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Plasma

Field Service Guide


2007

Generations 3 to 8
Quick Reference
Troubleshooting Guide
Version 1.2
Contents
Preface 5
Service Call Preparations 6
Hour & P-Count Readings 7-10
Model & System Breakdown 11-12
Optional Accessories 13
Quick Reference 14-22
Power Down G2~G6 15
Shut Down G2~G6 16
Power Down & Shut Down G7~G8 17
Trap Switch Reset G3~G8 18-19
Service Remotes 20-22
G3 PDP433PU & PDP503PU 23-29
Block Diagrams 24-25
Shut Down & Power Down 26-29
G3 PDP433CMX, PDP503CMX, PDP4300, PRO800HDI & PRO1000HDI 30-40
Block Diagrams 32-35
Basic Service Factory Mode 36-37
Shut Down & Power Down 38-40
G4 & G5 PDP434PU, PDP504PU, PRO434PU, PRO504PU, PDP435PU, PDP505PU
PRO435PU & PRO505PU 41-47
Block Diagrams 42-43
Operation LED’s 44
Shut Down & Power Down 45-47
G4 & G5 Continued PDP434CMX, PDP504CMX, PDP505CMX, PDP4304, PDP4314,
PDP5004, PDO5014, PRO810HD & PRO1010HD 48-58
Block Diagrams 50-53
Operation LED’s 54
Shut Down & Power Down 55-58

3
Contents Continued
G5 PDP4350SX & PDP5050SX 59-71
Block Diagrams 60-63
Operation LED’s 64
Shut Down & Power Down 65-71
G6 PDP436PU, PDP506PU, PRO436PU & PRO506PU 72-81
Block Diagrams 74-75
Operation LED’s 76
Shut Down & Power Down 77-80
System Reset 81
G7 PDP4270/71HD, PDP5070/71HD, PDP6070/71HD, PRO507PU & PRO607PU 82-98
Block Diagrams 84-89
Quick Reference LED’s & Service Mode 90-91
Shut Down & Power Down 92-95
Non Failure Information 96
System Reset 97
Power Supply Jumper 98
G7 PDP427CMX, PDP507CMX & PDP607CMX 99-110
Block Diagrams 100-105
Operation LED’s 106
Shut Down & Power Down 107-110
G8 PDP4280HD & PDP5080HD 111-119
Block Diagrams 112-113
Quick Reference LED’s & Service Mode 114-115
Operation LED’s 116
Shut Down & Power Down 117-119
Scan IC Troubleshooting & Replacement 120-125
PARTS LIST / QUICK REFERENCE PARTS LIST / ALL MODELS 126-141

4
Preface
This field service guide will address key
points of Pioneer Plasma Displays.

This guide was designed as a servicing aid


and is not intended to replace the service
manual. The technician should have the
appropriate service manual on hand when
when using this guide. Data in the service
manuals for plasma units contains specific
information on safety, parts and adjustments.
Lead in the solder used in this product
is a known reproductive toxicant which
may cause birth defects or other reproductive
Safety information
harm. (California Health and Safety Code
Section 25249.5).
Important safety data for this Pioneer model
is contained in the service manual. Before
returning the unit to the customer, complete
all product safety obligations and tests.
Technicians who bypass safety features or When servicing this or handling circuit
fail to carry out safety checks may expose boards and other components which
themselves and others to possible injury, contain solder, avoid unprotected skin
and may be liable for any resulting damages. contact with the solder. Also, when
soldering do not inhale any smoke or
For more information on electronic
fumes produced.
circuits and block diagrams refer
to the Service manuals.

5
Recommended preparations for Plasma service

Scheduling

1. Request purchase info from customer. Advise that tech will need to see invoice at time of service call.

2. Request model and serial number (use model/system chart). Serial number of panel can be on top, bottom, side
edges or by input jacks, as well as on the back. Advise them not to use number on speaker or media receiver.

3. Request details of symptom; is there a picture momentarally, on screen display. If it powers down request blink
sequence of power indicators (red and/or green/blue). For two piece models, need this for both units.

4. Tech should check tips and bulletins on http://parts,pioneerelectronics.com/ after account login.

5. If there’s any uncertainty contact Pioneer Office of Technical Service.

Performing service call


1. Tech should take service manual, necessary tips and bulletins, static strap, scope and HD generator with DVI and HDMI outputs.

2. Before opening unit check for picture aberrations and status of power indicators.

3. If unit has a trap switch do not plug into AC with switch released.

4. Record model and serial number of unit that is serviced (panel, media receiver and/or speakers).

5. Once operational, record the HOUR and P-COUNT (models G3 and older don't have P-COUNT) meter readings on warranty claim.

6
(1/4)
SERVICE No: SI-PG06003-A
INFORMATION Date: June 26, 2006

POLICY GUIDE

To: All Pioneer Electronics Authorized Service Companies

From: Quality Assurance and Factory Service Division

Subject: Plasma Panel “Hour” & “P- count” meter readings

Models: All Plasma models with “Hour” & “P- count” meters
Please discard the previous Service Information SI-PG06003 dated April 21, 2006.
Change: Corrected Service Factory Mode procedure for models PDP433PU and PDP503PU.

Effective immediately, please record the Plasma Panel “Hour” & “P- count” meter readings
on the warranty claim in the Service Performed area. See Warranty Claim Example on page 2.

This applies to Plasma Panels not the Media Receivers and is mandatory for warranty claim
processing.

Accessing the “Hour” & “P- count” meters:


• See Table 1 for current models. This is a summary procedure grouped by
generation.
• For complete procedure or models not listed in Table 1, refer to the service
manual for that model.
Note: Some models have only “Hour” meters.

Thank you for your cooperation and please contact your local Pioneer Office of Technical
Service should you have any questions.

Pioneer Electronics Service, Inc.


Quality Assurance and Factory Service Division

7
(2/4)
SI-PG06003-A

Warranty Claim Example:

8
(3/4)
SI-PG06003-A
Table 1

Model Accessing Hours and P count meters Photos/Screen

OPTION2
Integrator mode: In standby mode, press "Menu" then OSD : ON
"Power" keys within 3 sec. In "MENU" screen ----> BAUD RATE : 4800BPS
PDP505HD
G2 Select "OPTION 2" by pressing "DOWN" key 5X ---> FULL MASK : OFF
PDP502MX FAN CONTROL : AUTO
"OPTION 2" screen ---> Record the number ----> TEMPERATURE :
Press "MENU" key to exit HOUR METER : 01207HRS

2/17
Service factory mode: In standby mode, turn off main Sensore Temp +50
Center Acultime 5 H 16
power switch (Bottom front left on Panel), push and M
hold "Vol up" and "input keys" (in front of PDP), then RESET OFF
PDP433PU, PDP503PU Monitor Acultime 1900 H 13 M
turn on main power switch. Press "DOWN" key once RESET OFF
"HOUR METER & P ON COUNTER" screen"---> Pulse Acultime 7927
Record the number ---> Press "Power" key to exit RESET OFF

G3 Service factory mode: In standby mode, press and


INT #1-US-IN1-FF-2

release "Menu", "Set", and "Power" keys on the remote HOURMETER SET
NOW DATA : 00853 H
within 3 sec. Press "MUTING" key 5X --> "INIT"
PRO800HD, PRO800HDI, SET DATA : 0000 H
screen --> Press "DOWN" key 5X --> "HOURMETER
PRO1000HD,
SET" screen --> Press "SET" once --> Record the
PRO1000HDI, PDP4300 INT #1-US-IN1-FF-2
number --> Press "SET" key 2X ---> Press "DOWN"
PDP503CMX, PDP433CMX
key once --> "PULSEMETER SET" screen --> Press PULSEMETER SET
"SET" key once --> Record the number --> Press "SET" NOW DATA : 00034. 02G
SET DATA : 00000. 00G
key 2X --> Press "MENU" key to exit

Service factory mode: In standby mode, press and


INFORMATION DTV-432-DIG-AHS
PDP4304, PDP4314, release "Display" key, wait for 4 sec then press and
HOUR METER
PDP5004, PDP5014, release "Left", "Up", "Left", "Right", "Power" keys within
PRO810HD, PRO1010HD 6 sec. Press "DOWN" key 6X ---> "HOUR METER"
00177H25M
PDP504CMX, screen ---> Record the hour ---> Press "DOWN" key
PDP434CMX, PDP505CMX 2X ---> "P ON counter" screen --> Record the number
G4 ---> Press "MENU" key to exit
&
G5 Service factory mode: In standby mode, press and INFORMATION DTV-432-DIG-AHS
PDP435PU, PDP505PU, release "Display" key, wait for 4 sec then press and P ON COUNTER
PDP434PU, PDP504PU, release "Left", "Up", "Left", "Right", "Power" keys within
PRO435PU, PRO505PU, 6 sec. Press "DOWN" key 7X ---> "HOUR METER" 00000707 TIMES
PDP4350SX, PDP5050SX, screen ---> Record the hour ---> Press "DOWN" key
PRO434PU, PRO504PU 3X ----> "P ON COUNTER" screen ----> Record the
number ---> Press "MENU" key to exit

9
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SI-PG06003-A

Table 1

Service factory mode: In standby mode, press and PANEL FACT. ARA-30602-DIG-AH
release "Display" key, wait for 4 sec then press and
PANEL WORKS
release "Left", "Up", "Left", "Right", "Power" keys within PM-B1 00001108 M
PDP436PU, PDP506PU, 6 sec. Press "MUTING" key 3X --> "PANEL PM-B2
….
00001216 M

PRO436PU, PRO506PU FACTORY" screen ---> Press "ENTER"---> Press"


HR-MTR 000024H 29M
DOWN" key 1X ---> Record the numbers. Note: TV P-COUNT 00000103 TIMES
guide should be turned off before entering service
G6 mode.

PANEL FACT. ARA-30602-DIG-AH


Factory mode: In standby mode, press and release
PANEL WORKS
"Display" key, wait for 4 sec then press and release PM-B1 00001108 M
PM-B2 00001216 M
PDP425CMX "Left", "Up", "Left", "Right", "Power" keys within 6 sec. ….
Press "DOWN" key 1X --> "PANEL WORKS" screen. HR-MTR 000024H 29M
P-COUNT 00000103 TIMES
Record the numbers.

Service factory mode: While TV is on, Press and MONITOR INFORMATION

release "Power on", "Power on", "Exit", "Display" keys. MODEL NAME
Press "EXIT" key 2X ---> "MONITOR INFORMATION" SERIAL NUMBER
PDP6100HD, PRO1410HD, SOFTWARE VERSION
NA screen ---> Record the hour number ----> Press USAGE TIME
PDP614MX, PDP424MV 00161 H
"POWER ON, POWER ON, EXIT, DISPLAY" keys to
exit. Note: P ON COUNTER does not apply to these
models

NA PDP4214HD, PDP42A3HD These models do not have Hours and P count meters.

10
PLASMA BREAKDOWN MODELS LIST

Note: For consumer model : Model # = Media receiver + Panel + Speakers + Table top stand + Wall mount bracket
Some models MIGHT not have Media receiver, Speakers, Table Top stand or Wall mount bracket
2. "G" means Generation
3. "Brown" color is new models
Consumer Models Industrial Models
Media Plasma Table top Wall mount
Type Model # Speakers Size Model #
receiver Display stand bracket
40" PDPV401
G1 Regular Model 50" Monitor PDP501MX NA NA NA NA NA
50" PDPV501X
50" PDP502MX
G2 Regular Model 50" Monitor PDP505HD NA NA NA NA NA
40" PDPV402
50" System PDP5030HD PDPR03U PDP503PU PDPS06LR PDKTS01 NA
50" System PDP5031HD PDPR03U PDP503PU PDPS06LR PDKTS01 PWM1011 43" PDP433CMX
Regular Model 43" System PDP4330HD PDPR03U PDP433PU PDPS09LR PDKTS01 NA 50" PDP503CMX
43" Monitor PDP4300 NA NA NA NA NA 61" PDP610MX
G3 43" Monitor PDP4310 NA PDP4300 PDPS09LR PDKTS01 NA
43" Monitor PRO800HD
43" Monitor PRO800HDI
Elite Model NA NA NA NA NA
50" Monitor PRO1000HD
50" Monitor PRO1000HDI
50" System PDP5040HD PDPR04U PDP504PU PDPS12LR PDKTS04 NA
50" System PDP5041HD PDPR04U PDP504PU PDPS12LR PDKTS04 PWM1011
43" System PDP4340HD PDPR04U PDP434PU PDPS13LR PDKTS04 NA
43" System PDP4341HD PDPR04U PDP434PU PDPS13LR PDKTS04 PWM1011
50" Monitor PDP5004C NA PDP5004 PDPS28LR PDKTS07 NA
Regular Model
43" Monitor PDP4312 NA PDP4304 PDPS27LR PDKTS07 NA
50" Monitor PDP5004 43" PDP434CMX
G4
50" Monitor PDP5014 50" PDP504CMX
NA NA NA NA NA
43" Monitor PDP4304
43" Monitor PDP4314
50" System PRO1110HD PROR04U PRO504PU PDPS19LR PDK1011 NA
43" System PRO910HD PROR04U PRO434PU PDPS20LR PDK1011 NA
Elite Model
50" Monitor PRO1010HD
NA NA NA NA NA
43" Monitor PRO810HD
50" System PDP5045HD PDPR05U PDP504PU PDPS12LR PDKTS04 NA
43" System PDP4345HD PDPR05U PDP434PU PDPS13LR PDKTS04 NA
43" System PDP4350HD PDPAR05U PDP435PU PDPS30LR PDKTS05 NA
43" System PDP4351HD PDPAR05U PDP435PU PDPS30LR PDKTS05 PWM1011
Regular Model
50" System PDP5050HD PDPAR05U PDP505PU PDPS31LR PDKTS05 NA
G5
50" System PDP5051HD PDPAR05U PDP505PU PDPS31LR PDKTS05 PWM1011
43" One body PDP43A5HD NA PDP4350SX PDPS33LR PDKTS10 NA 50" PDP505CMX
50" One body PDP50A5HD NA PDP5050SX PDPS34LR PDKTS10 NA
50" System PRO1120HD PROR05U PRO505PU PDPS23LR PDK1012 NA
Elite Model
43" System PRO920HD PROR05U PRO435PU PDPS24LR PDK1012 NA

11
PLASMA BREAKDOWN MODELS LIST

Note: For consumer model : Model # = Media receiver + Panel + Speakers + Table top stand + Wall mount bracket
Some models MIGHT not have Media receiver, Speakers, Table Top stand or Wall mount bracket
2. "G" means Generation
3. "Brown" color is new models
Consumer Models Industrial Models
Media Plasma Table top Wall mount
Type Model # Speakers Size Model #
receiver Display stand bracket
Regular Model 61" Monitor PDP6100HD NA NA NA NA NA 61" PDP614MX
N3 PRO1410HD PDP424MV
Elite Model 61" Monitor NA NA NA NA NA 42"
42" One body PDP42A3HD NA NA NA Installed NA
H1 Regular Model
42" One body PDP4214HD NA NA NA Installed NA
43" System PDP4360HD PDPR06U PDP436PU PDPS37LR PDKTS10 NA
43" System PDP4361HD PDPR06U PDP436PU PDPS37LR PDKTS11 PWMF110 42" PDP425CMX
Regular Model
50" System PDP5060HD PDPR06U PDP506PU PDPS38LR PDKTS10 NA
G6
50" System PDP5061HD PDPR06U PDP506PU PDPS38LR PDKTS10 PWMF110
43" System PRO930HD PROR06U PRO436PU PDPS35 PDK1013 NA
Elite Model
50" System PRO1130HD PROR06U PRO506PU PDPS36 PDK1013 NA
42" One body PDP4270HD NA NA NA Installed NA
42" One body PDP4271HD NA NA NA Installed NA
50" One body PDP5070HD NA PDP5070PU PDPS40 Installed NA
Regular Model 50" One body PDP5071HD NA PDP5071PU PDPS40 Installed NA
60" One body PDP6070HD NA PDP6070PU PDPS41 PDKTS15U NA 42" PDP427CMX
G7 60" One body PDP6071HD NA PDP6071PU PDPS41 PDKTS15U NA 50" PDP507CMX
50" Monitor PDP5000EX NA NA NA NA NA 60" PDP607CMX
42" One body PRO940HD NA NA NA Installed NA
50" One body PRO1140HD NA PRO507PU PDPS50 PDK1016 NA
Elite Model
50" Monitor PROFHD1 NA NA NA NA NA
60" One body PRO1540HD NA PRO607PU PDPS51 PDKTS15U NA
42" One body PDP4216HD NA NA NA Installed NA
H2 Regular Model
50" One body PDP5016HD NA NA NA Installed NA
42" One body PDP4280HD NA NA NA Installed NA
50" One body PDP5080HD NA NA SMW1975A Installed NA
Regular Model
50" One body PDP5010FD NA NA SMW1985A Installed NA
60" One body PDP6010FD NA NA SMW1986A Installed NA
G8
42" One body PRO950HD NA NA NA Installed NA
50" One body PRO1150HD NA NA SMW1976A Installed NA
Elite Model
50" One body PRO110FD NA NA SMW1979A Installed NA
60" One body PRO150FD NA NA SMW1980A Installed NA

12
Optional Accessories

Part Number Description Models


PDK1000 Table Top Stand PRO800 & 1000HD
PDK1014 Table Top Stand PRO1410HD
PDK5001 Table Top Stand PDP501MX
PWM4211 Flat wall mount bracket For 42"
PWM4221 Tilt wall mount bracket For 42"
PWM1011 Flat wall mount bracket(Single board) For 50" and 43"
PDWB5003 Flat wall mount bracket(Dual board) For 50" and 43"
PWM503 Tilt wall mount bracket (Dual board) For 50" and 43"
PDKTS01 Table Top Stand PDP4300, PDP504CMX & 434CMX
PDPS05LR Side mount speakers PDP504CMX & 434CMX
PDK50HW02 Interactive Touch Screen Device PDP504CMX & 503CMX
PDK50HW03 Interactive Touch Screen Device PDP504CMX & 503CMX
PDKTS02 Table Top Stand PDP610MX
PWB6111 Flat wall mount bracket (Dual board) PDP610MX
PWB6121 Tilt wall mount bracket (Dual board) PDP610MX
PDK5011 Hang on wall unit PDP503CMX
PDK5012 Ceiling mount kit PDP503CMX
PDPS08LR Under mount speaker PDP4330HD
PDPS10LR Side mount speakers PDP610MX
PDA5002 Video card PDP433 & 503CMX
PDA5003 Video card PDP434 & 504
PDA5004 Video card PDP434 & 504
PDAH02 PDP system cable (7M=23ft) All models with MR
PDAH03 PDP system cable (10M=33ft) All models with MR
PDAH03CL PDP system cable (10M=33ft) All models with MR, CL2 RATE
PDAH04 PDP Fiber optic system cable(30M=99ft) All models with MR
PDAH05 PDP Fiber optic system cable(30M=99ft) All models with MR, OFNR RATE
PDM6111 Flat wall mount bracket For 61"
PDM6121 Tilt wall mount bracket For 61"
PDKTS06 Table Top Stand PDP614MX
PDPS29LR Side mount speakers PDP614MX
PDKFS03 Plasma Floating Stand For all 43 and 50 inches
RAE1011 Floating Floor Stand with Swivel For all 43 and 50 inches
PDPS11 Horizontal speakers For 43 inches
PDKTS18 Plasma Floating Stand For PDP6100HD
PWMF110 Flat wall mount bracket For 50" and 43"
PDK-TS23 Table Top Stand

13
Quick Reference

G-3 to G-8

Power Down

Shut Down

Trap Switch Reset

Service Remotes

14
POWER DOWN DIAGNOSIS BY LED DISPLAY BY GENERATION
(GENERATION DETERMINED BY 3RD # IN MODEL PDP50_XXX)

RED (LED BLINKS)


Panel LED only..Not Media Receiver

G2 *
In G2 Models the LED does not blink. Lit LED indicates problem area.

BLINKS G3 * G4 * G5 G6
Y DRIVE MR POWER SUPPLY MR POWER SUPPLY UNUSED
1
Y DRIVE DC-DC POWER SUPPLY POWER SUPPLY POWER SUPPLY
2
X DRIVE DC-DC SCAN IC SCAN IC SCAN IC
3
X DRIVE SCAN 5 VOLTS SCAN 5 VOLTS SCAN 5 VOLTS
4
POWER SUPPLY Y DRIVE Y DRIVE Y DRIVE
5
ADDRESS Y DRIVE DC-DC Y DRIVE DC-DC Y DRIVE DC-DC
6
ADR RESONANCE Y SUSTAIN Y DRIVE SUSTAIN Y DRIVE SUSTAIN
7
DIGITAL VIDEO ADDRESS ADDRESS ADDRESS
8
X DRIVE X DRIVE X DRIVE
9
X DRIVE DC-DC X DRIVE DC-DC X DRIVE DC-DC
10
X DRIVE SUSTAIN X DRIVE SUSTAIN X DRIVE SUSTAIN
11
DIGITAL VIDEO DIGITAL VIDEO
12

More detailed help in troubleshooting is available in the


model specific sections, or in the product service manual.

* Some Generation models have 2 versions with different part


numbers and different service manuals!

Model versions are determined by serial number.

15
SHUT DOWN DIAGNOSIS BY LED DISPLAY BY GENERATION
(GENERATION DETERMINED BY 3RD # IN MODEL PDP50_XXX)

GREEN or BLUE (LED BLINKS)


Panel LED Only....Not Media Receiver

BLINKS G3 * G4 * G5 G6
PANEL MICRO PANEL DRIVE IC PANEL DRIVE IC HD DIGITAL
1 COMMUNICATION COMMUNICATION
DIGITAL 11C MODULE 11C MODULE 11C HD DIGITAL
2 COMMUNICATION COMMUNICATION COMMUNICATION HD AUDIO
** Condensation DIGITAL DC-DC DIGITAL DC-DC HD DIGITAL
3 CONVERTER COMMUNICATION 8V POWER SUPPLY
TEMP PANEL OVERTEMP PANEL OVERTEMP PANEL OVERTEMP
4 ABNORMALITY
** Fan AUDIO FAILURE AUDIO FAILURE HD AUDIO
5
Abnormality
** Module MODULE MICRO MODULE MICRO
6 COMMUNICATION COMMUNICATION
Microcomputer
** Wide MAIN SERIAL 3WIRE MAIN SERIAL 3WIRE
7 COMMUNICATION COMMUNICATION
Microcomputer
** RGB-IIC MAIN 11C MAIN 11C
8 COMMUNICATION COMMUNICATION
Communication
** Audio MAIN MICRO MAIN MICRO
9 COMMUNICATION COMMUNICATION
FAN FAILURE FAN FAILURE
10
MR OR PANEL MR OR PANEL
11 OVERTEMP OVERTEMP
DIGITAL TUNER DIGITAL TUNER
12 COMMUNICATION COMMUNICATION
MR-ASIC MR-ASIC
13 COMMUNICATION COMMUNICATION
IF-EEPROM
14 COMMUNICATION

More detailed help in troubleshooting is available in the


model specific sections, or in the product service manual
diagnostic sections.

* Some Generation models have 2 versions with different part


numbers and different service manuals!

** G-3 PRO & CMX Models.

Model versions are determined by serial number.

16
Power Down & Shut Down Chart for G7 & G8 Models
LEDs Cause
RED BLUE
Blue 1 SQ IC (Digital Ass'y)
Blue 2 Module uCom IIC Communication (Digital or Sensor Ass'y)
Blue 3 DIGTAL-RST2 (Digital Ass'y)
Blue 4 Panel High or Low Temperature (Sensor Ass'y)
Blue 5 Audio
Blue 6 Module uCom Communication (Main or Digital Ass'y)
Blue 7 Main Ass'y 3Line Serial Communication (Main Ass'y)
Blue 8 Main IIC Communication (Main, Tanshi, or Audio Ass'y)
Blue 9 Main uCom Communication to IF uCom (Main Ass'y)
Blue 10 FAN (Connection, Breakdown)
Blue 11 High Temperature (Tanshi Ass'y)
Blue 12 Digital Tuner Communication (Main Ass'y)
Blue 13 MTB-RST2/RST4 (Main Ass'y or Pwr Supply +12V)
Blue 14 HOME GALLERY Error - Elite (HN Module Ass'y)
Blue 15 Main EEPROM (Main Ass'y)
Red 2 POWER SUPPLY, X-DRIVE, or Y-DRIVE Ass'y
Red 3 SCAN (SCAN IC, X-Drive, or Y-DRIVE ASS'Y)
Red 4 SCN-5V (SCAN IC OR Y-DRIVE ASS'Y)
Red 6 Y-DCDC (Y-DRIVE Ass'y)
Red 7 Y-SUS (Y-DRIVE Ass'y)
Red 8 ADRS (ADDRESS ASS'Y or connectors to Y, X, or Digital)
Red 9 X-DRIVE Ass'y or connectors to Digital Ass'y
Red 10 X-DCDC (X-DRIVE ASS'Y)
Red 11 X-SUS (X-DRIVE ASS'Y)
Trap Switch
Blinking No Backup (Digital Ass'y)

17
Pioneer plasma reference
3rd to 5th generation

PDP display
Integrator Factory Trap Trap Media receiver
Data backup w/o media
mode mode indication override kit
receiver

IC1204 Digital Red blinks Enter factory


G3 PU n/a 3 or 4 E01 PDP-R03U-SK
video fast mode
PRO1000HD
1, locked 3 6 n/a n/a n/a n/a
PRO800HD
PRO1000HDi Red/green
1 3 6 9 n/a n/a
PRO800HDi flash, pause
G3 CMX 1 3 6 n/a n/a n/a n/a
Red and Red & green PDP-R04U-SK
G4 PU 1* 5 7 8
green on boxes PRO-R04U-SK
Red and
G4 one piece 2 or n/a 5 7 n/a or 8 n/a n/a
green on
PDP-R05U-SK
Red and Red & green
G5 PU 1* 5 7 8** PRO-R05U-SK
green on boxes
PDP-AR05U-SK
Red and
G5 SX 10* 5 7 8 n/a n/a
green on

*RS232 change only. Disables remote. **Only media receiver has trap.

1) From standby, push menu, then power.


2) From standby, push display (shows call 1), hold display (shows call 2), menu.
3) From standby, push menu, then set, then power.
4) From standby, push set, then display, then power.
5) From standby, press display, wait 4 seconds; then left, up, left, right, power in sequence.
MR must be connected for PU models.
6) Use digital video for service. Data from RGB loads at power on.
7) Use digital video for service. In factory mode, info layer go to digital EEPROM.
Should be adjust N/G, backup OK. Push set, select data transfer-yes.
Goes to service part; select no. If replacing RGB or MR I/F data updates at power off.
8) Go to initialize layer of factory mode and hold display key until red led goes out.
9) Hold input until LEDs stay lit. Then push down, input, up, power in sequence.
10) Hold the VOLUME up or down key for 3-10 seconds. Then within 3 seconds hold the SPLIT key for 3-10 seconds.
Then within 3 seconds use the ENTER key to set to RS-232C (the baud rate last selected is chosen) or the
HOME MENU key to set to SR+.

Power Supply Upgrade


3rd generation units that have power supply AXY1059-A to G are being covered for an upgrade to
AXX1064 (AXY1059-H). See bulletin for details. Serial # is on lower edge of front bezel, except for
PRO, which are adjacent to input jacks. An orange dot indicates upgrade is done. Customer
responsible for other repairs.

18
Trap Switch Reset Procedure
G-4, G-5, G-6, G-7, G-8
• Replace media receiver, plasma panel cover, or tape down HDCP trap switch.
If the model in question has the TV Guide option, the TV Guide
option must be turned off before proceeding.

• Using the customer’s remote control enter “service mode” by pressing the
following key sequence:

1. Press the “display” button then release the “display” button.


2. Wait between 3 and 7 seconds
3. Press and release the “<”, “^”, “<”, “>”, and “power” buttons in sequence.
• Panel will now turn on in “service mode”.
4. Press “muting” button 3, 4 or 5 times depending on model you are working on.
Until the display shows the “initialize” page.
5. Press and hold the “display” button until the error indicator (red LED) on
either the panel or the media receiver goes out.
6. Exit service mode by pressing the “power” button on the remote.

If a circuit failure will not permit the unit to remain powered-on long
enough to complete the above procedure, clear the Trap Switch as follows:
(You will not be able to see the menus.)

1. Turn off Main Power Switch on Panel or unplug panel.


• Depending on which model you are working on, place switch on Digital
Assembly from "Normal" to "Off" or use a clip to short the high
voltage. Shorting connections located on upper right corner of
digital video board. (preventing high voltages from activating)
2. Place Main Power back on.
• Confirm both Media Receiver and Panel are in standby mode (unit that is
trapped will still have both red and green LEDs lit)
3. Press the “display” button then release the “display” button.
• Wait between 3 and 7 seconds
4. Press and release the “<”, “^”, “<”, “>”, and “power” buttons in sequence.
• Listen to panel carefully. There will be a very slight relay click.
Panel will now turn on in “service mode” with only the low
voltage supplies operating. (no picture)
5. Press “muting” button 3, 4, or 5 times depending on the model you are
working on.
6. Press and hold the “display” button until the error indicator (red LED) on
either the panel or the media receiver goes out.
7. Turn soft power off, then main power off or unplug unit.
• Wait 20 seconds
8. Return switch on Digital Assembly to Normal position or remove shorting clip.
9. Power back on and troubleshoot normally.

TRAP SWITCH RESET FOR G-3


Press and release “menu,enter,power” in sequence or “enter,display,power”
Exit service mode by turning off power.

19
REMOTE CONTROL UNIT (AXD1486).

1 SCREEN SIZE button


Press to select the screen size.

2 INPUT buttons
Press to select the input .
1 9
3 MENU button
Press to open and close the on-screen menu.
0
4 ADJUST ( 5 / ∞ / 3 / 2 ) buttons
Use to navigate menu screens and to adjust various settings on
2 - the unit.
Usage of cursor buttons within operations is clearly indicated at
Add
the bottom the on-screen menu display.
button for
test mode 5 SET button
Press to adjust or enter various settings on the unit.

6 SUB INPUT button


3 = During multi-screen display, use this button to change inputs to
subscreens.

7 SPLIT button
4
Press to switch to multi-screen display.

8 MUTING button
5 Press to mute the volume.

6 ~ 9 AUTO SET UP button


When using computer signal input, automatically sets the
7 ! [POSITION], [CLOCK] and [PHASE] to optimum values.

8 @ 0 STANDBY/ON button
Press to put the unit in operation or standby mode.

- DISPLAY button
Press to view the unit’s current input and setup mode.

= POINT ZOOM button


Use to select and enlarge one part of the screen.
SWAP button During multi-screen display, use this button to
switch between main screen and subscreen.

! PIP SHIFT button


When using PinP mode with multi-screen display, use this
button to move the position of subscreen.

@ VOLUME (+/–) buttons


Use to adjust the volume.

RS232 control of PU units requires an interface and system cable.

G3. GGF1428

G4 & 5. GGF1475

20
Remote Control Keys Basic Functions Remarks
MUTING Switching the main items. Shifting to the next main item (top).
j (DOWN) Switching the subtitled items. Shifting downward to the next subtitiled item.
i (UP) Switching the subtitled items. Shifting upward to the next upper layer.
k (LEFT) Decreasing the adjustment value. Decreasing the adjustment value.
l (RIGHT) Increasing the adjustment value. Increasing the adjustment value.
ENTER/SET Switching the layers. Shifting downward or upward to the next lower or upper layer.
INPUT Selecting INPUT. Shifting the INPUT to the next function.
INPUTxx Selecting INPUT. Switching the INPUT to xx. (xx=1 to 7 etc)
CH+/P+ Increasing the channel number.
CH-/P- Decreasing the channel number.
Numeric Keys Function: TV Function: TV (previously selected channel number is selected)
POWER Power OFF. Turning the power off.
Factory OFF (Factory mode) In Factory mode, turning Factory mode off.
FACTORY
Factory ON (Non-Factory mode). In Non-Factory mode, turn Factory mode on.
HOME MENU Menu ON. In Factory mode, turn Factory mode off.
VOLUME+ Volume UP. Increasing 10 the adjustment value. (PANEL FACTORY)
VOLUME- Volume DOWN. Decreasing 10 the adjustment value. (PANEL FACTORY)
DRIVE OFF (Note1) Drive Mode OFF. Turning Drive mode off.
INTEGRATOR INTEGRATOR MENU ON. Enter INTEGRATOR MODE.

(Note 1) When ten seconds have passed since the [DRIVE OFF] key was pressed at the standby, it becomes invalid.
Please press [POWER] key from the [DRIVE OFF] key pressing within ten seconds when you do power supply ON while
driven OFF.

PDP service
remote control

GGF1589

21
Generation 4 to 8 New Test Remote
GGF1589
• The keys labeled with the same names on the service remote control unit have the same functions as those of the supplied
remote control unit. (See "2.3 PANEL FACILITIES.")
• For the keys not provided on the supplied remote control unit, see the explanations below:

GENERATION switch for remote control codes


This switch selects the generation of remote control
codes to be transmitted:
1: The old-generation codes are transmitted.
2: The new-generation codes are transmitted.
With this generation plasma display,
set the switch to 2.

INTEGRATOR
Press this key to enter Integrator mode.
INPUT
Press this key to cyclically change the input source.

EXT INPUT
Press this key to cyclically change only the
external input source.
SUB INPUT
Not used with this model.

DRIVE OFF
FACTORY
Press this key to turn off the panel drive.
Press this key to enter Factory mode.
For details on how to cancel this command,
2nd FACTORY
see the explanation for the DRV command.
Not used with this model.
AUTO SETUP
POWER CONTROL
Use this key for automatic setup, such as
Not used with this model.
the display position setting when an analog
PC signal is input. CLEAR
ID NO. SET Not used with this model.
Not used with this model. POWER ON
Press this key to turn on the unit.
This key cannot turn the unit off.
POWER OFF
Press this key to turn off the unit.
This key cannot turn the unit on.
POINT ZOOM
Not used with this model.
ZOOM +/-
Not used with this model.

22
Models

PDP433PU

PDP503PU

Block Diagrams

Shut-Down & Power-Down Diagnosis

23
PDP-433PU PDP-503PU Block Diagram

Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver
IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC

CLK/LE IC6501 VADR2 VADR2 CLK/LE IC6601 VADR2


ADR CONNECT A Buffer IC ADR CONNECT B Buffer IC
ASSY AA1 ASSY AB1
CLAMP
BGA1
Q6706 Q6711
VADR Gen
BRIDGE A K2
ASSY
ADR RESONANCE K1
ASSY
SAA3
+60 ADR CO

SUB ADDRESS A
ASSY SAA1 SAA2

D8 D9 D16

D1 D10
+12V
V+5V

V+5V STB V+3V


+12V
SCAN (A) ASSY DC/DC Conv
(UPPER) SENSOR TE1 Module V+2V
ASSY +12V
D11
IC5
VCC VH
IC6201 DIGITAL VIDEO
ADD V+3V
SEL PULSE
PSUS Y DRIVE ASSY ASSY
KL U0 2
IC5 VC VF+ VC VF V OFS VCC VH V IC5V
VCC VH D7
IC6202 IC1703
ADD DC/DC Conv D18 XY Drive
XDRV SIG
SEL PULSE Block Sequence Pattern ADL LE UL
VCP Gen
IC5
VCC VH Y4 +5V +15V VSUS Y1 ADL LE DL
IC6203
ADD V+2V
SEL PULSE PSUS Y SUS D4

YDRV_SIG
SCAN_SIG
MASK IC2206 Drive V+3V
Block Pulse Module Signal
IC5 V+3V
VCC VH
IC6204
+15V VSUS D6 X180 V+3V IC
ADD Clock
SEL PULSE Gen V+2V IC V+5V STB
Y2
IC5
VCC VH
IC6205 Logic
ADD +Reset Block
Block IC1301 (IC31 L) D15
SEL PULSE VCC VH Sub Field Conv
V IC5V VCP for Left with Field Memory
IC5
VCC VH +5V +15V VSUS
IC6206
ADD
SEL PULSE Y SUS
SCAN MASK IC2204 Drive
Block Pulse Module Signal
Y3
V+3V I
SCAN (B) ASSY V+2V I
D14
(LOWER) +15V
VCC VH
IC5 V IC5V
IC1401 (IC31 R)
VCC VH Soft D Sub Field Conv
IC6001
ADD Block for Right with Field Memory
SCAN
SEL PULSE

IC5 Y5 D2
VCC VH ADCLK DR
IC6002 BA2 9
ADD VC VF+ VC VF V OFS
SEL PULSE BB2 9
V+3V
IC5 Scan Signal Offset GA2 9
VCC VH Block IC119
IC6003 V+5V STB
ADD Flash GB2 9
SEL PULSE ROM
PSUS
V IC5V
IC5 V+3V
VCC VH
IC6004 TXD/RX
ADD Photo Coupler IC120 IC1101 RA2 9
SEL PULSE Y6 Block Module Panel UCOM
UCOM RB2 9
IC5
VCC VH TXD0/RX0
IC6005
ADD RE
SEL PULSE LED SIG
IC5 I2
VCC VH
IC6006
ADD D17 D3
SEL PULSE
PSUS
D12 D13
FRONT KEY
ASSY

FRONT KEY CONN


ASSY

SW21 KL21 KL22


SUB ADDRESS B SAB1 SAB2
IR (P) ASSY
ASSY
+60 ADR CO
RE1 SAB3
ADR RESONANCE
ASSY K1
BRIDGE C K2
ASSY Q6706 Q6711
VADR Gen
BGC1
AD1 CLAMP AC1
ADR CONNECT C
ADR CONNECT D IC6901
ASSY IC6801
CLK/LE Buffer IC CLK/LE Buffer IC VADR2
ASSY VADR2 VADR2

Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver
IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC

24
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver
IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC

VADR2 CLK/LE IC6801 VADR2 VADR2 CLK/LE IC6901


ADR CONNECT C Buffer IC ADR CONNECT D Buffer IC
ASSY AC1 ASSY AD1
CLAMP
BGB1

BRIDGE B
K3
ASSY

SW POWER SUPPLY MODULE

SW POWER SUPPLY Block V MID CLAMP Block


+13 5V RC101
9V T101 Switching CLAMP
+6 5V Q115
M111
LIVE
Switching
+15V Q119 NEUTRAL
Switching Q112
Switching
+12V T102 RL101 CLAMP
Q117
PRIMARY
T103 T104 T105 T105
SECONDARY
VSUS CONT
M114 POWER (RELAY)

P7 VM1

X CONNECTOR (A) ASSY


STB5V

STB5V

STB5V
LIVE
VADR
+13.5V

+13.5V

VSUS

VSUS
+12V

+15V

+15V
AC IN
+6.5V
-9V

-9V
NEUTRAL
X DRIVE ASSY
P1 P2 P5 P6 P3 P4 X1

+5V
X3
DC/DC VSUS +15V VCP
Conv
Block
IC3200 P SUS
Pulse X SUS
AUDIO AMP ASSY Drive
Module MASK
Signal

R21 R26 R23


R2 IC4201 +5V V RN +15V
IC4203
EEPROM EEPROM MR INTERFACE
(HDCP KEY) (EDID) ASSY L L IC5202 +12V

R R Volume & Tone


& Balance
Logic +Reset
L, R

I2C Pulse
Interface Block
• Scal ing Block
• Gamma +12V
Copy Guard IC5201
Release
FOCUS SRS & Focus
SRS
A24
L, R

IC4204 +5V
(Sil861) TMDS X2
TMDS Receiver Receiver VSUS +15V
R3 R27 +15V VCP
IC5002

I2C BUS (SCL/SDA) Power Amp Drive IC3201 P SUS


Signal Pulse X SUS

X CONNECTOR (B) ASSY


Module MASK
V+5V DIG R24 A21
+13 5V +12V
KEY1 IC4011
L, R

IC5001
I/O Expander Reg
KEY2 X4
LED SIG
TXD/RXD

SR UP
A22
R11
TMDS with HDCP

L1
AUDIO_SIG (L/R)

SR DW LED
V+5V ST ASSY
V+5V ST
L, R

R22 TRAP SW

SP TERMINAL
System Cable Connector ASSY
SP21

SP OUT

K3
BRIDGE D
ASSY
BGD1
AB1 CLAMP AA1
ADR CONNECT B IC6601 ADR CONNECT A IC6501
VADR2 Buffer IC Buffer IC
ASSY CLK/LE VADR2 VADR2 ASSY CLK/LE

Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver
IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC

25
This unit has self-diagnosis functions against abnormalities in the internal circuits and other operational abnormalities, and if any abnormality is
detected, the STANDBY/ON indicator (LED) blinks to alert you of it.
How the indicator blinks and possible failure points and power-down points are explained below:

Shutdown
• Operations : When a microcomputer has detected an abnormality, it turns the power supply to OFF.
• LED display : Blinking in green

Example: How the LED blinks when DIGITAL-IIC communications fail

Green LED lights Extinguished Green LED lights


for 200 msec. for 100 msec for 200 msec.

