Professional Documents
Culture Documents
Generations 3 to 8
Quick Reference
Troubleshooting Guide
Version 1.2
Contents
Preface 5
Service Call Preparations 6
Hour & P-Count Readings 7-10
Model & System Breakdown 11-12
Optional Accessories 13
Quick Reference 14-22
Power Down G2~G6 15
Shut Down G2~G6 16
Power Down & Shut Down G7~G8 17
Trap Switch Reset G3~G8 18-19
Service Remotes 20-22
G3 PDP433PU & PDP503PU 23-29
Block Diagrams 24-25
Shut Down & Power Down 26-29
G3 PDP433CMX, PDP503CMX, PDP4300, PRO800HDI & PRO1000HDI 30-40
Block Diagrams 32-35
Basic Service Factory Mode 36-37
Shut Down & Power Down 38-40
G4 & G5 PDP434PU, PDP504PU, PRO434PU, PRO504PU, PDP435PU, PDP505PU
PRO435PU & PRO505PU 41-47
Block Diagrams 42-43
Operation LED’s 44
Shut Down & Power Down 45-47
G4 & G5 Continued PDP434CMX, PDP504CMX, PDP505CMX, PDP4304, PDP4314,
PDP5004, PDO5014, PRO810HD & PRO1010HD 48-58
Block Diagrams 50-53
Operation LED’s 54
Shut Down & Power Down 55-58
3
Contents Continued
G5 PDP4350SX & PDP5050SX 59-71
Block Diagrams 60-63
Operation LED’s 64
Shut Down & Power Down 65-71
G6 PDP436PU, PDP506PU, PRO436PU & PRO506PU 72-81
Block Diagrams 74-75
Operation LED’s 76
Shut Down & Power Down 77-80
System Reset 81
G7 PDP4270/71HD, PDP5070/71HD, PDP6070/71HD, PRO507PU & PRO607PU 82-98
Block Diagrams 84-89
Quick Reference LED’s & Service Mode 90-91
Shut Down & Power Down 92-95
Non Failure Information 96
System Reset 97
Power Supply Jumper 98
G7 PDP427CMX, PDP507CMX & PDP607CMX 99-110
Block Diagrams 100-105
Operation LED’s 106
Shut Down & Power Down 107-110
G8 PDP4280HD & PDP5080HD 111-119
Block Diagrams 112-113
Quick Reference LED’s & Service Mode 114-115
Operation LED’s 116
Shut Down & Power Down 117-119
Scan IC Troubleshooting & Replacement 120-125
PARTS LIST / QUICK REFERENCE PARTS LIST / ALL MODELS 126-141
4
Preface
This field service guide will address key
points of Pioneer Plasma Displays.
5
Recommended preparations for Plasma service
Scheduling
1. Request purchase info from customer. Advise that tech will need to see invoice at time of service call.
2. Request model and serial number (use model/system chart). Serial number of panel can be on top, bottom, side
edges or by input jacks, as well as on the back. Advise them not to use number on speaker or media receiver.
3. Request details of symptom; is there a picture momentarally, on screen display. If it powers down request blink
sequence of power indicators (red and/or green/blue). For two piece models, need this for both units.
4. Tech should check tips and bulletins on http://parts,pioneerelectronics.com/ after account login.
2. Before opening unit check for picture aberrations and status of power indicators.
3. If unit has a trap switch do not plug into AC with switch released.
4. Record model and serial number of unit that is serviced (panel, media receiver and/or speakers).
5. Once operational, record the HOUR and P-COUNT (models G3 and older don't have P-COUNT) meter readings on warranty claim.
6
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SERVICE No: SI-PG06003-A
INFORMATION Date: June 26, 2006
POLICY GUIDE
Models: All Plasma models with “Hour” & “P- count” meters
Please discard the previous Service Information SI-PG06003 dated April 21, 2006.
Change: Corrected Service Factory Mode procedure for models PDP433PU and PDP503PU.
Effective immediately, please record the Plasma Panel “Hour” & “P- count” meter readings
on the warranty claim in the Service Performed area. See Warranty Claim Example on page 2.
This applies to Plasma Panels not the Media Receivers and is mandatory for warranty claim
processing.
Thank you for your cooperation and please contact your local Pioneer Office of Technical
Service should you have any questions.
7
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SI-PG06003-A
8
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SI-PG06003-A
Table 1
OPTION2
Integrator mode: In standby mode, press "Menu" then OSD : ON
"Power" keys within 3 sec. In "MENU" screen ----> BAUD RATE : 4800BPS
PDP505HD
G2 Select "OPTION 2" by pressing "DOWN" key 5X ---> FULL MASK : OFF
PDP502MX FAN CONTROL : AUTO
"OPTION 2" screen ---> Record the number ----> TEMPERATURE :
Press "MENU" key to exit HOUR METER : 01207HRS
2/17
Service factory mode: In standby mode, turn off main Sensore Temp +50
Center Acultime 5 H 16
power switch (Bottom front left on Panel), push and M
hold "Vol up" and "input keys" (in front of PDP), then RESET OFF
PDP433PU, PDP503PU Monitor Acultime 1900 H 13 M
turn on main power switch. Press "DOWN" key once RESET OFF
"HOUR METER & P ON COUNTER" screen"---> Pulse Acultime 7927
Record the number ---> Press "Power" key to exit RESET OFF
release "Menu", "Set", and "Power" keys on the remote HOURMETER SET
NOW DATA : 00853 H
within 3 sec. Press "MUTING" key 5X --> "INIT"
PRO800HD, PRO800HDI, SET DATA : 0000 H
screen --> Press "DOWN" key 5X --> "HOURMETER
PRO1000HD,
SET" screen --> Press "SET" once --> Record the
PRO1000HDI, PDP4300 INT #1-US-IN1-FF-2
number --> Press "SET" key 2X ---> Press "DOWN"
PDP503CMX, PDP433CMX
key once --> "PULSEMETER SET" screen --> Press PULSEMETER SET
"SET" key once --> Record the number --> Press "SET" NOW DATA : 00034. 02G
SET DATA : 00000. 00G
key 2X --> Press "MENU" key to exit
9
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SI-PG06003-A
Table 1
Service factory mode: In standby mode, press and PANEL FACT. ARA-30602-DIG-AH
release "Display" key, wait for 4 sec then press and
PANEL WORKS
release "Left", "Up", "Left", "Right", "Power" keys within PM-B1 00001108 M
PDP436PU, PDP506PU, 6 sec. Press "MUTING" key 3X --> "PANEL PM-B2
….
00001216 M
release "Power on", "Power on", "Exit", "Display" keys. MODEL NAME
Press "EXIT" key 2X ---> "MONITOR INFORMATION" SERIAL NUMBER
PDP6100HD, PRO1410HD, SOFTWARE VERSION
NA screen ---> Record the hour number ----> Press USAGE TIME
PDP614MX, PDP424MV 00161 H
"POWER ON, POWER ON, EXIT, DISPLAY" keys to
exit. Note: P ON COUNTER does not apply to these
models
NA PDP4214HD, PDP42A3HD These models do not have Hours and P count meters.
10
PLASMA BREAKDOWN MODELS LIST
Note: For consumer model : Model # = Media receiver + Panel + Speakers + Table top stand + Wall mount bracket
Some models MIGHT not have Media receiver, Speakers, Table Top stand or Wall mount bracket
2. "G" means Generation
3. "Brown" color is new models
Consumer Models Industrial Models
Media Plasma Table top Wall mount
Type Model # Speakers Size Model #
receiver Display stand bracket
40" PDPV401
G1 Regular Model 50" Monitor PDP501MX NA NA NA NA NA
50" PDPV501X
50" PDP502MX
G2 Regular Model 50" Monitor PDP505HD NA NA NA NA NA
40" PDPV402
50" System PDP5030HD PDPR03U PDP503PU PDPS06LR PDKTS01 NA
50" System PDP5031HD PDPR03U PDP503PU PDPS06LR PDKTS01 PWM1011 43" PDP433CMX
Regular Model 43" System PDP4330HD PDPR03U PDP433PU PDPS09LR PDKTS01 NA 50" PDP503CMX
43" Monitor PDP4300 NA NA NA NA NA 61" PDP610MX
G3 43" Monitor PDP4310 NA PDP4300 PDPS09LR PDKTS01 NA
43" Monitor PRO800HD
43" Monitor PRO800HDI
Elite Model NA NA NA NA NA
50" Monitor PRO1000HD
50" Monitor PRO1000HDI
50" System PDP5040HD PDPR04U PDP504PU PDPS12LR PDKTS04 NA
50" System PDP5041HD PDPR04U PDP504PU PDPS12LR PDKTS04 PWM1011
43" System PDP4340HD PDPR04U PDP434PU PDPS13LR PDKTS04 NA
43" System PDP4341HD PDPR04U PDP434PU PDPS13LR PDKTS04 PWM1011
50" Monitor PDP5004C NA PDP5004 PDPS28LR PDKTS07 NA
Regular Model
43" Monitor PDP4312 NA PDP4304 PDPS27LR PDKTS07 NA
50" Monitor PDP5004 43" PDP434CMX
G4
50" Monitor PDP5014 50" PDP504CMX
NA NA NA NA NA
43" Monitor PDP4304
43" Monitor PDP4314
50" System PRO1110HD PROR04U PRO504PU PDPS19LR PDK1011 NA
43" System PRO910HD PROR04U PRO434PU PDPS20LR PDK1011 NA
Elite Model
50" Monitor PRO1010HD
NA NA NA NA NA
43" Monitor PRO810HD
50" System PDP5045HD PDPR05U PDP504PU PDPS12LR PDKTS04 NA
43" System PDP4345HD PDPR05U PDP434PU PDPS13LR PDKTS04 NA
43" System PDP4350HD PDPAR05U PDP435PU PDPS30LR PDKTS05 NA
43" System PDP4351HD PDPAR05U PDP435PU PDPS30LR PDKTS05 PWM1011
Regular Model
50" System PDP5050HD PDPAR05U PDP505PU PDPS31LR PDKTS05 NA
G5
50" System PDP5051HD PDPAR05U PDP505PU PDPS31LR PDKTS05 PWM1011
43" One body PDP43A5HD NA PDP4350SX PDPS33LR PDKTS10 NA 50" PDP505CMX
50" One body PDP50A5HD NA PDP5050SX PDPS34LR PDKTS10 NA
50" System PRO1120HD PROR05U PRO505PU PDPS23LR PDK1012 NA
Elite Model
43" System PRO920HD PROR05U PRO435PU PDPS24LR PDK1012 NA
11
PLASMA BREAKDOWN MODELS LIST
Note: For consumer model : Model # = Media receiver + Panel + Speakers + Table top stand + Wall mount bracket
Some models MIGHT not have Media receiver, Speakers, Table Top stand or Wall mount bracket
2. "G" means Generation
3. "Brown" color is new models
Consumer Models Industrial Models
Media Plasma Table top Wall mount
Type Model # Speakers Size Model #
receiver Display stand bracket
Regular Model 61" Monitor PDP6100HD NA NA NA NA NA 61" PDP614MX
N3 PRO1410HD PDP424MV
Elite Model 61" Monitor NA NA NA NA NA 42"
42" One body PDP42A3HD NA NA NA Installed NA
H1 Regular Model
42" One body PDP4214HD NA NA NA Installed NA
43" System PDP4360HD PDPR06U PDP436PU PDPS37LR PDKTS10 NA
43" System PDP4361HD PDPR06U PDP436PU PDPS37LR PDKTS11 PWMF110 42" PDP425CMX
Regular Model
50" System PDP5060HD PDPR06U PDP506PU PDPS38LR PDKTS10 NA
G6
50" System PDP5061HD PDPR06U PDP506PU PDPS38LR PDKTS10 PWMF110
43" System PRO930HD PROR06U PRO436PU PDPS35 PDK1013 NA
Elite Model
50" System PRO1130HD PROR06U PRO506PU PDPS36 PDK1013 NA
42" One body PDP4270HD NA NA NA Installed NA
42" One body PDP4271HD NA NA NA Installed NA
50" One body PDP5070HD NA PDP5070PU PDPS40 Installed NA
Regular Model 50" One body PDP5071HD NA PDP5071PU PDPS40 Installed NA
60" One body PDP6070HD NA PDP6070PU PDPS41 PDKTS15U NA 42" PDP427CMX
G7 60" One body PDP6071HD NA PDP6071PU PDPS41 PDKTS15U NA 50" PDP507CMX
50" Monitor PDP5000EX NA NA NA NA NA 60" PDP607CMX
42" One body PRO940HD NA NA NA Installed NA
50" One body PRO1140HD NA PRO507PU PDPS50 PDK1016 NA
Elite Model
50" Monitor PROFHD1 NA NA NA NA NA
60" One body PRO1540HD NA PRO607PU PDPS51 PDKTS15U NA
42" One body PDP4216HD NA NA NA Installed NA
H2 Regular Model
50" One body PDP5016HD NA NA NA Installed NA
42" One body PDP4280HD NA NA NA Installed NA
50" One body PDP5080HD NA NA SMW1975A Installed NA
Regular Model
50" One body PDP5010FD NA NA SMW1985A Installed NA
60" One body PDP6010FD NA NA SMW1986A Installed NA
G8
42" One body PRO950HD NA NA NA Installed NA
50" One body PRO1150HD NA NA SMW1976A Installed NA
Elite Model
50" One body PRO110FD NA NA SMW1979A Installed NA
60" One body PRO150FD NA NA SMW1980A Installed NA
12
Optional Accessories
13
Quick Reference
G-3 to G-8
Power Down
Shut Down
Service Remotes
14
POWER DOWN DIAGNOSIS BY LED DISPLAY BY GENERATION
(GENERATION DETERMINED BY 3RD # IN MODEL PDP50_XXX)
G2 *
In G2 Models the LED does not blink. Lit LED indicates problem area.
BLINKS G3 * G4 * G5 G6
Y DRIVE MR POWER SUPPLY MR POWER SUPPLY UNUSED
1
Y DRIVE DC-DC POWER SUPPLY POWER SUPPLY POWER SUPPLY
2
X DRIVE DC-DC SCAN IC SCAN IC SCAN IC
3
X DRIVE SCAN 5 VOLTS SCAN 5 VOLTS SCAN 5 VOLTS
4
POWER SUPPLY Y DRIVE Y DRIVE Y DRIVE
5
ADDRESS Y DRIVE DC-DC Y DRIVE DC-DC Y DRIVE DC-DC
6
ADR RESONANCE Y SUSTAIN Y DRIVE SUSTAIN Y DRIVE SUSTAIN
7
DIGITAL VIDEO ADDRESS ADDRESS ADDRESS
8
X DRIVE X DRIVE X DRIVE
9
X DRIVE DC-DC X DRIVE DC-DC X DRIVE DC-DC
10
X DRIVE SUSTAIN X DRIVE SUSTAIN X DRIVE SUSTAIN
11
DIGITAL VIDEO DIGITAL VIDEO
12
15
SHUT DOWN DIAGNOSIS BY LED DISPLAY BY GENERATION
(GENERATION DETERMINED BY 3RD # IN MODEL PDP50_XXX)
BLINKS G3 * G4 * G5 G6
PANEL MICRO PANEL DRIVE IC PANEL DRIVE IC HD DIGITAL
1 COMMUNICATION COMMUNICATION
DIGITAL 11C MODULE 11C MODULE 11C HD DIGITAL
2 COMMUNICATION COMMUNICATION COMMUNICATION HD AUDIO
** Condensation DIGITAL DC-DC DIGITAL DC-DC HD DIGITAL
3 CONVERTER COMMUNICATION 8V POWER SUPPLY
TEMP PANEL OVERTEMP PANEL OVERTEMP PANEL OVERTEMP
4 ABNORMALITY
** Fan AUDIO FAILURE AUDIO FAILURE HD AUDIO
5
Abnormality
** Module MODULE MICRO MODULE MICRO
6 COMMUNICATION COMMUNICATION
Microcomputer
** Wide MAIN SERIAL 3WIRE MAIN SERIAL 3WIRE
7 COMMUNICATION COMMUNICATION
Microcomputer
** RGB-IIC MAIN 11C MAIN 11C
8 COMMUNICATION COMMUNICATION
Communication
** Audio MAIN MICRO MAIN MICRO
9 COMMUNICATION COMMUNICATION
FAN FAILURE FAN FAILURE
10
MR OR PANEL MR OR PANEL
11 OVERTEMP OVERTEMP
DIGITAL TUNER DIGITAL TUNER
12 COMMUNICATION COMMUNICATION
MR-ASIC MR-ASIC
13 COMMUNICATION COMMUNICATION
IF-EEPROM
14 COMMUNICATION
16
Power Down & Shut Down Chart for G7 & G8 Models
LEDs Cause
RED BLUE
Blue 1 SQ IC (Digital Ass'y)
Blue 2 Module uCom IIC Communication (Digital or Sensor Ass'y)
Blue 3 DIGTAL-RST2 (Digital Ass'y)
Blue 4 Panel High or Low Temperature (Sensor Ass'y)
Blue 5 Audio
Blue 6 Module uCom Communication (Main or Digital Ass'y)
Blue 7 Main Ass'y 3Line Serial Communication (Main Ass'y)
Blue 8 Main IIC Communication (Main, Tanshi, or Audio Ass'y)
Blue 9 Main uCom Communication to IF uCom (Main Ass'y)
Blue 10 FAN (Connection, Breakdown)
Blue 11 High Temperature (Tanshi Ass'y)
Blue 12 Digital Tuner Communication (Main Ass'y)
Blue 13 MTB-RST2/RST4 (Main Ass'y or Pwr Supply +12V)
Blue 14 HOME GALLERY Error - Elite (HN Module Ass'y)
Blue 15 Main EEPROM (Main Ass'y)
Red 2 POWER SUPPLY, X-DRIVE, or Y-DRIVE Ass'y
Red 3 SCAN (SCAN IC, X-Drive, or Y-DRIVE ASS'Y)
Red 4 SCN-5V (SCAN IC OR Y-DRIVE ASS'Y)
Red 6 Y-DCDC (Y-DRIVE Ass'y)
Red 7 Y-SUS (Y-DRIVE Ass'y)
Red 8 ADRS (ADDRESS ASS'Y or connectors to Y, X, or Digital)
Red 9 X-DRIVE Ass'y or connectors to Digital Ass'y
Red 10 X-DCDC (X-DRIVE ASS'Y)
Red 11 X-SUS (X-DRIVE ASS'Y)
Trap Switch
Blinking No Backup (Digital Ass'y)
17
Pioneer plasma reference
3rd to 5th generation
PDP display
Integrator Factory Trap Trap Media receiver
Data backup w/o media
mode mode indication override kit
receiver
*RS232 change only. Disables remote. **Only media receiver has trap.
