In (i.e. 52.1 A) must melt in one hour or pre-arcing
time curve
less (table H2-13).
IEC 269-1 standardized tests require that a
fuse-operating characteristic lies between the
two limiting curves (shown in figure H2-12) for
the particular fuse under test. This means
that two fuses which satisfy the test can have fuse-blown
curve
significantly different operating times at low
levels of overloading.
v the two examples given above for a 32 A I
Inf I2
fuse, together with the foregoing notes on
standard test requirements, explain why fig. H2-12: zones of fusing and non-fusing
for gG and gM fuses.

class rated current* conventional non- conventional fusing conventional


In (A) fusing current current If time h
Inf I2
gG In i 4 A 1.5 In 2.1 In 1
gM 4 < In < 16 A 1.5 In 1.9 In 1
16 < In i 63 A 1.25 In 1.6 In 1
63 < In i 160 A 1.25 In 1.6 In 2
160 < In i 400 A 1.25 In 1.6 In 3
400 < In 1.25 In 1.6 In 4
table H2-13: zones of fusing and non-fusing for LV types gG and gM class fuses (IEC 269-1
and 269-2-1).
* Ich for gM fuses

c class aM (motor) fuses t


class aM fuses protect against
These fuses afford protection against short-
short-circuit currents only, and must circuit currents only and must necessarily be
always be associated with another associated with other switchgear (such as minimum
device which protects against discontactors or circuit breakers) in order to pre-arcing
overload. ensure overload protection < 4 In. They are time curve
not therefore autonomous. Since aM fuses
are not intended to protect against low values fuse-blown
curve
of overload current, no levels of conventional
non-fusing and fusing currents are fixed. The
characteristic curves for testing these fuses
are given for values of fault current exceeding
approximately 4 In (see figure H2-14), and
fuses tested to IEC 269 must give operating 4In x In
curves which fall within the shaded area. fig. H2-14: standardized zones of fusing
Note: the small "arrowheads" in the diagram for type aM fuses (all current ratings).
indicate the current/time "gate" values for the
different fuses to be tested (IEC 269).

the protection of circuits - the switchgear - H2-7


2. the switchgear and fusegear (continued)

H2
2.1 elementary switching devices (continued)
rated short-circuit breaking I
currents
prospective
A characteristic of modern cartridge fuses is fault-current peak
that, owing to the rapidity of fusion in the case rms value of the a.c.
of high short-circuit current levels*, a current component of the
cut-off begins before the occurrence of the prospective fault current
current peak
first major peak, so that the fault current limited by the fuse
never reaches its prospective peak value
(fig. H2-15).
0.01s
This limitation of current reduces significantly t
Tf Ta 0.005s
the thermal and dynamic stresses which
Ttc
would otherwise occur, thereby minimizing
danger and damage at the fault position.
The rated short-circuit breaking current of the
fuse is therefore based on the r.m.s. value of 0.02s
the a.c. component of the prospective fault
current.
No short-circuit current-making rating is Tf: fuse pre-arc fusing time
assigned to fuses. Ta: arcing time
*for currents exceeding a certain level, depending on the Ttc: total fault-clearance time
fuse nominal current rating, as shown below in figure
H2-15A. fig. H2-15: current limitation by a fuse.
Reminder maximum possible current
Short-circuit currents initially contain d.c. prospective fault peak characteristic
current (kA) peak i.e. 2.5Ir.m.s. (IEC)
components, the magnitude and duration of
which depend on the XL/R ratio of the fault- 100

current loop. (c)


Close to the source (HV/LV transformer) the 50

relationship I peak / Irms (of a.c. component)


immediately following the instant of fault, can 160A
be as high as 2.5 (standardized by IEC, and 20 nominal
100A fuse
shown in figure H2-15A). (b) ratings
50A
At lower levels of distribution in an 10

installation, as previously noted, XL is small (a)


compared with R and so for final circuits I 5
peak current
peak / I rms ~ 1.41, a condition which cut-off
characteristic
corresponds with figure H2-15 above and curves
2
with the "n" value corresponding to a power
factor of 0.95 in table H2-8.
1
1 2 5 10 20 50 100

The peak-current-limitation effect occurs only a.c. component of prospective


fault current (kA) r.m.s.
when the prospective r.m.s. a.c. component
of fault current attains a certain level. For fig. H2-15A: limited peak current versus
example, in the above graph the 100 A fuse prospective r.m.s. values of the a.c.
will begin to cut off the peak at a prospective component of fault current for LV fuses.
fault current (r.m.s.) of 2 kA (a). The same
fuse for a condition of 20 kA r.m.s.
prospective current will limit the peak current
to 10 kA (b). Without a current-limiting fuse
the peak current could attain 50 kA (c) in this
particular case.
As already mentioned, at lower distribution
levels in an installation, R greatly
predominates XL, and fault levels are
generally low.
This means that the level of fault current may
not attain values high enough to cause peak-
current limitation. On the other hand, the d.c.
transients (in this case) have an insignificant
effect on the magnitude of the current peak,
as previously mentioned.

Note on gM fuse ratings.


A gM type fuse is essentially a gG fuse, the
fusible element of which corresponds to the
current value Ich (ch = characteristic) which
may be, for example, 63 A.
This is the IEC testing value, so that its time/
current characteristic is identical to that of a
63 A gG fuse.
This value (63 A) is selected to withstand the
high starting currents of a motor, the steady-
state operating current (In) of which may be
in the 10-20 A range.

H2-8 - the protection of circuits - the switchgear


H2
This means that a physically smaller fuse
barrel and metallic parts can be used, since
the heat dissipation required in normal
service is related to the lower figures
(10-20 A).
A standard gM fuse, suitable for this situation
would be designated 32M63 (i.e. In M Ich).
The first current rating In concerns the
steady-load thermal performance of the fuse-
link, while the second current rating (Ich)
relates to its (short-time) starting-current
performance.
It is evident that, although suitable for short-
circuit protection, overload protection for the
motor is not provided by the fuse, and so a
separate thermal-type relay is always
necessary when using gM fuses.
The only advantage offered by gM fuses,
therefore, when compared with aM fuses, are
reduced physical dimensions and slightly
lower cost.

2.2 combined switchgear elements


Single units of switchgear do not, in general,
fulfil all the requirements of the three basic
functions, viz: protection, control and
isolation.
Where the installation of a circuit breaker is
not appropriate (notably where the switching
rate is high, over extended periods)
combinations of units specifically designed for
such a performance are employed.
The most commonly-used combinations are
described below:

switch and fuse combinations


Two cases are distinguished:
c the type in which the operation of one
(or more) fuse(s) causes the switch to open.
This is achieved by the use of fuses fitted
with striker pins, and a system of switch
tripping springs and toggle mechanisms.
This type of combination is generally used for
current levels exceeding 100 A, and is
commonly associated with a thermal-type
overcurrent relay for overload protection (for
which the fuses alone may not be suitable). fig. H2-16: symbol for an automatic-
If the switch is classified as AC22 or AC23, tripping switch-fuse, with a thermal
and associated with a motor-overload type of overload relay.
thermal relay, the ensemble, i.e. switch,
striker-pin fuses and overload relay, is
suitable for the control and protection of a
motor circuit,
and:
c the type in which a non-automatic switch is
associated with a set of fuses in a common
enclosure.
In some countries, and in IEC 947-3, the fig. H2-17 (a): symbol for a non-automatic
terms "switch-fuse" and "fuse-switch" have switch-fuse.
specific meanings, viz:
v a switch-fuse comprises a switch (generally
2 breaks per pole) on the upstream side of
three fixed fuse-bases, into which the fuse
carriers are inserted (figure H2-17(a)),
v a fuse-switch consists of three switch
blades each constituting a double-break per
phase. fig. H2-17 (b): symbol for a non-automatic
These blades are not continuous throughout fuse-switch.
their length, but each has a gap in the centre
which is bridged by the fuse cartridge. Some
designs have only a single break per phase,
as shown in figures H2-17(a) and (b).

the protection of circuits - the switchgear - H2-9


2. the switchgear and fusegear (continued)

H2
2.2 combined switchgear elements (continued)
The current range for these devices is limited
to 100 A maximum at 400 V 3-phase, while
their principal use is in domestic and similar
installations.
To avoid confusion between the first group
(i.e. automatic tripping) and the second
group, the term "switch-fuse" should be
qualified by the adjectives "automatic" or
"non-automatic".

fuse - disconnector
+ discontactor
fuse - switch-disconnector
+ discontactor
As previously mentioned, a discontactor does
not provide protection against short-circuit
faults. It is necessary, therefore, to add fuses
(generally of type aM) to perform this
function.
The combination is used mainly for motor-
control circuits, where the disconnector or fig. H2-18 (a): symbol for a fuse-
switch-disconnector allows safe operations disconnector + discontactor.
such as:
c the changing of fuse links (with the circuit
isolated);
c work on the circuit downstream of the
discontactor (risk of remote closure of the
discontactor).
The fuse-disconnector must be interlocked
with the discontactor such that no opening or
closing manœuvre of the fuse-disconnector is
possible unless the discontactor is open
(figure H2-18 (a)), since the fuse-
disconnector has no load-switching capability.
A fuse-switch-disconnector (evidently) fig. H2-18 (b): symbol for a fuse-switch-
requires no interlocking (figure H2-18 (b)). disconnector + discontactor.
The switch must be of class AC22 or AC23 if
the circuit supplies a motor.

circuit-breaker + contactor
circuit-breaker + discontactor
These combinations are used in remotely-
controlled distribution systems in which the
rate of switching is high, or for control and
protection of a circuit supplying motors.
The protection of induction motors is
considered in chapter J, clause J5.

H2-10 - the protection of circuits - the switchgear


3. choice of switchgear

H2
3.1 tabulated functional capabilities
After having studied the basic functions of LV
switchgear (clause 1, table H2-1) and the
different components of switchgear
(clause 2), table H2-19 summarizes the
capabilities of the various components
to perform the basic functions.

isolation control electrical protection


switchgear functional emergency switching emergency stop switching for overload short-circuit differential
item (mechanical) mechanical
maintenance
isolator (or c
disconnector)
(4)
switch (5) c c c (1) c (1) (2) c
residual c c c (1) c (1) (2) c c
device
(RCCB) (5)
switch- c c c (1) c (1) (2) c
disconnector
contactor c c (1) c (1) (2) c c (3)
bistable-switch c c (1) c
(telerupteur)
fuse c c c
circuit c c (1) c (1) (2) c c c
breaker (5)
circuit breaker c c c (1) c (1) (2) c c c
disconnector
(5)
residual c c c (1) c (1) (2) c c c c
and
overcurrent
circuit breaker
(RCBO) (5)
point of origin of all points where, in general at the at the supply at the supply origin origin origin of
installation each for operational incoming circuit point to each point to each of each of each circuits where
(general circuit reasons it may to every distribution machine machine circuit circuit the earthing
principle) be necessary board and/or on the system is
to stop the machine appropriate
process concerned TN-S, IT, TT
table H2-19: functions fulfilled by different items of switchgear.
(1) Where cut-off of all active conductors is provided
(2) It may be necessary to maintain supply to a braking system
(3) If it is associated with a thermal relay (the combination is commonly referred to as a "discontactor")
(4) In certain countries a disconnector with visible contacts is mandatory at the origin of a LV installation supplied directly from a HV/LV transformer
(5) Certain items of switchgear are suitable for isolation duties (e.g. RCCBs according to IEC 1008) without being explicitly marked as such.

3.2 switchgear selection


Software is being used more and more in the In order to determine the number of poles for
field of optimal selection of switchgear. an item of switchgear, reference is made to
Each circuit is considered one at a time, and chapter H1, clause 7, table H1-65.
a list is drawn up of the required protection Multifunction switchgear, initially more costly,
functions and exploitation of the installation, reduces installation costs and problems of
among those mentioned in table H2-19 and installation or exploitation. It is often found
summarized in table H2-1. that such switchgear provides the best
A number of switchgear combinations are solution.
studied and compared with each other
against relevant criteria, with the aim of
achieving:
c satisfactory performance;
c compatibility among the individual items;
from the rated current In to the fault-level
rating Icu;
c compatibility with upstream switchgear or
taking into account its contribution;
c conformity with all regulations and
specifications concerning safe and reliable
circuit performance.

the protection of circuits - the switchgear - H2-11


4. circuit breakers

H2
As shown in table H2-19 the circuit breaker/
the circuit breaker/disconnector fulfills
disconnector is the only item of switchgear
all of the basic switchgear functions, capable of simultaneously satisfying all the
while, by means of accessories, basic functions necessary in an electrical
numerous other possibilities exist. installation.
Moreover, it can, by means of auxiliary units,
provide a wide range of other functions, for
example: indication (on-off - tripped on fault);
undervoltage tripping; remote control… etc.
These features make a circuit-breaker/
disconnector the basic unit of switchgear for
any electrical installation.
functions possible conditions
isolation c
control functional c
emergency switching c (with the possibility of a tripping
coil for remote control)
switching-off for mechanical c
maintenance
protection overload c
short-circuit c
insulation faulty c (with differential-current relay)
undervoltage c (with undervoltage-trip coil)
remote control c added or incorporated
indication and measurement c (generally optional with an electronic
tripping device)
table H2.20: functions performed by a circuit-breaker/disconnector.

4.1 standards and descriptions


industrial circuit breakers must standards
conform with IEC 947-1 and 947-2 or For industrial LV installations the relevant IEC
standards are, or are due to be:
other equivalent standards. c 947-1: general rules;
Corresponding European standards c 947-2: part 2: circuit breakers;
are presently being developed. c 947-3: part 3: switches, disconnectors,
Domestic-type circuit breakers switch-disconnectors and fuse combination
should conform to IEC standard 898, units;
c 947-4: part 4: contactors and motor-
or an equivalent national standard. starters;
c 947-5: part 5: control-circuit devices and
switching elements;
c 947-6: part 6: multiple function switching
devices;
c 947-7: part 7: ancillary equipment.
Corresponding European and many national
standards are presently in the course of
harmonization with the IEC standards, with
which they will be in very close agreement.
For domestic and similar LV installations, the
appropriate standard is IEC 898, or an
equivalent national standard.

H2-12 - the protection of circuits - the switchgear


H2
description
Figure H2-21 shows schematically the 3 - a trip-mechanism actuating device:
principal parts of a LV circuit breaker and its c either: a thermal-magnetic device, in which
four essential functions: a thermally-operated bi-metal strip detects an
1 - the circuit-breaking components, overload condition, while an electromagnetic
comprising the fixed and moving contacts striker pin operates at current levels reached
and the arc-dividing chamber. in short-circuit conditions, or:
2 - the latching mechanism which c an electronic relay operated from current
becomes unlatched by the tripping device transformers, one of which is installed on
on detection of abnormal current each phase.
conditions. 4 - a space allocated to the several types of
This mechanism is also linked to the terminal currently used for the main power-
operation handle of the breaker. circuit conductors.

power circuit terminals

contacts and
arc-dividing chamber

fool-proof mechanical indicator

latching mechanism

trip mechanism and protective devices

fig. H2-21: principal parts of a circuit breaker.

domestic circuit breakers conforming


to IEC 898 and similar national
standards perform the basic
functions of:
c isolation
c protection against overcurrent.

fig. H2-22: domestic-type circuit breaker


providing overcurrent protection and
circuit isolation features.

some models can be adapted to


provide sensitive detection (30 mA)
of earth-leakage current with CB
tripping, by the addition of a modular
block, as shown in figure H2-23,
while other models (complying with
IEC 1009) have this residual-current
feature incorporated, viz. RCBOs.,
and, more recently, IEC 947-2
(appendix B) CBRs.
fig. H2-23: domestic-type circuit breaker
as above (H2-22) plus protection against
electric shocks by the addition of a
modular block.

the protection of circuits - the switchgear - H2-13


4. circuit breakers (continued)

H2
4.1 standards and descriptions (continued)
apart from the above-mentioned 1
functions further features can be
associated with the basic circuit
breaker by means of additional 2
modules, as shown in figure H2-24; 3
4
notably remote control and indication
5
(on-off-fault).

-OFF
O-O
O FF

O-OFF
O-OFF

fig. H2-24: "Multi 9" system* of LV modular switchgear components.

moulded-case type industrial circuit


breakers conforming to IEC 947-2
are now available, which, by means
of associated adaptable blocks SDE
OF2

provide a similar range of auxiliary OF1


SD

functions to those described above


OF2
(figure H2-25). SDE
SD
OF1

fig. H2-25: example of a modular (Compact NS*) industrial type of circuit breaker capable
of numerous auxiliary functions.
* Merlin Gerin product.

H2-14 - the protection of circuits - the switchgear


H2
heavy-duty industrial circuit breakers
of large current ratings, conforming to
IEC 947-2, have numerous built-in
communication and electronic
functions (figure H2-26).

fig. H2-26: examples of heavy-duty industrial circuit breakers. The "Masterpact"* provides
many automation features in its tripping module.
These circuit breakers are provided with
means to adjust protective-device settings
over a wide range, and also with:
c a 20 mA output loop;
c remote indication contacts;
c load indication at the CB.

4.2 fundamental characteristics of a circuit breaker


the fundamental characteristics of a rated operational voltage (Ue)
circuit breaker are: This is the voltage at which the circuit breaker
has been designed to operate, in normal
c its rated voltage Ue (undisturbed) conditions.
c its rated current In Other values of voltage are also assigned to
c its tripping-current-level adjustment the circuit breaker, corresponding to disturbed
ranges for overload protection (Ir** or conditions, as noted in sub-clause 4.3.
Irth**) and for short-circuit protection
(Im)** rated current (In) frame-size rating
c its short-circuit current breaking This is the maximum value of current that a A circuit breaker which can be fitted with
rating (Icu for industrial CBs; Icn for circuit breaker, fitted with a specified over- overcurrent tripping units of different current-
domestic-type CBs). current tripping relay, can carry indefinitely at level-setting ranges, is assigned a rating
an ambient temperature stated by the which corresponds with that of the highest
manufacturer, without exceeding the current-level-setting tripping unit that can be
specified temperature limits of the current- fitted.
carrying parts.
Example:
A circuit breaker rated at In = 125 A for an
ambient temperature of 40 °C will be
equipped with a suitably calibrated
overcurrent tripping relay (set at 125 A).
The same circuit breaker can be used at
higher values of ambient temperature
however, if suitably "derated".
Thus, the circuit breaker in an ambient
temperature of 50 °C could carry only 117 A
indefinitely, or again, only 109 A at 60 °C,
while complying with the specified
temperature limit.
Derating a circuit breaker is achieved
therefore, by reducing the trip-current setting
of its overload relay, and marking the CB
accordingly. The use of an electronic-type of
tripping unit, designed to withstand high
temperatures, allows circuit breakers (derated
as described) to operate at 60 °C (or even at
70 °C) ambient.

Note: In for circuit breakers (in IEC 947-2) is


equal to Iu for switchgear generally, Iu being
rated uninterrupted current.
* Merlin Gerin products.
** Current-level setting values which refer to the current-operated thermal and "instantaneous" magnetic tripping devices for
over-load and short-circuit protection.

the protection of circuits - the switchgear - H2-15


4. circuit breakers (continued)

H2
4.2 fundamental characteristics of a circuit breaker (continued)
overload relay trip-current
setting (Irth or Ir)
Apart from small circuit breakers which are That value must be greater than the
very easily replaced, industrial circuit maximum load current IB, but less than the
breakers are equipped with removable, i.e. maximum current permitted in the circuit Iz
exchangeable, overcurrent-trip relays. (see chapter H1, sub-clause 1.3).
Moreover, in order to adapt a circuit breaker The thermal-trip relays are generally
to the requirements of the circuit it controls, adjustable from 0.7 to 1.0 times In, but when
and to avoid the need to install over-sized electronic devices are used for this duty, the
cables, the trip relays are generally adjustment range is greater; typically 0.4 to
adjustable. 1 times In.
The trip-current setting Ir or Irth (both Example (figure H2-27): a circuit breaker
designations are in common use) is the equipped with a 320 A overcurrent trip relay,
current above which the circuit breaker will set at 0.9, will have a trip-current setting:
trip. It also represents the maximum current Ir = 320 x 0.9 = 288 A
that the circuit breaker can carry without Note: for circuit breakers equipped with non-adjustable
tripping. overcurrent-trip relays, Ir = In.

rated current of the tripping unit


to suit the circumstances
0.7 In In
adjustment range

overload trip current setting


to suit the circuit circuit-breaker
Ir frame-size rating

224 A 288 A 320 A 400 A I


fig. H2-27: example of a 400 A circuit breaker equipped with a 320 A overload trip unit
adjusted to 0.9, to give Ir = 288 A.

short-circuit relay trip-current


setting (Im)
Short-circuit tripping relays (instantaneous or For the latter circuit breakers there exists a
slightly time-delayed) are intended to trip the wide variety of tripping devices which allow a
circuit breaker rapidly on the occurrence of user to adapt the protective performance of
high values of fault current. the circuit breaker to the particular
Their tripping threshold Im is: requirements of a load.
c either fixed by standards for domestic type
CBs, e.g. IEC 898, or,
c indicated by the manufacturer for industrial-
type CBs according to related standards,
notably IEC 947-2.

type of pro- overload short-circuit


tective relay protection protection
domestic thermal- Ir = In low setting standard setting high setting circuit
breakers magnetic type B type C type D
IEC 898 3 In i Im < 5 In 5 In i Im < 10 In 10 In i Im < 20 In (1)
modular thermal- Ir = In low setting standard setting high setting
industrial (2) magnetic fixed type B or Z type C type D or K
circuit breakers 3.2 In < fixed < 4.8 In 7 In < fixed < 10 In 10 In < fixed < 14 In
industrial (2) thermal- Ir = In fixed fixed: Im ≈ 7 to 10 In
circuit breakers magnetic adjustable: adjustable:
IEC 947-2 0.7 In i Ir < In - low setting : 2 to 5 In
- standard setting: 5 to 10 In
electronic long delay short-delay, adjustable
0.4 In i Ir < In 1.5 Ir i Im < 10Ir
instantaneous (I) fixed
I ≈ 12 to 15 In
table H2.28: tripping-current ranges of overload and short-circuit protective devices for LV
circuit breakers.
(1) 50 In in IEC 898, which is considered to be unrealistically high by most European manufacturers (M-G = 10 to 14 In).
(2) For industrial use, IEC standards do not specify values. The above values are given only as being those in common use.

H2-16 - the protection of circuits - the switchgear


H2
t (s) t (s)

I(A) I(A)
Ir Im PdC Ir Im I PdC
fig. H2-29: performance curve of a circuit fig. H2-30 : performance curve of a circuit
breaker thermal-magnetic protective breaker electronic protective scheme.
scheme.
Ir: overload (thermal or short-delay) relay trip-current setting.
Im: short-circuit (magnetic or long-delay) relay trip-current setting.
I: short-circuit instantaneous relay trip-current setting.
PdC: breaking capacity.

isolating feature
A circuit breaker is suitable for isolating a All Multi 9, Compact NS and Masterpact LV
circuit if it fulfills all the conditions prescribed switchgear of Merlin Gerin manufacture is in
for a disconnector (at its rated voltage) in the this category.
relevant standard (see sub-clause 1.2).
In such a case it is referred to as a circuit
breaker-disconnector and marked on its front
face with the symbol

the short-circuit current-breaking rated short-circuit breaking


performance of a LV circuit breaker is capacity (Icu or Icn)
related (approximately) to the cos ϕ The short-circuit current-breaking rating of a In practice, all power-system short-circuit fault
CB is the highest (prospective) value of currents are (more-or-less) at lagging power
of the fault-current loop. Standard current that the CB is capable of breaking factors, and standards are based on values
values for this relationship have been without being damaged. commonly considered to be representative of
established in some standards. The value of current quoted in the standards the majority of power systems.
is the r.m.s. value of the a.c. component of In general, the greater the level of fault
the fault current, i.e. the d.c. transient current (at a given voltage), the lower the
component (which is always present in the power factor of the fault-current loop, for
worst possible case of short-circuit) is example, close to generators or large
assumed to be zero for calculating the transformers.
standardized value. This rated value (Icu) for
industrial CBs and (Icn) for domestic-type Table H2-31 below extracted from IEC 947-2
CBs is normally given in kA r.m.s. relates standardized values of cos ϕ to
Icu (rated ultimate s.c. breaking capacity) and industrial circuit breakers according to their
Ics (rated service s.c. breaking capacity) are rated Icu.
defined in IEC 947-2 together with a table
relating Ics with Icu for different categories of Icu cos ϕ
utilization A (instantaneous tripping) and B 6 kA < Icu i 10 kA 0.5
(time-delayed tripping) as discussed in sub- 10 kA < Icu i 20 kA 0.3
clause 4.3. 20 kA < Icu i 50 kA 0.25
Tests for proving the rated s.c. breaking 50 kA i Icu 0.2
capacities of CBs are governed by standards,
and include: table H2-31: Icu related to power factor
c operating sequences, comprising a (cos ϕ) of fault-current circuit. (IEC 947-2).
succession of manœuvres, i.e. closing and c following an open - time delay - close/open
opening on short-circuit; sequence to test the Icu capacity of a CB,
c current and voltage phase displacement. further tests are made to ensure that
When the current is in phase with the supply v the dielectric withstand capability;
voltage (cos ϕ for the circuit = 1), interruption v the disconnection (isolation) performance
of the current is easier than that at any other and
power factor. v the correct operation of the overload
Breaking a current at low lagging* values of protection,
cos ϕ is considerably more difficult to have not been impaired by the test.
achieve; a zero power-factor circuit being
(theoretically) the most onerous case.

the protection of circuits - the switchgear - H2-17


4. circuit breakers (continued)

H2
4.3 other characteristics of a circuit breaker
Familiarity with the following less-important
characteristics of LV circuit breakers is,
however, often necessary when making a
final choice.

rated insulation voltage (Ui)


This is the value of voltage to which the
dielectric tests voltage (generally greater
than 2 Ui) and creepage distances are
referred.
The maximum value of rated operational
voltage must never exceed that of the rated
insulation voltage, i.e. Ue i Ui.

rated impulse-withstand voltage


(Uimp)
This characteristic expresses, in kV peak (of
a prescribed form and polarity) the value of
voltage which the equipment is capable of
withstanding without failure, under test
conditions.
For further details see chapter F, clause 2.

category (A or B) and rated t (s)


short-time withstand current
(Icw)
As already briefly mentioned (sub-clause 4.2)
there are two categories of LV industrial
switchgear, A and B, according to IEC 947-2:
c those of category A, for which there is no
deliberate delay in the operation of the
"instantaneous" short-circuit magnetic-
tripping device (figure H2-32), are generally
moulded-case type circuit breakers, and,
c those of category B for which, in order to
discriminate with other circuit breakers on a
time basis, it is possible to delay the tripping
of the CB, where the fault-current level is I(A)
lower than that of the short-time withstand Im
current rating (Icw) of the CB (figure H2-23). fig. H2-32: category A circuit breaker.
This is generally applied to large open-type
t (s)
circuit breakers and to certain heavy-duty
moulded-case types. Icw is the maximum
current that the B category CB can withstand,
thermally and electrodynamically, without
sustaining damage, for a period of time given
by the manufacturer.

I(A)
Im I Icw PdC
fig. H2-33: category B circuit breaker.

H2-18 - the protection of circuits - the switchgear


H2
rated making capacity (Icm) Icu cos ϕ Icm = kIcu
Icm is the highest instantaneous value of 6 kA < Icu i 10 kA 0.5 1.7 x Icu
current that the circuit breaker can establish 10 kA < Icu i 20 kA 0.3 2 x Icu
at rated voltage in specified conditions. In a.c. 20 kA < Icu i 50 kA 0.25 2.1 x Icu
systems this instantaneous peak value is 50 kA i Icu 0.2 2.2 x Icu
related to Icu (i.e. to the rated breaking
current) by the factor k, which depends on the table H2.34: relation between rated
power factor (cos ϕ) of the short-circuit breaking capacity Icu and rated making
current loop (as shown in table H2-34). capacity Icm at different power-factor
values of short-circuit current, as
Example: a LV circuit breaker has a rated
standardized in IEC 947-2.
breaking capacity Icu of 100 kA r.m.s.
Its rated making capacity Icm will be
100 x 2.2 = 220 kA peak.

in a correctly designed installation, rated service short-circuit


a circuit breaker is never required to breaking capacity (Ics)
operate at its maximum breaking The rated breaking capacity (Icu) or (Icn) is characteristic (Ics) has been created,
the maximum fault-current a circuit breaker expressed as a percentage of Icu, viz: 25, 50,
current Icu. can successfully interrupt without being 75, 100% for industrial circuit breakers.
For this reason a new characteristic damaged. The probability of such a current The standard test sequence is as follows:
Ics has been introduced. occurring is extremely low, and in normal c O - CO - CO* (at Ics);
It is expressed in IEC 947-2 as a circumstances the fault-currents are c tests carried out following this sequence
considerably less than the rated breaking are intended to verify that the CB is in a good
percentage of Icu (25, 50, 75, 100%).
capacity (Icu) of the CB. On the other hand it state and available for normal service.
is important that high currents (of low For domestic CBs, Ics = k Icn. The factor k
probability) be interrupted under good values are given in IEC 898 table XIV.
conditions, so that the CB is immediately In Europe it is the industrial practice to use a
available for reclosure, after the faulty circuit k factor of 100% so that Ics = Icu.
has been repaired. Note: O represents an opening operation.
It is for these reasons that a new CO represents a closing operation followed by an opening
operation.

many designs of LV circuit breakers fault-current limitation


feature a short-circuit current The fault-current limitation capacity of a CB current limiters) have standardized limiting I2t
concerns its ability, more or less effective, in let-through characteristics defined by that
limitation capability, whereby the preventing the passage of the maximum class.
current is reduced and prevented prospective fault-current, permitting only a In these cases, manufacturers do not
from reaching its (otherwise) limited amount of current to flow, as shown in normally provide characteristic performance
maximum peak value (figure H2-35). figure H2-35. curves.
The current-limitation performance of The current-limitation performance is given by
the CB manufacturer in the form of curves Icc
these CBs is presented in the form of (figure H2-36 diagrams (a) and (b)). prospectice
graphs, typified by that shown in c diagram (a) shows the limited peak value of fault-current peak
figure H2-36, diagram (a). current plotted against the r.m.s. value of the
a.c. component of the prospective fault
current ("prospective" fault-current refers to prospectice
the fault-current which would flow if the CB fault-current
had no current-limiting capability);
c limitation of the current greatly reduces the
thermal stresses (proportional I2t) and this is limited
current peak
shown by the curve of diagram (b) of figure
H2-36, again, versus the r.m.s. value of the limited
a.c. component of the prospective fault current
current.
LV circuit breakers for domestic and similar tc t
installations are classified in certain
standards (notably European Standard fig. H2-35: prospective and actual
EN 60 898). CBs belonging to a class (of currents.

nt
limited rre limited
peak cu s peak
current d i c
ite st current
(kA) m ri
n -li cte (A2 x s)
a
no har 4,5.105
c
22

2.105

(a) prospective a.c. (b) prospective a.c.


component (r.m.s.) component (r.m.s.)

150
150 kA
fig. H2-36: performance curves of a typical LV current-limiting circuit breaker.

the protection of circuits - the switchgear - H2-19


4. circuit breakers (continued)

H2
4.3 other characteristics of a circuit breaker (continued)
current limitation reduces both the advantages
thermal and electrodynamic stresses of current limitation
on all circuit elements through which The use of current-limiting CBs affords Example:
numerous advantages: On a system having a prospective short-
the current passes, thereby c better conservation of installation networks: circuit current of 150 kA r.m.s., a circuit
prolonging the useful life of these current-limiting CBs strongly attenuate all breaker limits the peak current to less than
elements. Furthermore, the limitation harmful effects associated with short-circuit 10% of the calculated prospective peak
feature allows "cascading" currents; value, and the thermal effects to less than 1%
techniques to be used (see 4.5) c reduction of thermal effects: of those calculated.
conductors (and therefore insulation) heating Cascading of the several levels of distribution
thereby significantly reducing design is significantly reduced, so that the life of in an installation, downstream of a limiting
and installation costs. cables is correspondingly increased; CB, will also result in important economies.
c reduction of mechanical effects: The technique of cascading, described in
forces due to electromagnetic repulsion are sub-clause 4.5 allows, in fact, substantial
lower, with less risk of deformation and savings on switchgear (lower performance
possible rupture, excessive burning of permissible downstream of the limiting CB(s))
contacts, etc.; enclosures, and design studies, of up to 20%
c reduction of electromagnetic-interference (overall).
effects: Discriminative protection schemes and
less influence on measuring instruments and cascading are compatible, in the range
associated circuits, telecommunication Compact NS*, up to the full short-circuit
systems, etc. breaking capacity of the switchgear.
These circuit breakers therefore contribute * A Merlin Gerin product.
towards an improved exploitation of:
c cables and wiring;
c prefabricated cable-trunking systems;
c switchgear, thereby reducing the ageing of
the installation.

4.4 selection of a circuit breaker


the choice of a range of circuit choice of a circuit breaker
breakers is determined by: The choice of a CB is made in terms of: c installation regulations; in particular:
c electrical characteristics of the installation protection of persons;
the electrical characteristics of the for which the CB is destined; c load characteristics, such as motors,
installation, the environment, the c its eventual environment: ambient fluorescent lighting, LV/LV transformers, etc.
loads and a need for remote control, temperature, in a kiosk or switchboard Problems concerning specific loads are
together with the type of enclosure, climatic conditions, etc.; examined in chapter J.
telecommunications system c short-circuit current breaking and making The following notes relate to the choice of a
requirements; LV circuit breaker for use in distribution
envisaged. c operational specifications: discriminative systems.
tripping, requirements (or not) for remote
control and indication and related auxiliary
contacts, auxiliary tripping coils, connection
into a local network (communication or
control and indication) etc.,

choice of rated current in terms temperature of air


of ambient temperature surrounding the
circuit breakers
The rated current of a circuit breaker is ambient ambient
temperature temperature
defined for operation at a given ambient
temperature, in general:
c 30 °C for domestic-type CBs;
c 40 °C for industrial-type CBs.
Performance of these CBs in a different
ambient temperature depends principally on
the technology of their tripping units.

single CB circuit breakers installed


in free air in an enclosure
fig. H2-37: ambient temperature.