Extinguished
for 3 sec

Number of Reason
blinking
1 Panel Microcomputer failure How to release shutdown
2 DIGITAL-IIC communication failure Press the power key on the remote control to switch the unit back on.
4 Temperature abnormality (It is not necessary to press the MAIN POWER button to turn off the unit.)

Power-down
• Operations : In an emergency, the protection circuits are activated, and the power is turned off.
• LED display : Blinking red
Note: If more than two protection circuits are activated at almost the same time, the LED indicates this by its
blinking-pattern.
Example: How the LED blinks for the first power-down (Y-DC/DC CONVERTER) and the second power-down (Y DRIVE)
2nd power-down
1st power-down information information

Red LED lights Extinguished Red LED lights Extinguished Red LED lights
for 200 msec. for 100 msec for 200 msec. for 1 sec for 200 msec.

Extinguished
for 3 sec

Number of Failure Point How to release power-down


blinks Set the MAIN POWER button to OFF, and wait for about 30 seconds until
1 Y-DRIVE the LED for PD (power-down) in the power-supply module is extinguished.
2 Y-DC/DC CONVERTER Wait another 5 seconds, then recover the unit by setting the MAIN
3 X-DC/DC CONVERTER POWER button to ON.
4 X-DRIVE
5 Power supply Note: After power-down is released, the unit restarts and goes to Standby
6 Address junction mode.
7 Address resonance
8 DIGITAL-DC/DC CONVERTER

PDP-433PU PDP-503PU

26
Block Diagram of the Shutdown Signal System ("STANDBY/ON" LED: Blinking in green)

DIGITAL VIDEO ASSY


IC1101 IC1191
Panel UCOM Panel UCOM
external Flash ROM
THERMAL SENSOR
ASSY
TXD
RXD CLK
DDC_SCL
BUSY
1 *PU_CE TE1 IC8351
DDC_SDA Thermal
REQ_PU D18 Sensor 1

2 TEMP1 4

IC1207
Module UCOM
2 D3

IC1204
EEPROM
2
A_SCL
A_SDA
SCL
SDA
D1

SW POWER SUPPLY P2
MODULE

Expander

MR INTERFACE ASSY AUDIO ASSY


R3
IC5202
CXA2021S

IC4204
SiI861

IC4005
Expander

IC4011
Expander

MEDIA
RECEIVER

Note: The figures 1 - 4 indicate the number of times the "STANDBY/ON" LED blinks when shutdown occurs in the
corresponding route.
PDP-433PU
PDP-503PU

27
Shutdown diagnosis
1 Panel microcomputer failure Screen display
Condition : When a module microcomputer failed in communication
with a panel microcomputer
Results : An OSD is displayed for 30 seconds after the failure is
detected; then the power is shut down.
E06
Possible causes
• Open/short-circuit of the communication lines in the assembly

2 DIGITAL-IIC communication failure


Condition : When a module microcomputer failed in communication with
an external EEPROM or EXPANDER
Results : An OSD is displayed for 30 seconds after the failure is
detected; then the power is shut down. E06

Note: A DIGITAL-IIC communication failure may occur in Standby mode.

Possible causes
• Open / Short-circuit of communication line in the DIGITAL VIDEO, MR
INTERFACE and AUDIO Assys
• Breaking of wire between the following points:
DIGITAL VIDEO Assy (D1) ↔ SW POWER SUPPLY Module (P2)
DIGITAL VIDEO Assy (D3) ↔ MR INTERFACE Assy (R3)
MR INTERFACE Assy (R23) ↔ AUDIO Assy (A24)
System Cable

3 Abnormally high temperature


Condition : when the internal temperature of the unit becomes abnormally high
Results : An OSD is displayed for 30 seconds after the failure is detected;
then the power is shut down. E04
Note: If the internal temperature of the unit becomes lower while the OSD is
displayed, the unit returns to normal operation.

Possible causes if this abnormality occurs in an environment in


which the temperature is not so high
Disconnection between the DIGITAL VIDEO Assy (D18) and temperature
sensor 1 (TE1)

Reference
Shutdown temperature of the sensor
Sensor Temp 78 1 / 13 I NPUT 1 No S I G
1 CENTER Ve r s i on MR MA I N E 2 0 0 1 / 0 9 / 2 5 H
2 OSD Ve r s i on MR OSD 2 0 0 1 / 0 9 / 1 0 A
3 CV I C Ve r s i on W2 0 0 1 / 0 9 / 1 2 0 9 : 0 0 X2 0 0 1 / 0 9 / 1 2 0 9 : 0 7 V2 0 0 1 / 0 9 / 1 2 0 9 : 1 0
4 TTXP Ve r s i on TTX PRG 061
5 MON I TOR Ve r s i on F6 9 1 1 0
6 PANEL Ve r s i on - 00
7 FLASH Ve r s i on - 05
8 MON I TOR Mode l 01
9 Mod e l S e l e c t Ma i n 0
10 Mod e l S e l e c t AV 4
11 Mod e l S e l e c t MON I TOR 0
12 Sen so r Temp +28
13 Cen t e r A cu t ime 16 H 41 M
14 RESET OFF
15 Mon i t o r Ac u t i me 47 H 42 M
16 RESET OFF
17 Pu l s e Ac u t i me 164
18 RESET OFF

PDP-433PU
PDP-503PU

28
PDP-433PU
PDP-503PU

Power Down (Blinking in RED)

DIGITAL VIDEO ASSY X DRIVE ASSY

DIGITAL X Drive X DC-DC


DC-DC
X1

D8 - D11
SW POWER 4 P4 3
IC1201-pin 8
ADR CONNECT 8 SUPPLY
ASSY MODULE
(Upper)
OR Address PD
Mute
AND OR D1 P2
6

OR
D12 - D15
7 Relay
OR Circuit
5
ADR CONNECT D1202 Cathode DIG_ADR.PD PD Circuit
ASSY
(Lower)
OR

IC1201-pin 6 1

2
D16 P3
RESONANCE
ASSY
(Upper)

OR
PD_TRIGGER
RESONANCE
ASSY
(Lower) Y1
D17 Y Drive Y DC-DC

Y DRIVE ASSY

Note: The figures 1 - 8 indicate the number of times the "STANDBY/ON" LED blinks when shutdown occurs in the corresponding route.

29
Models

PDP433CMX

PDP503CMX

PDP4300

PRO800HD & HDI

PRO1000HD & HDI

30
Block Diagrams

Basic Service Factory Mode

Shut-Down & Power-Down Diagnosis

31
PRO800HD, PRO1000HD, PDP433CMX, PDP503CMX, PDP4300 Block Diagram

Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver
IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC

CLK/LE IC6501 VADR2 VADR2 CLK/LE IC6601 VADR2


ADR CONNECT A Buffer IC ADR CONNECT B Buffer IC
ASSY AA1 ASSY AB1
CLAMP
BGA1
Q6706 Q6711
VADR Gen
BRIDGE A K2
ASSY
ADR RESONANCE K1
ASSY
SAA3
+60 ADR CO

SUB ADDRESS A
ASSY SAA1 SAA2

D8 D9 D16

D1 D10
+12V
V+5VD

V+5V STB V+3VD


+12V
SCAN (B) ASSY THERMAL DC/DC Conv
(UPPER) TE1
SENSOR Module V+2VD
+12V
IC5
ASSY D11
VCC VH
IC6201 DIGITAL VIDEO
ADD V+3V
SEL PULSE
PSUS Y DRIVE ASSY ASSY
KL U0 2
IC5 VC VF+ VC VF V OFS VCC VH V IC5V
VCC VH D7
IC6202 IC1703
ADD DC/DC Conv D18 XY Drive
XDRV SIG
SEL PULSE Block Sequence Pattern ADL LE UL
VCP Gen
IC5
VCC VH Y4 +5V +15V VSUS Y1 ADL LE DL
IC6203
ADD V+2V
SEL PULSE PSUS Y SUS D4
YDRV_SIG
SCAN_SIG

MASK IC2206 Drive V+3VD


Block Pulse Module Signal
IC5 V+3V
VCC VH
IC6204
+15V VSUS
+5V
D6 X180 V+3V IC
ADD Clock
SEL PULSE Gen V+2V IC V+5V STB
Y2
IC5
VCC VH
IC6205 Logic
ADD +Reset Block
Block IC1301 (IC31 L) D15
SEL PULSE VCC VH Sub Field Conv
V IC5V VCP for Left with Field Memory
IC5
VCC VH +5V +15V VSUS
IC6206
ADD
SEL PULSE Y SUS
SCAN MASK IC2204 Drive
Block Pulse Module Signal
Y3
V+3V I
SCAN (A) ASSY V+2V I
D14
(LOWER) +15V
VCC VH
IC5 V IC5V
IC1401 (IC31 R)
VCC VH Soft D Sub Field Conv
IC6001
ADD Block for Right with Field Memory
SCAN
ADL_LE_DR

SEL PULSE

IC5 Y5 D2
VCC VH ADCLK DR
IC6002 BA2 9
ADD VC VF+ VC VF V OFS
SEL PULSE BB2 9
V+3VD
IC5 Scan Signal Offset GA2 9
VCC VH Block IC1191
IC6003 V+5V STB
ADD Flash GB2 9
SEL PULSE ROM
PSUS
V IC5V
IC5 V+3VD
VCC VH
IC6004 TXD/RX
ADD Photo Coupler IC1207 IC1101 RA2 9
SEL PULSE Y6 Block Module Panel UCOM
UCOM RB2 9
IC5
VCC VH TXD0/RX0
IC6005
ADD RE
SEL PULSE LED SIG
IC5 I2
VCC VH
IC6006
ADD D17 D3
SEL PULSE
PSUS
D12 D13

SIDE KEY
ASSY
KEY CONNECTOR
ASSY
C3 C1
SPR1
SW1 KL1 KL2 232C
DRIVER
SUB ADDRESS B SAB1 SAB2
ASSY
+60 ADR CO
ROUT SR IN SR OUT
Combi Combi RS 232C SAB3
RE1
IN OUT ADR RESONANCE
SP OUT R CONTROL ASSY ASSY K1
IR ASSY ASSY K2
BRIDGE C Q6706 Q6711
ASSY VADR Gen
BGC1
AD1 CLAMP AC1
ADR CONNECT C
ADR CONNECT D IC6901
ASSY IC6801
CLK/LE Buffer IC CLK/LE Buffer IC VADR2
ASSY VADR2 VADR2

32
Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver
IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver
IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC

VADR2 CLK/LE IC6801 VADR2 VADR2 CLK/LE IC6901


ADR CONNECT C Buffer IC ADR CONNECT D Buffer IC
ASSY AC1 ASSY AD1
CLAMP
BGB1

BRIDGE B
K3
ASSY

SW POWER SUPPLY MODULE

SW POWER SUPPLY Block V MID CLAMP Block


+13 5V RC101

X CONNECTOR (A) ASSY


9V T101 Switching CLAMP
+6 5V Q115
M111
LIVE
Switching
+15V Q119 Switching Q112
NEUTRAL X DRIVE ASSY
Switching
+12V T102 RL101 CLAMP
Q117 X1
PRIMARY
T103 T104 T105 T105
SECONDARY +5V
X3
VSUS CONT DC/DC VSUS +15V VCP
M114 Conv
POWER (RELAY) Block
VM1
IC3200 P SUS
Pulse X SUS
P7 Drive MASK
Signal Module
STB5V

STB5V

STB5V

LIVE
VADR
+13.5V

+13.5V

VSUS

VSUS
+12V

+15V

+15V

AC IN
+6.5V
-9V

-9V

NEUTRAL +5V V RN +15V

P1 P2 P5 P6 P3 P4

Logic +Reset
Block Pulse
Block
R1 R8
+3V +2V R4 STB+5V R9 STB+5V STB+5V
R2 12 5V MX AUDIO ASSY +15V
A6
+5V
BA29 +5V AD/RGB IC8701 X2
FAN Mute Regulator VSUS +15V VCP
BB29
IC5301 IC5601 IC5505 OP Amp
GA29 (IC30) WIDE MAIN (Buf)
GB29 UCOM UCOM
FAN NG Drive IC3201 P SUS
I2C BUS Signal
Flash Pulse X SUS

X CONNECTOR (B) ASSY


ROM IC4803 Temp3 Module MASK
PLD A7
for SYNC Audio NG
RA29 SD RAM SD RAM 3State
RB29
10M 10M Buffer A5 +5VSTB
+15V,+5VSTB +15V D C Det
MATRIX X4
IC4603
IC5001 A/D PLL AMP R Audio ROUT
(IC102) L Audio Audio IC8601
Power Amp LOUT
R3 Mute
6M LPF A Mute2
IC5102
(IC101) A1 A3
+3V,+5V, 5V,+9V

S1 S2
SD RAM SD RAM
10M 10M
R6
S3
RGB ASSY SLOT CONNECTOR L1
ASSY MX LED
ASSY

VIDEO SLOT
ST1 ASSY (PDA-5002)
V1 I2C BUS
+3V,+5V, 5V IC7302 E2PROM
T4 T1 T5 T2 T6 T3 Chroma Decode (4 ISEL)
12V,13 5V, 12V, 12V,13 5V, +7V 8V
STB5V Reg 6M LPF Expander
9V,±5V, 9V,6 5V, STB5V 9V,6 5V
3V STB5V 6M LPF
+3V +5V
SECAM 3D Y/C
+7V FLT 3L Y/C & CNR
12V,9V,±5V,3V Reg
13 5V,6 5V, 9V
3State Buffer
Reg
6M LPF
I/O ASSY IN1 DET SEL SEL SD RAM SP OUT L
Plug&Play IC7401
E2PROM TMDS ASSY
Receiver SEL IN3 DET SEL IN4 DET SPL1
Plug & Play
Component/ OUTPUT Component/ Audio Audio
RGB RGB IN OUT E2PROM
DVI D Audio S Video Audio Composite OUTPUT L OUT
INPUT1 INPUT2 INPUT1/2/5
INPUT5
INPUT3 INPUT4

K3 BRIDGE D
ASSY

BGD1
AB1 CLAMP AA1
ADR CONNECT B IC6601 ADR CONNECT A IC6501
VADR2 Buffer IC Buffer IC
ASSY CLK/LE VADR2 VADR2 ASSY CLK/LE

33
Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver
IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC
PRO800HD,
PRO1000HD,
PDP433CMX, RGB ASSY
PDP503CMX,
PDP4300

IC5102
(PE5066ACK)
SD RAM

IPKILL(68)
IC101

PRP[0:15]
PBP[0:15]

CLK(236)
HWR(66)
FILM(70)
16M

UD[8:15]

UA[0:20]
RES(62)

YP[0:15]
PBI[0:7]
PR[0:7]
RD(65)
CS(67)

HP(55)
VP(56)
YI[0:7]

HI(57)
VI(58)
FI(64)
SD RAM VCLK(132)
16M DEO(99)
HDO(98)
VDO(97)

HI(168)
VI(167)
FI(166)

HP(170)
VP(169)

BA_IP[0:7] CLK(3)
RAO[0 7]RBO[0 7]

YP[0:15]
PBP[0:15]
PRP[0:15]
CLP2(279) YI[0:7]
HBLK1(280)PBI[0:7]
VBLK1(282) PR[0:7]
GAO[0 7]GBO[0 7]
BAO[0 7]BBO[0 7] (LCX541)
2-1

EMG_IP(67)
HD_AD(52)
VD_AD(53)

GA_IP[0:7]
CLP1(278)

RA_IP[0:7]
Selector

VACT(61)
FDET(60)

WAIT(62)

HWR(64)

RES(56)
IC5001

RD(65)
Buffer

CS(66)
(???????)
IC102

I/O ASSY (LCX125)


CLK SEL

IC4603

DIVOUT
(103)

1/2CLK
(101)
13.5V IC4004 (CXA3516R)
V+12V V+12V
A/D PLL AMP
IC4002 HOLD (2-1 Select)
V+9V V+9V HOLD(106) XUNLOCK

R_CrOUT(3)
B/CbOUT(1)
G/YOUT(2)
(104)
IC4003
6.5V V+5V V+5V SYNCIN(111/112)
CLP_AMP
CLPIN(113)
V+3.3V IC4005 V+3.3V AD

V+3.3V IC4006 V+3.3V PLD CLP_AMP


ACL
IC4001
-9V V-5V V-5V
ACL AMP
STB+5V STB+5V
CBLK_MAT IC4402 SDA(56)
CLP_MAT SCP IN (CXA2101AQ) SCL(55) EXT_INT
IC4110 (31) MATRIX ~35M
(24LCS21A) (3-1 Select)
INPUT1 Plug&Play Circuit
Digital RGB

Component ROM
/RGB GeonSYNC(1) Clamp
2-1 SYNC SEP SW
CBLK_LPF GeonSYNC(2) SEL
6M LPF
(LT1399CS) Time
Circuit

HD_SEP(106)
VD_SEP(107)

CLP_SEP(99)
HPOL(98)
VPOL(97)
HSTATE(96)
VSTATE(93)

CLP_SW1(91)
CLP_SW2(92)
3CH
INPUT1 Video
Monitor IC4108 Analog RGB HV / YPbPr
Amp. (BA7657F) DIVOUT(32)
Out
RGB HD 30(72)
2-1 SW HD PLL(27)
VD AD(8) HS(100)
(TC74VHC541) HD RGB(41) +HS(101)
TTL VD RGB(42) +VS(102)
Conv. HD PLK2(117)
VD PLK2(116)
HD PLD(119) CLP AMP(28)
INPUT2 VD PLD(118) CLP MAT(111)
Component CBLK MAT(110)
INPUT1 CLP1(5)
/RGB CLP2(6) CBLK LPF(109)
Input DET. HBLKT(7) HDLD PLL(31)
VBLKT(8)
Terminator

Terminator IN1DET
SW WP_SW
SW

IC4103 IC4104
(TC4052BF) (TA7630P)
Audio EXT/INT Pre-Amp.
Input SEL
VOL
EXT_INT
IC4103
(TC4052BF) Chroma Decode (4-1 Select)
Audio Mute (LCX541)
Output FIX/VAL Line Buffer
SEL SD RAM
6M LPF 6M LPF
FIX_VAR SECAM
A_MUTE1
(TFP201H) FLT I2C BUS
TMDS RECEIVER 3L Y/C 3D Y/C&CNR
3D_RST
6M Expan.
Audio Amp. A_MUTE2 2-1 2-1 LPF DVI_PS DBR
SEL SEL
AUDIO_NG VY_SBL

Audio Audio VIDEO VIDEO


Input A Input B DVI Y/C IN OUT

34
DIGITAL VIDEO
ASSY
SD RAM SD RAM
16M 16M
RGB ASSY
100MHz
X'tal
OSD_RXD(21)

RA[0 9]RB[0 9]
OSD_CLK(22)

MCLKO(152)

CLK2A(247)
GA[0 9]GB[0 9]
MCLKI(242) BA[0 9]BB[0 9] IC31
CLKOUT(88) (1/2)
RAI[0 7]RBI[0 7] DEO(92)
GAI[0 7]GBI[0 7] HDO(91)
RESETB(303)

VD Shift
OSD_CE(23)

BAI[0 7]BBI[0 7] OSDH(62)


HWRB(301)

VDO(90)

OSD_V(49)
RDB(302)

CLKI(286) HDI(297) IC5301


CS4B(1)

DEI(296) VDI(299) IC5602


(PD6357B) (MEM29L800TA-90PFIN)
HIS(300) IC30 Flash ROM

IC31
UA [0 : 20] RST IC (2/2)
UD [0 : 15]

AND
H(119)
VI(31)
FI(118)
HD_W(117)
VD_W(34,73)
DE_W(33,72)
WACT_FRCT(32)

RY/BY(102)

CS_FLASH(69)
FEW_CE(60) A13_FLASH(70)
WAIT_FLASH(102)

RESET(61)
CS 30(66)
IC RST(126)
RDB(91)
HWRS(92)
IC5601 V+3VD
(HD64F2328VF)
Wide UCOM
SGLB AD(79) DC/DC

EXT_RXD(62)

EXT_TXD(60)

REQ_WU(71)
Converter

D_BUSY(64)
WU_CE(29)
D_RXD(61)
D_CLK(63)

MD2(125)
DLK PLL(105) V+2VD
PLL OE(33)
φ(88)

TXD WU(97)
SCK WU(101)

HWR_DLAY
HWR 30

IC5503 IC5501 (M5223) (LM50C1M3)


(TC74WHTC541AFT) (TC74WHTC541AFT) OP AMP Thermo
5V → 3.3V Converter 3.3V → 5V Converter Sensor 2

Wide UCOM Write Connector

TC7W126FU
OSD_CE
(45)
WU_CE(47)

FWE(68)

MD2(69)

RST_WU(70)

WE_WU(71)

REQ_WU(74)

BUSY(54)

IN5DET(49)

RST2(75)

BUSY30(55)

TEMP2(95)

DIN SEL
ULK_PLL(30)

(66)
ACL SW(58)

CLK(125)
SCL(29)
SDA(30)
IC4803 SIGRST(88) TXD0(35)
FR SEL(134) FR SEL(51)
(EPM3256ATC144-10) PLD CE(137) RXD0(36)
PLD for SYNC PLD CE(90) IC5505
WP SW(21)
SCK(128) TXD(1) (M3062FGAFP)
TXD(138) CLK(2) VOL(4) Main UCOM WE MD(72)
H POL U(132) H POL(79) EXT INT(76) Module UCOM
V POL U(131) V POL(80)
HD_U(140)
VD_U(139)

FIX VAR(84)
SYNC ST(136) SYNC ST(85) A MUTE1(77)
TC7W126FU
SLOT ST(93) A MUTE2(78)
SLOT ST2(22) PNL MUTE(60)
SDIN SEL(67) POWER(53)
KEY1_SCAN(20)

RGB SEL(52) REQ MD(19)


AUDIO_NC(42)

IN1DET(40) REM(18)
FAN_NG(48)
EEPRST(83)
H_SYNC(5)
H_SYNC(6)

(E)SDA(82)
(E)SCL(81)

LED_G(37)
LED_R(38)

CB MUTE
CNVSS(9)
TEMP(94)

RXD1(32)
TXD1(31)
DPMS(7)

BUS(34)

(50)
RST(12)
FAN(3)

IN3DET(36)
IN4DET(37)

IC5504, IC5509
(74HCT00) IC5502
SYNC SEL (24LC64(I)SN Main UCOM (PS9248N)
EEP ROM Write Connector RST IC

THERMO
SENSOR FAN KEY LED RS-232C REM

Slot
IN4DET IN3DET EEPROM
State
SLOT CONNECTOR ASSY

VIDEO SLOT ST1 ASSY (OPTION)

35
PRO800HD,
PRO1000HD,
PDP433CMX,
PDP503CMX,
PDP4300
SERVICE FACTORY MODE

Perform the operations of Service Factory mode using the Remote Control Unit provided with the Plasma Display (AXD1459).

State Transition Diagram

Normal Operation
At standby
Mode
(within 3 sec.)
"Menu" key (AA8B)
STANDBY/ON (AA1C)
FACTORY FACTORY (AA5F) ‘ POWER OFF (AA1B)
(AA5F) Menu (AA8B) "Set" key (AA8A) POF
KEY LOCK ‘
"STAND BY/ON" key (AA1C)

Service Factory Mode

INFORMATION mode Audio system switch


(AAD3-AF70) or
Display call (AA4A)
Factory default screen

"MUTING" key (AA49)

RANGE CHECK mode Front surround (AA1D)


This mode is not used
for service.
"MUTING" key (AA49)

"MUTING" key (AA49)


• Function switch
• Mode change REFERENCE mode AV selection (AA59) or
of input signal Standard/AV memory (AA43)
• Execute Final Setup • Common adjustment of each
signal input

"MUTING" key (AA49)

OFFSET mode Double audio (AA1E)


• Adjustment of the signal
input side.

"MUTING" key (AA49)

VIDEO OPTION mode


SCREEN SIZE (AAD3-AF3C)

"MUTING" key (AA49)

INITIALIZE mode Full auto zoom (AAD3-AF36)


or P. ZOOM (AAD3-AF22)

36
PDP-433CMX, PDP-433MXE
PRO800HD,
PRO1000HD,
PDP433CMX,
PDP503CMX,
PDP4300

• AXD1459
(PDP-503CMX / PDP-433CMX)

POWER
POWER
MENU SCREEN
DISPLAY CALL
SIZE
SCREEN SIZE
FULL AUTO FULL AUTO
SET ZOOM
ZOOM
DISPLAY CALL
SURROUND MUTE
MODE
AUDIO SOUND MUTE
VOLUME SOUND
MENU VOLUME
AV MEMORY
SURROUND
MPX
MODE AV SELECT
AUDIO MPX

SET

• AXD1432
(PDP-501HD) • AXD1673
(PDP-502HD)

37
PRO800HD,
PDP-433CMX, PDP-433MXE PRO1000HD,
PDP433CMX,
PDP503CMX,
PDP4300
SHUT DOWN/POWER DOWN DIAGNOSIS BY LED DISPLAY
When internal circuit abnormality and other operation abnormality occurred from this unit, self-diagnose display function by STANDBY/ON
(LED) indicator is loaded.
Each NG point by LED blinking and a PD (power down) point are as follows.

Shut Down
• Operations : When a microcomputer detected abnormality, turn the power supply to OFF.
• LED display : Green blinks

Examples: LED blinks in the DIGITAL-IIC communication NG

Green LED lights Lights out Green LED lights


for 200 msec. for 100 msec for 200 msec.

Lights out
for 3 sec

Number of Name
blinks
1 Panel Microcomputer NG
2 DIGITAL-IIC communication NG
3 Dewdrop abnormality
4 Temperature abnormality
5 FAN abnormality
6 Module microcomputer NG How to release the shut down state
7 Wide microcomputerNG When turn the power supply ON by remote control units, release from the
8 RGB-IIC communication NG shut down state, and turn the power supply ON.
9 Audio NG (It is not necessary to turn the AC power OFF.)

Power Down
• Operations : When this unit becomes the dangerous state, turn the power supply OFF with the protection circuit.
• LED display : Red blinks
* When protection circuit more than two places almost worked simultaneously, display LED in order to 1st - 2nd.

Examples: LED blinks in the 1st power down = Y-DC/DC CONVERTER, 2nd power down = Y-DRIVE
2nd power-down
1st power-down information information

Red LED lights Lights out Red LED lights Lights out Red LED lights
for 200 msec. for 100 msec for 200 msec. for 1 sec for 200 msec.

Lights out
for 3 sec

Number of Name How to release the power down state


blinks AC power OFF
1 Y-DRIVE ↓
2 Y-DC/DC CONVERTER Wait for PD LED in the power supply module disappearing
3 X-DC/DC CONVERTER (for around 30 seconds).
4 X-DRIVE ↓
5 Power supply Afterwards, wait moreover for five seconds.
6 Address junction ↓
7 Address resonance Return by AC power ON.
8 DIGITAL-DC/DC CONVERTER * After power down release, this unit rises up in the standby state.

38
PRO800HD,
PRO1000HD,
PDP433CMX,
PDP503CMX,
PDP4300 Shut Down (Blinking in Green)

RGB ASSY DIGITAL VIDEO ASSY


IC5601 IC5602 IC1101 IC1191
Wide UCOM Wide UCOM Panel UCOM Panel UCOM
external Flash ROM external Flash ROM
THERMAL SENSOR
ASSY
TXD TXD
RXD CLK RXD CLK
MX AUDIO ASSY 7 *WU_CE BUSY
1 *PU_CE TE1 IC8351
BUSY Thermal
REQ_WU REQ_PU D18 Sensor 1
A6 TXD0
FAN
5 FAN_NG 6 RXD0
R3 D3
OR TEMP1 4
Y DRIVE ASSY
FAN
A7 A5 R8 IC1207
IC8601
(E)SCL Module UCOM DEW_DET 3 D6 Y2
Moisture
(E)SDA
Audio Amp. IC5505 Sensor
9 AUDIO_NG
Main UCOM
IC5502 IC1204 CN2002
EEPROM EEPROM
4 TEMP3
A3 8 2
IC5512
Thermal IC4402
Sensor 2 Matrix IC SCL
SP (L) ASSY SPL1
SDA
4 TEMP2 8 R1 D1
IC8151
Thermal
Sensor 3
SLOT CONNECTOR SCL S2 SW POWER SUPPLY P2
ASSY SDA MODULE
S3

Expander
VIDEO SLOT ST1 ASSY V1

IC7302 IC7103
Chroma Decode Expander

IC7202 IC7104
3D Y/C & CNR EEPROM

Note: 1 - 8 show LED flashing number of times when shut down occurred in this route.

39
PRO800HD,
PRO1000HD,
PDP433CMX,
PDP503CMX, Power down (Blinking in Red)
PDP4300

DIGITAL VIDEO ASSY X DRIVE ASSY

DIGITAL X Drive X DC-DC


DC-DC
X1

D8 - D11
SW POWER 4 P4 3
IC1201-pin 8
ADR CONNECT 8 SUPPLY
ASSY MODULE
(Upper)
OR Address PD
Mute
AND OR D1 P2
6

OR
D12 - D15
7 Relay
OR Circuit
5
ADR CONNECT D1202 Cathode DIG_ADR.PD PD Circuit
ASSY
(Lower)
OR

IC1201-pin 6 1

2
D16 P3
RESONANCE
ASSY
(Upper)

OR
PD_TRIGGER
RESONANCE
ASSY
(Lower) Y1
D17 Y Drive Y DC-DC

Y DRIVE ASSY

Note: 1 - 8 show LED flashing number of times when power down occurred in this route.

40
Models

PDP434PU

PDP504PU

PRO434PU

PRO504PU

PDP435PU

PDP505PU

PRO435PU

PRO505PU

Block Diagrams

Operation LED Statuses

Power-Down & Shut-Down Diagnosis

41
PDP434PU, PDP504PU, PRO434PU, PRO504PU, PDP435PU, PDP505PU, PRO435PU, PRO505PU
Block Diagram

DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555

V+5V V+5V
V+9V V+60V V+9V V+60V
V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR
IC1501 RESONANCE IC1501 RESONANCE
BLOCK BLOCK
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
CN1501 CN1501

PANEL SENSOR ASSY

CN1071
SENSOR
IC1072

TE1

CN5501 CN5502 CN5503 CN5504


50 SCAN B ASSY VCC_VH V_IC5V 50 Y DRIVE ASSY ADR_
D5 D6 D7 D8
PD0 ADR_PD1 V+60V
VCC VCC_VH V_IC5V ADR_PD2
IC5V _VH SB1 Y2 ADR_PD3
PSUS Y4

CN5602
ADD
CN3201

CN2101

SEL_PULSE SCAN V_OFS DC_DC VSUS OR V+6.5V


IC3201 VC_VF- CONV
BLOCK

CN2301
IC5V
VCC VC_VF+
LVDS DIGITAL VIDEO ASSY
_VH
D2

CN5202
ADD V+3V_D V+12V
SEL_PULSE +6.5V V+12V
IC3202 +5V REGULATOR
DC-DC
VCC V+1V_D CONVERTER Vsus_ADJ.
IC5V D4 MODULE

CN5601
_VH PD_PWDN
ADD +5V +16.5V VSUS AXY1066
PSUS

SEL_PULSE DCC_PD
IC3203
VCC MASK MOD
IC5V _VH IC2307
FLASH MEMORY OR
ADD +5V IC5305 D1
SEL_PULSE +16.5V
IC3204 Drive Y1 D13
Signal
VCC SOFT-D
IC5V _VH BLOCK D14
ADD SUB-FILD CONV.
SEL_PULSE LOGIC SCAN &
IC3205
CN2001

CN5521
YSUS XY DRV SEQUENCE

CN5511
BLOCK XSUS
VCC PATTERN GEN.
IC5V _VH +5V +16.5V
IC5401
ADD PD5856A
SEL_PULSE RESONANCE XSUSTN_PD
IC3206 BLOCK XDD_CNV_PD
XDRIVE_PD
+16.5V
VH_UV_PD
VSUS YDRIVE_PD DCLK, DE
YRESNC_PD HD, VD
Drive YDD_CHV_PD
+RESET Signal IC5V_UV_PD
VCC BLOCK RA IN, GA IN, BA IN
IC5V _VH RB IN, GB IN, BB IN
PSUS
ADD
SEL_PULSE
IC3001 OR
PD
VCC

CN5001
IC5V _VH MASK
ADD D15
SEL_PULSE
IC3002
PD_MUTE
VCC
IC5V _VH
ADD +5V +15V VSUS Vofs RELAY, PD_TRIGGER
PSUS

SEL_PULSE MODULE UCOM


IC3003 Drive IC5201
Signal
VCC MASK MOD
IC5V _VH IC2303
ADD VC_VF+ VC_VF- V_OFS
SEL_PULSE
IC3004 LVDS PSIZE
VCC OFFSET
IC5V _VH BLOCK
ADD
SEL_PULSE
IC3005 V_IC5V VCC_VH
VCC OR
IC5V _VH V_IC5V
ADD
CN3001

CN2102

SEL_PULSE SCAN Photo Coupler


IC3006 ADR_PD7
BLOCK ADR_PD6
Scan Signal ADR_ ADR_PD5
SA1 Y3 PD4 D9 D10 D11 D12
CN5505 CN5506 CN5507 CN5508
50 SCAN A ASSY

CN1501 CN1501
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
RESONANCE RESONANCE
IC1501 BLOCK IC1501 BLOCK
V+3V_LVDS V+3V_PLL V+3V IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V IC5 V+ADR
V+9V V+60V V+9V V+60V
V+5V V+5V

DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555

42
DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555

V+5V V+5V
V+9V V+60V V+9V V+60V
V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR
IC1501 RESONANCE IC1501 RESONANCE
BLOCK BLOCK
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
CN1501 CN1501

S1
MAIN POWER

AC INLET
LIVE
P4 VSUS
T105 Switching Q120 NEUTRAL

M107
50 X DRIVE ASSY
Switching Q119
+6.5V T103 X2 X CONNECTOR
+16.5V DC_DC
VSUS
CONV V_RN
B ASSY
M111 VSUS_
RC101 BLOCK

CN1201
P3 CONT PFC
T101 Q116 +390V Q101,
Switching Q102 +6.5V
P5 REGULATOR +5V
+6.5V
RL101 VSUS +16.5V +5V
VADR
T102
Q117 PSUS
Switching MASK MOD
D133 P7 IC1203
LIVE +5V Drive
Signal SUS
P2 T104 OUT
M105 D131,D134 X1
Vsus_ADJ. +16.5V +5V +16.5V
+12V Switching
V_RN
NEUTRAL
PS.PD RELAY
EXT.PD SECONDARY PRIMARY & PD RESONANCE
LOGIC -RESET
BLOCK

CN1001
BLOCK PULSE
RELAY BLOCK
STB
P1 3.3V +6.5V
P6
POWER SUPPLY UNIT

SUS
OUT

VSUS +16.5V +5V


Drive
CN4001 Signal
MASK MOD
R1 IC1207
V+3V STB3.3
PANEL IF ASSY R7
PSUS
V+6.5V ACTV
MUTE
V+6.5V
R4
DCLK, DE
HD, VD A_SCL,A_SDA,SRS
TMDS RECEIVER
EEPROM FOCUS,TRUBASS
CN4009

IC4202 FET SW for EDID


RA IN, GA IN, BA IN
RB IN, GB IN, BB IN A_MUTE X CONNECTOR
ST_BY
CN3504
A ASSY
A_NG A4 +16.5V
Bus
CN4004

EEPROM Buffer A1 +9V +9V +16.5V A3 SP2 SP1

SPEAKER
for Backup AUDIO L
B_SDA
CN3501

CN3503

CN3701
AUDIO R L,R WOW IC L,R L,R POWER AMP L,R L,R L,R

J3701
B_SCL VOL IC
R6 IC3501 IC3502 IC3504
LED_R,G
CN4007

HD AUDIO AMP ASSY


HD SP TERMINAL
CN4010

ASSY
KEY PANEL
CN4751

REM
Bus LED
V+3V_STB Buffer STB R8
TMDS DDC _MT L1 ASSY

R3 R2
CN4003 CN4002
CN4852

CN4851

CN4801

DVI CONNECTOR MDR CONNECTOR


KL2 KL1 SW1

KEY CONTROL PANEL KEY


ASSY ASSY
PANEL IR
CN4901

ASSY
RE1

CN1501 CN1501
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
RESONANCE RESONANCE
IC1501 BLOCK IC1501 BLOCK
V+3V_LVDS V+3V_PLL V+3V IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V IC5 V+ADR
V+9V V+60V V+9V V+60V
V+5V V+5V

DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555

43
• Operation statuses indicated by LEDs

MR-LED PANEL-LED
RED
Standby
GREEN

RED
Power on
GREEN
Normal
RED 1.0S 1.0S
MR-AC power off
GREEN

RED 1.0S 1.0S


P-AC power off GREEN

RED 0.5S 3.0S


MR power-down GREEN

RED Abnormality
MR shutdown
GREEN 0.5S 0.5S 0.5S 3.0S in MR

RED
MR modification
GREEN

RED 0.5S 0.5S 0.5S 3.0S


P-power-down GREEN

RED Abnormality
P-shutdown
GREEN 0.5S 0.5S 0.5S 3.0S in the panel

RED
P-modification
GREEN

Disconnection of the RED 1.0S 1.0S 1.0S 1.0S


system cable GREEN
Disconnection
of cable
Power management when RED
the Media Receiver is not 1.0S 1.0S
connected with the PDP GREEN

Note: "P" stands for panel.