18
Trap Switch Reset Procedure
G-4, G-5, G-6, G-7, G-8
• Replace media receiver, plasma panel cover, or tape down HDCP trap switch.
If the model in question has the TV Guide option, the TV Guide
option must be turned off before proceeding.
• Using the customer’s remote control enter “service mode” by pressing the
following key sequence:
If a circuit failure will not permit the unit to remain powered-on long
enough to complete the above procedure, clear the Trap Switch as follows:
(You will not be able to see the menus.)
19
REMOTE CONTROL UNIT (AXD1486).
2 INPUT buttons
Press to select the input .
1 9
3 MENU button
Press to open and close the on-screen menu.
0
4 ADJUST ( 5 / ∞ / 3 / 2 ) buttons
Use to navigate menu screens and to adjust various settings on
2 - the unit.
Usage of cursor buttons within operations is clearly indicated at
Add
the bottom the on-screen menu display.
button for
test mode 5 SET button
Press to adjust or enter various settings on the unit.
7 SPLIT button
4
Press to switch to multi-screen display.
8 MUTING button
5 Press to mute the volume.
8 @ 0 STANDBY/ON button
Press to put the unit in operation or standby mode.
- DISPLAY button
Press to view the unit’s current input and setup mode.
G3. GGF1428
G4 & 5. GGF1475
20
Remote Control Keys Basic Functions Remarks
MUTING Switching the main items. Shifting to the next main item (top).
j (DOWN) Switching the subtitled items. Shifting downward to the next subtitiled item.
i (UP) Switching the subtitled items. Shifting upward to the next upper layer.
k (LEFT) Decreasing the adjustment value. Decreasing the adjustment value.
l (RIGHT) Increasing the adjustment value. Increasing the adjustment value.
ENTER/SET Switching the layers. Shifting downward or upward to the next lower or upper layer.
INPUT Selecting INPUT. Shifting the INPUT to the next function.
INPUTxx Selecting INPUT. Switching the INPUT to xx. (xx=1 to 7 etc)
CH+/P+ Increasing the channel number.
CH-/P- Decreasing the channel number.
Numeric Keys Function: TV Function: TV (previously selected channel number is selected)
POWER Power OFF. Turning the power off.
Factory OFF (Factory mode) In Factory mode, turning Factory mode off.
FACTORY
Factory ON (Non-Factory mode). In Non-Factory mode, turn Factory mode on.
HOME MENU Menu ON. In Factory mode, turn Factory mode off.
VOLUME+ Volume UP. Increasing 10 the adjustment value. (PANEL FACTORY)
VOLUME- Volume DOWN. Decreasing 10 the adjustment value. (PANEL FACTORY)
DRIVE OFF (Note1) Drive Mode OFF. Turning Drive mode off.
INTEGRATOR INTEGRATOR MENU ON. Enter INTEGRATOR MODE.
(Note 1) When ten seconds have passed since the [DRIVE OFF] key was pressed at the standby, it becomes invalid.
Please press [POWER] key from the [DRIVE OFF] key pressing within ten seconds when you do power supply ON while
driven OFF.
PDP service
remote control
GGF1589
21
Generation 4 to 8 New Test Remote
GGF1589
• The keys labeled with the same names on the service remote control unit have the same functions as those of the supplied
remote control unit. (See "2.3 PANEL FACILITIES.")
• For the keys not provided on the supplied remote control unit, see the explanations below:
INTEGRATOR
Press this key to enter Integrator mode.
INPUT
Press this key to cyclically change the input source.
EXT INPUT
Press this key to cyclically change only the
external input source.
SUB INPUT
Not used with this model.
DRIVE OFF
FACTORY
Press this key to turn off the panel drive.
Press this key to enter Factory mode.
For details on how to cancel this command,
2nd FACTORY
see the explanation for the DRV command.
Not used with this model.
AUTO SETUP
POWER CONTROL
Use this key for automatic setup, such as
Not used with this model.
the display position setting when an analog
PC signal is input. CLEAR
ID NO. SET Not used with this model.
Not used with this model. POWER ON
Press this key to turn on the unit.
This key cannot turn the unit off.
POWER OFF
Press this key to turn off the unit.
This key cannot turn the unit on.
POINT ZOOM
Not used with this model.
ZOOM +/-
Not used with this model.
22
Models
PDP433PU
PDP503PU
Block Diagrams
23
PDP-433PU PDP-503PU Block Diagram
Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver
IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC
SUB ADDRESS A
ASSY SAA1 SAA2
D8 D9 D16
D1 D10
+12V
V+5V
YDRV_SIG
SCAN_SIG
MASK IC2206 Drive V+3V
Block Pulse Module Signal
IC5 V+3V
VCC VH
IC6204
+15V VSUS D6 X180 V+3V IC
ADD Clock
SEL PULSE Gen V+2V IC V+5V STB
Y2
IC5
VCC VH
IC6205 Logic
ADD +Reset Block
Block IC1301 (IC31 L) D15
SEL PULSE VCC VH Sub Field Conv
V IC5V VCP for Left with Field Memory
IC5
VCC VH +5V +15V VSUS
IC6206
ADD
SEL PULSE Y SUS
SCAN MASK IC2204 Drive
Block Pulse Module Signal
Y3
V+3V I
SCAN (B) ASSY V+2V I
D14
(LOWER) +15V
VCC VH
IC5 V IC5V
IC1401 (IC31 R)
VCC VH Soft D Sub Field Conv
IC6001
ADD Block for Right with Field Memory
SCAN
SEL PULSE
IC5 Y5 D2
VCC VH ADCLK DR
IC6002 BA2 9
ADD VC VF+ VC VF V OFS
SEL PULSE BB2 9
V+3V
IC5 Scan Signal Offset GA2 9
VCC VH Block IC119
IC6003 V+5V STB
ADD Flash GB2 9
SEL PULSE ROM
PSUS
V IC5V
IC5 V+3V
VCC VH
IC6004 TXD/RX
ADD Photo Coupler IC120 IC1101 RA2 9
SEL PULSE Y6 Block Module Panel UCOM
UCOM RB2 9
IC5
VCC VH TXD0/RX0
IC6005
ADD RE
SEL PULSE LED SIG
IC5 I2
VCC VH
IC6006
ADD D17 D3
SEL PULSE
PSUS
D12 D13
FRONT KEY
ASSY
Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver
IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC
24
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver
IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC
BRIDGE B
K3
ASSY
P7 VM1
STB5V
STB5V
LIVE
VADR
+13.5V
+13.5V
VSUS
VSUS
+12V
+15V
+15V
AC IN
+6.5V
-9V
-9V
NEUTRAL
X DRIVE ASSY
P1 P2 P5 P6 P3 P4 X1
+5V
X3
DC/DC VSUS +15V VCP
Conv
Block
IC3200 P SUS
Pulse X SUS
AUDIO AMP ASSY Drive
Module MASK
Signal
I2C Pulse
Interface Block
• Scal ing Block
• Gamma +12V
Copy Guard IC5201
Release
FOCUS SRS & Focus
SRS
A24
L, R
IC4204 +5V
(Sil861) TMDS X2
TMDS Receiver Receiver VSUS +15V
R3 R27 +15V VCP
IC5002
IC5001
I/O Expander Reg
KEY2 X4
LED SIG
TXD/RXD
SR UP
A22
R11
TMDS with HDCP
L1
AUDIO_SIG (L/R)
SR DW LED
V+5V ST ASSY
V+5V ST
L, R
R22 TRAP SW
SP TERMINAL
System Cable Connector ASSY
SP21
SP OUT
K3
BRIDGE D
ASSY
BGD1
AB1 CLAMP AA1
ADR CONNECT B IC6601 ADR CONNECT A IC6501
VADR2 Buffer IC Buffer IC
ASSY CLK/LE VADR2 VADR2 ASSY CLK/LE
Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver
IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC
25
This unit has self-diagnosis functions against abnormalities in the internal circuits and other operational abnormalities, and if any abnormality is
detected, the STANDBY/ON indicator (LED) blinks to alert you of it.
How the indicator blinks and possible failure points and power-down points are explained below:
Shutdown
• Operations : When a microcomputer has detected an abnormality, it turns the power supply to OFF.
• LED display : Blinking in green
Extinguished
for 3 sec
Number of Reason
blinking
1 Panel Microcomputer failure How to release shutdown
2 DIGITAL-IIC communication failure Press the power key on the remote control to switch the unit back on.
4 Temperature abnormality (It is not necessary to press the MAIN POWER button to turn off the unit.)
Power-down
• Operations : In an emergency, the protection circuits are activated, and the power is turned off.
• LED display : Blinking red
Note: If more than two protection circuits are activated at almost the same time, the LED indicates this by its
blinking-pattern.
Example: How the LED blinks for the first power-down (Y-DC/DC CONVERTER) and the second power-down (Y DRIVE)
2nd power-down
1st power-down information information
Red LED lights Extinguished Red LED lights Extinguished Red LED lights
for 200 msec. for 100 msec for 200 msec. for 1 sec for 200 msec.
Extinguished
for 3 sec
PDP-433PU PDP-503PU
26
Block Diagram of the Shutdown Signal System ("STANDBY/ON" LED: Blinking in green)
2 TEMP1 4
IC1207
Module UCOM
2 D3
IC1204
EEPROM
2
A_SCL
A_SDA
SCL
SDA
D1
SW POWER SUPPLY P2
MODULE
Expander
IC4204
SiI861
IC4005
Expander
IC4011
Expander
MEDIA
RECEIVER
Note: The figures 1 - 4 indicate the number of times the "STANDBY/ON" LED blinks when shutdown occurs in the
corresponding route.
PDP-433PU
PDP-503PU
27
Shutdown diagnosis
1 Panel microcomputer failure Screen display
Condition : When a module microcomputer failed in communication
with a panel microcomputer
Results : An OSD is displayed for 30 seconds after the failure is
detected; then the power is shut down.
E06
Possible causes
• Open/short-circuit of the communication lines in the assembly
Possible causes
• Open / Short-circuit of communication line in the DIGITAL VIDEO, MR
INTERFACE and AUDIO Assys
• Breaking of wire between the following points:
DIGITAL VIDEO Assy (D1) ↔ SW POWER SUPPLY Module (P2)
DIGITAL VIDEO Assy (D3) ↔ MR INTERFACE Assy (R3)
MR INTERFACE Assy (R23) ↔ AUDIO Assy (A24)
System Cable
Reference
Shutdown temperature of the sensor
Sensor Temp 78 1 / 13 I NPUT 1 No S I G
1 CENTER Ve r s i on MR MA I N E 2 0 0 1 / 0 9 / 2 5 H
2 OSD Ve r s i on MR OSD 2 0 0 1 / 0 9 / 1 0 A
3 CV I C Ve r s i on W2 0 0 1 / 0 9 / 1 2 0 9 : 0 0 X2 0 0 1 / 0 9 / 1 2 0 9 : 0 7 V2 0 0 1 / 0 9 / 1 2 0 9 : 1 0
4 TTXP Ve r s i on TTX PRG 061
5 MON I TOR Ve r s i on F6 9 1 1 0
6 PANEL Ve r s i on - 00
7 FLASH Ve r s i on - 05
8 MON I TOR Mode l 01
9 Mod e l S e l e c t Ma i n 0
10 Mod e l S e l e c t AV 4
11 Mod e l S e l e c t MON I TOR 0
12 Sen so r Temp +28
13 Cen t e r A cu t ime 16 H 41 M
14 RESET OFF
15 Mon i t o r Ac u t i me 47 H 42 M
16 RESET OFF
17 Pu l s e Ac u t i me 164
18 RESET OFF
PDP-433PU
PDP-503PU
28
PDP-433PU
PDP-503PU
D8 - D11
SW POWER 4 P4 3
IC1201-pin 8
ADR CONNECT 8 SUPPLY
ASSY MODULE
(Upper)
OR Address PD
Mute
AND OR D1 P2
6
OR
D12 - D15
7 Relay
OR Circuit
5
ADR CONNECT D1202 Cathode DIG_ADR.PD PD Circuit
ASSY
(Lower)
OR
IC1201-pin 6 1
2
D16 P3
RESONANCE
ASSY
(Upper)
OR
PD_TRIGGER
RESONANCE
ASSY
(Lower) Y1
D17 Y Drive Y DC-DC
Y DRIVE ASSY
Note: The figures 1 - 8 indicate the number of times the "STANDBY/ON" LED blinks when shutdown occurs in the corresponding route.
29
Models
PDP433CMX
PDP503CMX
PDP4300
30
Block Diagrams
31
PRO800HD, PRO1000HD, PDP433CMX, PDP503CMX, PDP4300 Block Diagram
Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver
IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC
SUB ADDRESS A
ASSY SAA1 SAA2
D8 D9 D16
D1 D10
+12V
V+5VD
SEL PULSE
IC5 Y5 D2
VCC VH ADCLK DR
IC6002 BA2 9
ADD VC VF+ VC VF V OFS
SEL PULSE BB2 9
V+3VD
IC5 Scan Signal Offset GA2 9
VCC VH Block IC1191
IC6003 V+5V STB
ADD Flash GB2 9
SEL PULSE ROM
PSUS
V IC5V
IC5 V+3VD
VCC VH
IC6004 TXD/RX
ADD Photo Coupler IC1207 IC1101 RA2 9
SEL PULSE Y6 Block Module Panel UCOM
UCOM RB2 9
IC5
VCC VH TXD0/RX0
IC6005
ADD RE
SEL PULSE LED SIG
IC5 I2
VCC VH
IC6006
ADD D17 D3
SEL PULSE
PSUS
D12 D13
SIDE KEY
ASSY
KEY CONNECTOR
ASSY
C3 C1
SPR1
SW1 KL1 KL2 232C
DRIVER
SUB ADDRESS B SAB1 SAB2
ASSY
+60 ADR CO
ROUT SR IN SR OUT
Combi Combi RS 232C SAB3
RE1
IN OUT ADR RESONANCE
SP OUT R CONTROL ASSY ASSY K1
IR ASSY ASSY K2
BRIDGE C Q6706 Q6711
ASSY VADR Gen
BGC1
AD1 CLAMP AC1
ADR CONNECT C
ADR CONNECT D IC6901
ASSY IC6801
CLK/LE Buffer IC CLK/LE Buffer IC VADR2
ASSY VADR2 VADR2
32
Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver
IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver
IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC
BRIDGE B
K3
ASSY
STB5V
STB5V
LIVE
VADR
+13.5V
+13.5V
VSUS
VSUS
+12V
+15V
+15V
AC IN
+6.5V
-9V
-9V
P1 P2 P5 P6 P3 P4
Logic +Reset
Block Pulse
Block
R1 R8
+3V +2V R4 STB+5V R9 STB+5V STB+5V
R2 12 5V MX AUDIO ASSY +15V
A6
+5V
BA29 +5V AD/RGB IC8701 X2
FAN Mute Regulator VSUS +15V VCP
BB29
IC5301 IC5601 IC5505 OP Amp
GA29 (IC30) WIDE MAIN (Buf)
GB29 UCOM UCOM
FAN NG Drive IC3201 P SUS
I2C BUS Signal
Flash Pulse X SUS
S1 S2
SD RAM SD RAM
10M 10M
R6
S3
RGB ASSY SLOT CONNECTOR L1
ASSY MX LED
ASSY
VIDEO SLOT
ST1 ASSY (PDA-5002)
V1 I2C BUS
+3V,+5V, 5V IC7302 E2PROM
T4 T1 T5 T2 T6 T3 Chroma Decode (4 ISEL)
12V,13 5V, 12V, 12V,13 5V, +7V 8V
STB5V Reg 6M LPF Expander
9V,±5V, 9V,6 5V, STB5V 9V,6 5V
3V STB5V 6M LPF
+3V +5V
SECAM 3D Y/C
+7V FLT 3L Y/C & CNR
12V,9V,±5V,3V Reg
13 5V,6 5V, 9V
3State Buffer
Reg
6M LPF
I/O ASSY IN1 DET SEL SEL SD RAM SP OUT L
Plug&Play IC7401
E2PROM TMDS ASSY
Receiver SEL IN3 DET SEL IN4 DET SPL1
Plug & Play
Component/ OUTPUT Component/ Audio Audio
RGB RGB IN OUT E2PROM
DVI D Audio S Video Audio Composite OUTPUT L OUT
INPUT1 INPUT2 INPUT1/2/5
INPUT5
INPUT3 INPUT4
K3 BRIDGE D
ASSY
BGD1
AB1 CLAMP AA1
ADR CONNECT B IC6601 ADR CONNECT A IC6501
VADR2 Buffer IC Buffer IC
ASSY CLK/LE VADR2 VADR2 ASSY CLK/LE
33
Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver Driver
IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC IC
PRO800HD,
PRO1000HD,
PDP433CMX, RGB ASSY
PDP503CMX,
PDP4300
IC5102
(PE5066ACK)
SD RAM
IPKILL(68)
IC101
PRP[0:15]
PBP[0:15]
CLK(236)
HWR(66)
FILM(70)
16M
UD[8:15]
UA[0:20]
RES(62)
YP[0:15]
PBI[0:7]
PR[0:7]
RD(65)
CS(67)
HP(55)
VP(56)
YI[0:7]
HI(57)
VI(58)
FI(64)
SD RAM VCLK(132)
16M DEO(99)
HDO(98)
VDO(97)
HI(168)
VI(167)
FI(166)
HP(170)
VP(169)
BA_IP[0:7] CLK(3)
RAO[0 7]RBO[0 7]
YP[0:15]
PBP[0:15]
PRP[0:15]
CLP2(279) YI[0:7]
HBLK1(280)PBI[0:7]
VBLK1(282) PR[0:7]
GAO[0 7]GBO[0 7]
BAO[0 7]BBO[0 7] (LCX541)
2-1
EMG_IP(67)
HD_AD(52)
VD_AD(53)
GA_IP[0:7]
CLP1(278)
RA_IP[0:7]
Selector
VACT(61)
FDET(60)
WAIT(62)
HWR(64)
RES(56)
IC5001
RD(65)
Buffer
CS(66)
(???????)