H2-20 - the protection of circuits - the switchgear


H2
circuit breakers with uncompensated uncompensated thermal-
thermal tripping units have a trip- magnetic tripping units
current level that depends on the Circuit breakers with uncompensated thermal the CB reference temperature. It may be
tripping elements have a tripping-current level noted from typical examples of such tables
surrounding temperature. that depends on the surrounding (tables H2-38) that a lower temperature than
temperature. If the CB is installed in an the reference value produces an up-rating of
enclosure, or in a hot location (boiler room, the CB.
etc.), the current required to trip the CB on Moreover, small modular-type CBs mounted
overload will be sensibly reduced. When the in juxtaposition, as shown typically in figure
temperature in which the CB is located H2-24, are usually mounted in a small closed
exceeds its reference temperature, it will metal case. In this situation, mutual heating,
therefore be "derated". For this reason, CB when passing normal load currents, generally
manufacturers provide tables which indicate requires them to be derated by a factor of 0.8.
factors to apply at temperatures different to

C60a. C60H: curve C. C60N: curves B and C (reference temperature: 30 °C)


rating (A) 20 °C 25 °C 30 °C 35 °C 40 °C 45 °C 50 °C 55 °C 60 °C
1 1.05 1.02 1.00 0.98 0.95 0.93 0.90 0.88 0.85
2 2.08 2.04 2.00 1.96 1.92 1.88 1.84 1.80 1.74
3 3.18 3.09 3.00 2.91 2.82 2.70 2.61 2.49 2.37
4 4.24 4.12 4.00 3.88 3.76 3.64 3.52 3.36 3.24
6 6.24 6.12 6.00 5.88 5.76 5.64 5.52 5.40 5.30
10 10.6 10.3 10.0 9.70 9.30 9.00 8.60 8.20 7.80
16 16.8 16.5 16.0 15.5 15.2 14.7 14.2 13.8 13.5
20 21.0 20.6 20.0 19.4 19.0 18.4 17.8 17.4 16.8
25 26.2 25.7 25.0 24.2 23.7 23.0 22.2 21.5 20.7
32 33.5 32.9 32.0 31.4 30.4 29.8 28.4 28.2 27.5
40 42.0 41.2 40.0 38.8 38.0 36.8 35.6 34.4 33.2
50 52.5 51.5 50.0 48.5 47.4 45.5 44.0 42.5 40.5
63 66.2 64.9 63.0 61.1 58.0 56.7 54.2 51.7 49.2

NS250N/H/L (reference temperature: 40 °C)


rating (A) 40 °C 45 °C 50 °C 55 °C 60 °C
TM160D 160 156 152 147 144
TM200D 200 195 190 185 180
TM250D 250 244 238 231 225
tables H2-38: examples of tables for the determination of derating/uprating factors to
apply to CBs with uncompensated thermal tripping units, according to temperature.
Example table H2-38). To allow for mutual heating in
What rating (In) should be selected for a CB the enclosed space, however, the 0.8 factor
c protecting a circuit, the maximum load noted above must be employed, so that,
current of which is estimated to be 34 A; 35.6 x 0.8 = 28.5 A, which is not suitable for
c installed side-by-side with other CBs in a the 34 A load.
closed distribution box; A 50 A circuit breaker would therefore be
c in an ambient temperature of 50 °C. selected, giving a (derated) current rating of
A circuit breaker rated at 40 A would be 44 x 0.8 = 35.2 A.
derated to 35.6 A in ambient air at 50 °C (see

compensated thermal-magnetic
tripping units
These tripping units include a bi-metal This CB, besides affording protection against
compensating strip which allows the overload indirect-contact hazard, will trip on overload;
trip-current setting (Ir or Irth) to be adjusted, in this case, if the consumer exceeds the
within a specified range, irrespective of the current level stated in his supply contract with
ambient temperature. the power authority.
For example: The circuit breaker (i 60 A) is compensated
c in certain countries, the TT system is for a temperature range of - 5 °C to + 40 °C.
standard on LV distribution systems, and c LV circuit breakers at ratings i 630 A are
domestic (and similar) installations are commonly equipped with compensated
protected at the service position by a circuit tripping units for this range (- 5 °C to + 40 °C).
breaker provided by the supply authority.

the protection of circuits - the switchgear - H2-21


4. circuit breakers (continued)

H2
4.4 selection of a circuit breaker (continued)
general note concerning derating
of circuit breakers
It is evident that a CB rated to carry a current
In at its reference ambient temperature
(30 °C) would overheat when carrying the
same current at (say) 50 °C.
Since LV CBs are provided with overcurrent
protective devices which (if not compensated)
will operate for lower levels of current in
higher ambient temperatures, the CB is
automatically derated by the overload tripping
device, as shown in the tables H2-38.
Where the thermal tripping units are
temperature-compensated, the tripping
current level may be set at any value
between 0.7 to 1 x In in the ambient
temperature range of - 5 °C to + 40 °C.
The reference ambient temperature in this
case is 40 °C (i.e. on which the rating In is
based).
For these compensated units, manufacturers'
catalogues generally also give derated values
of In for ambient temperatures above the
compensated range, e.g. at + 50 °C and
+ 60 °C; typically, 95 A at + 50 °C and 90 A at
+ 60 °C, for a 100 A circuit breaker.

H2-22 - the protection of circuits - the switchgear


H2
electronic tripping units are highly electronic tripping units
stable in changing temperature An important advantage with electronic as mentioned in the general note above, so
tripping units is their stable performance in that manufacturers generally provide an
levels. changing temperature conditions. operating chart relating the maximum values
However, the switchgear itself often imposes of permissible trip-current levels to the
operational limits in elevated temperatures, ambient temperature (figure H2-39).
M25N/H/L i 40 °C 45 °C 50 °C 55 °C 60 °C
circuit breaker A In (A) 2500 2500 2500 2450 2400
maximum adjustment Ir 1 1 1 0.98 0.96
circuit breaker B In (A) 2500 2500 2500 2350 2200
maximum adjustement Ir 1 1 1 0.94 0.88

coeff. In (A)

1 2500

circuit breaker A
0.96 2400

0.94 2350
circuit breaker B

0.88 2200
θ °C
20 25 30 35 40 45 50 55 60
fig. H2-39: derating of two circuit breakers having different characteristics, according to
the temperature.

selection of an instantaneous, or
short-time-delay, tripping
threshold
Principal charasteristics of magnetic or short-
time-delay tripping units. Type classification
according to IEC 898. See also table H2-28.
type tripping unit applications
t low setting c sources producing low-short-circuit-current levels
type B (standby generators)
c long lengths of line or cable

I
t standard setting c protection of circuits: general case
type C

I
t high setting c protection of circuits having high initial transient
type D or K current levels (e.g. motors, transformers, resistive
loads)

I
t 12 In c protection of motors in association with
type MA discontactors (contactors with overload protection)

table H2-40: different tripping units, instantaneous or short-time-delayed.

the protection of circuits - the switchgear - H2-23


4. circuit breakers (continued)

H2
4.4 selection of a circuit breaker (continued)
the installation of a LV circuit breaker selection of a circuit breaker
requires that its short-circuit breaking according to the short-circuit
capacity (or that of the CB together breaking capacity requirements
with an associated device) be equal The installation of a circuit breaker in a LV In the second case, the characteristics of the
installation must fulfil one of the two following two devices must be co-ordinated such that
to or exceeds the calculated conditions: the energy permitted to pass through the
prospective short-circuit current at its c either have a rated short-circuit breaking upstream device must not exceed that which
point of installation. capacity Icu (or Icn) which is equal to or the downstream device and all associated
exceeds the prospective short-circuit current cables, wires and other components can
calculated for its point of installation, or withstand, without being damaged in any
c if this is not the case, be associated with way.
another device which is located upstream, This technique is profitably employed in:
and which has the required short-circuit c associations of fuses and circuit breakers;
breaking capacity. c associations of current-limiting circuit
breakers and standard circuit breakers.
The technique is known as "cascading" (see
sub-clause 4.5 of this chapter).

The selection of main and principal circuit


breakers
c a single transformer 250 kVA
Table C-13 (in chapter C) gives the short- 20 kV/400 V
circuit current level on the downstream side
of a commonly-used type of HV/LV
Visucompact
distribution transformer. If the transformer is NS400N
located in a consumer's substation, certain
national standards require a LV circuit
breaker in which the open contacts are fig. H2-41: example of a transformer in a
clearly visible*. consumer's substation.
Example (figure H2-41):
the circuit breaker at the output of the What type of circuit breaker is suitable for the
smallest transformer must have a main circuit breaker of an installation supplied
short-circuit capacity adequate for a through a 250 kVA HV/LV (400 V) 3-phase
fault current which is higher than that transformer in a consumer's substation?
through any of the other transformer In transformer = 360 A
Isc (3-phase) = 8.9 kA.
LV circuit breakers (fig. H2-42). A 400 A CB with an adjustable tripping-unit
range of 250 A-400 A and a short-circuit
breaking capacity (Icu) of 35 kA* would be a
suitable choice for this duty.
* A type Visucompact NS400N of Merlin Gerin manufacture
is recommended for the case investigated.
c several transformers in parallel
(figure H2-42) HV HV HV
v the circuit breakers CBP outgoing from the
Tr1 Tr2 Tr3
LV distribution board must each be capable of
breaking the total fault current from all
LV LV LV
transformers connected to the busbars, viz:
A1 A2 A3
Isc1 + Isc2 + Isc3, CBM CBM CBM
v the circuit breakers CBM, each controlling
the output of a transformer, must be capable B1 B2 B3
of dealing with a maximum short-circuit
current of (for example) Isc2 + Isc3 only, for a CBP CBP
short-circuit located on the upstream side of
CBM1. E
From these considerations, it will be seen that
the circuit breaker of the smallest transformer fig. H2-42: transformers in parallel.
will be subjected to the highest level of fault
current in these circumstances, while the
circuit breaker of the largest transformer will
pass the lowest level of short-circuit current.
v the ratings of CBMs must be chosen
according to the kVA ratings of the associated
transformers.
Note: the essential conditions for the share the load correctly with a 1,000 kVA
successful operation of 3-phase transformers transformer having a Zsc of 6%, i.e. the
in parallel may be summarized as follows: transformers will be loaded automatically in
1. the phase shift of the voltages, primary to proportion to their kVA ratings.
secondary, must be the same in all units to be For transformers having a ratio of kVA ratings
paralleled. exceeding 2, parallel operation is not
2. the open-circuit voltage ratios, primary to recommended, since the resistance/
secondary, must be the same in all units. reactance ratios of each transformer will
3. the short-circuit impedance voltage (Zsc%) generally be different to the extent that the
must be the same for all units. For example, a resulting circulating currrent may overload the
750 kVA transformer with a Zsc = 6% will smaller transformer.
H2-24 - the protection of circuits - the switchgear
H2
Table H2-43 indicates, for the most usual
arrangement (2 or 3 transformers of equal
kVA ratings) the maximum short-circuit
currents to which main and principal CBs
(CBM and CBP respectively, in figure H2-42)
are subjected. The table is based on the
following hypotheses:
c the short-circuit 3-phase power on the HV
side of the transformer is 500 MVA;
c the transformers are standard 20/0.4 kV
distribution-type units rated as listed;
c the cables from each transformer to its LV
circuit breaker comprise 5 metres of single-
core conductors;
c between each incoming-circuit CBM and
each outgoing-circuit CBP there is 1 metre of
busbar;
c the switchgear is installed in a floor-
mounted enclosed switchboard, in an
ambient-air temperature of 30 °C.
Moreover, this table shows selected circuit
breakers of M-G manufacture recommended
for main and principal circuit breakers in each
case.
number and minimum S.C. main circuit breakers minimum S.C. rated current
kVA ratings of breaking (CBM) total discrimination breaking cap. In of principal
20/0.4 kV capacity of main with out going-circuit of principal circuit breaker
transformers CBs (Icu)* kA breakers (CBP) CBs (Icu)* kA (CPB) 250 A
2 x 400 14 M08 N1/C 801 N ST 27 NS 250 N
3 x 400 27 M08 N1/C 801 N ST 40 NS 250 H
2 x 630 22 M10N1/CM1250/C 1001 N 42 NS 250 H
3 x 630 43 M10H1/CM1250/C 1001 N 64 NS 250 H
2 x 800 24 M12N1/CM1250/C 1251 N 48 NS 250 H
3 x 800 48 M12H1/CM1250/C 1251 N 71 NS 250 L
2 x 1000 27 M16N1/CM1600 54 NS 250 H
3 x 1000 54 M16H2/CM1600 80 NS 250 L
2 x 1250 31 M20N1/CM2000 60 NS 250 H
3 x 1250 62 M20H1/CM2000 91 NS 250 L
2 x 1600 36 M25N1/CM2500 70 NS 250 H
3 x 1600 72 M20H2/CM2500H 105 NS 250 L
2 x 2000 39 M32H1/CM3200 75 NS 250 L
3 x 2000 77 M32H2/CM3200H 112 NS 250 L
table H2-43: maximum values of short-circuit current to be interrupted by main and
principal circuit breakers (CBM and CBP respectively), for several transformers in parallel.
* or Ics in countries where this alternative is practised.

Example: (figure H2-44)


c circuit breaker selection for CBM duty:
In for an 800 kVA transformer = 1.126 A (at 3 Tr
410 V, i.e. no-load voltage) Icu (minimum) = 800 kVA
48 kA (from table H2-43), the CBM indicated 20 kV/400V
in the table is a Compact C1251 N
(Icu = 50 kA) (by Merlin Gerin) or its CBM
equivalent;
c circuit breaker selection for CBP duty:
The s.c. breaking capacity (Icu) required for
these circuit breakers is given in the table CBP1 CBP2 CBP3
(H2-43) as 71 kA.
A recommended choice for the three outgoing
circuits 1, 2 and 3 would be current-limiting 400 A 100 A 200 A
circuit breakers types NS 400 L, NS 100 L fig H2-44: transformers in parallel.
and NS 250 L respectively (by MG) or their
equivalents. The Icu rating in each case =
150 kA.
These circuit breakers provide the
advantages of:
v absolute discrimination with the upstream
(CBM) breakers,
v exploitation of the "cascading" technique,
with its attendant economy for all
downstream components.

the protection of circuits - the switchgear - H2-25


4. circuit breakers (continued)

H2
4.4 selection of a circuit breaker (continued)
Choice of outgoing-circuit CBs v solution 2: install a range of CBs having a
short-circuit fault-current levels at any
and final-circuit CBs higher rating. This solution is economically
point in an installation may be c use of table H1-40 interesting only where one or two CBs are
obtained from tables. From this table, the value of 3-phase short- affected;
circuit current can be determined rapidly for v solution 3: associate current-limiting fuses
any point in the installation, knowing: (gG or aM) with the CBs concerned, on the
v the value of short-circuit current at a point upstream side. This arrangement must,
upstream of that intended for the CB however, respect the following rules:
concerned; - the fuse rating must be appropriate
v the length, c.s.a., and the composition of - no fuse in the neutral conductor, except in
the conductors between the two points. certain IT installations where a double fault
A circuit breaker rated for a short-circuit produces a current in the neutral which
breaking capacity exceeding the tabulated exceeds the short-circuit breaking rating of
value may then be selected. the CB. In this case, the blowing of the
c detailed calculation of the short-circuit neutral fuse must cause the CB to trip on all
current level phases.
In order to calculate more precisely the short-
circuit current, notably, when the short-circuit
current-breaking capacity of a CB is slightly
less than that derived from the table, it is
necessary to use the method indicated in
chapter H1 clause 4.
c two-pole circuit breakers (for phase and
neutral) with one protected pole only
These CBs are generally provided with an
overcurrent protective device on the phase
pole only, and may be used in TT, TN-S and
IT schemes. In an IT scheme, however, the
following conditions must be respected:
v condition (c) of table H1-65 for the
protection of the neutral conductor against
overcurrent in the case of a double fault;
v short-circuit current-breaking rating:
A 2-pole phase-neutral CB must, by
convention, be capable of breaking on one
pole (at the phase-to-phase voltage) the
current of a double fault equal to 15% of the
3-phase short-circuit current at the point of its
installation, if that current is i 10 kA; or 25%
of the 3-phase short-circuit current if it
exceeds 10 kA;
cascading: a particular solution to v protection against indirect contact: this
problems of CBs insufficiently rated protection is provided according to the rules
for S.C. breaking duty. for IT schemes, as described in chapter G
sub-clause 6.2.
c insufficient short-circuit current-
breaking rating
In low-voltage distribution systems it
sometimes happens, especially in heavy-duty
networks, that the Isc calculated exceeds the
Icu rating of the CBs available for installation,
or system changes upstream result in lower-
associating fuses with CBs avoids level CB ratings being exceeded.
the need for a fuse in the neutral, v solution 1: check whether or not
except in particular circumstances on appropriate CBs upstream of the CBs
some IT systems. affected are of the current-limiting type,
allowing the principle of cascading (described
in sub-clause 4.5) to be applied;

H2-26 - the protection of circuits - the switchgear


H2
4.5 coordination between circuit breakers
Preliminary note on the essential function Furthermore, the higher the current, the more
of current limiting circuit breakers the repulsive force on the bar and the greater
Low-voltage current-limiting CBs exploit the the arc resistance as its path lengthens, i.e.
resistance of the short-circuit current arc in the current magnitude is (to some extent)
the CB to limit the value of current. self-regulating.
An improved method of achieving current- The circuit breaker is easily able to break the
level limitation is to associate a separate resulting low value of current, particularly
current-limiting module (in series) with a since the power factor of the fault-current
standard CB. loop is increased by the resistive impedance
A contact bar (per phase) in the module of the arcs.
bridges two (specially-designed heavy-duty) When used in a cascading scheme as
contacts, the contact pressure of which is described below, the tripping of the limiting
accurately maintained by springs. Other CB main contacts is briefly delayed, to allow
rigidly-fixed conductors are arranged in series downstream high-speed circuit breakers to
with, and close to the contact bar, such that clear the (limited) current, i.e. the current-
when current is passed through the limiter CB remains closed.
ensemble, the electromagnetic force tends to The contact bar in the limiter module resets
move the contact bar to open its contacts. under the influence of its pressure springs
This occurs at relatively low values of short- when the flow of short-circuit current ceases.
circuit current, which then passes through the Failure of downstream CBs to trip will result in
arcs formed at each contact. The resistance the tripping of the current-limiting CB, after its
of the arcs is comparable with system brief time delay.
impedances at low voltage, so that the
current is correspondingly restricted.

the technique of "cascading" uses cascading


the properties of current-limiting Definition of the cascading technique
By limiting the peak value of short-circuit
circuit breakers to permit the current passing through it, a current-limiting
installation of all downstream CB permits the use, in all circuits downstream
switchgear, cables and other circuit of its location, of switchgear and circuit
components of significantly lower components having much lower short-circuit
performance than would otherwise breaking capacities, and thermal and
electromechanical withstand capabilities than
be necessary, thereby simplifying would otherwise be the case.
and reducing the cost of an Reduced physical size and lower
installation. performance requirements lead to substantial
economies and to the simplification of
installation work.
It may be noted that, while a current-limiting
circuit breaker has the effect on downstream
circuits of (apparently) increasing the source
impedance during short-circuit conditions, it
has no such effect at any other time; for
example, during the starting of a large motor
(where a low source impedance is highly
desirable).
A new range of Compact* current-limiting
circuit breakers with powerful limiting
performances (namely: NS 100, NS 160,
NS 250 and NS 400) is particularly
interesting.
in general, laboratory tests are Conditions of exploitation
Most national standards permit use of the
necessary to ensure that the cascading technique, on condition that the
conditions of exploitation required by amount of energy "let through" by the limiting
national standards are met and CB is less than that which all downstream
compatible switchgear combinations CBs and components are able to withstand
without damage.
must be provided by the In practice this can only be verified for CBs by
manufacturer. tests performed in a laboratory. Such tests
are carried out by manufacturers who provide
the information in the form of tables, so that
users can confidently design a cascading
scheme based on the combination of circuit
breaker types recommended.
By way of an example, table H2-45 indicates
the possibilities of cascading circuit breaker
types* C 60 and NC 100 when installed
downstream of current-limiting CBs
NS 250 N, H or L for a 230/400 V or
240/415 V 3-phase installation.

* Merlin Gerin products

the protection of circuits - the switchgear - H2-27


4. circuit breakers (continued)

H2
4.5 coordination between circuit breakers (continued)
Advantages of cascading Short-circuit breaking capacity of the
The limitation of current benefits all upstream (limiter) CBs
downstream circuits that are controlled by the kA r.m.s.
current-limiting CB concerned. 150 NS250L
The principle is not restrictive, i.e. current-
100
limiting CBs can be installed at any point in
70 NS250H
an installation where the downstream circuits
would otherwise be inadequately rated. 36 NS250N
The result is: 25
c simplified short-circuit current calculations; 22
c simplification, i.e. a wider choice of Short-circuit breaking capacity of the
downstream switchgear and appliances; downstream CBs (benefiting from the
c the use of lighter-duty switchgear and cascading technique)
appliances, with consequently lower cost;
c economy of space requirements, since kA r.m.s.
light-duty equipment is generally less 150 NC100LH
voluminous. NC100LMA
100 NC100LS
70 NC100LS NC100L
NC100LH
NC100LMA
50 NC100L
40 C60L i 40 C60L i 40
30 C60H C60N C60N
C60L C60H C60H
C60L C60L
(50 to 63) (50 to 63)
NC100H NC100H
25 C60N
NC100H
20 C60a C60a
15 C60a
tables H2-45: example of cascading
possibilities on a 230/400 V or 240/415 V
3-phase installation.

discrimination may be absolute or discriminative tripping IscA


partial, and based on the principles of (selectivity) A
current levels, or time-delays, or a Discrimination is achieved by automatic
protective devices if a fault condition,
combination of both. A more recent occurring at any point in the installation, is
development is based on the IscB
cleared by the protective device located B
principles of logic. immediately upstream of the fault, while all
A (patented) system by Merlin Gerin other protective devices remain unaffected
exploits the advantages of both (figure H2-46).
Discrimination between circuit breakers A and
current-limitation and discrimination. B is absolute if the maximum value of short- absolute discrimination Icc
circuit-current on circuit B does not exceed IrB IccB
the short-circuit trip setting of circuit breaker
A. For this condition, B only will trip (figure partial discrimination
H2-47). B only open A and B opens Icc
Discrimination is partial if the maximum
IrB Ic IccB
possible short-circuit current on circuit B
exceeds the short-circuit trip-current setting of fig. H2-46: absolute and partial
circuit breaker A. For this maximum condition, discrimination.
both A and B will trip (figure H2-48).

H2-28 - the protection of circuits - the switchgear


H2
t t

B A B A

Isc downstream of B
Ir B Ir A Icc B Irm A I Ir B Ir A Irm A Isc B IscA I

B only A and B
opens open
fig. H2-47: absolute discrimination fig. H2-48: partial discrimination
between CBs A and B. between CBs A and B.

1. discrimination based on current levels. Discrimination is absolute or partial, t


This method is realized by setting successive according to the particular conditions, as
relay tripping thresholds at stepped levels, noted in the above examples.
from downstream relays (lower settings)
B A
towards the source (higher settings).

Irm B Irm A Isc B I

2. discrimination based on stepped time In the two-level arrangement shown, A


delays. upstream circuit breaker A is delayed t
This method is implemented by adjusting the sufficiently to ensure absolute discrimination
time-delayed tripping units, such that with B (for example: Masterpact electronic). B
downstream relays have the shortest
operating times, with progressively longer
A
delays towards the source.
∆t
B
Isc B I

3. discrimination based on a combination Discrimination is absolute if t


of methods 1 and 2. Isc B < Irm A (instantaneous).
A mechanical time-delay added to a current- The upstream CB has two high-speed B A
level scheme can improve the overall magnetic tripping thresholds:
discrimination performance. - Irm A (delayed) or a SD* electronic timer Isc B
- Irm A (instantaneous) standard (Compact
type SA)

* short-delay. Irm A Irm A I


delayed instantaneo
us

4. discrimination based on arc-energy chambers of the CBs. The heated-air t


levels (Merlin Gerin patent) pressure level depends on the energy level of
In the range of short-circuit currents, this the arc, as described in the following pages
system provides absolute discrimination (figures H2-54 and H2-55). conventional
between two circuit breakers passing the instantaneous
magnetic-trip
same fault current. This is achieved by using characteristic
current-limiting CBs and initiating CB tripping
by pressure-sensitive detectors in the arcing pressure
operated
magnetic-trip
characteristic

Irm B Irm A Isc

table H2-49: summary of methods and components used in order to achieve discriminative tripping.

the protection of circuits - the switchgear - H2-29


4. circuit breakers (continued)

H2
4.5 coordination between circuit breakers (continued)
Current-level discrimination Example:
current-level discrimination is
Current-level discrimination is achieved with circuit breaker A: Compact NS250 N fitted
achieved with stepped current-level circuits breakers, preferably limiters, and with a trip unit which includes a SD feature.
settings of the instantaneous stepped current-level settings of the Ir = 250 A, magnetic trip set at 2,000 A
magnetic-trip elements. instantaneous magnetic-trip elements. circuit breaker B: Compact NS100N
c the downstream circuit breaker is not a Ir = 100 A
current-limiter. The Merlin Gerin distribution catalogue
The discrimination may be absolute or partial indicates a discrimination limit of 3,000 A
for a short-circuit fault downstream of B, as (an improvement over the limit of 2,500 A
previously noted in 1, above. obtained when using a standard tripping unit).
Absolute discrimination in this situation is
practically impossible because Isc A z Isc B,
so that both circuit breakers will generally trip
in unison.
In this case discrimination is partial, and
limited to the Irm of the upstream circuit
breaker.
c the downstream circuit breaker is a I peak
current limiter. A
Improvement in discriminative tripping can be fault current limitation
obtained by using a current limiter in a upstream curve for
of B circuit breaker
downstream location, e.g. for circuit (see note) B
breaker B. fault
For a short-circuit downstream of B, the downstream
limited level of peak current IB would operate of B
the (suitably adjusted) magnetic trip unit of B,
but would be insufficient to cause circuit
breaker A to trip.
Note: All LV breakers (considered here) have
some inherent degree of current limitation,
Isc Isc I
even those that are not classified as current-
limiters. This accounts for the curved prospective (rms)
characteristic shown for the standard circuit fig. H2-50: downstream limiting circuit
breaker A in figure H2-50. breaker B.
Careful calculation and testing is necessary,
t
however, to ensure satisfactory performance
A (compact S)
of this arrangement.
B
c the upstream circuit breaker is high-
speed with a short-delay (SD) feature.
These circuit breakers are fitted with trip units
which include a non-adjustable mechanical
short-time-delay feature. The delay is
sufficient to ensure absolute discrimination
with any downstream high-speed CB at any
value of s.c. current up to Irms (figure H2-51).

only B opens A and B open


Irm A Irm S I
delayed instantaneous
fig. H2-51: use of a "selective" circuit
breaker upstream.

Time-based discrimination c the delay corresponding to the first step is


discrimination based on time-delayed
This technique requires: greater than the total current-breaking time of
tripping uses CBs referred to as c the introduction of "timers" into the tripping a high-speed CB (type Compact for example)
"selective" (in certain countries). mechanisms of CBs; or of fuses (figure H2-52).
Application of these CBs is relatively c CBs with adequate thermal and mechanical
withstand capabilities at the elevated current t
simple and consists in delaying the
levels and time delays envisaged.
instant of tripping of the several Two circuit breakers A and B in series (i.e. A
series-connected circuit breakers in a passing the same current) are discriminative B non tripping
time of A
stepped time sequence. if the current-breaking period of downstream
breaker B is less than the non-tripping time of
circuit breaker A. current-breaking
time for B
Discrimination at several levels
An example of a practical scheme with (MG)
circuit breakers Masterpact (electronic
protection devices).
These CBs can be equipped with adjustable only B open
timers which allow 4 time-step selections,
Ir B Isc B Isc I
such as:
c the delay corresponding to a given step is fig. H2-52: discrimination by time delay.
greater than the total current breaking time of
the next lower step;

H2-30 - the protection of circuits - the switchgear


H2
Discrimination logic
discrimination schemes based on
This discrimination system requires CBs
logic techniques are possible, using equipped with electronic tripping units,
CBs equipped with electronic tripping designed for this application, together with
A pilot wires
units designed for the purpose interconnecting pilot wires for data exchange
(Compact, Masterpact by MG) and between the CBs.
With 2 levels A and B (figure H2-53), circuit
interconnected with pilot wires. breaker A is set to trip instantaneously, unless
the relay of circuit breaker B sends a signal to
confirm that the fault is downstream of B. This B
signal causes the tripping unit of A to be
delayed, thereby ensuring back-up protection fig. H2-53: discrimination logic.
in the event that B fails to clear the fault, and
so on…
This system (patented by Merlin Gerin) also
allows rapid localization of the fault.

Limitation and discrimination by


recently-introduced circuit breakers
exploitation of arc energy
such as Merlin Gerin type NS, use The technique of "arc-energy discrimination" CB (A) Compact NS
the principle of arc-energy levels to (Merlin Gerin patent) is applied on circuits (a)
obtain discrimination. having a short-circuit current level u 25 In and
ensures absolute selectivity between two
CBs carrying the same short-circuit current. CB (B) Compact NS
Discrimination requires that the energy
allowed to pass by the downstream CB (B) is
Isc = 50 kA
less than that which will cause the upstream
CB (A) to trip (fig. H2-54 (a)). I
Isc (prospective)
Operation principle
Both CBs are current limiters, so that the CB (A) only
electromagnetic forces due to a short-circuit
downstream of CB (B) will cause the current- (b)
CB (A) and CB (B)
limiting arcing contacts of both CBs to open in series
simultaneously. The fault current will be very
strongly limited by the resistance of the two Isc (limited)
series arcs. The intense heat of the current t
arc in each CB causes a rapid expansion of
Pressure
the air in the confined space of the arcing in arcing
chambers, thereby producing a chamber
correspondingly rapid pressure rise.
Above a certain level of current, the pressure
CB (A) setting
rise can be reliably detected and used to
initiate instantaneous tripping. (c)
Discrimination principle CB (B) setting
If both CBs include a pressure tripping device
suitably regulated, then absolute
discrimination between two CBs of different t
current ratings can be achieved by setting
fig. H2-54: arc-energy discrimination
CB (B) to trip at a lower pressure level than
principles.
that of CB (A) (fig. H2-54). If a short-circuit
occurs downstream of CB (A) but upstream
of CB (B), then the arc resistance of CB (A) NS250N
only will limit the current. The resulting current CB (A)
TM260D
will therefore be significantly greater than that
occurring for a short-circuit downstream of
CB (B) (where the two arcs in series cause a
very strong limitation, as previously mentioned). CB (B) NS100N
TM100D
The larger current through CB (A) will
produce a correspondingly greater pressure,
which will be sufficient to operate its fig. H2-55: ratio of rated currents of CBs
pressure-sensitive tripping unit (diagrams (b) and of tripping units, must comply with
and (c) of fig. H2-54). limits stated in the text, to ensure
As can be seen from figure H2-49 (4), the larger discrimination.
the short-circuit current, the faster the CB will
trip.
Discrimination is assured with this particular
switchgear if:
c the ratio of rated currents of the two
CBs u 2.5;
c the ratio of the two trip-unit current ratings
is > 1.6, as shown (typically) in figure H2-55.

For overcurrent conditions less than those of


short-circuits i 25 In, the conventional
protection schemes are employed, as
previously described in this chapter.

the protection of circuits - the switchgear - H2-31


4. circuit breakers (continued)

H2
4.6 discrimination HV/LV in a consumer's substation
In general the transformer in a consumer's
substation is protected by HV fuses, suitably
rated to match the transformer, in accordance
with the principles laid down in IEC 787 and
IEC 420, by following the advice of the fuse
manufacturer.
The basic requirement is that a HV fuse will
not operate for LV faults occurring
downstream of the transformer LV circuit
breaker, so that the tripping characteristic
curve of the latter must be to the left of that of
the HV fuse pre-arcing curve.
This requirement generally fixes the
maximum settings for the LV circuit breaker
protection:
c maximum short-circuit current-level setting
of the magnetic tripping element;
c maximum time-delay allowable for the
short-circuit current tripping element.
See also Chapter C sub-clause 3.2.7, and
Appendix C1, for further details.

63 A

1250 kVA
20 kV / 400 V
full-load current
1760 A
3-phase
short-circuit
current level Visucompact
31.4 kA CM 2000
set at 1800 A

fig. H2-56: example.


c short-circuit level at HV terminals of t
transformer: 250 MVA; (ms)
CM 2000
c transformer HL/LV: 1,250 kVA 20/0.4 kV; set at
c HV fuses: 63 A (table C 11); 1000 1800 A
c cabling, transformer - LV circuit breaker: minimum
pre-arcing
10 metres single-core cables; 200 curve for 63 A HV
c LV circuit breaker: Visucompact CM 2000 100 fuses (current
set at 1,800 A (Ir). referred to the
secondary side
What is the maximum short-circuit trip current of the transformer)
setting and its maximum time delay
allowable? 10
The curves of figure H2-57 show that 1 4 6
Ir Ir Ir
discrimination is assured if the short-time
delay tripping unit of the CB is set at: 8
Ir
c a level i 6 Ir = 10.8 kA;
c a time-delay setting of step O or A. step C
220 step B
A general policy for HV fuse/LV circuit step A
1
breaker discrimination, adopted in some
countries, which is based on standardized 50 step 0
manufacturing tolerance limits, is mentioned
in chapter C sub-clause 3.2.7, and illustrated 0,01
in figure C-21. 1800 A 10 kA Isc maxi I
Ir 31,4 kA
Where a transformer is controlled and
protected on the high-voltage side by a circuit fig. H2-57: curves of HV fuses and LV
breaker, it is usual to install separate CT- and/ circuit breaker.
or VT- operated relays, which energize a
shunt-trip coil of the circuit breaker.
Discrimination can be achieved, together with
high-speed tripping for faults on the
transformer, by using the methods described
in chapter C sub-clause 3.2.

H2-32 - the protection of circuits - the switchgear


1. protection of circuits supplied by an alternator

J
Most industrial and large commercial as certain equipment, the stoppage of which
a major difficulty encountered when
electrical installations include certain would entail a loss of production, or the
an installation may be supplied from important loads for which a power supply destruction of a machine tool, etc.
alternative sources (e.g. a HV/LV must be maintained, in the event that the One of the current means of maintaining a
transformer or a LV generator) is the public electricity supply fails: supply to the so-called “essential” loads, in
provision of electrical protection c either, because safety systems are involved the event that other sources fail, is to install a
(emergency lighting, automatic fire-protection diesel-generator set connected, via a
which operates satisfactorily on equipment, smoke dispersal fans, alarms and changeover switch, to an emergency-power
either source. The crux of the signalization, and so on...) or: standby switchboard, from which the
problem is the great difference in the c because it concerns priority circuits, such essential services are fed (figure J1-1).
source impedances; that of the
generator being much higher than HV
that of the transformer, resulting in a G
LV
corresponding difference in the
magnitudes of fault currents.

standby supply
change-over switch

non essential loads essential loads


fig. J1-1: example of circuits supplied from a transformer or from an alternator.

1.1 an alternator on short-circuit


the establishment of short-circuit
current (fig. J1-2)
Apart from the limited magnitude of fault 0.5 seconds, or more, at a value which
current from a standby alternator, a further depends mainly on the type of excitation
difficulty (from the electrical-protection point system, viz:
of view) is that during the period in which c manual;
LV circuit breakers are normally intended to c automatic
operate, the value of short-circuit current (see figure J1-2).
changes drastically. Almost all modern generator sets have
For example, on the occurrence of a short- automatic voltage regulators, compounded to
circuit at the three phase terminals of an maintain the terminal voltage sensibly
alternator, the r.m.s. value of current will constant, by overcoming the synchronous
immediately rise to a value of 3 In to 5 In*. impedance of the machine as reactive current
An interval of 10 ms to 20 ms following the demand changes.
instant of short-circuit is referred to as the This results in an increase in the level of fault
“sub-transient” period, in which the current current during the transient period to give a
decreases rapidly from its initial value. The steady fault current in the order of 2.5 In to
current continues to decrease during the 4 In* (figure J1-2).
ensuing “transient” interval which may last for In the (rare) case of manual control of the
80 ms to 280 ms depending on the machine excitation, the synchronous impedance of the
type, size, etc. The overall phenomenon is machine will reduce the short-circuit current
referred to as the “a.c. decrement”. The to a value which can be as low as 0.3 In, but
current will finally stabilize in about is often close to In*.
subtransient transient
r.m.s. period period

alternator
3 In with automatic
voltage regulator

In alternator
with manual
excitation control
0.3
In

instant 10 to 0.1 to t
of fault 20 ms 0.3 s
fig. J1-2: establishment of short-circuit current for a three-phase short circuit at the
terminals of an alternator.
* depending on the characteristics of the particular machine.

particular supply sources and loads - J1


1. protection of circuits supplied by an alternator (continued)

J
1.1 an alternator on short-circuit (continued)
Figure J1-2 shows the r.m.s. values of
current, on the assumption that no d.c.
transient components exist. In practice, d.c.
components of current are always present to
some degree in at least two phases, being
maximum when the short-circuit occurs at the
alternator terminals.
This feature would appear to complicate still
further the matter of electrical protection, but,
in fact, the d.c. component in each phase
simply increases the r.m.s. values already
mentioned, so that calculations and tripping-
current settings for protective devices based
only on the a.c. components, as indicated
below, will be conservative, i.e. the actual
currents will always be either equal to or
higher than those calculated.
The further the point of short-circuit from the
generator the lower the fault current, and the
more rapidly the transient d.c. components
disappear. Furthermore, the a.c. decrement
also becomes negligible when the network
impedance to the fault position attains ohmic
values which are high compared with the
reactance values of the alternator (since the
overall change in impedance is then relatively
small).

alternator impedance data


Manufacturers furnish values of the several The sub-transient reactance is used when
impedances mentioned below. Resistances calculating the short-circuit current-breaking
are negligibly small compared to the rating for LV circuit breakers which have
reactances. opening times of 20 ms or less, and also for
It can be seen from the constantly-changing the electrodynamic stresses to be withstood
value of r.m.s. current that the effective by CBs and other components (such as
reactance* changes constantly from a low busbars, cleated single-core cables, etc.).
value (sub-transient reactance) to a high The transient reactance is used when
value (synchronous reactance) in a smooth considering the breaking capacity of LV circuit
progression. breakers with an opening time that exceeds
The values discussed below are derived from 20 ms, and also for the thermal withstand
test curves and correspond with current capabilities of switchgear and other system
values measured at the instant of short- components.
circuit.
* An explanation of the significance of the Remark: from the instant at which the short-
fixed reactance values and how they relate to circuit is established, the alternator reactance
a smooth variation of current is briefly will rapidly increase. This means that the
described in Appendix J1. currents calculated from the defined fixed
c the sub-transient reactance x”d is values x"d and x'd (for breaking capacity) will
expressed in % by the manufacturer always exceed those that will actually occur
(analogous to the short-circuit impedance at the instant of circuit breaker contact
voltage of a transformer). The ohmic value separation, i.e. there is an inherent safety
X”d is therefore calculated as follows: factor incorporated in the current-level
x”d Un2 10-5 calculation.
X”d (ohms) =
Pn These calculations for the circuit breaker
where: short-circuit breaking capacity are based on
x”d is in % the symmetrical a.c. components of current
Un is in volts (phase/phase) only, i.e. no account is taken of the d.c.
Pn is in kVA unidirectional components.
c the % transient reactance x’d is given in For the circuit breaker short-circuit making
ohms by: capacity, the d.c. components are crucial, as
x'd Un2 10-5 discussed in Chapter C, Sub-clause 1.1
X'd (ohms) =
Pn (figure C-5).
c the % zero-phase-sequence reactance x’o
is given in ohms by:
x'o Un2 10-5
X'o (ohms) =
Pn
In the absence of more precise information,
the following representative values may be
used:
x”d = 20% ; x’d = 30 % ; x’o = 6%
Pn and Un being, respectively, the rated
3-phase power (kVA) and the rated
phase/phase voltage of the alternator (volts).