: Lit in red
: Lit in green
: Not lit
PDP434PU, PDP504PU,
PRO434PU, PRO504PU,
PDP435PU, PDP505PU,
PRO435PU, PRO505PU

How to enter the Factory Mode by Remote


control.
① Set unit to Standby Mode
② Press and release the DISPLAY Button
③ Wait 7~10 seconds
④ LEFT Button (ß)
⑤ UP Button (á)
⑥ LEFT Button (ß) - Within 5 seconds
⑦ RIGHT Button (à)
⑧ POWER Button

44
• Identification of locations having abnormality by the number of times the LEDs flash
On Shutdown and power-down
Shutdown
• Operation: When the microcomputer detects any abnormality, it forcibly turns off the unit.
• LED indication: The green LED flashes.

Power-down
• Operation: When the unit is in emergency status, a protection circuit is activated, and the power is turned off.
• LED indication: The red LED flashes.

MR-LED PANEL-LED Warning indication


Category Content Unit's operation
STB ON STB ON when the MR is connected
Communication failure of the
Lit 1 time Immediate shutdown
panel-drive IC
Communication failure of the
Lit 2 times Immediate shutdown
module IIC
Power decrease of the digital
Lit 3 times Immediate shutdown
DC-DC converter
Powering off. Internal temperature too high
Panel having high Shutdown 30 seconds Check temperature around PDP.
Lit 4 times
temperature after warning Check temperature around media receiver.
[SD04]

Powering off.
Shutdown 3 seconds Internal protection circuits activated,
Lit 5 times Audio failure
after warning Is there a short in speaker cable ?
[SD05]
Communication failure of the
6 times Lit Immediate shutdown
module microcomputer
SD Main 3-wire serial
7 times Lit Immediate shutdown
communication in failure
Communication failure of the
8 times Lit Immediate shutdown
main IIC
Communication failure of the
9 times Lit Immediate shutdown
main microcomputer
10 times Lit Fan in failure Immediate shutdown
Powering off. Internal temperature too high
MR or unit having higher Shutdown 30 seconds Check temperature around PDP.
11 times Lit
temperature after warning Check temperature around media receiver.
[SD11]
Communication failure of the
12 times Lit Immediate shutdown
digital tuner
MR-ASIC power (DC-DC) in
13 times Lit Immediate shutdown
failure
Communication failure of
14 times Lit Immediate shutdown
IF-EEPROM
1 time Lit MR power supply Immediate power-down
Lit 2 times Panel-POWER SUPPLY Immediate power-down
Lit 3 times SCAN Immediate power-down
Lit 4 times SCAN-5V Immediate power-down
Lit 5 times Y-DRIVE Immediate power-down
Lit 6 times Y-DCDC Immediate power-down
PD Lit 7 times Y-SUS Immediate power-down
Lit 8 times ADDRESS Immediate power-down
Lit 9 times X-DRIVE Immediate power-down
Lit 10 times X-DCDC Immediate power-down
Lit 11 times X-SUS Immediate power-down
Lit 12 times DIGITAL-DCDC Immediate power-down
Lit 15 times UNKNOWN ∗ Immediate power-down

∗ If the unit cannot identify which protection circuit was activated, even if a power-down had been detected, the red LED may flash 15 times.

PDP434PU, PDP504PU, PRO434PU, PRO504PU, PDP435PU, PDP505PU, PRO435PU, PRO505PU

45
PDP434PU, PDP504PU, PRO434PU, PRO504PU, PDP435PU, PDP505PU, PRO435PU, PRO505PU
• Block diagram of the shutdown signal system
Note:
DIGITAL VIDEO ASSY
The figures 1 - 5 indicate the number of times
the LED flashes when shutdown occurs in the
corresponding route. IC5401
IC4

TXD_IC4 IC5301
RXD_IC4 3.3V-RST
HD AUDIO AMP PANEL IF 3 IC5302 PANEL SENSOR
CLK_IC4 1
ASSY ASSY IC4_CE OR ASSY
IC5003
IC4_BUSY 1.5V-RST
A1 R7 R4 D15 RST2
5
IC3504
AMP A_NG 2
2 IC5206
IC4002 IC5201 EEPROM
EEPROM MODULE UCOM E_SCL
E_SDA D4 TE1
IC3502 4 IC1072
VOLUME IC A_SCL TEMP.
2 TEMP1 SENSOR
A_SDA B_SCL
B_SDA

• Diagnosis of shutdown
SD Circuit in Reason for Possible
LED Defective Assy Point to be Checked Remarks
Operation Shutdown Defective Part
Communication failure IC4 BLOCK,
IC5401, IC5305
of IC4 PANEL FLASH BLOCK
Communication After turning the unit
1 time failure of the DIGITAL VIDEO on again, check if the
panel-drive IC Writing failure of IC4 data on the version
can be read with the
GS1 command.
Communication failure MODULE UCOM
DIGITAL VIDEO IC5206
of the EEPROM (4K) BLOCK
Communication failure
PANEL IF BLOCK IC4002
Communication of the EEPROM (2K)
failure of the PANEL IF Check if the cable is
module IIC
2 times Disconnection of cable CN4009 - CN3501 disconnected or not
(Check the
securely connected.
shutdown
subcategory on Defective volume IC HD AUDIO AMP Assy IC3502
the Factory menu.) Check if the 114-pin
HD AUDIO
Defective 114-pin FPC CN4004 - CN5001 ADY1081 FPC is broken or not
securely connected.
Check if 3.3 V, 2.5 V,
Defective DC-DC DIGITAL DD CON and 1.5 V are
U5601
converter BLOCK activated.
Power decrease of DIGITAL VIDEO
3 times
DIGITAL-DC-DC IC5301, IC5302,
Defective RST IC PANEL FLASH BLOCK
IC5303
POWER SUPPLY No startup of 12 V
Cable disconnected CN5202 - CN1071
Shutdown occurs
Panel having when the sensor
4 times DIGITAL VIDEO Panel having higher temperature becomes
higher temperature Surrounding temperature
temperature 77°C or more (PDP-
434P) or 83°C or more
(PDP-504P).
Check if the speaker
Speaker short-circuited Speaker terminals cables are in contact
with the chassis, etc.
5 times Audio failure HD AUDIO Defective AMP IC HD AUDIO AMP ASSY IC3504
Check if the cable is
HD AUDIO Disconnection of cable CN4009 - CN3501 disconnected or not
securely connected.

46
Power Down (Blinking in Red)

DIGITAL VIDEO ASSY Note:


The figures 1 - = indicate the number of times the
LED flashes on the panel when power-down occurs in
ADDRESS ASSY D5 -D8 the corresponding route.
(upper)
AD1
ADR_PD
IC5214
IC5215
OR
8
D9 -D12
ADDRESS ASSY
(lower)
AD1

POWER SUPPLY UNIT

X DRIVE ASSY D14 XDRIVE_PD 9


XDD_CNV_PD 0 IC5208 S5201 D1 P2
X1
XSUS_PD - PD-MUTE
OR
circuit Relay control

PD_MUTE
Y DRIVE ASSY D13 SCAN_PD 3
SCAN_5V_PD 4
YDRIVE_PD 5
Y1
YDD_CNV_PD 6 Flashes in a case of
YSUS_PD 7 2 Flashes in a case of power-supply-related
power-down other Protection power-down
PS_PD
than power-supply-r circuit
elated power-down
= DCC_PD

IC5201
DC-DC module PD_TRIGGER
converter microcomputer

PDP434PU, PDP504PU, PRO434PU, PRO504PU, PDP435PU, PDP505PU, PRO435PU, PRO505PU

47
Models

PDP434CMX

PDP504CMX

PDP505CMX

PDP4304

PDP4314

PDP5004

PDP5014

PRO810HD

PRO1010HD

48
Block Diagrams

Operation LED Statuses

Power-Down & Shut-Down Diagnosis

49
PDP434CMX, PDP504CMX, PDP505CMX
Block Diagram

DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555

V+5V V+5V
V+9V V+60V V+9V V+60V
V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR
IC1501 RESONANCE IC1501 RESONANCE
BLOCK BLOCK
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
CN1501 CN1501

PANEL SENSOR ASSY


CN1071
SENSOR
IC1072

TE1

CN5501 CN5502 CN5503 CN5504


50 SCAN B ASSY VCC_VH V_IC5V 50 Y DRIVE ASSY ADR_
D5 D6 D7 D8
PD0 ADR PD1 V+60V
VCC VCC_VH V_IC5V ADR PD2
IC5V _VH SB1 Y2 ADR_PD3
PSUS Y4

CN5602
ADD
CN3201

CN2101

SEL_PULSE SCAN V_OFS DC_DC VSUS OR V+6.5V


IC3201 VC_VF- CONV
BLOCK

CN2301
IC5V
VCC VC_VF+
LVDS DIGITAL VIDEO ASSY
_VH
D2

CN5202
ADD V+3V_D V+12V
SEL_PULSE +6.5V V+12V
IC3202 +5V REGULATOR
DC-DC
VCC V+1V_D CONVERTER Vsus_ADJ.
IC5V D4 MODULE

CN5601
_VH PD_PWDN
ADD +5V +16.5V VSUS AXY1066
PSUS

SEL_PULSE DCC_PD
IC3203
VCC MASK MOD
IC5V _VH IC2307
FLASH MEMORY OR
ADD +5V IC5305 D1
SEL_PULSE +16.5V
IC3204 Drive Y1 D13
Signal
VCC SOFT-D
IC5V _VH BLOCK D14
ADD SUB-FILD CONV.
SEL_PULSE LOGIC SCAN &
IC3205
CN2001

CN5521

YSUS XY DRV SEQUENCE

CN5511
BLOCK XSUS
VCC PATTERN GEN.
IC5V _VH +5V +16.5V
IC5401
ADD PEG054A-K
SEL_PULSE RESONANCE XSUSTN_PD
IC3206 BLOCK XDD_CNV_PD
XDRIVE_PD
+16.5V
VH_UV_PD
VSUS YDRIVE_PD DCLK, DE
YRESNC_PD HD, VD
Drive YDD_CHV_PD
+RESET Signal IC5V_UV_PD
VCC BLOCK RA IN, GA IN, BA IN
IC5V _VH RB IN, GB IN, BB IN
PSUS
ADD
SEL_PULSE
IC3001 OR
PD
VCC

CN5001
IC5V _VH MASK
ADD D15
SEL_PULSE
IC3002
PD_MUTE
VCC
IC5V _VH
ADD +5V +16.5V VSUS Vofs RELAY, PD_TRIGGER
PSUS

SEL_PULSE MODULE UCOM


IC3003 Drive IC5201
Signal M30622F8PGP-K
VCC MASK MOD
IC5V _VH IC2303
ADD +5V +16.5V V_OFS
SEL_PULSE
IC3004 LVDS V+3V_D
VCC OFFSET
IC5V BLOCK
CN5002

_VH
ADD V+1V_D
SEL_PULSE
IC3005 V_IC5V VCC_VH
VCC OR
IC5V _VH V_IC5V D3
ADD
CN3001

CN2102

SEL_PULSE SCAN Photo Coupler


IC3006 ADR_PD7
BLOCK ADR_PD6
Scan Signal ADR_ ADR_PD5
SA1 Y3 PD4 D9 D10 D11 D12
CN5505 CN5506 CN5507 CN5508
50 SCAN A ASSY

CN1501 CN1501
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
RESONANCE RESONANCE
IC1501 BLOCK IC1501 BLOCK
V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR
V+9V V+60V V+9V V+60V
V+5V V+5V

DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555

50
PDP5004, PDP5014, PDP4304, PDP4314, PRO810 & PRO1010

DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555

V+5V V+5V
V+9V V+60V V+9V V+60V
V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR
IC1501 RESONANCE IC1501 RESONANCE
BLOCK BLOCK
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
CN1501 CN1501
S1
MAIN POWER

AC INLET
LIVE
P4 VSUS
T105 Switching Q120 NEUTRAL

M107
50 X DRIVE ASSY
Switching Q119
+6.5V T103 X2 X CONNECTOR
+16.5V DC_DC
VSUS
CONV V_RN
B ASSY
M111 VSUS_
RC101 BLOCK

CN1201
P3 CONT PFC
T101 Q116 +390V Q101,
Switching Q102 +6.5V
P5 REGULATOR +5V
+6.5V
RL101 VSUS +16.5V +5V
VADR
T102
Q117 PSUS
Switching MASK MOD
D133 P7 IC1203
LIVE +5V Drive
Signal SUS
P2 T104 OUT
M105 D131,D134 X1
Vsus_ADJ. +16.5V +5V +16.5V
+12V Switching
V_RN
NEUTRAL
PS.PD RELAY
EXT.PD SECONDARY PRIMARY & PD RESONANCE
LOGIC -RESET
BLOCK

CN1001
BLOCK PULSE
RELAY BLOCK
STB
P8 3.3V +6.5V
P6
POWER SUPPLY UNIT

SUS
OUT

VSUS +16.5V +5V


Drive
CN7404 Signal
MASK MOD
R1 IC1207
CN5002 PSUS
AP1
R10
AV I/O AUDIO
I/F ASSY AV I/O AMP
ASSY ASSY
KEY CONTROL
CN7101

ASSY X CONNECTOR
RGB ASSY SP TERMINAL A ASSY
L ASSY

LED OPT
ASSY
SP TERMINAL
R5
R ASSY
CN7408

COMM SLOT
ASSY

COMM Refer to the section


SLOT
I/F IR RECEIVE 3.1.3 OVERALL BLOCK
ASSY ASSY DIAGRAM (2/2).
FAN (L) FAN (R) LED OPT
ASSY

VIDEO SLOT VIDEO SLOT 1 ASSY or


I/F ASSY VIDEO SLOT 2 ASSY

CN1501 CN1501
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
RESONANCE RESONANCE
IC1501 BLOCK IC1501 BLOCK
V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR
V+9V V+60V V+9V V+60V
V+5V V+5V

DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555

51
PDP434CMX, PDP504CMX, PDP505CMX
P6
• Block Diagram
CN5002
AP1 V+16
AV I/O ASSY
IC7606 AV1 AP2 IC5002 AP3
L/R +L/+R +L +L
INPUT 1 L

CN5003
AUDIO IN IC7602 IC7605 -L -L

CN7601

CN5001
L/R IC7603 IC5003
L/R IC7601 +R POWER AMP +R
INPUT 2 SELECTOR VOLUME IC7607 R
AUDIO IN -R -R
L/R -L/-R
V+12V
V+3V
V+6.5V

L/R IC7608 AUDIO AMP ASSY


AUDIO OUT SELECTOR
AV3 LO1 LO2
LEG_R

CN8703

CN9651

CN9051
LEG_G LED OPT
IC7610 RGB ASSY
INPUT 1 6dB AMP
AV2
KY1 KY2

CN9001

CN9002
H/V

CN8702
IC7611
IC8707 KEY
RGB BUFFER
IF UCOM KEY CONTROL
RGB
ASSY
IC7013 AV5
H/V H/V
OUTPUT 6dB AMP

CN8704
SELECTOR

IC7503 RGB
INPUT 2 DVI
H/V AV6
RECEIVER

CN2101

CN2102
CN8705
AV I/O I/F
V+3.3V_STB
V+6.5V
ASSY
RGB
H/V

RGB V+3.3V
H/V AV4 V+5V
CN7605

TXD2/
RXD2
COMM SLOT CS1
I/F ASSY
CN8905

CB OUT
TXD/
IC9451 RXD CS5
232C RE1
CN9454

CN8904

CB IN DRIVER
CS4
CN8901

CN4901

IR RECEIVE
TXD/
RXD ASSY
232C
COMM SLOT ASSY CS3 CS2
CN8903 CN8902

CN8952

IC7801 VS2
INPUT 3 VIDEO AMP IC6255
PD0278A VS4
CN8953

YCbCr
HD/VD

IC6107 V+13V
IC7802 PD0278A
INPUT 4 VIDEO AMP
VS3
V+12V
CN8955
CN7902

CN8954

OUTPUT
YCbCr
RGB
IC7902 HV
INPUT 5 2-1 SEL VS5 VS1
6dB AMP
CN8951

(PDA-5004) V+3V
INPUT 3
(PDA-5004)
INPUT 4 IC7803 L/R
(PDA-5003) 3-1 SEL VIDEO
INPUT 3/4 SLOT I/F
INPUT 5 VIDEO SLOT 1 ASSY ASSY
or
VIDEO SLOT 2 ASSY

52
SP1
SP TERMINAL
CN9702 L ASSY

SP2
SP TERMINAL
CN9801

R ASSY

KY3
CN4801

SIDE KEY CN5002


FAN L FAN R
ASSY D3 P8

CN7408 CN7404 CN7402 CN7205


R5 V+1V V+3V V+3V R1 R8 R7
RLS
_DD _DD V+6.5V _STB V+16.5V
FAN_12V
R9
RGB H/V
RGB H/V IC5701 RGB
PD6435A R10
CN5701

IC7004 RGB IC7101


PE5362A PD5855A RGB

CN7101
CN5001
IC5801 D15
PD6435A TXD_MD
RXD_MD
H/V H/V
R2
CN6401

IC6483 RGB
IC6001 H/V
SELECTOR DRIVER
A/D PLL

R13 G ON
IC6401 SYNC
CN6402

LPF
IC6694 H/V
C SYNC
SYNC SEP IC7207
H/V
MAIN
IC6607 UCOM
R3 SELECTOR
CN7406

RGB IC6601 H/V


IC6602
SELECTOR
RGB A/D PLL H/V
LPF

R12
CN7405

H/V IC6604 H/V


IC6603 SYNC SEP
H/V SELECTOR H/V
IC6607 H/V
R11 SELECTOR
CN7410

H/V IC7201
IC7204 H/V
R4 H/V
SELECTOR
CN7407

RGB ASSY

53
PDP434CMX, PDP504CMX, PDP505CMX

• Operation statuses indicated by LEDs


LED

RED
Standby GREEN
Normal
RED
Power on GREEN

RED 0.5s 0.5s 0.5s 3.0s


Power-down GREEN

RED Abnormality
Shutdown GREEN 0.5s 0.5s 0.5s 3.0s

RED 0.3s Interval 0.3s


Slot Protect GREEN 0.3s 1.5S 0.3s

Note: : Lit in red : Lit in green : Not lit

Red & Green LED's on steady: Trap mode Non-CMX models

How to enter the Factory Mode by Remote


control.
① Set unit to Standby Mode
② Press and release the DISPLAY Button
③ Wait 7~10 seconds
④ LEFT Button (ß)
⑤ UP Button (á)
⑥ LEFT Button (ß) - Within 5 seconds
⑦ RIGHT Button (à)
⑧ POWER Button

54
• Identification of locations having abnormality by the number of times the LEDs flash
On Shutdown and power-down
Shutdown
• Operation: When the microcomputer detects any abnormality, it forcibly shuts the unit off.
• LED indication: The LED flashes in green.
Note: The LED flashes regardless of the FRONT INDICATOR setting on the Integrator menu.
Power-down
• Operation: When the unit is in emergency status, a protection circuit is activated, and the power is shut off.
• LED indication: The LED flashes in red.

LED
Category Content Unit's Operation Warning Message
STB ON
Once Communication failure of the Shutdown 3 seconds
Shutdown by circuit failure (01)
panel-drive IC after warning
Twice Communication failure of the Shutdown 3 seconds
module IIC Shutdown by circuit failure (02)
after warning
3 times Power decrease of the digital
Immediate shutdown
DC-DC converter
4 times Panel having high Shutdown 30 seconds
Shutdown by warning temperature rise (04)
temperature after warning
5 times Audio failure Shutdown 3 seconds
after warning Shutdown by warning speaker failure (05)

6 times Communication failure of the Shutdown 3 seconds


Shutdown by circuit failure (06)
module microcomputer after warning
SD 7 times Main 3-wire serial Shutdown 3 seconds
Shutdown by circuit failure (07)
communication in failure after warning
8 times Communication failure of the Shutdown 3 seconds
Shutdown by circuit failure (08)
main IIC after warning
9 times Communication failure of the
Immediate shutdown
main microcomputer
10 times Fan in failure Shutdown 3 seconds Shutdown by warning fan abnormality (10)
after warning
11 times Unit having higher Shutdown 30 seconds
temperature after warning Shutdown by warning temperature rise (11)

13 times Main microcomputer ASIC


power supply NG Immediate shutdown

14 times Communication failure of Shutdown 3 seconds


Shutdown by circuit failure (14)
IF-EEPROM after warning
15 times Other failure Shutdown 30 seconds
RLS
after warning
VCC-D1 Shutdown 3 seconds Shutdown by circuit failure (15)
VCC-D2 after warning
Once
Twice Power Immediate power-down
3 times SCAN Immediate power-down
4 times SCAN-5V Immediate power-down
5 times Y-DRIVE Immediate power-down
6 times Y-DCDC Immediate power-down
PD 7 times Y-SUS Immediate power-down
8 times ADDRESS Immediate power-down
9 times X-DRIVE Immediate power-down
10 times X-DCDC Immediate power-down
11 times X-SUS Immediate power-down
12 times DIGITAL-DCDC Immediate power-down
UNKNOWN (Not identified)∗1
15 times Immediate power-down
Drive processing IC (IC4)∗2
∗1: If the unit cannot identify which protection circuit was activated, even if a power-down had been detected, the red LED may flash 15 times.
∗2: If 15 times blink of a power-down cannot be specified, the drive processing IC exists.
See "4.PANEL PD" on page 98 and "GPD: Power-down information" on page 116.

PDP434CMX, PDP504CMX, PDP505CMX

55
Power Down (Blinking in Red)

DIGITAL VIDEO ASSY Note:


The figures 1 - @ indicate the number of times the
LED flashes on the panel when power-down occurs in
D5 - D8 the corresponding route.
ADDRESS ASSY
(upper)
AD1
ADR_PD
IC5214
IC5215
OR
8
D9 -D12
ADDRESS ASSY
(lower)
AD1
DC-DC =
CONVERTER POWER SUPPLY UNIT
DCC_PD
X DRIVE ASSY D14 XDRIVE_PD 9 OR
XDD_CNV_PD 0 S5201 D1 P2
X1 IC5208
XSUS_PD - PD-MUTE
OR Relay control
circuit PD

PD_MUTE
Y DRIVE ASSY D13 SCAN_PD 3
SCAN_5V_PD 4
YDRIVE_PD 5
Y1
YDD_CNV_PD 6 Flashes in a case of
YSUS_PD 7 2 power-supply-related
Flashes in a case of power-down Protection power-down (Red-
PS_PD other than power-supply-related circuit LED)
power-down (Red- LED: D5201)

@ IC5201
IC5401 module
IC4 PD_TRIGGER
microcomputer

PDP434CMX, PDP504CMX, PDP505CMX

56
DIGITAL VIDEO ASSY
Shut Down (Blinking in Green)

IC5301
3.3V-RST
IC5302 (PST3628UR)
OR
RGB ASSY IC7004 IC7101 (SN74AHC08PW) IC5303
(PE5362A) (PD5855A) 1.5V-RST
SP TERMINAL L ASSY (PST3612UR)
IC7206 IC7210
7 7 3.3V-RST 1.5V-RST
IC9752 TEMP3 (PST3628UR) (PST3612UR)
TXD_IC2 TXD_IC3
THERMAL RXD_IC2 RXD_IC3
SENSOR 11 CLK_IC2 CLK_IC3 IC5206
(MM3012XN) SP1 IC2_CE IC3_CE IC5401
IC7209 EEPROM
IC3_BUSY IC4 (BR24L04FJ)
OR (PEF054A-K)
IC7205 (TC74VHC08FT)
EEPROM
(24LC128) TXD_IC4
AP3 2
IC5701 IC6001 RXD_IC4
8 13 CLK_IC4 1

E_SDA
E_SCL
2 Drive SW AD_MAIN
IC4_CE
3
IC5003 A_NG (PD6435A) SCL_EP RST2
AUDIO_AMP AUDIO AMP ASSY (CXA3516AR)
SDA_EP IC4_BUSY RST2
(LA4625) 5
SCL_MA R10 D15
AP2 SDA_MA
B_SCL
IC7102 B_SDA 2
8 EEPROM IC5201
AV I/O (24LC02B) MODULE UCOM
AV1 AV I/O ASSY I/F ASSY (M30622F8PGP-K)
IC8705 IC5801 IC6602 TXD0
EEPROM 2 Drive SW AD_SUB RXD0
(24LC01B) AV6 R9 (PD6435A) (AD9883AKST-110) TXD_MD 6
SCL_AV
IC7603 SDA_AV 8 RXD_MD
14 VOLUME IC 4
D4 TEMP1
E2P_SCL (BD3869AF)
E2P_SDA TEMP3 IC7207
MAIN UCOM
A_NG
IC8702 TE1
IF UCOM R7 L02
(HD64F3687FP) TXD_IF, RXD_IF L-SENS 15
7 or 9 CLK_IF, BUSY_IF RLS
R8 CE_IF, REQ_IF VCC_ IC1072
FAN L DOWN1 +12V OVER TEMP.
CURRENT SENSOR
10 (MM1522XU)
15 DETECTION
FAN R DRIVER
IC6255 IC6107 FAN_NG VCC_ LED OPT
Y/C CVBS DOWN2 +13.5V, +6V ASSY PANEL
(PD0278A) (PD0278A) IC7402 11 OVER SENSOR
TEMP CURRENT
VS5 VS4 R12 SENSOR 15 DETECTION ASSY
TEMP2
8 (MM1522XU)
IC6257
EEPROM
(24LC01B) TXD_VS
RXD_VS
VIDEO SLOT
VIDEO SLOT 1/2 ASSY I/F ASSY

PDP434CMX, PDP504CMX, PDP505CMX

57
Shut Down (Blinking in Green)
DIGITAL VIDEO ASSY

SP TERMINAL L ASSY
IC5301
3.3V-RST
IC9752 TEMP3 IC5302 (PST3628UR)
THERMAL OR
SENSOR RGB ASSY (SN74AHC08PW)
11 IC7004 IC7101 IC5303
SP1 (PE5362A) (PD5855A) 1.5V-RST
(PST3612UR)
IC7206 IC7210
7 7 3.3V-RST 1.5V-RST
TXD_IC2 TXD_IC3 (PST3628UR) (PST3612UR)
AP3 RXD_IC2 RXD_IC3
CLK_IC2 CLK_IC3 IC5206
IC2_CE IC3_CE IC5401
A_NG EEPROM
IC5003 AUDIO AMP ASSY IC3_BUSY
IC7209 IC4 (BR24L04FJ)
AMP OR (PEF054A-K)
5 IC7205 (TC74VHC08FT)
EEPROM
AP3 (24LC128) TXD_IC4 2
IC5701 IC6001 RXD_IC4
8 13 CLK_IC4 1

E_SDA
E_SCL
2 Drive SW AD_MAIN
IC4_CE
3
(PD6435A) (CXA3516AR) SCL_EP RST2
SDA_EP IC4_BUSY RST2
AV10 AV I/O ASSY
SCL_MA R10 D15
SDA_MA
IC6810 B_SCL
IC7102 B_SDA 2
HDMI 2 Rx 8 EEPROM IC5201
AV I/O (24LC02B) MODULE UCOM
I/F ASSY (M30622F8PGP-K)
8 HDMI2_SCL IC5801 IC6602 TXD0
HDMI2_SDA 2 Drive SW AD_SUB RXD0
IC6809 SCL_AV AV6 R9 (PD6435A) (AD9883AKST-110) TXD_MD 6
DC_DC IC7603
SDA_AV 8 RXD_MD
VOLUME 4
D4
15 TEMP1
VCC_ IC7207
DOWN4 TEMP3 MAIN UCOM
A_NG
IC8702 TE1
IF UCOM
TXD_IF, RXD_IF
E2P_SCL 7 or 9 CLK_IF, BUSY_IF
E2P_SDA 14 IC8705 R8 CE_IF, REQ_IF VCC_ IC1072
EEP ROM FAN L DOWN1 +12V OVER TEMP.
CURRENT SENSOR
10 (MM1522XU)
15 DETECTION
FAN R DRIVER
IC6255 IC6107 FAN_NG VCC_ PANEL
PD0278A PD0278A DOWN2 +13.5V, +6V
(Y/C) (CVBS) IC7402 11 OVER SENSOR
TEMP CURRENT
VS4 R12 SENSOR 15 DETECTION ASSY
TEMP2
8 (MM1522XU)
IC6257
EEPROM
TXD_VS
RXD_VS
VIDEO SLOT
VIDEO SLOT 2 ASSY I/F ASSY

PDP-5004, PDP-5014, PDP-4304, PDP-4314, PRO-810 & PRO-1010

58
Models

PDP4350SX

PDP5050SX

Block Diagrams

Operation LED Statuses

Shut-Down & Power-Down Diagnosis

59
PDP4350SX & PDP5050SX
Block Diagram
DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555

V+5V V+5V
V+9V V+60V V+9V V+60V
V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR
IC1501 RESONANCE IC1501 RESONANCE
BLOCK BLOCK
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
CN1501 CN1501

PANEL SENSOR ASSY

SENSOR CN1071
IC1072

TE1

CN5501 CN5502 CN5503 CN5504


50 SCAN B ASSY VCC_VH V_IC5V 50 Y DRIVE ASSY ADR_
D5 D6 D7 D8
PD0 ADR PD1 V+60V
VCC VCC_VH V_IC5V ADR PD2
IC5V _VH SB1 Y2 ADR_PD3
PSUS Y4

CN5602
ADD
CN3201

CN2101

SEL_PULSE SCAN V_OFS DC_DC VSUS OR V+6.5V


IC3201 VC_VF- CONV
BLOCK

CN2301
IC5V
VCC VC_VF+
LVDS DIGITAL VIDEO ASSY
_VH
D2

CN5202
ADD V+3V_D V+12V
SEL_PULSE +6.5V V+12V
IC3202 +5V REGULATOR
DC-DC
VCC V+1V_D CONVERTER Vsus_ADJ.
IC5V D4 MODULE

CN5601
_VH PD_PWDN
ADD +5V +16.5V VSUS AXY1086
PSUS

SEL_PULSE DCC_PD
IC3203
VCC MASK MOD
IC5V _VH IC2307
FLASH MEMORY OR
ADD +5V IC5305 D1
SEL_PULSE +16.5V
IC3204 Drive Y1 D13
Signal
VCC SOFT-D
IC5V _VH BLOCK D14
ADD SUB-FILD CONV.
SEL_PULSE LOGIC SCAN &
IC3205
CN2001

CN5521

YSUS XY DRV SEQUENCE

CN5511
BLOCK XSUS
VCC PATTERN GEN.
IC5V _VH +5V +16.5V
IC5401
ADD PEG054A-K
SEL_PULSE RESONANCE XSUSTN_PD
IC3206 BLOCK XDD_CNV_PD
XDRIVE_PD
+16.5V
VH_UV_PD
VSUS YDRIVE_PD DCLK, DE
YRESNC_PD HD, VD
Drive YDD_CHV_PD
+RESET Signal IC5V_UV_PD
VCC BLOCK RA IN, GA IN, BA IN
IC5V _VH RB IN, GB IN, BB IN
PSUS
ADD
SEL_PULSE
IC3001 OR
PD
VCC
IC5V _VH OR
ADD
SEL_PULSE
IC3002
PD_MUTE
VCC
IC5V _VH
ADD +5V +15V VSUS Vofs RELAY, PD_TRIGGER
PSUS

SEL_PULSE MODULE UCOM


IC3003 Drive IC5201
Signal
VCC MASK MOD
IC5V _VH IC2303
ADD +5V +16.5V V_OFS
SEL_PULSE
IC3004 LVDS
VCC OFFSET
IC5V _VH BLOCK
ADD
SEL_PULSE
IC3005 V_IC5V VCC_VH
VCC OR
IC5V _VH V_IC5V
ADD
CN3001

CN2102

SEL_PULSE SCAN Photo Coupler


IC3006 ADR_PD7
BLOCK ADR_PD6
Scan Signal ADR_ ADR_PD5
SA1 Y3 PD4 D9 D10 D11 D12
CN5505 CN5506 CN5507 CN5508
50 SCAN A ASSY

CN1501 CN1501
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
RESONANCE RESONANCE
IC1501 BLOCK IC1501 BLOCK
V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR
V+9V V+60V V+9V V+60V
V+5V V+5V

DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555

60
DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555

V+5V V+5V
V+9V V+60V V+9V V+60V
V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR
IC1501 RESONANCE IC1501 RESONANCE
BLOCK BLOCK
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
CN1501 CN1501

S1
MAIN POWER

from AC SEPA ASSY


LIVE CN9472
P4 VSUS
T5 Switching Q14 NEUTRAL

M341
50 X DRIVE ASSY
Switching Q13
+6.5V T4 X2 X CONNECTOR
+16.5V DC_DC
VSUS
CONV V_RN
A ASSY
M601 VSUS_
RC1 BLOCK

CN1201
P3 CONT PFC
Q11 +390V Q1,Q2
T2 Switching +6.5V
P5 REGULATOR +5V
+6.5V
RL1 VSUS +16.5V +5V
VADR
T3
Q12 PSUS
Switching MASK MOD
D133 P7 IC1203
LIVE +5V Drive
Signal SUS
P2 T1 OUT
M1 D31,D32 X1
Vsus_ADJ. +16.5V +5V +16.5V
+12V Switching
V_RN
NEUTRAL
PS.PD RELAY
EXT.PD SECONDARY PRIMARY & PD RESONANCE
LOGIC -RESET
BLOCK

CN1001
BLOCK PULSE
RELAY BLOCK
STB
P1 3.3V
+6.5V
P6
PANEL POWER SUPPLY UNIT

SUS
OUT

VSUS +16.5V +5V


Drive
CN4201 Signal
MASK MOD
D16 IC1207
V+3V PSUS
V+6.5V ACTV

DCLK, DE
HD, VD
PANEL LINK
RECEIVER D18
FET SW
V+6.5V
RA IN, GA IN, BA IN IC4202
RB IN, GB IN, BB IN X CONNECTOR
A_SCL,A_SDA,SRS CN3504
B ASSY
FOCUS,TRUBASS A4 +16.5V
CN4203

Bus
Buffer A1 +9V +9V +16.5V A3 SP2 SP1

SPEAKER
A_MUTE
CN3501

CN3503

CN3701
L,R WOW IC L,R L,R POWER AMP L,R L,R L,R

J3701
ST_BY VOL IC
IC3501 IC3502 IC3504
A_NG

AUDIO AMP ASSY


SP TERMINAL
ASSY
From
AV BOARD ASSY
B_SDA TMDS DDC
CN7402
B_SCL
D17
CN4201

To/From
MAIN BOARD ASSY
CN7401

CN1501 CN1501
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
RESONANCE RESONANCE
IC1501 BLOCK IC1501 BLOCK
V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR
V+9V V+60V V+9V V+60V
V+5V V+5V

DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555

61
PDP4350SX & PDP5050SX

ANT.A
IN

POD CARD SLOT OPT.


AC SEPA ASSY OUT

AXF1125
M1501
AC1 AC2
LIVE_IN
CN9471

CN9472
TO
PANEL POWER
SUPPLY UNIT
NEUTRAL TO AV BOARD
AC3 ASSY U7501
IC5501 (ANALOG)
CN9473 BCM7021
LIVE_IN NEUTRAL
IC5201
CP1 BUS BRIDGE
P1 GATE ARRAY

IC4007
IC8501 ADC V+3.3 V+3.3 V+6.5
MR POWER SUPPLY UNIT 3D Y/C V+2.5 VD V+1.8 V2 V+5 VD
VDEC VD VD VD

P2 CVBS_IN
D2 D3
FAN3
CP51 TO AUDIO AMP CN1001 CN1003
ASSY CN3501
FAN_12V
CN8505 CN8501 CN7402 CN8657 CN8503
AV6 AV5 AV12 AV4 AV10
AUDIO_L/R
U8504
IC8507 D-D
REGULATOR CONVERTER

V+12V U8503
D-D
CONVERTER

V+12V_STB Q8501
TR. Q8511
FET
IC8503
SWITCHING Q8501
AV BOARD ASSY REGULATOR TR.