IC102
IC4603
DIVOUT
(103)
1/2CLK
(101)
13.5V IC4004 (CXA3516R)
V+12V V+12V
A/D PLL AMP
IC4002 HOLD (2-1 Select)
V+9V V+9V HOLD(106) XUNLOCK
R_CrOUT(3)
B/CbOUT(1)
G/YOUT(2)
(104)
IC4003
6.5V V+5V V+5V SYNCIN(111/112)
CLP_AMP
CLPIN(113)
V+3.3V IC4005 V+3.3V AD
Component ROM
/RGB GeonSYNC(1) Clamp
2-1 SYNC SEP SW
CBLK_LPF GeonSYNC(2) SEL
6M LPF
(LT1399CS) Time
Circuit
HD_SEP(106)
VD_SEP(107)
CLP_SEP(99)
HPOL(98)
VPOL(97)
HSTATE(96)
VSTATE(93)
CLP_SW1(91)
CLP_SW2(92)
3CH
INPUT1 Video
Monitor IC4108 Analog RGB HV / YPbPr
Amp. (BA7657F) DIVOUT(32)
Out
RGB HD 30(72)
2-1 SW HD PLL(27)
VD AD(8) HS(100)
(TC74VHC541) HD RGB(41) +HS(101)
TTL VD RGB(42) +VS(102)
Conv. HD PLK2(117)
VD PLK2(116)
HD PLD(119) CLP AMP(28)
INPUT2 VD PLD(118) CLP MAT(111)
Component CBLK MAT(110)
INPUT1 CLP1(5)
/RGB CLP2(6) CBLK LPF(109)
Input DET. HBLKT(7) HDLD PLL(31)
VBLKT(8)
Terminator
Terminator IN1DET
SW WP_SW
SW
IC4103 IC4104
(TC4052BF) (TA7630P)
Audio EXT/INT Pre-Amp.
Input SEL
VOL
EXT_INT
IC4103
(TC4052BF) Chroma Decode (4-1 Select)
Audio Mute (LCX541)
Output FIX/VAL Line Buffer
SEL SD RAM
6M LPF 6M LPF
FIX_VAR SECAM
A_MUTE1
(TFP201H) FLT I2C BUS
TMDS RECEIVER 3L Y/C 3D Y/C&CNR
3D_RST
6M Expan.
Audio Amp. A_MUTE2 2-1 2-1 LPF DVI_PS DBR
SEL SEL
AUDIO_NG VY_SBL
34
DIGITAL VIDEO
ASSY
SD RAM SD RAM
16M 16M
RGB ASSY
100MHz
X'tal
OSD_RXD(21)
RA[0 9]RB[0 9]
OSD_CLK(22)
MCLKO(152)
CLK2A(247)
GA[0 9]GB[0 9]
MCLKI(242) BA[0 9]BB[0 9] IC31
CLKOUT(88) (1/2)
RAI[0 7]RBI[0 7] DEO(92)
GAI[0 7]GBI[0 7] HDO(91)
RESETB(303)
VD Shift
OSD_CE(23)
VDO(90)
OSD_V(49)
RDB(302)
IC31
UA [0 : 20] RST IC (2/2)
UD [0 : 15]
AND
H(119)
VI(31)
FI(118)
HD_W(117)
VD_W(34,73)
DE_W(33,72)
WACT_FRCT(32)
RY/BY(102)
CS_FLASH(69)
FEW_CE(60) A13_FLASH(70)
WAIT_FLASH(102)
RESET(61)
CS 30(66)
IC RST(126)
RDB(91)
HWRS(92)
IC5601 V+3VD
(HD64F2328VF)
Wide UCOM
SGLB AD(79) DC/DC
EXT_RXD(62)
EXT_TXD(60)
REQ_WU(71)
Converter
D_BUSY(64)
WU_CE(29)
D_RXD(61)
D_CLK(63)
MD2(125)
DLK PLL(105) V+2VD
PLL OE(33)
φ(88)
TXD WU(97)
SCK WU(101)
HWR_DLAY
HWR 30
TC7W126FU
OSD_CE
(45)
WU_CE(47)
FWE(68)
MD2(69)
RST_WU(70)
WE_WU(71)
REQ_WU(74)
BUSY(54)
IN5DET(49)
RST2(75)
BUSY30(55)
TEMP2(95)
DIN SEL
ULK_PLL(30)
(66)
ACL SW(58)
CLK(125)
SCL(29)
SDA(30)
IC4803 SIGRST(88) TXD0(35)
FR SEL(134) FR SEL(51)
(EPM3256ATC144-10) PLD CE(137) RXD0(36)
PLD for SYNC PLD CE(90) IC5505
WP SW(21)
SCK(128) TXD(1) (M3062FGAFP)
TXD(138) CLK(2) VOL(4) Main UCOM WE MD(72)
H POL U(132) H POL(79) EXT INT(76) Module UCOM
V POL U(131) V POL(80)
HD_U(140)
VD_U(139)
FIX VAR(84)
SYNC ST(136) SYNC ST(85) A MUTE1(77)
TC7W126FU
SLOT ST(93) A MUTE2(78)
SLOT ST2(22) PNL MUTE(60)
SDIN SEL(67) POWER(53)
KEY1_SCAN(20)
IN1DET(40) REM(18)
FAN_NG(48)
EEPRST(83)
H_SYNC(5)
H_SYNC(6)
(E)SDA(82)
(E)SCL(81)
LED_G(37)
LED_R(38)
CB MUTE
CNVSS(9)
TEMP(94)
RXD1(32)
TXD1(31)
DPMS(7)
BUS(34)
(50)
RST(12)
FAN(3)
IN3DET(36)
IN4DET(37)
IC5504, IC5509
(74HCT00) IC5502
SYNC SEL (24LC64(I)SN Main UCOM (PS9248N)
EEP ROM Write Connector RST IC
THERMO
SENSOR FAN KEY LED RS-232C REM
Slot
IN4DET IN3DET EEPROM
State
SLOT CONNECTOR ASSY
35
PRO800HD,
PRO1000HD,
PDP433CMX,
PDP503CMX,
PDP4300
SERVICE FACTORY MODE
Perform the operations of Service Factory mode using the Remote Control Unit provided with the Plasma Display (AXD1459).
Normal Operation
At standby
Mode
(within 3 sec.)
"Menu" key (AA8B)
STANDBY/ON (AA1C)
FACTORY FACTORY (AA5F) ‘ POWER OFF (AA1B)
(AA5F) Menu (AA8B) "Set" key (AA8A) POF
KEY LOCK ‘
"STAND BY/ON" key (AA1C)
36
PDP-433CMX, PDP-433MXE
PRO800HD,
PRO1000HD,
PDP433CMX,
PDP503CMX,
PDP4300
• AXD1459
(PDP-503CMX / PDP-433CMX)
POWER
POWER
MENU SCREEN
DISPLAY CALL
SIZE
SCREEN SIZE
FULL AUTO FULL AUTO
SET ZOOM
ZOOM
DISPLAY CALL
SURROUND MUTE
MODE
AUDIO SOUND MUTE
VOLUME SOUND
MENU VOLUME
AV MEMORY
SURROUND
MPX
MODE AV SELECT
AUDIO MPX
SET
• AXD1432
(PDP-501HD) • AXD1673
(PDP-502HD)
37
PRO800HD,
PDP-433CMX, PDP-433MXE PRO1000HD,
PDP433CMX,
PDP503CMX,
PDP4300
SHUT DOWN/POWER DOWN DIAGNOSIS BY LED DISPLAY
When internal circuit abnormality and other operation abnormality occurred from this unit, self-diagnose display function by STANDBY/ON
(LED) indicator is loaded.
Each NG point by LED blinking and a PD (power down) point are as follows.
Shut Down
• Operations : When a microcomputer detected abnormality, turn the power supply to OFF.
• LED display : Green blinks
Lights out
for 3 sec
Number of Name
blinks
1 Panel Microcomputer NG
2 DIGITAL-IIC communication NG
3 Dewdrop abnormality
4 Temperature abnormality
5 FAN abnormality
6 Module microcomputer NG How to release the shut down state
7 Wide microcomputerNG When turn the power supply ON by remote control units, release from the
8 RGB-IIC communication NG shut down state, and turn the power supply ON.
9 Audio NG (It is not necessary to turn the AC power OFF.)
Power Down
• Operations : When this unit becomes the dangerous state, turn the power supply OFF with the protection circuit.
• LED display : Red blinks
* When protection circuit more than two places almost worked simultaneously, display LED in order to 1st - 2nd.
Examples: LED blinks in the 1st power down = Y-DC/DC CONVERTER, 2nd power down = Y-DRIVE
2nd power-down
1st power-down information information
Red LED lights Lights out Red LED lights Lights out Red LED lights
for 200 msec. for 100 msec for 200 msec. for 1 sec for 200 msec.
Lights out
for 3 sec
38
PRO800HD,
PRO1000HD,
PDP433CMX,
PDP503CMX,
PDP4300 Shut Down (Blinking in Green)
Expander
VIDEO SLOT ST1 ASSY V1
IC7302 IC7103
Chroma Decode Expander
IC7202 IC7104
3D Y/C & CNR EEPROM
Note: 1 - 8 show LED flashing number of times when shut down occurred in this route.
39
PRO800HD,
PRO1000HD,
PDP433CMX,
PDP503CMX, Power down (Blinking in Red)
PDP4300
D8 - D11
SW POWER 4 P4 3
IC1201-pin 8
ADR CONNECT 8 SUPPLY
ASSY MODULE
(Upper)
OR Address PD
Mute
AND OR D1 P2
6
OR
D12 - D15
7 Relay
OR Circuit
5
ADR CONNECT D1202 Cathode DIG_ADR.PD PD Circuit
ASSY
(Lower)
OR
IC1201-pin 6 1
2
D16 P3
RESONANCE
ASSY
(Upper)
OR
PD_TRIGGER
RESONANCE
ASSY
(Lower) Y1
D17 Y Drive Y DC-DC
Y DRIVE ASSY
Note: 1 - 8 show LED flashing number of times when power down occurred in this route.
40
Models
PDP434PU
PDP504PU
PRO434PU
PRO504PU
PDP435PU
PDP505PU
PRO435PU
PRO505PU
Block Diagrams
41
PDP434PU, PDP504PU, PRO434PU, PRO504PU, PDP435PU, PDP505PU, PRO435PU, PRO505PU
Block Diagram
DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555
V+5V V+5V
V+9V V+60V V+9V V+60V
V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR
IC1501 RESONANCE IC1501 RESONANCE
BLOCK BLOCK
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
CN1501 CN1501
CN1071
SENSOR
IC1072
TE1
CN5602
ADD
CN3201
CN2101
CN2301
IC5V
VCC VC_VF+
LVDS DIGITAL VIDEO ASSY
_VH
D2
CN5202
ADD V+3V_D V+12V
SEL_PULSE +6.5V V+12V
IC3202 +5V REGULATOR
DC-DC
VCC V+1V_D CONVERTER Vsus_ADJ.
IC5V D4 MODULE
CN5601
_VH PD_PWDN
ADD +5V +16.5V VSUS AXY1066
PSUS
SEL_PULSE DCC_PD
IC3203
VCC MASK MOD
IC5V _VH IC2307
FLASH MEMORY OR
ADD +5V IC5305 D1
SEL_PULSE +16.5V
IC3204 Drive Y1 D13
Signal
VCC SOFT-D
IC5V _VH BLOCK D14
ADD SUB-FILD CONV.
SEL_PULSE LOGIC SCAN &
IC3205
CN2001
CN5521
YSUS XY DRV SEQUENCE
CN5511
BLOCK XSUS
VCC PATTERN GEN.
IC5V _VH +5V +16.5V
IC5401
ADD PD5856A
SEL_PULSE RESONANCE XSUSTN_PD
IC3206 BLOCK XDD_CNV_PD
XDRIVE_PD
+16.5V
VH_UV_PD
VSUS YDRIVE_PD DCLK, DE
YRESNC_PD HD, VD
Drive YDD_CHV_PD
+RESET Signal IC5V_UV_PD
VCC BLOCK RA IN, GA IN, BA IN
IC5V _VH RB IN, GB IN, BB IN
PSUS
ADD
SEL_PULSE
IC3001 OR
PD
VCC
CN5001
IC5V _VH MASK
ADD D15
SEL_PULSE
IC3002
PD_MUTE
VCC
IC5V _VH
ADD +5V +15V VSUS Vofs RELAY, PD_TRIGGER
PSUS
CN2102
CN1501 CN1501
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
RESONANCE RESONANCE
IC1501 BLOCK IC1501 BLOCK
V+3V_LVDS V+3V_PLL V+3V IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V IC5 V+ADR
V+9V V+60V V+9V V+60V
V+5V V+5V
DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555
42
DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555
V+5V V+5V
V+9V V+60V V+9V V+60V
V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR
IC1501 RESONANCE IC1501 RESONANCE
BLOCK BLOCK
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
CN1501 CN1501
S1
MAIN POWER
AC INLET
LIVE
P4 VSUS
T105 Switching Q120 NEUTRAL
M107
50 X DRIVE ASSY
Switching Q119
+6.5V T103 X2 X CONNECTOR
+16.5V DC_DC
VSUS
CONV V_RN
B ASSY
M111 VSUS_
RC101 BLOCK
CN1201
P3 CONT PFC
T101 Q116 +390V Q101,
Switching Q102 +6.5V
P5 REGULATOR +5V
+6.5V
RL101 VSUS +16.5V +5V
VADR
T102
Q117 PSUS
Switching MASK MOD
D133 P7 IC1203
LIVE +5V Drive
Signal SUS
P2 T104 OUT
M105 D131,D134 X1
Vsus_ADJ. +16.5V +5V +16.5V
+12V Switching
V_RN
NEUTRAL
PS.PD RELAY
EXT.PD SECONDARY PRIMARY & PD RESONANCE
LOGIC -RESET
BLOCK
CN1001
BLOCK PULSE
RELAY BLOCK
STB
P1 3.3V +6.5V
P6
POWER SUPPLY UNIT
SUS
OUT
SPEAKER
for Backup AUDIO L
B_SDA
CN3501
CN3503
CN3701
AUDIO R L,R WOW IC L,R L,R POWER AMP L,R L,R L,R
J3701
B_SCL VOL IC
R6 IC3501 IC3502 IC3504
LED_R,G
CN4007
ASSY
KEY PANEL
CN4751
REM
Bus LED
V+3V_STB Buffer STB R8
TMDS DDC _MT L1 ASSY
R3 R2
CN4003 CN4002
CN4852
CN4851
CN4801
ASSY
RE1
CN1501 CN1501
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
RESONANCE RESONANCE
IC1501 BLOCK IC1501 BLOCK
V+3V_LVDS V+3V_PLL V+3V IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V IC5 V+ADR
V+9V V+60V V+9V V+60V
V+5V V+5V
DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555
43
• Operation statuses indicated by LEDs
MR-LED PANEL-LED
RED
Standby
GREEN
RED
Power on
GREEN
Normal
RED 1.0S 1.0S
MR-AC power off
GREEN
RED Abnormality
MR shutdown
GREEN 0.5S 0.5S 0.5S 3.0S in MR
RED
MR modification
GREEN
RED Abnormality
P-shutdown
GREEN 0.5S 0.5S 0.5S 3.0S in the panel
RED
P-modification
GREEN
44
• Identification of locations having abnormality by the number of times the LEDs flash
On Shutdown and power-down
Shutdown
• Operation: When the microcomputer detects any abnormality, it forcibly turns off the unit.
• LED indication: The green LED flashes.
Power-down
• Operation: When the unit is in emergency status, a protection circuit is activated, and the power is turned off.
• LED indication: The red LED flashes.
Powering off.
Shutdown 3 seconds Internal protection circuits activated,
Lit 5 times Audio failure
after warning Is there a short in speaker cable ?
[SD05]
Communication failure of the
6 times Lit Immediate shutdown
module microcomputer
SD Main 3-wire serial
7 times Lit Immediate shutdown
communication in failure
Communication failure of the
8 times Lit Immediate shutdown
main IIC
Communication failure of the
9 times Lit Immediate shutdown
main microcomputer
10 times Lit Fan in failure Immediate shutdown
Powering off. Internal temperature too high
MR or unit having higher Shutdown 30 seconds Check temperature around PDP.
11 times Lit
temperature after warning Check temperature around media receiver.