J2 - particular supply sources and loads


J
short-circuit current magnitude
at the terminals of an alternator
c the transient 3-phase short-circuit current a transformer of equal kVA rating, the current
at the terminals of an alternator is given by: from the alternator will be found to be of the
Ig order of 5 or 6 times less than that from the
Isc = 100* where:
x’d transformer. The difference will be even
Ig: rated full-load current of the alternator greater where (as is generally the case) the
x’d = transient reactance per phase of the alternator rating is lower than that of the
alternator in %; transformer.
c when these values are compared with * for CBs with opening time exceeding 20 ms.
those for a short-circuit at the LV terminals of

630 kVA 250 kVA


20 kV/400 V 400 V
Usc = 4% X'd = 30%

non essential loads essential loads


fig. J1-3: example of an essential services switchboard supplied (in an emergency) from a
standby alternator.
Example (figure J1 - 3) c alternator supply
What is the value of 3-phase short-circuit 3-phase Isc = Ig x 100 = Pn x 100
current at point A according to the origin of x'd eUn x'd
supply? where: Pn is expressed in kVA
Circuit impedances are negligible compared Un is expressed in volts
with those of the sources. x’d is expressed in %
c transformer supply Isc is expressed in kA
3-phase Isc = 21.5 kA 3-phase Isc = 250 x 100 = 1.2 kA
(see table C20 in Chapter C) ex 400 x 30

particular supply sources and loads - J3


1. protection of circuits supplied by an alternator (continued)

J
1.2 protection of essential services circuits supplied in emergencies from an alternator
The characteristics (s.c. breaking capacity Note 1. Sensitive high-speed protection of an
the difficulty is due to the small
and range of adjustable magnetic tripping alternator against internal faults (i.e.
margin between the rated current unit) of the CBs protecting the circuits of upstream of its CB) is always possible by
and the short-circuit current of the essential loads must be defined as described using a pilot-wire and current-transformers
alternator. below: differential scheme of protection, with the
Choice of s.c. breaking capacity advantage that discrimination with circuit
This parameter must always be calculated for protection schemes is absolute. The problem
the condition of supply from the transformer, of discriminative overload protection (as
or other “normal” source. noted above) remains, however.
A widely-used solution to this problem is
Adjustment of magnetic tripping units provided by a voltage-controlled overcurrent
In practice, the only circuit breakers relay, which depends on the following
concerned are those protecting the essential principle: short-circuit currents cause much
services circuits at the main general lower system voltages than overload
distribution board. currents. An inverse-time/current overload
The protection of circuits from local relay is used having two operating curves,
distribution or sub-distribution boards is one of which corresponds to that of fig. J1-4,
always calibrated at a much lower level than and is effective when system voltage levels
those at the main general distribution board, are normal.
so that, except in unusual cases, adequate If the system voltage falls below a pre-set
fault currents are available from an alternator value, the relay is automatically switched to
to ensure satisfactory protective-gear operate much faster and at lower current
operation at these lower levels. levels than those shown in fig. J1-4.
Two difficulties have to be overcome: Modern low-setting magnetic tripping units,
c the first is the need for discrimination of however, often provide a simpler solution as
circuit protection with the protection scheme noted in 1.3 below.
for the alternator. Note 2. Where the level of earth-fault current
For the basic protection requirements of an is not sufficient, in IT* and TN systems, to trip
alternator, viz: overload protection, the curve CBs on overcurrent, the protection against
shown in figure J1-4 is representative (see indirect-contact hazards can be provided by
Note 1). an appropriate use of RCDs, as indicated in
c the second concerns protection of persons Chapter G Sub-clause 6.5 Suggestion 2 (for
against electric shock from indirect contact, IT circuits) and Sub-clause 5.5. Suggestion 2
when the protection depends on the (for TN circuits).
operation of overcurrent relays (for example,
in IT* or TN systems). The operation of these time (s)
relays must be assured, whether the supply
is from the alternator or from the transformer
(see Note 2). 1000
Instantaneous or short-time delay magnetic-
relay trip settings of the circuit breakers
concerned must therefore be set to operate
at minimum fault levels occurring at the 100
extremity of the circuits they protect, when
being supplied from the alternator. 12
10
7
3
2
1

1.1 1.2 1.5 2 3 4 5 I/IG


overload
fig. J1-4: overload protection of an
alternator.
* Two concurrent earth faults on different phases or on one phase and on a neutral conductor, are necessary on IT systems, to
create an indirect-contact hazard.

J4 - particular supply sources and loads


J
1.3 choice of tripping units
the calculation of the minimum fault calculation of the fault-current
current (in IT or TN schemes) is loop impedance (Zs) for IT and
complex. Software packages for this TN systems
purpose are available. The determination of the minimum level of
short-circuit current, from the calculation of
the fault-loop impedance Zs (by the sum of
impedances method) is difficult, mainly
because of the uncertainly, in a practical
installation, of the accuracy of the zero-
phase-sequence impedances. When
conductor routes are known in sufficient
detail, impedances can then be determined
by the use of software, currently available
commercially. Approximate methods for
3-phase and 1-phase short circuits are
presented in Sub-clause 1.4.

types of suitable tripping units


The choice of low-setting magnetic tripping
units will generally be necessary, such as
Compact NS* with STR (magnetic-trip short
time delay is adjustable from 1.5 to 10 Ir) or
circuit breakers Multi 9* curve B (tripping
between 3 and 5 In).
In practice, these CBs (or their equivalents)
will always be necessary when the current
rating of the CB is greater than one third of
the alternator current rating and will, in most
cases, obviate the need for voltage-controlled
overload relays.
Switchgear manufacturers often furnish
tables showing recommended combinations
of circuit breakers for commonly-used
standby-generator schemes.
* Merlin Gerin products.

characteristics of protection
for essential-services circuits
type of circuit fault-breaking rating tripping unit adjustment
(FBR)
diesel-
generator
protection
cabinet

power-source
changeover switch

main FBR > Isc Im or short-delay trip setting


circuits with supply level < the minimum
from transformer fault current at the far end
of the circuit when supplied
from the alternator
(see Note 2 in Sub-clause 1.2)
B

sub- FBR > Isc check the protection


and final with supply of persons against
circuits from transformer indirect-contact hazards,
particularly on IT and TN
systems (see Note 2
in Sub-clause 1.2)

Isc: 3-ph short-circuit current


Im: magnetic-tripping-relay current setting
loads

fig. J1-5: the protection of essential services circuits.

particular supply sources and loads - J5


1. protection of circuits supplied by an alternator (continued)

J
1.4 methods of approximate calculation
An installation on (normal) 630 kVA What circuit breakers should be installed on
transformer supply (figure J1-6) includes an the out-going ways from the essential-
essential-services distribution board which services board:
can also be supplied from a standby 400 kVA c if the installation is TN-earthed?
diesel-alternator set. c if the installation is IT-earthed?

transformer
630 kVA alternator
20 kV/400 V 400 kVA
400 V

alternator
and diesel
protection
equipment
cabinet

PE

essential circuits main


non essential circuits distribution board

NS250N
STR22SE NS160N
250 A TM400D

IB = 220 A IB = 92 A
100 m 70 m
120 mm2 35 mm2

PE : 70 mm2 PE : 35 mm2

sub-distribution board
fig. J1-6: example.
calculation of the minimum level
of 3-phase short-circuit current
Table J1-7 shows the procedure for an
alternator together with one or several
circuits.

item of plant R X Z Isc


mΩ mΩ mΩ kA
alternator Ra X'd
circuit 22.5 L 0.08 x L
S
total R X R2 + X 2 1.05xVn
R2 + X 2
table J1-7: procedure for the calculation of 3-phase short-circuit current.
S = c.s.a. in mm2
L = length in metres
For the calculation of cable impedance, refer
to Chapter H1, Sub-clause 4.2.

J6 - particular supply sources and loads


J
Consider the 220 A circuit in figure J1-6
c alternator
Ra = 0
2 2
X’d = Un x 0.30 = 400 x 0.30 = 120 mΩ
Pn 400
c circuit
Rc = 22.5 x 100 = 18.75 mΩ
120
Xc = 0.08 x 100 = 8 mΩ
c application of the method of impedances as
indicated in table J1-7;
R = Ra + Rc = 0 + 18.75 = 18.75 mΩ
X = X’d + Xc = 120 + 8 = 128 mΩ
total impedance per phase:
Z = R2 + X 2 = (18.75)2 + (128)2 = 129.4 mΩ

Isc = 1.05 Vn = 1.05 x 230 = 1.87 kA (r.m.s.)


Z 0.129

Note: In practice there will always be some


measure of d.c. transient current in at least
two phases, so that the above value will
normally be exceeded during the period
required to trip the CB.

calculation of the minimum level


of 1-phase to earth short-circuit
fault current
Table J1-8 shows the procedure for an
alternator together with one or several
circuits.

item of plant R X Z Isc


mΩ mΩ mΩ kA
alternator Ra 2 X'd + Xo
3
circuit 22.5 L (1 + m) 0.08 x L x 2
Sph
total R X R2 + X 2 1.05xVn
R2 + X 2
table J1-8: procedure for the calculation of 1-phase to neutral short-circuit current.
For the calculation of cable impedance, refer
to Chapter H1, Sub-clause 4.2.

Consider the 220 A circuit in figure J1-6


c alternator
Ra = 0
2
Xa = (2 x 120 + 400 x 0.06) x 1 = 88 mΩ
400 3
c circuit
Rc = 22.5 x 100 x (1 + 120 / 70) = 50.89 mΩ
120
Xc = 0.08 x 100 x 2 = 16 mΩ
c application of the method of impedances,
as for the previous example:
R = Ra + Rc = 0 + 50.89 = 50.89 mΩ
X = Xa + Xc = 88 + 16 = 104 mΩ
The total impedance:
Z = R2 + X 2 = 50.892 + 1042 = 115.8 mΩ

and Isc1 (phase/neutral) = 1.05 x 230 = 2.09 kA.


115.8

particular supply sources and loads - J7


1. protection of circuits supplied by an alternator (continued)

J
1.4 methods of approximate calculation (continued)
maximum permissible setting
of instantaneous or short-time
delay tripping units
c TN scheme Where
Of the two fault conditions considered Z1 = positive phase-sequence impedance
(3-phase and 1-phase/neutral) the 3-phase Z2 = negative phase-sequence impedance
fault was found to give the lower short-circuit Z0 = zero phase-sequence impedance
current. The setting of the protective relay
must therefore be selected to a current level Simplifications:
below that calculated. c Z1 is assumed to be equal to Z2 so that
For the 220 A outgoing circuit the trip unit formula ➁ becomes
would be rated at 250 A and adjusted (in eVph = 0.866 Vph or 0.866 Isc (3-phase)
principle) to Isc/250, i.e. 1,870/250 = 7.4 In. 2 Z1 Z1
Owing to a ± 20 % manufacturing tolerance
however, the maximum permissible setting c In table J1-8 the calculated cable reactance
would be 7.4 = 6.2 In assumes that X1 = X2 = X0 for the cable, so
1.2 that in formula ③ the total reactance
A tripping unit type TM250D* set at 6 In on a = (X1 + X2 + X0) 1/3 = (3 X1) 1/3 = X1
NS250N* circuit breaker (breaking capacity * Merlin Gerin product.
= 36 kA i.e. > 21.5 kA) would be appropriate;
c IT scheme
In this case the protection must operate for a
second earth fault occurring before the first
earth fault is cleared. This condition (only)
produces indirect-contact hazards on an IT
system.
If the neutral conductor is not distributed, then
the minimum short-circuit current for the
system will be the phase-to-phase value
(i.e. concurrent earth faults on two different
phases) which is equal to 0.866 Isc
(Isc = the 3-phase s.c. current).
If the neutral is distributed, the minimum s.c.
current occurs when a phase-to-earth fault
and a neutral-to-earth fault occur
concurrently, and a protective relay setting
equal to 0.5 Isc (phase to neutral) i.e. half the
value of a phase-to-neutral short-circuit
current, is conventionally used to ensure
positive relay operation,
v for the case of a non-distributed neutral,
the minimum s.c. current =
0.5 x 0.866 x 1.87 = 0.81 kA
The tripping unit rated at 250 A will be set at
810 x 1 = 2.7 In
250 1.2
(the factor 1.2 accounting for the ± 20 %
manufacturing tolerance for tripping units).
A TM250D or a STR22SE tripping unit set at
2.5 In would be appropriate,
v when the neutral is distributed, the
minimum s.c. current relay setting
= 0.5 x 2.08 = 1.04 kA
The 250 A tripping unit will be set at
1.040 x 1
250 1.2
= 3.5 In (the 1.2 factor covering
manufacturing tolerance, as before)
A STR22SE tripping unit, set at 3.0 In would
be satisfactory.
Note: The foregoing method is based on a
simplified application of the following
formulae:

Isc (3-phase) = V ph
Z1

Isc (phase/phase) = eVph
Z1+Z2


Isc (phase/earth) = 3 Vph
Z1+Z2+Z0

J8 - particular supply sources and loads


J
1.5 the protection of standby and mobile a.c. generating sets
Practical guides in certain national standards
classify generator sets according to three
categories, viz:
c permanent installations (as discussed in
Sub-clauses 1.1 to 1.4);
c mobile sets (figure J1-9);
c portable power packs (figure J1-10).

mobile sets
These are used mainly to provide temporary
supplies (on construction sites for example)
where protection of persons against electric
shock must be ensured by the use of RCDs
with an operating threshold not exceeding
30 mA.

non-metallic
conduit prividing
supplementary
insulation

PE

C32N
30 mA

Vigi-
compact
NS100
TM63G
30 mA

PE

load circuits
fig. J1-9: mobile generating set.

portable power packs


The use of hand-carried power packs by the
general public is becoming more and more
popular. When the pack and associated
appliances are not of Class II (i.e. double
insulation), 30 mA RCDs are required by
most national standards.
C60N
30 mA
T

fig. J1-10: portable power pack with RCD


protection.

particular supply sources and loads - J9


2. inverters and UPS (Uninterruptible Power Supply units)

J
2.1 what is an inverter?
An inverter produces an a.c. supply of high fluorescent-lamp circuits and (normally
quality (i.e. an undistorted sine-wave, free undetectable, but totally unacceptable to
from interference) from a d.c. source; its sensitive electronic systems) of mini-
function is the inverse of that of a rectifier interruptions of several milli-seconds.
(figure J2-1). By the addition of a storage battery at the
Its main purpose (when associated with a input terminals of the inverter (and therefore
rectifier which provides its input) is to afford a across the output terminals of the associated
high-quality power supply to equipment for rectifier), an elementary UPS system is
which the interference and disturbances of a formed.
normal power-supply system cannot be In normal circumstances, the rectifier supplies
tolerated (e.g. to computer systems). the load through the inverter, while, at the
Power systems are subjected to many kinds same time, a trickle charge from the rectifier
of perturbation which adversely affect the maintains the battery fully charged.
quality of supply: atmospheric phenomena A loss of a.c. power supply from the
(lightning, freezing), accidental faults (short- distribution network would simply result in the
circuits), industrial parasites, the switching of battery automatically maintaining the output
large electric motors (lifts, fluorescent lighting) from the inverter with no discernable
are among the many causes of poor quality interruption.
of supplies.
d.c. source load
Apart from occasional loss of supply, the
disturbances take the form of more-or-less
severe voltage dips, high- and low-frequency sinusoidal
inverter a.c. output
parasites, continuous “noise” from
fig. J2-1: inverter function.

2.2 types of UPS system


Several types of UPS system exist according
there are two main types of UPS to the degree of protection against power-
system: network “pollution” required, and whether
c off-line, supply autonomy (automatic standby-supply
c on-line. on the loss of normal power supply) is
specified, or not. The two most commonly-
used types are described below.

An off-line type of UPS system (figure J2-2) transient currents such as those for motor-
is connected in parallel with a supply direct starting and switching on of (cold) resistive
from the public distribution network, as shown loads. The most common use for such units
in figure J2-2, and is autonomous, within the is the supply to multi-workstation ITE
capacity of its battery, on loss of the a.c. (information technology equipment)
power supply. In normal operation the filter installations, such as cash registers.
improves the quality of the current while the a. c. power supply
voltage is maintained sensibly constant at its network
declared value by appropriate and automatic
regulation within the filter unit.
F
When the tolerance limits are exceeded,
sensitive
including a total loss of supply, a contactor, load
which carries the normal load, changes over
rapidly to the UPS unit (in less than 10 ms) rectifier/ inverter filter
the power then being supplied from the charger
battery. On the return of normal power supply,
the contactor changes back to its original battery
condition; the battery then recharges to its full fig. J2-2: off-line UPS system.
capacity.
These units are normally of low rating
(i 3 kVA) but are capable of passing large

An on-line type of UPS system (figure J2-3) a.c. power supply sensitive
is connected directly between the public a.c. network load
supply network and the load, and has an
autonomous capability, the period of which rectifier inverter
depends on the battery capacity and load charger
magnitude.
The total load passes through the system, battery
which affords a supply of electrical energy
fig. J2-3: on-line UPS system.
within strict tolerance limits, regardless of the
state of the a.c. power supply network.
On loss of the latter, the battery automatically,
and without interruption, maintains the
pollution-free a.c. supply to the load.
This system is equally suitable for small loads
(i 3 kVA) or large loads (up to several MVA).

J10 - particular supply sources and loads


J
Other apparatus, not assuring a no-break
performance, but which protect sensitive
loads from certain disturbances commonly
occurring on power distribution network,
include the following:
c the filter-plug which is simply an a.c. plug
for connecting or interconnecting loads, which
has built-in HF (high-frequency) filters, in
order to reduce HF parasitic interference to
acceptable levels. Its principal use is on
micro-informatic stand-alone PCs rated at
250 to 1,000 VA, for general office purposes;
c the network (or mains) -supply conditioner
is a complete system for providing an
uncontaminated a.c. power supply, but
without autonomy, i.e. no provision against
loss of supply from the a.c. distribution
network.
Its principal functions are to:
v filter out HF parasites,
v maintain a sensibly-constant voltage level,
v isolate (galvanically) the load from the a.c.
power network.
It is equally applicable to office or industrial
systems which do not require a no-break
standby supply, up to ratings of 5,000 VA;
c the slim-line UPS has integral protection
with autonomy for each micro-informatic
stand-alone PC and its peripherals, and is
installed immediately under the micro-
processor. Two outputs, each with back-up
from the UPS unit, supply the central
processor and screen. Two further outputs,
which are filtered, supply other less-sensitive
units (e.g. the printer). The slim-line UPS
belongs to the class of off-line UPS schemes.
types of UPS units, filter plug mains-supply slim-line off-line on-line
conditioners and filters conditioner UPS UPS UPS
diagrams of principle
F
F

disturbances considered
type of network corrective
disturbance measures
HF parasites c c c c c
variations of voltage regulation c c c c
autonomy
10 to 30 mn (according to battery capacity) c c c
rated power
i 250 VA c c c c c
300 - 1,000 VA c c c c
1,000 - 2,500 VA c c c
> 2,500 VA c c
applications
minimal all micro- micro-informatic highly disturbed a.c.
protection sensitive informatic terminals power systems and/or
loads stand-alone PC heavy loads
table J2-4: examples of different possibilities and applications of inverters, in decontamination of supplies and in UPS schemes.

2.3 standards
The international standard presently covering
semi-conductor converters is IEC 146-4.

particular supply sources and loads - J11


2. inverters and UPS (Uninterruptible Power Supply units) (continued)

J
2.4 choice of a UPS system
The choice of a UPS system is determined types of load, it may be necessary to adjust
mainly by the following parameters: the power rating of the UPS system.
c rated power, based on: c voltage levels upstream (input) and
v maximum value of actual estimated kVA downstream (output) of the UPS unit;
demand, c duration of autonomy required (i.e. supply
v transitory current peaks (motor starting, from the battery);
energization of resistive loads, c frequencies upstream (input) and
transformers...). downstream (output) of the UPS unit;
Note: in order to obtain satisfactory c level of availability required.
discrimination of protective devices for all

(9)

(8) (5) UPS distribution board


(4) (6)
mains 2
C/S

mains 1

(2)
(1)

(3)
(7)

fig. J2-5: classical arrangement of a UPS on-line installation, using an inverter.


UPS 1. inverter
2. rectifier/charger
3. batteries (usual periods of autonomy 10 - 15 - 30 mn - several hours)
4. static contactor (see “availability” below)
5. isolating transformer, if galvanic isolation from upstream circuits is necessary.
6. outgoing ways
7. transformer for specific downstream-circuits voltage
8. changeover switch
9. transformer to match the upstream voltage to that of the consumer.
Note: At first sight, the circuit arrangement in Conditions will automatically return to normal
figure J2-5 closely resembles that of the if the overload, etc. is corrected.
off-line UPS system (of figure J2-2). In fact,
however, it is an on-line system, in which the In this arrangement, the voltage output of
load is normally passing through circuit 1. the inverter is always maintained in
The static contactor is open in this situation, synchronism with the voltage of the power-
but closes automatically if the UPS system supply network (i.e. within close tolerance
becomes overloaded, or fails for any reason. limits of magnitude and phase difference)
In such a case, the load will then be supplied thereby minimizing the disturbance in the
from the (reserve) circuit 2. This action is the event of “instantaneous” changeover from
converse of that of the off-line scheme. circuit 1 to circuit 2 operation.

the power rating of a UPS unit must power (VA)


take account of the peak motor- The rated power of the UPS unit must be Instantaneous variations of load:
sufficient to satisfy the steady load demand these variations occur at times of energizing
starting currents, of the possibility of as well as loads of a transitory nature. The and de-energizing of one or more items of
future extensions to the installation, demand will be the sum of the apparent (VA) load. For an instantaneous change of load up
and of the overload capability of the loads of individual items, for example, the to 100 % of the nominal rating of the UPS
inverter and other UPS-unit CPU (central processing unit) and will unit, the output voltage generally remains
components. amount to Pa, generally corrected by a between + 10 % and - 8 % of its rated value.
factor (1.2 to 2) to allow for future
extensions.
However, in order to avoid oversizing of the
installation, account should be taken of the
overload capacity of the UPS components.
For example, inverters manufactured by
Merlin Gerin can safely withstand the
following overloaded condition:
c 1.5 In for 1 minute;
c 1.25 In for 10 minutes.

J12 - particular supply sources and loads


J
Example of a power calculation
Choice of a UPS unit suitable for the loads
shown in figure J2-6.
load circuits no.:
1 : 80 kVA
2 : 10 kVA
3 : 20 kVA
4 : 20 kVA
5 : 30 kVA
fig. J2-6: example.
Assumed operating constraints:
circuit no. 4 will take a transitory current equal
to 4 In for a period of 200 ms when initially
energized. This operation will be carried out
at least once a day. The peak kVA demand,
therefore, represents a supplement (over the
steady-state 20 kVA demand) of 3 x 20 kVA =
60 kVA.
The remaining circuits require no such
transitory peak currents. In all cases the kVA
values cited have taken the load power
factors into account. Possible future
extensions to the installation are estimated to
amount to 20% of the existing load.
The maximum steady-state power demand
presently considered is therefore:
P = 80 + 10 + 20 + 20 + 30 = 160 kVA.
With allowance for extensions (of 20%)
= 160 x 1.2 = 192 kVA.
With an additional 200 ms peak of (3 x 20)
kVA the total amounts to 192 + 60 = 252 kVA.
C/S
The total of 252 kVA however, includes the
60 kVA peak current which is easily absorbed
by the 1.5 In overload capability of (a M.G) 200 kVA
UPS system, so that the rating of a suitable
UPS unit would be 252 x 1/1.5 = 168 kVA
for the nearest standard rating available
above the calculated value, e.g. 200 kVA.
For the choice of suitable protective devices,
see Sub-clause 2.9. fig. J2-7: solution to the example.

availability
A UPS system is generally provided with an
alternative (unconditioned) emergency
source, a situation which affords a relatively
high level of availability.
By way of example, a UPS alone has a
MTBF (mean time between failures) of
50,000 hours.
In the usual case, where the supply is
doubled as noted above (mains 1 and
C/S
mains 2 in figure J2-5) the MTBF obtained is
in the range 70,000 to 200,000 hours, P/2
depending on the availability of the second
source.
Switching from one source to the other is
achieved automatically by a static (solid P/2
state) contactor. P
Configurations having a higher redundancy,
e.g. three UPS units each rated at P/2 to P/2
supply a load of P (figure J2-8) are also
sometimes installed. The calculation of their
level of availability can be carried out by
specialists, and the manufacturers are able to fig. J2-8: 3 UPS P/2 units providing a high
quote availability levels, relative to their own level of availability of a power rated P.
products and recommended layouts.

particular supply sources and loads - J13


2. inverters and UPS (Uninterruptible Power Supply units) (continued)

J
2.5 UPS systems and their environment
UPS units can communicate with other This evolution towards a general compatibility
UPS system components include the
equipments, notably with IT (information between diverse systems and related
means to communicate with other technology) systems, passing data hardware requires the incorporation of new
equipments. concerning the state of the UPS components functions in the UPS systems. These
(static contactor open or closed, and so on...) functions can be designed to ensure
and receiving orders controlling its function, in mechanical and electrical compatibility with
order to: other equipments: standard versions are now
c optimize the protection scheme: provided with dry contacts and current loops.
the UPS, for example, transmits data Interconnection facilities according to the
(such as: condition normal, supply being standards RS 232, RS 422 or RS 485 can be
maintained by the battery, alarm for period incorporated on request.
of autonomy almost reached) to the computer In fact, certain advanced modules include
it is supplying. The computer deduces the modern cards with integral protocole (JBus
appropriate corrective action, and indicates for example).
accordingly; Furthermore, they can make use of
c permit remote control: specialized software for automatic checking
the UPS transmits data concerning the state and fault diagnosis (e.g. Soft-Monitor on PC)
of UPS components, together with measured which may be integrated into other systems
quantities, to the console of an operator, who of overall supervision (figure J2-10).
is then able to carry out operational
manœuvres through remote-control
channels;
c supervise (manage) the installation:
the consumer (i.e. the “user”) has a
centralized management technique facility
which allows him to acquire data from the
UPS unit(s) which are then stored and
analysed, with anomalies indicated, and the
state of the UPS is presented on a mimic
board or displayed on a screen, and finally to
exercise remote control of UPS functions
(figures J2-9 to J2-11).

fig. J2-9: UPS units can communicate with fig. J2-10: software (e.g. Soft-Monitor)
centralized system management allows remote checking and automatic
terminals. fault diagnosis of the UPS system.

fig. J2-11: UPS units are readily integrated into centralized management systems.

J14 - particular supply sources and loads


J
2.6 putting into service and technology of UPS systems
UPS unit for individual stand-alone location of UPS units
PCs.

fig. J2-12: a UPS (slim-line) is easily accommodated under the computer of a stand-alone
PC.

UPS system installed in a computer


room.

fig. J2-13: for large computer installations, the UPS cabinets are generally located in the
computer room.

UPS cabinets installed in an


electrical services room.

fig. J2-14: large UPS systems are frequently located in an electrical services room.

particular supply sources and loads - J15


2. inverters and UPS (Uninterruptible Power Supply units) (continued)

J
2.6 putting into service and technology of UPS systems (continued)
types of battery
Two types of battery are associated with
UPS systems.

Maintenance-free sealed units Non-sealed batteries


These batteries are used for systems rated These batteries are generally lead-acid units
at 250 kVA or less, and provide an autonomy and are used for all large installations.
of up to 30 minutes. For certain installations, The batteries must be installed in dedicated
the natural ventilation of its location is battery rooms, which usually require forced-
considered to be adequate, provided that air ventilation.
the particular conditions of charging and For certain applications, open-type (i.e. non-
regulation, together with the characteristics sealed) cadmium-nickel batteries are
of the battery, respect the necessary preferred.
constraints. These constraints are defined in
the national standards of some countries
(e.g. NF C 15-100, Sub-clause 554 for
France). To date, there is no IEC equivalent
recommendation, so that consultation with
the battery manufacturer may be advisable.

battery location
For any closed location housing batteries, In the case of forced ventilation, the battery
most national standards impose a system of charger must be automatically switched off if
ventilation, forced or natural, which relates the fan(s) of the system fail, or if the air-flow
the renewal rate of air to the size and is stopped or reduced, for any other reason.
charging rate of the battery (or batteries). For UPS systems of large rating, the batteries
A recommended air-change rate in cubic are generally located in specially designed
metres per hour can be calculated from the battery rooms, complying with the relevant
formula 0.05 NI where: local standards and regulations.
N = number of cells in the battery
I = maximum charging-current capability of
the battery charger (in amperes).

fig. J2-15: a typical battery room.

J16 - particular supply sources and loads


J
2.7 earthing schemes
general
In the general case the UPS system is fed
from two circuits (as shown typically in figure
J2-16) each of which is protected separately;
they are referred to as mains 1 and mains 2.
Mains 1 is a 3-phase 3-wire circuit connected
to the UPS rectifier/charger input terminals,
while mains 2 is a 3-phase 4-wire circuit
connected to the upstream terminals of the
static contactor. The downstream distribution
board is supplied at 230/400 V.
Where other values of voltage are required,
adaptor transformers may be employed.

galvanic separation
of the upstream
and downstream circuits
of the UPS system
The measures taken to provide protection c if there is complete separation between the
against electric shock depend on the earthing upstream and downstream sides of the UPS
scheme, and therefore on the existence, or system, the earthing schemes upstream and
not, of galvanic separation of the downstream downstream may be different (or identical).
circuits from the upstream circuits. The Technical Notes CT 129 of Merlin Gerin
Manufacturers should be ready to provide all explain this subject in more detail.
the necessary information.
c if there is no separation, then the earthing
scheme is evidently identical on both sides of
the UPS system;

TT/TT scheme
The neutral of the inverter cannot be Protection of the d.c. circuits of the UPS
permanently connected to earth, as system
described above, but only temporarily, i.e. c battery protection:
when D2 is open in figure J2-16. D2 is a most national standards and codes of
4-pole circuit breaker which breaks the practice, covering battery installations are
neutral conductor when it is open. The neutral based on stringent regulations, which, if
conductor is earthed at the HV/LV properly observed, reduces the probability of
transformer, and so, when D2 opens, a short-circuit fault or an accidental indirect
contactor C closes automatically to reconnect contact occurring, sufficiently, to consider that
the neutral busbar of the LV distribution board the circuit from the battery terminals to the
to earth. controlling circuit breaker adequately assures
the safety of persons. Such will be the case,
General protection if:
A RCD is installed at each outgoing way of v the battery and all d.c. circuits are in the
the MGDB feeding the UPS system (D1 and same cabinet as the other components of the
D2 in figure J2-16) and discrimination UPS system, i.e. an equipotential location is
between these RCDs and those on the created,
outgoing ways of the DB downstream of the v in the case of a battery location remote
UPS system, is arranged to ensure the from the UPS system, class II insulation
maximum possible continuity of supply. standards are respected;
The sensitivity of the RCDs is selected c for the remainder of the installation:
according to the value of earthing resistance in particular, the section from the downstream
(electrode plus earth-wires). side of the battery circuit breaker and the
Note: Certain versions of RCD are designed junction of the rectifier output with the inverter
to avoid malfunctioning under abnormal input, where an insulation fault on the d.c.
conditions (d.c. components of current...) that circuits presents a risk, an insulation
are sometimes generated by UPS systems. It monitoring scheme is strongly recommended.
is recommended that the manufacturers of A suitable system of permanent surveillance
the UPS system be consulted concerning this injects a low-frequency test current
aspect of their product. (a XM 200* monitor, as mentioned in
Merlin Gerin Technical Notes CT 129, for
example).

Protection of pollution-free output circuits


Circuits supplying socket-outlets will be
protected by RCDs of 30 mA (or less)
sensitivity (for example, differential circuit
breakers Multi 9 curve B 30 mA)*. Other
outgoing ways should be protected by RCDs
of suitable sensitivity (in general 300 mA)
which must discriminate with the protection
afforded by D1 and 2 (figure J2-16).
* Merlin Gerin product.

particular supply sources and loads - J17


2. inverters and UPS (Uninterruptible Power Supply units) (continued)

J
2.7 earthing schemes (continued)

D1 D2

UPS LV distribution board


mains 2
C/S RCD sockets
30mA outlet
circuits

mains 1 RCD
30mA

RCD

RCD

fig. J2-16: TT/TT scheme.

TN-C / TN-S scheme


c the automatic cut-off of supply by indirect- Circuit breakers with magnetic trip units of
contact hazard protection is achieved in this low-setting ranges are suitable for both TN-C
scheme by overcurrent relays. The and TN-S schemes. For TN-S installations
calculation of the impedance loop Zs (only) RCDs of medium sensitivity may also
however, is not possible in this case. The be used;
basic rule to be observed, is that the short- c the d.c. section of the UPS system is
circuit current from the inverter (which is the protected as previously described for the
maximum it can pass before its internal TT scheme;
protection operates) exceeds that of the c protection for the pollution-free output
tripping threshold of downstream overcurrent circuits will be by 30 mA RCDs for circuits
protection. supplying socket outlets, and by circuit
breakers of low short-circuit tripping settings,
previously mentioned.

non essential
circuits
UPS LV distribution board
mains 2
C/S RCD
30mA socket
outlet
circuits
mains 1 RCD
30mA

fig. J2-17: TN-C/TN-S scheme.


J18 - particular supply sources and loads
J
IT/IT scheme
c insulation monitoring CIC current-injection relays operating at very
The CIC1 continuous insulation check relay at low frequency (type XM 200* for example)
the origin of the installation (between the allow correct measurement of the impedance;
isolated neutral point of the HV/LV c reminder of IT system constraints
transformer and earth) is automatically The design and operation of an IT system
replaced by the CIC2 at the output of the requires careful study and exploitation.
inverter, when mains 2 is out of service; The advantages of IT operation can only be
c the choice of CIC realized if an in-depth study is completed by
v on the d.c. section of the system, CIC3 uses clear and concise operating instructions.
a very low frequency a.c. current injection In particular, the capacitances present in the
relay, type Vigilohm XM 200*, network (cables and filters on appliances)
v on the a.c. sections, the CIC1, and CIC2 must be taken into account, and all items of
relays are d.c. current-injection relays of type load must be insulated to withstand phase-to-
TR 22A*. In fact, a fault on the d.c. part of the phase voltage.
system will be detected by CIC1 and CIC2 but * a Merlin Gerin product.
these relays will not operate because the
impedance measurement made by them is
not correct.