V+16V

MAIN_Y,Pb,Pr

SUB_Y,Pb,Pr MAIN_V,Y/C

SUB_V,Y/C

L/R HDMI_L/R

DT_V,Y/C

DT_L/R
IC8003
MAIN_Y OPT_L/R AUDIO SW
AIR_L/R IC7503 HDMI_EXT_L/R
CXA2064 IC7502
IC8005 SUB_Y IC8002
VIDEO SW AV SW AIR_V1
FROM TUNER BOARD
ASSY M1501
AIR_V2 (ANALOG)
SCL/SDA_AV
TXD_IF,RXD_IF
IC8702
TXD,RXD IF UCOM SR_OUT
V
V,Y/C U7502 U7501 IC7801
AXF1132 AXF1130 RS-232C LED_G
DRIVER LED_R
LED_FCT KEY

Y,Pb,Pr REM_B
AV9
V1 A1 V2 A2 V4 A4 V0 A0 RS-232C CN8656
INPUT1 INPUT2 INPUT4 MONITOR OUT
(COMPOSITE, S, (COMPOSITE, S, (COMPONENT, (COMPOSITE, ANT. B
COMPONENT, AUDIO L/R) AUDIO L/R) AUDIO L/R) IN/OUT
AUDIO L/R) CN9461 CN4901 CN4852

L1 RE1 KL2
CN4851

KL1

LED ASSY PANEL KEY CONTROL


IR ASSY ASSY

62
TUNER BOARD ASSY MAIN BOARD ASSY
D1 M3
IC7501
DIGITAL VIDEO Y0-Y7,UV0-UV7
GATE ARRAY

CN7501

CN6951
IC2002
VSB
DEMOD. IC3001
TUNER
UCOM TXD_DT,RXD_DT

V+3.3 V+6.5
V VA V+5 VA
+30V VA V+12V

D4
CN1002

CN8502 V+1V
AV11 DD

AV7 M5 V+3V
DD

U8502
D-D
CONVERTER

V+3V_
V+6V UCOM
CN8504

CN7451

IC8506
PM SWITCH IC6402 IC7004
V+3V_ AD(MAIN) CELIA
STB

IC6406
MIX(MAIN)

IC6107 IC6951
MICHAEL ROZ
(MAIN)
CN8651

CN7454

M6

FROM/TO DIGITAL VIDEO ASSY CN4201


IC7101 IC7401
RGB_CCTXT IC6602 PANEL
AD(SUB) MIKE
LINK TX TMDS
IC8904 IC8903
CC HD/VD_TXT
LPF
UCOM
AV1 M1 IC6255
MICHAEL
(SUB)

CN7401
IC7452
SYNC SEL
IC6803 IC6881
SCL/SDA_MAIN ADC HDMI Rx
FAN_NG3
TXD_IC2,RXD_IC2
CN8652

CN7455

IC7207 TXD_IC3,RXD_IC3
MAIN UCOM
MRXD,MTXD
AV2 M2 TRAP_SW

FAN_NG
IC7211 IC7201
REGULATOR OR TEMP. SENSOR
AV3 M8
M7
CN8653 CN7202 CN7203 HDMI

INPUT3

CN9502 CN9504
SW1 SR1 SR2 SR4
CN FAN1
CN4801

9505
FAN_NG1
CN TRAP SW
FAN_12V FAN2
9506
SR ASSY FAN_NG2
SR3
SR A3
KEY ASSY OUT
INPUT3
(AUDIO L/R)

63
PDP4350SX & PDP5050SX

• LED-lighting patterns

Standby GREEN
RED
ORANGE

Power ON GREEN Normal


RED
ORANGE
Function wait
Power supply state of PANEL power supply is GREEN
OFF and power supply state of MR power supply RED
is in standby mode. Note 1 ORANGE

Power-down GREEN Once Twice * Times Once Twice


RED 0.5s 0.5s 0.5s 0.5s 3.0s 0.5s 0.5s 0.5s
ORANGE

Shutdown GREEN 0.5s 0.5s 0.5s 0.5s 3.0s 0.5s 0.5s 0.5s
RED Once Twice * Times Once Twice
ORANGE
Abnormally
No backup copy GREEN 0.2s
RED
ORANGE

Remodeling GREEN
RED
ORANGE
0.1s
During DTB download GREEN
RED
ORANGE
Normal
DTB download success GREEN
RED
ORANGE

DTB download failure GREEN Abnormally


RED
ORANGE

: RED LED ON
: GREEN LED ON
: ORANGE LED ON
: LED OFF

Note 1: In this state, all the secondary outputs of the Panel Power Supply Unit will be off, but the power from the secondary
outputs of the MR Power Supply Unit will be output in the same way as in Standby mode.

64
Note:
Shut Down (Blinking in Green) The figures 1 - ! indicate the number of times
the Green-LED flashes when shutdown occurs
in the corresponding route.

SR ASSY MAIN BOARD ASSY

SR4
FAN1
SR2 M7

FAN2
IC7004 IC7101
SR3 CELIA MIKE
TXD_IC2, DIGITAL VIDEO ASSY
RXD_IC2, TXD_IC3, RXD_IC3,
OR 7 CLK_IC3, IC3_CE, IC3_BUSY
CLK_IC2, IC4202
IC2_CE, 7 PANEL IC5401
IC6107 IC7205 LINK RX IC4
IC2_EMG EEPROM
MICHAEL
(MAIN) IC6402 IC6951 SCL_EP TXD_IC4, RXD_IC4,
AD(MAIN) ROZ SDA_EP 1 CLK_IC4, IC4_CE,
IC7206 IC4_BUS
SCL_MAIN 3.3V IC5301
8
FAN3 SDA_MAIN (V+3V_DD) 3.3V
RST (V+3V_D)
8 13 IC7201 IC5302 RST
1.5V OR IC53032
IC6255 IC6602 IC7401 (V+1V_DD) 1.5V
AV6 MICHAEL PANEL RST (V+1V_D)
AV BOARD ASSY AD(SUB) RST2
(SUB) LINK TX 3 RST2 RST
SCL_HDCP
FAN_NG 10 SDA_HDCP
AV1 M6 D17 E_SCL
M1 FAN_NG3 10 8
IC7207 2 E_SDA
MAIN UCOM IC5206
IC8705 IC5201 EEPROM
EEPROM MODULE
U7501 SCL_EP2 14 UCOM
TUNER IC8002 6
AV SW SDA_EP2 TXD_IF, IC7405
UNIT IC8702
IF UCOM RXD_IF, MTXD BACKUP 4 TEMP1
7 or 9 CLK_IF, MRXD EEPROM 2
IBUSY_IF, B_SCL SCL
ICE_IF, B_SDA A-NG 5 D18 2 SDA D4
M2 8 SCL_AV
AV2 SDA_AV REQ_IF
U7502 IC8005 IC8903 TEMP2 IC7201
TUNER VIDEO CC 8 TEMP
UNIT UCOM IC6881 A1 TE1
SW 11 SENSOR
HDMI Rx
SCL_HDMI IC3504 IC3502 IC1072
D1 M3 SDA_HDMI AMP VOLUME TEMP.
IC SENSOR
IC3001 TXDC,
TUNER
12 RXDC
UCOM PANEL
AUDIO AMP ASSY SENSOR ASSY
TUNER BOARD ASSY

PDP4350SX & PDP5050SX

65
PDP4350SX & PDP5050SX

• Diagnosis of the shutdown

No. of times of Possible


LED flashing Category SD Circuit in operation Defective Assy Reason for shutdown Point to be Checked Defective Remarks
Category Part
IC4 BLOCK, IC5401
Communication failure of IC4
Communication failure of the
Green 1 SD1 DIGITAL VIDEO Assy PANEL FLASH BLOCK IC5305
panel-drive IC
After turning the unit on again,
Writing failure of IC4
check if the data on the version can
be read with the GS1 command.

DIGITAL VIDEO Assy Communication failure of the EEPROM MODULE UCOM BLOCK IC5206

Communication failure of the MAIN BOARD Assy Communication failure of the EEPROM IF BLOCK IC7405
Green 2 SD2 module IIC (Check the shutdown
subcategory on the Factory AUDIO AMP Assy Defective volume IC AUDIO AMP Assy IC3502
menu.)
DIGITAL VIDEO Assy or Disconnection of cable CN4203(D18) - CN3501(A1) Check if the cable is disconnected
AUDIO AMP Assy or not securely connected.

Defective DC-DC converter DIGITAL DD CON BLOCK U5602 Check if 3.3 V and 1.5V are
activated.
DIGITAL VIDEO Assy
Green 3 SD3 Defective RST IC PANEL FLASH BLOCK IC5301,IC5302,
Power decrease of DIGITAL-
IC5303
DC-DC
PANEL POWER SUPPLY Assy No startup of 12 V

Panel having higher temperature Surrounding temperature Shutdown occurs when the sensor
temperature becomes 74°C or more
Panel having higher temperature
Green 4 SD4
(TEMP1) DIGITAL VIDEO Assy or Check if the cable is disconnected
Disconnection of cable CN5202(D4) - CN1071(TE1)
PANEL SENSOR Assy or not securely connected.
Check if the speaker cables are in
Speaker short-circuited Speaker terminals
contact with the chassis, etc.

Green 5 SD5 Audio failure AUDIO AMP Assy Defective AMP IC AUDIO AMP Assy IC3504

DIGITAL VIDEO Assy or Disconnection of cable CN4203(D18) - CN3501(A1) Check if the cable is disconnected
AUDIO AMP Assy or not securely connected.

Failure in Module Ucom or defective peripheral circuits


DIGITAL VIDEO Assy MODULE UCOM BLOCK IC5201
Failure in writing in the Module Ucom
Communication failure of the
Green 6 SD6
module microcomputer Check if the cable is disconnected
Disconnection of cable CN7401(M6) - CN4201(D17)
MAIN BOARD Assy or or not securely connected.
DIGITAL VIDEO Assy
Failure in communication (MTXD, MRXD) between the
IC5201(Module Ucom) and IC7207 (Main Ucom)

Failure in CELIA or defective peripheral circuits CELIA BLOCK IC7004


MAIN BOARD Assy
Failure in MIKE or defective peripheral circuits MIKE BLOCK IC7101
Serial communication failure of the
Green 7 SD7
3-wire of the main microcomputer
AV BOARD Assy Failure in IF Ucom or defective peripheral circuits UIF UCOM BLOCK IC8705
Failure in communication (TXD_IC2, RXD_IC2, CLK_IC2,
MAIN BOARD Assy or IC2_CE, IC2_EMG) (TXD_IC3, RXD_IC3, CLK_IC3,IC3_CE,
AV BOARD Assy IC3_BUSY) between one of the above devices and IC7207
(Main Ucom)

66
No. of times of Possible
LED flashing Category SD Circuit in operation Defective Assy Reason for shutdown Point to be Checked Defective Remarks
Category Part
Failure in MICHAEL (MAIN) or defective peripheral circuits MICHAEL BLOCK IC6107

Failure in MICHAEL (SUB) or defective peripheral circuits MICHAEL BLOCK IC6255

Failure in AD (MAIN) or defective peripheral circuits AD BLOCK IC6402

Failure in AD (SUB) or defective peripheral circuits AD BLOCK IC6602


MAIN BOARD Assy
Failure in ROZ or defective peripheral circuits ROZ BLOCK IC6951

Failure in EEPROM or defective peripheral circuits MAIN UCOM BLOCK IC7205


IIC communication failure of the
main microcomputer (Confirm the
Green 8 SD8 Failure in HDMI Rx or defective peripheral circuits HDMI RX BLOCK IC6881
SD subcategory in the factory
menu)
Failure in HDCP Tx or defective peripheral circuits IF BLOCK IC7401

Failure in TUNER UNIT or defective peripheral circuits TUNER BLOCK U7501,U7502

AV BOARD Assy Failure in AV_SW or defective peripheral circuits AV SW BLOCK IC8002

Failure in VIDEO_SW or defective peripheral circuits AV SW BLOCK IC8005

TUNER BOARD Assy Defective DTV tuner

MAIN BOARD Assy or Failure in communication (SCL_AV, SDA_AV, SCL_MAIN,


AV BOARD Assy or SDA_MAIN, SCL_HDMI, SDA_HDMI, SCL_HDCP,
TUNER BOARD Assy SDA_HDCP,SCL_EP, SDA_EP) between one of the above
devices and IC7207 (Main Ucom)

MAIN BOARD Assy Failure in writing in the Main Ucom MAIN UCOM BLOCK IC7207
Communication failure in main Check if the cable is disconnected
Green 9 SD9 Disconnection of cable CN7455(M2) - CN8652(AV2)
microcomputer MAIN BOARD Assy or or not securely connected.
AV BOARD Assy Failure in communication (TXD_IF,
RXD_IF,CLK_IF,BUSY_IF, CE_IF,REQ_IF) between the
IC8702(IF Ucom) and IC7207 (Main Ucom)

FAN Failure in the fan motor or fan stopped by attached dust


MAIN BOARD Assy or
AV BOARD Assy CN7454(M1) - CN8651(AV1)

Green 10 SD10 Fan failure MAIN BOARD Assy or SR Assy CN7454(M7) - CN8651(SR2)
Check if the cable is disconnected
Disconnection of cable
or not securely connected.
AV BOARD Assy FAN-CN8505(AV6)
FAN-CN9505(SR4) or FAN-
SR Assy
CN9506(SR3)
Unit having higher temperature
Green 11 SD11 Unit having higher temperature Surrounding temperature
(TEMP2)

TUNER BOARD Assy Defective DTV tuner


Check if the cable is disconnected
Green 12 SD12 DIGITAL TUNER MAIN BOARD Assy or Disconnection of cable CN7455(M2) - CN8652(AV2)
or not securely connected.
TUNER BOARD Assy Failure in communication (TXDC, RXDC) between the DTV
tuner and IC7207 (Main Ucom)
AV BOARD Assy Defective DC-DC converter AV REG BLOCK U8502 Check if 3.3 V and 1.5 V are activated.
IC7206,
Green 13 SD13 ASIC power supply (DC-DC) MAIN BOARD Assy Defective RST IC MAIN UCOM BLOCK
IC7210
MR POWER SUPPLY Assy No startup of 12 V

AV BOARD Assy Failure in EEPROM or defective peripheral circuits UIF UCOM BLOCK IC8705
Check if the cable is disconnected
Green 14 SD14 Communication failure MAIN BOARD Assy or Disconnection of cable CN7454(M1) - CN8651(AV1)
or not securely connected.
AV BOARD Assy Failure in communication (SCL_EP2/SDA_EP2) between the
IC8705(EEPROM) and IC7207 (Main Ucom)

PDP4350SX & PDP5050SX

67
Power Down (Blinking in Red)

DIGITAL VIDEO ASSY Note:


The figures 1 - ~ indicate the number of times the
Red-LED flashes when power-down occurs in the
D5-D8 corresponding route.
ADDRESS ASSY
(upper)
AD1

IC5214 8
IC5215
ADR_PD
D9-D12
OR
ADDRESS ASSY
(lower)
AD1
DC-DC 12
CONVERTER DCC_PD PANEL POWER SUPPLY UNIT
D14 9 OR
X DRIVE ASSY XDRIVE_PD OR
X1 XDD_CNV_PD 10 S5201
IC5208 D1 P2
XSUS_PD 11 PD-MUTE
circuit PD Relay control

D13 PD_MUTE
Y DRIVE ASSY SCAN_PD 3
SCAN_5V_PD 4
YDRIVE_PD 5
Y1
YDD_CNV_PD 6
Flashes in a case of
YSUS_PD 7 Flashes in a case of power-down power-supply-related
2 other than power-supply-related Protection
power-down
PS_PD power-down circuit

13 IC5201
IC5401 Module
IC4 Microcomputer PD_TRIGGER

MAIN BOARD ASSY AV BOARD ASSY MR POWER SUPPLY UNIT


M2 AV2 AV5 P2 +6.5V
PDP4350SX & PDP5050SX IC7207 1 UV_DET
MAIN UCOM PD_MAIN OR
+12V
UV_DET

68
• Power-down diagnosis (defective points)
PD Circuit in
Defective Assy Reason for Power-down Point to be Checked Possible Defective Part Remarks
operation
1 MR POWER MR POWER SUPPLY Unit
If the elapsed time from relay-on until the LED
PANEL POWER in the PANEL power supply unit lights is about
SUPPLY Unit 2-4 seconds, the defective assembly may be
2 POWER the X or Y DRIVE.
43 (50) X DRIVE Assy VSUS UVP X SUS BLOCK IC1203, IC1207 (mask module)
43 (50) Y DRIVE Assy VSUS UVP Y SUS BLOCK IC2303, IC2307 (mask module)
VH UVP SCAN IC SCAN IC
SCAN 43 (50) SCAN A, B Assy
3 VH UVP VH DC/DC IC2401, IC2402, IC2410, L2401
or Y 43 (50) DRIVE Assy
VH OVP VH DC/DC IC2402, IC2410
Disconnection of cable detected CN2001, CN2301

Disconnection of cable detected CN2101, CN2102, CN2301


43 (50) SCAN A, B Assy SCAN IC, IC5V DC/DC Y SUS SCAN IC, Q2401, Q2402, IC2304,
4 SCN-5V IC5V UVP
or Y 43 (50) DRIVE Assy BLOCK
IC5V OVP IC5V DC/DC IC2403, IC2411
IC2303, IC2307 (mask module), IC2301,
5 Y-DRIVE 43 (50) Y DRIVE Assy +16.5V OCP Y SUS BLOCK
IC2304, IC2305, R2332
VOFS UVP VOFS DC/DC IC2404, IC2412, Q2404, Q2407, Q2312
6 Y-DCDC 43 (50) Y DRIVE Assy
VOFS OVP VOFS DC/DC IC2404, IC2412
Q2202, Q2203, Q2214, Q2205, Q2206,
Power-down caused by Q2208, Q2209, Q2212, IC2201, IC2202,
7 Y-SUS 43 (50) Y DRIVE Assy detection of middle-point voltage Y RESONANCE BLOCK D2201, D2206, D2220, D2211, D2225,
D2230, Control signal series resistors
Disconnection of cable detected CN1501
8 ADRS 43 (50) ADDRESS
Assy Power-down caused by ADR RESONANCE BLOCK R1631, Q1601, D1602
detection of a power surge

Disconnection of cable detected CN1001, CN1201

IC1203, IC1207 (mask module), IC1204,


9 X-DRIVE 43 (50) X DRIVE Assy +16.5V OCP X SUS BLOCK
IC1206, R1230, IC1205
VRN OCP X SUS BLOCK Q1205, R1226, R1251
VRN OVP VRN DC/DC IC1403, IC1404
10 X-DCDC 43 (50) X DRIVE Assy VRN DC/DC IC1402, IC1403, IC1404
VRN UVP
X SUS BLOCK Q1205, R1226, R1251
Q1102, Q1103, Q1114, Q1105,
Power-down caused by Q1108, Q1109, Q1111, Q1112, IC1101,
11 X-SUS 43 (50) X DRIVE Assy detection of middle-point voltage X RESONANCE BLOCK IC1102, D1103, D1113, D1118, D1125,
D1129, D1130, Control signal series resistors
12 DIG-DCDC DIGITAL VIDEO Assy DCDC +3.3V, +1.5V OVP DC DC CONVERTER BLOCK U5602 (DC DC CONVERTER Module)
13 IC4 DIGITAL VIDEO Assy IC4 Drive STOP IC4 BLOCK IC5401

OVP: Over Voltage Protection UVP: Under Voltage Protection OCP: Over Current Protection

69
G-5SX Models (PDP-4350SX & PDP-5050SX)
• Diagnosis of the shutdown

No. of times of Possible


LED flashing Category SD Circuit in operation Defective Assy Reason for shutdown Point to be Checked Defective Remarks
Category Part
IC4 BLOCK, IC5401
Communication failure of IC4
Communication failure of the
Green 1 SD1 DIGITAL VIDEO Assy PANEL FLASH BLOCK IC5305
panel-drive IC
After turning the unit on again,
Writing failure of IC4
check if the data on the version can
be read with the GS1 command.

DIGITAL VIDEO Assy Communication failure of the EEPROM MODULE UCOM BLOCK IC5206

Communication failure of the MAIN BOARD Assy Communication failure of the EEPROM IF BLOCK IC7405
Green 2 SD2 module IIC (Check the shutdown
subcategory on the Factory AUDIO AMP Assy Defective volume IC AUDIO AMP Assy IC3502
menu.)
DIGITAL VIDEO Assy or Disconnection of cable CN4203(D18) - CN3501(A1) Check if the cable is disconnected
AUDIO AMP Assy or not securely connected.

Defective DC-DC converter DIGITAL DD CON BLOCK U5602 Check if 3.3 V and 1.5V are
activated.
DIGITAL VIDEO Assy
Green 3 SD3 Defective RST IC PANEL FLASH BLOCK IC5301,IC5302,
Power decrease of DIGITAL-
IC5303
DC-DC
PANEL POWER SUPPLY Assy No startup of 12 V

Panel having higher temperature Surrounding temperature Shutdown occurs when the sensor
temperature becomes 74°C or more
Panel having higher temperature
Green 4 SD4
(TEMP1) DIGITAL VIDEO Assy or Check if the cable is disconnected
Disconnection of cable CN5202(D4) - CN1071(TE1)
PANEL SENSOR Assy or not securely connected.
Check if the speaker cables are in
Speaker short-circuited Speaker terminals
contact with the chassis, etc.

Green 5 SD5 Audio failure AUDIO AMP Assy Defective AMP IC AUDIO AMP Assy IC3504

DIGITAL VIDEO Assy or Disconnection of cable CN4203(D18) - CN3501(A1) Check if the cable is disconnected
AUDIO AMP Assy or not securely connected.

Failure in Module Ucom or defective peripheral circuits


DIGITAL VIDEO Assy MODULE UCOM BLOCK IC5201
Failure in writing in the Module Ucom
Communication failure of the
Green 6 SD6
module microcomputer Check if the cable is disconnected
Disconnection of cable CN7401(M6) - CN4201(D17)
MAIN BOARD Assy or or not securely connected.
DIGITAL VIDEO Assy
Failure in communication (MTXD, MRXD) between the
IC5201(Module Ucom) and IC7207 (Main Ucom)

Failure in CELIA or defective peripheral circuits CELIA BLOCK IC7004


MAIN BOARD Assy
Failure in MIKE or defective peripheral circuits MIKE BLOCK IC7101
Serial communication failure of the
Green 7 SD7
3-wire of the main microcomputer
AV BOARD Assy Failure in IF Ucom or defective peripheral circuits UIF UCOM BLOCK IC8705
Failure in communication (TXD_IC2, RXD_IC2, CLK_IC2,
MAIN BOARD Assy or IC2_CE, IC2_EMG) (TXD_IC3, RXD_IC3, CLK_IC3,IC3_CE,
AV BOARD Assy IC3_BUSY) between one of the above devices and IC7207
(Main Ucom)

70
G-5SX Models (PDP-4350SX & PDP-5050SX)
No. of times of Possible
LED flashing Category SD Circuit in operation Defective Assy Reason for shutdown Point to be Checked Defective Remarks
Category Part
Failure in MICHAEL (MAIN) or defective peripheral circuits MICHAEL BLOCK IC6107

Failure in MICHAEL (SUB) or defective peripheral circuits MICHAEL BLOCK IC6255

Failure in AD (MAIN) or defective peripheral circuits AD BLOCK IC6402

Failure in AD (SUB) or defective peripheral circuits AD BLOCK IC6602


MAIN BOARD Assy
Failure in ROZ or defective peripheral circuits ROZ BLOCK IC6951

Failure in EEPROM or defective peripheral circuits MAIN UCOM BLOCK IC7205


IIC communication failure of the
main microcomputer (Confirm the
Green 8 SD8 Failure in HDMI Rx or defective peripheral circuits HDMI RX BLOCK IC6881
SD subcategory in the factory
menu)
Failure in HDCP Tx or defective peripheral circuits IF BLOCK IC7401

Failure in TUNER UNIT or defective peripheral circuits TUNER BLOCK U7501,U7502

AV BOARD Assy Failure in AV_SW or defective peripheral circuits AV SW BLOCK IC8002

Failure in VIDEO_SW or defective peripheral circuits AV SW BLOCK IC8005

TUNER BOARD Assy Defective DTV tuner

MAIN BOARD Assy or Failure in communication (SCL_AV, SDA_AV, SCL_MAIN,


AV BOARD Assy or SDA_MAIN, SCL_HDMI, SDA_HDMI, SCL_HDCP,
TUNER BOARD Assy SDA_HDCP,SCL_EP, SDA_EP) between one of the above
devices and IC7207 (Main Ucom)

MAIN BOARD Assy Failure in writing in the Main Ucom MAIN UCOM BLOCK IC7207
Communication failure in main Check if the cable is disconnected
Green 9 SD9 Disconnection of cable CN7455(M2) - CN8652(AV2)
microcomputer MAIN BOARD Assy or or not securely connected.
AV BOARD Assy Failure in communication (TXD_IF,
RXD_IF,CLK_IF,BUSY_IF, CE_IF,REQ_IF) between the
IC8702(IF Ucom) and IC7207 (Main Ucom)

FAN Failure in the fan motor or fan stopped by attached dust


MAIN BOARD Assy or
AV BOARD Assy CN7454(M1) - CN8651(AV1)

Green 10 SD10 Fan failure MAIN BOARD Assy or SR Assy CN7454(M7) - CN8651(SR2)
Check if the cable is disconnected
Disconnection of cable
or not securely connected.
AV BOARD Assy FAN-CN8505(AV6)
FAN-CN9505(SR4) or FAN-
SR Assy
CN9506(SR3)
Unit having higher temperature
Green 11 SD11 Unit having higher temperature Surrounding temperature
(TEMP2)

TUNER BOARD Assy Defective DTV tuner


Check if the cable is disconnected
Green 12 SD12 DIGITAL TUNER MAIN BOARD Assy or Disconnection of cable CN7455(M2) - CN8652(AV2)
or not securely connected.
TUNER BOARD Assy Failure in communication (TXDC, RXDC) between the DTV
tuner and IC7207 (Main Ucom)
AV BOARD Assy Defective DC-DC converter AV REG BLOCK U8502 Check if 3.3 V and 1.5 V are activated.
IC7206,
Green 13 SD13 ASIC power supply (DC-DC) MAIN BOARD Assy Defective RST IC MAIN UCOM BLOCK
IC7210
MR POWER SUPPLY Assy No startup of 12 V

AV BOARD Assy Failure in EEPROM or defective peripheral circuits UIF UCOM BLOCK IC8705
Check if the cable is disconnected
Green 14 SD14 Communication failure MAIN BOARD Assy or Disconnection of cable CN7454(M1) - CN8651(AV1)
or not securely connected.
AV BOARD Assy Failure in communication (SCL_EP2/SDA_EP2) between the
IC8705(EEPROM) and IC7207 (Main Ucom)

71
Models

PDP436PU

PDP506PU

PRO436PU

PRO506PU

72
Block Diagrams

Operation LED Statuses

Shut-Down & Power-Down Diagnosis

System Reset

73
PDP436PU, PDP506PU, PRO436PU, PRO506PU
Block Diagram

50 SCAN B ASSY
(UPPER)
Scan Signal
IC2801 VH
IC5V 50 Y DRIVE ASSY
Scan IC
PSUS
SB1

VH VSUS Vprst VOFS


VH IC5V
IC2802
VH DC/DC Conv. Offset
Scan IC + Reset
Vprst Block
Vprst Reg. Block
IC2803 +5V +16.5V VSUS
Scan IC Y2 VOFS VOFS +16.5V
DC/DC
IC2252 Conv.
IC2804 PSUS Mask

Drive Signal
Scan IC Mod.
VSUS
IC2805
Scan IC +5V +6.5V
Regulator
+16.5V
SUSOUT

IC2806
Scan IC Y4
CN2802 +5V
Serial Data
CN2702 Resonance
VSUS Block
IC2701 +5V +16.5V
+5V +16.5V Logic
Scan IC
Block
IC2101
PSUS IC2253
IC2702 DK Mod.
Mask Y1
Scan IC Mod.

IC2703 +16.5V
Scan IC
Soft-D +5V
IC5V
VH

Block
IC2704 +16.5V
Scan IC IC5V IC5V/VF
IC5V
VF DC/DC Y5
Conv. +5V 60V
IC2705 Photo Coupler
Scan IC Y3 Block
SA1

Scan Signal Y6
PSUS
IC2706
IC5V
Scan IC VH
Scan Signal
50 SCAN A ASSY
(LOWER)
HD AUDIO ASSY
+16.5V
+9.0V
A1 +16.5V IC3752
Regulator +9.0V

Buffer
+9.0V
+16.5V
IC3751 IC3753 SCL
Power Amp IC WOW + Volume IC
SDA

+3.3V A2
DC Detect
A Mute
Block
R_OUT +
R_OUT –
L_OUT +
L_OUT –

A STBY B
R Audio
L Audio
A NG B
+3.3V
Right Left IC3754 SDA
A3 EEP ROM SCL
SP TERMINAL

HD IR ASSY SPEAKERS
STB3.3V

U1681
IR Receive unit
RE1

AD1 CN1501 AD2 CN1502 50 ADDRESS AD1 CN1501 AD2 CN1502 50 ADDRESS
V+5V V+60V V+5V V+60V
V+3V IC1501 V+3V IC1501
V+8V AN/P BN/P
CN/P DN/P CLKN/P LVDS Receiver (PEE002A-K) ASSY V+8V AN/P BN/P
CN/P DN/P CLKN/P LVDS Receiver (PEE002A-K) ASSY

Resonance Resonance Resonance Resonance Resonance Resonance Resonance Resonance Resonance Resonance
Block Block Block Block Block Block Block Block Block Block
V+ADR5 V+ADR4 V+ADR3 V+ADR2 V+ADR1 V+ADR5 V+ADR4 V+ADR3 V+ADR2 V+ADR1
CLK/LE/HBLK/LBLK CLK/LE/HBLK/LBLK
R/G/B R/G/B

IC1555 IC1554 IC1553 IC1552 IC1551 IC1555 IC1554 IC1553 IC1552 IC1551
Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC

74
: Wire haerness
: FFC
SECONDARY PRIMARY POWER SUPPLY
P1 Switching
T702 Q703 UNIT
VSUS SUS CLAMP 1
Q704
Switching ASSY
D103 VSUS
+16.5V +390V PFC Q101
Switching CL1
+6 5V Q102
T902 Q901
P2 Q103

P7 Q902
VSUS_CONT Switching
+60V IC202 D109

P6
+16.5V T101 IC101
50 X DRIVE ASSY
P5 VSUS_ADJ Switching Switching +16.5V
Q501 VRN
+8V T502 D107, D108 +16.5V +5V
DC/DC VRN
STA3.3V P3
PS_PD Q502 Conv.
IC1101
EXT_PD Switching DK Mod.
RELAY NEUTRAL – Reset
P4 LIVE Block
RY102 X1
Resonance +16.5V +5V VSUS
Logic Block
SUS OUT
Block
IC1202
Mask
Mod.
Drive Signal
D4 D11 PSUS
+5V
+6.5V
Regulator +16.5V 15V
VF
LED_R V+3V ACT V+8V RELAY, +16.5V
LED_B VSUS DC/DC
PD_TRIGGER
REM Vsus_ADJ
AC_DET,
X2 Conv.
+5V VSUS
DRF X4 X3
V+3V_D
SCAN_PD
DC-DC Converter
YDRV_PD
V+1V_D Module V+8V
YSUS_PD
(AXY1116) XSUSTN_PD
D10 YDD_PD
XDD_CNV_PD
SCN5V_PD SCL, XDRIVE_PD
Vofs ADJ,VYPRST ADJ SCA
DAC XSUS VSUS
SCAN D9 CL2
Pulse PS PWDN
YSUS Width SQ PD PD
OR
Mask
PD_MUTE
SUS CLAMP 2
OR ASSY
ADR_PD1 IC3151
(M30620FCPGP)

Module Ucom V+8V D8


D5 PSIZE

V+8V
UART
SW V+8V
IC3401
(PEG122C-K)

LVDS Sequence
V+8V LVDS
Processor
D7
D6
VD
FIELD HD IC3301
AUDIO L H DET Flash Memory
AUDIO R RA, GA, BA DCLK, DE

SCL, SDA
SCL, SDA
A_MUTE,A_STBY_B
IC3001
A_NG POWER SW
TMDS Receiver
AC INLET
D3 Bus Buffer Bus Buffer
V+3V STB REM DDC
TMDS
STB_MT

D2 D1 HD LED ASSY
L1
MDR CONNECTOR DVI CONNECTOR

HD DIGITAL ASSY

AD1 CN1501 AD2 CN1502 50 ADDRESS AD1 CN1501 AD2 CN1502 50 ADDRESS
V+5V V+60V V+5V V+60V
V+3V IC1501 V+3V IC1501
V+8V AN/P BN/P
CN/P DN/P CLKN/P LVDS Receiver (PEE002A-K) ASSY V+8V AN/P BN/P
CN/P DN/P CLKN/P LVDS Receiver (PEE002A-K) ASSY

Resonance Resonance Resonance Resonance Resonance Resonance Resonance Resonance Resonance Resonance
Block Block Block Block Block Block Block Block Block Block
V+ADR5 V+ADR4 V+ADR3 V+ADR2 V+ADR1 V+ADR5 V+ADR4 V+ADR3 V+ADR2 V+ADR1
CLK/LE/HBLK/LBLK CLK/LE/HBLK/LBLK
R/G/B R/G/B

IC1555 IC1554 IC1553 IC1552 IC1551 IC1555 IC1554 IC1553 IC1552 IC1551
Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC

75
PDP436PU, PDP506PU, PRO436PU, PRO506PU

• Operation statuses indicated by LEDs

Status LED Pattern

Standby 1 Lit in Red Blue


Red

Power ON 2 Lit in Blue Blue


Red
AC Power OFF of 3 Red flashes
Blue
one side (1000ms) Red 1000ms
Red and
System cable blue flash
4 Blue 1000ms
disconnection (1000ms) Red 1000ms
Red flashes
Power-down 5 Blue Once Twice n times 2.5s Once
(500+2500ms) Red 500ms

Blue flashes
Shutdown 6 Blue 500ms
(500+2500ms) Red Once Twice n times 2.5s Once
Lit in Red and 200ms
No backup copy 7 blue flashes Blue
(200ms) Red

: Lit in Red LED


: Lit in Blue LED

• PD (power-down) count • SD (shut down) count


1 Not used 1 SEQUENCE PROCESSOR (SQ_IC)
2 POWER SUPPLY Unit 2 MDU-IIC
3 SCAN Assy 3 RST2 abnormality
4 5V power supply for SCAN 4 Panel high temperature
5 Y-DRIVE (Not used) 5 Speaker short-circuit *
6 DCDC for Y drive * When a jumper (J105) between the HD AUDIO Assy and
7 Y-SUS the POWER SUPPLY Unit is disconnected, the SD LED
flashes five times in this manner.
8 ADDRESS Assy
9 X-DRIVE
10 DCDC for X drive
11 X-SUS
12 Not used
13 Sequence drive stop
14 Not used
15 UNKNOWN
Note:
• When a shutdown occurs, a warning will be issued by the
Media Receiver and displayed, then the power will be shut off.
• When a shutdown or power-down occurs on the Panel side,
the Media Receiver will enter Standby mode (the red LED
will light).

76
Shut Down (Blinking in Blue)
HD DIGITAL ASSY
IC3401
Sequence Processor

TXD_SQ IC3302
RXD_SQ 3.3V-RST
HD AUDIO ASSY 1 3 IC3303
CLK_SQ
CE_SQ OR
IC3304
BUSY_SQ 1.2V-RST
A2 D3 RST2
A_NGB 5
IC3751 2
Amp. IC3156
EEPROM
IC3151 E_SCL
IC3754 E_SDA
Module UCOM IC3158
EEPRON 4
SCL 2 Temp.
SDA TEMP1 Sensor
IC3753
WOW + Volume IC

IC3001 IC3157
TMDS Receiver DAC IC

Number of SD Circuit in Reason for Possible


Defective Assy Point to be Checked Remarks
flashes Operation Shutdown Defective Part
Communication failure SQ ASIC BLOCK,
IC3401, IC3301
of IC3401 PANEL FLASH BLOCK
Communication Check if version data
1 time failure of the HD DIGITAL can be read, using the
Writing failure of
driving processor "GS1" command, after
IC3401
the power is turned on
again.
Communication failure MODULE UCOM IC3156, IC3157
HD DIGITAL of the EEPROM (for BLOCK
retaining 4-Kbyte of data) TMDS BLOCK IC3001
Communication Communication failure
failure of the IIC of the EEPROM AUDIO AMP BLOCK IC3754
2 times line (Check the SD
(2-kbyte : for backup)
subcategory on HD AUDIO
the Factory Menu.) Disconnection of Check if the connectors are
connectors A2 - D3 disconnected or are not
connected securely.
Defective volume IC HD AUDIO Assy IC3753
Check if 3.3-V and 1.2-
Defective DC-DC DIGITAL DD CON V power supplies are
U3601
converter BLOCK activated.
HD DIGITAL
Power failure of Defective RST IC PANEL FLASH BLOCK IC3302 - IC3304
3 times
the driving
processor (RST2) Defective IC3401 SQ ASIC BLOCK IC3401
Check if the 8-V power
POWER SUPPLY The 8-V power supply is supplied at Pin 1 of
is not activated.
the D11 connector.
The Panel will be shut
Abnormally high Abnormally high down if the sensor
4 times Ambient temperature detects temperature of
temperature of the temperature of the
panel panel 75°C or higher (for the
PDP-436P/-506P).
Check if the speaker
Speakers' grounding Speaker terminals cables are in contact
fault with the chassis, etc.
5 times Audio failure HD AUDIO Defective AMP IC HD AUDIO Assy IC3751
Disconnection of Check if the connectors are
HD AUDIO A1 - P5 disconnected or are not
connectors
connected securely.

PDP436PU, PDP506PU, PRO436PU, PRO506PU


Power Down (Blinking in Red)

• Power-down diagnosis (defective points)


Number PD Circuit in Defective PCB Reason for PD
Point to be Checked Possible Defective Part Remarks
of Blinks Operation Assy (Power-down)
2 POWER POWER SUPPLY
50 (43) SCAN A, B SCAN IC SCAN IC VH-GNDH short-circuit
VSUS-SUSOUT,
VH UVP Y SUS BLOCK IC2252, IC2253 SUSOUT-SUSGND short-
circuit
50 (43) Y DRIVE
3 SCAN VH DC/DC IC2502, L2501
Disconnection of cable detected CN2001, CN2350
VSUS-SUSOUT,
50 (43) X DRIVE VH UVP IC1202 IC1202 SUSOUT-SUSGND short-
circuit
Disconnection of cable detected CN2401, CN2402
50 (43) SCAN A, B
SCAN IC SCAN IC
4 SCN-5V
IC5V UVP IC5V DC/DC Q2605, R2647
50 (43) Y DRIVE
Y SUS BLOCK R2352
VOFS DC/DC Q2606, R2619, R2620
VOFS UVP
6 Y-DCDC 50 (43) Y DRIVE Y SUS BLOCK IC2252, IC2253, Q2280, Q2281 MSKS-SUSOUT short-circuit
Vprst UVP Vprst Regulator Q2531, Q2532, IC2535
Power-down caused by Y RESONANCE BLOCK IC2101
7 Y-SUS 50 (43) Y DRIVE detection of middle-point
voltage Y SUS BLOCK Q2221
Address power-down ADDRESS RESONANCE BLOCK D1634 V+ADR-GND_ADR short-circuit
8 ADRS 50 (43) ADDRESS
Disconnection of cable detected CN1501, CN3501-CN3504

9 XDRIVE 50 (43) X DRIVE Disconnection of cable detected CN1001


Disconnection of cable detected CN1201

10 X-DCDC 50 (43) X DRIVE VRN DC/DC Q1323, R1332, R1333


VRN UVP
X SUS BLOCK R1204, Q1272
Power-down caused by
11 X-SUS 50 (43) X DRIVE detection of middle-point X RESONANCE BLOCK IC1101
voltage

OVP : OVER VOLTAGE PROTECT


UVP : UNDER VOLTAGE PROTECT

PDP436PU, PDP506PU, PRO436PU, PRO506PU

78
PDP436PU, PDP506PU, PRO436PU, PRO506PU
LED-lighting patterns
Status of the Unit LED-lighting Pattern

Standby,
Lit in red B
power management
R

Power on Lit in blue B


R

Flashing in red
PDP's power not on (at 1-sec intervals) B
R 1sec 1sec

Flashing alternately in red


System cable disconnected * B
and blue (at 1-sec intervals)
R

Waiting for start of rewriting


B 100msec
by the microcomputer
R 100msec

Waiting for finish of rewriting 50msec


B
by the microcomputer
R 50msec

Flashing in blue n times


Shutdown (circuit protection) (initially at 0.5-sec intervals B 0.5sec 2.5sec
then 2.5-sec intervals)
R

Flashing in red for n times


Power-down
(initially at 0.5-sec intervals B
(circuit protection)
then 2.5-sec intervals)
R 0.5sec 2.5sec

TRAP switch operation B


R
* In this case, the red and blue areas on the screen of the panel flash alternately.