[SD11]
Communication failure of the
12 times Lit Immediate shutdown
digital tuner
MR-ASIC power (DC-DC) in
13 times Lit Immediate shutdown
failure
Communication failure of
14 times Lit Immediate shutdown
IF-EEPROM
1 time Lit MR power supply Immediate power-down
Lit 2 times Panel-POWER SUPPLY Immediate power-down
Lit 3 times SCAN Immediate power-down
Lit 4 times SCAN-5V Immediate power-down
Lit 5 times Y-DRIVE Immediate power-down
Lit 6 times Y-DCDC Immediate power-down
PD Lit 7 times Y-SUS Immediate power-down
Lit 8 times ADDRESS Immediate power-down
Lit 9 times X-DRIVE Immediate power-down
Lit 10 times X-DCDC Immediate power-down
Lit 11 times X-SUS Immediate power-down
Lit 12 times DIGITAL-DCDC Immediate power-down
Lit 15 times UNKNOWN ∗ Immediate power-down
∗ If the unit cannot identify which protection circuit was activated, even if a power-down had been detected, the red LED may flash 15 times.
45
PDP434PU, PDP504PU, PRO434PU, PRO504PU, PDP435PU, PDP505PU, PRO435PU, PRO505PU
• Block diagram of the shutdown signal system
Note:
DIGITAL VIDEO ASSY
The figures 1 - 5 indicate the number of times
the LED flashes when shutdown occurs in the
corresponding route. IC5401
IC4
TXD_IC4 IC5301
RXD_IC4 3.3V-RST
HD AUDIO AMP PANEL IF 3 IC5302 PANEL SENSOR
CLK_IC4 1
ASSY ASSY IC4_CE OR ASSY
IC5003
IC4_BUSY 1.5V-RST
A1 R7 R4 D15 RST2
5
IC3504
AMP A_NG 2
2 IC5206
IC4002 IC5201 EEPROM
EEPROM MODULE UCOM E_SCL
E_SDA D4 TE1
IC3502 4 IC1072
VOLUME IC A_SCL TEMP.
2 TEMP1 SENSOR
A_SDA B_SCL
B_SDA
• Diagnosis of shutdown
SD Circuit in Reason for Possible
LED Defective Assy Point to be Checked Remarks
Operation Shutdown Defective Part
Communication failure IC4 BLOCK,
IC5401, IC5305
of IC4 PANEL FLASH BLOCK
Communication After turning the unit
1 time failure of the DIGITAL VIDEO on again, check if the
panel-drive IC Writing failure of IC4 data on the version
can be read with the
GS1 command.
Communication failure MODULE UCOM
DIGITAL VIDEO IC5206
of the EEPROM (4K) BLOCK
Communication failure
PANEL IF BLOCK IC4002
Communication of the EEPROM (2K)
failure of the PANEL IF Check if the cable is
module IIC
2 times Disconnection of cable CN4009 - CN3501 disconnected or not
(Check the
securely connected.
shutdown
subcategory on Defective volume IC HD AUDIO AMP Assy IC3502
the Factory menu.) Check if the 114-pin
HD AUDIO
Defective 114-pin FPC CN4004 - CN5001 ADY1081 FPC is broken or not
securely connected.
Check if 3.3 V, 2.5 V,
Defective DC-DC DIGITAL DD CON and 1.5 V are
U5601
converter BLOCK activated.
Power decrease of DIGITAL VIDEO
3 times
DIGITAL-DC-DC IC5301, IC5302,
Defective RST IC PANEL FLASH BLOCK
IC5303
POWER SUPPLY No startup of 12 V
Cable disconnected CN5202 - CN1071
Shutdown occurs
Panel having when the sensor
4 times DIGITAL VIDEO Panel having higher temperature becomes
higher temperature Surrounding temperature
temperature 77°C or more (PDP-
434P) or 83°C or more
(PDP-504P).
Check if the speaker
Speaker short-circuited Speaker terminals cables are in contact
with the chassis, etc.
5 times Audio failure HD AUDIO Defective AMP IC HD AUDIO AMP ASSY IC3504
Check if the cable is
HD AUDIO Disconnection of cable CN4009 - CN3501 disconnected or not
securely connected.
46
Power Down (Blinking in Red)
PD_MUTE
Y DRIVE ASSY D13 SCAN_PD 3
SCAN_5V_PD 4
YDRIVE_PD 5
Y1
YDD_CNV_PD 6 Flashes in a case of
YSUS_PD 7 2 Flashes in a case of power-supply-related
power-down other Protection power-down
PS_PD
than power-supply-r circuit
elated power-down
= DCC_PD
IC5201
DC-DC module PD_TRIGGER
converter microcomputer
47
Models
PDP434CMX
PDP504CMX
PDP505CMX
PDP4304
PDP4314
PDP5004
PDP5014
PRO810HD
PRO1010HD
48
Block Diagrams
49
PDP434CMX, PDP504CMX, PDP505CMX
Block Diagram
DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555
V+5V V+5V
V+9V V+60V V+9V V+60V
V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR
IC1501 RESONANCE IC1501 RESONANCE
BLOCK BLOCK
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
CN1501 CN1501
TE1
CN5602
ADD
CN3201
CN2101
CN2301
IC5V
VCC VC_VF+
LVDS DIGITAL VIDEO ASSY
_VH
D2
CN5202
ADD V+3V_D V+12V
SEL_PULSE +6.5V V+12V
IC3202 +5V REGULATOR
DC-DC
VCC V+1V_D CONVERTER Vsus_ADJ.
IC5V D4 MODULE
CN5601
_VH PD_PWDN
ADD +5V +16.5V VSUS AXY1066
PSUS
SEL_PULSE DCC_PD
IC3203
VCC MASK MOD
IC5V _VH IC2307
FLASH MEMORY OR
ADD +5V IC5305 D1
SEL_PULSE +16.5V
IC3204 Drive Y1 D13
Signal
VCC SOFT-D
IC5V _VH BLOCK D14
ADD SUB-FILD CONV.
SEL_PULSE LOGIC SCAN &
IC3205
CN2001
CN5521
CN5511
BLOCK XSUS
VCC PATTERN GEN.
IC5V _VH +5V +16.5V
IC5401
ADD PEG054A-K
SEL_PULSE RESONANCE XSUSTN_PD
IC3206 BLOCK XDD_CNV_PD
XDRIVE_PD
+16.5V
VH_UV_PD
VSUS YDRIVE_PD DCLK, DE
YRESNC_PD HD, VD
Drive YDD_CHV_PD
+RESET Signal IC5V_UV_PD
VCC BLOCK RA IN, GA IN, BA IN
IC5V _VH RB IN, GB IN, BB IN
PSUS
ADD
SEL_PULSE
IC3001 OR
PD
VCC
CN5001
IC5V _VH MASK
ADD D15
SEL_PULSE
IC3002
PD_MUTE
VCC
IC5V _VH
ADD +5V +16.5V VSUS Vofs RELAY, PD_TRIGGER
PSUS
_VH
ADD V+1V_D
SEL_PULSE
IC3005 V_IC5V VCC_VH
VCC OR
IC5V _VH V_IC5V D3
ADD
CN3001
CN2102
CN1501 CN1501
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
RESONANCE RESONANCE
IC1501 BLOCK IC1501 BLOCK
V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR
V+9V V+60V V+9V V+60V
V+5V V+5V
DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555
50
PDP5004, PDP5014, PDP4304, PDP4314, PRO810 & PRO1010
DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555
V+5V V+5V
V+9V V+60V V+9V V+60V
V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR
IC1501 RESONANCE IC1501 RESONANCE
BLOCK BLOCK
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
CN1501 CN1501
S1
MAIN POWER
AC INLET
LIVE
P4 VSUS
T105 Switching Q120 NEUTRAL
M107
50 X DRIVE ASSY
Switching Q119
+6.5V T103 X2 X CONNECTOR
+16.5V DC_DC
VSUS
CONV V_RN
B ASSY
M111 VSUS_
RC101 BLOCK
CN1201
P3 CONT PFC
T101 Q116 +390V Q101,
Switching Q102 +6.5V
P5 REGULATOR +5V
+6.5V
RL101 VSUS +16.5V +5V
VADR
T102
Q117 PSUS
Switching MASK MOD
D133 P7 IC1203
LIVE +5V Drive
Signal SUS
P2 T104 OUT
M105 D131,D134 X1
Vsus_ADJ. +16.5V +5V +16.5V
+12V Switching
V_RN
NEUTRAL
PS.PD RELAY
EXT.PD SECONDARY PRIMARY & PD RESONANCE
LOGIC -RESET
BLOCK
CN1001
BLOCK PULSE
RELAY BLOCK
STB
P8 3.3V +6.5V
P6
POWER SUPPLY UNIT
SUS
OUT
ASSY X CONNECTOR
RGB ASSY SP TERMINAL A ASSY
L ASSY
LED OPT
ASSY
SP TERMINAL
R5
R ASSY
CN7408
COMM SLOT
ASSY
CN1501 CN1501
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
RESONANCE RESONANCE
IC1501 BLOCK IC1501 BLOCK
V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR
V+9V V+60V V+9V V+60V
V+5V V+5V
DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555
51
PDP434CMX, PDP504CMX, PDP505CMX
P6
• Block Diagram
CN5002
AP1 V+16
AV I/O ASSY
IC7606 AV1 AP2 IC5002 AP3
L/R +L/+R +L +L
INPUT 1 L
CN5003
AUDIO IN IC7602 IC7605 -L -L
CN7601
CN5001
L/R IC7603 IC5003
L/R IC7601 +R POWER AMP +R
INPUT 2 SELECTOR VOLUME IC7607 R
AUDIO IN -R -R
L/R -L/-R
V+12V
V+3V
V+6.5V
CN8703
CN9651
CN9051
LEG_G LED OPT
IC7610 RGB ASSY
INPUT 1 6dB AMP
AV2
KY1 KY2
CN9001
CN9002
H/V
CN8702
IC7611
IC8707 KEY
RGB BUFFER
IF UCOM KEY CONTROL
RGB
ASSY
IC7013 AV5
H/V H/V
OUTPUT 6dB AMP
CN8704
SELECTOR
IC7503 RGB
INPUT 2 DVI
H/V AV6
RECEIVER
CN2101
CN2102
CN8705
AV I/O I/F
V+3.3V_STB
V+6.5V
ASSY
RGB
H/V
RGB V+3.3V
H/V AV4 V+5V
CN7605
TXD2/
RXD2
COMM SLOT CS1
I/F ASSY
CN8905
CB OUT
TXD/
IC9451 RXD CS5
232C RE1
CN9454
CN8904
CB IN DRIVER
CS4
CN8901
CN4901
IR RECEIVE
TXD/
RXD ASSY
232C
COMM SLOT ASSY CS3 CS2
CN8903 CN8902
CN8952
IC7801 VS2
INPUT 3 VIDEO AMP IC6255
PD0278A VS4
CN8953
YCbCr
HD/VD
IC6107 V+13V
IC7802 PD0278A
INPUT 4 VIDEO AMP
VS3
V+12V
CN8955
CN7902
CN8954
OUTPUT
YCbCr
RGB
IC7902 HV
INPUT 5 2-1 SEL VS5 VS1
6dB AMP
CN8951
(PDA-5004) V+3V
INPUT 3
(PDA-5004)
INPUT 4 IC7803 L/R
(PDA-5003) 3-1 SEL VIDEO
INPUT 3/4 SLOT I/F
INPUT 5 VIDEO SLOT 1 ASSY ASSY
or
VIDEO SLOT 2 ASSY
52
SP1
SP TERMINAL
CN9702 L ASSY
SP2
SP TERMINAL
CN9801
R ASSY
KY3
CN4801
CN7101
CN5001
IC5801 D15
PD6435A TXD_MD
RXD_MD
H/V H/V
R2
CN6401
IC6483 RGB
IC6001 H/V
SELECTOR DRIVER
A/D PLL
R13 G ON
IC6401 SYNC
CN6402
LPF
IC6694 H/V
C SYNC
SYNC SEP IC7207
H/V
MAIN
IC6607 UCOM
R3 SELECTOR
CN7406
R12
CN7405
H/V IC7201
IC7204 H/V
R4 H/V
SELECTOR
CN7407
RGB ASSY
53
PDP434CMX, PDP504CMX, PDP505CMX
RED
Standby GREEN
Normal
RED
Power on GREEN
RED Abnormality
Shutdown GREEN 0.5s 0.5s 0.5s 3.0s
54
• Identification of locations having abnormality by the number of times the LEDs flash
On Shutdown and power-down
Shutdown
• Operation: When the microcomputer detects any abnormality, it forcibly shuts the unit off.
• LED indication: The LED flashes in green.
Note: The LED flashes regardless of the FRONT INDICATOR setting on the Integrator menu.
Power-down
• Operation: When the unit is in emergency status, a protection circuit is activated, and the power is shut off.
• LED indication: The LED flashes in red.
LED
Category Content Unit's Operation Warning Message
STB ON
Once Communication failure of the Shutdown 3 seconds
Shutdown by circuit failure (01)
panel-drive IC after warning
Twice Communication failure of the Shutdown 3 seconds
module IIC Shutdown by circuit failure (02)
after warning
3 times Power decrease of the digital
Immediate shutdown
DC-DC converter
4 times Panel having high Shutdown 30 seconds
Shutdown by warning temperature rise (04)
temperature after warning
5 times Audio failure Shutdown 3 seconds
after warning Shutdown by warning speaker failure (05)
55
Power Down (Blinking in Red)
PD_MUTE
Y DRIVE ASSY D13 SCAN_PD 3
SCAN_5V_PD 4
YDRIVE_PD 5
Y1
YDD_CNV_PD 6 Flashes in a case of
YSUS_PD 7 2 power-supply-related
Flashes in a case of power-down Protection power-down (Red-
PS_PD other than power-supply-related circuit LED)
power-down (Red- LED: D5201)
@ IC5201
IC5401 module
IC4 PD_TRIGGER
microcomputer
56
DIGITAL VIDEO ASSY
Shut Down (Blinking in Green)
IC5301
3.3V-RST
IC5302 (PST3628UR)
OR
RGB ASSY IC7004 IC7101 (SN74AHC08PW) IC5303
(PE5362A) (PD5855A) 1.5V-RST
SP TERMINAL L ASSY (PST3612UR)
IC7206 IC7210
7 7 3.3V-RST 1.5V-RST
IC9752 TEMP3 (PST3628UR) (PST3612UR)
TXD_IC2 TXD_IC3
THERMAL RXD_IC2 RXD_IC3
SENSOR 11 CLK_IC2 CLK_IC3 IC5206
(MM3012XN) SP1 IC2_CE IC3_CE IC5401
IC7209 EEPROM
IC3_BUSY IC4 (BR24L04FJ)
OR (PEF054A-K)
IC7205 (TC74VHC08FT)
EEPROM
(24LC128) TXD_IC4
AP3 2
IC5701 IC6001 RXD_IC4
8 13 CLK_IC4 1
E_SDA
E_SCL
2 Drive SW AD_MAIN
IC4_CE
3
IC5003 A_NG (PD6435A) SCL_EP RST2
AUDIO_AMP AUDIO AMP ASSY (CXA3516AR)
SDA_EP IC4_BUSY RST2
(LA4625) 5
SCL_MA R10 D15
AP2 SDA_MA
B_SCL
IC7102 B_SDA 2
8 EEPROM IC5201
AV I/O (24LC02B) MODULE UCOM
AV1 AV I/O ASSY I/F ASSY (M30622F8PGP-K)
IC8705 IC5801 IC6602 TXD0
EEPROM 2 Drive SW AD_SUB RXD0
(24LC01B) AV6 R9 (PD6435A) (AD9883AKST-110) TXD_MD 6
SCL_AV
IC7603 SDA_AV 8 RXD_MD
14 VOLUME IC 4
D4 TEMP1
E2P_SCL (BD3869AF)
E2P_SDA TEMP3 IC7207
MAIN UCOM
A_NG
IC8702 TE1
IF UCOM R7 L02
(HD64F3687FP) TXD_IF, RXD_IF L-SENS 15
7 or 9 CLK_IF, BUSY_IF RLS
R8 CE_IF, REQ_IF VCC_ IC1072
FAN L DOWN1 +12V OVER TEMP.
CURRENT SENSOR
10 (MM1522XU)
15 DETECTION
FAN R DRIVER
IC6255 IC6107 FAN_NG VCC_ LED OPT
Y/C CVBS DOWN2 +13.5V, +6V ASSY PANEL
(PD0278A) (PD0278A) IC7402 11 OVER SENSOR
TEMP CURRENT
VS5 VS4 R12 SENSOR 15 DETECTION ASSY
TEMP2
8 (MM1522XU)
IC6257
EEPROM
(24LC01B) TXD_VS
RXD_VS
VIDEO SLOT
VIDEO SLOT 1/2 ASSY I/F ASSY
57
Shut Down (Blinking in Green)
DIGITAL VIDEO ASSY
SP TERMINAL L ASSY
IC5301
3.3V-RST
IC9752 TEMP3 IC5302 (PST3628UR)
THERMAL OR
SENSOR RGB ASSY (SN74AHC08PW)
11 IC7004 IC7101 IC5303
SP1 (PE5362A) (PD5855A) 1.5V-RST
(PST3612UR)
IC7206 IC7210
7 7 3.3V-RST 1.5V-RST
TXD_IC2 TXD_IC3 (PST3628UR) (PST3612UR)
AP3 RXD_IC2 RXD_IC3
CLK_IC2 CLK_IC3 IC5206
IC2_CE IC3_CE IC5401
A_NG EEPROM
IC5003 AUDIO AMP ASSY IC3_BUSY
IC7209 IC4 (BR24L04FJ)
AMP OR (PEF054A-K)
5 IC7205 (TC74VHC08FT)
EEPROM
AP3 (24LC128) TXD_IC4 2
IC5701 IC6001 RXD_IC4
8 13 CLK_IC4 1
E_SDA
E_SCL
2 Drive SW AD_MAIN
IC4_CE
3
(PD6435A) (CXA3516AR) SCL_EP RST2
SDA_EP IC4_BUSY RST2
AV10 AV I/O ASSY
SCL_MA R10 D15
SDA_MA
IC6810 B_SCL
IC7102 B_SDA 2
HDMI 2 Rx 8 EEPROM IC5201
AV I/O (24LC02B) MODULE UCOM
I/F ASSY (M30622F8PGP-K)
8 HDMI2_SCL IC5801 IC6602 TXD0
HDMI2_SDA 2 Drive SW AD_SUB RXD0
IC6809 SCL_AV AV6 R9 (PD6435A) (AD9883AKST-110) TXD_MD 6
DC_DC IC7603
SDA_AV 8 RXD_MD
VOLUME 4
D4
15 TEMP1
VCC_ IC7207
DOWN4 TEMP3 MAIN UCOM
A_NG
IC8702 TE1
IF UCOM
TXD_IF, RXD_IF
E2P_SCL 7 or 9 CLK_IF, BUSY_IF
E2P_SDA 14 IC8705 R8 CE_IF, REQ_IF VCC_ IC1072
EEP ROM FAN L DOWN1 +12V OVER TEMP.