UPS LV distribution board


mains 1
CIC1
C/S

mains 2

CIC2

fig. J2-18: IT/IT scheme.

complete galvanic separation of Protection of the d.c. circuits of the UPS


the circuits upstream of the UPS system
The d.c. circuits of the UPS system are
system from those downstream protected as already described, and the
Galvanic separation of the upstream and insulation monitoring relays, if required, are
downstream circuits of the UPS system is selected as indicated in Sub-clause 2.7 for
sometimes required, and is effected by the IT/IT scheme.
installing a 2-winding transformer upstream of
the static contactor. In this case, the earthing
schemes upstream and downstream of the
separation can be different, so that the type
of earthing required for the downstream
circuits can be created at the output
transformer of the inverter.

particular supply sources and loads - J19


2. inverters and UPS (Uninterruptible Power Supply units) (continued)

J
2.8 choice of main-supply and circuit cables, and cables for the battery connection
self-contained UPS units of small ready-to-use UPS units
power ratings are supplied for direct The UPS units for low-power applications
such as individual PCs and micro-informatic
connection, by plugging into their installations are marketed as complete units
input and output sockets. in a metal enclosure, as shown typically in
figure J2-19.
All internal wiring is factory-installed and
adapted to the characteristics of the
components.

fig. J2-19: ready-to-use UPS unit.

in other cases, wiring and cables, for UPS systems requiring


interconnection of the several interconnection of constituent
elements of the UPS system, must elements.
be installed by the consumer’s For larger UPS installations the battery is
generally located at some distance from the
contractor. inverter, and in the case of an off-line
arrangement the static contactor and filters (if
installed) require interconnection. The cable
sizes selected depend on the current level at
each interconnection, as indicated in figure
J2-20, and described below.
Iu static contactor

CS
mains 2
Iu

rectifier/ load
I1 charger inverter

mains 1
Ib

battery
capacity C10
fig. J2-20: currents to be considered for cable selection.
Calculation of the currents I1 and Iu Each of these parameters imposes a
c current Iu is the maximum estimated minimum c.s.a. of conductor. Calculation of
utilization current of the load; the c.s.a. of conductors may be carried out as
c current I1 input to the rectifier/charger of the shown in Chapter H1 Clause 2.
UPS system depends on: Merlin Gerin recommends cable sizes to be
v the capacity of the battery (C10) and its used with Maxipac and EPS 2000 systems
charging rate, (tables J2-22 to J2-24) in normal conditions,
v the characteristics of the charger, for cable lengths of less than 100 m (voltage
v the output from the inverter; drop < 3 %).
c the current Ib is the current in the battery Table J2-21 shows the voltage drop for d.c.
cable. These current magnitudes are circuit lengths of less than 100 m of copper
obtained from the manufacturers of the UPS cable. That for a.c. cables can be calculated
equipment. as described in Chapter H1 Clause 3.

Choice of cables
In this application the basis of cable selection
is the maximum voltage drop allowable for
satisfactory performance of the load.
Preferable values are for this application:
c 3% for a.c. circuits;
c 1% for d.c. circuits.

J20 - particular supply sources and loads


J
The voltage-drop values in % given in table
J2-21 correspond to a nominal d.c. voltage
of 324 V. For other voltage levels multiply
the table values by a factor equal
to the actual battery voltage divided by 324.

c.s.a. mm2 25 35 50 70 95 120 150 185 240 300


In (A) 100 5.1 3.6 2.6 1.9 1.3 1 0.8 0.7 0.5 0.4
125 4.5 3.2 2.3 1.6 1.3 1 0.8 0.6 0.5
160 4.0 2.9 2.2 1.6 1.2 1.1 0.8 0.7
200 3.6 2.7 2.2 1.6 1.3 1 0.8
250 3.3 2.7 2.2 1.7 1.3 1
320 3.4 2.7 2.1 1.6 1.3
400 3.4 2.8 2.1 1.6
500 3.4 2.6 2.1
600 4.3 3.3 2.7
800 4.2 3.4
1000 5.3 4.2
1250 5.3
table J2-21: voltage drop in % of 324 V d.c. for a copper-cored cable.
nominal current (A) c.s.a. (mm2)
rated of copper-cored
power cables of length < 100 m
circuit 1 with battery (1) circuit 2 circuit 1 circuit 2
I1 or or
load load
3-phase 400 V 1-phase 230 V 3-phase 1-phase 1-phase
I1 battery I1 battery I1 battery I1 battery Iu 400 V 230 V 230 V
floating on charge floating on charge
3.5 kVA 18 20 16 16 10
5 kVA 8.5 10.5 26 28 23 6 16 10
7.5 kVA 15 19 34 10 16
10 kVA 20 24 45.5 10 16
15 kVA 30 38 68 10 16
20 kVA 40 48 91 10 16
table J2-22: currents and c.s.a. of copper-cored cables feeding the rectifier, and supplying
the load for UPS system Maxipac (cable lengths < 100 m).

nominal current (A) c.s.a. (mm2)


rated of copper-cored
power cables of length < 100 m
circuit 1 with battery circuit 2 battery circuit 1 circuit 2 battery
3-phase 400 V or 3-phase or
I1 load 400 V load
floating recharging for 400 V Ib 3-phase
standby period of: Iu 400 V
10 mn 15 mn 30 mn
10 kVA 19 23 25 25 15.2 27 10 10 10
15 kVA 29 36 37 39 22.8 40.5 10 10 10
20 kVA 37 49 50 52 30.4 54 16 10 16
30 kVA 58 73 76 78 45 81 25 16 25
40 kVA 75 97 100 104 60.8 108 35 25 35
60 kVA 116 146 151 157 91.2 162 50 35 70
80 kVA 151 194 201 209 121.6 216 70 50 95
table J2-23: currents and c.s.a. of copper-cored cables feeding the rectifier, and supplying
the load for UPS system EPS 2000 (cable lengths < 100 m).
Battery cable data are also included.

particular supply sources and loads - J21


2. inverters and UPS (Uninterruptible Power Supply units) (continued)

J
2.8 choice of main-supply and circuit cables, and cables for the battery connection (continued)
nominal current (A)
rated power
circuit 1 with battery circuit 2 battery
3-phase 400 V - I1 or load Ib
floating recharging for standby period of: 3-phase 400 V
10 mn 15-30 mn Iu
40 kVA 70 86 87.6 60.5 109
60 kVA 100 123 127 91 160
80 kVA 133 158 164 121 212
100 kVA 164 198 200 151 255
120 kVA 197 240 244 182 317
160 kVA 261 317 322 243 422
200 kVA 325 395 402 304 527
250 kVA 405 493 500 360 658
300 kVA 485 590 599 456 790
400 kVA 646 793 806 608 1050
500 kVA 814 990 1005 760 1300
600 kVA 967 1180 1200 912 1561
800 kVA 1290 1648 1548 1215 2082
table J2-24: input, output and battery currents for UPS system EPS 5000 (Merlin Gerin).
For a given power rating of a UPS system,
these tables indicate the value of input
current I1 to the rectifier/charger when the
battery is on trickle charge (i.e. “floating”) as
well as the load current Iu, together with the
c.s.a. of corresponding input and output
cables.
The value of I1 when the battery is recharging
(following a period in which the load has been
temporarily supplied entirely from the battery)
has no influence on the sizing of the cable,
due to the short duration of the recharging
cycle. The recharging current has to be taken
into account however, to correctly determine
the upstream protection requirements of
circuit 1.
Example:
For a Maxipac UPS system rated at 7.5 kVA
3-phase 400 V, I1 = 15 A with the battery
floating and Iu = 34 A (see table J2-22).
The c.s.a. of the corresponding cables are:
10 mm2 for the (3-phase) input cable to the
rectifier/charger,
16 mm2 for the (1-phase) output cable to the
load.

fig. J2-25: examples of interconnections.

J22 - particular supply sources and loads


J
2.9 choice of protection schemes
In the choice of protection schemes, it is twice its rated current. Manufacturers carry
in the choice of protection schemes,
necessary to take account of the out tests to ensure a satisfactory co-
it is necessary to take account of the characteristics particular to UPS systems: the ordination between the characteristics of the
characteristics particular to UPS short-circuit current from a UPS system is UPS system and the protection afforded by
systems. always very limited, sometimes less than associated CBs.

choice of circuit breaker ratings


The current ratings (In) of CBs D1, D2, D3
and Ddc (figure J2-26) must be chosen such,
that:
In u I1 for D1 (I1 including the battery re-
charging current)
In u Iu for D2
In u Ide for Ddc
The current rating (In) for each outgoing
CB D3 depends on the current rating of the
particular circuit.
The currents I1 and Iu for UPS systems of
Merlin Gerin manufacture, are given in tables
J2-22 to J2-24. The currents Ib are given in
the Merlin Gerin low-voltage distribution
catalogue.

fault-current breaking capacity of


the circuit breakers
Circuit breakers D1 and D2 c case 1: circuit configuration in which the
These CBs must have a fault-current static contactor is closed, but without any
breaking rating equal to or exceeding the particular requirement concerning autonomy:
value calculated for its location in the the short-circuit current is supplied from the
network. The calculation is made power network, so that the choice of CBs to
conventionally, as previously indicated in ensure correct discrimination is determined
Chapter H1, Sub-clauses 4.1 and 4.2, for by classical methods, previously covered in
example. Chapter H2, Sub-clause 4.5;
c case 2: circuit configuration without the
Circuit breaker Ddc static contactor or with delayed transfer to it,
The short-circuit current breaking level for this so that discrimination must be achieved by
CB is always low. In fact, the maximum short- instantaneous or short time-delay overcurrent
circuit current from a battery is always less protection, operated by the limited short-
than 20 times its ampere-hour capacity circuit current available from the UPS unit,
(battery capacities are indicated in the Merlin before its internal overcurrent protection
Gerin low-voltage distribution catalogue). operates. For Merlin Gerin UPS units
EPS 5000 or 2000* and Merlin Gerin circuit
Circuit breakers D3 breakers, the following conditions must be
The very low level of short-circuit current complied with:
available from the UPS system, gives rise to In of a type B circuit breaker
particularities concerning the organization of i In of UPS unit
discriminative tripping on the one hand, and 2
protection against indirect-contact hazards in * In the case of a Maxipac In of a type B
TN systems, on the other. circuit breaker i In of UPS unit
3

example

20 kV / 400 V

CS
power D2 EPS 5000 of 200 kVA
630 kVA system I1
Isc 22.1 kA network

D1 Ddc
Ib

autonomy 10 mn D3

fig. J2-26: example.


Selection of circuit breakers D1 and D2 Circuit breakers type NS400N* (400 A at
Table J2-24 shows the values of normal-load 40 °C - 36 kA) would be satisfactory;
currents through D1 and D2 respectively, viz: regulated for overload protection (by thermal
395 A for I1 and 304 A for Iu. tripping device) at Irth u 395A for D1
The short-circuit current-breaking rating of D1 and u 304 A for D2.
and D2 at their points of installation must be, * Merlin Gerin product.
for such transformers u 22 kA.

particular supply sources and loads - J23


2. inverters and UPS (Uninterruptible Power Supply units) (continued)

J
2.10 complementary equipments
transformers
A two-winding transformer included on the c prevents third harmonic currents (and
upstream side of the static contactor multiples of them) which may be present on
of circuit 2 (see figure J2-5) allows: the secondary side from passing into the
c a change of voltage level when the power power-system network, providing that the
network voltage is different to that of the load; primary winding is connected in delta.
c a different arrangement for the neutral on
the load-side winding, from that of the power
network.
Moreover, such a transformer:
c reduces the short-circuit current level on
the secondary, (i.e. load) side compared with
that on the power network side,

anti-harmonic filter
The UPS system includes a battery charger For example, when:
which is controlled by commutated thyristors c the power rating of the UPS system is large
or transistors. The resulting regularly- relative to the HV/LV transformer supplying it;
chopped current cycles “generate” harmonic c the LV busbars supply loads which are
components in the power-supply network. particularly sensitive to harmonics;
These indesirable components are filtered at c a diesel (or gas-turbine, etc.) driven
the input of the rectifier and for most cases alternator is provided as a standby power
this reduces the harmonic current level supply.
sufficiently for all practical purposes. In In such cases, the manufacturers of the UPS
certain specific cases however, notably in system should be consulted.
very large installations, an additional filter
circuit may be necessary.

communications equipment
Communication with equipment associated
with informatic systems (see Sub-clause 2.5)
may entail the need for suitable facilities
within the UPS systems.
Such facilities may be incorporated in an
original design, or added to existing systems
on request.

fig. J2-27: a UPS installation with incorporated communication systems.

J24 - particular supply sources and loads


3. protection of LV/LV transformers

J
These transformers are generally in the range with protective systems incorporated, and the
of several hundreds of VA to some hundreds manufacturers must be consulted for details.
of kVA and are frequently used for: Overcurrent protection must, in any case, be
c changing the (LV) voltage level for: provided on the primary side. The exploitation
v auxiliary supplies to control and indication of these transformers requires a knowledge
circuits, of their particular function, together with a
v lighting circuits (230 V created when the number of points described below.
primary system is 400 V 3-phase 3-wires), Note: In the particular cases of LV/LV safety
c changing the method of earthing for certain isolating transformers at extra-low voltage, an
loads having a relatively high capacitive earthed metal screen between the primary
current to earth (informatic equipment) or and secondary windings is frequently
resistive leakage current (electric ovens, required, according to circumstances, as
industrial-heating processes, mass-cooking recommended in European Standard
installations, etc.). EN 60742, and as discussed in detail in
LV/LV transformers are generally supplied Sub-clause 3.5 of Chapter G.

3.1 transformer-energizing in-rush current


At the moment of energizing a transformer, I
high values of transient current (which
includes a significant d.c. component) occur, Î first
and must be taken into account when 10 to 25 In
considering protection schemes. The
magnitude of the current peak depends on:
c the value of voltage at the instant of
energization,
In
c the magnitude and polarity of magnetic flux
(if any) existing in the core of the transformer, θ t
c characteristics of the load on the fig. J3-1: transformer-energizing in-rush
transformer. current.
In distribution-type transformers, the first
current peak can attain a value equal to 10 to
15 times the full-load r.m.s. current, but for
small transformers (< 50 kVA) may reach
values of 20 to 25 times the nominal full-load
current. This transient current decreases
rapidly, with a time constant θ (see figure
J3-1) of the order of several milli-seconds to
several tens of milli-seconds.

3.2 protection for the supply circuit of a LV/LV transformer


The protective device on the supply circuit for t
a LV/LV transformer must avoid the possibility
of incorrect operation due to the magnetizing
in-rush current surge, noted above in 3.1. It is
necessary to use therefore:
c selective (i.e. slightly time-delayed) circuit
breakers of the type Compact NS STR*
(figure J3-2) or 50 to
c circuit breakers having a very high 70 ms
magnetic-trip setting, of the types
Compact NS or Multi 9* curve D (figure J3-3).
* Merlin Gerin. r.m.s. value instantaneous I
of the first trip
peak
fig. J3-2: tripping characteristic of a
Compact NS STR circuit breaker.
t

In 10In 20In I
r.m.s. value
of the first
peak
fig. J3-3: tripping characteristic of a circuit
breaker according to standardized type D
curve (for Merlin Gerin 10 to 14 In).

particular supply sources and loads - J25


3. protection of LV/LV transformers (continued)

J
3.2 protection for the supply circuit of a LV/LV transformer (continued)
Example (figure J3-4)
A 400 V 3-phase circuit is supplying a NS250N
125 kVA 400/230 V transformer (In = 180 A) tripping unit
STR22SE (Ir = 200)
for which the first in-rush current peak can
reach 17 In, i.e. 17 x 180 A = 3,067 A.
A Compact NS250 circuit breaker with Ir
setting of 200 A would therefore be a suitable 3 x 70 mm2
protective device.
A particular case: overload protection 400/230 V
125 kVA
installed at the secondary side of the
transformer
An advantage of overload protection located fig. J3-4: example.
on the secondary side, is that the short-circuit
protection on the primary side can be set at a Note: The primary protection is sometimes
high value, or alternatively a circuit breaker provided by fuses, type a M. This practice
type MA* may be used. The primary-side has two disadvantages:
short-circuit protection setting must, however, c the fuses must be largely oversized (at
be sufficiently sensitive to ensure its least 4 times the nominal full-load rated
operation in the event of a short-circuit current of the transformer);
occurring on the secondary side of the c in order to provide isolating facilities on the
transformer (upstream of secondary primary side, either a load-break switch or a
protective devices). contactor must be associated with the fuses.
* Motor-control circuit breaker, the short-circuit protective
relay of which is immune to high transient-current peaks, as
shown in figure J5-3.

3.3 typical electrical characteristics of LV/LV 50 Hz transformers


3-phase
kVA rating 5 6.3 8 10 12.5 16 20 25 31.5 40 50 63 80 100 125 160 200 250 315 400 500 630 800
no-load losses (W) 100 110 130 150 160 170 270 310 350 350 410 460 520 570 680 680 790 950 1160 1240 1485 1855 2160
full-load losses (W) 250 320 390 500 600 840 800 1180 1240 1530 1650 2150 2540 3700 3700 5900 5900 6500 7400 9300 9400 11400 11400
s.c. voltage (%) 4.5 4.5 4.5 5.5 5.5 5.5 5.5 5.5 5 5 4.5 5 5 5.5 4.5 5.5 5 5 4.5 6 6 5.5 5.5
1-phase
kVA rating 8 10 12.5 16 20 25 31.5 40 50 63 80 100 125 160
no-load losses (W) 105 115 120 140 150 175 200 215 265 305 450 450 525 635
full-load losses (W) 400 530 635 730 865 1065 1200 1400 1900 2000 2450 3950 3950 4335
s.c. voltage (%) 5 5 5 4.5 4.5 4 4 5 5 4.5 5.5 5 5
table J3-5: typical electrical characteristics of LV/LV 50 Hz transformers.

3.4 protection of transformers with characteristics as tabled in J3-5 above, using


Merlin Gerin circuit breakers
3-phase transformers (400 V primary) circuit breakers
P (kVA) In (A) Usc % type trip-unit current
rating (A)/type no.
5 7 4.5 C60 / NC100 D or K 20
10 14 5.5 C60 / NC100 D or K 32
16 23 5.5 C60 / NC100 D or K 63
20 28 5.5 C60 / NC100 D or K 63
25 35 5.5 NC100 D 80
31.5 44 5 NC100 D 80
40 56 5 NC100 D 80
50 70 4.5 NC100 D 100
63 89 5 NS100H/L MA100
NS160H/L STR22SE
80 113 5 NS160H/L STR22SE
100 141 5.5 NS250N/H/L STR22SE
125 176 4.5 NS250N/H/L STR22SE
NS400N/H/L STR23SE
160 225 5.5 NS250N/H/L STR22SE
NS400N/H/L STR23SE
250 352 5 C801N/H/L STR35SE
315 444 4.5 C801N/H/L STR35SE
400 563 6 C801N/H/L STR35SE
500 704 6 C801NH/L STR35SE
C1001N/H/L STR35SE
630 887 5.5 C1001N/H/L STR35SE
C1251N/H STR35SE
table J3-6: protection of 3-phase LV/LV transformers with 400 V primary windings.

J26 - particular supply sources and loads


J
3-phase transformers (230 V primary) circuit breakers
P (kVA) In (A) Usc % type trip-unit current
rating (A)/type no.
5 12 4.5 C60 / NC100 D or K 40
10 24 5.5 C60 / NC100 D or K 63
16 39 5.5 NC100 D 80
20 49 5.5 NC100 D 100
25 61 5.5 NS100H/L STR22SE
31.5 77 5 NS100H/L STR22SE
40 97 5 NS100H/L STR22SE
50 122 4.5 NS100H/L STR22SE
63 153 5 NS250N/H/L STR22SE
NS400N/H/L STR23SE
80 195 5 NS250N/H/L STR22SE
NS400N/H/L STR23SE
100 244 5.5 NS630N/H/L STR23SE
125 305 4.5 C801N/H/L STR35SE
160 390 5.5 C801N/H/L STR35SE
250 609 5 C801N/H/L STR35SE
C1001N/H/L STR35SE
315 767 4.5 C1001N/H/L STR35SE
C1251N/H STR35SE
400 974 6 C1251N/H STR35SE
table J3-7: protection of 3-phase LV/LV transformers with 230 V primary windings.

1-phase transformers (400 V primary) circuit breakers


P (kVA) In (A) Usc % type trip-unit current
rating (A)/type no.
0.1 0.24 13 C60 D or K 1
0.16 0.39 10.5 C60 D or K 1
0.25 0.61 9.5 C60 D or K 1
0.4 0.98 7.5 C60 D or K 2
0.63 1.54 7 C60 D or K 3
1 2.44 5.2 C60 D or K 6
1.6 3.9 4 C60 / NC100 D or K 10
2 4.88 2.9 C60 / NC100 D or K 10
2.5 6.1 3 C60 / NC100 D or K 16
4 9.8 2.1 C60 / NC100 D or K 20
5 12.2 1.9 C60 / NC100 D or K 32
6.3 15.4 1.6 C60 / NC100 D or K 40
8 19.5 5 C60 / NC100 D or K 50
10 24 5 C60 / NC100 D or K 63
12.5 30 5 C60 / NC100 D or K 63
16 39 4.5 NC100 D 80
20 49 4.5 NC100 D 100
25 61 4.5 NS160H/L STR22SE
31.5 77 4 NS160H/L STR22SE
40 98 4 NS160H/L STR22SE
50 122 4 NS160H/L STR22SE
63 154 5 NS250N/H/L STR22SE
NS400N/H/L STR23SE
80 195 4.5 NS250N/H/L STR22SE
NS400 STR23SE
100 244 5.5 NS630 STR23SE
125 305 5 C801N/H/L STR35SE
160 390 5 C801N/H/L STR35SE
table J3-8: protection of 1-phase LV/LV transformers with 400 V primary windings.

particular supply sources and loads - J27


3. protection of LV/LV transformers (continued)

J
3.4 protection of transformers with characteristics as tabled in J3-5 above, using
Merlin Gerin circuit breakers (continued)
1-phase transformers (230 V primary) circuit breakers
P (kVA) In (A) Usc % type trip-unit current
rating (A)/type no.
0.1 0.4 13 C60 D or K 1
0.16 0.7 10.5 C60 D or K 2
0.25 1.1 9.5 C60 D or K 3
0.4 1.7 7.5 C60 D or K 4
0.63 2.7 7 C60 D or K 6
1 4.2 5.2 C60 / NC100 D or K 10
1.6 6.8 4 C60 / NC100 D or K 16
2 8.4 2.9 C60 / NC100 D or K 16
2.5 10.5 3 C60 / NC100 D or K 20
4 16.9 2.1 C60 / NC100 D or K 40
5 21.1 1.9 C60 / NC100 D or K 50
6.3 27 1.6 C60 / NC100 D or K 63
8 34 5 NC100 D 80
10 42 5 NC100 D 100
12.5 53 5 NC100 D 100
16 68 4.5 NS160H/L STR22SE
20 84 4.5 NS160H/L STR22SE
25 105 4.5 NS250N/H/L STR22SE
NS250N/H/L STR22SE
31.5 133 4 NS250N/H/L STR22SE
40 169 4 NS250N/H/L STR22SE
NS400N/H/L STR23SE
50 211 5 NS250N/H/L STR22SE
NS400N/H/L STR23SE
63 266 5 NS630N/H/L STR23SE
80 338 4.5 C801N/H/L STR35SE
100 422 5.5 C801N/H/L STR35SE
125 528 5 C801N/H/L STR35SE
160 675 5 C801N/H/L STR35SE
C1001N/H/L STR35SE
table J3-9: protection of 1-phase LV/LV transformers with 230 V primary windings.

J28 - particular supply sources and loads


4. lighting circuits

J
The planning and realization of a lighting In fact, the provision of adequate illumination
the presence of adequate lighting
installation requires a sound understanding of in the event of fire or other catastrophic
contributes to the satety of persons. the materials installed, together with circumstances is of great importance in
familiarity with the rules for safety against fire reducing the likelihood of panic, and in
hazards in establishments receiving the permitting the necessary safety manœuvres
public. to be carried out.

emergency lighting is intended definitions


to facilitate the evacuation of persons Normal lighting refers to the installation Standby lighting is intended to substitute
designed for everyday use. normal lighting, where the latter fails. Standby
in case of fire or other panic-causing Emergency lighting must ensure easy lighting permits everyday activities to
situations, when normal lighting evacuation of persons from the premises continue more or less normally, depending on
systems may have failed. concerned, in the event that the normal the original design specification, and on the
lighting system fails. Furthermore, emergency extent of the normal lighting failure. Failure of
lighting must be adequate to allow any the standby lighting system must
particular safety manœuvres provided in the automatically switch on the emergency
premises to be carried out. lighting system.

4.1 service continuity


continuity of normal lighting service normal lighting
must be sufficient, independent of Regulations governing the minimum
requirements for ERP (Establishments
other supplementary systems. Receiving the Public) in most European
countries, are as follows:
c installations which illuminate areas
accessible to the public must be controlled
and protected independently from
installations providing illumination to other
areas;
c loss of supply on a final lighting circuit (i.e.
fuse blown or CB tripped) must not result in
total loss of illumination in an area which is
capable of accommodating more than
50 persons;
c protection by RCDs (residual current
differential devices) must be divided amongst
several devices (i.e. more than one device
must be used).

in emergency lighting circuits, emergency lighting


absolute discrimination between These schemes include illuminated
emergency exit signs and direction
protective devices on the different indications, as well as general lighting.
circuits must be provided. c emergency exit indications
In areas accommodating more than
50 persons, luminous directional indications
to the nearest emergency exits must be
provided;
c general emergency lighting
General lighting is obligatory when an area
can accommodate 100 persons or more
(50 persons or more in areas below ground
level).
A fault on a lighting distribution circuit must
not affect any other circuit:
v the discrimination of overcurrent-protection
relays and of RCDs must be absolute, so that
only the faulty circuit will be cut off,
v the installation must be an IT scheme, or
must be entirely class II, i.e. doubly-insulated.

Sub-clause 4.7 describes different kinds of


suitable power supplies.

particular supply sources and loads - J29


4. lighting circuits (continued)

J
4.2 lamps and accessories (luminaires)
fluorescent tubes
For normal operation a fluorescent tube c the starter is a switch, which, by breaking
requires a ballast and a starter (device for the (electrode-preheating) current passing
initiating the luminous discharge). through the ballast, causes a high-voltage
c the ballast is an iron-cored inductor, transient pulse to appear across the tube.
permanently connected in series with the This causes an arc (in the form of a gaseous
tube; its function is threefold, viz: discharge) to be established through the
v to limit the preheating current during the tube. The discharge is then self-sustaining at
(brief) starting period, normal voltage.
v to provide a pulse of high voltage at the end The ballast, capacitor and the tube, engender
of the starting period to strike the initial arc, disturbances during the periods of starting,
v to stabilize the current through the luminous steady operation and extinction. These
column (hence the term “ballast”). disturbances are analysed in table J4-1
below.
The presence of the ballast means that the
power-factor (cos ø) of the circuit is low (of
the order 0.6) with the corresponding
consumption of reactive energy, which is
generally metered. For this reason each
fluorescent lamp is normally provided with its
own power-factor-correction capacitor.

switching-on disturbances switching-off disturbances steady-operating disturbances


single-phase fluorescent c high current peak to charge no particular problems circulation of harmonic currents
lamp with its individual capacitor; order of magnitude 10 In (sinusoidal currents at frequencies equal
p.f. correction capacitor for 1 sec. to whole-number multiples of 50
A number of lamps on one circuit (or 60) Hz:
1
2 can result in peaks of 300-400 A for c delta-connected lamps (see
3 0.5 ms. Appendix J2) (3-ph 3-wire 230 V system)
This can cause a CB to trip, or the 1
welding of contacts in a contactor. In 2
practice, limit each circuit to 8 tubes 3
per contactor;
c moderate overload at the presence of 5th and 7th harmonics at very
beginning of steady operating low level
condition (1.1-1.5 In for 1 sec)
according to type of starter. c star-connected lamps (3-ph 4-wire
single-phase twin-tube c no high current peak as noted no particular problems 400/230 V system)
fluorescent lamp with above; 1
each tube having its c same order of moderate overload 2
3
own starter and series at beginning of steady operating N
ballast. One of the tubes condition as for the single tube
has a capacitor noted above. presence of 3 rd harmonic currents in the
connected in series with This arrangement is recommended neutral, which can reach 70 to 80% of the
its ballast. The two sets for difficult cases. nominal phase current.
of equipment are In this case, therefore, the c.s.a. of the
connected in parallel. neutral conductor must equal that of the
The arrangement is phase conductors.
known internationally as
a “duo”-circuit luminaire.
The capacitor displaces
the phase of the current
through its tube, to
nullify the flicker effect,
as well as correcting the
overall p.f.
starter
ballast
A

B
starter
fluorescent lamp with c can generate a current peak at no particular problems
HF ballast start;
c can cause leakage to earth of HF
Advantages: current (at 30 kHz) via the phase
Energy savings of the conductor capacitances to earth.
order of 25%.
Rapid one-shot start.
No flicker or
stroboscopic effects.
table J4-1: analysis of disturbances in fluorescent-lighting circuits.

J30 - particular supply sources and loads


J
4.3 the circuit and its protection
dimensions and protection of the
conductors
The maximum currents in the circuits can be Note: for circuits in which large peak currents
estimated using the methods discussed in occur (at times of switching on) and their
Chapter B. magnitude is such that CB tripping is a
Accordingly, account must be taken of: possibility, the cable size is chosen after the
c the nominal power rating of the lamp and protective CB (with an instantaneous trip
the ballast; setting sufficient to remain closed during the
c the power factor. current peaks) has been selected. See the
The temperature within the distribution panel Note following table J4-2.
also influences the choice of the protective
device (see Chapter H2 Sub-clause 4.4).
In general tables are available from
manufacturers to assist in making a choice.

factor of simultaneity ks
(diversity)
A particular feature of large (e.g. factory) Consequently, the interior of distribution
lighting circuits is that the whole load is “on” panels supplying lighting schemes are
or “off”, i.e. there is no diversity. Furthermore, frequently at an elevated temperature, an
even among a number of lighting circuits from important consideration to be taken into
a given distribution panel, the factor ks is account when selecting protective devices.
generally near unity.

4.4 determination of the rated current of the circuit breaker


The rated current of a circuit breaker is The following tables allow direct selection of
generally chosen according to the rating of circuit breaker ratings for certain particular
the circuit conductors it is protecting (in the cases.
particular circumstances in the Note of 4.3
above, however, the reverse procedure was
found to be necessary). The circuit conductor
ratings are defined by the maximum steady
load current of the circuit.

power 230 V 1-phase 230 V 3-phase 400 V 3-phase


(kW) current rating In (A) current rating In (A) current rating In (A)
1 6 3 2
1.5 10 4 3
2 10 6 4
2.5 16 10 4
3 16 10 6
3.5 20 10 10
4 20 16 10
4.5 25 16 10
5 25 16 10
6 32 20 10
7 32 20 16
8 40 25 16
9 50 25 16
10 50 32 20
table J4-2: protective circuit breaker ratings for incandescent lamps and resistive-type
heating circuits (see Note below).
Note: at room temperature the filament resistance of a 100 W 230 V incandescent lamp is
approximately 34 ohms. Some milli-seconds after switching on, the filament resistance rises to
2302/100 = 529 ohms.
The initial current peak at the instant of switch closure is therefore practically 15 times its normal
operating current.
A similar (but generally less severe) transient current peak occurs when energizing any resistive-
type heating appliance.

particular supply sources and loads - J31


4. lighting circuits (continued)

J
4.4 determination of the rated current of the circuit breaker (continued)
The following table (J4-3) is valid for 230 V and 400 V installations, with or without individual
power-factor correcting capacitors.
mercury vapour fluorescent lamps
P i 700 W 6A
P i 1000 W 10 A
P i 2000 W 16 A
metal-halogen mercury-vapour lamps
P 275 W 6A
P 1000 W 10 A
P 2000 W 16 A
high-pressure sodium discharge lamps
P 400 W 6A
P 1000 W 10 A
table J4-3: maximum limit of rated current per outgoing lighting circuit, for high-pressure
discharge lamps.
single-phase distribution 230 V
three-phase distribution + N : 400 V phase/phase
types de tube number of luminaires per phase
luminaires rating
(W)
single-phase 18 7 14 21 42 70 112 140 175 225 281 351 443 562 703
with capacitor 36 3 7 10 21 35 56 70 87 112 140 175 221 281 351
58 2 4 6 13 21 34 43 54 69 87 109 137 174 218
duo circuit 2x18= 36 3 7 10 21 35 56 70 87 112 140 175 221 281 351
with 2x36= 72 1 3 5 10 17 28 35 43 56 70 87 110 140 175
capacitor 2x58= 116 1 2 3 6 10 17 21 27 34 43 54 68 87 109
current rating of
1-,2-,3 -or 4- pole CBs 1 2 3 6 10 16 20 25 32 40 50 63 80 100

Calculation for tubes with p.f. capacitor; connected in star


number of tubes per phase = 0.8 C x 0.86 V
Pu x 1.25

where: C = current rating of C B, V = phase/neutral voltage, 0.86 = cos ø of circuit, 0.8 = derating
factor for high temperature in CB housing, 1.25 = factor for watts consumed by ballast,
Pu = nominal power rating of tube (W).

three-phase 3 wire system(230 V) phase/phase


types de tube number of luminaires per phase
luminaires rating
(W)
single-phase 18 4 8 12 24 40 64 81 101 127 162 203 255 324 406
with capacitor 36 2 4 6 12 20 32 40 50 64 81 101 127 162 203
58 1 2 3 7 12 20 25 31 40 50 63 79 100 126
duo circuit 2x18= 36 2 4 6 12 20 32 40 50 64 81 101 127 162 203
with 2x36= 72 1 2 3 6 10 16 20 25 32 40 50 63 81 101
capacitor 2x58= 116 0 1 1 3 6 10 12 15 20 25 31 39 50 63
current rating of
2- or 3- pole CBs 1 2 3 6 10 16 20 25 32 40 50 63 80 100
Calculation for tubes with p.f. capacitor; connected in delta
number of tubes per phase = 0.8 C x 0.86 U
Pu x 1.25 x e
where: U = phase/phase voltage
tables J4-4: current ratings of circuit breakers related to the number of fluorescent
luminaires to be protected.

J32 - particular supply sources and loads


J
4.5 choice of control-switching devices
The advent of switching devices which Certain switching devices include control
combine the functions of remote control and circuitry for operation at ELV (extra-low-
protection, of which the remotely-controllable voltage, i.e. < 50 V or < 25 V according to
residual-current circuit breaker is the requirements); these control circuits being
prototype, simplifies lighting-control circuits insulated for 4,000 V with respect to the
considerably, thereby enlarging the scope power circuits.
and diversity of control schemes. The situation at the time of writing is
summarized below in table J4-5.

remote-control function of corresponding switchgear and controlled equipment


mode
remote remote control remote control local control centralized control
control + overcurrent + overcurrent protection devices devices
protection + insulation monitoring
and protection
point-to-point bistable switch circuit residual current circuit push-button stairway time-switch
remote control breaker breaker controlled with automatic switch-off
centralized contactor controlled by hard-wire system switch automatic photo-electric
remote control by hard-wire system lighting-control switches
point-to-point “pilot” bistable switch push movement detectors;
and centralized remote controlled button central clock relaying
remote control switch
control signals remotely remotely controlled residual current circuit according
over commun- controlled circuit breaker over breaker controlled over to type
ications bus switch communications bus communications bus
control signals remotely controlled static contactor/
over time- circuit breaker combination
multiplexing
channels
table J4-5: types of remote control.

particular supply sources and loads - J33


4. lighting circuits (continued)

J
4.6 protection of ELV lighting circuits
A LV/ELV transformer is often located in an
inaccessible position, so that protection
installed on the secondary side would be
equally difficult to reach.
For this reason the protection is commonly
provided on the primary circuit.
The protective device is therefore chosen:
c to provide switching control (Multi 9
type C CB, or type aM fuses);
c to ensure protection against short-circuits.
It must therefore be verified that:
v in the case of a CB, the minimum value of
short-circuit current exceeds by a suitable
margin the short-circuit magnetic relay setting
Im of the CB concerned,
v in the case of fuses it is also necessary to
ensure that the I2t energy let-through of the
fuse(s) at minimum short-circuit current is
well below the level of the thermal withstand
capacity of the circuit conductors,
c if necessary, overload protection must be
provided. If the number of lamps on the circuit
has been correctly chosen, however,
overload protection is not necessary.
Example:
The s.c. current Isc2 at the secondary
2A
terminals of a single-phase LV/ELV
transformer is equal to
Us where Zs = Us2 x Usc %
Zs Pn 100
so that Isc2 = Pn x 100 = 400 x 100 LV 230/12 V
Us x Usc% 12 x 6 ELV
400 VA
= 555 A which gives Isc1 = 29 A in the Usc = 6%
primary circuit.