79
PDP436PU, PDP506PU, PRO436PU, PRO506PU

Defective points assumed from the number of times of LED flashing


No. of times of LED flashing OSD when detected
Category Site detected as
LEDs on the panel LEDs on the MR Possible defective points (representative examples)
∗1 defective (warning message)
Red Blue Red Blue
Blue 1 Red Panel drive IC ∗2 None
Blue 2 Red Module section IIC ∗2 None
Blue 3 Red Power decrease of ∗2 None
DIGITAL-DC-DC
Panel having abnormally Power off.
Blue 4 Red high temperature ∗2 Internal temperature is too high.
Check temperature around PDP. [SD04] ∗6
Short-circuiting of the Internal protection circuit turns power off.
Blue 5 Red speakers ∗2 Is there a short in speaker cable? (SD05)
Disconnection of the system cable
Defective module microcomputer or its peripheral circuits of the panel (Refer to the service manual of the PDP-436PU or
PDP-506PU.)
Red Blue 6 Module microcomputer Defective main microcomputer (IC5206) None
Failure in communication (TXD_MD, RXD_MD, REQ_MD) between the panel's module microcomputer and IC5206 (main
microcomputer)

Defective IC5002 or its peripheral circuits


Failure in communication (TXD_IF, RXD_IF, CLK_IF, CE_IF, REQ_IF, BUSY_IF) between IC5002 and IC5206 (main
3-wire serial connection microcomputer)
Red Blue 7 of the main section Defective IC7001 or its peripheral circuits None
Failure in communication (TXD_IC3, RXD_IC3, CLK_IC3, IC3_CE, REQ_IC3, BUSY_IC3) between IC7001 and IC5206
(main microcomputer)
Defective U4401 (FE1) or its peripheral circuits Defective U4402 (FE2) or its peripheral circuits
Defective IC4401 (MPX) or its peripheral circuits ∗3 Defective IC4801 (AV_SW) or its peripheral circuits
SD Defective IC4702 (RGB_SW) or its peripheral circuits Defective IC5602 (CCD) or its peripheral circuits
Defective ICxxxx (GCR) or its peripheral circuits ∗4 Defective IC6003 (M-VDEC) or its peripheral circuits
Defective IC6001 (S-VDEC) or its peripheral circuits ∗5 Defective IC6201 (ADC) or its peripheral circuits
Defective IC6404 (HDMI) or its peripheral circuits Defective IC7202 (PLK-T) or its peripheral circuits
Defective ICxxxx (PLK-R) or its peripheral circuits
Red Blue 8 IIC of the main section Defective IC5405 (TTX-COM, TTX-BSY) or its peripheral circuits ∗3
Defective IC5202 (MA-EEP) or its peripheral circuits None

Failure in communication (SCL_AV, SDA_AV, SCL_MA, SDA_MA, SCL_EP, SDA_EP, SCL_HDCP, SDA_HDCP)
between one of the above devices and IC5206 (main microcomputer)
Defective IC5206 (main microcomputer)
Red Blue 9 Main microcomputer Failure in communication (TXD_IF, RXD_IF, CLK_IF, CE_IF, BUSY_IF) between IC5206 (main microcomputer) and None
IC5002
Red Blue 10 Fan Failure in the fan motor, or the fan stopped because of dust attached to the fan None
MR or unit having abnormally Power off.
Red Blue 11 high temperature The Media Receiver or the unit being used at high temperature Internal temperature is too high.
Check temperature around media receiver. [SD011]
Defective DTV tuner
Red Blue 12 Digital tuner Failure in communication (TXD_DT, RXD_DT) between the digital tuner and IC5206 (main microcomputer) None

Red Blue 13 ASIC power supply (DC-DC) Defective U4201 (DD_CON) or short-circuiting elsewhere ∗6 None
Red 2 Red POWER ∗2 None
Red 3 Red SCAN ∗2 None
Red 4 Red SCN-5V ∗2 None
Red 5 Red Y-DRV ∗2 None
Red 6 Red Y-DCDC ∗2 None
Red 7 Red Y-SUS ∗2 None
PD
Red 8 Red ADRS ∗2 None
Red 9 Red X-DRV ∗2 None
Red 10 Red X-DCDC ∗2 None
Red 11 Red X-SUS ∗2 None
Red 12 Red D-DCDC ∗2 None
Red 13 Red IC4 ∗2 None
Red 15 Red UNKNOWN ∗2 None
∗1: Shutdown (SD) is a protective operation controlled by the microcomputer, and you can turn on the unit ∗2: Refer to the service manual of the PDP-436PU or PDP-506PU.
again using the remote control unit. Power-down (PD) is a protective operation activated by the circuitry ∗3: Only for EU and IRD model. ∗4: Only for J model.
and can be reset after AC power is off for about 1 minute. ∗5: Except for US model. ∗6: Only for one-body model.

80
PDP436PU, PDP506PU, PRO436PU, PRO506PU

SYSTEM RESET THROUGH SERVICE MODE


After Replacing Main Assy in G-6 Media Receiver or G-7 panel
TV Guide option must be turned off

TO TURN OFF TV GUIDE

In order to enter Service Mode, TV guide must be turned off


In order to do this procedure you must have and use the correct remote. The full function remote that
came with the set has a TV Guide Logo in a red box. This is the remote you should use.

NOTE: If TV guide has not yet been setup, then the 1st step is to follow instructions to set TV guide up.
Enter ZIP code, cable or ant. etc.

Then:
1. press and release the “TV Guide”. TV guide will appear on the screen.
2. Navigate to the TV Guide tool bar and use the “>” button to select “setup” in the menu and press
and release the “enter” button
3. use the “arrow down” button to select “default options”
4. press and release the “enter” button and select “general defaults”
5. press and release the “enter” button (opens menu on lower left side)
6. use the “arrow down” button to select “auto guide”
7. use the “>” button to select “off”
8. use the “arrow down” button to select “done” How to enter the Factory Mode by Remote
9. press and release the “enter” control.
10. press and release the “TV Guide” button to turn the display off ① Turn off the TV Guide feature
② Set unit to Standby Mode
③ Press and release the DISPLAY Button
System Reset Using Service Mode: ④ Wait 4 seconds
⑤ LEFT Button (ß)
1. Enter Service Mode ⑥ UP Button (á)
2. Use the “muting” button to select “initialize” screen ⑦ LEFT Button (ß) - Within 5 seconds
3. While on the “initialize” screen ⑧ RIGHT Button (à)
4. Use the “down arrow” button to select “final setup” ⑧ POWER Button
5. Press and release the “enter” button to select “data reset”
6. Use the “>” button on the remote to select “yes”
7. Press and hold the “enter” button until the screen goes black release “enter” button on remote.
8. Power the unit off using the remote control
9. Unplug the power cord from the media receiver to complete the reset
10. Plug in the media receiver; turn the system on and reset is complete.

Method Using Integrator mode:

When Replacing Main Assy in G-6 Media Receiver or G-7 panel

Press and release “HOME MENU” and “POWER” buttons in sequence on the remote control. Unit will power up
in “INTERGRATOR”mode.
Hold the DISPLAY button on the remote until “data reset or all reset” appears then release button.
Press Right “>” button to select “yes” then release button
Press and hold ENTER button on remote until test screen disappears. Release button.
Unplug power cord from media receiver to complete reset. Wait 30sec.
Plug in media receiver power cord, turn system on and reset is now complete

81
Models

PDP4270HD

PDP4271HD

PDP5070HD

PDP5071HD

PDP6070HD

PDP6071HD

PRO507PU

PRO607PU

82
Block Diagrams

Quick Reference

Power-Down & Shut-Down Diagnosis

System Reset

Power Supply Jumper

83
PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU
Block Diagram

50 SCAN B ASSY
(HIGH SIDE)
VH IC5V
Scan S gnal
Scan IC
IC2901 PSUS

VH IC5V

Scan IC
IC2902
+5V VSUS +16 5V
VH IC5V
50Y SUB DRIVE
PSUS
Scan IC
IC2903 MASK
BLOCK
VH IC5V Y

Scan IC
Y12
IC2904
Y8 VOFS
VH VSUS Vprst
VH IC5V
VH DC/DC CONV 60V
OFFSET
+RESET BLOCK
Scan IC PSUS Vp st BLOCK
IC2905 Vprst Reg

VH IC5V VOFS +16 5V SENSOR ASSY


+5V VSUS +16 5V VOFS
Scan IC DC/DC
CONV V+3VPT
IC2906
SB3
SB2
TE1
MASK
BLOCK
Dr ve S gna

VH VSUS
IC5V IC3652 SCL
SA2 +5V
+6 5V
VH C5V REGULATOR BR24L02FJ
Scan SA3 +16 5V EEPROM IC SDA
Signal
Scan IC
IC2801 PSUS
+5V +16 5V Y4 TEMP1
VH C5V IC3651 Buffer
+5V
Scan IC MM1522XU
IC2802 SENSOR IC
RESONANCE
BLOCK
VH C5V
+5V VSUS +16 5V
Scan IC LOGIC
IC2803 PSUS BLOCK
DK MOD
VH C5V (IC2107)
MASK
Y1
BLOCK
Scan IC
IC2804

VH IC5V
+16 5V

Scan IC
IC2805 SOFT D
BLOCK
VH C5V
VH IC5V +16 5V
IC5V IC5V/VF
Scan IC IC5V
DC DC
VF Y5
IC2806 CONV
SA1 5V
Photo Coupler Scan Signal
BLOCK
50 SCAN A ASSY Y2 50Y MAIN DRIVE 60V
AUDIO ASSY
(LOW SIDE) +16.5V
+12.0V
A1 +16.5V IC3752
Regulator +12.0V

Buffer
+12.0V
+16.5V
IC3751 IC3753 SCL
Power Amp IC WOW + Volume IC
SDA
+12.0V
To
MAIN
Buffer A2 Assy
DC Detect
A Mute
Block M9
R_OUT +
R_OUT –
L_OUT +
L_OUT –

A STBY B
R Audio
L Audio
A NG B

A3

SP1

R OUT L OUT

SP TERMINAL ASSY

AD2 AD2
AD1 AD1
CN1601 CN1801
CN1602 CN1802
V+3V 50 ADDRESS L ASSY 50 ADDRESS S ASSY
AN/P BN/P V+3V
AN/P BN P CN/P DN P
CN/P DN/P
V+8V V+8V
IC1601 V+5V V+60V IC1801 V+5V V+60V
LVDS LVDS
Recieve Recieve

RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE
BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK
VDDLS6 VADR6 VDDLS5 VADR5 VDDLS4 VADR4 VDDLS3 VADR3 VDDLS2 VADR2 VDDLS1 VADR1 VDDLS5 VADR5 VDDLS4 VADR4 VDDLS3 VADR3 VDDLS2 VADR2 VDDLS1 VADR1

CLK / LE / HBLK / LBLK CLK / LE / HBLK / LBLK


R/G/B R/G/B

DR VER IC DRIVER IC DR VER C DR VER C DRIVER IC DRIVER C DRIVER IC DR VER C DRIVER IC DRIVER C DRIVER IC
IC1656 C1655 IC1654 IC1653 IC1652 IC1651 IC1855 IC1854 C1853 IC1852 IC1851

84
P1 SECONDARY PRIMARY
+16 5V POWER SUPPLY UNIT
Sw tch ng
+6 5V T251
VSUS
Q253

P2
+16 5V Q252
+6 5V Switching

P7 VSUS CONT RC101


+390V PFC Q203
Z901
P6 +60V
Q204
T281 Z281
P5 Switching
50X SUB DRIVE
+16 5V
+16 5V +5V VSUS

P4
+12V
STB3 3V PSUS
VSUS ADJ
P11
D123 MASK
PS PD BLOCK
+35V T301
EXT PD Q301
RELAY +16 5V
Sw tch ng X7
To P8
+6 5V
+12V
+6 5V
MAIN ASSY +12V
+16 5V
X8
+5V X6
VSUS
M2 +5 1V
L371 Q373
+60V
VF
+16 5V
+6 5V
REGULATOR
Switching
To P9
STB5 1V
T121 15V
MAIN ASSY STB3 3V
+35V
Z121 +16 5V DC/DC
CONV
X2 +16 5V +5V VSUS
Switching
D121 NEUTRAL
M3 P12 +16 5 +5V Drive Signal
+6 5V LIVE
+12V MASK
STB3 3V X1 BLOCK
RL102 P10 P3
Dr ve S gnal RESONANCE
BLOCK

LOGIC DK MOD
BLOCK PSUS
Dr ve S gnal (IC1104)

AC SW
RESET
BLOCK PSUS
VRN
+16 5V DC/DC
CONV VRN

D24 D11 DRF +16 5V +5V VSUS

V+8V
V+3V EEP +5V +60V MASK
TEMP1
SCL,SDA

+12V BLOCK
REG

Vsus AD X3 PSUS
RELAY PD TRG B 50X MAIN DRIVE
V+3V D RELAY

AND
DC DC CONVERTER
DRF_

V+1V D MODULE
AXY1137 +12V

VH UV PD YDR VE PD
YRESNC PD PS PWDN
YDD CHV PD XSUSTN PD XDD CNV PD
D20

SCL
D19

RV Ext P
Vofs ADJ SDA
DAC
AND

SCAN
YSUS
STOP SQ Pulse SQ SD
OR

AND

Width
YPR U
MASK
ADRPD1

PD MUTE

OR DRF

MODULE UCOM
XSUS
Note:
M30620FCPGP
IC3151
wire harness
V+8V

PSIZE
FFC
D18
D15

V+8V
UART
SW V+8V
SUB FILD CONV
&
XY DRV SEQUENCE
D17

PATTERN GEN
D16

LVDS PEG239A K LVDS


V+8V
IC3401

F ashMemory VD
IC3301 HD H DET
HD, VD, DCLK, DE
RA, GA, BA
Thea er

AC INLET
INP_MUTE

LED R
UART

LED B
V+3V D
MSEL V+3VACTV
YOBI

To D12 D11 50 DIGITAL ASSY


MAIN ASSY
M1

AD1 AD2 AD1 AD2


CN1802 CN1801 CN1602 CN1601
V+3V
50 ADDRESS S ASSY 50 ADDRESS L ASSY
AN/P BN P AN/P BN/P V+3V
CN/P DN/P CN P DN/P
V+8V
V+5V V+60V V+8V
IC1801 IC1601 V+5V V+60V
LVDS LVDS
Recieve Recieve

RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE
BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK
VDDLS5 VADR5 VDDLS4 VADR4 VDDLS3 VADR3 VDDLS2 VADR2 VDDLS1 VADR1 VDDLS6 VADR6 VDDLS5 VADR5 VDDLS4 VADR4 VDDLS3 VADR3 VDDLS2 VADR2 VDDLS1 VADR1

CLK / LE / HBLK / LBLK CLK / LE / HBLK / LBLK


RGB R/G B

DRIVER C DRIVER IC DRIVER IC DR VER C DRIVER C DRIVER IC DRIVER IC DR VER C DR VER IC DRIVER IC DRIVER C
IC1855 IC1854 IC1853 IC1852 IC1851 IC1656 C1655 IC1654 IC1653 IC1652 IC1651

85
To To
50 DIGITAL Assy POWER SUPPLY UNIT TRAP SW
D11 P8 P9

M1 M2 M3 M13

SIDE KEY ASSY M9


M4
To
V+3.3V_STB AUDIO
Assy A2 FAN

KEY_AD2 M8

KEY_AD1

SW1

TV_GUIDE VOL + CH POWER VOL - CH - INPUT

LED/IR ASSY
V+5.1V_STB MAIN ASSY
IC9702

M5

RE1 POD ASSY

50 LED ASSY C3 M10


TANSHI ASSY SIDE ASSY
L1
T2 T3 S1
M7

C1 M11

T1
M6
C2 M12

86
Models

PDP6070HD

PDP6071HD

PRO607PU

Block Diagrams on the next two pages

87
POWER SW
Block Diagram PDP6070HD, PDP6071HD, PRO607PU

AC
INLET

P11
POWER SUPPLY UNIT STB 3 3V
SUB
CONVERTER STB 5 1V

P9
FILTER SERIES
BLOCK

P3
REG +35V
BLOCK

+16 5V
DK BLOCK LVDS LVDS RESONANT
DK BLOCK DK BLOCK LVDS DK BLOCK LVDS
RECEIVER RECE VER +6 5V
C 1601 IC 1801
CONV.1 DC/DC RECEIVER RECEIVER
CVT IC 1801 IC 1601
VOC CONV.

P10

P8
RELAY PFC BLOCK +5 1V
DC/DC
60 ADDRESS L 60 ADDRESS S CVT 60 ADDRESS S 60 ADDRESS L
BLOCK +12V
ASSY ASSY ASSY ASSY
AD2 AD1 AD2 AD1 AD2 AD1 AD2 AD1
VOLTAGE
DOUBLER
STB 3 3V
+12V
RELAY
PS PD

P4
EXT PD
607 SCAN B +16 5V RESONANT
PD TRIG B
ASSY CONV.2
+6 5V
VS CONV.

P1
SCAN VSUS VSUS
SCAN VH
Y6 BLOCK
60Y DRIVE ASSY
CN2902

IC2901 +16 5V X3

P2
VH RESONANT
DCDC-CON VOLTAGE +6 5V 60X DRIVE ASSY
VADR CONV.3
SCAN CONVERTER
Y VA CONV.

Y4

P7
IC2902 BLOCK +12V
MASK VADR VOLTAGE
CONVERTER X

X2
MODULE MASK

P6
BLOCK
+12V MODULE
SCAN
CN2903

C2903
IC2301 HOT
CN2901

PLATE

Y5
P5 IC1203
Y2

X5
SCAN
MASK PANEL X

TE1
MODULE

TE
IC2904 MASK
CN2904

SENSOR ASSY
MODULE
IC2302
D21
IC1205
SCAN Y
IC2905 OVER YSUS +12V
HOT DK & PD X
PLATE MODULE UNDER DK
(PSUS) VOL Vsus ADJ MODULE
IC2103
CN2905

SCAN DET V+3V EEP RELAY PD TRG B AC DET


OVER
IC2906 SCL IC1103
SDA XSUS &
PSUS Y V+3V D RELAY KDD PD UNDER
D24

DK TEMP1
DC-DC AND VOL X
SCAN MODULE DRF

DRF_B
SCAN CONVERTER DK
CN2802

VH
V+1V D
DET
IC2801 MODULE +12V MODULE
IC2151 VH UV PD YDRIVE PD AXY1137-
YRESNC PD
YDD CNV PD PS PWDN IC1131
SCAN Y RESET IC5V UV PD XSUSTN PD XDD CNV PD
C2802 Y SUS MASK XDR VE PD
BLOCK X RESET

D9
Y SUS B LOGIC Vofs ADJ VYPRST ADJ
D10

DAC Ext PD XSUS MASK


Y SUS G BLOCK SCL BLOCK

AND
SDA LOGIC XSUS U
Y SUS U
CN2803

SCAN
Y1

Y OFFSET SCAN BLOCK XSUS D


CN2801

IC2803

X1
Y SUS D PHOTO
BLOCK YSUS XSUS B
Y3

Y PR U COUPLER STOP SQ SQ SD
Pulse
PHOTO XSUS G

AND
Width

OR
Y OFS COUPLER XNR D
YPR U
CN2804

SCAN PHOTO SCAN CONTROL MASK


ADR_PD1

IC2804 COUPLER
PD MUTE
ADR PD5

OR DRF B
SCAN Y8
IC2805 MODULE UCOM
XSUS X6
OR
V+3V D M30620FCPGP
CN2805

V+3V D
SCAN IC3151
IC2806
PSUS
D17

D18
D1

D1
607 SCAN A
ASSY
V+3V D
AD1 AD2 AD1 AD2 V+3V D AD1 AD2 AD1 AD2
60 ADDRESS L 60 ADDRESS S
UART SUB-FILD CONV.
60 ADDRESS S 60 ADDRESS L
SW &
ASSY ASSY
D16

ASSY XY DRV SEQUENCE ASSY


D1

D19
D1
PATTERN GEN.
LVDS DK BLOCK LVDS DK BLOCK LVDS DK LVDS DK
RECEIVER RECEIVER PEG122C-K RECEIVER BLOCK RECEIVER BLOCK
IC 1601 IC 1801 LVDS IC 1801 IC 1601
LVDS
V+3V D IC3401
V+3V D
D5

D8

VD
FLASH MEMORY HD
IC3301 H DET

88
HD, VD, DCLK, DE
V+3V D
V+3V D

RA, GA, BA
THEATER
D6

D7
INP_MUTE
LED R

UART
LED B
V+3V D MSEL V+3VACT
YOBI
60 DIGITAL ASSY
D12 D11

SIDE KEY 60 IR ASSY


ASSY
42 & 60 LED
SW1 RE1 ASSY

TANSHI ASSY SIDE ASSY


L1

V+3_3V_STB
V+5_1V_STB
V+3_3V_STB

V+5_1V_STB
M_SW_DET

KEY_AD2
KEY_AD1

LED_MDM
AC_DET

LED_REC
LED_OFF
US_SW

LED_ON
V+35V

GN D

GND
REM
V+16_5V

GND

GND

GND

GND
V+6_5V

V+5_1V
V+5_1V
V+5_1V
V+5_1V

LED -

LED -
N.C
V+12V
GND

GND

GND

GND
GND
GND
GND
M2 M3 M8 M5 INPUT4 PLUG
GND
INPUT4 Pr
GND
INPUT4 Pb

M6

T1

T3

S1
GND
M1 INPUT4 Y
GND
INPUT4 V
GND
INPUT4 L
GND
INPUT4 R

M7

T2
FAN VCC
M4

FAN NG1
GND
V+16R5V
GND_D
GND_D

FAN
AXM1058-
MAIN ASSY (US BB) HN MODULE ASSY

HN1
M14
A1 +16 5V +12 0V
AUDIO ASSY
REGULATOR +12 0V
IC3752

HN3
V+5V DLNA

HN2
+12 0V

M15
BUFFER
+16 5V GND
GND
USB CABLE
POWER AMP C
WOW + VOLUME IC
IC3751 IC3753 A NG B
GND HN7
AUDIO L

M17
GND
R_OUT+

A Mute
L_OUT+
R_OUT-

L_OUT-

AUDIO R
A STBY B
GND ELITE MODEL ONLY
M9
A2

R Aud o A STBY B
L Aud o A MUTE
DC DETECT A NG B SCL AU
BLOCK SDA AU
SDA
PSW A
SCL

M16
USB CABLE
M10 M11 M12 M13
EXCEPT
A3 ELITE MODEL
RH+
RL+

LH+
RH-
LL+
RL-

LH-
LL-

C3 C1 C2
TRAP SW
R+

L+
R-
L-

SP1

R OUT+ POD ASSY


SP TERMINAL ASSY R OUT
SP2

L OUT
L OUT+

Block Diagram PDP6070HD, PDP6071HD, PRO607PU


PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU
PDP6070HD, PDP6071HD, PRO607PU
How to enter the Factory Mode by Remote
Quick Reference upon Service Visit 1 control.
Notes, PD/SD diagnosis, and methods for various settings ① Turn off the TV Guide feature
② Set unit to Standby Mode
③ Press and release the DISPLAY Button
Notes when visiting for service PD/SD ④ Wait 4 seconds
⑤ LEFT Button
1. Notes when disassembling/reassembling
1 Rear case No. of LEDs (ß)
When reassembling the rear case, the screws must be tightened in a Item flashing ⑥ UP Button (á)
specific order. Be careful not to tighten them in the wrong order forcibly. Red Blue ⑦ LEFT Button (ß) - Within 5 seconds
⑧ RIGHT Button (à)
For details, see "Rear Case" in "6. DISASSEMBLY"

Panel section
Communication with the panel drive IC Blue 1
2 Attaching screws for the HDMI connector

Communication with the module IIC Blue 2
HowPOWER Buttonmode using
When attaching the HDMI connector after replacing the Main Assy, DIGTAL-RST2 Blue 3 to enter Integrator
secure the HDMI connector manually with a screwdriver, but not
Panel high temperature Blue 4 the supplied remote control unit
with an electric screwdriver. If you tighten the screws too tightly
with an electric screwdriver, the screw heads may be damaged, in Audio Blue 5 1 Enter the Standby mode.
which case the screws cannot be untightened/tightened any more. Communica ion with the Module microcomputer 2 Press [MENU].
Blue 6
3 Press [TV  ].

Main section
Main 3-wire serial communication Blue 7
2. On parts replacement Main IIC communication Blue 8 Release TRAP SW-ERR
1 How to discharge before replacing the Assys Communication with the Main microcomputer Blue 9
A charge of significant voltage remains in the Plasma Panel even 1 Enter the Factory mode.
after the power is turned off. Safely discharge the panel before
FAN Blue 10 2 Select the INITIALIZE mode.
Unit high temperature Blue 11 3 Hold [DISPLAY] pressed for at least
replacement of parts, in either manner indicated below: 5 seconds.
A: Let the panel sit at least for 3 minutes after the power is turned off. Communication with the D-TUNER Blue 12
B: Turn the Large Signal System off before the power is turned off How to switch UART 1 (Integrator)
MTB-RST2/RST4 Blue 13
then, after 1 minute, turn the power off. 1 Enter the Integrator mode.
POWER Red 2
For details, see "10.2 Power ON/OFF Function for the Large-Signal 2 Display "OFF" using [\].
SCAN Red 3 3 Change the communication speed
System."
2 On the settings after replacement of the Assys SCN-5V Red 4 using [«], then [\].
Some boards need settings made after replacement of the Assys. Y-DRIVE Red 5
For details, see "7. ADJUSTMENT" How to switch UART 2 (During Standby)
Y-DCDC Red 6
1 Enter the Standby mode.
Y-SUS Red 7
3. On various settings 2 Hold [VOL +] or [VOL -] pressed for 3 seconds.
ADRS Red 8 3 Hold [SPLIT] pressed for 3 seconds.
1 SR+ X-DRIVE Red 9 4-1 To set to 232C, press [ENTER].
After a repair using a PC, be sure to restore the setting for the
X-DCDC Red 10 5-2 To set to SR+, press [HOME MENU].
RS-232C connector to SR+.
2 Setting in Factory mode X-SUS Red 11
Note: If switching is completed successfully,
After a Mask indication into the panel is performed, be sure to UNKNOWN Red 15 the red LED will flash twice.
set the Mask setting to "OFF" then exit Factory mode. Note 1: Use a remote control unit supplied with
the 6th-generation models or later.
Note 2: Do not hold a key pressed for more
than 5 seconds.

How to locate several items on the Factory menu Adjustments and Settings after replacement of the
Assys (Procedures in Factory mode)
{ } : Item on the Factory menu
[ ] : Key on the remote control unit 1. Digital Video Assy: Transfer of backup data
" " : Screen indication 1 Select {PANEL FACTORY}, {ETC}, then {BACKUP DATA}. (After entering Factory
mode, press [MUTING] once, press [ENTER], press [«] seven times, then press
[ENTER].)
1. Confirmation of accumulated power-on time and power-on 2 Select {TRANSFER}, using [\], then hold [SET] pressed for at least 5 seconds.
count 3 After transfer of backup data is completed, {ETC} is automatically selected, and the
Select {INFORMATION} then {HOUR METER}. LED on the front panel returns to normal lighting.
(After entering Factory mode, press [«] four times.)
2. MAIN Assy (U): Execution of FINAL SETUP.
1 Select {INITIALIZE} then {FINAL SETUP}, then press [ENTER]. (After entering
2. Confirmation of the Power-down and Shutdown histories Factory mode, press [MUTING] three times, then press [«] four times.)
1 Panel system 2 Select "YES", using [\]. Then hold [ENTER] pressed for at least 5 seconds.
PD: Select {PANEL FACTORY} then {POWER DOWN}. 3 After "FINAL SETUP IS COMPLETE" is displayed on the screen, turn the POWER
(After entering Factory mode, press [MUTING] once, press switch of the main unit off.
[ENTER], then press [«] three times.)
SD: Select {PANEL FACTORY} then {SHUT DOWN}. 3. POWER SUPPLY Unit: Clearance of the accumulated power-on count
(After entering Factory mode, press [MUTING] once, press and maximum temperature value
1 Select {PANEL FACTORY}, {ETC}, then {P COUNT INFO}. (After entering Factory
[ENTER], then press [«] four times.)
mode, press [MUTING] once, press [ENTER], press [«] seven times, press [ENTER],
2 Main Assy then press [«] six times.)
Select {INFORMATION} then {MAIN NG}. 2 Press [\] to select "CLEAR". Hold [SET] pressed for at least 5 seconds.
(After entering Factory mode, press [«] three times.) After clearance is completed, "ETC" is automatically selected. Clear the maximum
temperature value (MAX TEMP) in the same manner.
3. How to display the Mask indication
4. Other Assys: Clearance of the maximum temperature value
1 Mask indication in the panel side 1 Select {PANEL FACTORY}, {ETC}, then {MAX TEMP}. (After entering Factory mode,
1. Select {PANEL FACTORY} then {RASTER MASK SETUP}. press [MUTING] once, press [ENTER], press [«] seven times, press [ENTER], then
(After entering Factory mode, press [MUTING] once, press [ENTER], press [«] seven times.)
then press [«] 8 times.) 2 Press [\] to select "CLEAR". Hold [SET] pressed for at least 5 seconds.
2. Press [ENTER], then select a Mask indication, using [»] or [«]. After clearance is completed, "ETC" is automatically selected.
2 Mask (SG screen) indication in the Main Assy (MAIN VDEC)
1. Select either Input 1 or 2 or 4, to which no signal is input (black screen).
2. Select {INITIALIZE} then {SG MODE}. Press [|]. (After entering
Factory mode, press [MUTING] three times, then press [«] once.)
Then, the indication at the lower right of the screen changes from
"OFF" to "ANA AD YCBCR".
3. You can change Mask patterns by pressing [«] to select {SG
PATTERN} then using [|] or [\].
Note: When you switch "SG MODE" routes, some displays become
monochrome, as they are in Y-signal only mode.

90
PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU
PDP6070HD, PDP6071HD, PRO607PU

Quick Reference upon Service Visit 2


Mode transition and structure of layers in Service Factory mode

Mode transition in Service Factory mode Structure of Layers in Service Factory Mode
Up
• To shift to another mode, press [MUTING]. INFORMATION mode
• To shift to another item in a specific mode, 1. VERSION (1) Flash Versions for PANEL system and MAIN system
press [»] or [«]. 2. VERSION (2) Flash Versions for DTV system
• To shift to the next nested layer below for an 3. VERSION (3) Flash Versions for CCD ucom and HM
item with a "(+)" indication, press [ENTER]. 4. MAIN NG SD histories for MAIN (Going Clear model by SET key)
To return to the next nested layer above, 4-1. CLEAR Select Yes by [\] key \ pushing and hold [SET] key
also press [ENTER]. 5. TEMPERATURE TEMP 1, TEMP2 and FAN mode are displayed
Down 6. HOUR METER Hour meter and number of Power ON are displayed
INFORMATION mode INITIALIZE mode 6-1. CLEAR Select Yes by [\] key \ pushing and hold [SET] key
1. VERSION (1) 1. SYNC DET 7. HDMI SIGNAL INFO 1 For factory use
2. VERSION (2), (3) 2. SG MODE 8. HDMI SIGNAL INFO 2 Signal info of HDMI are displayed ( Detail are on SM )
3. MAIN NG 3. SG PATTERN 9. VDEC SIGNAL INFO For factory use
4. TEMPERATURE 4. SIDE MASK LEVEL 10. DTV TUNING STATUS 1 Detail information for DTV is displayed
5. HOUR METER 5. FINAL SETUP 11. DTV TUNING STATUS 2 Detail information for DTV is displayed
6. HDMI SIGNAL INFO1, 2 6. HMG/HG SERVICE MODE 12. DTV TUNING STATUS 3 Detail information for DTV is displayed
7. VDEC SIGNAL INFO 2 7. CVT AUTO 13. DTV TV-GUIDE BER For production line use
8. DTV TUNING STATUS 1, 2, 3 8. HDMI INTR POSITION 14. DEBUG INFO For factory use
9. DTV TV-GUIDE BER PANEL FACTORY mode Refer to [PANEL FACTORY MODE]
10. DEBUG INFO
OPTION
1. EDID WRITE MODE For factory use
2. ANTENNA MODE For production line use
3. AFT For production line use
INITIALIZE
PANEL FACTORY mode OPTION mode 1. SYNC DET (+) For factory use
1. PANEL INFORMATION 1. EDID WRITE MODE 2. SG MODE SG signal from MAIN VDEC (Composite signal is required)
2. PANEL WORKS 2. ANTENNA MODE 3. SG PATTERN For factory use
3. POWER DOWN 3. AFT 4. SIDE MASK LEVEL(+) For factory use
4. SHUT DOWN 4-1. R MASK LEVEL
5. PANEL-1 ADJ
4-2. G MASK LEVEL
6. PANEL-2 ADJ
4-3. B MASK LEVEL
7. PANEL REVICE
8. ETC. 5. FINAL SETUP Set to Factory default settings (it should perform after
9. RASTER MASK SETUP 5-1. DATA RESET replacing a MAIN board )
10. PATTEN MASK SETUP 6. HMG/HG SERVICE MODE Information for a USB device is displayed
11. COMBI MASK SETUP 6-1. MODE SIFT
7. CVT AUTO For factory use
8. HDMI INTR POSITION(+) For factory use

Structure of Layers in Panel Factory Mode 1 Structure of Layers in Panel Factory Mode 2
1. PANEL INFORMATION Version indication of the panel 7. PANEL REVISE (+)
2. PANEL WORKS Indications of the accumulated power-on time, pulse-meter R-LEVEL
count, and power-on count of the panel G-LEVEL Items for use by engineers
3. POWER DOWN Indication of the Power-down history B-LEVEL
4. SHUT DOWN Indication of the Shutdown history 8. ETC (+)
5. PANEL-1 ADJ (+) 1. BACKUP DATA For transferring backup data (after replacement of
1. X-SUS B the DIGITAL Assy)
2. Y-SUS B 2. DIGITAL EEPROM To clear data of the digital video
3. Y-SUSTAIL T1 3. PD INFO.
4. Y-SUSTAIL T2 Modification not required because these items are basically 4. SD INFO. For clearance of data for the corresponding items.
5. Y-SUSTAIL W for factory presetting 5. HR-MTR INFO. The clearing method is the same: Select "CLEAR",
6. XY-RST W1 6. PM/B1-B5 using [\], then hold [SET] pressed for at least 5
7. XY-RST W2 7. P COUNT INFO. seconds. After clearance is completed, {ETC} is
8. VOL SUS 8. MAX TEMP. automatically selected.
9. VOL OFFSET Settings required after replacement of the panel 9. RASTER MASK SETUP (+)
10. VOL RST P 1. MASK OFF
11. SUS FREQ. For AM noise prevention (Depending on the mode, 2. RST MASK 01 For use while Raster Mask (full mask) is displayed.
brightness of the screen changes.) • • • • • Use [»] or [«] to select the type of mask.
6. PANEL-2 ADJ (+) 25. RST MASK 24
1. R-HIGH 10. PATTEN MASK SETUP (+)
2. G-HIGH 1. MASK OFF
3 .B-HIGH Parameters for the WB adjustment of the panel, which are 2. PTN MASK 01 For use while Pattern Mask is displayed. Use [»] or
4. R-LOW required during adjustment after panel replacement • • • • • [«] to select the type of mask.
5. G-LOW 40. PTN MASK 39
6. B-LOW 11. COMBI MASK SETUP (+)
7. ABL Setting of the power consumption. A setting table is 1. MASK OFF
available for each vertical signal. 2. CMB MASK 01 For use while Combination Mask is displayed.
• • • • • Use [»] or [«] to select the type of mask.
To "Structure of Layers in Panel Factory Mode 2" 11. CMB MASK 10

91
Power Down (Blinking in Red)
Note:
The figures 2 to - indicate the number of
times the LED flashes when power-down
occurs in the corresponding route.