CURRENT SENSOR
10 (MM1522XU)
15 DETECTION
FAN R DRIVER
IC6255 IC6107 FAN_NG VCC_ PANEL
PD0278A PD0278A DOWN2 +13.5V, +6V
(Y/C) (CVBS) IC7402 11 OVER SENSOR
TEMP CURRENT
VS4 R12 SENSOR 15 DETECTION ASSY
TEMP2
8 (MM1522XU)
IC6257
EEPROM
TXD_VS
RXD_VS
VIDEO SLOT
VIDEO SLOT 2 ASSY I/F ASSY
58
Models
PDP4350SX
PDP5050SX
Block Diagrams
59
PDP4350SX & PDP5050SX
Block Diagram
DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555
V+5V V+5V
V+9V V+60V V+9V V+60V
V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR
IC1501 RESONANCE IC1501 RESONANCE
BLOCK BLOCK
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
CN1501 CN1501
SENSOR CN1071
IC1072
TE1
CN5602
ADD
CN3201
CN2101
CN2301
IC5V
VCC VC_VF+
LVDS DIGITAL VIDEO ASSY
_VH
D2
CN5202
ADD V+3V_D V+12V
SEL_PULSE +6.5V V+12V
IC3202 +5V REGULATOR
DC-DC
VCC V+1V_D CONVERTER Vsus_ADJ.
IC5V D4 MODULE
CN5601
_VH PD_PWDN
ADD +5V +16.5V VSUS AXY1086
PSUS
SEL_PULSE DCC_PD
IC3203
VCC MASK MOD
IC5V _VH IC2307
FLASH MEMORY OR
ADD +5V IC5305 D1
SEL_PULSE +16.5V
IC3204 Drive Y1 D13
Signal
VCC SOFT-D
IC5V _VH BLOCK D14
ADD SUB-FILD CONV.
SEL_PULSE LOGIC SCAN &
IC3205
CN2001
CN5521
CN5511
BLOCK XSUS
VCC PATTERN GEN.
IC5V _VH +5V +16.5V
IC5401
ADD PEG054A-K
SEL_PULSE RESONANCE XSUSTN_PD
IC3206 BLOCK XDD_CNV_PD
XDRIVE_PD
+16.5V
VH_UV_PD
VSUS YDRIVE_PD DCLK, DE
YRESNC_PD HD, VD
Drive YDD_CHV_PD
+RESET Signal IC5V_UV_PD
VCC BLOCK RA IN, GA IN, BA IN
IC5V _VH RB IN, GB IN, BB IN
PSUS
ADD
SEL_PULSE
IC3001 OR
PD
VCC
IC5V _VH OR
ADD
SEL_PULSE
IC3002
PD_MUTE
VCC
IC5V _VH
ADD +5V +15V VSUS Vofs RELAY, PD_TRIGGER
PSUS
CN2102
CN1501 CN1501
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
RESONANCE RESONANCE
IC1501 BLOCK IC1501 BLOCK
V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR
V+9V V+60V V+9V V+60V
V+5V V+5V
DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555
60
DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555
V+5V V+5V
V+9V V+60V V+9V V+60V
V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR
IC1501 RESONANCE IC1501 RESONANCE
BLOCK BLOCK
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
CN1501 CN1501
S1
MAIN POWER
M341
50 X DRIVE ASSY
Switching Q13
+6.5V T4 X2 X CONNECTOR
+16.5V DC_DC
VSUS
CONV V_RN
A ASSY
M601 VSUS_
RC1 BLOCK
CN1201
P3 CONT PFC
Q11 +390V Q1,Q2
T2 Switching +6.5V
P5 REGULATOR +5V
+6.5V
RL1 VSUS +16.5V +5V
VADR
T3
Q12 PSUS
Switching MASK MOD
D133 P7 IC1203
LIVE +5V Drive
Signal SUS
P2 T1 OUT
M1 D31,D32 X1
Vsus_ADJ. +16.5V +5V +16.5V
+12V Switching
V_RN
NEUTRAL
PS.PD RELAY
EXT.PD SECONDARY PRIMARY & PD RESONANCE
LOGIC -RESET
BLOCK
CN1001
BLOCK PULSE
RELAY BLOCK
STB
P1 3.3V
+6.5V
P6
PANEL POWER SUPPLY UNIT
SUS
OUT
DCLK, DE
HD, VD
PANEL LINK
RECEIVER D18
FET SW
V+6.5V
RA IN, GA IN, BA IN IC4202
RB IN, GB IN, BB IN X CONNECTOR
A_SCL,A_SDA,SRS CN3504
B ASSY
FOCUS,TRUBASS A4 +16.5V
CN4203
Bus
Buffer A1 +9V +9V +16.5V A3 SP2 SP1
SPEAKER
A_MUTE
CN3501
CN3503
CN3701
L,R WOW IC L,R L,R POWER AMP L,R L,R L,R
J3701
ST_BY VOL IC
IC3501 IC3502 IC3504
A_NG
To/From
MAIN BOARD ASSY
CN7401
CN1501 CN1501
AD1 50 ADDRESS ASSY AD1 50 ADDRESS ASSY
RESONANCE RESONANCE
IC1501 BLOCK IC1501 BLOCK
V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR V+3V_LVDS V+3V_PLL V+3V_IC5 V+ADR
V+9V V+60V V+9V V+60V
V+5V V+5V
DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER IC
IC1551 IC1552 IC1553 IC1554 IC1555 IC1551 IC1552 IC1553 IC1554 IC1555
61
PDP4350SX & PDP5050SX
ANT.A
IN
AXF1125
M1501
AC1 AC2
LIVE_IN
CN9471
CN9472
TO
PANEL POWER
SUPPLY UNIT
NEUTRAL TO AV BOARD
AC3 ASSY U7501
IC5501 (ANALOG)
CN9473 BCM7021
LIVE_IN NEUTRAL
IC5201
CP1 BUS BRIDGE
P1 GATE ARRAY
IC4007
IC8501 ADC V+3.3 V+3.3 V+6.5
MR POWER SUPPLY UNIT 3D Y/C V+2.5 VD V+1.8 V2 V+5 VD
VDEC VD VD VD
P2 CVBS_IN
D2 D3
FAN3
CP51 TO AUDIO AMP CN1001 CN1003
ASSY CN3501
FAN_12V
CN8505 CN8501 CN7402 CN8657 CN8503
AV6 AV5 AV12 AV4 AV10
AUDIO_L/R
U8504
IC8507 D-D
REGULATOR CONVERTER
V+12V U8503
D-D
CONVERTER
V+12V_STB Q8501
TR. Q8511
FET
IC8503
SWITCHING Q8501
AV BOARD ASSY REGULATOR TR.
V+16V
MAIN_Y,Pb,Pr
SUB_Y,Pb,Pr MAIN_V,Y/C
SUB_V,Y/C
L/R HDMI_L/R
DT_V,Y/C
DT_L/R
IC8003
MAIN_Y OPT_L/R AUDIO SW
AIR_L/R IC7503 HDMI_EXT_L/R
CXA2064 IC7502
IC8005 SUB_Y IC8002
VIDEO SW AV SW AIR_V1
FROM TUNER BOARD
ASSY M1501
AIR_V2 (ANALOG)
SCL/SDA_AV
TXD_IF,RXD_IF
IC8702
TXD,RXD IF UCOM SR_OUT
V
V,Y/C U7502 U7501 IC7801
AXF1132 AXF1130 RS-232C LED_G
DRIVER LED_R
LED_FCT KEY
Y,Pb,Pr REM_B
AV9
V1 A1 V2 A2 V4 A4 V0 A0 RS-232C CN8656
INPUT1 INPUT2 INPUT4 MONITOR OUT
(COMPOSITE, S, (COMPOSITE, S, (COMPONENT, (COMPOSITE, ANT. B
COMPONENT, AUDIO L/R) AUDIO L/R) AUDIO L/R) IN/OUT
AUDIO L/R) CN9461 CN4901 CN4852
L1 RE1 KL2
CN4851
KL1
62
TUNER BOARD ASSY MAIN BOARD ASSY
D1 M3
IC7501
DIGITAL VIDEO Y0-Y7,UV0-UV7
GATE ARRAY
CN7501
CN6951
IC2002
VSB
DEMOD. IC3001
TUNER
UCOM TXD_DT,RXD_DT
V+3.3 V+6.5
V VA V+5 VA
+30V VA V+12V
D4
CN1002
CN8502 V+1V
AV11 DD
AV7 M5 V+3V
DD
U8502
D-D
CONVERTER
V+3V_
V+6V UCOM
CN8504
CN7451
IC8506
PM SWITCH IC6402 IC7004
V+3V_ AD(MAIN) CELIA
STB
IC6406
MIX(MAIN)
IC6107 IC6951
MICHAEL ROZ
(MAIN)
CN8651
CN7454
M6
CN7401
IC7452
SYNC SEL
IC6803 IC6881
SCL/SDA_MAIN ADC HDMI Rx
FAN_NG3
TXD_IC2,RXD_IC2
CN8652
CN7455
IC7207 TXD_IC3,RXD_IC3
MAIN UCOM
MRXD,MTXD
AV2 M2 TRAP_SW
FAN_NG
IC7211 IC7201
REGULATOR OR TEMP. SENSOR
AV3 M8
M7
CN8653 CN7202 CN7203 HDMI
INPUT3
CN9502 CN9504
SW1 SR1 SR2 SR4
CN FAN1
CN4801
9505
FAN_NG1
CN TRAP SW
FAN_12V FAN2
9506
SR ASSY FAN_NG2
SR3
SR A3
KEY ASSY OUT
INPUT3
(AUDIO L/R)
63
PDP4350SX & PDP5050SX
• LED-lighting patterns
Standby GREEN
RED
ORANGE
Shutdown GREEN 0.5s 0.5s 0.5s 0.5s 3.0s 0.5s 0.5s 0.5s
RED Once Twice * Times Once Twice
ORANGE
Abnormally
No backup copy GREEN 0.2s
RED
ORANGE
Remodeling GREEN
RED
ORANGE
0.1s
During DTB download GREEN
RED
ORANGE
Normal
DTB download success GREEN
RED
ORANGE
: RED LED ON
: GREEN LED ON
: ORANGE LED ON
: LED OFF
Note 1: In this state, all the secondary outputs of the Panel Power Supply Unit will be off, but the power from the secondary
outputs of the MR Power Supply Unit will be output in the same way as in Standby mode.
64
Note:
Shut Down (Blinking in Green) The figures 1 - ! indicate the number of times
the Green-LED flashes when shutdown occurs
in the corresponding route.
SR4
FAN1
SR2 M7
FAN2
IC7004 IC7101
SR3 CELIA MIKE
TXD_IC2, DIGITAL VIDEO ASSY
RXD_IC2, TXD_IC3, RXD_IC3,
OR 7 CLK_IC3, IC3_CE, IC3_BUSY
CLK_IC2, IC4202
IC2_CE, 7 PANEL IC5401
IC6107 IC7205 LINK RX IC4
IC2_EMG EEPROM
MICHAEL
(MAIN) IC6402 IC6951 SCL_EP TXD_IC4, RXD_IC4,
AD(MAIN) ROZ SDA_EP 1 CLK_IC4, IC4_CE,
IC7206 IC4_BUS
SCL_MAIN 3.3V IC5301
8
FAN3 SDA_MAIN (V+3V_DD) 3.3V
RST (V+3V_D)
8 13 IC7201 IC5302 RST
1.5V OR IC53032
IC6255 IC6602 IC7401 (V+1V_DD) 1.5V
AV6 MICHAEL PANEL RST (V+1V_D)
AV BOARD ASSY AD(SUB) RST2
(SUB) LINK TX 3 RST2 RST
SCL_HDCP
FAN_NG 10 SDA_HDCP
AV1 M6 D17 E_SCL
M1 FAN_NG3 10 8
IC7207 2 E_SDA
MAIN UCOM IC5206
IC8705 IC5201 EEPROM
EEPROM MODULE
U7501 SCL_EP2 14 UCOM
TUNER IC8002 6
AV SW SDA_EP2 TXD_IF, IC7405
UNIT IC8702
IF UCOM RXD_IF, MTXD BACKUP 4 TEMP1
7 or 9 CLK_IF, MRXD EEPROM 2
IBUSY_IF, B_SCL SCL
ICE_IF, B_SDA A-NG 5 D18 2 SDA D4
M2 8 SCL_AV
AV2 SDA_AV REQ_IF
U7502 IC8005 IC8903 TEMP2 IC7201
TUNER VIDEO CC 8 TEMP
UNIT UCOM IC6881 A1 TE1
SW 11 SENSOR
HDMI Rx
SCL_HDMI IC3504 IC3502 IC1072
D1 M3 SDA_HDMI AMP VOLUME TEMP.
IC SENSOR
IC3001 TXDC,
TUNER
12 RXDC
UCOM PANEL
AUDIO AMP ASSY SENSOR ASSY
TUNER BOARD ASSY
65
PDP4350SX & PDP5050SX
DIGITAL VIDEO Assy Communication failure of the EEPROM MODULE UCOM BLOCK IC5206
Communication failure of the MAIN BOARD Assy Communication failure of the EEPROM IF BLOCK IC7405
Green 2 SD2 module IIC (Check the shutdown
subcategory on the Factory AUDIO AMP Assy Defective volume IC AUDIO AMP Assy IC3502
menu.)
DIGITAL VIDEO Assy or Disconnection of cable CN4203(D18) - CN3501(A1) Check if the cable is disconnected
AUDIO AMP Assy or not securely connected.
Defective DC-DC converter DIGITAL DD CON BLOCK U5602 Check if 3.3 V and 1.5V are
activated.
DIGITAL VIDEO Assy
Green 3 SD3 Defective RST IC PANEL FLASH BLOCK IC5301,IC5302,
Power decrease of DIGITAL-
IC5303
DC-DC
PANEL POWER SUPPLY Assy No startup of 12 V
Panel having higher temperature Surrounding temperature Shutdown occurs when the sensor
temperature becomes 74°C or more
Panel having higher temperature
Green 4 SD4
(TEMP1) DIGITAL VIDEO Assy or Check if the cable is disconnected
Disconnection of cable CN5202(D4) - CN1071(TE1)
PANEL SENSOR Assy or not securely connected.
Check if the speaker cables are in
Speaker short-circuited Speaker terminals
contact with the chassis, etc.
Green 5 SD5 Audio failure AUDIO AMP Assy Defective AMP IC AUDIO AMP Assy IC3504
DIGITAL VIDEO Assy or Disconnection of cable CN4203(D18) - CN3501(A1) Check if the cable is disconnected
AUDIO AMP Assy or not securely connected.
66
No. of times of Possible
LED flashing Category SD Circuit in operation Defective Assy Reason for shutdown Point to be Checked Defective Remarks
Category Part
Failure in MICHAEL (MAIN) or defective peripheral circuits MICHAEL BLOCK IC6107
MAIN BOARD Assy Failure in writing in the Main Ucom MAIN UCOM BLOCK IC7207
Communication failure in main Check if the cable is disconnected
Green 9 SD9 Disconnection of cable CN7455(M2) - CN8652(AV2)
microcomputer MAIN BOARD Assy or or not securely connected.
AV BOARD Assy Failure in communication (TXD_IF,
RXD_IF,CLK_IF,BUSY_IF, CE_IF,REQ_IF) between the
IC8702(IF Ucom) and IC7207 (Main Ucom)
Green 10 SD10 Fan failure MAIN BOARD Assy or SR Assy CN7454(M7) - CN8651(SR2)
Check if the cable is disconnected
Disconnection of cable
or not securely connected.
AV BOARD Assy FAN-CN8505(AV6)
FAN-CN9505(SR4) or FAN-
SR Assy
CN9506(SR3)
Unit having higher temperature
Green 11 SD11 Unit having higher temperature Surrounding temperature
(TEMP2)
AV BOARD Assy Failure in EEPROM or defective peripheral circuits UIF UCOM BLOCK IC8705
Check if the cable is disconnected
Green 14 SD14 Communication failure MAIN BOARD Assy or Disconnection of cable CN7454(M1) - CN8651(AV1)
or not securely connected.