Circuit breaker type C trips if the primary


current u Im1 = 10 In = 20 A, which
corresponds to a secondary current of secondary
circuit
20 x 230 = 383 A
12
The maximum resistance of the ELV (i.e.
secondary) circuit* may be deduced from
these two secondary s.c. currents, viz: 555 A fig. J4-6: example.
and 383 A as follows:
Rc = U2 - V2 = 12 - 12 = 0.0313 - 0.0216
Im2 Isc2 383 555
= 9.7 mΩ
* from the transformer terminals to the ELV distribution
board.

Note: The true value of Rc permitted is,


in principle, greater than 9.7 milli-ohms,
because the source impedance (i.e. U2/555,
will be mainly reactive, not resistive, as
(implied) in the example. However,
for simplicity, and to automatically provide
a safety margin under all circumstances,
an arithmetic subtraction, as shown,
is recommended.
The maximum length of the 12 V circuit
based on 9.7 mΩ will therefore be:
Rc (mΩ) x S (mm2) in metres = 9.7 x 6
2 x 22.5 (µΩ.mm) 2 x 22.5
for a 6 mm2 copper cable = 1.3 m
It is then necessary to check that this length
is sufficient to reach the 12 V distribution
board, where the outgoing ways are
protected with other devices. If the length is
insufficient, then an increase in the c.s.a. of
the conductors, proportional to the increased
length required, will satisfy the constraint for
maximum Rc; for example, a conductor of
10 mm2 would allow 1.3 x 10/6 = 2.2 m of
circuit length in the above case.

J34 - particular supply sources and loads


J
4.7 supply sources for emergency lighting
Supply sources for emergency-lighting
systems must be capable of maintaining the
supply to all lamps in the most unfavourable
circumstances likely to occur, and for a period
judged necessary to ensure the total
evacuation of the premises concerned,
with (in any case) a minimum of one hour.

compatibility between
emergency lighting sources and
other parts of the installation
Emergency-lighting sources must supply Central sources for emergency supplies may
exclusively the circuits installed only for also be used to provide standby supplies,
operation in emergency situations. provided that the following conditions are
Standby lighting systems operate to maintain simultaneously fulfilled:
illumination, on failure of normal lighting c where there are several sources, the failure
circuits (generally in non-emergency of one source must leave sufficient capacity
circumstances). However, failure of standby in service to maintain supply to all safety
lighting must automatically bring the systems, with automatic load shedding of
emergency lighting system into operation. non-essential loads (if necessary);
c the failure of one source, or one equipment
concerned with safety, must leave all other
sources and safety equipments unaffected;
c any safety equipment must be arranged to
receive supply from any source.

classification of emergency-
lighting schemes
Many countries have statutory regulations Type C
concerning safety in buildings and areas The lamps may, or may not, be supplied in
intended for public gatherings. normal conditions and, if supplied, may be
Classification of such locations leads to the fed from the normal lighting system, or from
determination of suitable types of solutions, the emergency-lighting supply.
authorized for use in emergency-lighting c the emergency-lighting batteries must be
schemes in the different areas. maintained on charge from the normal source
The following four classifications are typical. by automatically regulated systems, that
Type A ensure a minimum of capacity equal to the
The lamps are supplied permanently and full emergency-lighting load for one hour;
totally during the presence of the public by a c the heat-engine-driven generator sets must
single central source (battery of storage cells, be capable of automatically picking-up the full
or a heat-engine-driven generator). These emergency lighting load from a standby
circuits must be independent of any other (stationary) condition, in less than
circuits (1). 15 seconds, following the failure of normal
supply.
Type B The engine start-up power is provided by a
The lamps are permanently supplied during battery which is capable of six starting
the presence of the public, either: attempts, or by a system of compressed air.
c by a battery to which the lamps are Minimum reserves of energy in the two
permanently connected, and which is on systems of start-up must be maintained
permanent trickle charge from a normal automatically.
lighting source, or, c failures in the central emergency supply
c by a heat-engine-driven generator, the source must be detected at a sufficient
characteristics of which also assure supplies number of points and adequately signalled to
to essential loads within one second (since supervisory/maintenance personnel;
the set is already running and supplying the c autonomous units may be of the
emergency lighting) in the event of failure of permanently-lit type or non-permanently-lit
the normal power supply, or, type.
c by autonomous units which are normally The circuits for all emergency lamps must be
supplied and permanently alight from the independent of any other circuits (2).
normal lighting supply, and which remain
alight (for at least one hour), on the loss of Type D
normal supply, by virtue of a self-contained This type of emergency lighting comprises
battery. The battery is trickle-charged in hand-carried battery-powered (primary or
normal circumstances. secondary cells) at the disposal of service
These units have fluorescent lamps for personnel or the public.
general emergency lighting, and fluorescent (1) Circuits for types A and B, in the case of a central
emergency power source, must also be fire-resistant.
or incandescent lamps for exit and direction- Conduit boxes, junction sleeves and so on must satisfy
indicating signs. national standard heat tests, or the circuits must be installed
in protective cable chases, trunking, etc. capable of assuring
The circuits for all emergency lamps must be satisfactory performance for at least one hour in the event of
independent of any other circuits (1). fire.
(2) Cable circuits of type C are not required to comply with
the conditions of (1).

particular supply sources and loads - J35


5. asynchronous motors

J
The consequences of an incorrectly protected It is, therefore, the safety of persons and
the asynchronous (i.e. induction)
motor can include the following: goods, and reliability and availability levels
motor is robust and reliable, c for persons: which must influence the choice of protective
and very widely used. 95% v asphyxiation due to the blockage of motor equipment.
of motors installed around the world ventilation, In economic terms, it is the overall cost of
are asynchronous. The protection v electrocution due to insulation failure in the failure which must be considered; a penalty
motor, which is increasingly severe as the size of the
of these motors is consequently v accident due to sticking (contact welding) of motor, and difficulties of access to it increase.
a matter of great importance the controlling contactor; Loss of production is a further, and evidently
in numerous applications. c for the driven machine and the process: important factor.
v shaft couplings and axles, etc. damaged
due to a stalled rotor,
v loss of production,
v manufacturing time delayed;
c for the motor:
v motor windings burnt out due to stalled
rotor,
v cost of dismantling and reinstating or
replacement of motor,
v cost of repairs to the motor.

specific features of motor A motor power-supply circuit presents certain t I" = 8 to 12 In


constraints not normally encountered in other Id = 5 to 8 In
performance influence the power- (common) distribution circuits, owing to the In = nominal motor
supply circuits required for particular characteristics, specific to motors, current
satisfactory operation. such as:
c heavy start-up current (see figure J5-1)
which is highly reactive, and can therefore be
the cause of an important voltage drop; td
1 to 10s
c number and frequency of start-up
operations are generally high;
c the heavy start-up current means that
motor overload protective devices must have
operating characteristics which avoid tripping
during the starting period.
20 to
30 ms

In Id I" I
fig. J5-1: direct-on-line starting-current
characteristics of an induction motor.

5.1 protective and control functions required


Functions generally provided are:
functions to be provided generally c basic protection, including:
include: v isolating facility,
c basic protective devices, v manual local and/or remote control,
c electronic control equipment, v protection against short-circuits,
c preventive or limitative protection v protection against overload;
c electronic controls consisting of:
equipment. v progressive “soft-start” motor starter, or,
v speed controller;
c preventive or limitative protection by means
of:
v temperature sensors,
v multi-function relays,
v permanent insulation-resistance monitor or
RCD (residual-current differential device).
Table J5-2 below, shows diverse motor-circuit
configurations commonly used in LV
distribution boards.

J36 - particular supply sources and loads


J
basic protection fuse-disconnector circuit breaker* motor circuit contactor circuit
+ discontactor + discontactor breaker* + contactor breaker* ACPA
(using thermal relay) (using thermal relay)
standards

disconnection
(or isolation)

manual remote
control control

short-circuit
protection

* circuit breaker includes disconnector capability


overload c large power range c large power range c method is simple c low installation costs
protection c allow all types c avoids need to stock and compact for c no maintenance
of starting schemes fuse cartridges low-power motors c high degree of safety
c a well-proven method c disconnection is and reliability
c suitable for systems visible in certain cases c suitable for systems
having high fault c identification of having high fault levels
levels the reason for tripping c long electrical life
refer also to Chapter H2, Sub-clause 2-2 i.e. short circuit
or overload
electronic controls progressive “soft-start” speed
starter device controller
c limitation c from 2 to 130 % of
v current peaks I nominal speed
v voltage drops U c thermal protection is
v mechanical constraints incorporated
during start-up period c possibility of
c thermal protection is communication facilities
incorporated
preventive or limitative
protection devices thermal sensors
Protection against abnormal
heating of the motor by
thermistance-type sensors in the
motor windings, connected to
associated relays.

multi-function relays
Direct and indirect thermal protection against:
c the starting period excessively long, or
stalled-rotor condition
c imbalance, absence or inversion of phase
voltages
c earth fault or excessive earth-leakage current
c motor running on no-load; motor blocked
during start-up
c pre-alarm overheating indication

permanent insulation-to-earth monitor and


RCD (residual-current differential relay)
Protection against earth-leakage current
and short-circuits to earth.
Signalled indication of need for motor
maintenance or replacement.

table J5-2: commonly-used types of LV motor-supply circuits.

particular supply sources and loads - J37


5. asynchronous motors (continued)

J
5.2 standards
The international standards covering
materials discussed in this Sub-clause are:
IEC 947-2, 947-3, 947-4-1, and 947-6-2.
These standards are being adopted (often
without any changes) by a number of
countries, as national standards.

5.3 basic protection schemes: circuit breaker / contactor / thermal relay


The control and protection of a motor can be
functions to be implemented are:
provided by one, two or three devices, which
c control (start/stop), share the required functions of:
c isolation (safety during c control (start/stop);
maintenance), c disconnection (isolation) for safety of
c protection against short-circuits, personnel during maintenance work;
c short-circuit protection;
c specific protection as noted in c protection specific to the particular motor
Sub-clause 5.1 (but at least thermal relay overcurrent
Where several different devices are protection).
used to provide protection, co- When these functions are performed by
several devices, co-ordination between them
ordination between them is
is essential. In the case of an electrical fault
necessary. of any kind, none of the devices involved
must be damaged, except items for which
minor damage is normal in the particular
circumstances, e.g. replaceable arcing
contacts in certain contactors, after a given
number of service operations, and so on...
The kind of co-ordination required depends
on the necessary degree of service continuity
and on safety levels, etc.

among the many possible methods t range 1.05 - 1.20 In


of protecting a motor, the association circuit
breaker
of a circuit breaker incorporating an characteristics
end of of thermal relay
instantaneous magnetic trip for short- magnetic start-up
relay period
circuit protection and a contactor with
a thermal overload relay* provides contactor cable thermal-withstand
ts
many advantages. 1 to
limit
thermal
relay 10 s

limit of thermal-
câble relay constraint
short-circuit tripping
characteristic
motor of the circuit breaker
(nominal 20 to (type MA)
current In) 30 ms
In Is I" Imagn. l CB plus contactor (see Note)
short-circuit-current
circuit breaker only breaking capacities
fig. J5-3: tripping characteristics of a circuit breaker (type MA)** and
thermal-relay / contactor (1) combination.
Advantages c interlocking;
This combination of devices facilitates c diverse remote indications;
installation work, as well as operation and c better protection for the starter for short-
maintenance, by: circuit currents up to about 30 In (see
c the reduction of the maintenance work load: figure J5-3).
the CB avoids the need to replace blown In the majority of cases short-circuit faults
fuses and the necessity of maintaining a occur at the motor, so that the current is
stock (of different sizes); limited by the cable and the wiring of the
c better continuity performance: a motor starter (e.g. the direct-acting trip coil of the
circuit can be re-energized immediately CB).
following the elimination of a fault; c possibility of adding RCD:
c additional complementary devices v an RCD of 500 mA sensitivity practically
sometimes required on a motor circuit are eliminates fire risk due to leakage current,
easily accommodated; v protection against destruction of the motor
c tripping of all three phases is assured (short-circuiting of laminations) by the early
(thereby avoiding the possibility of “single- detection of earth-fault currents (300 mA to
phasing”); 30 A);
c full-load current switching possibility (by c etc.
CB) in the event of contactor failure, e.g.
contact welding;
* The association of an overload relay and a contactor is referred to as a “discontactor” in some countries.
** Merlin Gerin.

J38 - particular supply sources and loads


J
Note: When short-circuit currents are very
high, the contacts of some contactors may be
momentarily forced open by electro-magnetic
repulsion, so that two sets of contacts (i.e.
those of the CB and those of the contactor)
are acting in series. The combination
effectively increases the s.c. current-breaking
capacity above that of the CB alone.
Conclusion
The association circuit breaker / contactor /
thermal relay(1) for the control and protection
of motor circuits is eminently appropriate
where:
c the maintenance service for an installation
is reduced, which is generally the case in
tertiary and small-and medium-sized
industrial enterprises;
c the job specification calls for
complementary functions;
c there is an operational requirement for a
load-breaking facility in the event of contact
welding of the contactor.
(1) a contactor in association with a thermal relay is
commonly referred to as a discontactor.

standardization of the
association of circuit breakers/
discontactors
Categories of contactor
The standard IEC 947-4 gives utilization
categories which considerably facilitate the
choice of a suitable contactor for a given
service duty.
The utilization categories advise on:
c a range of functions for which the contactor
may be adapted;
c its current breaking and making
capabilities;
c standard test values for expected life
duration on load, according to its utilization.
The following table gives some typical
examples of the utilization categories
covered.
utilization application characteristics
category
AC-1 Non-inductive (or slightly inductive) loads: cos ø u 0.95 (heating, distribution)
AC-2 Starting and switching off of slip-ring motors
AC-3 Cage motors: starting, and switching off motors during running
AC-4 Cage motors: starting, plugging, inching
table J5-4: utilization categories for contactors (IEC 947-4).
Types of co-ordination Which type to choose?
For each association of devices, a type of co- The type of co-ordination to adopt depends
ordination is given, according to the state of on the parameters of exploitation, and must
the constituant parts following a circuit be chosen to satisfy (optimally) the needs of
breaker trip out on fault, or the opening of a the user and the cost of installation.
contactor on overload. c type 1:
IEC 947-4-1 defines two types of co- v qualified maintenance service,
ordination, type 1 and type 2, which set v volume and cost of switchgear reduced,
maximum allowable limits of deterioration of v continuity of service not demanded, or
switchgear, which must never present a provided by replacement of motor-starter
danger to personnel. drawer;
c type 1: deterioration of the contactor and/or c type 2:
of its relay is acceptable under 2 conditions: v continuity of service imperative,
v no risk for the operator, v no maintenance service,
v all elements other than the contactor and its v specifications stipulating this type of co-
relay must remain undamaged; ordination.
c type 2: burning, and the risk of welding of
the contacts of the contactor are the only
risks allowed.

particular supply sources and loads - J39


5. asynchronous motors (continued)

J
5.3 basic protection schemes: circuit breaker / contactor / thermal relay (continued)
key points in the successful
association of a circuit breaker
and a discontactor
t
Compact NS 2 1 CB magnetic-trip performance curve
type MA 2 thermal-relay characteristic
3 thermal-withstand limit of the thermal relay

1
3

Isc ext.

fig. J5-5: the thermal-withstand limit of the thermal relay must be to the right of the CB
magnetic-trip characteristic.
Standards define precisely all the elements c the short-circuit current breaking rating of
which must be taken into account to realize a the contactor must be greater than the
correct co-ordination of type 2: regulated threshold of the CB magnetic trip
c absolute compatibility between the thermal relay, since it (the contactor) must be capable
relay of the discontactor and the magnetic trip of breaking a current which has a value equal
of the circuit breaker. In figure J5-5 the to, or slightly less than, the setting of the
thermal relay is protected if its limit boundary magnetic relay (as seen from figure J5-5);
for thermal withstand is placed to the right of c a reliable performance of the contactor and
the CB magnetic trip characteristic curve. its thermal relay when passing short-circuit
In the case of a motor-control circuit breaker current, i.e. no excessive deterioration of
incorporating both magnetic and thermal either device and no welding of contactor
devices, co-ordination is provided in the contacts.
design;

it is not possible to predict the s.c. short-circuit current-breaking


current-breaking capability of a CB + capacity of a combination circuit
contactor combination. Laboratory breaker + contactor
tests and calculations by In the studies, the s.c. current-breaking
manufacturers are necessary to capacity which must be compared to the
prospective short-circuit current is:
determine which type of CB to c either, that of the CB + contactor
associate with which contactor, and combination, if these devices are physically
to establish the s.c. breaking capacity close together (e.g. in the same drawer or
M
of the combination. compartment of a MCC*). A short-circuit
downstream of the combination will be limited
Tables are published by Merlin Gerin to some extent by the impedances of the fig. J5-6: circuit breaker and contactor
giving this information in their contactor (see previous Note) and the mounted in juxtaposition.
“LV Distribution” catalogue. thermal relay. The combination can therefore
be used on a circuit for which the prospective
short-circuit current level exceeds the rated
s.c. current-breaking capacity of the circuit
breaker. This feature very often presents a
significant economic advantage;
c or, that of the CB only, for the case where
the contactor is separated from the CB
(so that a short-circuit is possible on the
intervening circuit). For such a case,
IEC 947-4-1 requires the rating of the circuit M
breaker to be equal to or greater than the
prospective short-circuit current at its point of fig. J5-7: circuit breaker and contactor
installation. separately mounted, with intervening
* Motor Control Centre. circuit conductors.

J40 - particular supply sources and loads


J
choice of instantaneous
magnetic-trip relay for the circuit
breaker
The operating threshold must never be less
than 12 In for this relay, in order to avoid
possible tripping due to the first current peak
during start-up. This current peak can vary
from 8 In to 11 or 12 In.

5.4 preventive or limitative protection


The main protection devices of this type for
preventive or limitative protection
motor are:
devices detect signs of impending c thermal sensors in the motor (windings,
failure, so that action can be taken bearings, cooling-air ducts, etc.);
(automatically or by operator c multifunction protections;
intervention) to avoid or limit the c insulation-failure detection devices on
running, or stationary motor.
otherwise inevitable consequences.
thermal sensors
Thermal sensors are used to detect abnormal
temperature rise in the motor by direct
measurement.
The thermal sensors are generally embedded
in the stator windings (for LV motors), the
signal being processed by an associated
control device acting to trip the circuit breaker
(figure J5-8).

fig. J5-8: overheating protection by


thermal sensors.

multi-function motor-protection
relay
The multi-function relay, associated with a
number of sensors and indication modules,
provides protection for motors, such as:
c thermal overload;
c rotor stalled, or starting-up period too long;
c overheating;
c phase current imbalance, loss of one
phase, inverse rotation;
c earth fault (by RCD);
c running on no-load, blocked rotor on
start-up.
The advantages of this relay are essentially:
c a comprehensive protection, providing a
reliable, high-performance and permanent fig. J5-9: multi-function protection,
monitoring/control function; typified by the Telemecanique relay, type
c efficient surveillance of all motor-operating LT8 above.
schedules;
c alarm and control indications;
c possibility of communication via
communication buses.

particular supply sources and loads - J41


5. asynchronous motors (continued)

J
5.4 preventive or limitative protection (continued)
preventive protection of
stationary motors
This protection concerns the monitoring of the
level of insulation resistance of a stationary
motor, thereby avoiding the undesirable SM20
consequences of insulation failure during
operation, such as:
c for motors used on emergency systems for MERLIN GERIN
example: failure to start or to perform SM20

correctly; IN OUT

c in manufacturing: loss of production.


This type of protection is indispensable for
essential-services and emergency-systems
motors, especially when installed in humid
and/or dusty locations.
Such protection avoids the destruction of a fig. J5-10: preventive protection of
motor by short-circuit to earth during start-up stationary motors.
(one of the most frequently-occurring
incidents) by giving a warning in advance that
maintenance work is necessary to restore the
motor to a satisfactory operational condition.
Examples of application (figure J5-10)
Fire-protection system “sprinkler” pumps.
Irrigation pumps for seasonal operation, etc.
Example: a vigilohm SM 20 (Merlin Gerin)
relay monitors the insulation of a motor, and
signals audibly and visually any abnormal
reduction of the insulation resistance level.
Furthermore, this relay can prevent any
attempt to start the motor, if necessary.

limitative protection
Residual current differential protective
devices (RCDs) can be very sensitive and
detect low values of leakage current which
occur when the insulation to earth of an
installation deteriorates (by physical damage,
contamination, excessive humidity, and so
on). Some versions of RCDs, specially
designed for such applications, provide the
following possibilities:
c to avoid the destruction of a motor
(by perforation and short-circuiting of the RH328A
laminations of the stator) caused by an
eventual arcing fault to earth. This protection
can detect incipient fault conditions by
operating at leakage currents in the range of MERLIN GERIN

300 mA to 30 A, according to the size of the


motor (approx. sensitivity: 5 % In).
Instantaneous tripping by the RCD will greatly
limit the extent of damage at the fault
location;
c to reduce considerably the risk of fire due to
earth-leakage currents (sensitivity i 500 mA). fig. J5-11: example using relay RH328A.
A typical RCD for such duties is type
RH328A relay (Merlin Gerin) which provides:
c 32 sensitivities (0.03 to 250 A);
c possibility of discriminative tripping or to
take account of particular operational
requirements, by virtue of 8 possible time-
delays (instantaneous to 1 s.);
c automatic operation if the circuit from the
current transformer to the relay is broken;
c protected against false operation;
c insulation of d.c. circuit components:
class A.

J42 - particular supply sources and loads


J
The importance of limiting voltage drop Example:
voltage drop at the terminals of a
at the motor during start-up c with 400 V maintained at the terminals of a
motor during starting must never In order that a motor starts and accelerates to motor, its torque would be 2.1 times that of
exceed 10% of rated voltage Un. its normal speed in the appropriate time, the the load torque;
torque of the motor must exceed the load c for a voltage drop of 10% during start-up,
torque by at least 70%. However, the starting the motor torque would be 2.1 x 0.92 = 1.7
current is much greater than the full-load times the load torque, and the motor would
current of the motor; moreover, it is largely accelerate to its rated speed normally;
inductive. These two factors are both very c for a voltage drop of 15% during start-up,
unfavourable to the maintenance of voltage the motor torque would be 2.1 x 0.852 = 1.5
at the motor. Failure to provide sufficient times the load torque, so that the motor-
voltage will reduce the motor torque starting time would be longer than normal.
significantly (motor torque is proportional to In general, a maximum allowable voltage
U2) and will result either in an excessively drop of 10% Un is recommended during the
long starting time, or, for extreme cases, in start-up of a motor.
failure to start.

5.5 maximum rating of motors installed for consumers supplied at LV


The disturbances caused on LV distribution currents for DOL motors are shown below in
networks during the start-up of large DOL table J5-12.
(direct-on-line) a.c. motors can occasion Corresponding maximum power ratings of the
considerable nuisance to neighbouring same motors are shown in table J5-13.
consumers, so that most power-supply Since, even in areas supplied by one power
authorities have strict rules intended to limit authority only, “weak” areas of the network
such disturbances to tolerable levels. exist as well as “strong” areas, it is always
The amount of disturbance created by a advisable to secure the agreement of the
given motor depends on the “strength” of the power supplier before acquiring the motors
network, i.e. on the short-circuit fault level at for a new project.
the point concerned. The higher the fault Other (but generally more costly) alternative
level, the “stronger” the system and the lower starting arrangements exist, which reduce the
the disturbance (principally volt-drop) large starting currents of DOL motors to
experienced by neighbouring consumers. acceptable levels; for example, star-delta
For distribution networks in many countries, starters, slip-ring motors, “soft start” electronic
typical values of maximum allowable starting devices, etc.
type of motor single- location maximum starting current (A)
or three-phase overhead- underground-
line network cable network
single phase dwellings 45 45
others 100 200
three phase dwellings 60 60
others 125 250
table J5-12: maximum permitted values of starting current for direct-on-line LV motors
(230/400 V).

type of motor single- single-phase three-phase 400 V


or three-phase 230 V
location (kW) direct-on-line other methods
starting at full load of starting
(kW) (kW)
dwellings 1.4 5.5 11
others overhead line 3 11 22
network
underground 5.5 22 45
cable network
table J5-13: maximum permitted power ratings for LV direct-on-line-starting motors.

5.6 reactive-energy compensation (power-factor correction)


The effect of power factor correction on the
amount of current supplied to a motor is
indicated in table B4 in Chapter B
Sub-clause 3-1, and the method of correction
in Chapter E Clause 7.

particular supply sources and loads - J43


6. protection of direct-current installations

J
differences between a.c. and d.c.
installations
Although the basic design principles in each
case are similar, there are differences in:
c the calculations for short-circuit currents,
and;
c the choice of protective equipment, since
the techniques employed for the interruption
of direct current differ in practice from those
used for alternating current.

6.1 short-circuit currents


in order to calculate the maximum battery of storage cells (or
short-circuit current from a battery of accumulators)
storage cells, when the internal For a short-circuit at its output terminals, a Example:
battery will pass a current according to Ohm’s What is the short-circuit current level at the
resistance of the battery is unknown, law equal to Isc = Vb/Ri terminals of a battery with the following
the following approximate formula where: Vb = open circuit voltage of the fully- characteristics:
may be used: charged battery c 500 Ah capacity;
Isc = kC where C = the rated Ri = the internal resistance of the battery (this c fully-charged open-circuit voltage 240 V
ampere-hour capacity of the battery, value is normally obtained from the (110 cells at 2.2 V/cell);
manufacturer of the battery, as a function of c discharge rate 300 A;
and k is a coefficent close to 10 (and its ampere-hour capacity) c autonomy 1/2 hour;
in any case is less than 20). When Ri is not known, an approximate c internal resistance is 0.5 milli-ohm/cell
formula may be used, namely: Isc = kC so that Ri = 110 x 0.5 = 55 mΩ for the battery,
3
where C is the ampere-hour rating of the and Isc = 240 x 10 = 4.4 kA
battery and k is a coefficient close to 10, and 55
in any case is always less than 20. The short-circuit currents are seen to be
(relatively) low.

Isc

fig. J6-1: battery of storage cells.

direct-current generator
If Vg is the open-circuit voltage of the Example:
generator and Ri its internal resistance, then: A d.c. generator rated at 200 kW, 230 V, and
Isc = Vg / Ri. having an internal resistance of 0.032 ohm,
In the absence of precise data, and for a d.c. will give a terminal short-circuit current of
system of voltage Un, Vg may be taken as 230 x 1.1 = 7.9 kA
1.1 Un. 0.032

G
= Icc

fig. J6-2: direct-current generator.

Isc at any point in an installation


In this case Isc = V +
Ri + Rl
Where Ri is as previously defined, -
V is either Vb or Vg as previously defined,
Rl is the sum of the resistances of the fault-
current loop conductors.
Where motors are included in the system,
they will each (initially) contribute a current of
fig. J6-3: short-circuit at any point of an
approximately 6 In (i.e. six times the nominal
installation.
full-load current of the motor) so that:
Isc = V + 6 (In mot)
Ri + Rl
where In mot is the sum of the full-load
currents of all running motors at the instant of
short-circuit.

J44 - particular supply sources and loads


J
6.2 characteristics of faults due to insulation failure, and of protective switchgear
Devices for circuit interruption are sensitive to Note: In the following text the word “pole” has
the level of d.c. voltage at their terminals two meanings, viz:
when breaking short-circuit currents. 1. Referring to a d.c. source, for example:
The table below provides the means for the positive pole or the negative pole of a
determining these voltages, which depend on battery or generator.
the source voltage and on the method of 2. Referring to a switch or circuit breaker, for
earthing the source. example:
a pole of a circuit breaker makes or breaks
the current in one conductor. A pole of a
circuit breaker may be made up of modules,
each of which contains a contact. The pole
may therefore consist of one module or
(particularly in d.c. circuits) several series-
connected modules.

Voltage stresses across opening contacts


are reduced by the technique of connecting a
number of contacts in series per pole, as
mentioned in the table below, and in the
following text.
types of network system earthing unearthed system
one pole earthed source with source is not
at the source mid-point earthing earthed
earthing schemes i
a
i
a
i
a
and various fault +
+ +
conditions U/2
+
U R R U R
– B – U/2 B –
A A B A
b C b b
C C

case 1 case 2 case 3


analysis fault A pole (a) must break pole (a) must break there is no short-circuit
of each maximum Isc at U volts maximum Isc* in this case
fault at U/2 volts
fault B poles (a) and (b) must poles (a) and (b) must poles (a) and (b)
break the maximum break the maximum must break the maximum Isc
Isc at U volts Isc at U volts at U volts
fault C there is no short-circuit as for fault A but as for fault A
current in this case concerning pole (b)*
* U/2 divided by Ri/2 = Isc (max.)
the most fault A A=B=C fault B (or faults A and C
unfavourable case see Note below the table simultaneously)
case of a circuit breaker all the contacts participating in provide in the CB pole provide the number of contacts
current interruption are series for each conductor the number necessary for breaking the
connected in the positive- of contacts necessary to break current indicated in the CB pole
conductor (or the negative Isc (max.) at the voltage U/2. of each conductor.
conductor if the positive pole
of the source is earthed). Provide
an additional pole for inserting in the
earthed polarity conductor, to permit
circuit isolation (figure J6-6).
table J6-4: characteristics of protective switchgear according to type of d.c. system earthing.
Note: each pole is equally stressed for faults at A, B or C, since maximum Isc must be broken with U/2 across the CB pole(s) in each case.

6.3 choice of protective device


The choice of protective device depends on: c the time constant of the fault current (L/R
for each type of possible insulation
c the voltage appearing across the current- in milli-seconds) at the point of installation of
failure, the protective devices against breaking element. In the case of circuit the CB.
short-circuits must be adequately breakers, this voltage dictates the number of Table J6-5 below gives characteristics
rated for the voltage levels noted in circuit-breaking contacts that must be (current ratings, s.c. current-breaking
table J6-4 above. connected in series for each pole of a circuit capacity, and the number of series-connected
breaker, to attain the levels indicated in contacts per pole required for a given system
table J6-4; voltage) for circuit breakers made by
c the rated current required; Merlin Gerin.
c the short-circuit current level at its point of
installation (in order to specify its s.c. current-
breaking capacity);

particular supply sources and loads - J45


6. protection of direct-current installations (continued)

J
6.3 choice of protective device (continued)
type ratings sc current-breaking capacity kA thermal coefficient for
(A) for L/R i 0.015 seconds overload uprating the
(the number of series-connected protection instantaneous
contacts per pole is shown in brackets) magnetic
24/48 V 125 V 250 V 500 V 750 V 1000 V tripping units*
C32HDC 1 to 40 20 (1p) 10 (1p) 20 (2p) 10 (2p) special DC special DC
C60a 10 to 40 10 (1p) 10 (2p) 20 (3p) 25 (4p) ditto AC 1.38
C60N 6 to 63 15 (1p) 20 (2p) 30 (3p) 40 (4p) ditto AC 1.38
C60H 1 to 63 20 (1p) 25 (2p) 40 (3p) 50 (4p) ditto AC 1.38
C60L 1 to 63 25 (1p) 30 (2p) 50 (3p) 60 (4p) ditto AC 1.38
NC100H 50 to 100 20 (1p) 30 (2p) 40 (3p) 20 (4p) ditto AC 1.42
NC100LH 10 to 63 50 (1p) 50 (1p) 50 (1 p) 50 (3p) ditto AC 1.42
NS100N 16 to 100 50 (1p) 50 (1p) 50 (1p) 50 (2p) ditto AC 1.42
NC100H 16 to 100 85 (1p) 85 (1p) 85 (1p) 85 (2p) ditto AC 1.42
NS100L 16 to 100 100 (1p) 100 (1p) 100 (1p) 100 (2p) ditto AC
NS160N 40 to 160 50 (1p) 50 (1p) 50 (1p) 50 (2p) ditto AC
NS160H 40 to 160 85 (1p) 85 (1p) 85 (1p) 85 (2p) ditto AC
NS160L 40 to 160 100 (1p) 100 (1p) 100 (1p) 100 (2p) ditto AC
NS250N 40 to 250 50 (1p) 50 (1p) 50 (1p) 50 (2p) ditto AC
NS250H 40 to 250 85 (1p) 85 (1p) 85 (1p) 85 (2p) ditto AC
NS250L 40 to 250 100 (1p) 100 (1p) 100 (1p) 100 (2p) ditto AC
NS400H MP1/MP2-400 85 (1p) 85 (1p) 85 (1p) 85 (2p) no thermal relay; tripping units
NS630H MP1/MP2/MP3-630 85 (1p) 85 (1p) 85 (1p) 85 (2p) provide MP1/MP2/MP3
C1251N-DC P21/P41-1250 50 (1p) 50 (1p) 50 (2p) 50 (3p) 25 (3p) an external special for
M10-DC 1000 100 (3p) 100 (3p) 100 (3p) 100 (3p) 50 (4p) 50 (4p) relay direct current
M20-DC 2000 100 (3p) 100 (3p) 100 (3p) 100 (3p) 50 (4p- 50 (4p) (if necessary)
M40-DC 4000 100 (3p) 100 (3p) 100 (3p) 100 (3p) 50 (4p) 50 (4p)
M60-DC 6000 100 (4p) 100 (4p) 100 (4p)
M80-DC 8000 100 (4p) 100 (4p) 100 (4p)
table J6-5: choice of d.c. circuit breakers manufactured by Merlin Gerin.
* These tripping units may be used on a.c. or d.c. circuit breakers, but the operating levels marked on each unit correspond to
r.m.s. a.c. values. When used on a d.c. circuit breaker the setting must be changed according to the co-efficient in table J6-5.
For example, if it is required that the d.c. circuit breaker should trip at 800 A or more the coefficient given in table J6-5 is 1.42,
then the setting required will be 800 x 1.42 = 1,136 A.

6.4 examples
Example 1 Table J6-4 shows that the full system voltage
Choice of protection for an 80 A outgoing d.c. will appear across the contacts of the positive
circuit of a 125 V system, of which the pole.
negative pole is earthed. The Isc = 15 kA. Table J6-5 indicates that circuit breaker
NC100H (30 kA 2 contacts/pole 125 V) is an
+ appropriate choice.
125 V = Preferred practice is to (also) include a
-
contact in the negative conductor of the
outgoing circuit, to provide isolation (for
NC100 H maintenance work on the load circuit for
3-pole
80 A example), as shown in figure J6-6.
Note: three contacts in series, which open in
load unison, effectively triple the speed of contact
fig. J6-6: example. separation. This technique is often necessary
for successfully breaking d.c. current.

Example 2 Table J6-4 shows that each pole will be


Choice of protection for a 100 A outgoing d.c. subject to a recovery voltage of U/2, i.e.
circuit of a 250 V system, of which the mid- 125 V for all types of s.c. fault.
point is earthed. Isc = 15 kA. Table J6-5 indicates that circuit breaker
NC100H (30 kA 2 contacts/pole 125 V) is
+
suitable for cases A and C, i.e. 2 contacts in
250 V = the positive and 2 contacts in the negative
-
pole of the CB.
It will be seen in the 250 V column that
NC100 H 4 contacts will break 20 kA at that voltage
4-pole (case B of table J6-4).
100 A

load

fig. J6-7: example.