50 DIGITAL ASSY
DRF_B

D15 to D18 D3501


50 ADDRESS ASSY to
ADR_PD POWER SUPPLY UNIT
D3502
AD1 OR

D3151 IC3155
D19 XDRIVE_PD to D21 P4
50X DRIVE ASSY PD
XDD_CNV_PD D3162 MUTE Relay
OR EXT_PD PD Control
X1 XSUSTN_PD Circuit

D20 SCAN_PD
PD_MUTE
SCN5V_PD

YDRIVE_PD
50Y DRIVE ASSY
YDD_CNV_PD
Y1 YSUSTN_PD Protection
PS_PD Circuit

IC3151 PD_TRG_B
Module Microcomputer

PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU


PDP6070HD, PDP6071HD, PRO607PU

92
PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU
PDP6070HD, PDP6071HD, PRO607PU

Prediction of failure symptoms when a PD (power-down) is generated


LED Flashing
PD Circuit Checkpoint Main Cause
Count
2 Power supply PD POWER SUPPLY Unit Failure in the POWER SUPPLY Unit
50 SCAN A, B Assy SCAN IC is damaged (short-circuiting between VH and GNDH)

3 SCAN PD Connectors disconnected between the POWER SUPPLY Unit and the Y DRIVE Assy
50Y DRIVE Assy Connectors disconnected between the DIGITAL and the Y DRIVE Assys
Failure in the VH power
SCAN IC is damaged (short-circuiting between IC5V and GNDH)
50SCAN A, B Assy
Disconnection of the scan-bridge (15-pin) connector
4 IC5V PD
Failure in the photo coupler
50Y DRIVE Assy
Abnormality in the IC5V DC/DC converter
5 Y-DRIVE PD 50Y DRIVE Assy Abnormality in the 16.5 V power
Abnormality in the VOFS DC/DC converter
Abnormality in the VPRST DC/DC converter
6 Y DCDC PD 50Y DRIVE Assy
Abnormality in VC_15V DC/DC converter

Abnormality in the DK module


7 Y SUS PD 50Y DRIVE Assy
Abnormality in the control signal line
Short-circuiting of Vadr
8 Address PD 50 ADDRESS Assy
TCP damaged
Connectors disconnected between the DIGITAL and the X DRIVE Assys
9 X-DRIVE PD 50X DRIVE Assy
Abnormality in the 16.5 V power
Abnormality in VC_15V power
10 X DCDC PD 50X DRIVE Assy
Abnormality in VXNRST power
Abnormality in the DK module
11 X SUS PD 50X DRIVE Assy Abnormality in the control signal line
Connectors disconnected between the POWER SUPPLY Unit and the X DRIVE Assy

How to distinguish which connector is disconnected


To which Assy the Connector Frequency of LED
Assy Connector Screen Display
is Connected Flashing
CN1001 50 DIGITAL Assy 11 (XDRIVE) –
CN1205 POWER SUPPLY Unit (ADR system power) – White (left half of the screen)
50X DRIVE Assy CN1204 POWER SUPPLY Unit (drive system power) 12 (X-SUS) –
CN1206 50 ADDRESS Assy 8 (ADR) –

CN2001 50 DIGITAL Assy 3 (SCAN) –


CN2204 POWER SUPPLY Unit (drive system power) 3 (SCAN) –
50Y DRIVE Assy CN2206 POWER SUPPLY Unit (ADR system power) – White (right half of the screen)
CN2205 50 ADDRESS Assy 8 (ADR) –

CN2601 50 SCAN A, B Assy 4 (SCN-5V) –

50 SCAN A, B Assy CN2801 50Y DRIVE Assy 4 (SCN-5V) –

CN1602,
50 ADDRESS 50 DIGITAL Assy 8 (ADRS) –
CN1802
Assy
CN1601, 50X DRIVE Assy,
8 (ADRS) –
CN1801 50Y DRIVE Assy

93
Shut Down (Blinking in Blue)
Note : The figures 1 to ~ indicate the number of times the LED flashes when shut-down
occurs in the corresponding route.

MAIN ASSY 50 DIGITAL ASSY


IC5401 IC5101 IC5301 IC8401
HDMI_RX M-VDEC ADC MAIN_ucom

IC8101 TXD_SQ IC3160


SCL_MA IP RXD_SQ IC3401
SDA_M MONO
CLK_SQ SQ IC
A MULTI
U4401 IC4701 IC4901 CE_SQ
A-TUNER AV SW RGB SW SCL_AV BUSY_SQ
SDA_AV
EXAx20
3.3V to 5V SCL_AV3 EXDIOx15
Convert SDA_AV3 TXD_IC3 SQ_SD
RXD_IC3
CLK_IC3 IC8201
U4402 IC4402 IC3_CE MULTI
A-TUNER MPX IC3_BUSY
IC8302 TXD_IF PSIZE
IC8301 RXD_IF TXD_IC6
3.3V
IF ucom CLK_IF RXD_IC6
RST
BUSY_IF CLK_IC6
IF_RST RST_MR CE_IF CE_IC6 IC3151
REQ_IF MODULE_ucom
IC8001
IC3302
D_SEL
IC8403 3.3V_RST_I
UCOM
IC3751 RST RESET IC3304
POWER M1 D11
RST2 1.2V_RST_I
AMP TXD_MD
IC6301 TXD_DT RXD_MD
BCM7038 RXD_DT REQ_MD IC3303
DC_DET. AND
BLOCK RST2
A_STB_B V+3.3D IC4102 TEMP
A_NG_B SCL
AUDIO ASSY DC-DC IC3157
SDA
DAC
IC3753 SCL_AU E_SCL
VOL IC SDA_AU RST4 E_SDA IC3156
V+12V EEPROM
A2 M9 IC4601 D24
CCD SCL_TXT
ucom SDA_TXT
T2 M7 TE1

TANSHI ASSY
IC3652
TH8901
SCL_EP IC8409 EEPROM
Thermal Sensor TEMP2 SDA_EP EEPROM

IC3651
SENSOR
FAN NG
M4
FAN
SENSOR ASSY

PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU


PDP6070HD, PDP6071HD, PRO607PU

94
PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU
PDP6070HD, PDP6071HD, PRO607PU

SD (SHUT DOWN) DIAGNOSIS


Frequency of Log Indication in Factory Mode Possible Defective
Major Type Detailed Type Checkpoint Part Remarks
LED Flashing MAIN SUB
Communication error RTRY CLK_SQ/TXD_SQ, etc. IC3151, IC3401 SQ_IC communication not established
Abnormality in the Drive stop SQNO Check if the video sync signal is input to IC3401. CN3001, IC3401 If the signal detection by the module microcomputer is properly performed, the unit operates on an external sync.
Blue 1 SQ-IC
Sequence Processor Busy BUSY BUSY_SQ IC3401 If BUSY_SQ remains high, a shutdown is generated.
Incoherent version (hardware, software) VER-HS Check the model number of the DIGITAL Assy and the destination of the sequence processor. IC3301, IC3401 The written SQ_PROG is incoherent with data on the DIGITAL Assy.
Failure in IIC DIGITAL Assy EEPROM EEPROM IIC communication line of IC3156 IC3151, IC3156 Check the pull-up resistor of the IIC control line and the power to the corresponding IC.
Blue 2 communication with the SENSOR Assy EEPROM MD-IIC BACKUP IIC communication line of IC3652 IC3151, IC3652 Check the pull-up resistor of the IIC control line and the power to the corresponding IC.
module microcomputer DAC DAC IIC communication line of IC3157 IC3151, IC3157 Check the pull-up resistor of the IIC control line and the power to the corresponding IC.
Abnormality in RST2 Is the output voltage of the DC-DC converter low? AXY1135 If RST2 does not become high after the unit is turned on, a shutdown will be generated in several seconds.
Blue 3 power decrease – RST2 –
The 12 V power is not output. POWER SUPPLY Unit Check if V + 12 V is started.
High temperature of the Ambient temperature – If TEMP1 that is read by the module microcomputer is 75°C or higher, a shutdown will be generated.
Blue 4 panel – TMP_NG TEMP1
Abnormality in the panel temperature sensor IC3651 Check the connection with the SENSOR Assy.
Speaker terminals CN3753, CN3901, JA3901 Check if any speaker cable is in contact with the chassis.
Short-circuiting of the
Blue 5 – AUDIO – AUDIO_AMP IC3751 Check if the AMP output is short-circuited.
speakers
Periphery of the cable between A2 and M8 CN3752, CN4007 Check if cables are firmly connected.
Failure in communication with Communication line between MAIN and MOD IC3151, IC8401 Check the communication lines (RXD_MOD/RXD_MOD/REQ_MOD).
Blue 6 – MODULE –
the module microcomputer Periphery of the cable between D11 and M2 CN3001, CN4001 Check if cables are firmly connected.
IF microcomputer IF Communication line between IF and MAIN IC8301, IC8401 Check the communication lines (TXD_IF/RXD_IF/CLK_IF/BUSY_IF/CE_IF/REQ_IF).
Failure in main
microcomputer 3-wire MULTI Communication line between MULTI_M and MAIN IC8201, IC8401 Check the communication lines (TXD_IC3/RXD_IC3/CLK_IC3/CE_IC3/IC3_BUSY).
Blue 7 MA-SRL
serial communication MULTI I/P Bus communication line between IP and MULTI_M IC8101, IC8201 Check the communication lines (EXA/EXDIO).
D_SEL Communication line between D_SEL and MULTI_M IC8001, IC8201 Check the communication lines (TXD_IC6/RXD_IC6/CLK_IC6/CE_IC6).
AV Switch AV-SW IIC communication line between AV_SW and MAIN IC4701, IC8401 Check the communication lines (SCL_AV3/SDA_AV3 or SCL_AV/SDA_AV).
RGB Switch RGB-SW IIC communication line between RGB_SW and MAIN IC4901, IC8401 Check the communication lines (SCL_AV3/SDA_AV3 or SCL_AV/SDA_AV).
Analog Tuner FE1 IIC communication line between A_Tuner and MAIN U4401, IC8401 Check the communication lines (SCL_AV3/SDA_AV3 or SCL_AV/SDA_AV).
Analog Tuner FE2 IIC communication line between A_Tuner and MAIN U4402, IC8401 Check the communication lines (SCL_AV3/SDA_AV3 or SCL_AV/SDA_AV).
Failure in IIC MPX MPX IIC communication line between MPX and MAIN IC4402, IC8401 Check the communication lines (SCL_AV3/SDA_AV3 or SCL_AV/SDA_AV).
Blue 8 communication with the Main VDEC MA-IIC M-VDEC IIC communication line between M_VDEC and MAIN IC5101, IC8401 Check the communication lines (SCL_MA/SDA_MA).
main microcomputer AD/PLL ADC IIC communication line between ADC and MAIN IC5301, IC8401 Check the communication lines (SCL_MA/SDA_MA).
HDMI HDMI IIC communication line between HDMI_RX and MAIN IC5401, IC8401 Check the communication lines (SCL_MA/SDA_MA).
CCD CCD IIC communication line between CCD and MAIN IC4601, IC8401 Check the communication lines (SCL_TXT/SDA_TXT).
64K EEPROM MA-EEP IIC communication line between EEPROM and MAIN IC8409, IC8401 Check the communication lines (SCL_EP/SDA_EP).
VOLUME IC AUDIO IIC communication line between VOL_IC and MAIN IC3753, IC8401 Check the communication lines (SCL_AUDIO/SDA_AUDIO).
VOLUME IC AUDIO Periphery of the cable between A2 and M9 CN3752, CN4007 Check if cables are firmly connected.
Blue 9 Failure in communication with the main microcomputer and unknown – MAIN – Communication line between IF and MAIN IC8301, IC8303, IC8304, IC8401 Check the communication lines (TXD_IF/RXD_IF/CLK_IF/BUSY_IF/CE_IF/REQ_IF).
Dirt attached to the fan motor – Check the fan.
Blue 10 Failure in the fan – FAN – Periphery of the cable between fan and M4 CN4009 Check if cables are firmly connected.
Periphery of the fan control regulator IC8407 –
Temperature sensor or its periphery – A shutdown is generated if TEMP2 becomes higher than 53°C
High temperature of the
Blue 11 – TEMP2 – Periphery of the temperature sensor TH8901, Q8901 TEMP2
unit
Periphery of the cable between T2 and M7 CN8802, CN4004 Check if cables are firmly connected.
PS/RST Startup of IC6301 IC6301 Check startup of BCM7038 and the communication line between IC6301 and MAIN.
DEVICE Communication line between MAIN and IC6301 IC6301 Check startup of BCM7038 and the communication line between IC6301 and MAIN.
Blue 12 Digital Tuner – DTUNER
TV-G Startup of the TV-GUIDE application IC6301 Check startup of the TV-GUIDE application. (*)
HOME-G Startup of the HOME-G application IC6301 Check BCM7038 and its peripheral devices.
DC-DC converter power decrease M-DCDC DC-DC converter or its periphery, RST2 IC4102, Q4106 Check if V + 3.3 V is started.
Failure in the POWER
Blue 13 SUPPLY Unit MA-PWR The 12 V power is not output, RST4 – Check if V + 12 V is started.
POWER SUPPLY RELAY
Periphery of the cable between P8 and M2 CN4002 Check if cables are firmly connected.

(*) : Check if it becomes banner display when switching channel.

95
PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU
PDP6070HD, PDP6071HD, PRO607PU
Information on symptoms that do not constitute failure
Symptom Cause, item to check, information
HDMI: Symptoms concerning the input format and settings
The color setting for INPUT 5 or 6 is not compatible with that of the output equipment.
The picture color for an INPUT 5 or 6 signal is not correct.
Check whether the color setting is YPbPr or RGB.
The video signal to INPUT 5 or 6 is not displayed, and a A unsupported video signal is input.
message is displayed. Example: 1080p @ 60Hz
The audio setting for INPUT 5 or 6 is "AUTO," and a video signal is not input. If the audio setting
The audio signal input to the INPUT 5 or 6 pin jack is not is "AUTO," to output an analog audio signal, the DVI signal must be input via a DVI-HDMI
output. conversion cable.
When the DVI equipment is connected, the analog signals are selected with the setting "AUTO."

The setting on the side of the HDMI output equipment is wrong.


No sound of signals to INPUT 5 or 6 is output.
Example: Dolby Digital

MONITOR video output


The video output signal from the MONITOR connector is
deteriorated. Or when the video output signal from the MONITOR The video signal output from the MONITOR connector is Macrovision protected.
connector is recorded, its playback picture is deteriorated.
The video signal is not output when the component signal is The video signal is not output from the MONITOR connector when the component signal is
input to INPUT 2, 3, or 4. selected.
The video signal is not output when the video signal is input
The video signal is not output from the MONITOR connector when the HDMI signal is selected.
to INPUT 5 or 6.
MONITOR audio output
The image displayed on the PDP is not synchronized with the The audio signal from the MONITOR connector is synchronized with the video output signal from
sound from the MONITOR audio output. the MONITOR connector.
DIGITAL audio output
Playback of the signal from the DIGITAL audio output
The video signal output from the DIGITAL connector is copy-protected.
connector is possible, but recording is not possible.
The video output signal from the DIGITAL connector is not The digital audio output signal from the DIGITAL connector is synchronized with the video signal
synchronized with that from the MONITOR video output. that is currently displayed, and not with the MONITOR video output.
Miscellaneous
The no-signal off function is not activated. The no-signal off function is effective only while a video signal is being input.
The no-operation off function is not activated. The no-operation off function is effective only while a video signal is being input.
Power management does not function. Power management is effective only while a signal is being input from a PC.
The AUTO SETUP function is not activated. The AUTO SETUP function is effective only while a signal is being input from a PC.
The G-Link system is not activated. Wrong connection of the cable to the SR connector or PC audio connector is suspected.
Control via the SR connector is not possible. A failure in the G-Link system or wrong connection of the cable to the PC audio connector is suspected.
The audio signal from the PC is not output. A failure in the G-Link system or wrong connection of the cable to the SR connector is suspected.
The picture-quality setting is stored for each input. As the setting is changed when another input
The picture-quality setting (AV Selection) is not stored.
is selected, the user may have a false idea that the setting is not stored.
The picture size changes arbitrary. The Auto Size setting is set to ON (default is OFF).
The orbiter function for minimizing the effects of phosphor burn is activated. As ON/OFF of this
The display position of the screen slightly changes every time
function can only be changed on the Integrator menu, turning off of this function by a user is not
the unit is turned on.
possible.
Although S video input is selected on the menu, the cable is connected via a component video
The video signal to the S video connector is not displayed.
input connector whose function type is the same as S video input.

Although the composite video input is selected on the menu, the cable is connected via a
The video signal to the composite video connector is not
component video connector or S video connector whose function type is the same as the
displayed.
composite video input.

SUPPLEMENT: On the video setting for HDMI


There are three types of HDMI output formats: color difference 4:4:4, color difference 4:2:2, and RGB4:4:4.
(The proportions, such as 4:4:4 and 4:2:2, represent those of the amount of data for video signal components. For example, as for color difference 4:4:4, the
proportion of the amount of data as for Y, Cb, and Cr is 4:4:4.)

It is required to make the settings of the PDP according to the settings of the output equipment. For usual operation, however, set them to AUTO. If the color is
inappropriate, make the settings manually.
In the HDMI system, video signals are coded at 24 bits per pixel and transmitted as a series of 24-bit pixels. In a case of color difference 4:4:4, Y, Cb, and Cr use
8 bits each. In a case of color difference 4:2:2, Y, Cb, and Cr use 12 bits each, but Cb and Cr are transmitted at a half sampling rate of Y. This unit is capable of
processing the upper 10 bits out of 12 bits of video data. Recent high-end DVD players, such as Pioneer DV-79AVi, are capable of outputting 10-bit color-
difference signals. In general, it is said that picture quality for color difference 4:2:2 format is assumed to be higher, because human eyes are more sensitive to
luminance than to colors. In the case of RGB4:4:4, R, G, and B use 8 bits each.

96
PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU
PDP6070HD, PDP6071HD, PRO607PU

SYSTEM RESET THROUGH SERVICE MODE


After Replacing Main Assy in G-6 Media Receiver or G-7 panel
TV Guide option must be turned off

TO TURN OFF TV GUIDE

In order to enter Service Mode, TV guide must be turned off


In order to do this procedure you must have and use the correct remote. The full function remote that
came with the set has a TV Guide Logo in a red box. This is the remote you should use.

NOTE: If TV guide has not yet been setup, then the 1st step is to follow instructions to set TV guide up.
Enter ZIP code, cable or ant. etc.

Then:
1. press and release the “TV Guide”. TV guide will appear on the screen.
2. Navigate to the TV Guide tool bar and use the “>” button to select “setup” in the menu and press
and release the “enter” button
3. use the “arrow down” button to select “default options”
4. press and release the “enter” button and select “general defaults”
5. press and release the “enter” button (opens menu on lower left side)
6. use the “arrow down” button to select “auto guide”
7. use the “>” button to select “off”
8. use the “arrow down” button to select “done” How to enter the Factory Mode by Remote
9. press and release the “enter” control.
10. press and release the “TV Guide” button to turn the display off ① Turn off the TV Guide feature
② Set unit to Standby Mode
③ Press and release the DISPLAY Button
System Reset Using Service Mode: ④ Wait 4 seconds
⑤ LEFT Button (ß)
1. Enter Service Mode ⑥ UP Button (á)
2. Use the “muting” button to select “initialize” screen ⑦ LEFT Button (ß) - Within 5 seconds
3. While on the “initialize” screen ⑧ RIGHT Button (à)
4. Use the “down arrow” button to select “final setup” ⑧ POWER Button
5. Press and release the “enter” button to select “data reset”
6. Use the “>” button on the remote to select “yes”
7. Press and hold the “enter” button until the screen goes black release “enter” button on remote.
8. Power the unit off using the remote control
9. Unplug the power cord from the media receiver to complete the reset
10. Plug in the media receiver; turn the system on and reset is complete.

Method Using Integrator mode:

When Replacing Main Assy in G-6 Media Receiver or G-7 panel

Press and release “HOME MENU” and “POWER” buttons in sequence on the remote control. Unit will power up
in “INTERGRATOR”mode.
Hold the DISPLAY button on the remote until “data reset or all reset” appears then release button.
Press Right “>” button to select “yes” then release button
Press and hold ENTER button on remote until test screen disappears. Release button.
Unplug power cord from media receiver to complete reset. Wait 30sec.
Plug in media receiver power cord, turn system on and reset is now complete

97
PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU
PDP6070HD, PDP6071HD, PRO607PU
u

Procedure of Changing Jumper Connector after replacing the Power Supply Unit
When replacing the Power Supply Unit, it is necessary to perform the following connector changes.
Otherwise the unit cannot work properly and the unit may be damaged.
Therefore perform these connector settings without fail when replacing the Power Supply Unit. ( before power on the unit)

Location of the jumper connector

1. As for service parts, the Jumper connector is 2. Remove the jumper connector from connector
connected at connector P10. P10 and connect it to connector P11.

3. Connect the cable connector from power SW to P10.

98
Model

PDP427CMX

PDP507CMX

PDP607CMX

Block Diagrams

Operation LED's

Power-Down & Shut-Down Diagnosis

99
PDP427CMX, PDP507CMX
Block Diagram
SCAN B ASSY
(HIGH SIDE)
VH IC5V
Scan S gnal
Scan IC
IC2901 PSUS

VH IC5V

Scan IC Y SUB DRIVE ASSY


IC2902
+5V VSUS +16 5V
VH IC5V
PSUS
Scan IC
IC2903 MASK
BLOCK
VH IC5V Y9

Scan IC
Y12
IC2904
Y8 VOFS
VH VSUS Vprst
VH IC5V
60V
VH DC/DC CONV OFFSET
+RESET BLOCK
Scan IC PSUS Vprst BLOCK
IC2905 Vprst Reg

VH IC5V VOFS +16 5V

+5V VSUS +16 5V VOFS


Scan IC DC/DC
IC2906 CONV
SB3
SB2 MASK

Drive Signal
BLOCK V+3VPT
VH VSUS
IC5V TE1
SA2 +5V
+6 5V
VH IC5V REGULATOR
Scan SA3 +16 5V
Signal IC3652 SCL
Scan IC
IC2801 PSUS
+5V +16 5V Y4 BR24L02FJ
VH IC5V EEPROM IC SDA
+5V IC3651
Scan IC
IC2802 TEMP1
RESONANCE MM1522XU Buffer
BLOCK SENSOR IC
VH IC5V
+5V VSUS +16 5V
Scan IC
PSUS
LOGIC
BLOCK
SENSOR ASSY
IC2803
DK MOD
VH IC5V (IC2107)
MASK
Y1
BLOCK
Scan IC
IC2804

VH IC5V
+16 5V

Scan IC
IC2805 SOFT D
BLOCK
VH IC5V
VH IC5V +16 5V
IC5V IC5V/VF
Scan IC IC5V
DC/DC
VF Y2
IC2806 CONV
SA1 5V
Photo Coupler Scan Signal
BLOCK
SCAN A ASSY Y3 60V
(LOW SIDE) Y MAIN DRIVE ASSY

DD ASSY

CN304 (P12)
J +12V IC302
CN310

+6V +16.5V to 12V


A
CN306

+7V IC301
B STB3.3 to +7V

C +3.3V
CN305

IC303
CN302 (P8)

+5.1 to +3.3V

D
CN307

+2.7V
H +12V IC305
+16.5 to +12V
CN311 CN309

E
CN301 (P5)

Alarm
Detect
IC306
+12 to +10V
LVDS ASSY
CN104
CN102

CN312 CN313 CN315


F
+3.3

FAN (3)
Receive
IC101
CN101

CN103

FAN (2)
G

AD1 AD1
AD2 AD2 CN1801
50 ADDRESS L ASSY CN1602 CN1601
CN1802 50 ADDRESS S ASSY
V+3V V+3V
AN/P BN/P
AN/P BN/P CN/P DN/P
CN/P DN/P
V+8V V+8V CLKN/P IC1801
CLKN/P IC1601 V+5V V+60V V+5V V+60V
LVDS LVDS
Receiver Receiver

RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE
BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK
VDDLS6 VADR6 VDDLS5 VADR5 VDDLS4 VADR4 VDDLS3 VADR3 VDDLS2 VADR2 VDDLS1 VADR1 VDDLS5 VADR5 VDDLS4 VADR4 VDDLS3 VADR3 VDDLS2 VADR2 VDDLS1 VADR1

CLK / LE / HBLK / LBLK CLK / LE / HBLK / LBLK


R/G/B R/G/B

DRIVER IC DRIVER C DRIVER C DRIVER IC DRIVER C DRIVER C DRIVER IC DRIVER C DRIVER C DRIVER IC DRIVER C
IC1656 C1655 C1654 IC1653 C1652 C1651 IC1855 C1854 C1853 IC1852 C1851

100
P1 SECONDARY PRIMARY
+16 5V
Swi ching
POWER SUPPLY UNIT
+6 5V T251
VSUS
Q253

P2
+16 5V Q252
+6 5V Switch ng

P7 VSUS CONT RC101


+390V PFC Q203
Z901
P6 +60V
Q204
T281 Z281
P5 +16 5V
Sw tching

P4
+12V
STB3 3V
VSUS ADJ
D123
P11 X SUB DRIVE ASSY
PS PD
+35V T301 +16 5V +5V VSUS
EXT PD Q301
RELAY +16 5V
+12V Swi ching
P8
+6 5V +6 5V
12V PSUS
+16 5V MASK
+5 1V BLOCK
L371 Q373
P9 Sw tching X7
STB5 1V
T121
STB3 3V
Z121
35V X8
Sw tching +5V X6
D121 NEUTRAL +60V VSUS +6 5V
+16 5V
P12 VF REGULATOR
+6 5V LIVE
+12V 15V
STB3 3V 102 +16 5V DC DC X2 +16 5V +5V VSUS
P10 P3
CONV

+16 5 +5V Dr ve Signal


MASK
X1 BLOCK
Dr ve Signal RESONANCE
BLOCK
D11 DRF
D24 LOGIC DK MOD PSUS
BLOCK (IC1104)
Dr ve Signal
V+8V
V+3V EEP
TEMP1
SCL,SDA

+12V
REG
RESET
Vsus AD BLOCK
VRN PSUS
RELAY PD TRG B +16 5V DC DC
CONV VRN
V+3V D RELAY
+16 5V +5V VSUS
AND
DC DC CONVERTER
V+1V D MODULE
AXY1137 +12V
MASK
D19
D20

BLOCK
VH UV PD YDRIVE PD
YRESNC PD PS PWDN +5V +60V
PSUS
YDD CHV PD XSUSTN PD XDD CNV PD
SCL RV
Vofs ADJ
DAC SDA
Ext P X3 X MAIN DRIVE ASSY
AND

SCAN
YSUS
STOP SQ Pulse SQ SD
OR

AND

Width
YPR U
MASK
ADRPD1

PD MUTE
Note:
OR DRF

MODULE UCOM wire harness


XSUS

M30620FCPGP
FFC
IC3151
V+8V

PSIZE
D15

V+8V
D18

UART
SW V+8V
SUB FILD CONV
&
XY DRV SEQUENCE
PATTERN GEN
LVDS PEG239A-K LVDS
D16

D17

V+8V
IC3401
AC SW
V+3V D
D12

FlashMemory VD
HD, VD, DCLK, DE

IC3301 HD H DET AC INLET


RA, GA, BA
Theater

LED R
LED B
MSEL
INP_MUTE

YOBI
UART

V+3VACTV
DIGITAL ASSY
D11

AD2 AD1 AD2 AD1


CN1802 CN1801 50 ADDRESS S ASSY CN1602 CN1601 50 ADDRESS L ASSY
AN/P BN/P V+3V AN/P BN/P V+3V
CN/P DN/P CN/P DN/P
V+8V
CLKN/P V+5V V+60V V+8V CLKN/P IC1601
IC1601 V+5V V+60V
LVDS LVDS
Receiver Receiver

RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE
BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK
VDDLS5 VADR5 VDDLS4 VADR4 VDDLS3 VADR3 VDDLS2 VADR2 VDDLS1 VADR1 VDDLS6 VADR6 VDDLS5 VADR5 VDDLS4 VADR4 VDDLS3 VADR3 VDDLS2 VADR2 VDDLS1 VADR1

CLK / LE / HBLK / LBLK CLK / LE / HBLK / LBLK


R/G/B R G/B

DRIVER IC DRIVER IC DRIVER IC DRIVER C DRIVER IC DRIVER C DR VER IC DR VER IC DRIVER IC DRIVER IC DRIVER IC
IC1855 IC1854 IC1853 C1852 IC1851 C1656 IC1655 IC1654 IC1653 IC1652 IC1651

101
PDP427CMX, PDP507CMX

KEY ASSY COMMSLOT ASSY COMMSLOT IF ASSY

CN2301
CN2001
RS-232C IC2001
IC2201
IC2003 IC2002
Key scan 9p D-sub

CN2201
u-COM 232C IC2004

CN2004
CN2303
JA2002

CN2302
Combination in Transceiver IC2005
IC2006
6p mini-DIN
X2201 IC2007 IC2301
JA2003
3.84MHz SEL
Combination out
6p mini-DIN

SW
CN9011
MAIN ASSY
IC7001
CN7001 DVI
INPUT2 Receiver

DVI +7V
IC7006 IC7003
7V to 5V 5V to 3.3V
+5V +5V
IC5601 IC5602
CN5002 Video LPF
INPUT1 SW
+3.3V
15p D-sub
IC5002 +3.3V +5V +3.3V
IC5603 LPF IC5605 IC5604
+5V Sync SW Sync sep SW
IC5004
Video SW +5V +3.3V
IC5606 IC9504
+9V Buffer BUF
CN5003 IC5007 +5V
ANALOG +5V
Buffer IC5901 IC5905
RGB OUT LPF
+5V +3.3V Video IC6701
15p D-sub SW A/D
IC5008 IC5005
Buffer Converter
SyncSW +5V
+3.3V +3.3V
LPF IC5903
IC5902 IC5904
+3.3V Sync SW Sync sep
SW
IC5001
Buffer
IC6301
OE
+2.5V
IC8002
2.5V to 1.5V
CN5001 CN6301 CN6302 CN5301
+3.3V

+12V IC8003
CN4005 CN4002 CN4003 CN4004 3.3V to 1.5V
AV D1 D2 D3 JA5371
CN4001

INPUT1 IC5308 X8001


VSIF ASSY PS Stereo mini Audio
SW
JA5372 X8002
INPUT2
CN4006 Stereo mini
100p Card edge connector
JA5373
OUTPUT
VIDEO Card Stereo mini

Control signal Digital Video signal, CLK, Sync


Analog Video signal TMDS, LVDS
Sync signal Digital Audio signal
Power Supply Analog Audio signal

102
LED2 ASSY SENB ASSY SENC ASSY SEND ASSY
U2401
Remote Control Receiver IC1001 IC1101 IC1201
CN2401
D2402
LED +3.3V +3.3V +3.3V

D2401 CN1001 CN1101 CN1201


Opt. Sense

TM
CN9010 CN9501
Temp Sensor
(SDA, SCL)

CN9008
+12V PV
A
+6V

CN9003
FA
FAN
+3.3V IC9501 (1)
D9003,
u-COM
IC6501 ALARM
Detect

CN9004
A/D FB

To OVERALL BLOCK DIAGRAM (2/2)


Converter

CN9005
+7V
X9501 IC9503 B
33.33MHz 7V to 3.3V

CN9006
+7V PM
+3.3V +7V C
IC9502
7V to 5V CN9007
DSP
+3.3V PN1
Controll D
+3.3V

H
CN9012

+3.3V +2.5V PN2


IC8105
OSD J
IC8001
Digital signal E
Processor
CN8502

AD2

+3.3V F
IC8501 G
LVDS
CN8501

CN3003
Transmitter +12V
AD1 IC3004 AUDIO ASSY
+3.3V 12V to 9V
IC8101~8104 +9V
SDRAM IC3001
#2, 27
Audio
Controller
SCL,
CN9001

+12V +9V +12V


Audio Control SDL
IC5306 AU
CN3004

(Mute, SCL, SDA, ALM) #11, 19


Audio Buffer L/R Audio Signal IC3002
Audio
Mute
Amplifier

CN3001
DC detect Push
ALM Terminal
SP OUT

103
Block Diagram PDP607CMX

AC
INLET P11

POWER SW
FILTER

P3
60 ADDRESS L ASSY 60 ADDRESS S ASSY BLOCK

AD2 AD1 AD2 AD1

P10
607 SCAN B ASSY
SCAN RELAY PFC
SCAN VH
Y6 BLOCK
60Y DRIVE ASSY
CN2902

IC2901
VH
DCDC-CON VOLTAGE +16.5V

P5
SCAN CONVERTER
Y

Y4
IC2902 BLOCK
MASK
MODULE
SCAN +16.5V
CN2903

IC2903
IC2301
CN2901

Y5
+6.5V
Y2

P1
Y VSUS
SCAN
MASK
IC2904 MODULE
CN2904

IC2302 VADR

P7
SCAN +12V
Y OVER
IC2905 YSUS
HOT DK & PD
PLATE MODULE UNDER
(PSUS) VOL
IC2103 POWER SUPPLY UNIT
CN2905

SCAN DET
IC2906
PSUS Y
DK
SCAN
SCAN MODULE
CN2802

VH
IC2801
IC2151
PANEL

TE1
SENSOR V+3V_EEP
SCAN Y RESET ASSY
IC2802 Y SUS MASK
BLOCK Y SUS -B LOGIC
BLOCK SCL,
Y SUS -G
SDA

D24
Y SUS -U
CN2803

SCAN
Y1

Y OFFSET TEMP1
CN2801

IC2803 Y SUS -D PHOTO


BLOCK VH_UV_PD,
Y3

Y PR-U COUPLER
YDRIVE_PD,
Y OFS YRESNC_PD,
YDD_CNV_PD
CN2804

SCAN PHOTO SCAN CONTROL IC5V_UV_PD


IC2804 COUPLER

D10
Vofs_ADJ,
VYPRST_ADJ
DAC
SCAN Y8
IC2805 SCAN
YSUS STOP_SQ
Pulse
Width
CN2805

V+3V_D YPR-U
SCAN
IC2806

ADR_PD1
PSUS
D17

607 SCAN A ASSY


AD1 AD2 AD1 AD2
OR

60 ADDRESS L ASSY 60 ADDRESS S ASSY


OR

V+3V_D
To OVERALL BLOCK DIAGRAM (1/2)

DD ASSY
CN304 (P12)

J +12V IC302
CN310

D16

+6V +16.5V to 12V


A
CN306

+7V IC301
B STB3.3 to +7V V+3V_D LVDS

C +3.3V
CN305

CN302 (P8)

D
D5
CN307

+2.7V
H +12V IC305
+16.5 to +12V
V+3V_D
CN311 CN309

E
CN301 (P5)

FAN(1) IC306
D6

ALARM +12 to +7.8V


Detect
FAN(2) LED_R
LVDS ASSY LED_B
FAN(3) CN315 CN313 CN312 MSEL
V+3V_D YOBI
CN104
CN102

F D12
+3.3

Receive
IC101
CN101

G
CN103

104
STB 3.3V
SUB

P12
CONVERTER SERIES +6.5V
BLOCK REG +12V

+16.5V
RESONANT
CONV.1 DC/DC +6.5V
VOC CONV. CVT

P8
BLOCK DC/DC +3.3V
CVT
+12V

VOLTAGE DK BLOCK LVDS DK BLOCK LVDS


RECEIVER RECEIVER
DOUBLER
IC 1801 IC 1601
STB 3.3V
+12V 60 ADDRESS S 60 ADDRESS L
RELAY ASSY
ASSY
PS_PD

P4
AD2 AD1 AD2 AD1
EXT_PD
RESONANT
PD_TRIG_B
CONV.2
VS CONV.
BLOCK VSUS
+16.5V
P2

RESONANT
+6.5V
CONV.3
VA CONV.
BLOCK VADR
P6

+12V X3
60X DRIVE ASSY

VOLTAGE
CONVERTER X
X2 BLOCK MASK
MODULE
HOT
D21 IC1203 PLATE
+12V
60 DIGITAL ASSY
X5

Vsus_ADJ
X
RELAY, PD_TRG_B, AC_DET
MASK
MODULE
V+3V_D RELAY KDD
IC1205
DC-DC AND
DRF
DRF_B

CONVERTER
V+1V_D MODULE X
+12V
AXY1137- DK
MODULE
PS_PWDN OVER
XSUSTN_PD, XDD_CNV_PD XSUS & IC1103
XDRIVE_PD PD UNDER
D9

Ext_PD VOL X
SCL,
SDA DET DK
AND

MODULE
SQ_SD
AND
OR

IC1131
MASK
PD_MUTE X RESET
XSUS MASK
DRF_B
BLOCK
LOGIC XSUS_U
ADR_PD5

MODULE UCOM XSUS BLOCK XSUS_D


X1

XSUS_B

M30620FCPGP PHOTO XSUS_G


COUPLER XNR-D
IC3151 V+3V_D
D18

X6
V+3V_D
UART
SW SUB-FILD CONV.
D19

&
XY DRV SEQUENCE
PATTERN GEN.

PEG122C-K LVDS V+3V_D

IC3401 AD1 AD2 AD1 AD2


D8

60 ADDRESS S ASSY 60 ADDRESS L ASSY


VD
HD
THEATER
RA, GA, BA

FLASH MEMORY H DET


HD, VD, DCLK, DE

IC3301 V+3V_D
D7
INP_MUTE

UART

V+3VACT

D11

105
PDP427CMX, PDP507CMX, PDP607CMX

Status LED Lighting Pattern Remarks

Power OFF Red


Not lit
(Indicator OFF)
Green

Red
Power ON
Green: Lit
(Indicator ON)
Green

Red
Standby Red: Lit
Green

Red
Green flashes at intervals
Power Management
of 1000ms Green 1000ms 1000ms

Red flashes at intervals of 500ms Red


500ms 500ms 2500ms
Power-Down for 1 to n times with 2500ms of
pause between switching. Green (1 time) (n times)

Green flashes at intervals of 500ms Red


for 1 to n times with 2500ms of (1 time) (n times) 2500ms
Shutdown 500ms 500ms
pause between switching. Green

Red
No Backup Copy Red lit, and green flashes
(Panel) at intervals of 200ms 200ms
Green

Red 300ms 300ms 300ms 300ms 300ms 300ms 300ms


During Main micro- Red flashes at intervals
computer rewriting of 300ms 300ms 300ms 300ms 300ms 300ms 300ms
Green

During MD micro- Red


Red flashes at intervals 100ms
computer rewriting
of 100ms 100ms
(During MOD) Green

During ASTRA Red 100ms


Red and green flashes at
rewriting (During PNL) intervals of 100ms 100ms
Green

106
Power Down (Blinking in Red) Note:
The figures 2 to - indicate the number of
times the LED flashes when power-down
occurs in the corresponding route.