AV BOARD Assy Failure in communication (SCL_EP2/SDA_EP2) between the
IC8705(EEPROM) and IC7207 (Main Ucom)
67
Power Down (Blinking in Red)
IC5214 8
IC5215
ADR_PD
D9-D12
OR
ADDRESS ASSY
(lower)
AD1
DC-DC 12
CONVERTER DCC_PD PANEL POWER SUPPLY UNIT
D14 9 OR
X DRIVE ASSY XDRIVE_PD OR
X1 XDD_CNV_PD 10 S5201
IC5208 D1 P2
XSUS_PD 11 PD-MUTE
circuit PD Relay control
D13 PD_MUTE
Y DRIVE ASSY SCAN_PD 3
SCAN_5V_PD 4
YDRIVE_PD 5
Y1
YDD_CNV_PD 6
Flashes in a case of
YSUS_PD 7 Flashes in a case of power-down power-supply-related
2 other than power-supply-related Protection
power-down
PS_PD power-down circuit
13 IC5201
IC5401 Module
IC4 Microcomputer PD_TRIGGER
68
• Power-down diagnosis (defective points)
PD Circuit in
Defective Assy Reason for Power-down Point to be Checked Possible Defective Part Remarks
operation
1 MR POWER MR POWER SUPPLY Unit
If the elapsed time from relay-on until the LED
PANEL POWER in the PANEL power supply unit lights is about
SUPPLY Unit 2-4 seconds, the defective assembly may be
2 POWER the X or Y DRIVE.
43 (50) X DRIVE Assy VSUS UVP X SUS BLOCK IC1203, IC1207 (mask module)
43 (50) Y DRIVE Assy VSUS UVP Y SUS BLOCK IC2303, IC2307 (mask module)
VH UVP SCAN IC SCAN IC
SCAN 43 (50) SCAN A, B Assy
3 VH UVP VH DC/DC IC2401, IC2402, IC2410, L2401
or Y 43 (50) DRIVE Assy
VH OVP VH DC/DC IC2402, IC2410
Disconnection of cable detected CN2001, CN2301
OVP: Over Voltage Protection UVP: Under Voltage Protection OCP: Over Current Protection
69
G-5SX Models (PDP-4350SX & PDP-5050SX)
• Diagnosis of the shutdown
DIGITAL VIDEO Assy Communication failure of the EEPROM MODULE UCOM BLOCK IC5206
Communication failure of the MAIN BOARD Assy Communication failure of the EEPROM IF BLOCK IC7405
Green 2 SD2 module IIC (Check the shutdown
subcategory on the Factory AUDIO AMP Assy Defective volume IC AUDIO AMP Assy IC3502
menu.)
DIGITAL VIDEO Assy or Disconnection of cable CN4203(D18) - CN3501(A1) Check if the cable is disconnected
AUDIO AMP Assy or not securely connected.
Defective DC-DC converter DIGITAL DD CON BLOCK U5602 Check if 3.3 V and 1.5V are
activated.
DIGITAL VIDEO Assy
Green 3 SD3 Defective RST IC PANEL FLASH BLOCK IC5301,IC5302,
Power decrease of DIGITAL-
IC5303
DC-DC
PANEL POWER SUPPLY Assy No startup of 12 V
Panel having higher temperature Surrounding temperature Shutdown occurs when the sensor
temperature becomes 74°C or more
Panel having higher temperature
Green 4 SD4
(TEMP1) DIGITAL VIDEO Assy or Check if the cable is disconnected
Disconnection of cable CN5202(D4) - CN1071(TE1)
PANEL SENSOR Assy or not securely connected.
Check if the speaker cables are in
Speaker short-circuited Speaker terminals
contact with the chassis, etc.
Green 5 SD5 Audio failure AUDIO AMP Assy Defective AMP IC AUDIO AMP Assy IC3504
DIGITAL VIDEO Assy or Disconnection of cable CN4203(D18) - CN3501(A1) Check if the cable is disconnected
AUDIO AMP Assy or not securely connected.
70
G-5SX Models (PDP-4350SX & PDP-5050SX)
No. of times of Possible
LED flashing Category SD Circuit in operation Defective Assy Reason for shutdown Point to be Checked Defective Remarks
Category Part
Failure in MICHAEL (MAIN) or defective peripheral circuits MICHAEL BLOCK IC6107
MAIN BOARD Assy Failure in writing in the Main Ucom MAIN UCOM BLOCK IC7207
Communication failure in main Check if the cable is disconnected
Green 9 SD9 Disconnection of cable CN7455(M2) - CN8652(AV2)
microcomputer MAIN BOARD Assy or or not securely connected.
AV BOARD Assy Failure in communication (TXD_IF,
RXD_IF,CLK_IF,BUSY_IF, CE_IF,REQ_IF) between the
IC8702(IF Ucom) and IC7207 (Main Ucom)
Green 10 SD10 Fan failure MAIN BOARD Assy or SR Assy CN7454(M7) - CN8651(SR2)
Check if the cable is disconnected
Disconnection of cable
or not securely connected.
AV BOARD Assy FAN-CN8505(AV6)
FAN-CN9505(SR4) or FAN-
SR Assy
CN9506(SR3)
Unit having higher temperature
Green 11 SD11 Unit having higher temperature Surrounding temperature
(TEMP2)
AV BOARD Assy Failure in EEPROM or defective peripheral circuits UIF UCOM BLOCK IC8705
Check if the cable is disconnected
Green 14 SD14 Communication failure MAIN BOARD Assy or Disconnection of cable CN7454(M1) - CN8651(AV1)
or not securely connected.
AV BOARD Assy Failure in communication (SCL_EP2/SDA_EP2) between the
IC8705(EEPROM) and IC7207 (Main Ucom)
71
Models
PDP436PU
PDP506PU
PRO436PU
PRO506PU
72
Block Diagrams
System Reset
73
PDP436PU, PDP506PU, PRO436PU, PRO506PU
Block Diagram
50 SCAN B ASSY
(UPPER)
Scan Signal
IC2801 VH
IC5V 50 Y DRIVE ASSY
Scan IC
PSUS
SB1
Drive Signal
Scan IC Mod.
VSUS
IC2805
Scan IC +5V +6.5V
Regulator
+16.5V
SUSOUT
IC2806
Scan IC Y4
CN2802 +5V
Serial Data
CN2702 Resonance
VSUS Block
IC2701 +5V +16.5V
+5V +16.5V Logic
Scan IC
Block
IC2101
PSUS IC2253
IC2702 DK Mod.
Mask Y1
Scan IC Mod.
IC2703 +16.5V
Scan IC
Soft-D +5V
IC5V
VH
Block
IC2704 +16.5V
Scan IC IC5V IC5V/VF
IC5V
VF DC/DC Y5
Conv. +5V 60V
IC2705 Photo Coupler
Scan IC Y3 Block
SA1
Scan Signal Y6
PSUS
IC2706
IC5V
Scan IC VH
Scan Signal
50 SCAN A ASSY
(LOWER)
HD AUDIO ASSY
+16.5V
+9.0V
A1 +16.5V IC3752
Regulator +9.0V
Buffer
+9.0V
+16.5V
IC3751 IC3753 SCL
Power Amp IC WOW + Volume IC
SDA
+3.3V A2
DC Detect
A Mute
Block
R_OUT +
R_OUT –
L_OUT +
L_OUT –
A STBY B
R Audio
L Audio
A NG B
+3.3V
Right Left IC3754 SDA
A3 EEP ROM SCL
SP TERMINAL
HD IR ASSY SPEAKERS
STB3.3V
U1681
IR Receive unit
RE1
AD1 CN1501 AD2 CN1502 50 ADDRESS AD1 CN1501 AD2 CN1502 50 ADDRESS
V+5V V+60V V+5V V+60V
V+3V IC1501 V+3V IC1501
V+8V AN/P BN/P
CN/P DN/P CLKN/P LVDS Receiver (PEE002A-K) ASSY V+8V AN/P BN/P
CN/P DN/P CLKN/P LVDS Receiver (PEE002A-K) ASSY
Resonance Resonance Resonance Resonance Resonance Resonance Resonance Resonance Resonance Resonance
Block Block Block Block Block Block Block Block Block Block
V+ADR5 V+ADR4 V+ADR3 V+ADR2 V+ADR1 V+ADR5 V+ADR4 V+ADR3 V+ADR2 V+ADR1
CLK/LE/HBLK/LBLK CLK/LE/HBLK/LBLK
R/G/B R/G/B
IC1555 IC1554 IC1553 IC1552 IC1551 IC1555 IC1554 IC1553 IC1552 IC1551
Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC
74
: Wire haerness
: FFC
SECONDARY PRIMARY POWER SUPPLY
P1 Switching
T702 Q703 UNIT
VSUS SUS CLAMP 1
Q704
Switching ASSY
D103 VSUS
+16.5V +390V PFC Q101
Switching CL1
+6 5V Q102
T902 Q901
P2 Q103
P7 Q902
VSUS_CONT Switching
+60V IC202 D109
P6
+16.5V T101 IC101
50 X DRIVE ASSY
P5 VSUS_ADJ Switching Switching +16.5V
Q501 VRN
+8V T502 D107, D108 +16.5V +5V
DC/DC VRN
STA3.3V P3
PS_PD Q502 Conv.
IC1101
EXT_PD Switching DK Mod.
RELAY NEUTRAL – Reset
P4 LIVE Block
RY102 X1
Resonance +16.5V +5V VSUS
Logic Block
SUS OUT
Block
IC1202
Mask
Mod.
Drive Signal
D4 D11 PSUS
+5V
+6.5V
Regulator +16.5V 15V
VF
LED_R V+3V ACT V+8V RELAY, +16.5V
LED_B VSUS DC/DC
PD_TRIGGER
REM Vsus_ADJ
AC_DET,
X2 Conv.
+5V VSUS
DRF X4 X3
V+3V_D
SCAN_PD
DC-DC Converter
YDRV_PD
V+1V_D Module V+8V
YSUS_PD
(AXY1116) XSUSTN_PD
D10 YDD_PD
XDD_CNV_PD
SCN5V_PD SCL, XDRIVE_PD
Vofs ADJ,VYPRST ADJ SCA
DAC XSUS VSUS
SCAN D9 CL2
Pulse PS PWDN
YSUS Width SQ PD PD
OR
Mask
PD_MUTE
SUS CLAMP 2
OR ASSY
ADR_PD1 IC3151
(M30620FCPGP)
V+8V
UART
SW V+8V
IC3401
(PEG122C-K)
LVDS Sequence
V+8V LVDS
Processor
D7
D6
VD
FIELD HD IC3301
AUDIO L H DET Flash Memory
AUDIO R RA, GA, BA DCLK, DE
SCL, SDA
SCL, SDA
A_MUTE,A_STBY_B
IC3001
A_NG POWER SW
TMDS Receiver
AC INLET
D3 Bus Buffer Bus Buffer
V+3V STB REM DDC
TMDS
STB_MT
D2 D1 HD LED ASSY
L1
MDR CONNECTOR DVI CONNECTOR
HD DIGITAL ASSY
AD1 CN1501 AD2 CN1502 50 ADDRESS AD1 CN1501 AD2 CN1502 50 ADDRESS
V+5V V+60V V+5V V+60V
V+3V IC1501 V+3V IC1501
V+8V AN/P BN/P
CN/P DN/P CLKN/P LVDS Receiver (PEE002A-K) ASSY V+8V AN/P BN/P
CN/P DN/P CLKN/P LVDS Receiver (PEE002A-K) ASSY
Resonance Resonance Resonance Resonance Resonance Resonance Resonance Resonance Resonance Resonance
Block Block Block Block Block Block Block Block Block Block
V+ADR5 V+ADR4 V+ADR3 V+ADR2 V+ADR1 V+ADR5 V+ADR4 V+ADR3 V+ADR2 V+ADR1
CLK/LE/HBLK/LBLK CLK/LE/HBLK/LBLK
R/G/B R/G/B
IC1555 IC1554 IC1553 IC1552 IC1551 IC1555 IC1554 IC1553 IC1552 IC1551
Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC Driver IC
75
PDP436PU, PDP506PU, PRO436PU, PRO506PU
Blue flashes
Shutdown 6 Blue 500ms
(500+2500ms) Red Once Twice n times 2.5s Once
Lit in Red and 200ms
No backup copy 7 blue flashes Blue
(200ms) Red
76
Shut Down (Blinking in Blue)
HD DIGITAL ASSY
IC3401
Sequence Processor
TXD_SQ IC3302
RXD_SQ 3.3V-RST
HD AUDIO ASSY 1 3 IC3303
CLK_SQ
CE_SQ OR
IC3304
BUSY_SQ 1.2V-RST
A2 D3 RST2
A_NGB 5
IC3751 2
Amp. IC3156
EEPROM
IC3151 E_SCL
IC3754 E_SDA
Module UCOM IC3158
EEPRON 4
SCL 2 Temp.
SDA TEMP1 Sensor
IC3753
WOW + Volume IC
IC3001 IC3157
TMDS Receiver DAC IC
78
PDP436PU, PDP506PU, PRO436PU, PRO506PU
LED-lighting patterns
Status of the Unit LED-lighting Pattern
Standby,
Lit in red B
power management
R
Flashing in red
PDP's power not on (at 1-sec intervals) B
R 1sec 1sec
79
PDP436PU, PDP506PU, PRO436PU, PRO506PU
Failure in communication (SCL_AV, SDA_AV, SCL_MA, SDA_MA, SCL_EP, SDA_EP, SCL_HDCP, SDA_HDCP)
between one of the above devices and IC5206 (main microcomputer)
Defective IC5206 (main microcomputer)
Red Blue 9 Main microcomputer Failure in communication (TXD_IF, RXD_IF, CLK_IF, CE_IF, BUSY_IF) between IC5206 (main microcomputer) and None
IC5002
Red Blue 10 Fan Failure in the fan motor, or the fan stopped because of dust attached to the fan None
MR or unit having abnormally Power off.
Red Blue 11 high temperature The Media Receiver or the unit being used at high temperature Internal temperature is too high.
Check temperature around media receiver. [SD011]
Defective DTV tuner
Red Blue 12 Digital tuner Failure in communication (TXD_DT, RXD_DT) between the digital tuner and IC5206 (main microcomputer) None
Red Blue 13 ASIC power supply (DC-DC) Defective U4201 (DD_CON) or short-circuiting elsewhere ∗6 None
Red 2 Red POWER ∗2 None
Red 3 Red SCAN ∗2 None
Red 4 Red SCN-5V ∗2 None
Red 5 Red Y-DRV ∗2 None
Red 6 Red Y-DCDC ∗2 None
Red 7 Red Y-SUS ∗2 None
PD
Red 8 Red ADRS ∗2 None
Red 9 Red X-DRV ∗2 None
Red 10 Red X-DCDC ∗2 None
Red 11 Red X-SUS ∗2 None
Red 12 Red D-DCDC ∗2 None
Red 13 Red IC4 ∗2 None
Red 15 Red UNKNOWN ∗2 None
∗1: Shutdown (SD) is a protective operation controlled by the microcomputer, and you can turn on the unit ∗2: Refer to the service manual of the PDP-436PU or PDP-506PU.
again using the remote control unit. Power-down (PD) is a protective operation activated by the circuitry ∗3: Only for EU and IRD model. ∗4: Only for J model.
and can be reset after AC power is off for about 1 minute. ∗5: Except for US model. ∗6: Only for one-body model.
80
PDP436PU, PDP506PU, PRO436PU, PRO506PU
NOTE: If TV guide has not yet been setup, then the 1st step is to follow instructions to set TV guide up.
Enter ZIP code, cable or ant. etc.
Then:
1. press and release the “TV Guide”. TV guide will appear on the screen.
2. Navigate to the TV Guide tool bar and use the “>” button to select “setup” in the menu and press
and release the “enter” button
3. use the “arrow down” button to select “default options”
4. press and release the “enter” button and select “general defaults”
5. press and release the “enter” button (opens menu on lower left side)
6. use the “arrow down” button to select “auto guide”
7. use the “>” button to select “off”
8. use the “arrow down” button to select “done” How to enter the Factory Mode by Remote
9. press and release the “enter” control.
10. press and release the “TV Guide” button to turn the display off ① Turn off the TV Guide feature
② Set unit to Standby Mode
③ Press and release the DISPLAY Button
System Reset Using Service Mode: ④ Wait 4 seconds
⑤ LEFT Button (ß)
1. Enter Service Mode ⑥ UP Button (á)
2. Use the “muting” button to select “initialize” screen ⑦ LEFT Button (ß) - Within 5 seconds
3. While on the “initialize” screen ⑧ RIGHT Button (à)
4. Use the “down arrow” button to select “final setup” ⑧ POWER Button
5. Press and release the “enter” button to select “data reset”
6. Use the “>” button on the remote to select “yes”
7. Press and hold the “enter” button until the screen goes black release “enter” button on remote.
8. Power the unit off using the remote control
9. Unplug the power cord from the media receiver to complete the reset
10. Plug in the media receiver; turn the system on and reset is complete.
Press and release “HOME MENU” and “POWER” buttons in sequence on the remote control. Unit will power up
in “INTERGRATOR”mode.
Hold the DISPLAY button on the remote until “data reset or all reset” appears then release button.
Press Right “>” button to select “yes” then release button
Press and hold ENTER button on remote until test screen disappears. Release button.
Unplug power cord from media receiver to complete reset. Wait 30sec.