J46 - particular supply sources and loads


J
6.5 protection of persons + +
U fixed U variable ou fixed
The rules for protection are the same as - -
those already covered for a.c. systems.
However, the conventional voltage limits and XM200
TR5A
the automatic disconnection times for safety
of persons are different (see tables G8 and
G9 of Chapter G, Sub-clause 3.1):
fig. J6-8: insulation (to earth) monitors for
c all exposed conductive parts are
an IT direct-current installation.
interconnected and earthed;
c automatic tripping is achieved in the time-
period specified.
RCDs are not applicable to d.c. circuits, so
that in practice:
c the principles of the TN scheme are used
for cases 1 and 2 of Sub-clause 6.2. It is then
sufficient to check that, in the case of a short-
circuit, the current magnitudes will be
sufficient to trip the instantaneous magnetic
relays.
The checking methods are identical to those
recommended for an a.c. network.
c principles of the IT scheme for case 3 in
Sub-clause 6.2,
v the insulation level of the installation must
be under permanent surveillance and any
failure must be immediately indicated and
alarmed: this can be achieved by the
installation of a suitable monitoring relay as
shown in Chapter G, Sub-clause 3.4,
v the presence of two concurrent faults to
earth (one on each polarity) constitutes a
short-circuit, which will be cleared by
overcurrent protection. As for the a.c.
systems, it is sufficient to verify that the
current magnitude exceeds that necessary to
operate the magnetic (or short-time delay)
circuit breaker tripping units.

particular supply sources and loads - J47


7. short-circuit characteristics of an alternator

J
The characteristics of a 3-phase alternator As shown in figure AJ1-1, the current
under short-circuit conditions are obtained reduction requires a certain time, and the
from oscillogram traces recorded during reason for this is that, as the rotor flux begins
tests, in which a short-circuit is applied to diminish, the change of flux induces a
instantaneously to all three terminals of a current in the closed rotor circuit in the
machine at no load, excited (at a fixed level) direction which, in effect, increases the
to produce nominal rated voltage. excitation current, i.e. opposes the
The resulting currents in all three phases will establishment of a reduced level of magnetic
normally* include a d.c. component, which flux. The gradual predominance of the stator
reduces exponentially to zero after m.m.f. depends on the overall effect of rotor
(commonly) some tens of cycles. The curve and stator time constants, the result of which
shown below in figure AJ1-1 is the current is the principal factor in the "a.c. current
trace, from which the d.c. component has decrement" shown in figure AJ1-1.
been eliminated, of a recording made during If, during a short-circuit, there were no eddy
the testing of a 3-phase 230 V 50 kVA currents induced in the unlaminated face of
machine. round-rotor alternators, or in damper
The definitions of alternator reactance windings (see note 1) of salient-pole
values are based on such "symmetrical" alternators, the envelope of the a.c. current
curves. decrement would be similar to that of
curve b in figure AJ1-1, i.e. the so-called
c transient-current envelope.
b The presence of either of the two features,
i
mentioned above however, gives rise to the
sub-transient component of current (curve C).
a The effect is analogous to that of the closed
0 circuit of the rotor-excitation winding
t described above (i.e. the induced currents
oppose the change), but having a very much
shorter time constant.
The overall a.c. current decrement is
therefore composed of the sum of two
exponentially-decaying quantities, viz. the
fig. AJ1-1: short-circuit current of one sub-transient and the transient components,
phase of a 3-phase alternator with the d.c. as shown in figure AJ1-2.
component eliminated. Note 1: Damper windings are made up of heavy gauge
* unless, by chance, the voltage of a phase happens to be copper bars embedded in the pole faces of salient-pole
maximum at the instant of short-circuit. In that case, there rotors, to form a squirrel-cage "winding" similar to that of an
will be no d.c. transient in the phase concerned. induction motor. Their purpose is to help to maintain
synchronous stability of the alternator.
With the rotor turning at the same speed as that of the
The reduction of current magnitude from its m.m.f. due to the stator currents, no currents will be
initial value occurs in the following way. induced in the damper windings; if a difference in the speed
At the instant of short-circuit, the only of rotation occurs, due to loss of synchronism, then currents
induced in the damper windings will be in a direction that
impedance limiting the magnitude of current produces a torque which acts to slow (an overspeeding
is principally** the inherent leakage rotor) or to accelerate (an underspeeding rotor). A similar,
reactance of the armature (i.e. stator) but much smaller effect occurs due to eddy currents in the
surface of solid unlaminated rotors of turbo-alternators.
windings, generally of the order of
10%-15%. For advanced analytical studies of
The large stator currents are (practically) alternators, two component axes "direct" and
entirely inductive, so that the synchronously "quadrature" are defined, and subtransient
rotating m.m.f. produced by them acts in and transient reactances, etc. are derived for
direct opposition to that of the excitation each component system.
current in the rotor winding. In the simple studies needed for 3-phase
The result is that the rotor flux starts to symmetrical fault levels and for circuit-
reduce, thereby reducing the e.m.f. breaker performance based on such faults,
generated in the stator windings, and the direct-axis component system only is
consequently reducing the magnitude of the required; this accounts for the suffix "d" of
fault current. The effect is cumulative, and reactance values, shown in figure AJ1-2.
the reduced fault current, in turn, now Suffix "q" is used for quadrature quantities.
reduces the rotor flux at a slower rate, and ia enveloppe
so on, i.e. the flux follows the exponential i" of the current, ia
law of natural decay, its reduction rate at any
instant depending on the magnitude of the Vo/x"d i'
quantity causing the phenomenon.
Vo/x'd
Eventually, a stable state is reached, in which i
the (greatly reduced) rotor flux produces just
enough voltage to maintain the stator current t
at the level of equilibrium between the three Vo/xd
quantities, viz. current, flux and voltage.
The reduction of fault current therefore is
subs- transient steady
caused by a diminution of the generated transient period state
e.m.f. due to armature reaction, and not, in period
fact, by an increase in impedance of the x''d = the sub-transient reactance Vo/i''
machine (that is why the term "effective x'd = the transient reactance Vo/i'
xd = the synchronous reactance Vo/i
reactance" was used in Chapter J Vo = peak rated voltage of the alternator
Sub-clause 1.1).
fig. AJ1-2: a.c. component of armature
** the sub-transient reactance, which is defined later, is
very nearly equal to the leakage reactance.
current versus time, in a short-circuited
alternator (no d.c. transient is shown).

Appendix J1 - 1
J
The reactances are generally defined as
r.m.s. voltages divided by r.m.s. currents. In
the current trace of figure AJ1-2, however, it
is simpler to use the projected peak values
of current, so that Vo must be the rated peak
voltage of the machine.
Note 2: in the definition of "i" some authors use the actual
voltage measured during the test, instead of Vo. Moreover,
xd is generally denoted by Xs and is referred to as
"synchronous reactance".

asymmetrical currents
As previously noted, in general, all 3-phases
of short-circuit current will include a d.c.
component. These components give rise to
additional electro-dynamic and thermal
stresses in the machine itself, and in circuit-
breakers protecting a faulted circuit.
The worst condition is that of a phase in
which the d.c. component is the maximum
possible, i.e. the d.c. transient value at zero
time (the instant of fault) is equal to the peak
value of current given by Vo/xd'', as defined
in figure AJ1-2.
A typical test trace of this condition is shown
in figure AJ1-3.
stator
phase
current

d.c. component

time

instant of
short circuit
The current envelope of an asymmetrical transient has the
same dimensions about the d.c. transient curve, as the
symmetrical envelope has about the current zero axis.
fig. AJ1-3: a fully-offset asymmetrical
transient fault-current trace.
The consequence of asymmetrical transient
fault currents and the standardized
relationship between the symmetrical and
asymmetrical quantities for circuit breaker
performance ratings are given in
Sub-clause 1.1 of Chapter C, and are
illustrated in figure C5.

2 - Appendix J1
1. domestic and similar premises

L
Electrical installations for inhabited premises
need a high standard of safety and reliability.

1.1 general
related standards
Most countries have national regulations and-
or standards governing the rules to be strictly
observed in the design and realization of
electrical installations for domestic and similar
premises. The relevant international standard
is the IEC publication 364.

the power distribution authority the power network


The vast majority of power-distribution
connects the LV neutral point authorities connect the low-voltage neutral
of its HV/LV distribution transformer point of their HV/LV distribution transformers
to earth. to earth.
All LV installations must be protected The protection of persons against electric
therefore by RCDs (for TT and IT shock therefore depends, in such cases, on
the principles discussed in Chapter F,
schemes of earthing) or by short- Clause 4, and Chapter G, all Clauses.
circuit protective devices for TN The measures required depend on whether
schemes. the TT, TN or IT scheme of earthing is
All exposed conductive parts must be adopted, as treated in detail in Chapter G.
RCDs are essential for TT- and IT-earthed
bonded together and connected to installations, but high-speed overcurrent
earth, either directly to an electrode devices (MCBs or fuses) are commonly used
at the premises (TT or IT schemes) to clear earth faults on TN-earthed schemes.
or by means of the neutral conductor However, in particular instances (e.g. circuits
(TN schemes)*. feeding socket-outlets), RCDs are strongly
recommended on TN installations, as being
the only sure means of protection against
shock when very long flexible leads of small
c.s.a. are supplied from a socket. See also
Clause 3 concerning special installations.
* for TN-C and TN-S schemes refer to Chapter G,
Sub-clause 5.1.

domestic and similar premises and special locations - L1


1. domestic and similar premises (continued)

L
1.2 distribution-board components

control and
distribution board

enclosure

incoming-supply
circuit breaker

service
connection
lightning arrester

lightning
protection

cartridge MCB phase


overcurrent fuses + neutral
protection
and isolation

protection
differential differential
against direct MCB
and load switch
indirect contact,
and protection
against fire

remote control
bistable switch

THP CDSc

energy
management

IHPc Isis

fig. L1-1: presentation of realizable functions on a consumer unit.

L2 - domestic and similar premises and special locations


L
Distribution boards (generally one only in meter
the quality of electrical equipment
domestic premises) usually include the
used in inhabited premises is meter(s) and in some cases (notably where
commonly ensured by a mark of the supply authorities impose a TT-earthing
conformity situated on the front of system and/or tariff conditions which limit the
each item. maximum permitted current consumption) an fuses or circuit breaker tableau de
incoming-supply differential circuit breaker, depending on earthing system répartition
which includes an overcurrent trip. This circuit
fig. L1-2: components of a control and
breaker is freely accessible to the consumer.
distribution board.
On installations which are TN-earthed, the
supply authorities usually protect the
installation simply by means of sealed fuse
cut-outs immediately upstream of the
meter(s). See figure L1-2. The consumer has
no access to these fuses.

the incoming-supply
circuit breaker
The consumer is permitted to operate this CB
if necessary (e.g. to reclose it if the current
consumption had exceeded the authorized
limit; to open it in case of emergency or for
isolation purposes...). The differential trip
generally has a 500 mA setting to provide
indirect-contact protection (and a measure of
fire protection) for the whole installation. fig. L1-3: incoming-supply circuit breaker.
Current ratings for these circuit breakers are
commonly:
c 15 - 90 A two-poles,
c 10 - 60 A four-poles.

the control and distribution


board (consumer unit)
This board comprises:
c a control panel for mounting (where
appropriate) the incoming-supply circuit
breaker and other control auxiliaries, as
required,
c a distribution panel for housing 1, 2 or
3 rows (of 24 multi 9 units) or similar MCBs or
fuse units, etc.,
c installation accessories for fixing
conductors, and rails for mounting MCBs,
fuse bases, etc. neutral busbar and earthing
bar, and so on...,
c service-cable ducts or conduits, surface
mounted or in cable chases embedded in the
wall.

Note: to facilitate future modifications to the


installation, it is recommended to keep all
relevant documents (photos, diagrams,
characteristics, etc.) in a suitable location fig. L1-4: control and distribution board.
close to the distribution board.
The board should be installed at a height
such that the operating handles, indicating
dials (of meters) etc. are between 1 metre
and 1.80 metres from the floor (1.30 metres
in situations where handicapped persons or
persons of advanced age are concerned).

lightning arresters
Where the keraunic level of a locality exceeds appropriate sensitivity, according to the
25, and the supply is taken from an overhead resistance of the earthing electrode for the
line, the installation of a lightning arrester at installation. In the case of domestic
the service position of a LV installation is installations the use of a 500 mA differential
prescribed in many national standards and is incoming-supply circuit breaker type S (i.e.
strongly recommended for installations which slightly time-delayed) will provide effective
include sensitive (e.g. electronic) equipment. earth-leakage protection, while, at the same
These devices must automatically disconnect time, will not trip unnecessarily each time a
themselves from the installation in case of lightning arrester discharges the current (of
failure or be protected by a RCD of an overvoltage-surge) to earth.

domestic and similar premises and special locations - L3


1. domestic and similar premises (continued)

L
1.2 distribution-board components (continued)
if, in TT schemes, the resistance resistance value of the earth
of the installation earth electrode electrode (of a TT scheme)
In the case where the resistance-to-earth is
exceeds 100 ohms, then one very high and exceeds the value
or more 30 mA RCDs must be
Rt = 50 V = 100 ohms
installed to take over the function 500 mA
of the differential device in the one or several RCDs of appropriate
incoming-supply circuit breaker. sensitivity, i.e. 30 mA, should be used in
place of the differential device of the
incoming-supply circuit breaker.

1.3. protection of persons


On TT-earthed systems the protection of c where the CB at the origin of an installation
where public power-supply systems
persons is ensured by the following has no RCD protection (see figure L1-7) the
and consumers' installations form a measures: protection of persons shall be ensured by
TT-earthed scheme, the governing c protection against indirect-contact hazards class II level of insulation on all circuits
standards impose the use of RCDs by RCDs of medium sensitivity (300 or upstream of the first RCDs. In the case where
to ensure the protection of persons. 500 mA) at the origin of the installation the distribution board is metallic, care shall be
(incorporated in the incoming-supply circuit taken that all live parts are double insulated
breaker, or on the incoming feed to the (supplementary clearances or insulation, use
distribution board). This measure is of covers, etc.) and wiring reliably fixed,
associated with a consumer-installed earth c obligatory protection by sensitive (30 mA)
electrode to which must be connected the RCDs of socket-outlet circuits, and circuits
protective-earth (PE) conductors from the feeding bathrooms, laundry rooms, and so on
exposed conductive parts of all class I (for details of this latter obligation, refer to the
insulated appliances and equipment, as well table in Clause 3 of this Chapter).
as those from the earthing pins of all socket
outlets.

incoming-supply circuit breaker


with instantaneous differential
relay
DB
In this case: 500 mA
c an insulation fault to earth could result in
the shutdown of the entire installation,
c where a lightning arrester is installed, its
operation (i.e. discharging a voltage surge to
earth) could appear to an RCD as an earth
fault, with a consequent shutdown of the
installation.
30 mA 30 mA
Recommendation of suitable
Merlin Gerin components
c incoming-supply circuit breaker with
500 mA differential, and diverse socket-outlets bathroom and/or
c RCD of type DDR-HS 30 mA (for example, circuits circuit shower room
differential circuit breaker 1P + N type Déclic fig. L1-5: installation with incoming-
Vigi) on the circuits supplying socket-outlets, supply circuit breaker having
c RCD of type DDR-HS 30 mA (for example, instantaneous differential protection.
differential load switch type ID’clic) on circuits
to bathrooms, shower rooms, laundry rooms,
etc.) (lighting, heating, socket-outlets).

L4 - domestic and similar premises and special locations


L
incoming-supply circuit breaker
type S with retarded differential
relay
DB type S
This type of CB affords protection against 500 mA
insulation faults to earth, but by virtue of a
short time delay, provides a measure of
discrimination with downstream
instantaneous RCDs. Tripping of the
incoming-supply CB and its consequences
(on deep freezers, for example) is thereby
made less probable in the event of lightning,
or other causes of voltage surges. The
discharge of voltage-surge current to earth,
through the lightning arrester, will leave the 30 mA 30 mA 30 mA
type S circuit breaker unaffected.
diverse high-risk location socket- bathroom
Recommendation of suitable circuits (laundry room) outlets and/or
Merlin Gerin components circuit shower room
c incoming-supply circuit breaker with fig. L1-6: installation with incoming-
500 mA differential, type S, and supply circuit breaker having short time
c RCD of type DDR-HS 30 mA (for example, delay differential protection, type S.
differential circuit breaker 1P + N type Déclic-
Vigi) on the circuits supplying socket-outlets,
c RCD of type DDR-HS 30 mA (for example,
differential load switch, type ID’clic) on circuits
to bathrooms, shower rooms, etc. (lighting,
heating, socket-outlets),
c RCD of type DDR-HS 30 mA (for example,
differential circuit breaker 1P + N, type Déclic-
Vigi) on circuits supplying washing machines
and dish-washing machines.

incoming-supply circuit breaker


without differential protection
In this case the protection of persons must be 6. Safety and tripping discrimination are
ensured by: improved by the protection of circuits by
c class II level of insulation up to the means of 30 mA RCDs (for example,
downstream terminals of the RCDs, differential circuit breaker type Déclic-Vigi
c all outgoing circuits from the distribution 1P + N) on a circuit supplying an apparatus
board must be protected by 30 mA or 300 mA which involves large quantities of water.
RCDs according to the type of circuit
concerned as discussed in Chapter G,
Clause 4,
c where a voltage-surge arrester is installed
upstream of the distribution board (to protect 1
2
sensitive electronic equipment such as
microprocessors, video-cassette recorders, class II
TV sets, electronic cash registers, etc.) it is insulation
imperative that the device automatically
disconnects itself from the installation
following a rare (but always possible) failure.
Some devices employ replaceable fusing
elements; the recommended method
however as shown in figure L1-7, is to use a 5 6 3 4
RCD.
Recommendation of suitable
Merlin Gerin components 300 mA 30 mA 30 mA 30 mA
Figure L1-7 refers.
1. Incoming-supply circuit breaker without
differential protection.
2. Automatic disconnection device (if a
lightning arrester is installed).
3. RCD of type DDR-HS 30 mA (for example,
differential circuit breaker 1P + N type Déclic
Vigi) on each circuit supplying one or more
socket-outlets. diverse high-risk circuit socket- bathroom
4. RCD of type DDR-HS 30 mA (for example, circuits (dish-washing outlets and/or
machine) circuit shower room
differential load switch type ID’clic) on circuits
to bathrooms and shower rooms (lighting, fig. L1-7: installation with incoming-
heating and socket-outlets) or a 30 mA supply circuit breaker having no
differential circuit breaker per circuit. differential protection.
5. RCD of type DDR-HS 300 mA (for
example, differential load switch) on all the
other circuits.

domestic and similar premises and special locations - L5


1. domestic and similar premises (continued)

L
1.4 circuits
the distribution and division of circuits subdivision
provides comfort, and facilitates rapid National standards commonly recommend
the sub-division of circuits according to the
location of faults. number of utilization categories in the
installation concerned (see figure L1-8):
c at least 1 circuit for lighting. Each circuit
supplying a maximum of 8 lighting points,
c at least 1 circuit for socket-outlets rated
10/16 A. Each circuit supplying a maximum of
8 sockets. The sockets may be single or
double units (a double unit is made up of two
10/16 A sockets mounted on a common base
in an embedded box, identical to that of a
single unit),
c 1 circuit for each appliance such as a water
heater, washing machine, dish-washing socket- lighting heating washing cooking
machine, cooker, refrigerator, etc. outlets machine apparatus
Recommended numbers of 10/16 A (or fig. L1-8: circuit division according to
similar) socket-outlets and fixed lighting utilization.
points, according to the use for which the
various rooms of a dwelling are intended, are
indicated in the following table.
room function minimum number of fixed minimum number
lighting points of 10/16 A socket-outlet
living room 1 5
bedroom, lounge, 1 3
bureau, dining room
kitchen 2 4 (1)
bathroom, shower room 2 1 or 2
entrance hall, box room 1 1
WC, storage space 1 -
laundry room - 1
table L1-9: recommended minimum number of lighting and power points in domestic
premises.
(1) of which 2 above the working surface and 1 for a specialized circuit: in addition an independent socket-outlet of 16 A or 20 A
for a cooker and a junction box or socket-outlet for a 32 A specialized circuit.

L6 - domestic and similar premises and special locations


L
the inclusion of a protective protective conductors
conductor in all circuits is required by IEC and most national standards require that
each circuit includes a protective conductor.
IEC and most national standards. This practice is strongly recommended where
class I insulated appliances and equipment
are installed, which is the general case.
The protective conductors must connect the
earthing-pin contact in each socket-outlet,
and the earthing terminals in class I
equipment, to the main earthing terminal at
the origin of the installation.
Furthermore, 10/16 A (or similarly sized)
socket-outlets must be provided with
shuttered contact orifices.^

cross-sectional-area (c.s.a.)
of conductors
The c.s.a. of conductors and the rated current
of the associated protective device depend
on the current magnitude of the circuit, the
ambient temperature, the kind of installation,
and the influence of neighbouring circuits
(refer to Chapter H1).
Moreover, the conductors for the phase
wires, the neutral and the protective
conductors of a given circuit must all be of
equal c.s.a. (assuming the same material for
the conductors concerned, i.e. all copper or
all aluminium).
Table L1-11 indicates the c.s.a. required for
commonly-used appliances.
Protective devices 1 phase + N in 2 x 9 mm
spaces comply with requirements for
isolation, and for marking of circuit current
rating and conductor sizes. fig. L1-10: circuit breaker 1 phase + N
2 x 9 mm spaces Déclic 32.

type of circuit c.s.a. maximum protective


single-phase 230 V of the power device
1 ph + N or 1 ph + N + E conductors
fixed lighting 1.5 mm2 2300 W circuit breaker 16 A
(2.5 mm2) fuse 10 A

10/16 A 2.5 mm2 4600 W circuit breaker 25 A


socket-outlets (4 mm2) fuse 20 A

individual-load circuits
water heater 2.5 mm2 4600 W circuit breaker 25 A
(4 mm2) fuse 20 A

dish-washing 2.5 mm2 4600 W circuit breaker 25 A


machine (4 mm2) fuse 20 A

clothes-washing 2.5 mm2 4600W circuit breaker 25 A


machine (4 mm2) fuse 20 A

cooker or 6 mm2 7300 W circuit breaker 40 A


hot plates (1) (10 mm2) fuse 32 A

electric 1.5 mm2 2300 W circuit breaker 16 A


space heater (2.5 mm2) fuse 10 A

table L1-11: c.s.a. of conductors and current rating of the protective devices in domestic
installations (the c.s.a. of aluminium conductors are shown in brackets).
(1) in a 230/400 V 3-phase circuit, the c.s.a. is 4 mm2 for copper or 6 mm2 for aluminium, and protection is provided by a 32 A
circuit breaker or by 25 A fuses.

domestic and similar premises and special locations - L7


1. domestic and similar premises (continued)

L
1.5 protection against overvoltages and lightning
the relevance of protective
devices
c disturbances
Three types of disturbance often occur on
electrical-power networks:
v lightning and atmospheric electrical
phenomena in general, with its direct and
indirect consequences.
The direct effects, which are fairly infrequent,
concern its impact on overhead transmission
and distribution lines.
The indirect effects are more common and
occur at lower energy levels. Such indirect
phenomena are characterized by a powerful
induction effect on the lines and/or by an
increase of local earth potential,
v operational overvoltages are transient, and
are caused by abrupt changes in the circuit,
such as the opening/closing of circuit
breakers, load-break switches, contactors,
etc.,
v overvoltages at normal system frequency
can occur in many ways, and will do so, for
example, if a neutral connection is broken on
a 3-phase system, if the load is unbalanced,
c the kind of installation to be protected.
It is necessary to know in some detail the
characteristics of the items to be protected, in
order to select the most appropriate form of
protection. The choice of protective device(s)
depends on two factors:
v the sensitivity: the ability of the equipment
concerned to withstand an overvoltage
condition i.e. its magnitude and duration,
v the cost: which comprises the purchase
price and the operational costs (possible
losses, maintenance, etc.).

choice of a lightning arrester


It depends on:
c the level of the disturbance,
c the cost, as noted above,
c the connection to a LV electrical-power
network, a telephone system, a building-
control system bus, or to any other network,
c the kind of installation-earthing scheme
(see chapter F) (figure L1-12).

L8 - domestic and similar premises and special locations


L
installation rules
Three principal rules must be respected:
c it is imperative that the three lengths of
cable used for the installation of the arrester
(see figure L1-13) each be less than 50 cm,
i.e.:
v the live conductors connected to the
isolating switch,
v from the isolating switch to the lightning
arrester,
v from the lightning arrester to the main
distribution board (MDB) earth bar (not to be
confused with the main protective-earth (PE)
conductor or the main earth terminal for the
installation).
The MDB earth bar must evidently be located
in the same cabinet as the lightning arrester,
c it is necessary to use an isolating switch of
a type recommended by the manufacturer of
the lightning arrester
c in the interests of a good continuity of
supply it is recommended that the circuit
breaker be of the time-delayed or selective
type.
The guide "Lightning protection" treats these
rules quantitively and includes information
which allows the user to dimension an
arrester according to his needs.

domestic and similar premises and special locations - L9


2. bathrooms and showers

L
Bathrooms and shower rooms are areas of
high risk, because of the very low resistance
of the human body when wet or immersed in
water.
Precautions to be taken are therefore
correspondingly rigorous, and the regulations
are more severe than those for most other
locations.
The relevant IEC standards are 364-7-701,
479 and 669-1.
Precautions to observe are based on three
aspects:
c the definition of zones, numbered 0, 1, 2
and 3 in which the placement (or exclusion)
of any electrical device is strictly limited or
forbidden, and, where permitted, the electrical
and mechanical protection is prescribed,
c the establishment of an equipotential bond
between all exposed and extraneous metal
parts in the zones concerned,
c the strict adherence to the requirements
prescribed for each particular zone, as tabled
in Clause L3.

2.1 classification of zones


Sub-clause 701.32 of IEC 364-7-701 defines
the zones 0, 1, 2 and 3, as shown in the
following diagrams:
plan views

zone 1 * zone 1 *

zone 2 zone 3 zone 2 zone 3

zone 0 zone 0

0.60 m 2.40 m 2.40 m


0.60 m

vertical cross-section

zone 1 zone 2 zone 3

2.25 m
zone 1

zone 0

zone 1 0.60 m 2.40 m

* zone 1 is above the bath as shown in the vertical cross-section.


fig. L2-1: zones 0, 1, 2, 3 in proximity to a bath-tub.

L10 - domestic and similar premises and special locations


L
zone 0 zone 0
zone 1 zone 2 zone 3 zone 1 zone 2 zone 3

0.60 m 2.40 m 2.40 m


0.60 m

zone 1 zone 2 zone 3

2.25 m
zone 1
zone 0

0.60 m 2.40 m

fig. L2-2: zones 0, 1, 2, 3 in proximity of a shower with basin.

fixed shower fixed shower


head (1) head (1)
0.60 m
0.60 m zone 1
zone 1 0.60 m
0.60 m zone 2
zone 2

2.40 m
2.40 m
zone 3 zone 3

zone 1 zone zone 3


2

2.25 m

0.60 m

permanent wall
fig. L2-3: zones 0, 1, 2, 3 in proximity of a shower without basin.
(1) When the shower head is at the end of a flexible tube, the vertical central axis of a zone passes through the fixed end of the flexible tube.

0.60 m

prefabricated
shower
cabinet

0.60 m

fig. L2-4: no switch or socket-outlet is


permitted within 60 cm of the door
opening of a shower cabinet.

domestic and similar premises and special locations - L11


2. bathrooms and showers (continued)

L
2.1 classification of zones (continued)
classes classes
of external of external
influences influences

zone 3
AD 3 AD 3
BB 2 dressing cubicles BB 2
BC 3 (zone 2) BC 3
AD 3
BB 3 AD 3
BC 3 WC BB 2
AD 7
BB 3
BC 3 BC 3

shower cabinets (zone 1)


fig. L2-5: individual showers with dressing cubicles.
classes classes
of external of external
influences influences
h<1.10 m dressing cubicles h<1.10 m
AD 5 AD 5
1.10 m<h<2.25 m 1.10 m<h<2.25 m
AD 3 zone 2 AD 3
BB 3 BB 3
BC 3 BC 3
AD 7 AD 3
zone 1
BB 3 WC BB 2
BC 3
BC 3

fig. L2-6: individual showers with separate individual dressing cubicles.


classes classes
of external of external
influences influences

AD 3 AD 3
BB 2 dressing room
zone 3 BB 2
BC 3
BC 3

h<1.10 m
AD 5 AD 7
1.10 m<h<2.25 m
AD 3 zone 2 zone 1 BB 3
BB 3 BC 3
BC 3

fig. L2-7: communal showers and a common dressing room.

2.2 equipotential bonding


to the earth metallic
electrode pipes
h i 2m

water-drainage
piping

gas

radiator
lighting

metal
door-frame

metal bath
equipotential conductors
for a bathroom

fig. L2-8: supplementary equipotential bonding in a bathroom.

2.3 requirements prescribed for each zone


The table of Clause 3 describes the foregoing text and in other similar or related
application of the principles mentioned in the cases.

L12 - domestic and similar premises and special locations


3. recommendations applicable to special installations
and locations

L
The following table summarizes the main Note:
requirements prescribed in many national Section numbers in brackets refer to sections
and international standards. of IEC 364-7.

locations protection principles IP level wiring switchgear socket- installation


and cables outlets materials
domestic c TT or TN-S schemes 20 1 switch operating protection
dwellings c differential protection handles and by 30 mA
and other v 500 mA if the earth electrode similar devices RCDs
habitations resistance is i 100 ohms on distribution
instantaneous or short time delay panels, to be
(type S) mounted
v 30 mA if the earth electrode between
resistance is u 500 ohms 1 metre and
c lighning arrester at the origin of the 1.80 metre
installation if: above the floor
v supply is from overhead line with level
bare conductors, and if:
v the keraunic level > 25
c a protective earth (PE) conductor on
all circuits
bathrooms supplementary equipotential
or shower rooms bonding in
(section 701) zones 0, 1, 2 and 3
zone 0 SELV 12 V only 27 1 X X X special
zone 1 SELV 12 V 24 1 (1) class II limited to X (2) X special
strict minimum and water heater
zone 2 SELV 12 V or 30 mA RCD 23 1 (1) X (2) one socket- class II insulation
outlet only with and protection by a
a separation 30 mA RCD
transformer
zone 3 21 1 (1) class II protection
c by 30 mA RCD
c by electrical separation, or
c by SELV 50 V (Chapter G, Sub-clause 3.5)
swimming baths supplementary equipotential bonding special (under-water
(section 702) in zones 0, 1 and 2 lighting)
zone 0 SELV 12 V 28 1 X X X special (under-water
lighting)
zone 1 SELV 12 V 25 1 X X X X
zone 2 interior 22 1 (1) class II protection
exterior 24 1 (1) c by 30 mA RCD
c by electrical separation, or
c by SELV 50 V (Chapter G, Sub-clause 3.5)
saunas 31 1 class II X X adapted to
(section 703) temperature
work sites c conventional voltage 35 7 mechanically protection
(section 704) limit UL reduced to 25 V protected by 30 mA
c TT or TN-S scheme RCDs
agricultural and c conventional voltage 35 5 protection
horticultural limit UL reduced to 25 V by 30 mA
establishments c protection against fire risks RCDs
(section 705) by 500 mA RCDs
restricted 31 1 protection of:
conductive c portable tools:
working spaces v by SELV or
(metal tank v by electrical
interiors, etc) separation
(section 706) c hand-held lamps
v by SELV
c fixed equipment
v by SELV
v by electrical
separation
v by 30 mA RCDs
v by special
supplementary
equipotential
bonding
(1) if subjected to water jets: IP x 5
(2) except a switch for SELV

domestic and similar premises and special locations - L13


3. recommendations applicable to special installations
and locations (continued)

L
locations protection principles IP level wiring switchgear socket- installation
and cables outlets materials
fountains protection by 30 mA RCDs and
(section 702) equipotential bonding of all exposed
and extraneous conductive parts
data processing TN-S scheme recommended (3)
(section 707) TT scheme if leakage current is
limited. Protective conductor 10 mm2
minimum in aluminium. Smaller sizes
(in copper) must be doubled
caravan parks 34 5 flexible under- protection of
(section 708) ground cables circuits by
30 mA RCDs
(one per 6
socket-outlets)
marinas and 36 5 in conduits ditto
yacht basins or buried
medical centres IT (medical) scheme equipotential protection by
bonding 30 mA RCDs
fairs and protection by 30 mA 21 7
exhibitions RCDs. TT or TN-S scheme
balneotherapy individual: see section 701
(cure-centre (volumes 0 and 1)
baths) collective: see section 702
(volumes 0 and 1)
motor-fuel filling explosion risks in security zones limited to the
stations necessary
minimum
motor vehicles protection by RCDs or by electrical
separation
(3) in an IT scheme provide a LV/LV transformer to create a TN-S scheme.

L14 - domestic and similar premises and special locations


electrical installation practice
according to IEC
international standards
D
1. rules and regulations EMC1

2. electromagnetic disturbances
2.1 disturbances by conduction EMC2
2.2. radiation EMC8

3. cabling of equipment and systems


3.1 earthing EMC9
3.2 masses (non-conducting metal parts) EMC11
3.3 attenuating effects EMC15
3.4 installation and cabling rules EMC16
3.5 EMC components and solutions EMC17

G
4. local network problems EMC20

low-voltage service connections


Appendix- D581
EMC
1. rules and regulations

EMC
Legislation on EMC throughout the world is
broadly divided into two philosophies. In
"liberal" countries, any parasitic interference
with radio reception is illegal, but no
emission-level limit for the source of
interference is imposed. However, in cases of
litigation the methods of measuring, and the
limits of emission level laid down by the
CISPR, serve as reference. For example,
Japan is a "liberal country" in which the VCCI
standards (that correspond technically to the
international publications of CISPR) assumes
that the attitude of civic responsibility
prevailing is adequate at the present time.
For countries more rigidly "regulated",
emission levels exceeding a standardized
limit are illegal. For example, in the U.S.A.,
Automatic Data Processing (ADP) systems
are protected by obligatory emission-level
standards defined by the Federal law FCC
part 15. Checking procedures differ,
depending on whether the level for class A
(procedure for "compliance") or class B is
concerned. In the case for class B (domestic
environment), certification is then required.
European regulations are effectively placed
between the two foregoing attitudes. The
parasitic-emission level and an excessively-
sensitive reception device are both illegal.
Compliance with the EMC standards,
although only constituting a presumption of
conformity to the essential requirements, is,
nevertheless, the preferred means of
checking. Moreover, the European
regulations are applicable to all apparatuses,
systems and commercialised installations,
without exception.

Appendix EMC - 1
2. electromagnetic disturbances

EMC
Problems of EMC (ElectroMagnetic travelling in space.
Compatibility) often arise when equipment, The magnitudes of electromagnetic
which is highly sensitive to extraneous disturbances are expressed by four
electrical disturbances (commonly referred to parameters: two for the conduction mode and
as "interference" or "parasites") is located in two for the radiation mode.
an environment subject to electromagnetic For the conduction mode, measurements are
disturbances. made in the traditional quantities, viz: volts
Since sources of electromagnetic disturbance (U) and amps (I). For the radiated
are numerous and inevitable, and electromagnetic waves the electric and
desensitizing an equipment (generally magnetic field strengths are measured in
electronic) to counter the effect of volts per metre (E) and in amperes per
disturbances is difficult to achieve, metre (H), respectively.
consideration of the physical layout of the The frequency is one of the principal features
sensitive equipments and related cabling, that characterise an electromagnetic wave.
relative to the sources of disturbance, In EMC studies the solutions adapted differ
becomes necessary. according to whether the disturbance is at low
This is the principal means of ensuring a frequency (LF) or at high frequency (HF).
satisfactory degree of immunity for the large * Stationary (but changing in magnitude) magnetic and
majority of sensitive electronic devices. electric induction fields generally, are only significant in
close proximity to the sources and are easily countered by
There are two recognized modes of placing sensitive equipment at a suitable distance from
electromagnetic interference: them. A notable exception is the case where some tens of
thousands of amps, i.e. short-circuit fault currents, flow in a
c conducted disturbances propagated along power cable.
cables, wires, etc.
c radiated disturbances by stationary
induction (magnetic or electrostatic fields*)
and/or by electromagnetic (radio) waves

2.1 disturbances by conduction


2.1.1 Disturbances by conduction: modes Common mode
of propagation The common mode is parasitic. It is
Electrical energy, whether useful signals or sometimes also referred to as parallel mode,
power, or unwanted parasites, propagate longitudinal mode or asymmetrical mode.
along a 2-wire circuit in one of two modes Common-mode currents pass through all the
only, viz: in differential mode or in common conductors of a cable in the same direction.
mode. The return path for such currents is via the
Differential mode earth, earth-bonding connections and the
The differential mode is the normal way of protective earthing conductors, cable
conducting current through a 2-wire circuit. sheaths, etc. Since the earth is no longer
This mode is sometimes referred to as series used as a conducting medium for telefax,
mode, normal mode, or symmetrical mode. useful signals are no longer transmitted in the
In the differential mode the current flowing in common mode through the associated
one conductor is in exact phase opposition to cables. A potential difference in common
that in the other conductor, i.e. flowing in the mode is measured between the mass (local
opposite direction at every instant. zero voltage reference terminal) and the
The voltage is measured between the two mean value of potential of all the conductors
conductors. of the cable circuit being tested. It may be
present in the absence of any current flow.

