جعفر قیصری Units of Measure System Length Force Mass Time Pressure
MKS Meter Newton Kg Sec N/M2 =
Pascal CGS CM Dyne Gram Sec D/CM2
English Inch Pound Slug Sec PSI
How Much is a Pascal (Pa) • A Newton is the force necessary to accelerate a mass of 1 kg at a rate of 1 meter per second per second. • The acceleration of gravity is 9.8 m/sec 2 • The force due to gravity on a 1 kg mass is 9.8 N is 1 kg weight. • 1 Newton is 0.102 kg weight. How Much is a Pascal (Pa) • 1 n/m2 is a very small pressure • Therefore kilopascal (kPa) • 1 atmosphere (14.7 psi, 750mmHg) is approximately 100 kPa = 1 bar • 1 kPa is about 7 mmHg Mechanical Methods of pressure measurement • Manometry • Bourdon • Bellows • Aneroid • Diaphragm • Diaphragm Capsule • Strain gauge Manometry Bourdon Bourdon Tube Types Aneroid Diaphragm Types Diaphragm Types (cont.) From Mechanical to Electronic • After the 1920s, automatic control • By the 1950s pressure transmitters and centralized control rooms. • Bourdon tube, bellows, and diaphragm no longer had to be connected to a local pointer, but served to convert a process pressure into a transmitted (electrical or pneumatic) signal. From Mechanical to Electronic • Mechanical linkage, pneumatic pressure transmitter, 3-15 psig output signal, for transmission over distances of several hundred feet. • Later, as solid state electronics matured and transmission distances increased, pressure transmitters became electronic. • The early designs generated dc voltage outputs (10-50 mA; 1-5 V; 0-100 mV), but later were standardized as 4- 20 mA dc current output signals. • 1930s, the first unbonded-wire strain gages. • bonded thin-film strain gages. • diffused semiconductor strain gages. • Semiconductor pressure sensors are sensitive, inexpensive, accurate and repeatable. • Capacitance Strain Gage Based Pressure Transducer • Narrow-span pressure • Gauge Pressure • Differential pressure • Absolute Pressure • Full Scale: 3 inches of water to 200,000 psig (1400 MPa). • Accuracy: 0.1% to 0.25% of full scale. Capacitance-Based Pressure Transducer
• Capacitance change results
from the movement of a diaphragm element. • Stainless steel is the most common diaphragm material used. • Balanced or unbalanced mode • Two Capacitors • Single Capacitor with moving plate on a diaphragm. Capacitance-Based Pressure Transducer • Widespread in part because of their wide rangeability. • Full Scale: from high vacuums in the micron range to 10,000 psig (70 MPa). • Differential pressures as low as 0.01 inches of water • In compared with strain gage transducers, they do not drift much. • Accuracy: within 0.1% of reading or 0.01% of full scale. • A typical temperature effect is 0.25% of full scale per 1000 F. • Applications: low-differential and low-absolute pressure Potentiometer-Based Pressure Transducer
• Electrical output from
mechanical pressure gauge. • Unavoidable errors • Temperature effects cause additional errors • Strong output • Low power applications • Full scale: 5- 10,000 psig • Accuracy: 0.5-1% Resonant Wire Pressure Transducer Introduced in the late 1970s.
Based on resonant frequency
1 k f 2 m Resonant Wire Pressure Transducer
• Advantage: Inherently digital output
• Limitations: • sensitivity to temperature variation • nonlinear output signal • sensitivity to shock and vibration • Absolute pressures from 10 mm Hg • Differential pressures up to 750 in. water • Gauge pressures up to 6,000 psig (42 MPa). • Accuracy: 0.1% Piezoelectric Based Pressure Transducer • Dynamic Pressure • NO Static Pressure • FS: 0.1 and 10,000 psig • Accuracy: 1% FS • Temp. Compensated • FS: 3 psi to 14,000 psi (21 KPa to 100 MPa). Optical Pressure Transducer • Infrared light • Compensation for the LED light source by means of a reference diode. • Immune to temperature effect • Movement is very small (under 0.5 mm) • hysteresis and repeatability errors are nearly zero. • No much maintenance • Excellent stability • Long-duration measurements • FS: 5 psig to 60,000 psig (35 kPa to 413 MPa) • Accuracy: 0.1% fullscale. Magnetic Pressure Transducer Electronic Pressure Sensors Range Practical Considerations • In industrial applications, good repeatability often is more important then absolute accuracy. • For a wide range, transducers with good linearity and low hysteresis are the preferred choice. • Ambient and process temperature variations also cause errors in pressure measurements, particularly in detecting low pressures and small differential pressures. In such applications, temperature compensators must be used • Power supply variations reduce the performance of pressure transducers.