Plug in media receiver power cord, turn system on and reset is now complete
81
Models
PDP4270HD
PDP4271HD
PDP5070HD
PDP5071HD
PDP6070HD
PDP6071HD
PRO507PU
PRO607PU
82
Block Diagrams
Quick Reference
System Reset
83
PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU
Block Diagram
50 SCAN B ASSY
(HIGH SIDE)
VH IC5V
Scan S gnal
Scan IC
IC2901 PSUS
VH IC5V
Scan IC
IC2902
+5V VSUS +16 5V
VH IC5V
50Y SUB DRIVE
PSUS
Scan IC
IC2903 MASK
BLOCK
VH IC5V Y
Scan IC
Y12
IC2904
Y8 VOFS
VH VSUS Vprst
VH IC5V
VH DC/DC CONV 60V
OFFSET
+RESET BLOCK
Scan IC PSUS Vp st BLOCK
IC2905 Vprst Reg
VH VSUS
IC5V IC3652 SCL
SA2 +5V
+6 5V
VH C5V REGULATOR BR24L02FJ
Scan SA3 +16 5V EEPROM IC SDA
Signal
Scan IC
IC2801 PSUS
+5V +16 5V Y4 TEMP1
VH C5V IC3651 Buffer
+5V
Scan IC MM1522XU
IC2802 SENSOR IC
RESONANCE
BLOCK
VH C5V
+5V VSUS +16 5V
Scan IC LOGIC
IC2803 PSUS BLOCK
DK MOD
VH C5V (IC2107)
MASK
Y1
BLOCK
Scan IC
IC2804
VH IC5V
+16 5V
Scan IC
IC2805 SOFT D
BLOCK
VH C5V
VH IC5V +16 5V
IC5V IC5V/VF
Scan IC IC5V
DC DC
VF Y5
IC2806 CONV
SA1 5V
Photo Coupler Scan Signal
BLOCK
50 SCAN A ASSY Y2 50Y MAIN DRIVE 60V
AUDIO ASSY
(LOW SIDE) +16.5V
+12.0V
A1 +16.5V IC3752
Regulator +12.0V
Buffer
+12.0V
+16.5V
IC3751 IC3753 SCL
Power Amp IC WOW + Volume IC
SDA
+12.0V
To
MAIN
Buffer A2 Assy
DC Detect
A Mute
Block M9
R_OUT +
R_OUT –
L_OUT +
L_OUT –
A STBY B
R Audio
L Audio
A NG B
A3
SP1
R OUT L OUT
SP TERMINAL ASSY
AD2 AD2
AD1 AD1
CN1601 CN1801
CN1602 CN1802
V+3V 50 ADDRESS L ASSY 50 ADDRESS S ASSY
AN/P BN/P V+3V
AN/P BN P CN/P DN P
CN/P DN/P
V+8V V+8V
IC1601 V+5V V+60V IC1801 V+5V V+60V
LVDS LVDS
Recieve Recieve
RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE
BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK
VDDLS6 VADR6 VDDLS5 VADR5 VDDLS4 VADR4 VDDLS3 VADR3 VDDLS2 VADR2 VDDLS1 VADR1 VDDLS5 VADR5 VDDLS4 VADR4 VDDLS3 VADR3 VDDLS2 VADR2 VDDLS1 VADR1
DR VER IC DRIVER IC DR VER C DR VER C DRIVER IC DRIVER C DRIVER IC DR VER C DRIVER IC DRIVER C DRIVER IC
IC1656 C1655 IC1654 IC1653 IC1652 IC1651 IC1855 IC1854 C1853 IC1852 IC1851
84
P1 SECONDARY PRIMARY
+16 5V POWER SUPPLY UNIT
Sw tch ng
+6 5V T251
VSUS
Q253
P2
+16 5V Q252
+6 5V Switching
P4
+12V
STB3 3V PSUS
VSUS ADJ
P11
D123 MASK
PS PD BLOCK
+35V T301
EXT PD Q301
RELAY +16 5V
Sw tch ng X7
To P8
+6 5V
+12V
+6 5V
MAIN ASSY +12V
+16 5V
X8
+5V X6
VSUS
M2 +5 1V
L371 Q373
+60V
VF
+16 5V
+6 5V
REGULATOR
Switching
To P9
STB5 1V
T121 15V
MAIN ASSY STB3 3V
+35V
Z121 +16 5V DC/DC
CONV
X2 +16 5V +5V VSUS
Switching
D121 NEUTRAL
M3 P12 +16 5 +5V Drive Signal
+6 5V LIVE
+12V MASK
STB3 3V X1 BLOCK
RL102 P10 P3
Dr ve S gnal RESONANCE
BLOCK
LOGIC DK MOD
BLOCK PSUS
Dr ve S gnal (IC1104)
AC SW
RESET
BLOCK PSUS
VRN
+16 5V DC/DC
CONV VRN
V+8V
V+3V EEP +5V +60V MASK
TEMP1
SCL,SDA
+12V BLOCK
REG
Vsus AD X3 PSUS
RELAY PD TRG B 50X MAIN DRIVE
V+3V D RELAY
AND
DC DC CONVERTER
DRF_
V+1V D MODULE
AXY1137 +12V
VH UV PD YDR VE PD
YRESNC PD PS PWDN
YDD CHV PD XSUSTN PD XDD CNV PD
D20
SCL
D19
RV Ext P
Vofs ADJ SDA
DAC
AND
SCAN
YSUS
STOP SQ Pulse SQ SD
OR
AND
Width
YPR U
MASK
ADRPD1
PD MUTE
OR DRF
MODULE UCOM
XSUS
Note:
M30620FCPGP
IC3151
wire harness
V+8V
PSIZE
FFC
D18
D15
V+8V
UART
SW V+8V
SUB FILD CONV
&
XY DRV SEQUENCE
D17
PATTERN GEN
D16
F ashMemory VD
IC3301 HD H DET
HD, VD, DCLK, DE
RA, GA, BA
Thea er
AC INLET
INP_MUTE
LED R
UART
LED B
V+3V D
MSEL V+3VACTV
YOBI
RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE
BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK
VDDLS5 VADR5 VDDLS4 VADR4 VDDLS3 VADR3 VDDLS2 VADR2 VDDLS1 VADR1 VDDLS6 VADR6 VDDLS5 VADR5 VDDLS4 VADR4 VDDLS3 VADR3 VDDLS2 VADR2 VDDLS1 VADR1
DRIVER C DRIVER IC DRIVER IC DR VER C DRIVER C DRIVER IC DRIVER IC DR VER C DR VER IC DRIVER IC DRIVER C
IC1855 IC1854 IC1853 IC1852 IC1851 IC1656 C1655 IC1654 IC1653 IC1652 IC1651
85
To To
50 DIGITAL Assy POWER SUPPLY UNIT TRAP SW
D11 P8 P9
M1 M2 M3 M13
KEY_AD2 M8
KEY_AD1
SW1
LED/IR ASSY
V+5.1V_STB MAIN ASSY
IC9702
M5
C1 M11
T1
M6
C2 M12
86
Models
PDP6070HD
PDP6071HD
PRO607PU
87
POWER SW
Block Diagram PDP6070HD, PDP6071HD, PRO607PU
AC
INLET
P11
POWER SUPPLY UNIT STB 3 3V
SUB
CONVERTER STB 5 1V
P9
FILTER SERIES
BLOCK
P3
REG +35V
BLOCK
+16 5V
DK BLOCK LVDS LVDS RESONANT
DK BLOCK DK BLOCK LVDS DK BLOCK LVDS
RECEIVER RECE VER +6 5V
C 1601 IC 1801
CONV.1 DC/DC RECEIVER RECEIVER
CVT IC 1801 IC 1601
VOC CONV.
P10
P8
RELAY PFC BLOCK +5 1V
DC/DC
60 ADDRESS L 60 ADDRESS S CVT 60 ADDRESS S 60 ADDRESS L
BLOCK +12V
ASSY ASSY ASSY ASSY
AD2 AD1 AD2 AD1 AD2 AD1 AD2 AD1
VOLTAGE
DOUBLER
STB 3 3V
+12V
RELAY
PS PD
P4
EXT PD
607 SCAN B +16 5V RESONANT
PD TRIG B
ASSY CONV.2
+6 5V
VS CONV.
P1
SCAN VSUS VSUS
SCAN VH
Y6 BLOCK
60Y DRIVE ASSY
CN2902
IC2901 +16 5V X3
P2
VH RESONANT
DCDC-CON VOLTAGE +6 5V 60X DRIVE ASSY
VADR CONV.3
SCAN CONVERTER
Y VA CONV.
Y4
P7
IC2902 BLOCK +12V
MASK VADR VOLTAGE
CONVERTER X
X2
MODULE MASK
P6
BLOCK
+12V MODULE
SCAN
CN2903
C2903
IC2301 HOT
CN2901
PLATE
Y5
P5 IC1203
Y2
X5
SCAN
MASK PANEL X
TE1
MODULE
TE
IC2904 MASK
CN2904
SENSOR ASSY
MODULE
IC2302
D21
IC1205
SCAN Y
IC2905 OVER YSUS +12V
HOT DK & PD X
PLATE MODULE UNDER DK
(PSUS) VOL Vsus ADJ MODULE
IC2103
CN2905
DK TEMP1
DC-DC AND VOL X
SCAN MODULE DRF
DRF_B
SCAN CONVERTER DK
CN2802
VH
V+1V D
DET
IC2801 MODULE +12V MODULE
IC2151 VH UV PD YDRIVE PD AXY1137-
YRESNC PD
YDD CNV PD PS PWDN IC1131
SCAN Y RESET IC5V UV PD XSUSTN PD XDD CNV PD
C2802 Y SUS MASK XDR VE PD
BLOCK X RESET
D9
Y SUS B LOGIC Vofs ADJ VYPRST ADJ
D10
AND
SDA LOGIC XSUS U
Y SUS U
CN2803
SCAN
Y1
IC2803
X1
Y SUS D PHOTO
BLOCK YSUS XSUS B
Y3
Y PR U COUPLER STOP SQ SQ SD
Pulse
PHOTO XSUS G
AND
Width
OR
Y OFS COUPLER XNR D
YPR U
CN2804
IC2804 COUPLER
PD MUTE
ADR PD5
OR DRF B
SCAN Y8
IC2805 MODULE UCOM
XSUS X6
OR
V+3V D M30620FCPGP
CN2805
V+3V D
SCAN IC3151
IC2806
PSUS
D17
D18
D1
D1
607 SCAN A
ASSY
V+3V D
AD1 AD2 AD1 AD2 V+3V D AD1 AD2 AD1 AD2
60 ADDRESS L 60 ADDRESS S
UART SUB-FILD CONV.
60 ADDRESS S 60 ADDRESS L
SW &
ASSY ASSY
D16
D19
D1
PATTERN GEN.
LVDS DK BLOCK LVDS DK BLOCK LVDS DK LVDS DK
RECEIVER RECEIVER PEG122C-K RECEIVER BLOCK RECEIVER BLOCK
IC 1601 IC 1801 LVDS IC 1801 IC 1601
LVDS
V+3V D IC3401
V+3V D
D5
D8
VD
FLASH MEMORY HD
IC3301 H DET
88
HD, VD, DCLK, DE
V+3V D
V+3V D
RA, GA, BA
THEATER
D6
D7
INP_MUTE
LED R
UART
LED B
V+3V D MSEL V+3VACT
YOBI
60 DIGITAL ASSY
D12 D11
V+3_3V_STB
V+5_1V_STB
V+3_3V_STB
V+5_1V_STB
M_SW_DET
KEY_AD2
KEY_AD1
LED_MDM
AC_DET
LED_REC
LED_OFF
US_SW
LED_ON
V+35V
GN D
GND
REM
V+16_5V
GND
GND
GND
GND
V+6_5V
V+5_1V
V+5_1V
V+5_1V
V+5_1V
LED -
LED -
N.C
V+12V
GND
GND
GND
GND
GND
GND
GND
M2 M3 M8 M5 INPUT4 PLUG
GND
INPUT4 Pr
GND
INPUT4 Pb
M6
T1
T3
S1
GND
M1 INPUT4 Y
GND
INPUT4 V
GND
INPUT4 L
GND
INPUT4 R
M7
T2
FAN VCC
M4
FAN NG1
GND
V+16R5V
GND_D
GND_D
FAN
AXM1058-
MAIN ASSY (US BB) HN MODULE ASSY
HN1
M14
A1 +16 5V +12 0V
AUDIO ASSY
REGULATOR +12 0V
IC3752
HN3
V+5V DLNA
HN2
+12 0V
M15
BUFFER
+16 5V GND
GND
USB CABLE
POWER AMP C
WOW + VOLUME IC
IC3751 IC3753 A NG B
GND HN7
AUDIO L
M17
GND
R_OUT+
A Mute
L_OUT+
R_OUT-
L_OUT-
AUDIO R
A STBY B
GND ELITE MODEL ONLY
M9
A2
R Aud o A STBY B
L Aud o A MUTE
DC DETECT A NG B SCL AU
BLOCK SDA AU
SDA
PSW A
SCL
M16
USB CABLE
M10 M11 M12 M13
EXCEPT
A3 ELITE MODEL
RH+
RL+
LH+
RH-
LL+
RL-
LH-
LL-
C3 C1 C2
TRAP SW
R+
L+
R-
L-
SP1
L OUT
L OUT+
Panel section
Communication with the panel drive IC Blue 1
2 Attaching screws for the HDMI connector
⑧
Communication with the module IIC Blue 2
HowPOWER Buttonmode using
When attaching the HDMI connector after replacing the Main Assy, DIGTAL-RST2 Blue 3 to enter Integrator
secure the HDMI connector manually with a screwdriver, but not
Panel high temperature Blue 4 the supplied remote control unit
with an electric screwdriver. If you tighten the screws too tightly
with an electric screwdriver, the screw heads may be damaged, in Audio Blue 5 1 Enter the Standby mode.
which case the screws cannot be untightened/tightened any more. Communica ion with the Module microcomputer 2 Press [MENU].
Blue 6
3 Press [TV ].
Main section
Main 3-wire serial communication Blue 7
2. On parts replacement Main IIC communication Blue 8 Release TRAP SW-ERR
1 How to discharge before replacing the Assys Communication with the Main microcomputer Blue 9
A charge of significant voltage remains in the Plasma Panel even 1 Enter the Factory mode.
after the power is turned off. Safely discharge the panel before
FAN Blue 10 2 Select the INITIALIZE mode.
Unit high temperature Blue 11 3 Hold [DISPLAY] pressed for at least
replacement of parts, in either manner indicated below: 5 seconds.
A: Let the panel sit at least for 3 minutes after the power is turned off. Communication with the D-TUNER Blue 12
B: Turn the Large Signal System off before the power is turned off How to switch UART 1 (Integrator)
MTB-RST2/RST4 Blue 13
then, after 1 minute, turn the power off. 1 Enter the Integrator mode.
POWER Red 2
For details, see "10.2 Power ON/OFF Function for the Large-Signal 2 Display "OFF" using [\].
SCAN Red 3 3 Change the communication speed
System."
2 On the settings after replacement of the Assys SCN-5V Red 4 using [«], then [\].
Some boards need settings made after replacement of the Assys. Y-DRIVE Red 5
For details, see "7. ADJUSTMENT" How to switch UART 2 (During Standby)
Y-DCDC Red 6
1 Enter the Standby mode.
Y-SUS Red 7
3. On various settings 2 Hold [VOL +] or [VOL -] pressed for 3 seconds.
ADRS Red 8 3 Hold [SPLIT] pressed for 3 seconds.
1 SR+ X-DRIVE Red 9 4-1 To set to 232C, press [ENTER].
After a repair using a PC, be sure to restore the setting for the
X-DCDC Red 10 5-2 To set to SR+, press [HOME MENU].
RS-232C connector to SR+.
2 Setting in Factory mode X-SUS Red 11
Note: If switching is completed successfully,
After a Mask indication into the panel is performed, be sure to UNKNOWN Red 15 the red LED will flash twice.
set the Mask setting to "OFF" then exit Factory mode. Note 1: Use a remote control unit supplied with
the 6th-generation models or later.
Note 2: Do not hold a key pressed for more
than 5 seconds.
How to locate several items on the Factory menu Adjustments and Settings after replacement of the
Assys (Procedures in Factory mode)
{ } : Item on the Factory menu
[ ] : Key on the remote control unit 1. Digital Video Assy: Transfer of backup data
" " : Screen indication 1 Select {PANEL FACTORY}, {ETC}, then {BACKUP DATA}. (After entering Factory
mode, press [MUTING] once, press [ENTER], press [«] seven times, then press
[ENTER].)
1. Confirmation of accumulated power-on time and power-on 2 Select {TRANSFER}, using [\], then hold [SET] pressed for at least 5 seconds.
count 3 After transfer of backup data is completed, {ETC} is automatically selected, and the
Select {INFORMATION} then {HOUR METER}. LED on the front panel returns to normal lighting.
(After entering Factory mode, press [«] four times.)
2. MAIN Assy (U): Execution of FINAL SETUP.
1 Select {INITIALIZE} then {FINAL SETUP}, then press [ENTER]. (After entering
2. Confirmation of the Power-down and Shutdown histories Factory mode, press [MUTING] three times, then press [«] four times.)
1 Panel system 2 Select "YES", using [\]. Then hold [ENTER] pressed for at least 5 seconds.
PD: Select {PANEL FACTORY} then {POWER DOWN}. 3 After "FINAL SETUP IS COMPLETE" is displayed on the screen, turn the POWER
(After entering Factory mode, press [MUTING] once, press switch of the main unit off.
[ENTER], then press [«] three times.)
SD: Select {PANEL FACTORY} then {SHUT DOWN}. 3. POWER SUPPLY Unit: Clearance of the accumulated power-on count
(After entering Factory mode, press [MUTING] once, press and maximum temperature value
1 Select {PANEL FACTORY}, {ETC}, then {P COUNT INFO}. (After entering Factory
[ENTER], then press [«] four times.)
mode, press [MUTING] once, press [ENTER], press [«] seven times, press [ENTER],
2 Main Assy then press [«] six times.)
Select {INFORMATION} then {MAIN NG}. 2 Press [\] to select "CLEAR". Hold [SET] pressed for at least 5 seconds.