I I
2
U equipment
equipment

I
I U
2
fig. EMC-1: signal or disturbance in the
differential mode.
Differential mode disturbances are the most fig. EMC-2: disturbance in common
severe at low frequencies. By low mode.
frequencies (LF) it is understood in EMC
studies to concern all frequencies lower than
9 kHz. This convention means that a very
large number of electrical disturbances are
considered as being LF phenomena.
In electrical power networks disturbances in
the differential mode are numerous. One may
cite, for example, interruptions of supply of
short or long duration, voltage fluctuations
and dips, phase instability, lamp flicker,
variations of frequency: harmonics and
voltage spikes. The effect of an electromagnetic
disturbance depends largely on its duration.
Permanent (maintained) disturbances
principally affect analogue-type circuits, while
transient and impulsive disturbances interfere
especially with digital circuits.

2 - Appendix EMC
EMC
Electromagnetic disturbances couple readily This is the role of insulated and/or
with cables in the common mode, particularly symmetrical connections.
at high frequencies (HF), since they act as A galvanic insulation is only effective at low
radio antennae. Several kinds of coupling frequencies. A symmetrical connection, also
between neighbouring circuits can occur. referred to as "balanced", can remain
The problems of common mode recur effective up to high frequencies. The
frequently in EMC cases. A conducting dissymmetry of a differential connection
environment is always good for EMC, originates mainly from its end circuits. An
due to it equipotential quality. imbalance at an end circuit can be caused by
Only disturbances in the differential mode can an electrical and/or geometric dissymmetry.
be filtered locally, cable by cable. In any case, a connection by simple coaxial
As indicated by its name, the common mode cable to transmit signals at low frequencies is
is common to all the cables of a given not recommended.
equipment. Common mode problems at HF Correcting measures which may produce
are particularly critical in an insulated harmful secondary effects must be combined
environment, or where the mass (the zero- with other precautions in order that the
voltage refernce for all electronic circuits) is system effectively counters the entire range
"floating" with respect to earth (i.e. insulated of disturbances (LF and HF, of large and
from the earth). small amplitudes). The combination of the
A common mode voltage is always different corrective measures (galvanic
detrimental. If it cannot be reduced, it is separation, symmetrical connections and
important, at least, to prevent it from overvoltage protection) is referred to as
developing into a differential mode coordinated protection.
disturbance.

2.1.2 LF disturbances by conduction Interruptions (long or transitory)


LF disturbances include all types of parasitic An interruption is a total disappearance of the
interference of which the range of significant power-supply system voltage. In the case of
frequencies is lower than 9 kHz. The a fault occurring on the HV network of a
frenquency of 9 kHz is a conventional upper power-supply system, a consumer will
limit, below which electrical phenomena may normally experience a "voltage dip"
be analysed in simple terms, using customary sometimes followed by a brief interruption.
equivalent linear circuit techniques, based on This interruption will occur only if the HV
resistances, inductances (self- and mutual-) system is an overhead-line (O/H line) system,
and capacitances. By definition, a LF and the consumer is being supplied from the
disturbance exists for a relatively "long" time section of line on which the fault has
(at least a hundred microseconds). The occurred. So-called "fleeting faults" on
energy level of a conducted LF disturbance overhead lines are very common, and consist
can be considerable and is very easily of flashovers (of insulators) to earthed metal
measured. by momentary overvoltage due to lightning or
The impedance of a cable at very low a short-circuit through a large bird, or again,
frequencies is practically equivalent to its directly to earth through, for example, a wet
resistance only. At several kiloherz most tree branch, etc.
cables of small cross-sectional-area (c.s.a.) In more than 80% of these incidents such a
and even at 50 Hz (for cables of large c.s.a.) fault will disappear during the brief period of
the lineal inductance of a conductor is of the automatic interruption, and normal supply will
order of 1 µH/m, and its impedance increases be restored.
linearly with frequency. For example, large 1- The automatic sequence for the elimination of
core cables at 50 Hz, installed in trefoil, have fleeting faults on O/H lines is included in the
a lineal impedance of approximately protection scheme for the line. The
0.3 Ω per km. This feature is important when interruptions in these schemes are normally
considering harmonic frequencies in a limited to less than 0.5 seconds. An
network. underground cable supply network reduces
Selecting a c.s.a. larger than 35 mm2 for a the number of interruptions to about 10% only
protective conductor would effectively reduce of those of O/H line systems, but
the heating of the conductor when carrying underground cable faults are not self-
fault current (since its resistance would be clearing, so that lengthy shutdowns are
lower) but would have a negligible effect on necessary to locate the fault and to effect
the equipotential distribution: the inductance repairs.
of a cable being (as noted above) practically
independent of its c.s.a.

Appendix EMC - 3
2. electromagnetic disturbances (continued)

EMC
2.1 disturbances by conduction (continued)
Flicker drop of voltage, caused principally by
Flicker describes a condition of small but switching loads which, at the instant of
frequently recurring voltage dips caused by energization, require a greater current than
loads which require relatively heavy current the normal rated value, e.g. small-motor
for brief and regularly repeated periods. starting currents, the switching on of large
The impedance of a LV network is made up resistive heating devices and incandescent
mainly of cable impedance and the lamps, etc. Such dips are transitory only, but
impedance of the HV/LV transformer are often more severe than those classed as
supplying the network. The greater the kVA flicker, generally exceeding 10%. The duration
rating of the transformer, the lower its of a "dip" lasts from 10 ms to approximately 1 s.
effective impedance. In public power-supply Voltage reductions which exceed 10% and
systems the flicker problem is more common 1 s, due, for example, to starting large motors,
on rural systems, particularly at the end of or, as previously described, due to system
long lines. It is a problem on a line which is faults, are simply referred to as "voltage drop"
supplying arc furnaces, arc-welding machines and the extent of the drop and its duration are
and, generally, where heavy loads are specified. Voltage fluctuations have little
frequently switched. effect on electronic circuits generally.
Flicker creates an objectionable annoyance Sensitive, precision electronic-control devices,
for persons working under incandescent electronic calculators of early design, and
lighting. The effect is purely physiological, no electronic (HF) fluorescent lighting tubes,
dysfunctioning of electronic equipment will however, may be adversely affected.
occur due to flicker. A well-designed electronic device can
Flicker is objectionable only where heavy tolerate, without difficulty, voltage fluctuations
overloads and frequent switching are up to + 8%.
combined, or where the impedance of the A voltage dip at a point on a HV system is
system is high. Standardized parameter limits generally due to a short-circuit fault
and a flicker meter are described in IEC elsewhere on the same network. The closer
publications 1000-3-3 and 1000-4-15. the fault to the point in question, the more
severe the dip. The severity of the dip is
defined by two parameters: the magnitude of
∆U/Un in % the drop as a percentage of the system
3 nominal voltage, and its duration in
milliseconds.
2
Voltage dips are generally due to wind-blown
debris (tree branches, etc.), electric storms,
or faults on the lines (broken insulators) or
occur on the installation of a neighbouring
1
consumer.
Ueff.

0,5
most influenced beetween the
400 V three phase to phase voltages
0,3 360 V
depth
(% de Un)
clearing
.5 .7 1 10 100 1000 10 time
fig. EMC-3: number of variations per = 0,3 s
minute.
duration time
For industrial installations subject to flicker, a = 0,4 s
modification to the installation is sometimes fig. EMC-4: caracteristics of a voltage dip.
necessary. Among the possible corrective
measures available, the most effective Faults on VHV (very high voltage)
include: separate cables for heavy loads transmission lines are rare and are usually
preferably with each large load supplied due to lightning, or to exceptionally severe
through an individual HV/LV transformer, cold weather.
division of the load, increase the time lags in The consequence of voltage dips (when
automatic control systems, reduction in the followed by an interruption) is a complete loss
work-cycle rate, time-wise staggering and of supply to electronic (and power) devices.
spreading of operations which require Relays will drop out and motors controlled by
impulsive power demands, together with the electronic speed-variation and regenerative-
installation of a static reactive-power braking devices will be deprived of brake control.
compensator. Technically, a reduction in the Even if there is no supply interruption, a large
source impedance is an excellent solution. and long (up to 1 second) voltage dip may
In final general-distribution circuits at LV, the cause similar malfunctions.
3-phase symmetrical short-circuit current is Means of countering these problems at the
usually within the 500-5,000 A range. In least cost requires individual analysis of each
industry, the short-circuit current at LV may case. To overcome the voltage-dip problem,
exceed 10 kA on a circuit of large c.s.a. close many low-power electronic equipments have
to the source substation. This value never, individual power packs with an autonomy of
however, exceeds 100 kA. several hundred milliseconds for 100% loss
of supply voltage.
Fluctuations and voltage dips For heavy-duty power supplies, the period of
A fluctuation of voltage is a rapid change of autonomy amounts only to approximately
supply voltage not exceeding + 10% (the 20 milliseconds, the limiting factor being the
generally accepted limits at distribution level) size of the energy-storing capacitors required.
during normal operation. A "dip" is a sudden Rotating machines (motor/generators) have
4 - Appendix EMC
EMC
sufficient autonomy to cope with voltage dips. Frequency variations
Finally, uninterruptible power supply units can The European network performs, in practice,
suppress voltage dips, and maintain the as an infinite system as far as frequency
power supply during a period of complete stability is concerned, in that load changes do
interruption. not sensibly affect the frequency. On smaller
Unbalance private systems, and especially on single
The amplitude of an ac voltage is expressed generators, where the rotational inertia is
by its rms (root-mean-square) value. The small and the regulating system of the prime
voltage between a phase conductor and the mover is generally rudimentary, the frequency
neutral is referred to as the phase voltage, will vary (within reasonable limits) each time
while that measured between any two phases the load changes abruptly. Diesel engine
is called the line voltage. The line voltage prime movers are less stable, in terms of
equals etimes the phase voltage, on a frequency, than turbines. Frequency
normally balanced 3-phase system variations do not unduly disturb electronic
(e= 1.732). A 3-phase system may be equipments. Converters based on current
defined simply by the amplitude of 3 voltages, chopping principles are insensitive to
either line or phase values. frequency changes. All modern devices and
In order to define a sinusoidal system which components should be capable of correct
is in an unbalanced state, however, the performance during frequency changes of
values of current and voltage of each phase + 4% throughout a 10 minute period.
are then, in the general case, the sum of Only very large systems with transformers
3 rotating vector components. The three operating at the limit of saturation may, when
components of each phase are known as: the system voltage is at its maximum, be
c the positive phase-sequence component subjected to overheating by a long-term low-
c the negative phase-sequence component frequency condition. AC motors (locked to the
c the zero phase-sequence component. frequency) will experience speed variations
A balanced 3-phase system is composed of corresponding to those of the frequency. On
positive phase-sequence components only. the other hand, the inertia of motors tends to
An unsymmetrical system is said to be smooth out other sudden disturbances
unbalanced; its negative- and zero-phase occurring on a network.
sequence components are generally both Harmonics
present, together with the positive phase- Any non-linear load (fluorescent lamp, Graetz
sequence component. bridge, arc furnace, etc.) takes a non-
A common cause of imbalance is that of sinusoidal current from the network. Such a
different levels of loading on the 3 phases. current is composed of a sinusoidal
Unbalanced loading results in unbalanced component at the frequency of the system
voltages being applied to 3-phase motors. and is known as the fundamental component,
Increased losses occur in the rotors of the together with other sinusoidal components
motors, and in cases of excessive imbalance, which are whole-number multiples of the
motors can be destroyed by overheating. fundamental frequency. These latter are
Single-phase (line-to-line) loads are not referred to as harmonic components.
normally adversely affected by imbalance. Conventionally, harmonics up to the rank of
Small degrees of imbalance (0.5-1%) are 40 only are considered in power systems,
inevitable on LV 3-phase 3-wire networks, i.e. 2 kHz for 50 Hz systems and 2.4 kHz for
and up to 2 or 3% can be tolerated for several 60 Hz systems. Supplies to electronic circuits,
minutes by all loads. power regulators based on Graetz bridge,
When an imbalance of voltage is considered and fluorescent lighting equipment, are rich in
to be excessive (> 2% for example), it is harmonics.
advisable to correct the balance of phase Distortion of a voltage waveform is onerous
loading. Where it is not possible to improve for associated equipments; it is expressed as
the balance, the situation may be eased by a percentage. It is proportional to the
increasing the fault level at the circuit harmonic content of the current and to the
concerned by changing the supply impedance of the source. The effect of
transformer. distortion is to increase the heating losses in
An average HV/LV distribution transformer motors. In an ADP environment, a distortion
(> 100 kVA) has a short-circuit voltage of of 5% may be considered to be normal. All
5-6%. Special transformers are available with electronic components can tolerate a global
interlaced windings which limit the leakage factor of distortion including possible inter-
reactance to give a short-circuit voltage of harmonics of at least 8%. An inter-harmonic
approximately 2%. current has a frequency which is not a whole-
A low short-circuit voltage effectively means a number multiple of the fundamental (i.e.
low source impedance (with higher fault- system) frequency. A distinction is made
current level) a situation which improves the between "true" inter-harmonics generated at
voltage balance, and (incidentally) improves discrete frequencies, and those forming part
the form of the voltage wave (if it happens to of a continuous spectrum.
be distorted) by reducing the harmonic Even-numbered harmonics are generated
content of the wave. A modern method of only by asymmetrical rectifiers and load
improving a condition of imbalance, though currents which contain a dc component. A dc
presently rather costly, is to install a static component can readily saturate a power-
compensator. It consists of a system which supply transformer. Most non-linear loads
stores energy in an inductor or capacitor, and (satured transformers, fluorescent tubes,
restores this energy to the system at the power supply circuits which use current-
appropriate instants. chopping techniques, etc.) only generate
An active filter constitutes one of the odd-numbered harmonics.
preferred solutions for limiting disturbances
generated by arc furnaces during the start-up
phase.

Appendix EMC - 5
2. electromagnetic disturbances (continued)

EMC
2.1 disturbances by conduction (continued)
Balanced 3-phase loads supplied from The role of an active filter, triggered by an
a 3-phase 3-wire system (i.e no neutral wire) error function, is to inject into the network a
do not generate 3rd harmonic currents or harmonic current exactly equal, but in phase
multiples of 3rd harmonic currents. A Graetz opposition, to that produced downstream.
bridge or a hexaphase thyristor-controlled The principle of operation is comparable to
regulator behave as current generators, that of a static compensator, but at a
which are practically independent of the considerably higher chopping rate. An active
voltage distortion. filter can be called upon to compensate not
Third harmonic currents and multiples of only first (i.e. lower) harmonics, but also
them (known as "triplen" currents) when reactive power (var) and flicker ; it is simply a
generated in the phases of a 3-phase 4-wire question of dimensioning.
system, present a particular problem in that, Overvoltages
being of zero-phase sequence (i.e. in phase Overvoltages that affect industrial-supply
with each other), they add arithmetically and power networks in the differential mode
complete their circuit through the neutral (between phases) can occur for numerous
conductor. The current in the neutral reasons.
conductor due to this cause is at 150 Hz and The energizing of a bank of capacitors can
can exceed, in unfavourable circumstances, generate an overvoltage transient associated
the current flowing in the phase wires. This with an energy level of several hundred
aspect should be borne in mind when Joules. The inductance of the system and the
considering supplies to ADP loads and loads capacitance of the bank behave as a series
made up of fluorescent lighting tubes. If the LC circuit which oscillates transiently at its
neutral is not distributed, i.e. the system is natural frequency, typically below 1 kHz.
3-phase 3-wires, then 3rd harmonic currents The value of the first peak (the sum of the
cannot flow. A transformer with a delta- transient and system peaks) can reach
connected primary winding, however, allows almost twice the value of the power system
the circulation of 3rd harmonic currents, a peak voltage, i.e. the transient can have a
feature that practically negates the distortion peak value almost equal to the system peak.
of the LV voltage wave, which would A second cause of overvoltage may occur on
otherwise contain a large 3rd harmonic the blowing of a wire-type fuse. A sudden
component. release of the magnetic energy stored in the
Reduction of the source impedance is not system inductances can be as much as a
always effective in reducing distortion : thousand Joules, which, when converted into
power-factor correcting capacitors can cause electrostatic form in the system capacitances,
a problem, if, together with the source can raise the voltage sufficiently to damage
impedance (which is predominantly inductive) associated equipment. The effect is
the combination should form a resonant (or considerably less with cartridge fuses or with
partially resonant) circuit at one of the a circuit breaker.
harmonic or inter-harmonic frequencies. Any manœuvre on a power transmission
The parallel combination of inductive system (opening or closing a circuit breaker,
reactance L and capacitive reactance C can isolating switch, etc.) results in an operational
present a high impedance at its resonant disturbance. The energization of a
frequency, particularly at low-load periods. transmission line is characterized by a wave
The distortion can therefore become front of voltage which (at approximately the
excessive due to the amplification effect of speed of light) propagates and reflects along
the resonance. the line to produce a voltage-doubling
A harmonic filter is a series LC circuit phenomenon.
connected in parallel with the source and acts The frequency of this highly-damped short-
as a short-circuit to currents at its resonant duration oscillation varies between 10 kHz
frequency. The capacitor and inductor must and 1 MHz. The phenomenon is related to
be capable of carrying the maximum value of that of energizing a capacitor, but the
the harmonic current, while the capacitor frequency in this case is much greater
must withstand the elevated harmonic (depending on the length of the line) while the
voltage plus the system normal-frequency energy level is lower. The risk of damage to
voltage. The inductor is adjusted to cause the equipment from this phenomenon is much
combination to resonate at the exact less than that from overvoltages of longer
frequency of the harmonic in question. It must duration, but the risks of malfunctions are
not saturate or overheat. The rating of a greater.
harmonic filter varies according to the size of Overvoltages have little effect on
the installation from some kvar to several electrotechnical equipments, but can disturb,
Mvar. weaken and even destroy electronic
A problem with harmonic filters is that their equipments. A LF overvoltage in common
resonant frequencies change from one point mode has no effect on supply circuits that are
on the network to another due to cable galvanically isolated, provided that the
inductance. The longer the cabling, the lower isolating dielectric can withstand the voltage
the frequency at which the filter resonates. stress without rupturing. At HF, principally by
It is advisable moreover, to check that the its common-mode component, an
currents in a number of paralleled filters are overvoltage can disturb (i.e. interfere with)
satisfactorily shared. sensitive electronic systems. The solution is
A modern means of limiting distortion is by simple: filter each equipment with respect to
the use of active filters. These filters are its own mass (metallic structure of the
inverters based on PWM (Pulse Width equipment).
Modulation) techniques, together with
reactive-energy storage.

6 - Appendix EMC
EMC
The installation engineer has practically only New overvoltage surge arresters based on
one way to protect the installation against the use of varistors of high energy-dissipation
overvoltages, and that is to install overvoltage ratings allow an effective protection of all LV
limiting devices on the supply-circuit systems and equipments downstream of the
conductors. Overvoltages occurring on public point of arrester installation.
LV distribution networks are lower in energy Failure of the zinc-oxide varistor will cause a
than those occurring in heavy-current thermal fusing element (which is connected in
industrial networks: the energy on public series with it) to blow, and open the circuit,
networks rarely exceeding 100 Joules. thereby avoiding a short-circuit to earth via a
The only really dangerous case is that of a faulty or damaged arrester. The cable from
lightning stroke on a line close to the this device must be connected by the
installation. shortest possible route to the mass of the
distribution board, i.e. the common earthing
bar, and not to the earthing electrode, which
is generally too far away (see Sub-clause
L 1.4).

2.1.3. HF disturbances by induction HF spikes


At HF i.e. conventionally above 1 MHz, The range of frequencies which presents the
interference phenomena become greatest difficulties, both in radiation and in
considerably more complicated. Power protection against the radiated energy, is the
conductors become efficient antennae, VHF band from 30 to 300 MHz, also referred
electromagnetic fields, even when weak, to as the "metric" band. Almost all electric
produce considerable interference, all cables arcs, sparks, electrostatic discharges and
are affected, and some may resonate, etc. starting contacts (such as dry contacts,
HF phenomena are severe, frequent, difficult starting contact for striking an arc in
to analyse and are cause to reconsider the electroluminescent tubes, operation of circuit
established practices in electronics cable breakers and other switching devices on HV
installation. systems) generate impulses (spikes) which
The inductance of cables becomes more of a are conducted in common mode and
problem at HF than at low frequencies. The radiated. The radiation spectrum covers the
lineal inductance of any conducting structure range of the above-mentioned VHF band.
following a sensibly straight route is The amplitude of the HF current spikes can
approximately 1 µH/m. Furthermore, an attain a peak of several tens of amperes.
interconnection of a length exceeding a Digital circuits are particularly vulnerable to
thirtieth (1/30) of a wavelength becomes such spikes. Respecting the standard for
practically incapable of ensuring immunity IEC 1000-4-4 is a highly-
equipotentiality between the two recommended means of achieving
interconnected masses. Beyond λ/30, a satisfactory protection and EMC of an
conductor becomes an effective radiating installation.
antenna but, if radiating, it fails to perform Maintained HF disturbances
correctly as an equipotential conductor. Frequency converters, electronic speed
The wavelength λ corresponding to a controllers, Graetz bridges and electric-motor
frequency of 1 MHz is 300 metres. The commutating brushes also generate common
distance between any equipment and the mode HF disturbances. The peak value of
main earth bar being generally greater than these disturbances can reach and even
10 metres, one may deduce that the nature exceed 1 ampere. One solution is to install an
and the quality of the earthing is of no efficient filter at the supply-source and/or at
consequence at frequencies exceeding the disturbed equipment. Another solution is
1 MHz. A simple dictum: a large conductor is the use of power cables that include a
good, but a short conductor is better. screen, which is earthed at both ends.
HF disturbances by conduction in common For sources of heavy interference, it is
mode through cables are, in fact, considered recommended to form a network of
to be the principal problem for EMC equipotential interconnections of all masses
specialists. The reduction of common mode in the neighbourhood of the offending source,
disturbances at HF through cables can be in particular all metallic cable ways, ducts,
achieved by one or more of the following trays, etc.
three stratagems:
1 - attenuation effects: close interconnection
(networking) by equipotential conductors of
"masses" and/or screened cables
2 - filters between conductors and
mechanical mass of each equipment
3 - ferrites on "problem" cables.
An electronic circuit, e.g. a card supporting
chips, etc., should never be allowed to "float"
relative to its conducting envelope, a
condition which is to be avoided at all costs in
the presence of HF interference. The natural
(so-called "stray") capacitances of the card
components, less than a pico-farad, can be
sufficient to cause interference with an
electronic circuit. To limit rapidly varying
voltages between an electronic circuit and its
environment, the connecting of the filter 0 V
(reference voltage) terminal to an enveloping
metallic housing, connected to earth or not, is
an excellent preventive measure.
Appendix EMC - 7
2. electromagnetic disturbances (continued)

EMC
2.2 radiation
Electrical energy propagation is not only conductor (which acts as a receiving
confined to conductors. It can also propagate antenna), give rise to minute emfs and
in space without material support. Such currents in the conducting material, i.e. in the
propagation is referred to as electromagnetic form of disturbance by conduction. For cable
fields or waves, or Hertzian waves. Such a circuits, these disturbances are in common
wave is made up of an electric component E mode. It is therefore possible to protect
in volts per metre, and a magnetic against these radiated fields by means of a
component H in amperes per metre. Faraday cage arrangement or by (very often)
These radiated fields, when encountering a low-pass filters.

2.2.1 LF magnetic fields large; such currents can amount to several


At low frequencies, only the magnetic field amperes. The undesirability of the TN-C
may cause problems. Whether it is impulsive scheme (in buildings) for this reason is shown
(short-circuit, lightning, electronic flash...) or in fig. F14 Chapter F, of the main text. During
maintained, the field H is generally produced a short-circuit fault, the disturbance is
in close proximity to the affected equipment. evidently greater to a degree that depends on
Measurement of the field strength requires an the fault-current magnitude.
oscilloscope and a loop probe only. The The most common consequence of a LF
magnetic field at low frequency does not magnetic field is a distortion of the image of a
propagate, but remains in the close proximity cathode ray tube (jumps and wave-like
of its origin (a transformer or an induction movements of the image, and even changes
motor, for example) and its field strength of colour). A magnetically unscreened CRT
initially decreases rapidly with distance from (cathode-ray tube), an electron miscroscope,
the source according to 1/D3. a mass spectrometer or a magnetic reading
At greater distances, the rate of decrease is head, barely tolerates 1A/m at LF. Moreover,
slower and approaches 1/D2. This latter value the "stray" loops formed through equipotential
is often used when considering the field connections to masses are associated
surrounding busbars or an overhead line. The (naturally) with corresponding voltages.
magnetic-field strength of a rectilinear current Magnetic screening from/of a magnetic field
with a return path at infinity (such as that due is very difficult at frequencies less than
to lightning) decreases according to 1/D. 10 kHz. The easiest solution is simply to
Severe sources of magnetic fields are the place the sensitive equipment out of range of
zero-phase sequence currents in supply the offending field. Screening the sensitive
cables of a TN-C scheme. Loops formed equipment with a thick magnetic shield can
between the phase conductors and currents reduce the field strength by a factor of the
diverted from the neutral conductor (through order 10.
equipotential bonds) are sometimes very

2.2.2 HF electromagnetic fields Electronic equipments are rarely affected by


At high frequencies, the E and H fields unite a field-strength of less than 1 volt per metre.
to form indivisible electromagnetic waves in Field strengths exceeding 10 volts per metre,
space. At more than a sixth of a wavelength however, very often cannot be tolerated. The
from a point source, the ratio E/H tends to a range of frequencies giving the most severe
value of 120 π = 377 ohms. It is sufficient, effects is, again, in the VHF band.
therefore, to give the value of one component At HF a common-mode current in a cable
in order to deduce the field strength. always produces a radiated wave. The
Numerous industrial, scientific or medical reciprocal case is also true, i.e. the arrival of a
apparatuses use radio frequencies, most HF wave will produce a common-mode
often in the 1 MHz to 3 GHz range. Radio current in a cable. The methods of protection
transmitters have power-radiation capabilities against HF fields are the same as those
ranging from several milli-watts for radio- adopted against disturbances by conduction
control devices, to several mega-watts peak at the same frequencies.
for radar systems. The antenna effect of cables carrying HF
Walky-talkies, which can be used for current by coupling in common mode
transmission very close to electronic constitutes the principal problem in EMC.
equipment, are sources of disturbance,
particularly for low-power analog circuits.
An effective way to reduce radio-transmitter
field strength, as "seen" by sensitive
electronic equipments, is to use antennae as
remote from the equipments as possible, and
located at the greatest height attainable.
Since this principle cannot be applied to
portable transmitters, their use must be
restricted to areas sufficiently remote from
sensitive equipments to ensure trouble-free
operation of the latter.

8 - Appendix EMC
3. cabling of equipment and systems

EMC
In order to cable an electronic system achievement of EMC in modern electronic
correctly or to correct an unsatisfactory systems. Many practices which are
installation, it is often sufficient to apply some satisfactory at LF have proved to be poor or
simple elementary rules. From experience, even catastrophic at HF. Certain cabling
the most important factor is a clear options can be chosen with confidence.
understanding of the phenomena and the The interconnection of all the non-functional
recognition of their limits. The strict earths of a single site is one example.
observance of traditional rules for correct Factors which are always favourable should
installation and cabling has become become standard practice.
necessary. This is the price to pay for the

3.1 earthing
The expressions "earth", "earth electrode", These currents, and short-circuit-to-earth fault
"earth plate", "earth rod" all refer to a currents, flow mainly through the protective
conductor which is buried, and in intimate earthing PE conductors (coloured with yellow
contact with the soil. The word «mass» refers and green stripes) and finally back to the
to metal parts of equipment (electrical or not - source substation, via the earth (TT system)
for example, water pipes) which, under or via the earth path and (mainly) through the
normal conditions, are not intended to carry neutral conductor in parallel (TN system).
current. Bonding conductors, which are used Since, in the TN case, practically all of the
to interconnect masses are also referred to fault (and leakage) currents return to the
as "mass". Although all masses in normal LF source via the neutral conductor, the
installation practice are connected to earth, resistance of the installation earth electrode is
the two words, "earth" and the above-noted not of primary importance (unless lightning
equivalents should not be confused with arresters are to be connected to it).
"mass". "Mass" is commonly called "ground" For the protection of electronic equipments, it
in some countries. is strongly recommended that common-mode
currents entering the building from external
3.1.1 the role of earthing cables be diverted to earth at the point of entry.
The basic role of an earth electrode is to A simple galvanic isolation is often
maintain all masses in an installation at a insufficient: the overvoltage withstand
voltage close to zero, whether the power capability of a galvanic isolation transformer
source is earthed or not. This is achieved in a is typically less that 10 kV. This value is
properly designed installation, regardless of insufficient on days of intense electrical
whether a faulty condition (which would storms.
otherwise raise the voltage of the installation The installation of non-linear voltage-limiting
masses) occurs in the installation circuits or devices then becomes a necessity.
on the power-supply network, or other It is important that all incoming metallic pipes,
sources external to the installation. ducts, trunking, etc., be connected to earth at
The role of earthing, therefore, is that of the their entry into the building. This policy can
protection of persons against the dangers of avoid the circulation of currents (from outside
electrocution. The severity of an electric the building) in the conductors bonding the
shock is a function of the current which masses.
passes through the body, and equally The installation of overvoltage-protection
important is the path of the current flow devices must be carried out with the
through the body. Established IEC rules of minimum possible common impedance
protection against electric shock set safe between the external circuit and the circuit to
limits of voltage (referred to as conventional be protected. The length of conductor in
voltage limits) above which masses are series with the voltage limiter must,
considered to be unacceptably dangerous. consequently, be the shortest possible.
For normal 50 Hz or 60 Hz power systems, The residual voltage "seen" by the protected
these values are 50 Vrms for dry locations equipment is then independent of the
and 25 Vrms for wet locations, for example impedance of the earth.
bathrooms and laundries (see Chapter L of Even with a "bad" earth, it is possible to
the main text for more details). protect an equipment effectively against
It is recognized that a low contact resistance external overvoltages: it is necessary and
of an earth electrode with the mass of the sufficient to connect the voltage limiter to the
earth cannot always be obtained. mass of the equipment using the shortest
Furthermore, its value is rarely constant, practical length of cable.
depending largely on soil humidity (and so
prone to seasonal changes). An essential electric-power line
factor in maintaining safety to personnel in protected
the event of a high earthing resistance, is that voltage
limiter electronic
of the equipotential concept. If, for example, earthing conductor equipment
all masses are at a common (even normally
dangerous) potential, and the earth below the yes
building is at a similar potential, a person can
touch any or several masses at the same protected
time without danger. This is why electrical electronic
appliances with long leads (hedge trimmers, equipment
lawn mowers, etc.), which allow the user to
leave the equipotential environment of the no
house, must be of Class II insulation level
(i.e. doubly insulated).
So-called normal leakage currents (no fig. EMC-5: a voltage limiter must be
insulation is perfect) also include the minute connected to the mass and not to earth.
capacitive currents of the wiring to earth.

Appendix EMC - 9
3. cabling of equipment and systems (continued)

EMC
3.1 earthing (continued)
When a voltage limiter is correctly connected An electronic equipment is not affected by the
to the mass, the impedance of the earth value of earth resistance. At worst, there is a
electrode is immaterial. risk of exposure to overvoltages from an
A direct lightning stroke on the supply line external cable, if its protection is insufficient,
close to the installation requires the or is badly cabled. So that the role of the
dissipation of (typically) 10 kA to 100 kA of masses is essential, and more important than
stroke current, most of which passes to earth that of the earthing. The only requirement for
through lightning arresters on the line a satisfactory performance of the electronic
external to the installation. Overvoltages equipments is a high degree of
within an installation where external arresters equipotentiality.
are provided rarely exceed 6 kV due to It is evident that two earths are always less
atmospheric causes. equipotential than one. Any separate earth,
even if said to be «interference free» is
always detrimental to equipotentiality, and so
direct-stroke current
to the safety of persons and to the
satisfactory functioning of interconnected
lightning protection equipments. Two non-functional earth-
conductors electrode systems on a common site should
internal equipments must always be interconnected.
be maintained at In practice, care must be taken that there is
equipotential no touch-voltage existing when working on an
electronic equipment interconnection
between two buildings (video, access control,
local network, information technology (ADP)
fig. EMC-6: the entire equipotential devices...) if the earthing systems of the two
"cage" will be at a high absolute potential buildings are not solidly interconnected. It is,
during the brief flow of stroke current. as already noted, not possible to be sure of
the equipotentiality of two separate earths.
For transmission and distribution lines at high * This statement is not true in certain circumstances, notably
in rural areas, where a small transformer supplies an
voltage, the fault current for one phase to isolated community, for example. The neutral earth
earth returns to the source through the earth electrode must necessarily have the lowest possible
and (where provided) through the shielding resistance in such cases. If not, potential gradients on the
surface of the ground can be dangerously high in the vicinity
conductors above the phase conductors of of the electrode during an earth fault.
the lines. Animals are frequently killed due to this cause.
The provision of an equipotential condition on
the surface of the ground at the base of
transmission towers and, more importantly, at
substations (the source of the fault current) is
a primary concern of design engineers. The
principle of equipotential bonding is identical
to that required for a low-voltage installation
in a building.
A functional earth means an earth electrode
which is designed to pass load current
through the earth, i.e. the earth path acts as
one of the circuit conductors. There are
several installations around the world that
utilise this method. In some countries, d.c. is
used in this (economic) way to operate a
service of facsimile transmission.
It may be of interest to note that when
telephone cables (which use paper insulation
on the conductors) have a high degree of
leakage current and consequently doubtful
symmetry, a low earth resistance allows the
quality of the transmitted signals to be
preserved. Although the magnitude of
telephone signals is low (millivolts to less
than 1 volt), the quality of modern cables
overcomes the constraints of a "good" earth.
To summarise, the protection of persons does
not depend directly on a low value of earth
resistance*; it is rather the establishment of a
condition of equipotential between masses
that is of prime importance. Thus, an aircraft
in an electric storm presents no danger to the
passengers, who are in a metallic envelope
which is (within a few volts) perfectly
equipotential. For persons or animals, the
danger is not the magnitude of the absolute
potential, it is the difference of potential
between metal parts which can be touched
simultaneously that is dangerous.

10 - Appendix EMC
EMC
3.2 masses
The majority of malfunctions in safety limit (of 50 Vrms in dry locations and
electromagnetic devices, sometimes wrongly 25 Vrms in wet conditions for ac systems).
imputed to software problems or human error, These values are the maximum allowed that
are found to be due to an insufficient level of can exist indefinitely in specified conditions of
equipotentiality between interconnected units external influences.
(probes, cards, actuators). A dangerous touch voltage can arise during a
There are two differences between a buried fault if the resistance of the equipotential
conductor and a mass conductor. A buried conductors is not sufficiently low. In some
conductor will dissipate its common mode cases, it is necessary to install supplementary
currents, but it is always too far from the equipotential conductors in parallel with
equipments to be effective at HF. existing conductors to satisfy the UL criterion.
A mass conductor above ground level It should be noted that access to two (or
presents two essential virtues to the good more) masses is illegal, even if they are
performance of electronic systems, viz: it is associated with different installations, if they
physically close to the circuits, and it is are connected to different earthing systems
accessible. which are not interconnected.
The equipotentiality of equipments and their The respect of safety rules is obligatory but
masses is a functional objective. not sufficient, in themselves, to ensure
As long as interference signals circulate in satisfactory EMC of an installation. In fact, the
the masses and not in the electronic circuits, risk of electrocution only exists by a voltage
they are harmless. On the other hand, if the of a high value and relatively long duration
masses are not all equipotential and are appearing between adjacent masses.
connected to earth in star*, for example, HF An electronic equipment is sensitive to an
interference currents will circulate through extensive range of frequencies, or to very
any available path, i.e. via signal cables. brief impulses. An electrostatic discharge, for
Some circuits will therefore be subjected to example, is generally of no consequence for
interference and even be destroyed. its source, but it could be catastrophic for an
Networking the mass conductors to form a electronic device. Normal earths, commonly
closely-connected low-impedance bonding connected in «star» (i.e. radial) configuration
system is the only economical way to ensure for example, guarantee the safety of persons
a satisfactory level of equipotentiality to install when the relevant standards are respected,
all sensitive equipments in a "Faraday cage" but not the satisfactory operation of an
arrangement (a room enclosed in a mesh of installation which includes sensitive electronic
conductors) would be technically ideal, but is components.
generally not economically justified. It is certain that more and more electronic
By definition, a "mass" is any conducting equipments are, or will be, connected to other
material which can be touched by any part of apparatuses and devices for the exchange of
a human body, that is not normally alive, but information. The best way of ensuring a
which may become alive as the result of a successful and durable installation
fault. Two masses which are accessible and performance is to establish a high degree of
within human reach must present a potential equipotentiality throughout the entire
difference, under any conceivable fault installation.
condition, that does not exceed the IEC- * i.e. by one of a number of conductors radially connected to
recommended conventional voltage (UL) the main earth bar, the ensemble resembling a "star".