50 DIGITAL ASSY
DRF_B

D15 to D18 D3501


50 ADDRESS ASSY to
ADR_PD POWER SUPPLY UNIT
D3502
AD1 OR

D3151 IC3155
D19 XDRIVE_PD to D21 P4
50X DRIVE ASSY PD
XDD_CNV_PD D3162 MUTE Relay
OR EXT_PD PD Control
X1 XSUSTN_PD Circuit

D20 SCAN_PD
PD_MUTE
SCN5V_PD

YDRIVE_PD
50Y DRIVE ASSY
YDD_CNV_PD
Y1 YSUSTN_PD Protection
PS_PD Circuit

IC3151 PD_TRG_B
Module Microcomputer

PDP427CMX, PDP507CMX, PDP607CMX

107
PDP427CMX, PDP507CMX, PDP607CMX

Prediction of failure symptoms when a PD (power-down) is generated


LED Flashing
PD Circuit Checkpoint Main Cause
Count
2 Power supply PD POWER SUPPLY Unit Failure in the POWER SUPPLY Unit
50 SCAN A, B Assy SCAN IC is damaged (short-circuiting between VH and GNDH)

3 SCAN PD Connectors disconnected between the POWER SUPPLY Unit and the Y DRIVE Assy
50Y DRIVE Assy Connectors disconnected between the DIGITAL and the Y DRIVE Assys
Failure in the VH power
SCAN IC is damaged (short-circuiting between IC5V and GNDH)
50SCAN A, B Assy
Disconnection of the scan-bridge (15-pin) connector
4 IC5V PD
Failure in the photo coupler
50Y DRIVE Assy
Abnormality in the IC5V DC/DC converter
5 Y-DRIVE PD 50Y DRIVE Assy Abnormality in the 16.5 V power
Abnormality in the VOFS DC/DC converter
Abnormality in the VPRST DC/DC converter
6 Y DCDC PD 50Y DRIVE Assy
Abnormality in VC_15V DC/DC converter

Abnormality in the DK module


7 Y SUS PD 50Y DRIVE Assy
Abnormality in the control signal line
Short-circuiting of Vadr
8 Address PD 50 ADDRESS Assy
TCP damaged
Connectors disconnected between the DIGITAL and the X DRIVE Assys
9 X-DRIVE PD 50X DRIVE Assy
Abnormality in the 16.5 V power
Abnormality in VC_15V power
10 X DCDC PD 50X DRIVE Assy
Abnormality in VXNRST power
Abnormality in the DK module
11 X SUS PD 50X DRIVE Assy Abnormality in the control signal line
Connectors disconnected between the POWER SUPPLY Unit and the X DRIVE Assy

How to distinguish which connector is disconnected


To which Assy the Connector Frequency of LED
Assy Connector Screen Display
is Connected Flashing
CN1001 50 DIGITAL Assy 11 (XDRIVE) –
CN1205 POWER SUPPLY Unit (ADR system power) – White (left half of the screen)
50X DRIVE Assy CN1204 POWER SUPPLY Unit (drive system power) 12 (X-SUS) –
CN1206 50 ADDRESS Assy 8 (ADR) –

CN2001 50 DIGITAL Assy 3 (SCAN) –


CN2204 POWER SUPPLY Unit (drive system power) 3 (SCAN) –
50Y DRIVE Assy CN2206 POWER SUPPLY Unit (ADR system power) – White (right half of the screen)
CN2205 50 ADDRESS Assy 8 (ADR) –

CN2601 50 SCAN A, B Assy 4 (SCN-5V) –

50 SCAN A, B Assy CN2801 50Y DRIVE Assy 4 (SCN-5V) –

CN1602,
50 ADDRESS 50 DIGITAL Assy 8 (ADRS) –
CN1802
Assy
CN1601, 50X DRIVE Assy,
8 (ADRS) –
CN1801 50Y DRIVE Assy

108
Shut Down (Blinking in Blue)

COMMSLOT MAIN ASSY


DIGITAL ASSY ASSY
TXD_SQ
RXD_SQ CN2303

CN9501
1

CN1001
IC3160 CLK_SQ
IC3401 IC1001
MONO CE_SQ
SQ IC VCC-
MULTI 1 BUSY_SQ DOWN2 8 IIC Communication
Failure
Detect SENB ASSY
- Temp. Failure

CN2302

CN9010
SQ_SD
1 D11
@

CN1101
COMMSLOT IC1101
PSIZE IF ASSY
SENC ASSY
1

CN1201
IC3302
CN3001

CN8502
CN104

CN102
IC3151 AD2 IC1201
3.3V_RST_I
MODULE
ucom 6 SEND ASSY
IC3304
1.2V_RST_I
8

CN9003
4 LVDS ASSY 0
IC5304 FAN 1
RST2 Expand I/O

CN313
IC3303 IC9501 FAN 2
AND
3 D24 TE1
IC9508
8 u-COM
EEPROM

CN9004
2 IC3651 0

CN311

CN312
IC3157 SENSOR FAN 3
CN3151

CN3651

DAC
SCL TEMP IC6301 8
IC3156
SDA 2 IC3652
VIDEO SIGNAL OE
(IC6)
~

CN9007
EEPROM EEPROM

CN307
E_SCL
E_SDA
SENSOR ASSY IC6501
8
A/D Converter DD ASSY

VIDEO SLOT 1/2 ASSY VSIF ASSY


IC6701
8
A/D Converter
IC4002 8 IC3001
Audio
TENP. SENSOR 8 Controller
-

CN9001

CN3004
IC6255 IC6107
VIDEO SLOT IC1(CVBS) VIDEO SLOT IC1(Y/C)
@
CN5301
CN4006

CN4004

VCC-DOWN1 AU IC3002
IC5306
Detect Audio Buffer Audio
IC6257 5 Amplifier
EEPROM
SDA VS
SCL VS
8
AUDIO ASSY

PDP427CMX, PDP507CMX, PDP607CMX


109
PDP427CMX, PDP507CMX, PDP607CMX

Frequency of Log Indication in Factory Mode Possible Defective


Major Type Detailed Type Checkpoint Part Remarks
LED Flashing MAIN SUB
Communication error RTRY CLK_SQ/TXD_SQ, etc. IC3151, IC3401 SQ_IC communication not established
Abnormality in the Drive stop SQNO Check if the video sync signal is input to IC3401. CN3001, IC3401 If the signal detection by the module microcomputer is properly performed, the unit operates on an external sync.
1 SQ-IC
Sequence Processor Busy BUSY BUSY_SQ IC3401 If BUSY_SQ remains high, a shutdown is generated.
Incoherent version (hardware, software) VER-HS Check the model number of the DIGITAL Assy and the destination of the SEQ- IC3301, IC3401 The written SQ_PROG is incoherent with data on the DIGITAL Assy.
Failure in IIC DIGITAL Assy EEPROM EEPROM IIC communication line of IC3156 IC3151, IC3156 Check the pull-up resistor of the IIC control line and the power to the corresponding IC.
2 communication with the PANEL SENSOR EEPROM MD-IIC BACKUP IIC communication line of IC3652 IC3151, IC3652 Check the pull-up resistor of the IIC control line and the power to the corresponding IC.
module microcomputer
DAC DAC IIC communication line of IC3157 IC3151, IC3157 Check the pull-up resistor of the IIC control line and the power to the corresponding IC.
Abnormality in RST2 Is the output voltage of the DC-DC converter low? AXY1137 If RST2 does not become high after the unit is turned on, a shutdown will be generated in several seconds.
3 power decrease – RST2 –
The 12 V power is not output. POWER SUPPLY Unit Check if V + 12 V is started.
(AXY1135)
High temperature of the Ambient temperature – If TEMP1 that is read by the module microcomputer is 75°C or higher, a shutdown will be generated.
4 panel – TMP_NG TEMP1
Abnormality in the panel temperature sensor AWW1116 (IC3901) Check the connection with the SENSOR Assy.
AMP IC in failure
Short-circuiting of the Note: Check the connections of the speakers. A wrong usage of speakers by
5 – – – AMP IC IC3002 customers, such as extended time of short-circuiting of the speaker outputs or
speakers
use of speakers with impedance of 6 ohms or less, may have caused a failure
in the AMP IC.
Failure in communication with the module microcomputer or the defective
MODULE UCOM BLOCK IC3151 surrounding circuitry is suspected. Check if the communication line
Failure in communication – – –
6 (TXD0/RXD0) is short-circuited or open.
with the module
microcomputer MODULE UCOM BLOCK IC3151 Failure in writing in the module microcomputer
AD2 connector – Check if cables are firmly connected.
7 Not used – – – – – –
The temperature sensors do not operate properly. Check if the cables from the
Temperature sensor – – Temperature sensor –
three temperature sensors are properly connected.
Communication with the EEPROM that backs up the latest settings of the main
MAIN – – Failure in communication with the EEPROM IC9508 microcomputer failed. Possible causes are disconnection of the IIC line (SCL
Pin 6, SDA Pin 5), short-circuit, or defective IC.
VIDEO SLOT – – Failure in communication with the VIDEO SLOT IC1 (CVBS) IC6255 Communication with the video decoder that is mounted in the video slot failed.
Possible causes are disconnection of the IIC line (SCL Pin 37, SDA Pin 36),
VIDEO SLOT – – Failure in communication with the VIDEO SLOT IC1 (Y/C) IC6107 short-circuit, or defective IC.
Failure in IIC
8 communication with the MAIN – – Failure in communication with the A/D Main (A system) IC6501 Communication with the A/D converter failed. Possible causes are
main microcomputer disconnection of the IIC line (SCL Pin 119, SDA Pin 118), short-circuit, or
MAIN – – Failure in communication with the A/D Sub (B system) IC6701 defective IC.

Communication with the RGB signal switch failed. Possible causes are
MAIN – – Failure in communication with the IC6 IC6301 disconnection of the IIC line (SCL Pin 166, SDA Pin 165), short-circuit, or
defective IC.
Communication with the EEPROM that is mounted in the video slot failed.
VIDEO SLOT – – Failure in communication with the VIDEO SLOT EEPROM IC6257 Possible causes are disconnection of the IIC line (SCL Pin 6, SDA Pin 5),
short-circuit, or defective IC.
Communication with the audio control IC failed. Possible causes are disconnection
AUDIO – – Failure in communication with the AUDIO CONTROL IC IC3001
of the IIC line (SCL Pin 18, SDA Pin 17), short-circuit, or defective IC.
Communication with the extension I/O failed. Possible causes are disconnection
MAIN – – Failure in communication with the extention I/O IC5304
of the IIC line (SCL Pin 22, SDA Pin 23), short-circuit, or defective IC.

9 Not used – – – – – –
FAN or MAIN Assy The fan is in failure. First check if a foreign object is caught in the fan. Then
10 Abnormality in the fan – – – FAN or DD Assy check if the FAN cable is properly connected.

11 Abnormality in temperature – – – – – The temperature of the unit or the ambient temperature may be abnormally high.
12 Not used – – – – – –

13 Abnormality in the power – – – – – As it is very difficult to identify the defective part, replacement of the Assy or the
supply voltage power unit is required.

14 Not used – – – – – –
VCC-DOWN1 detection VIDEO SLOT 12 V circuit is in failure
15 – – – –
VCC-DOWN2 detection COMM SLOT 13.5 V and 6.5 V circuits are in failure

110
Models

PDP4280HD

PDP5080HD

Block Diagrams

Quick Reference

Basic Service Mode

Operation LED Statuses

Shut-Down & Power-Down Diagnosis

111
PDP4280HD, PDP5080HD
Block Diagram
50 SCAN B ASSY
(HIGH SIDE)
VH IC5V
Scan Signal
Scan IC
IC2901 PSUS

VH IC5V
SB1 50 Y DRIVE ASSY
Scan IC VH Y5
IC2902 +6 5V +5V
IC5V VSUS +16 5V
VH IC5V VSUS REGULATOR
+16 5V VADR
Scan IC Y2 SUS
IC2903 RST-D BLOCK Y4
VF S
BLOCK +16 5 VKNOFS4
VH IC5V

VF P VYPRST
Scan IC KNOFS4
IC2904 SOFT-G
BLOCK
VH IC5V PREST
BLOCK VSNOFS
+16 5 VKNOFS2
Scan IC
IC2905 VF S
PSUS MSK-S SNOFS
VH IC5V KNOFS2
VF S VF S BLOCK Drive Signal
Scan IC
Gate Signal
IC2906
SUSOUT

VSUS +16 5V
H-MSK

L-MSK

+5V

SUS SUS Drive Signal


BLOCK PreDrive
VH IC5V
Scan Signal Drive Signal LOGIC
Scan IC BLOCK
IC2801 PSUS VF U +16 5V VYPRST
PSUS VSNOFS VKNOFS1
VH IC5V
VH
Y1
RESONANCE MAIN
Scan IC VSUS
DC/DC
IC2802 BLOCK
CONV. 50 DIGITAL ASSY
VH IC5V
+16 5 VKOFS1 VKOFS3 VKNOFS2 VKNOFS4
VKNOFS3
Scan IC
IC2803 +16 5V VF S VF U +16 5V IC5V VF P
KNOFS1 VSUS D24
+5V VADR
VH IC5V KNOFS3

V+ VEEP
BLOCK 15V Y7

BR2 L04 J
IC5V/VF

EEP OM

EEP
C 3 56
SUS DC/DC DC/DC
IC5V
Scan IC BLOCK CONV. CONV.
IC2804 Y3
+5V VADR
Photo Coupler Scan Signal
VH IC5V VH BLOCK Y6

PULL P
IC5V

P LL UP
V+ VEEP
SENSOR

V 3V D
RES T C
ST36 8U
Scan IC EMP1
365

C 33 2
IC2805 SA1 E SDA
V+3V EP

E SCL

R T2

R SET C
Ba kup
EPROM

ST36 8U

E SD

TEMP

MSEL

REQ MD

T D

WE SQ

VD

RST SQ
C 3 05

NP MU E
VH IC5V

ODE
V 3VE P

T
TE1

D
F L SH WR TE C ONC T
RST

CT
Scan IC

C N 152
BU Y
RX 1
IC2806
SENSOR C K1

D22

MODULE UC OM
M30620F C SGP
+3V CTV

ASSY
A D

IC 3151
50 SCAN A ASSY RST MD

(LOW SIDE) RS 2

PS PD
A C DET

PS PD
PD T G B
_

E PRST
V 3VACTV

S E
OR

REL Y
DRF B

PD MUTE

XSUS PD
XDD PD

YSUS PD
YDD PD
SCAN PD
SC 5

A DRS PD

SQ
O
PD
B
V US ADJ

DRF B
DRF SW
V+ 2V

D21
+3VA TV

+3VA TV
AND

V+ VACTV

: Wire harness
PD_MUTE

OR

: FFC
V+ 2V

V 3VACTV
BA 0BC 0WF P

DD - C ONV
BD9302F P

E PR T
8V REG

C 3602
C 3601

V+ V D

V 3VE P
V+ V D

NV

NV
SUS MU E

XSUS PD
XDD PD

SUS MUTE
PSW2

Y S
YDD PD
SCAN PD

VOFS ADJ
VKNO S4 ADJ
DR PD
O S

O S
D

D19 D20

AD1 AD2 AD1 AD2


50 ADDRESS L CN1602 CN1601 CN1802 CN1801 50 ADDRESS S
AN P BN P AN P BN P
ASSY CN P DN/P
CLKN/P
V+3V CN P DN P
CLKN/P
V+3V
ASSY
V+8V IC1601 V+5V VADR V+8V IC1801 V+5V VADR
LVDS LVDS
Receiver Receiver

RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE
BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK

VDDLS6 VADR6 VDDLS5 VADR5 VDDLS4 VADR4 VDDLS3 VADR3 VDDLS2 VADR2 VDDLS1 VADR1 VDDLS5 VADR5 VDDLS4 VADR4 VDDLS3 VADR3 VDDLS2 VADR2 VDDLS1 VADR1

CLK / LE / HBLK / LBLK CLK / LE / HBLK / LBLK


R/G/B R/G/B

DRIVER IC DRIVER C DRIVER IC DRIVER C DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER C DRIVER IC DRIVER C

112
PDP4280HD, PDP5080HD

POWER SUPPLY UNIT


P1 SECONDARY PRIMARY
+16 5V
Switching
+6 5V T251
VSUS Q253
P2
+16 5V Q252
+6 5V Switching

P7 VSUS CONT RC101


+390V
Z901 PFC Q203
P6 +60V
Q204
T281
TANSHI P5 +16 5V
IO6 P4 Z281
VSUS ADJ
+12V Switching

DRF SW B
DRF B
EXT PD AC INLET
PD TRIG B P11
AC DET D123
M SW DET +35V
PS PD T301
RELAY +16 5V
+12V
P8
+6 5V +6 5V Q301
MAIN +12V
+16 5V
Switching
M3 +5 1V
L371 Q373
Switching
XGA
P9
MAIN
STB5 1V
STB3 3V
Z152 T121 POWER SW
Z121
M2
+35V
Switching
D131 ASSY
US SW
D121
P12
STB5 1V LIVE
+12V for
STB3 3V F101
Relay Drive RL102 P3
P10 SW2

50 X DRIVE ASSY
MAIN
VADR VSUS
M1 VPOFS VF
D11
X7
15V
V+3 ACTV
RE

MSEL

TXD MD

R LK
RCLK+

RE
RE+

RD+

RC
RC

RB
RB+

R +

+16.5V DC/DC
SUS
V 3V D

+6.5V +5V CONV.


LVDS REC IEVER

BLOCK
BU8255KVT- K

VSUS +16.5V
IC 3001

REGULATOR
+16.5 VSUS

X2
THEATER

RA 0 9
P

XPRST
TE
T 7W126F
UART SW
C 31 9

CT

+16.5
PSUS
+16.5V
SOFT-D
V+3 ACTV

UA TRXD

T EATER

RA 0 9

VSUS
AND

+5V
RST
V 3VA TV

V 3V D

V 3V D

SUS Gate Signal


Drive Signal
LASH WRITE C ONC T

X1 PreDrive
V+ V D
C N3301

U RTTX D
S IJ AG

MS SUS
SEQUENC E PROC ESSOR.

DI
VF +16.5V BLOCK
D23

PEG239A- K
C PU

IC 3401

O F ET

UT1 SQ
102 M X TAL

B SY SQ
LOGIC Drive Signal PSUS
X 302

R D SQ
BLOCK RESONANCE
BLOCK +16.5
A D LVDS 0 9

A D LVDS 0 9

A D LVDS 0 9

A D LVDS 0 9

F lash ROM
S2
C

DR PD MSK

Drive Signal
D
C 3306

PSUS
OFFSET
M62334F P

M62339F P
C 3157

C 3158
DAC 1

DAC 2

BLOCK
D

VPOFS
VS S ADJ
XK FS ADJ

VO S ADJ

XK OFS2

VK OFS3
VK OFS
SQ _SD Gen

V+ VACTV
CT

2 ADJ
DJ

DJ

D
SRAM
DRS_PD

C 3307
Gen

VXKOFS1
OFFSET VXKOFS2 VSUS
Reg.
V+ VACTV
OR

+5V VADR SUS


BLOCK

X3
D

ADDRESS ADDRESS ADDRESS ADDRESS


L4 L3 L2 L1
D18 D17 D16 D15

AD1 AD2 AD1 AD2


CN1802 CN1801 50 ADDRESS S 50 ADDRESS L CN1602 CN1601
AN P BN P AN P BN P
CN P DN P
CLKN/P
V+3V
ASSY ASSY CN P DN/P
CLKN/P
V+3V

V+8V IC1801 V+8V IC1601 V+5V VADR


V+5V VADR
LVDS LVDS
Receiver Receiver

RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE
BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK

VDDLS5 VADR5 VDDLS4 VADR4 VDDLS3 VADR3 VDDLS2 VADR2 VDDLS1 VADR1 VDDLS6 VADR6 VDDLS5 VADR5 VDDLS4 VADR4 VDDLS3 VADR3 VDDLS2 VADR2 VDDLS1 VADR1

CLK / LE / HBLK / LBLK CLK / LE / HBLK / LBLK


R/G/B R/G/B

DRIVER IC DRIVER IC DRIVER C DRIVER IC DRIVER IC DRIVER IC DRIVER C DRIVER IC DRIVER C DRIVER IC DRIVER IC

113
PDP4280HD, PDP5080HD

Quick Reference upon Service Visit 1


Notes, PD/SD diagnosis, and methods for various settings

Notes when visiting for service PD/SD


1. Notes when disassembling/reassembling
No. of LEDs LED Display Information
1 Rear case
Item flashing  TRAP SW
When reassembling the rear case, the screws must be tightened in a
specific order. Be careful not to tighten them in the wrong order forcibly. Red Blue
For details, see "Rear Case" in "7. DISASSEMBLY".

Panel section
SQ_LSI Blue 1
 Rewriting software
2 Attaching screws for the HDMI connector Communication with the module IIC Blue 2
When attaching the HDMI connector after replacing the Main Assy, DIGITAL-RST2 Blue 3
secure the HDMI connector manually with a screwdriver, but not  PD (2-15)
Panel high temperature Blue 4
with an electric screwdriver. If you tighten the screws too tightly
with an electric screwdriver, the screw heads may be damaged, in Audio/ Short-circuit SP terminal Blue 5
which case the screws cannot be untightened/tightened any more. Communication with the Module UCOM Blue 6  SD (1-15)

Main 3-wire serial communication Blue 7


2. On parts replacement  No backup

MTB section
Main IIC communication Blue 8
1 How to discharge before replacing the Assys Communication with the Main UCOM Blue 9
A charge of significant voltage remains in the Plasma Panel even
FAN Blue 10 This indication does not display all
after the power is turned off. Safely discharge the panel before
replacement of parts, in either manner indicated below: Unit high temperature Blue 11 LED patterns.
A: Let the panel sit at least for 3 minutes after the power is turned off. Digital Tuner communication Blue 12 For details, please refer to 5.1.1 LED
B: Turn the Large Signal System off before the power is turned off DISPLAY INFORMATION.
MTB-RST2/RST4 Blue 13
then, after 1 minute, turn the power off. Home Media Gallery Blue 14
For details, see "5.6.1 PANEL DRIVE POWER ON/OFF
How to enter the Factory Mode by Remote
Main EEPROM Blue 15
FUNCTION".
2 On the settings after replacement of the Assys POWER Red 2
control.
① Turn off the TV Guide feature
Some boards need settings made after replacement of the Assys. SCAN Red 3
For details, see "8. EACH SETTING AND ADJUSTMENT". SCN-5V Red 4
Y-DRIVE Red 5 ② Set unit to Standby Mode
3. On various settings Y-DCDC Red 6 ③ Press and release the DISPLAY Button
④ Wait 4 seconds
1 Setting in Factory mode Y-SUS Red 7
After a Mask indication into the panel is performed, be sure to
set the Mask setting to "OFF" then exit Factory mode. ADRS Red 8
⑤ LEFT Button (ß)
⑥ UP Button
X-DRIVE Red 9
(á)
⑦ LEFT Button
X-DCDC Red 10
X-SUS Red 11
(ß) - Within 5 seconds
DIG-DCDC Red 12 ⑧ RIGHT Button (à)
UNKNOWN Red 15 ⑧ POWER Button

How to locate several items on the Factory menu Adjustments and Settings after replacement of the
Assys (Procedures in Factory mode)
{ } : Item on the Factory menu
[ ] : Key on the remote control unit 1. Digital Video Assy: Transfer of backup data
" " : Screen indication  Select {PANEL FACTORY}, {ETC}, then {BACKUP DATA}. (After entering Factory
mode, press [MUTING] once, press [ENTER/SET], press [] seven times, then
press [ENTER/SET].)
1. Confirmation of accumulated power-on time and power-on  Select {TRANSFER}, using [], then hold [ENTER/SET] pressed for at least 5
count seconds.
Select {INFORMATION} then {HOUR METER}.  After transfer of backup data is completed, {ETC} is automatically selected, and the
(After entering Factory mode, press [] five times.) LED on the front panel returns to normal lighting.

2. Confirmation of the Power-down and Shutdown histories 2. MAIN Assy: Execution of FINAL SETUP.
 Select {INITIALIZE} then {FINAL SETUP}, then press [ENTER/SET]. (After entering
1 Panel system Factory mode, press [MUTING] three times, then press [] four times.)
PD: Select {PANEL FACTORY} then {POWER DOWN}.  Select "YES", using []. Then hold [ENTER/SET] pressed for at least 5 seconds.
(After entering Factory mode, press [MUTING] once, press  After "FINAL SETUP IS COMPLETE" is displayed on the screen, turn the POWER
[ENTER/SET], then press [] three times.) switch of the main unit off.
SD: Select {PANEL FACTORY} then {SHUT DOWN}.
(After entering Factory mode, press [MUTING] once, press 3. POWER SUPPLY Unit: Clearance of the accumulated power on count
[ENTER/SET], then press [] four times.) and maximum temperature value
 Select {PANEL FACTORY}, {ETC}, then {P COUNT INFO}. (After entering Factory
2 MTB section mode, press [MUTING] once, press [ENTER/SET], press [] seven times, press
Select {INFORMATION} then {MAIN NG}. [ENTER/SET], then press [] six times.)
(After entering Factory mode, press [] three times.)  Press [] to select "CLEAR". Hold [ENTER/SET] pressed for at least 5 seconds.
After clearance is completed, "ETC" is automatically selected. Clear the maximum
3. How to display the Mask indication temperature value (MAX TEMP) in the same manner.
1 Mask indication in the panel side
4. Other Assys: Clearance of the maximum temperature value
1. Select {PANEL FACTORY} then {RASTER MASK SETUP}.  Select {PANEL FACTORY}, {ETC}, then {MAX TEMP}. (After entering Factory mode,
(After entering Factory mode, press [MUTING] once, press press [MUTING] once, press [ENTER], press [] seven times, press [ENTER/SET],
[ENTER/SET], then press [] 8 times.) then press [] seven times.)
2. Press [ENTER/SET], then select a Mask indication, using [] or [].  Press [] to select "CLEAR". Hold [ENTER/SET] pressed for at least 5 seconds.
After clearance is completed, "ETC" is automatically selected.

114
PDP4280HD, PDP5080HD

Quick Reference upon Service Visit 2


Mode transition and structure of layers in Service Factory mode

Mode transition in Service Factory mode Structure of Layers in Service Factory Mode
Up
• To shift to another mode, press [MUTING].
INFORMATION mode
• To shift to another item in a specific mode,
1. VERSION (1) The software versions for each microcomputer
press [i] or [j]. 2. VERSION (2) The Flash memory versions for each device
• To shift to the next nested layer below for an 3. VERSION (3) The Flash memory versions for each device
item with a "(+)" indication, press [ENTER/SET]. 4. MAIN NG The shutdown message ID/event times
To return to the next nested layer above, (Going Clear mode by [ENTER/SET] key)
also press [ENTER/SET]. 4-1. CLEAR Select Yes by [l] key l pushing and hold [ENTER/SET] key
Down 5. TEMPERATURE The temperature/FAN rotating status/Room Light Sensor
INFORMATION mode INITIALIZE mode 6. HOUR METER The HOUR METER/P-COUNT information
1. VERSION (1) 1. SIDE MASK LEVEL 6-1. CLEAR Select Yes by [l] key l pushing and hold [ENTER/SET] key
2. VERSION (2), (3) 2. FINAL SETUP 7. HDMI SIGNAL INFO 1 The information of HDMI information files
3. MAIN NG 3. Wide XGA AUTO 8. HDMI SIGNAL INFO 2 The information of HDMI information files
4. TEMPERATURE 9. VDEC SIGNAL INFO 1 The signal information of VDEC
5. HOUR METER 10. VDEC SIGNAL INFO 2 The signal information of VDEC
6. HDMI SIGNAL INFO 1 11. DTV TUNING STATUS 1 Detail information for DTV
7. HDMI SIGNAL INFO 2 12. DTV TUNING STATUS 2 Detail information for DTV
8. VDEC SIGNAL INFO 1 13. DTV TUNING STATUS 3 Detail information for DTV
9. VDEC SIGNAL INFO 2 14. DTV TV-GUIDE BER For production line use
10. DTV TUNING STATUS 1, 2, 3 15. DEBUG INFO For factory use
11. DTV TV-GUIDE BER
12. DEBUG INFO
PANEL FACTORY mode Refer to [PANEL FACTORY MODE]

OPTION mode
1. EDID WRITE MODE For factory use
PANEL FACTORY mode OPTION mode 2. ANTENNA MODE For production line use
1. PANEL INFORMATION 1. EDID WRITE MODE 3. AFT For production line use
2. PANEL WORKS 2. ANTENNA MODE 4. SYNC DET For technical analysis
3. POWER DOWN 3. AFT
4. SHUT DOWN 4. SYNC DET INITIALIZE mode
5. PANEL-1 ADJ 1. SIDE MASK LEVEL For factory use
6. PANEL-2 ADJ 1-1. SIDE MASK LEVEL
7. PANEL FUNCTION 2. FINAL SETUP Set to Factory default settings (it should perform after
8. ETC. 2-1. DATA RESET replacing a MAIN Assy)
9. RASTER MASK SETUP 3. HMG/HG SERVICE MODE Information for a USB device is displayed
10. PATTEN MASK SETUP 3-1. MODE SHIFT
11. COMBI MASK SETUP 4. Wide XGA AUTO For technical analysis

Structure of Layers in Panel Factory Mode 1 Structure of Layers in Panel Factory Mode 2
1. PANEL INFORMATION Version indication of the panel 7. PANEL FUNCTION (+)
2. PANEL WORKS Indications of the accumulated power-on time, pulse-meter 1. R-LEVEL
count, and power-on count of the panel 2. G-LEVEL
3. POWER DOWN Indication of the Power-down history 3. B-LEVEL
4. SHUT DOWN Indication of the Shutdown history 4. ADDRESS L1 Items for use by engineers
5. PANEL-1 ADJ (+) 5. ADDRESS L2
1. VOL SUS • • • • •
2. VOL OFFSET 11. ADDRESS U4
Settings required after replacement of the panel
• • • • • 12. STK MODE
8. VOL YNOFS4 8. ETC (+)
9. RESET1ST_KSB 1. BACKUP DATA For transferring backup data (after replacement of
10. RESET2ND_KSB Modification not required because these items the DIGITAL Assy)
• • • • • are basically for factory presetting 2. DIGITAL EEPROM To clear data of the digital video
23. YSTL_FMR_HZ 3. PD INFO.
24. SUS FREQ For AM noise prevention (Depending on the mode, 4. SD INFO. For clearance of data for the corresponding items.
brightness of the screen changes.) 5. HR-MTR INFO. The clearing method is the same: Select "CLEAR",
For confirmation of the result of the setting change, 6. PM/B1-B5 using [l], then hold [ENTER/SET] pressed for at
the unit must be turned off then back on again. 7. P COUNT INFO. least 5 seconds. After clearance is completed, {ETC}
6. PANEL-2 ADJ (+) 8. MAX TEMP. is automatically selected.
1. R-HIGH 9. RASTER MASK SETUP (+)
2. G-HIGH 1. MASK OFF
3 .B-HIGH Parameters for the WB adjustment of the panel, which are 2. RST MASK 01 For use while Raster Mask (full mask) is displayed.
4. R-LOW required during adjustment after panel replacement • • • • • Use [i] or [j] to select the type of mask.
5. G-LOW 26. RST MASK 25
6. B-LOW 10. PATTEN MASK SETUP (+)
7. ABL Setting of the power consumption. A setting table is 1. MASK OFF
available for each vertical signal. 2. PTN MASK 01 For use while Pattern Mask is displayed. Use [i] or
• • • • • [j] to select the type of mask.
To "Structure of Layers in Panel Factory Mode 2" 50. PTN MASK 49
11. COMBI MASK SETUP (+)
1. MASK OFF
2. CMB MASK 01 For use while Combination Mask is displayed.
• • • • • Use [i] or [j] to select the type of mask.
18. CMB MASK 17

115
PDP4280HD, PDP5080HD

LED Pattern

POWER ON STANDBY SLEEP

State LED Pattern Remarks

AC OFF or Main B
power switch OFF R
OG

Standby power B
management R
OG

Power ON B
(Screen ON) R
OG

B Once Twice n times 2.5s Once


Power-down R 500ms
OG

B 500ms
Shutdown R Once Twice n times 2.5s Once
OG
The LEDs flash only while the panel is
No digital adjustment
B 200ms turned on.
data copied for R
backup OG
In the process of
B 100ms
rewriting the program
R 100ms
of the microcomputer OG

During factory B
operation R
OG

B
Trap switch R
OG

During DTV Module B 100ms


software downloading R 100ms
OG
Downloading of DTV
B
Module software is R 500ms 500ms 500ms 500ms 500ms
finished normally. OG
Downloading of DTV
B
Module software is
R
abnormally finished. OG 500ms 500ms 500ms 500ms 500ms

B
Sleep timer R
OG

116
Power Down (Blinking in Red)
Note:
The figures  to  indicate the number of
times the LED flashes when power-down
occurs in the corresponding route.

DIGITAL ASSY

D15 to D18
ADDRESS ASSY D3501
to
ADR PD POWER SUPPLY UNIT

AD1 D3502
OR

D21 DRF SW
D3151
D19 to DRF SW
X DRIVE ASSY IC3155
XDRV PD D3155,
PD EXT PD
XDD PD D3162 MUTE Relay
X1 XSUS PD OR Circuit Control

D20 PD MUTE B
SCAN PD

SCN5V PD
Protection
YDRV PD
Y DRIVE ASSY Circuit
YDD PD
Y1 YSUS PD
PS PD

IC3151
Module Microcomputer
PD TRG B

PDP4280HD, PDP5080HD

117
PDP4280HD, PDP5080HD

Prediction of failure symptoms when a PD (power-down) is generated


Red LED Operating
Flashing Defective Assy PD Outline Checkpoint Possible Defective Part Remarks
Count PD

POWER SUPPLY Unit Failure in the POWER SUPPLY Unit


Q1219,Q1220,Q1221, VSUS-PSUS and SUSOUT-
X DRIVE Assy X SUS BLOCK Q1222,Q1223,Q1224,Q1201
2 POWER SUSGND are short-circuited.
VSUS UVP
Q2217,Q2218,Q2219, VSUS-SUSOUT and SUSOUT-
Y DRIVE Assy Y SUS BLOCK
Q2221,Q2222,Q2223 SUSGND are short-circuited.

SCAN Assy SCAN IC SCAN IC


Q1219,Q1220,Q1221, VSUS-PSUS and SUSOUT-
X DRIVE Assy X SUS BLOCK Q1222,Q1223,Q1224,Q1201 SUSGND are short-circuited.
VH UVP
Y SUS BLOCK Q2217,Q2218,Q2219, VSUS-SUSOUT and SUSOUT-
3 SCAN Q2221,Q2222,Q2223 SUSGND are short-circuited.
Y DRIVE Assy
VH DC/DC converter IC2601,D2604
Connectors CN2001,CN2301
disconnection
DIGITAL Assy detection CN3506

SCAN Assy SCAN IC


IC5V UVP
4 IC5V DC/DC
SCN-5V
Y DRIVE Assy Connectors
disconnection detection CN2501,CN2502 Q2554,D2558

Y DRIVE Assy CN2001


Connectors
5 Y-DCDC disconnection detection
DIGITAL Assy CN3506
Q2320,Q2321,Q2322,Q2323,
Y MSK BLOCK Q2324,Q2325,Q2330,Q2332, LMSK is short-circuited.
VNOFS UVP Q2334
VNOFS DC/DC D2606,Q2710,Q2711

Vprst UVP YPRST Regulator D2602,Q2604,R2610

15VDD UVP 15VDC/DC Q2572


Q2320,Q2321,Q2322,Q2323,
Y MSK BLOCK Q2324,Q2325,Q2330,Q2332, LMSK is short-circuited.
VKOFS1_2 UVP Q2334
6 Y-DCDC Y DRIVE Assy
VKOFS1_2 Regulator Q2705,Q2702
Q2320,Q2321,Q2322,Q2323,
Y MSK BLOCK Q2324,Q2325,Q2330,Q2332, LMSK is short-circuited.
VKOFS3 UVP Q2334
VKOFS3 Regulator Q2706,Q2703
Q2320,Q2321,Q2322,Q2323,
Y MSK BLOCK Q2324,Q2325,Q2330,Q2332, LMSK is short-circuited.
VKOFS4 UVP Q2334
VKOFS4 Regulator Q2707,Q2704

7 Y-SUS Y DRIVE Assy Center electric potential Y RESONANCE BLOCK Q2106,Q2107,Q2108,Q2110,Q2112,


detection PD D2104,D2105,D2108,D2109
Vadr is short-circuited (TCP,etc.).
IC1651 to IC1656, IC1851 to IC1855
Each TCP unit.
Q1731,Q1741,Q1751,Q1761,Q1771,Q1781,Q1931,Q1941,Q1951, Between ADR_B and Vadr is
Vadr LVP ADDRESS RESONACE BLOCK Q1961,Q1971,(D1731,D1741,D1751,D1761,D1771,D1781,D1931, short- circuited.
ADDRESS Assy D1941,D1951,D1961,D1971,R1714 to R1719,R1914 to R1918) Each resonance block unit.

8 ADRS C1711,C1911,(R1714 to R1719,R1914 to R1918,R1735,R1745,R1755,


R1765,R1775,R1785,R1935,R1945,R1955,R1965,R1975,D1731,D1741, ADR_B capacitor is short-circuited.
D1751,D1761,D1771,D1781,D1931,D1941,D1951,D1961,D1971)
CN1601, CN1602, CN1801, CN1802
DIGITAL Assy Connectors CN3501 to CN3504
disconnection
X DRIVE Assy detection CN1202,CN1203
Y DRIVE Assy CN2302,CN2303,CN2304
X DRIVE Assy Connectors CN1001
9 XDRIVE disconnection
DIGITAL Assy detection CN3505
Connectors CN1201
disconnection detection
X SUS BLOCK L1201,R1217
15VDD UVP
15VDC/DC Q1402

10 X-DCDC X DRIVE Assy VXKOFS1 Regulator Q1403,Q1404,IC1401


VXKOFS1 UVP
X OFFSET BLOCK Q1301,Q1303

VXKOFS2 Regulator Q1405,Q1406,IC1402


VXKOFS2 UVP
X OFFSET BLOCK Q1302,Q1304

11 Center electric potential Q1108,Q1109,Q1110,Q1112,


X-SUS X DRIVE Assy detection PD X RESONANCE BLOCK
D1106,D1107,D1110,D1111

UVP: Under Voltage Protect , OVP: Over Voltage Protect

118
Shut Down (Blinking in Blue)
Note : The figures  to  indicate the number of times the
PDP4280HD, PDP5080HD
LED flashes when shut-down occurs in the corresponding
route.