3.2.1. loops of mass and between masses If a current circulates around a mass loop,
A loop of mass is the area included between such a current in common mode may either
a working cable (metering cable, control superimpose «noise» (interference) on useful
cable, power-supply cable, local-network signals (in differential mode, by conversion
system cable) and the mass conductor from common mode to differential mode) or
(generally the nearest PE conductor). There disturb the electronic circuits at each
are, therefore, as many loops of mass as extremity.
there are cables. This is inevitable, whether The risk is equally present for radiation from a
the conductors are galvanically isolated or loop as for reception of interference by the
not. A galvanic isolation reduces the loop. The output stages of electronic circuits
circulation of LF currents without, however, are as sensitive to interference as the input
reducing the area of the loop. A loop can stages, and are more difficult to filter.
oscillate strongly at HF, so that large-area The areas enclosed by mass conductors
loops constitute the major problem in EMC. must not be confused with those referred to
above as "mass loops". It is preferable to
equipment 1 equipment 2 allow parasitic currents to propagate in the
masses rather than in the signal cables.
signal These loops between mass conductors are
cable called "loops between masses".

mass equipment 1 equipment 2


loop
signal
nearest mass conductor cable

mass conductor
fig. EMC-7: there is an inevitable mass
loop per cable. loop between masse

mass conductor
fig. EMC-8.
Appendix EMC - 11
3. cabling of equipment and systems (continued)

EMC
3.2 masses (continued)
If two neighbouring masses are not The more this policy is developed, the more
connected together, the differential potential effective is the resulting state of
difference between them may be significant. equipotentiality, both at LF and at HF.
A direct connection from one to the other will Connecting the masses to a mesh of
always improve the equipotential condition. interconnecting mass cables is always
At least, the masses of all equipments which beneficial, regardless of the nature of the
exchange data between them should be equipments concerned.
interconnected by mass conductors. An even
more certain way of improving the state of equipment 1 equipment 2
equipotentiality is to interconnect all greater immunity
against
equipment masses, whether they exchange radiation fields by
data or not. reduction
"Mass loops", also called "ground loops", of area of the mass loop
should never be confused with «loops
between masses». A mass loop is never
favourable, and its area must be reduced to
the minimum attainable, to reduce as far as
possible the interference effects of disturbing greater immunity from conducted
fields. On the other hand, it is always good interference by multiplication and reduction
practice to increase the number and reduce in area, of loops between masses.
the areas of loops between masses. fig. EMC-9.

3.2.2 unity of the mass network Earthing in "star" can create a common
The mass must be unique to be equipotential. impedance between two interconnected
There are three methods of connecting equipments.
masses which preserve this unity. It is sometimes also assumed that the "star"
1 - Earthing connections in "star": each system of earth connections suppresses the
equipment has its own earthing cable, which mass loops. Between two interconnected
terminates with all other individual earthing equipments, it is evidently not the case; the
cables on a unique earthing bar. area enclosed by the mass loop can, in fact,
be considerable. An electromagnetic field
due, for example to a lightning discharge, will
induce voltage in the mass loop greater than
that occurring in any other method of
earthing.
earth cables
inevitably long strong
equipment 1 equipment 2
d.p.d.
signal
cable
authorized method, but costly and not electro-
good for EMC, particularly for magnetic
interconnected equipments wave large area
earth cables radiating from the main earth bar,
figuratively similar to a star
fig. EMC-10.
The justification of such a philosophy is over-
simple: when an equipment develops a leakage fig. EMC-12.
current to mass, the remaining equipments This long-established "star" earthing method
are assumed to remain at earth potential. is now only possible for an equipment which
But "earth" potential has no real meaning in is, and will remain, isolated from any other.
practical electronics, all potentials are relative The method can be suitable only for
one to another, the concept of absolute zero electronic analog systems (as opposed to
potential (i.e. "remote earth") is abstract. digital systems) with floating sensors, and the
It is often assumed that the "star" configuration electronic circuits completely isolated from
of earthing overcomes the problem of any other. Such cases are becoming
common impedance. It is, in fact, quite the increasingly rare.
opposite! Earthing in the "star" configuration With the generalisation of information-data
increases the common impedance (that is, transmissions over great distances, local
forms a point of common coupling) between networks, shared peripherals and, in general,
interconnected equipments. the exchange of signals between
equipments, the "star" method of earthing
high value of must be abandoned. Moreover, even if the
differential earth connection of each equipment by an
potential
equipment 1 difference equipment 2 individual conductor is not detrimental, it still
disturbance (d.p.d.) remains a costly method that requires large
on cable amounts of copper and many hours of
I mc installation work.
signal The only reasonable application for the "star"
PE cable PE arrangement of earthing (in fact, connection
high impedance if the
to mass) is the connecting cable between an
Z
conductor is long equipment and power-supply socket-outlet, or
the nearest distribution board. Thus, in an
I ADP environment, it is reasonable to use the
green-and-yellow PE conductor of the power-
fig. EMC-11. supply circuits to connect each equipment to

12 - Appendix EMC
EMC
the general distribution board, located in the 3 - The shortest connection to the nearest
room. From the common earth bar of the mass.
board, a single protection cable is taken to This third method of connection to the
the main earth electrode for the installation. nearest mass is better than those previously
This conductor can be common to other described. It is based on the mesh
devices, and may, with advantage, be connection of masses. The areas of mass
connected to neighbouring masses. loops are reduced to the strict minimum and
the degree of equipotentiality of the masses
PE conductor for is excellent.
other installations
sensitive
main distribution equipments
board

earth bar

main earth
terminal
local mass
earth-electrode structures of adjacent masses
system (mass grid, conducting false floor, cable trays,
ducts, troughs, etc)
fig. EMC-13: a good earthing-system fig. EMC-15.
arrangement.
Note: concerning the safety of persons, this
Even if a strong source of interference is
type of local connection is not generally a
installed in the same environment as
substitute for PE conductors. It is appropriate,
sensitive equipment, a separate earthing
therefore, to superimpose the methods 2 (or
system for the sensitive equipment is
even 1) for the safety of persons, and n° 3 for
detrimental and not recommended. At the
EMC.
most, it is desirable to supply the two
incompatible systems on separate cables Mesh connecting the masses is even more
from the power-supply network. In any case, important as the area covered by the
mesh-connecting the masses is favourable. installation increases, with long
Such a mesh of PE conductors has the merit interconnecting cables, or when the
of avoiding involuntary loops which can equipments are divided between several
become catastrophic if not successfully storeys.
countered. The mesh connecting of masses does not
"Star"-system earthing can be accepted only reduce the favourable policy of supplying
for low-frequency installations that are, and sensitive equipments by different supply
will remain, independent and isolated from cables than those used to supply strongly
any other installation. polluting loads. However, the use of different
supply cables does not signify "star" -
2 - Connection to the nearest PE
connected masses.
conductor: a unique protection (PE)
The lengths of protective conductors (PE)
conductor, associated with several
mean that, at HF, their impedance is
equipments.
generally too high to effectively improve the
equipotential situation. For example, a PE
conductor 100 metres long is incapable of
passing significant currents at frequencies
exceeding 100 kHz.
The PE conductors and earthing conductors
alone are not sufficient to ensure the EMC of
a single PE conductor an installation. Additional conductors and
short inter-mass connections are also
necessary.
PE cables, even long, and short-circuited at
one end by a mass grid, function correctly at
fig. EMC-14.
LF for the protection of persons. No
By using this cabling scheme, the mass loops interconnection between masses and no
have a small area and the common protective conductor should ever be
impedance between interconnected removed, even if they appear to have
equipments is less than that with a "star"- become redundant following a careful
connected earthing scheme. This economic meshing (close interconnection of
method is also recommended for safety equipments and other masses to form a
reasons. It is easy to prove that the touch "mesh") of all adjacent masses.
voltage between two masses connected to A PE conductor is not to be considered as an
the same PE conductor remains less than the earthing conductor but as a "bonding"
conventional (UL) value. The risk of using the conductor, or "earth-bonding" conductor, the
same PE conductor for earthing two systems, principal function of which is to ensure that UL
one "noisy" and the other sensitive, is not (i.e. the maximum allowable touch voltage) is
negligible. Although the low impedance of the never exceeded.
PE conductors and the good level of Furthermore, there should never be more
immunity to LF interference in common mode than one earthing system per installation (i.e.
together limit the risks, the HF currents per site) similarly for the mass system which
generated by strongly polluting sources must be unique, and connected to the unique
(power converters in particular) cannot be earthing system. If this policy is not adopted,
dissipated efficiently by a single PE then EMC problems will certainly be
conductor. In such cases, it is necessary to experienced via the inevitable links between
install additional (supplementary) PE adjacent installations (entry controls, video,
conductors in the form of a meshed network. alarms, safety measures, etc.).

Appendix EMC - 13
3. cabling of equipment and systems (continued)

EMC
3.2 masses (continued)
In practice, any conductor can be included Except for the installation of a (very costly)
usefully in the equipotential network of the "Faraday cage" type of enclosure, the mesh
masses: metallic tubes, pipes, drains, cable- connecting of masses is the only practical
trays and ladders, structural members way to guarantee a sufficient level of
(girders, beams, reinforcing rods, etc.). Such equipotentiality to counter effectively all types
a mesh of interconnected metal improves of electromagnetic interference.
considerably the EMC of systems, as well as The notion of equipotentiality is more and
favouring the measures for safety of persons. more localised as the frequency increases.
The nature of the conductors has little The equipotential condition is only obtained at
importance in equipotentiality. A steel HF by the free circulation of the common-
conductor at HF has approximately the same mode currents in all directions, i.e. by
inductance as a copper conductor of dispersion.
equivalent cross-sectional-area and length. Thus, in an industrial environment, it is
These connections to any and all masses in recommended to connect routinely all
buildings are authorized and desirable. conducting structures to neighbouring
It is simpler, and ensures the best results, to conducting parts of the building by the
interconnect all masses of every kind shortest possible "bonding" conductors and,
routinely, rather than to limit the where appropriate (e.g. in multi-storey
interconnections to the masses of the buildings) in three dimensions. This is the
equipments and devices, of the electrical and most economic way to improve the
electronic systems only. In this way a "mesh equipotentiality of an installation at all
of masses" or a "mass grid" (both terms are frequencies, despite some inevitable currents
used) is formed. It is rarely useful to install an in the masses.
electrical conductor; it is sufficient to simply Only desk-top equipments in an office
interconnect, at as many points as possible, environment and not connected to a network
all metallic pipes, tubes, ducts, structural have no need be connected to a mass grid.
girders, beams, reinforcing rods, etc. It is They must, on the other hand, be very
recommended to connect every large rack, carefully screened.
frame, or structure, to the mass grid at
intervals of approximately 1 metre.
In conclusion, an effective equipotential
condition of all masses favours the
satisfactory performance of any electronic
system, especially for rapid or highly-polluting
digital systems. Whether it be for the
improvement in immunity from
electromagnetic interference, or for the
reduction of radiation from the equipments of
the installation, the mesh connection of
masses affords a simple, relatively
inexpensive and efficient solution for
frequencies up to several tens of megahertz.
If the public power-supply system benefits
from 3-phase star-connected operation, it is
because the supplies are (and must remain)
galvanically isolated each one from the
others. It should be understood that factors
which are favourable for phase conductors,
are not necessarily so for the masses.
A HF current cannot flow easily through a
phase conductor: it is only possible at low
frequencies. To divide the inevitable HF
common-mode currents through the multiple
paths of numerous conductors of a mass grid
is a guarantee of protection for the signal
cables. Experience shows that when a
system functions correctly in the absence of
HF interference, regardless of the cabling
philosophy of its masses, the routine meshing
of masses has no adverse effect on the
correct operation of the system; on the
contrary, it often decisively improves the
system performance.

14 - Appendix EMC
EMC
3.3 attenuation effects
The attenuating effect of a conducting lower strength than that of the original field.
structure (mass) is defined by the amplitude A cable in close proximity to conductive mass
of the common-mode interference appearing from end to end is therefore less exposed to
on a cable installed at a location remote from the most severe type of interference, viz: that
any masses, with respect to the amplitude of of common mode.
the interference on the same cable due to the Attenuation effects can be made more
same disturbance, but with the cable installed effective by arranging the mass, where
in close proximity (i.e. clamped firmly) to possible, to envelop the conductors to be
mass, throughout its length. protected. In this way, a woven metallic
screen, incorporated in signal cables and
connected to mass, protects the envelopped
victim cable conductors above a frequency of 1 MHz with
an attenuation factor of at least 300.
10 V It is difficult and expensive to shield all the
I
interconnections in a installation, but it is
often easy to select cable routes which
mass conductor provide good attenuation. To benefit from the
attenuation effect, it is sufficient to fix cables
on conductive mass throughout the entire
victim cable cable length. Such masses must be carefully
bonded together electrically and to all nearby
I 2V structural framework. The quality (i.e. the low
impedance) of interconnecting bonds is of
fig. EMC-16: example of attenuating primary importance. The most efficient is a
effect (in this case equal to 5). direct contact of sheet metal on sheet metal.

The attenuating effect is one of the key dB attenuation effect of a perforated steel sheet
metal, type "dalle marine"
factors in EMC, being effective and not too direct contact, sheet metal on sheet metal
costly. In order to exchange signals in good 40
conditions, i.e. in limiting the interference
picked up by the signal cables, it is important (same connection
to reduce common-mode coupling. at 2 extremities)
20
Any metallic structure, close to, i.e. in contact metal flexible-connection
with, and longitudinally parallel to a signal tresses
10
cable, from one end to the other, can provide cable
frequency
two favourable effects: (MHz)
1 - A more effective meshing of the masses. 0,1 0,3 1 3 10 30 100
For d.c. currents, the mesh does not act as fig. EMC-17.
an attenuator; its role is to reduce the
resistance between masses, not to provide a Electrical continuity from one end to the other,
shielding effect. The galvanic effect of the and the correct connection to mass at
mesh is independent of the proximity of the extremities, guarantee an effective
signal cables with the mass. attenuation factor. It is recommended to
2 - An attenuation (shielding) effect. The connect cable ways to conductive building
effect of proximity adds to that mentioned in structures at intervals along the cable route.
above, if the word "impedance" replaces The attenuation factor is not reduced by
"resistance". It is achieved by connecting these additional contacts between masses,
equipments, which are interconnected to the but the mass mesh is improved. In a single
mass of conducting structures which are cable tray, in order to limit "cross-talk", power
close to the signal cables. The benefit is an cables or, for example, cables of speed
efficient shielding which is practically cost- controllers should not be placed beside small-
free. The attenuation effect being directly signal cables.
attributed to mutual induction, there is no The ideal, in an industrial environment, would
attenuation of d.c. interference, as noted in 1. be to install three separate cable trays, i.e.
It should be borne in mind that any cable is one for measurements and similar functions,
potentially an excellent wide-band antenna, one for control and indication circuits, and
especially in the metric range. In order to one for power cables.
reduce its radiation ability, a simple, efficient A copper conductor provides an attenuation
and inexpensive method consists in placing factor of the order 5 if it is installed throughout
the cable as close as possible to a mass the entire length close to the protected signal
structure throughout its length, i.e. close to a cable. It is therefore an advantage to
mass cable, metal ducting, structural girder, associate signal cables with interconnecting
etc. The attenuation effect produced by a earthing cables in a common cable way (for
mass conductor close to a signal cable is instance, between two buildings). This is still
simply explained, as follows. On the occurrence true even if the earths are interconnected
of an electromagnetic-wave disturbance, a elsewhere. It is always possible to add a
current is induced in the mass conductor. mass cable adjacent to a particularly
This current generates, according to Lenz’s sensitive signal cable if necessary. The mass
law, a magnetic field which acts in the cable is then referred to as a "cable of
opposite sense to the field that produced the accompaniment".
current. A signal cable close to the mass A buried cable which is passing an a.c.
conductor will therefore be affected by the current in common mode creates a magnetic
difference only of the original field and the field in the surrounding soil. This (concentric)
reactive field of the mass-conductor current. field gives rise to (Foucault) currents in the
The resulting field affecting the signal cable is earth and the magnetic energy is dissipated
known as the residual field and is evidently of in the form of heat. The common-mode

Appendix EMC - 15
3. cabling of equipment and systems (continued)

EMC
3.3 attenuation effects (continued)
currents are damped by this effect, which is particularly effective where the interference is
not exactly the same as that of the due to repetitive trains of transient damped
attenuation described above, but is rather oscillations (i.e. "bursts"). The Foucault
analogous to the action of a transformer with currents in the soil increase the degree of
a resistive load. This damping action is damping.

3.4. installation and cabling rules


To resolve the majority of EMC problems, it is allowed to move unduly in an equipment.
sufficient to respect (rigorously) a few Rule n° 3 - It is recommended to use
elementary cabling rules. The first screened cables for noisy and for
requirement is to decide to which group each sensitive circuits.
cable belongs. The following classes of cable Screening is an effective protection against
groups cover most practical installations. HF noise, provided that it is connected to
Group n° 1 - Measuring circuits (low-level mass at least at each end of the cable. It is
analog signals) and supplies to analog quite possible to juxtapose two cables of
probes. This group is sensitive. different groups, provided that at least one
Group n° 2 - Digital circuits. This group is (but preferably both) cable(s) is (are)
also sensitive (especially to impulses and screened and connected by a flexible woven
bursts). It can also interfere with the circuits metallic tress to mass at each extremity.
of Group n° 1. Screened cables properly installed are
immune to "cross-talk".
Group n° 3 - Control and indication
circuits, including «all-or-nothing» (AON) Rule n° 4 - Only conductors of the same
relays. This group will interfere with Groups Group can be routed together in a cable,
n° 1 and n° 2. or in the same bundle.
For flat ribbon-type multi-core cables, the
Group n° 4 - Power-supply cables. These conductors carrying analog signals should
are power cables from the public distribution separated from those carrying digital data by
network, or from a private generating source at least two conductors mass-connected to
(emergency power supply for example). the reference voltage of each card. For digital
Currents at this level are switched and conductors, connecting one wire out of two,
chopped (by various power-electronics of a flat ribbon-type cable, to the zero voltage
equipments, rectifiers, inverters, and so on...). at each end, reduces the HF cross-talk
In normal operation these functions generate between lines by a factor of 5-10. Moreover, it
HF current and voltage components, in and is detrimental to use one multi-core
on the supply conductors. Such currents and connecting cable link for different Groups. In
voltages constitute a highly-polluted practice, spacing the cables by approximately
environment for Groups n° 1, n° 2 and n° 3. 30 cm is generally sufficient, even in an
It is recommended that the cables and wires isolated environment, to reduce the cross-talk
of each Group have a distinctive and different to an acceptable level. Crossing two cables
colour to the other Groups. from different Groups provides the lowest
Rule n° 1 - The "go" and "return" possible mutual coupling if the two cables
conductors of any circuit must always be cross at 90°. This practice should therefore
placed as closely together as possible. be carried out routinely.
This general rule applies also to power- Rule n° 5 - Any free (i.e. unused)
supply cables. Do not supply in "star" (i.e. conductors of Groups n° 2 or n° 4 should
radially) two circuits that are not isolated, always be connected to the mass of the
which exchange signals. chassis at both ends. By this means, the
It is necessary, even for the signals of AON attenuation effect can often reach a factor
relays with one common conductor, to exceeding 2. These connections to mass
"accompany" the active conductors with at must be easily removed to free any cores
least one common conductor per cable or per which may be needed at a later date. For
multi-core cable. For analog or digital signals, Group n° 1 (at very low voltage and
the use of two-core cables (or paired frequency) such a connection could be a
conductors) is the basic minimum precaution. disadvantage and is not recommended.
Noise at the industrial frequency could cause
unacceptable interference.
Rule n° 6 - The cables of Group n° 4 need
printed no printed yes not be screened if they are filtered.
circuit circuit It is generally necessary to filter power-supply
cables at the point of entry of an equipment.
On the other hand, it is difficult to filter power
cables supplying speed-change controllers,
_U+ _U+ especially when the peak current is high.
It then becomes necessary to screen the
cables by flexible metallic tresses or by a
fig. EMC-18. continuous metal tube connected to the mass
Rule n° 2 - All internal-circuit at each end.
interconnecting conductors, cables, etc. The opposite case is also true: a cable which
should be fixed in close contact with is well screened does not need filtering. In a
equipotential structures constituting the common plinth, a screened signal cable has
electrical mass. This measure ensures the practically no problems of interference from
benefit of interference attenuation previously neighbouring power-supply cables.
described, at practically no cost. Ensure that
unused wires, or cables or free cores are not
16 - Appendix EMC
EMC
Rule n° 7 - Noisy equipments should be that the masses (chassis) of the equipments
supplied by separate power cables. are all maintained at the same potential:
This rule will minimize the supply-system radial network for power supplies, mesh-
noise in differential mode. The rule should not connected network for masses.
be confused with the practice of radial The connection of the main earth bar at the
connections of the masses previously main distribution board of an installation (see
discussed. The neutral conductor should not below) to the mass grid should preferably
be connected to the mass, except at a single have an inductance of less than 1 micro-
point. This is the fundamental difference Henry (the lower the better). A single
between a neutral conductor and a PE conductor of 50 cm or two parallel conductors
(Protective Earth) conductor*. (not too close) of 1 m each, etc.
* The TN-C scheme for power installations uses one
conductor only for both PE and neutral functions. For
obvious reasons, the TN-C scheme is never used where main distribution
EMC is important. board L1 L2 L3 N

∆ transformer ∆ ∆ ∆
PE
conductor
transformer main
earth
bar

mass grid (equipotential mesh)

noisy sensitive earth electrode


plant equipment
fig. EMC-20.
to be avoided ! better ! excellent !
fig. EMC-19. Power supply and connections to masses
of an electrical equipment
Since the equipments receive their power For supplies to an installation, it is an
supplies individually and are isolated one advantage to locate the transformer as
from the other, supplying different equipments closely as possible to the items of load,
by separate power lines is a prudent while taking account of the effect of static
precaution. In any case, it is advantageous magnetic-induction fields.

3.5 EMC components and solutions


The EMC of systems requires the use of
specific components. The following is an
analysis of the conditions of use and the
performance of such specific components,
viz: electromagnetic screens, filters,
overvoltage limiters, and screened cables.

3.5.1 electromagnetic screens device, its action is perfectly reciprocal:


An electromagnetic screen serves to isolate its efficiency at a given frequency is identical
two regions of space: one requiring to be whether protecting its inner space from
shielded from sources of electromagnetic external radiations or vice-versa.
radiations originating in the other. The primary action of an EM screen is that of
Electromagnetic shielding is always a mirror by reflecting EM energy back
composed of a conducting envelope, which is towards its source. It is then, the reflection
generally metallic. phenomenon. The part of the EM energy not
At low frequencies, the fields E and H are reflected (no reflector is perfect) is
rarely coupled. Shielding against the field E is propagated in the screening material, where it
always effective, even a conductive ink is is dissipated as heat : this phenomenon is
sufficient. A field H however is very difficult to called absorption. If one, or other (or both) of
shield against at LF. It requires the use of these two features is (are) good, then the
materials of very high magnetic permeability screen is fulfilling its purpose.
µ (soft iron, mumetal) and/or low-resistant A HF screen must be an efficient conductor
metals (copper or aluminium). In any case, (low resistance) but must, above all, present
magnetic screens have to be thick to be negligible leakage. «Leakage» used in this
effective. For d.c. systems, protection can be context refers to the penetration through the
afforded only by using magnetic materials. screen of radiated EM energy. A leak can be
The screen must be placed as close to the thought of as a small crack in the screen.
item to be protected as possible, and the The higher the frequency of the radiation, the
thickness of the screen must be augmented, shorter the wave-length, and the smaller the
the greater its volume. It is for shielding size of cracks which can be tolerated.
against HF disturbances that screens are Contrary to a widely-held belief, the nature of
most widely used. the materials used for shielding is of little
All microcomputers, and from now on all importance at HF. The only feature which
video games, are fitted with EMC shielding. must be of the highest quality concerns the
The role of the screen is to limit the radiation low resistance and electrical contacts: great
from the digital circuits to the antennae of the care must be taken to avoid oxydation or
radio receivers in the neighbourhood. other types of corrosion. For this reason,
A screen being a passive linear bilateral contacts are normally either tin- or nickel-

Appendix EMC - 17
3. cabling of equipment and systems (continued)

EMC
3.5 EMC components and solutions (continued)
plated. An electromagnetic shield need not output connectors at any convenient point. If,
necessarily be earthed to be effective. For a on the contrary, a screen performs badly, with
magnetic field simply its presence is excessive leakage (display, keyboard,
sufficient. For electric fields, it is enough that printed-circuit board or disk reader) then, it is
the screen acts as potential reference for the an advantage to group all the input and
input and output circuits. It may be concluded output connectors on a common chassis,
that a shield prevents the fields from remote from the leakage, the role of this
penetrating the protected space, but also, chassis being that of a reference-potential
and especially, prevents parasitic currents point. It may be noted that all modern
from entering. Thus, shields and filters are microcomputers have their cables grouped at
not rivals, but are complementary, one with the rear face, remote from the disk units
the other. which are mounted on the front face.
If a screen is of excellent quality, with no
leakage, it is possible to install input and

3.5.2 EMC filters Such filters evidently present different


An EMC filter is a protection against degrees of effectiveness in common mode
interference by conduction and is generally than in differential mode.
made up of a combination of capacitors and If the inductor of a filter is saturated by the
inductors. Its role is to allow the passage of current flowing through it, the effectiveness of
energy or signals within the band of useful the filter is greatly impaired.
frequencies and to reject parasitic In order to respect the EMC standards, a filter
frequencies. is practically obligatory in power-supply
Filters in the power-supply circuits are all low- circuits. Where no filter has been installed, it
pass filters which allow power-frequency is often necessary to select one having an
currents to flow, but which suppress currents efficacity in the order of 30 dB in common
of higher frequencies. For an interconnecting mode at 100 MHz. A power-supply filter must,
coaxial cable, a high-pass filter is anti- in order to perform efficiently at HF, be
parasitic: it allows the HF signal to pass, but installed according to three rules:
rejects any LF interference current. 1 - Screw the filter sheet-metal to sheet-metal
The cable can then be connected to mass at in order to limit its impedance to the mass.
both ends without any difficulty. A filter at the 2 - Arrange the supply cable to enter the filter
input to a radio receiver is a band-pass filter at the opposite face to that of the output
which rejects signals outside the band of circuit, in order to limit common-mode
frequencies required (as well as any upstream/downstream coupling.
interferences). Finally, a harmonic filter is a 3 - Fix the cables firmly (i.e. clamped) against
notch filter, which is tuned to act as a short- the sheet-metal of the unit to limit radiation
circuit (generally phase/phase) at a harmonic from the upstream conductors affecting the
frequency, usually two or more filters for the downstream circuit.
first several odd-numbered harmonics above Preferred practice is to install all filters of an
the fundamental frequency, since these equipment on the same metal base which
invariably have the greatest magnitude. serves as the potential reference. The notion
An EMC filter being a linear circuit as long as of equipotentiality at HF is local: each
the inductors remain unsaturated) and equipment has to provide, by means of its
passive, is also bilateral. It is equally effective conducting envelope, its own potential
at a given frequency from the interior to the reference to the input and output filters and to
exterior, as in the opposite sense. A filter shielded connection cables.
functions firstly by reflection, i.e. by sending The signal filters are often R-C combinations.
the energy back towards the source, due to a A simple resistor of the order of 1 kΩ in series
mismatch of the filter/line impedances, then with a sensitive line can suffice to reinforce its
by absorption, i.e. loss of energy in the form immunity. Small inductors in common mode
of heat, as it passes through the filter. can also be used, with 2, 4, or more, wires
Since inductors are low-loss components at wound "two wires in hand".
LF, the L-C filters function principally by It is interesting to note that these components
reflection. The effectiveness of a filter also reduce common-mode interference, without
depends on the upstream and downstream affecting the useful signals transmitted in
impedances. If these impedances vary, the differential mode.
efficiency of the filter referred to as "insertion
losses", will vary. Remark: if a filter can
mismatch a line, there is the possibility that it
may also match a line. This is a phenemenon
which may be observed on LF power-supply
line filters: a resonance (even partial) of the
filter results in a deterioration, at LF, of the
level transmitted, compared to that when no
filter is present.
It should be verified that the resonant
frequency of the filter is not likely to be a
problem (it should be below that of the
current-chopping frequency, for example).
Filters in power-supply circuits usually use
inductors in common mode, also called
"current-compensation coils" or
"compensated inductors".

18 - Appendix EMC
EMC
3.5.3 overvoltage protection public service supply line, the low arc-voltage,
The role of an overvoltage limiter, sometimes several tens of volts, requires the installation
referred to as "surge diverter" or "lightning of a varistance in series, to extinguish the arc
arrester" (depending on its intended location) when the surge has been dissipated.
is to reduce the risk of destruction to Analogous components exist at high voltage
components or entire equipments by ("horned spark-gaps" for example). At low
interferences which may occur at excessive voltage, "silicon spark-gaps" such as "Trisil"
voltage levels. of Thomson (a triac controlled by a Zener
An overvoltage limiter is generally a non- diode in the trigger circuit) are well adapted to
linear unilateral device: it limits the peak value the protection of telecommunication lines and
of voltage at a level which is much lower than circuits.
that of the incoming surge. This reduced level The highly non-linear metal-oxide varistance
being, in principle, lower than the rated components are well adapted to the
impulse withstand capability of all protection of supply-circuits. A disk of zinc-
downstream plant and equipment. oxide becomes conductive when the voltage
The limiting of the voltage peak, however, applied to its two faces exceeds a
does not reduce the HF radiation field "knee-point" value. That voltage, proportional
strength. Conversely, a low-pass filter does to the thickness of the disk, varies from some
not limit the voltage peak, the duration of tens of volts to several kilovolts. The energy
which, at half-peak level, considerably that a component can tolerate depends on
exceeds the response time of the filter. the volume of the disk: from tens of Joules to
Thus, an efficient filter which suppresses some tens of thousand Joules. The main
frequencies above 10 kHz would have a rise- drawback of varistances is their degradation
time of about 35 µs. This filter cannot limit an during periods of conduction.
overvoltage due to lightning, the tail-time of Zener diodes of very low dynamic resistance
which to half-peak is standardized at 50 µs. have a precise knee-point voltage and a short
The first voltage limiters used in telephone response time. Their low energy handling
systems were gas-filled discharge devices. capacity, of a fraction of a Joule to several
A gas-filled glass envelope contains two Joules, limits the use of these components to
electrodes separated one from the other by a the protection of signal circuits. Failure of
calibrated space. An overvoltage ionizes the such a diode always occurs as a short-circuit,
gas which allows a discharge to occur a condition that guarantees "fail-safe"
between the electrodes, thereby reducing the protection for the circuits.
potential and allowing the gas to de-ionize. In all cases, an overvoltage device in
Such a component is robust and has only a common mode should be connected directly
small parasitic effect. at the mass of the item to be protected, and
Its occasional failure, often by short-circuiting not, as is still often the case, by a long cable
of the electrodes (i.e. following an connected radially from a distant earth bar.
overvoltage discharge, the ionized gas The response time of an overvoltage limiting
sometimes provokes a short-circuit at normal device depends on the length of its
working voltage) means that its reliability connections.
cannot be guaranteed. In order to protect a

Appendix EMC - 19
4. local network problems

EMC
Local networks present at least one particular ∆I/∆t = 100 kA/µs
signal cable protected
problem: the numerous equipments are electronic
spread out, relatively distant one from equipment
∆H
another, and are installed for user
∆t
convenience rather than for EMC aera ≈ 300 m2
coordination considerations, are often
supplied from different lines, and 400 m
interconnected by conventional wiring protected
practices. electronic
equipment
insulation
stressed by 15 kV

signal cable fig. EMC-22: lightning produces


control unit peripheral
interference more often by induction than
by a direct-stroke current.
supply
cable The current induced in a mass loop by the
field H
magnetic field of a lightning stroke has the
same form as that of the stroke current; it can
exceed 100 A in the case of a large loop.
supply cable
The best solution for limiting the risks of
fig. EMC-21: interconnection of destruction is to bring together, for example in
equipment forms loops with earthed a common tray, the signal cables and the
conductors. power-supply cables. A shielded cable, with
its screen properly connected to mass at
Such an installation invariably creates a each end is free from cross-talk interference.
number of mass loops of very large area. The presence of a mass cable in intimate
The interconnection of equipments creates (e.g. clamped) contact with a cable (signal or
large mass loops. One of the most serious power-supply) reduces typically by a factor of
dangers for local networks is the magnetic 3 or 4 the interference caused by lightning,
field in the areas of the mass loops, created provided that the mass cable is connected to
by the current from a lightning stroke. It may mass (at least) at each end. A bolted metal
be noted that a surge induced in the interior cable duct throughout the entire route of a
of a building, on average once a year, gives cable has an attenuation factor of the order
rise to an overvoltage which can attain, or 30.
exceed, 100 volts per square metre of loop The woven metal screen of a shielded cable,
area. with short, direct connections to mass at both
The meshing of masses should be carried out ends, reduces the induced voltage by a factor
in the three dimensions (laterally and of about 100.
vertically), especially in multistorey buildings Local networks processing large amounts of
with network equipments on several floors. data require that the characteristic impedance
Two adjacent floors must be meshed together of interconnecting signal cables be matched
by all conducting metal work which passes to the input/output impedances of the
through the intervening floor. The interconnected equipments, in order to avoid
multiplication of these conductors affords the losses by reflections due to mismatched
following advantages: impedances.
1 - Improvement of the "vertical If one of the two matching units of a long line
equipotentiality" of the building by effectively is disconnected, transmission becomes
reducing the value of loop inductances, and impossible.
connecting them in parallel. A frequent problem on local networks, apart
2 - Improvement of the "horizontal from software parameters, is the loss of
equipotentiality" of the building and the availability caused by electromagnetic
symmetrical flow of surge current directly to interference. The software "filters" errors, but
earth. the useful output is sometimes severely
3 - Reduction of induction from the magnetic reduced. The user only notices these
field in the interior of the building. At a point problems in the rare cases of permanent
midway between two parallel conductors interference. The simple observance of the
passing equal currents in the same direction, serveral EMC installation rules cited in the
the magnetic field strength H is zero. foregoing text is sufficient to resolve these
Experience has shown that if the masses are problems.
ineffectively meshed, and interconnecting
cables are without attenuation effects, some
printed-circuit boards can be expected to be
destroyed by the induction of even a distant
lightning stroke. On the other hand, if the
masses are reasonably well interconnected,
with conducting cable trays screwed firmly to
the equipment metal frames, a lightning
stroke (even direct) produces minor
interference, and causes no destruction of
electronic circuits. In a badly-meshed
environment, only equipments completely
disconnected or well shielded are out of
danger from lightning.

20 - Appendix EMC
list of "cahiers techniques"

EMC
N° CT English French Spanish
114 Residual current devices X X X
141 Les perturbations électriques en BT X X
144 Introduction to dependability design X X
145 Etude thermique des tableaux électriques BT X X
147 Initiation aux réseaux de communication X
numérique
148 High availability electrical power distribution X X
149 EMC: Electromagnetic Compatibility X X
150 Development of LV circuit breakers X X X
to standard IEC 947-2
152 Harmonics in industrial networks X X X
154 LV circuit breaker breaking techniques X X X
155 MV public distribution networks X X X
throughout the world
156 Sûreté de fonctionnement et tableaux électriques BT X X
158 Calculation of short-circuit currents X X X
159 Inverters and harmonics X X X
(case studies of non-linear loads)
160 Harmonics upstream of rectifiers in UPS X X
161 Automatic transfering of power supplies X X
in HV and LV networks
162 Les efforts électrodynamiques X X
sur les jeux de barres en BT
163 LV breaking by current limitation X X
166 Enclosures and degrees of protection X X X
167 Energy-based discrimination X X X
for low-voltage protective devices
172 Earthing systems in LV X X X
173 Earthing systems wolrdwide and evolutions X X X
179 Surtensions et parafoudres en BT, X
Coordination de l'isolement en BT

Appendix EMC - 21

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