MAIN ASSY DIGITAL ASSY


I2C
IC8401
IC5201 IC4801 IC8404 TXD_SQ
UART HDMI_RX VDEC EEPROM EMMA2 ucom RXD_SQ STOP_SQ
3-wire serial CLK_SQ
8 15 IC3401 IC3160
Abnormal notice line CE_SQ 1 SQ_ASIC
Monitor line 2 >1 SCL_MA BUSY_SQ MONO
SCL_MB SW SDA_M MULTI
Others
SDA_M 7
8
12 TXD_IC3
IC8001 SQ_NON
TXD_DT RXD_IC3
ARIA
1
IC6401 RXD_DT REQ_IC3 1
BCM7038
IC6301 IC7001
FU3601
BCM3517 TV-G slicer
12 PSIZE 12V_FUSE
12 12 12
IC3602
8 IC3151 3.3V_DDCON
U6101 IC7302 IC6903
MODULE ucom
AD-FE POD Interface EEPROM 1
IC3302
IC6001 IC4601 IC4701 U6001 IC5001 RST2 3.3V_RST_IC
MPX AV SW RGB SW A-FE ADC MODEL
IC3303
5V ⇔ 3.3V SCL_AV AND
Converter SDA_AV 3
8 SCL_AV5 TXD_MD
6 M1 D11
SDA_AV5 RXD_MD
TANSHI ASSY REQ_MD
IO3 M8
IC9101
8
MSP SCL 2
IC3157
SDA
5 DAC1
USB
IC9201 A_NG_B Power E_SCL 1 IC3158
V+3_3V_D4 OVP E_SDA
D-Amp 4 DAC2
5 Block
TXD_IF
2
IC3156
OTW ANT_POW_DE 7 9 RXD_IF EMG_USB
EEPROM
CLK_IF
13 TEMP
D24
IC8406
IC8301 BUSY_IF RST2
AND-Gate
IF ucom CE_IF
REQ_IF
IC4403 TE1
3chDC-
IO4 M6
EMG_DDC
13 IC3652
IC8406 EEPROM
TH9091 11 RST4
AND-Gate IC3651
Temp. sensor TEMP2 SENSOR

V+12V V+6_5V V+5_1V SENSOR ASSY


10
FAN FAN NG
M4

119
Scan IC Troubleshooting

Blue Glue Removal

IC Removal

120
SERVICE KNOWHOW
Date: Sep.14, 2004 No.: SKD04003 ( 1/3 )
MODEL No. MODEL No.
See to following page

SUBJECT 1 How to remove the coating of SCAN IC.

[ Required equipment ]
tweezers ( Curved Tip Tweezers are better than stright ones. )
cutting pliers

[ Procedure ] 1. Peel the coating a little at the place of lower left corner
of SCAN IC which has rather more coating.
(Please be careful not to damage the pattern.)

2. Make a notch at the peeled coating.

PIONEER CORPORATION
Memo: SY61
K.MATSUMURA ,MANAGER
DP
Technical Support Group Classify:
Service Support Division

122
( 2/3)

3. Pick up the peeled coating by tweezers, and wind them around the point of the tweezers
while rotating tweezers.

4. Peel off the coating while rotating tweezers along the SCAN IC.

5. All the coating around SCAN IC is peeled off, the work is end.

If you rotate tweezers as close as SCAN IC, the work goes well.

123
How to replace the SCAN ICs

There are two possiblities:


- with a nozzle type soldering station
- with the CHIPQUICK SMD1 removal kit Work ESD safe
With nozzle type desoldering station

1 2 3

Mount the right type Add solder to all pins Heat up all pins with
of nozzle of the defective SCAN IC the nozzle.When solder reflows
remove IC with pick up tool

4 5 6

Once the IC is positioned,


Remove IC and clean PCB. Solder all pins and check
tip it diagonal so it cannot
Check PCB for damaged very carefully for dry joints
move anymore
patterns and short-circuits. or short circuits
(Solder two opposite corners)

124
With Chipquick
Another way to remove SMDs is with a special solder made by Chip Quik.The solder is an alloy of tin, lead, indium,
and bismuth. Bismuth has a very low thermal conductivity. If it is mixed with tin, the melting point is reduced to 65°C.
and so it becomes difficult to damage the PCB . Another advantage is that there is no additional desolder equipment
required.
It can be ordered with part number SMD1. This package contains chipquick flux , chipquick solder and alcohol
pads.

1 2 3

Apply flux to all pins of the Adjust the temperature of the Maintain the alloy in molten
defective SCAN IC solder iron to +/- 200°C and state and remove the SCAN IC
melt CHIPQUICK alloy with a pick - up tool.
uniformly on all pins.

4 5 6

Move the excess with the solder Clean site with swab At room temperature, clean the
iron to an unused section of the dipped in flux while residue with alcohol pad.
PCB. Remove after it's cooled applying heat.
down.

PCB is ready to mount the new


SCAN IC.

125
Parts List

G3 to G8

Note: This is a basic field


use parts list. Always check
with Pioneer Parts Department
to ensure correct part numbers.

126
3rd generation 43" PLASMA
Quick Reference Chart
PDP-433CMX PDP-4300 PRO800HDI PDP-433PU
PRO800HD

(2) AXY1056 or (7) 59 (7) AXY1059 (7) AXY1059 (2) AXY1056 or (7) 59
Power Supply Module (7)AXX1064 (2201-15940) ' (0-3480) ' must check ' (2761-10130)
(7) must check
(3) New Scan IC S/N 5011 ALL ALL 3811
Service Panel Assy (2,3) AWU1069 AWU1069 AWU1069 (2,3) AWU1069
Digital Video Assy (3) AWV1941, 80 or 71 AWV1971 AWV2071 (3) AWV1929, 41, 80 or 71
Y Drive Assy (4) AWZ6683 or 6748 AWZ6748 ' (4) AWZ6683, 6708 or 49
X Drive Assy. (4) AWV1930 or 85 AWV1985 ' (4) AWV1930 or 85
(ADR)Resonance Assy (6) AWZ6682 or 6751 AWZ6751 ' (6) AWZ6682 or 6751
Sub Address A Assy AWZ6692 AWZ6692 ' '
Sub Address B Assy AWZ6693 AWZ6693 ' '
AWZ6697
RGB Assy AWZ6744 AWZ6837 N/A
AWZ6744 (after # 4721)
I/O Assy AWZ6631 AWZ6631 AWZ6801 N/A
MR Interface Assy N/A N/A N/A AWZ6699* (1637)
Audio Amp Assy N/A N/A N/A AWZ6687
MX Audio Assy AWZ6644 AWZ6644 ' N/A
FAN Motor AXM1040 AXM1040 ' N/A
Thermal Sensor Assy AWZ6639, 96 AWZ6696 ' AWZ6660
(MX) LED Assy AWZ6642 AWZ6642 ' AWZ6655
Control Assy AWZ6633 AWZ6633 ' N/A
IR Assy AWZ6643 AWZ6643 ' AWZ6658
(Side/Front) Key Assy AWZ6637 AWZ6637 ' AWZ6656
Key Connector Assy AWZ6695 AWZ6695 ' AWZ6657
Video Card AWV1906/07** AWV1907 AWV2064 N/A
Slot Connector Assy AWZ6634 AWZ6634 ' N/A
Front Case Assy AMB2712 AMB2762 AMB2809 AMB2725
Hex Hole Bolt SMZ80H400FZB N/A N/A N/A
AC cord ADG1178 ' ADG1208 '
Protect Panel Assy AMR3303 AMR3303 ' '
Display Stand AMR3264 N/A ' PDK-TS01
Remote Control AXD1459/66 AXD1466 AXD1459 RRMCG1679CESA
System Cable (PDP-R03U) N/A N/A N/A QCNW-6117CEZZ
Power Cord (PDP-R03U) N/A N/A N/A QACCDA007WJPZ
Service Manual ARP3123/3127 & 3155 ARP3155/62*** ARP3186 ARP3111 & 3143
Owner's Manual ARD1049, 52/ARB1548 ARB1551 ARB1560 TINS-7552CEZZ
(2) See bulletin SI-D03016A & 03026. AXY1059 replaces all, but must adjust if replacing old supply. Also adjust if panel replaced.
(3) See bulletin SI-D03025C. Use existing Dvid. Must use new with service panel. Scan Ics changed, SN755860PJ to SN755864APZP.
(4) See bulletin SI-D03041A. Use existing X or Y. If old to new must adjust.
(5) See bulletin SI-D03003. Use existing Addr. Reso & Sub Addr. If old to new, replace both.
(6) See bulletin SI-D03033. Improved caps and added insulator.
(7) See bulletin SI-D04048A, SI-PG04007. Mandatory upgrade (serial range where needed). Orange dot by serial #
indicates already done. AXX1064 is AXY1059-H. AXY1059-A thru G need replacing.
* See bulletin SI-D03004. Old part# was AWZ6654. Will need (2) screws PMZ26P080FZK for new board.
** AWV1907 for PRO & 4300. Will need Torx Driver #T10H to remove from PRO.
***ARP3162 has AWV1907 schematic.

127
3rd generation 50" PLASMA
Quick Reference Chart

PDP-503CMX PRO1000HDI PDP-503PU


PRO1000HD

(1,2) AXY1053, 55 or 59 AXY1059 (1,2) AXY1053, 55 or 59


Power Supply Module (7)AXX1064 (8541-35690) (7) AXX1064, must check (7) AXX1064 (2431-12680)
(7) must check
(3) New Scan IC S/N 9991 ALL 3051
(2,3) AWU1068 AWU1068 (2,3,9) AWU1068
Service Panel Assy
(8) AWU1110 (8) AWU1110 (8,9) AWU1110
(3) AWV1903 or 70,79
Digital Video Assy (3) AWV1903 or 70,79 AWV2072
(9)AWV2029
Y Drive Assy (4) AWZ6645 or 6745 AWV6745 (4) AWZ6645, 6707 OR 46
X Drive Assy. (4) AWV1901 or 84 AWV1984 (4) AWV1901 or 84
(ADR)Resonance Assy (5, 6) AWZ6630, 91 or 6750 AWZ6750 (6) AWZ6691or 6750
Sub Address A Assy (5) AWZ6646 or 89 AWZ6689 AWZ6689
Sub Address B Assy (5) AWZ6647 or 90 AWZ6690 AWZ6690
V Mid Clamp Assy (1) AWV1934 N/A (1) AWV1934
AWZ6632
RGB Assy AWZ6744 N/A
AWZ6744 (after # 10891)
I/O Assy AWZ6631 ' N/A
MR Interface Assy N/A N/A AWZ6699* (1621)
Audio Amp Assy N/A N/A AWZ6687
MX Audio Assy AWZ6644 ' N/A
FAN Motor AXM1040 ' N/A
SP Out R Assy AWZ6636, 6706 AWZ6706 N/A
SP Out L Assy AWZ6635, 6705 AWZ6705 N/A
(MX) LED Assy AWZ6642 ' AWZ6655
Control Assy AWZ6633 ' N/A
IR Assy AWZ6643 ' AWZ6658
(Side/Front) Key Assy AWZ6637 ' AWZ6656
Key Connector Assy AWZ6638, 6695 AWZ6695 AWZ6657
Thermal Sensor Assy AWZ6639, 96 AWZ6696 AWZ6660
Video Card AWV1906, 07** AWV2064 N/A
Slot Connector Assy AWZ6634 ' N/A
Front Case Assy AMB2698 AMB2805 AMB2722
AC cord ADG1178, 1208 ADG1208 ADG1178, 1208
Protect Panel Assy AMR3266, 3304 AMR3304 AMR3304
Display Stand AMR3264, N/A N/A PDK-TS01
Remote Control AXD1459, 66 AXD1459 RRMCG1679CESA
System Cable (PDP-R03U) N/A N/A QCNW-6117CEZZ
Power Cord (PDP-R03U) N/A N/A QACCDA007WJPZ
Service Manual ARP3093/3101 & 3150 ARP3150/87 ARP3107 & 3141
Owner's Manual ARD1042, 52/ARB1544 ARB1560 TINS-7552CEZZ
(1) See bulletin SI-D02012. Vmid moved to supply. If replacing AXY1053 with AXY1055 or 59, use exsisting Vmid.
(2) See bulletin SI-D03016A & 03026. AXY1059 replaces all, but must adjust if replacing old supply. Also adjust if panel replaced.
(3) See bulletin SI-D03025C. Use existing Dvid. Must use new with service panel. Scan Ics changed, SN755860PJ to SN755864APZP.
(4) See bulletin SI-D03041A. Use existing X or Y. If old to new must adjust.
(5) See bulletin SI-D03003. Use existing Addr. Reso & Sub Addr. If old to new, replace both.
(6) See bulletin SI-D03033. Improved caps and added insulator.
(7) See bulletin SI-D04048A, SI-PG04007. Mandatory upgrade (serial range where needed). Orange dot by serial #
indicates already done. AXX1064 is AXY1059-H. AXY1059-A thru G need replacing.
(8) See bulletin SP-D04014. Must adjust Vofs when using AWU1110.
(9) If 1st number of serial is 2, special panel used. If replacing panel, also replace digital video.
* See bulletin SI-D03004. Old part# was AWZ6654. Will need (2) screws PMZ26P080FZK for new board.
** Will need Torx Driver #T10H to remove.
ARP3162 has AWV1907 schematic.

128
4th generation 2 piece PLASMA
Quick Reference Chart

PRO504PU PDP504PU PRO434PU PDP434PU

Service Panel Assy AWU1080, 1108 (1) D AWU1079, 1109 (1) D


Scan IC AN16003A D SN755864APZP D
Power Supply Module AXY1068 D D D
AWV2018, 70
Digital Video Assy or AWV2110 D D D
AWV2035, 68
Y Drive Assy AWV2144, 47 D AWV2022, 66 D
X Drive Assy. AWZ6808 D AWZ6794, 6840 D
Panel IF Assy. AWZ6768 D D D
Audio Amp Assy AWZ6834 D D D
Panel Sensor Assy. AWZ6795 D D D
Panel LED Assy AWZ6787 D D D
Panel Key Assy AWZ6788 D D D
Key Control Assy AWZ6789 D D D
Panel IR Assy AWZ6790 D D D
HD SP Terminal AWZ6792 D D D
Front Case Assy AMB2804 AMB2763 AMB2783 AMB2779
Hex Hole Bolt SMZ80H400FZB D D D
AC cord ADG1215 D D D
Protect Panel Assy AMR3348 AMR3385 AMR3345 AMR3383
Remote Control AXD1484 AXD1478 AXD1484 AXD1478
System Cable (white/black) ADF1021 or 7, 9 D D D
Service Manual ARP3176 D ARP3174 D
Owner's Manual ARB1556 ARE1367 ARB1556 ARE1367

(1) Adjustment varies depending on digital video. SI pending.

129
4th generation 43" PLASMA
Quick Reference Chart

PDP4304 PDP4304/1
PDP434CMX PDP4314 PRO810HD PRO810HD/1 PDP-434CMX/1 PDP4314/1

AWU1094
Service Panel Assy AWU1109 ' AWU1115 ' '
AWU1109
Scan IC SN755864APZP ' ' SN755866PZP ' '
Power Supply Module AXY1083 ' ' ' ' '
Digital Video Assy AWV2100 or 84*** AWV2100 ' AWV2169 ' '
Y Drive Assy AWV2022, 66 ' ' AWV2078 ' '
X Drive Assy. AWZ6840 ' ' AWZ6865 ' '
AWZ6967 AWZ6967
AV I/O Assy AWZ6894 AWZ6962 AWZ6894
AWZ6971 ' AWZ6971
Audio Amp Assy AWZ6848 ' ' ' ' '
RGB Assy AWZ6960 AWZ6961 ' AWZ6993 AWZ6992 AWZ6993
FAN Motor AXM1044 ' ' ' ' '
Panel Sensor Assy. AWZ6795 ' ' AWZ6872 ' '
LED OPT Assy AWZ6957 AWZ6966 ' ' AWZ6957 AWZ6966
Side/Front Key Assy AWZ6852 AWZ6970 AWZ6852 ' ' AWZ6970
Key Control Assy AWZ6853 AWZ6969 AWZ6965 ' AWZ6981 AWZ6969
IR Receive Assy AWZ6855 ' ' ' ' '
Comm Slot Assy AWZ6849 AWZ6968 AWZ6963 ' AWZ6849 AWZ6968
Comm Slot I/F AWZ6850 AWZ6964 ' ' AWZ6980 AWZ6964
AWV2097* AWV2097*
Video Card AWV2098* AWV2159** AWV2158** ' AWV2098* AWV2159**
Video Slot I/F Assy AWZ6851 ' ' ' ' '
AMB2846 AMB2846
Front Case Assy AMB2790 AMB2845 AMB2790
AMB2847 ' AMB2847
Hex Hole Bolt ' ' ' ' ' '
AC cord ' ' ' ' ' '
Protect Panel Assy AMR3345 ' ' ' ' '
Frame L N/A N/A ANB1876 ' N/A N/A
Frame R N/A N/A ANB1877 ' N/A N/A
Frame U N/A N/A ANB1875 ' N/A N/A
Frame D N/A N/A ANB1876 ' N/A N/A
Display Stand AMR3264 N/A N/A N/A AMR3264 N/A
AXD1496 AXD1496
Remote Control AXD1486 AXD1496 ' AXD1486
AXD1497 AXD1497
Service Manual ARP3198 ARP3221 ARP3219 ARP3248 ARP3241 ARP3250
Owner's Manual ARD1055 ARE1386 ARE1385 ARE1385 ARD1055 ARE1386

*Video Card PDA-5003 (AWV2097) and PDA-5004 (AWV2098)


**Will need Torx Driver #T10H to remove
***For panels with narrow margin.

130
4th generation 50" PLASMA
Quick Reference Chart

PDP-5004 PDP-504CMX/1 PDP-5004/1


PDP-504CMX PDP-5014 PRO1010HD PRO1010HD/1 PDP505CMX PDP-5014/1

AWU1095 D
Service Panel Assy AWU1108 D AWU1114 D
AWU1108 AWU1097
Scan IC AN16003A D D AN16021AA D D
Power Supply Module AXY1083,1106 D D D D D
D
D D
Digital Video Assy AWV2100 or 84*** AWV2100 AWV2169 AWV2248
AWV2035, 68 AWV2144
Y Drive Assy D AWV2082 D D
AWV2144, 47 AWV2147
X Drive Assy. AWZ6808 AWZ6959 D AWZ6877 D D
AWZ6967 AWZ6847 AWZ6967
AV I/O Assy AWZ6847 AWZ6962 D
AWZ6971 AWW1062 AWZ6971
Audio Amp Assy AWZ6848 D D D D D
AWZ6992
RGB Assy AWZ6883 AWZ6960 AWZ6961 AWZ6993 AWZ6993
D AWW1064
FAN Motor AXM1044 D D D D D
Panel Sensor Assy. AWZ6795 D D AWZ6872 D D
LED OPT Assy AWZ6854 AWZ6966 D D AWZ6957 D
Side/Front Key Assy AWZ6852 AWZ6970 AWZ6852 D D AWZ6970
Key Control Assy AWZ6853 AWZ6969 AWZ6965 D AWZ6981 AWZ6969
IR Receive Assy AWZ6855 D D D AWZ6989 D
Comm Slot Assy AWZ6849 AWZ6968 AWZ6963 D AWZ6849 AWZ6968
Comm Slot I/F AWZ6850 AWZ6964 D D AWZ6980 AWZ6964
AWV2097* AWV2097*
Video Card AWV2159** AWV2158** AWV2159**
AWV2098* D AWV2098*
Video Slot I/F Assy AWZ6851 D D D D D
AMB2843 AMB2788 AMB2843
Front Case Assy AMB2788 AMB2842
AMB2844 D AMB2878 AMB2844
Hex Hole Bolt SMZ80H400FZB D D D D D
AC cord ADG1215 D D D D D
D D
Protect Panel Assy AMR3348 D D D N/A
Frame L N/A N/A ANB1872 D N/A N/A
Frame R N/A N/A ANB1873 D N/A N/A
Frame U N/A N/A ANB1871 D N/A N/A
Frame D N/A N/A ANB1874 D N/A N/A
Display Stand AMR3264 N/A N/A N/A AMR3264 N/A
AXD1496 AXD1496
Remote Control AXD1486 AXD1496 D AXD1486
AXD1497 AXD1497
ARP3241
Service Manual ARP3191 ARP3221 ARP3219 ARP3248 ARP3250
ARP3305
ARD1055
Owner's Manual ARD1055 ARE1386 ARE1385 ARE1385 ARE1386
ARD1059

*Video Card PDA-5003 (AWV2097) and PDA-5004 (AWV2098)


**Will need Torx Driver #T10H to remove
***For panels with narrow margin.

131
5th generation PLASMA
Quick Reference Chart

PDP4350SX PDP5050SX PRO505PU PDP505PU PRO435PU PDP435PU


Start of serial # xxSS xxPM

Service Panel Assy AWU1126 AWU1131 AWU1097 D D AWU1096 D


Power Supply Module E E AXY1085, 1107* D D D D
AWV2074, 2180 or
Digital Video Assy E AWV2181 D D D D
2235**
Scan IC SN755866PZP E AN16021AA D D SN755866PZP D
AWV2198
Y Drive Assy AWV2179 E AWV2082 D AWV2078 D
D ***
AWW1003
X Drive Assy. AWZ6991 E AWZ6877 D AWZ6865 D
D ***
Panel IF Assy. N/A N/A AWZ6841 D D D D
Audio Amp Assy E AWW1005 AWZ6863 D D D D

TUNER BOARD ASSY E AWE1303 N/A N/A N/A N/A N/A

MAIN BOARD ASSY E AWV2183 N/A N/A N/A N/A N/A

AV BOARD ASSY E AWW1007 N/A N/A N/A N/A N/A

MR POWER SUPPLY UNIT E AXY1091 N/A N/A N/A N/A N/A

Front Case Assy AMB2859 AMB2860 AMB2836 D D AMB2835 D


AC cord E E ADG1215 D D D D
Remote Control E AXD1502 AXD1490 AXD1489 AXD1490 AXD1489

System Cable (white/black) N/A N/A ADF1027, 9 or 1 D D D

Service Manual E ARP3261 ARP3214 D & 3264 D & 3258 ARP3211 D & 3257, 63

Owner's Manual E ARE1394 ARE1561 ARE1379 ARE1561 ARE1379

* Lead-free solder.
** Buzz reduced (must adjust 50"). May update with PC.

132
Pioneer 42" & 61" Plasma parts & board assy interchageability list
Applicable models: PDP4214HD, PDP42A3HD, PRO1410HD, PDP614MX, PDP6100HD, PDP424MV

PDP42A3HD

PRO1410HD
PDP4214HD

PDP6100HD

PDP614MX

PDP424MV
Part description Latest Part # Old part # Remarks

PDP Module
PLASMA

9S900116 9S900077, 3S361002 X X X


PANEL
ASSY

9S900064 3S342013 X
PDP-NP42H5MF01PA X X
Power Unit 3S110165 3S110164, 161 X X X
SUPPLY
POWER

3S110211 X
Power SMPS 01403-0120 X X
Digital video assy 9S899731 (05D-27) X X X
9S899843 (05C-33)
PANEL DIGITAL

9S899791 (05C-27) X X X See service manual pg 12-6 for


9S899792 (05C-28) X X X additional replacement target
9S899844 (05C-34)
9S899793 (05D-28) X X X versions.
ASSY

9S899878 (03K-06) 9S899847 (03J-06) X


Digital Board 9S890002 (17C-08) X X
Digital Assy (Ucom& Video) 010-2741 X X
DTT Analog Assy 010-2640 X X
PROCESSING

Main PWB Assy 937J8M03 937J8M01 X


937J9M03 937J9M01 and M02 X
VIDEO

ASSY

937P9M01 X
937M2M03 937M2M02 X
High Voltage Board 9S899891 (Ver 03B) X X
X,Y

9S899523 X
Common Connection Board 9S899919 (Ver 02A) X X
Common PKG 9S899669 X X X
X

9S899869 9S899282 X
Scanning PKG 9S899659 (Ver 02A) 9S899790 X X X
Y

Scan Relay Board (Up) 9S899897 (Ver 02A) X X


9S899862 (Ver 02C) X X Up and down board versions
Scan Relay Board (Down) 9S899898 (Ver 02A) X X must match.
SCAN MODULES

9S899863 (Ver 02C) X X


Scanning relay PKG(Lower) 9S899850 9S899661 X X X
9S899855 (Ver 02A) 9S899355 (Ver 01C) X Upper and lower board versions
9S899866 (Ver 02B) 9S899531 (Ver 01D) X must match.
Scanning relay PKG(Upper) 9S899849 9S899660 X X X
9S899854 (Ver 02A) 9S899351 (Ver 01C) X Upper and lower board versions
9S899865 (Ver 02B) 9S899528 (Ver 01D) X must match.

133
Pioneer 42" & 61" Plasma parts & board assy interchageability list
Applicable models: PDP4214HD, PDP42A3HD, PRO1410HD, PDP614MX, PDP6100HD, PDP424MV

PDP42A3HD

PRO1410HD
PDP4214HD

PDP6100HD

PDP614MX

PDP424MV
Part description Latest Part # Old part # Remarks

Data Relay Board (Left Down) 9S899895 (Ver 02A) X X


Data Relay Board (Right Down) 9S899896 (Ver 02A) X X
Data Relay Board (Left Up) 9S899893 (Ver 02A) X X
ADDRESS MODULES

Data Relay Board (Right Up) 9S899894 (Ver 02A) X X


Signal relay PKG (lower center) 9S899762 9S899587 X X X
Signal relay PKG (lower left) 9S899586 X X X
Signal relay PKG (lower right) 9S899589 X X X
Signal relay PKG (upper center) 9S899760 9S899584 X X X
Signal relay PKG (upper left) 9S899583 X X X
Signal relay PKG (upper right) 9S899761 9S899585 X X X
Signal relay PKG (left) 9S899524 X
Signal relay PKG (right) 9S899525 X
PDP Optical Filter
PROTECT

05100-0020 X X
PANEL

Filter 29KS0271 29KS0171 X X X


ASSY

29KS0121 X
Fan 10511-07-001 X X
3S170014 X X X Left & Middle (from rear)
3S170015 X X X Right (from rear)
Audio PWB Assy 937J8SH3 937J8SH1 X
937J9SH3 937J9SH1 X
937J9SH4 X
937F0SH4 937F7SH2 X
Sub AV & AMP Assy 220-2050 X X
Sub Key Assy 220-2040 X X
232C PWB Assy 937J8SA1 X
937J9SA1 X
937J9SA4 X
937F0SA3 937F0SA2 X
CTL PWB Assy 937J8SB1 X
937J9SB3 937J9SB1 X
937J9SB4 X
937F0SB3 937F0SB2 X
LED PWB Assy 937J8SD1 X
937J9SD3 937J9SD1 X
937J9SD4 X
937F0SD3 937F0SD2 X
Control IR & LED Assy 220-2060 X X
Main AC switch Assy 937J8SC1 X
937J9SC2 937J9SC1 X
937J9SC4 X
937F0SC3 937F0SC2 X
Power Sw Assy 150-2040 X X

134
PDP425CMX
Quick Reference Chart

PDP-425CMX

Service Panel Assy AWU1160


Scan IC SN755870PZT
Power Supply Module AXY1127
MD Digital Assy AWV2254
Y Drive Assy AWV2251
X Drive Assy. AWW1067
Main Assy. AWW1100
Audio Assy AWW1105
Address Assy AWV2253
Sus Clamp 1 AWV2250
Sus Clamp 2 AWV2205
FAN Motor AXM1054
Temp Sensor 1 AWW1102
Temp Sensor 2 AWW1103
Temp Sensor 3 AWW1104
LED Assy AWW1109
Key Assy AWW1108
Comm Slot Assy AWW1106
Comm Slot I/F AWW1107
AWV2097 (PDA5003)
Video Card
AWV2098 (PDA5004)
Video Slot I/F Assy AWW1101
Front Case Assy AMB2885
Hex Hole Bolt SMZ80H400FTC
AC cord ADG1215
Protect Panel Assy AMR3510
Frame L N/A
Frame R N/A
Frame U N/A
Frame D N/A
Display Stand AMR3545
Remote Control AXD1528
Cleaning cloth AED1285
Extension Cable GGD1469
Extension Cable GGP1075
Service Manual ARP3340
Owner's Manual ARD1070

135
6th generation PLASMA
Quick Reference Chart
PRO506PU PDP506PU PRO436PU PDP436PU
Service Panel Assy AWU1134 AWU1135

Power Supply Module AXY1112, AXY1129

Digital Video Assy AWW1028

Y Drive Assy AWV2258 AWV2256

X Drive Assy. AWW1075 AWW1074

HD Audio Assy AWV2203


HD LED Assy AWW1029
HD IR Assy AWW1030
Scan IC AN16025A SN755870PZT
Front Case Assy AMB2857 AMB2861 AMB2871 AMB2855
Hex Hole Bolt SMZ80H400FZB
AC cord ADG1215
Protect Panel Assy N/A
Remote Control AXD1508 AXD1507 AXD1508 AXD1507
System Cable (white/black) ADF1027, 9 or 1
Service Manual ARP3267 ARP3271
Owner's Manual ARB1567 ARE1399 ARB1567 ARE1399

MEDIA RECEIVER PROR06U PDPR06U


Power Supply Unit AXY1113
MR DTB Assy AWE1305
MR Main Assy AWV2223 AWV2225
Front Assy AWW1044 AWW1046
LED Assy AWW1045
Service Manual ARP3279

136
PDP4216HD PDP5016HD
Service Panel Assy AWU1208 AWU1233
Power Supply
AXY1153 AXY1153
Module
Digital Assy AWW1138 AWW1139
Y Drive Assy AWV2400 AWW1145
Y Sub Drive AWW1146
X Drive Assy. AWW1196 AWW1143
X Sub Drive AWW1144
INTERFACE ASSY AWV2373 AWV2373
SUS CLAMP 1 Assy AWW1022
SUS CLAMP 2 Assy AWW1023
Sensor Assy AWW1140 AWW1140
Service Manual A3404 A3404
Owner's Manual 20010-1320 20010-1320
Front Case Assy
Hex Hole Bolt
AC cord 01300-0390 01300-0390
G-LINK cable VDX1010
Simple Remote
Remote Control 01400-0850 01400-0850
Service Panel Assy AWU1208 AWU1233

137
7th Generation Plasma Quick Reference Chart
THIS IS NOT A COMPLETE LIST OF PARTS! PLEASE CHECK THE SERVICE MANUAL FOR PARTS NOT LISTED HERE.
PDP-4270HD PDP-5070PU PDP-6070PU
PRO-940HD PRO-507PU PRO-607PU PRO-FHD1
PDP-4271HD PDP-5071PU PDP-6071PU
AXY1149 AXY1149
POWER SUPPLY AXY1150 AXY1153 AXY1150 AXY1153 AXY1139 AXY1139 AXY1148
AXY1153 AXY1153
SCAN A ASS'Y N/A N/A N/A N/A AWW1186 AWW1186 AWW1229
SCAN B ASS'Y N/A N/A N/A N/A AWW1187 AWW1187 AWW1230
SN755870KPZT-P
SCAN IC SN755870KPZT-P ALL MODELS N/A
SN755866PZP (1)
AWW1195 AWW1195
X DRIVE ASS'Y AWW1143 AWW1143 AWV2366 AWV2366 AWV2293
AWW1196 AWW1196
50X SUB DRIVE N/A N/A AWW1144 AWW1144 N/A N/A N/A
AWV2400
Y DRIVE AWV2400 AWW1145 AWW1145 AWV2367 AWV2367 AWV2294
AWV2371 (1)
50Y SUB DRIVE N/A N/A AWW1146 AWW1146 N/A N/A N/A
AWW1138
DIGITAL ASS'Y AWW1138 AWW1139 AWW1139 AWW1190 AWW1190 AWW1115
AWW1193 (1)
AWU1208 AWU1212
SERVICE PANEL ASS'Y AWU1209 AWU1227 AWU1228 AWU1229 AWU1198
AWU1225 (1) AWU1233
MAIN ASSY (US BB) AWV2312 AWV2309 AWV2312 AWV2309 AWV2312 AWV2309 AWV2292
AWW1118 (pre audio)
AUDIO ASS'Y AWW1185 AWW1185 AWW1131 AWW1131 AWW1131 AWW1131
AWW1117 (power amp)
INPUT ASSY (TANSHI) AWW1156 AWW1153 AWW1156 AWW1153 AWW1156 AWW1153 N/A
LED IR ASS'Y AWW1136 AWW1136 AWW1136 AWW1136 N/A N/A AWW1121
IR ASS'Y N/A N/A N/A N/A AWW1137 AWW1137 AWW1123
SIDE KEY ASS'Y AWW1133 AWW1133 AWW1133 AWW1133 AWW1133 AWW1133 AWW1124
POD ASSY (U) AWW1154 AWW1158 AWW1154 AWW1158 AWW1154 AWW1158
SIDE BLOCK (U BB) AWW1157 AWW1155 AWW1157 AWW1155 AWW1157 AWW1155 N/A
HN MODULE ASSY N/A AWV2311 N/A AWV2311 N/A AWV2311 N/A
PANEL SENSOR AWW1140 AWW1140 AWW1140 AWW1140 AWW1191 AWW1191 AWW1116
AXM1055 (2 center)
FAN AXM1058 AXM1058 AXM1058 AXM1058 AXM1058 AXM1058
AXM1056 (2 side)
SPEAKER ASSY L AMW1010 AMW1010 N/A N/A N/A N/A N/A
SPEAKER ASSY R AMW1011 AMW1011 N/A N/A N/A N/A N/A
AXD1536 AXD1536
REMOTE AXD1531 AXD1536 AXD1531 AXD1535
AXD1539 (simple) AXD1539 (simple)
(1) SPD07001. If first number of serial number is a 5 (FJPM5XXXXXEF), use these parts.
7th generation Plasma
Quick Reference Chart
PRO1140HD PDP5071PU PDP4271PU

Service Panel Assy AWU1212 AWU1208

Power Supply Module AXY1135

Digital Assy AWW1139 AWW1138

Y Drive Assy AWW1145 AWV2334


Y Sub Drive AWW1146 NA
X Drive Assy. AWW1143 AWW1067

X Sub Drive AWW1144 NA

Audio Assy AWW1131 AWW1185


LED IR Assy AWW1136

SIDE KEY Assy AWW1133

Scan IC SN755870KPZT-P

Side Block AWW1157

Tanshi Assy AWW1156

POD Assy AWW1154

Main Assy AWV2309 AWV2312

HN Module Assy AWV2311 NA NA

Sensor Assy AWW1140

Fan Motor AXM1058

Service Manual ARP3354 ARP3354 ARP3356

Owner's Manual ARE1426 ARE1422

Front Case Assy AMB2917 AMB2912

Hex Hole Bolt SMZ80H400FZB

AC cord ADG1215
G-LINK cable VDX1010

Simple Remote AXD1539

Remote Control AXD1536

139
PROFHD 1
Quick Reference Chart
PROFHD1
Service Panel Assy AWU1198
Power Supply Module AXY1134
FHD Main Assy AWV2292
FHD Digital Assy AWW1115
FHD Y Drive Assy AWV2294
FHD X Drive Assy. AWV2293
FHD Scan A Assy AWW1129, 1229*
FHD Scan B Assy AWW1130, 1230*
FHD Power Amp Assy AWW1117
FHD Pre Audio Assy AWW1118
Fan Connect Assy AWW1122
LED Assy AWW1121
IR Assy AWW1123
KEY Assy AWW1124
KEY Control Assy AWW1125
Service Manual ARP3390, 3344
Owner's Manual ARE1425
Front Case Assy AMB2910
Hex Hole Bolt SMZ80H400FZB
AC cord ADG1215
Remote Control AXD1534
* New panel

140
8th Generation PLASMA
Quick Reference Chart
THIS IS NOT A COMPLETE LIST OF PARTS! PLEASE CHECK SERVICE MANUALS AND IF THERE IS ANY DOUBT ABOUT THE PART
NUMBER PLEASE CALL THE TECHNICAL ASSISTANCE LINE TO DETERMINE THE CORRECT PART NUMBER.

PDP4280HD PRO-950HD PDP5080HD PRO1150HD PDP5010FD PRO110FD PDP6010FD PRO150FD

SERVICE PANEL ASS'Y AWU1276 AWU1276 AWU1277 AWU1277 AWU1272 AWU1273 AWU1274 AWU1275
POWER SUPPLY AXY1157 AXY1157 AXY1157 AXY1157 AXY1168 AXY1168 AXY1169 AXY1169
SCAN IC SN755875PZT-P SN755875PZT-P SN755875PZT-P SN755875PZT-P AN16174A AN16174A SN755871PZT-P SN755871PZT-P
X DRIVE ASS'Y AWV2452 AWV2452 AWV2447 AWV2447 AWV2510 AWV2510 AWV2505 AWV2505

Y DRIVE AWW1262 AWW1262 AWW1260 AWW1260 AWV2511 AWV2511 AWV2506 AWV2506

DIGITAL ASS'Y AWW1271 AWW1271 AWW1270 AWW1270 AWW1316 AWW1316 AWW1308 AWW1308

MAIN ASS'Y AWV2455 AWV2456 AWV2455 AWV2456 AWV2457 AWV2458 AWV2457 AWV2458
INPUT ASS'Y (TANSHI) AWW1273 AWW1284 AWW1279 AWW1287 AWW1334 AWW1335 AWW1334 AWW1335

LED ASS'Y AWW1276 AWW1276 AWW1280 AWW1280 AWW1291 AWW1291 AWW1276 AWW1276
AWW1289 AWW1289 AWW1289 AWW1289
IR ASS'Y / RLS AWW1277 AWW1277 AWW1281 AWW1281
AWW1292 AWW1292 AWW1292 AWW1292
SIDE KEY ASS'Y AWW1275 AWW1275 AWW1275 AWW1275 AWW1275 AWW1275 AWW1275 AWW1275

POD ASS'Y (U) AWW1295 AWW1295 AWW1295 AWW1295 AWV1295 AWV1295 AWV1295 AWV1295
SIDE IO ASS'Y AWW1274 AWW1285 AWW1274 AWW1285 AWW1274 AWW1285 AWW1274 AWW1285
HN MODULE ASS'Y NA AWV2497 NA AWV2497 NA AWV2497 NA AWV2497
PANEL SENSOR AWW1272 AWW1272 AWW1272 AWW1272 AWW1309 AWW1309 AWW1309 AWW1309
AXM1058 AXM1058 AXM1058 AXM1058
FAN AXM1058 AXM1058 AXM1058 AXM1058
AXM1064 AXM1064 AXM1063 AXM1063
POWER SWITCH AWW1261 AWW1261 AWW1261 AWW1261 AWW1293 AWW1293 AWW1293 AWW1293
SPEAKER ASS'Y L AMW1012 AMW1012 NA NA NA NA NA NA
SPEAKER ASS'Y R AMW1013 AMW1013 NA NA NA NA NA NA
FRONT PANEL AMB3015 AMB3019 AMB3028 AMB3029 AMB3001 AMB3002 AMB3035 AMB3036
REMOTE AXD1550 AXD1549 AXD1550 AXD1549 AXD1550 AXD1549 AXD1550 AXD1549

Revised 8/17/07 blp


141
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