(After entering Factory mode, press [«] three times.) After clearance is completed, "ETC" is automatically selected. Clear the maximum
temperature value (MAX TEMP) in the same manner.
3. How to display the Mask indication
4. Other Assys: Clearance of the maximum temperature value
1 Mask indication in the panel side 1 Select {PANEL FACTORY}, {ETC}, then {MAX TEMP}. (After entering Factory mode,
1. Select {PANEL FACTORY} then {RASTER MASK SETUP}. press [MUTING] once, press [ENTER], press [«] seven times, press [ENTER], then
(After entering Factory mode, press [MUTING] once, press [ENTER], press [«] seven times.)
then press [«] 8 times.) 2 Press [\] to select "CLEAR". Hold [SET] pressed for at least 5 seconds.
2. Press [ENTER], then select a Mask indication, using [»] or [«]. After clearance is completed, "ETC" is automatically selected.
2 Mask (SG screen) indication in the Main Assy (MAIN VDEC)
1. Select either Input 1 or 2 or 4, to which no signal is input (black screen).
2. Select {INITIALIZE} then {SG MODE}. Press [|]. (After entering
Factory mode, press [MUTING] three times, then press [«] once.)
Then, the indication at the lower right of the screen changes from
"OFF" to "ANA AD YCBCR".
3. You can change Mask patterns by pressing [«] to select {SG
PATTERN} then using [|] or [\].
Note: When you switch "SG MODE" routes, some displays become
monochrome, as they are in Y-signal only mode.
90
PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU
PDP6070HD, PDP6071HD, PRO607PU
Mode transition in Service Factory mode Structure of Layers in Service Factory Mode
Up
• To shift to another mode, press [MUTING]. INFORMATION mode
• To shift to another item in a specific mode, 1. VERSION (1) Flash Versions for PANEL system and MAIN system
press [»] or [«]. 2. VERSION (2) Flash Versions for DTV system
• To shift to the next nested layer below for an 3. VERSION (3) Flash Versions for CCD ucom and HM
item with a "(+)" indication, press [ENTER]. 4. MAIN NG SD histories for MAIN (Going Clear model by SET key)
To return to the next nested layer above, 4-1. CLEAR Select Yes by [\] key \ pushing and hold [SET] key
also press [ENTER]. 5. TEMPERATURE TEMP 1, TEMP2 and FAN mode are displayed
Down 6. HOUR METER Hour meter and number of Power ON are displayed
INFORMATION mode INITIALIZE mode 6-1. CLEAR Select Yes by [\] key \ pushing and hold [SET] key
1. VERSION (1) 1. SYNC DET 7. HDMI SIGNAL INFO 1 For factory use
2. VERSION (2), (3) 2. SG MODE 8. HDMI SIGNAL INFO 2 Signal info of HDMI are displayed ( Detail are on SM )
3. MAIN NG 3. SG PATTERN 9. VDEC SIGNAL INFO For factory use
4. TEMPERATURE 4. SIDE MASK LEVEL 10. DTV TUNING STATUS 1 Detail information for DTV is displayed
5. HOUR METER 5. FINAL SETUP 11. DTV TUNING STATUS 2 Detail information for DTV is displayed
6. HDMI SIGNAL INFO1, 2 6. HMG/HG SERVICE MODE 12. DTV TUNING STATUS 3 Detail information for DTV is displayed
7. VDEC SIGNAL INFO 2 7. CVT AUTO 13. DTV TV-GUIDE BER For production line use
8. DTV TUNING STATUS 1, 2, 3 8. HDMI INTR POSITION 14. DEBUG INFO For factory use
9. DTV TV-GUIDE BER PANEL FACTORY mode Refer to [PANEL FACTORY MODE]
10. DEBUG INFO
OPTION
1. EDID WRITE MODE For factory use
2. ANTENNA MODE For production line use
3. AFT For production line use
INITIALIZE
PANEL FACTORY mode OPTION mode 1. SYNC DET (+) For factory use
1. PANEL INFORMATION 1. EDID WRITE MODE 2. SG MODE SG signal from MAIN VDEC (Composite signal is required)
2. PANEL WORKS 2. ANTENNA MODE 3. SG PATTERN For factory use
3. POWER DOWN 3. AFT 4. SIDE MASK LEVEL(+) For factory use
4. SHUT DOWN 4-1. R MASK LEVEL
5. PANEL-1 ADJ
4-2. G MASK LEVEL
6. PANEL-2 ADJ
4-3. B MASK LEVEL
7. PANEL REVICE
8. ETC. 5. FINAL SETUP Set to Factory default settings (it should perform after
9. RASTER MASK SETUP 5-1. DATA RESET replacing a MAIN board )
10. PATTEN MASK SETUP 6. HMG/HG SERVICE MODE Information for a USB device is displayed
11. COMBI MASK SETUP 6-1. MODE SIFT
7. CVT AUTO For factory use
8. HDMI INTR POSITION(+) For factory use
Structure of Layers in Panel Factory Mode 1 Structure of Layers in Panel Factory Mode 2
1. PANEL INFORMATION Version indication of the panel 7. PANEL REVISE (+)
2. PANEL WORKS Indications of the accumulated power-on time, pulse-meter R-LEVEL
count, and power-on count of the panel G-LEVEL Items for use by engineers
3. POWER DOWN Indication of the Power-down history B-LEVEL
4. SHUT DOWN Indication of the Shutdown history 8. ETC (+)
5. PANEL-1 ADJ (+) 1. BACKUP DATA For transferring backup data (after replacement of
1. X-SUS B the DIGITAL Assy)
2. Y-SUS B 2. DIGITAL EEPROM To clear data of the digital video
3. Y-SUSTAIL T1 3. PD INFO.
4. Y-SUSTAIL T2 Modification not required because these items are basically 4. SD INFO. For clearance of data for the corresponding items.
5. Y-SUSTAIL W for factory presetting 5. HR-MTR INFO. The clearing method is the same: Select "CLEAR",
6. XY-RST W1 6. PM/B1-B5 using [\], then hold [SET] pressed for at least 5
7. XY-RST W2 7. P COUNT INFO. seconds. After clearance is completed, {ETC} is
8. VOL SUS 8. MAX TEMP. automatically selected.
9. VOL OFFSET Settings required after replacement of the panel 9. RASTER MASK SETUP (+)
10. VOL RST P 1. MASK OFF
11. SUS FREQ. For AM noise prevention (Depending on the mode, 2. RST MASK 01 For use while Raster Mask (full mask) is displayed.
brightness of the screen changes.) • • • • • Use [»] or [«] to select the type of mask.
6. PANEL-2 ADJ (+) 25. RST MASK 24
1. R-HIGH 10. PATTEN MASK SETUP (+)
2. G-HIGH 1. MASK OFF
3 .B-HIGH Parameters for the WB adjustment of the panel, which are 2. PTN MASK 01 For use while Pattern Mask is displayed. Use [»] or
4. R-LOW required during adjustment after panel replacement • • • • • [«] to select the type of mask.
5. G-LOW 40. PTN MASK 39
6. B-LOW 11. COMBI MASK SETUP (+)
7. ABL Setting of the power consumption. A setting table is 1. MASK OFF
available for each vertical signal. 2. CMB MASK 01 For use while Combination Mask is displayed.
• • • • • Use [»] or [«] to select the type of mask.
To "Structure of Layers in Panel Factory Mode 2" 11. CMB MASK 10
91
Power Down (Blinking in Red)
Note:
The figures 2 to - indicate the number of
times the LED flashes when power-down
occurs in the corresponding route.
50 DIGITAL ASSY
DRF_B
D3151 IC3155
D19 XDRIVE_PD to D21 P4
50X DRIVE ASSY PD
XDD_CNV_PD D3162 MUTE Relay
OR EXT_PD PD Control
X1 XSUSTN_PD Circuit
D20 SCAN_PD
PD_MUTE
SCN5V_PD
YDRIVE_PD
50Y DRIVE ASSY
YDD_CNV_PD
Y1 YSUSTN_PD Protection
PS_PD Circuit
IC3151 PD_TRG_B
Module Microcomputer
92
PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU
PDP6070HD, PDP6071HD, PRO607PU
3 SCAN PD Connectors disconnected between the POWER SUPPLY Unit and the Y DRIVE Assy
50Y DRIVE Assy Connectors disconnected between the DIGITAL and the Y DRIVE Assys
Failure in the VH power
SCAN IC is damaged (short-circuiting between IC5V and GNDH)
50SCAN A, B Assy
Disconnection of the scan-bridge (15-pin) connector
4 IC5V PD
Failure in the photo coupler
50Y DRIVE Assy
Abnormality in the IC5V DC/DC converter
5 Y-DRIVE PD 50Y DRIVE Assy Abnormality in the 16.5 V power
Abnormality in the VOFS DC/DC converter
Abnormality in the VPRST DC/DC converter
6 Y DCDC PD 50Y DRIVE Assy
Abnormality in VC_15V DC/DC converter
CN1602,
50 ADDRESS 50 DIGITAL Assy 8 (ADRS) –
CN1802
Assy
CN1601, 50X DRIVE Assy,
8 (ADRS) –
CN1801 50Y DRIVE Assy
93
Shut Down (Blinking in Blue)
Note : The figures 1 to ~ indicate the number of times the LED flashes when shut-down
occurs in the corresponding route.
TANSHI ASSY
IC3652
TH8901
SCL_EP IC8409 EEPROM
Thermal Sensor TEMP2 SDA_EP EEPROM
IC3651
SENSOR
FAN NG
M4
FAN
SENSOR ASSY
94
PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU
PDP6070HD, PDP6071HD, PRO607PU
95
PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU
PDP6070HD, PDP6071HD, PRO607PU
Information on symptoms that do not constitute failure
Symptom Cause, item to check, information
HDMI: Symptoms concerning the input format and settings
The color setting for INPUT 5 or 6 is not compatible with that of the output equipment.
The picture color for an INPUT 5 or 6 signal is not correct.
Check whether the color setting is YPbPr or RGB.
The video signal to INPUT 5 or 6 is not displayed, and a A unsupported video signal is input.
message is displayed. Example: 1080p @ 60Hz
The audio setting for INPUT 5 or 6 is "AUTO," and a video signal is not input. If the audio setting
The audio signal input to the INPUT 5 or 6 pin jack is not is "AUTO," to output an analog audio signal, the DVI signal must be input via a DVI-HDMI
output. conversion cable.
When the DVI equipment is connected, the analog signals are selected with the setting "AUTO."
Although the composite video input is selected on the menu, the cable is connected via a
The video signal to the composite video connector is not
component video connector or S video connector whose function type is the same as the
displayed.
composite video input.
It is required to make the settings of the PDP according to the settings of the output equipment. For usual operation, however, set them to AUTO. If the color is
inappropriate, make the settings manually.
In the HDMI system, video signals are coded at 24 bits per pixel and transmitted as a series of 24-bit pixels. In a case of color difference 4:4:4, Y, Cb, and Cr use
8 bits each. In a case of color difference 4:2:2, Y, Cb, and Cr use 12 bits each, but Cb and Cr are transmitted at a half sampling rate of Y. This unit is capable of
processing the upper 10 bits out of 12 bits of video data. Recent high-end DVD players, such as Pioneer DV-79AVi, are capable of outputting 10-bit color-
difference signals. In general, it is said that picture quality for color difference 4:2:2 format is assumed to be higher, because human eyes are more sensitive to
luminance than to colors. In the case of RGB4:4:4, R, G, and B use 8 bits each.
96
PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU
PDP6070HD, PDP6071HD, PRO607PU
NOTE: If TV guide has not yet been setup, then the 1st step is to follow instructions to set TV guide up.
Enter ZIP code, cable or ant. etc.
Then:
1. press and release the “TV Guide”. TV guide will appear on the screen.
2. Navigate to the TV Guide tool bar and use the “>” button to select “setup” in the menu and press
and release the “enter” button
3. use the “arrow down” button to select “default options”
4. press and release the “enter” button and select “general defaults”
5. press and release the “enter” button (opens menu on lower left side)
6. use the “arrow down” button to select “auto guide”
7. use the “>” button to select “off”
8. use the “arrow down” button to select “done” How to enter the Factory Mode by Remote
9. press and release the “enter” control.
10. press and release the “TV Guide” button to turn the display off ① Turn off the TV Guide feature
② Set unit to Standby Mode
③ Press and release the DISPLAY Button
System Reset Using Service Mode: ④ Wait 4 seconds
⑤ LEFT Button (ß)
1. Enter Service Mode ⑥ UP Button (á)
2. Use the “muting” button to select “initialize” screen ⑦ LEFT Button (ß) - Within 5 seconds
3. While on the “initialize” screen ⑧ RIGHT Button (à)
4. Use the “down arrow” button to select “final setup” ⑧ POWER Button
5. Press and release the “enter” button to select “data reset”
6. Use the “>” button on the remote to select “yes”
7. Press and hold the “enter” button until the screen goes black release “enter” button on remote.
8. Power the unit off using the remote control
9. Unplug the power cord from the media receiver to complete the reset
10. Plug in the media receiver; turn the system on and reset is complete.
Press and release “HOME MENU” and “POWER” buttons in sequence on the remote control. Unit will power up
in “INTERGRATOR”mode.
Hold the DISPLAY button on the remote until “data reset or all reset” appears then release button.
Press Right “>” button to select “yes” then release button
Press and hold ENTER button on remote until test screen disappears. Release button.
Unplug power cord from media receiver to complete reset. Wait 30sec.
Plug in media receiver power cord, turn system on and reset is now complete
97
PDP4270HD, PDP4271HD, PDP5070HD, PDP5071HD, PRO507PU
PDP6070HD, PDP6071HD, PRO607PU
u
Procedure of Changing Jumper Connector after replacing the Power Supply Unit
When replacing the Power Supply Unit, it is necessary to perform the following connector changes.
Otherwise the unit cannot work properly and the unit may be damaged.
Therefore perform these connector settings without fail when replacing the Power Supply Unit. ( before power on the unit)
1. As for service parts, the Jumper connector is 2. Remove the jumper connector from connector
connected at connector P10. P10 and connect it to connector P11.
98
Model
PDP427CMX
PDP507CMX
PDP607CMX
Block Diagrams
Operation LED's
99
PDP427CMX, PDP507CMX
Block Diagram
SCAN B ASSY
(HIGH SIDE)
VH IC5V
Scan S gnal
Scan IC
IC2901 PSUS
VH IC5V
Scan IC
Y12
IC2904
Y8 VOFS
VH VSUS Vprst
VH IC5V
60V
VH DC/DC CONV OFFSET
+RESET BLOCK
Scan IC PSUS Vprst BLOCK
IC2905 Vprst Reg
Drive Signal
BLOCK V+3VPT
VH VSUS
IC5V TE1
SA2 +5V
+6 5V
VH IC5V REGULATOR
Scan SA3 +16 5V
Signal IC3652 SCL
Scan IC
IC2801 PSUS
+5V +16 5V Y4 BR24L02FJ
VH IC5V EEPROM IC SDA
+5V IC3651
Scan IC
IC2802 TEMP1
RESONANCE MM1522XU Buffer
BLOCK SENSOR IC
VH IC5V
+5V VSUS +16 5V
Scan IC
PSUS
LOGIC
BLOCK
SENSOR ASSY
IC2803
DK MOD
VH IC5V (IC2107)
MASK
Y1
BLOCK
Scan IC
IC2804
VH IC5V
+16 5V
Scan IC
IC2805 SOFT D
BLOCK
VH IC5V
VH IC5V +16 5V
IC5V IC5V/VF
Scan IC IC5V
DC/DC
VF Y2
IC2806 CONV
SA1 5V
Photo Coupler Scan Signal
BLOCK
SCAN A ASSY Y3 60V
(LOW SIDE) Y MAIN DRIVE ASSY
DD ASSY
CN304 (P12)
J +12V IC302
CN310
+7V IC301
B STB3.3 to +7V
C +3.3V
CN305
IC303
CN302 (P8)
+5.1 to +3.3V
D
CN307
+2.7V
H +12V IC305
+16.5 to +12V
CN311 CN309
E
CN301 (P5)
Alarm
Detect
IC306
+12 to +10V
LVDS ASSY
CN104
CN102
FAN (3)
Receive
IC101
CN101
CN103
FAN (2)
G
AD1 AD1
AD2 AD2 CN1801
50 ADDRESS L ASSY CN1602 CN1601
CN1802 50 ADDRESS S ASSY
V+3V V+3V
AN/P BN/P
AN/P BN/P CN/P DN/P
CN/P DN/P
V+8V V+8V CLKN/P IC1801
CLKN/P IC1601 V+5V V+60V V+5V V+60V
LVDS LVDS
Receiver Receiver
RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE
BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK
VDDLS6 VADR6 VDDLS5 VADR5 VDDLS4 VADR4 VDDLS3 VADR3 VDDLS2 VADR2 VDDLS1 VADR1 VDDLS5 VADR5 VDDLS4 VADR4 VDDLS3 VADR3 VDDLS2 VADR2 VDDLS1 VADR1
DRIVER IC DRIVER C DRIVER C DRIVER IC DRIVER C DRIVER C DRIVER IC DRIVER C DRIVER C DRIVER IC DRIVER C
IC1656 C1655 C1654 IC1653 C1652 C1651 IC1855 C1854 C1853 IC1852 C1851
100
P1 SECONDARY PRIMARY
+16 5V
Swi ching
POWER SUPPLY UNIT
+6 5V T251
VSUS
Q253
P2
+16 5V Q252
+6 5V Switch ng
P4
+12V
STB3 3V
VSUS ADJ
D123
P11 X SUB DRIVE ASSY
PS PD
+35V T301 +16 5V +5V VSUS
EXT PD Q301
RELAY +16 5V
+12V Swi ching
P8
+6 5V +6 5V
12V PSUS
+16 5V MASK
+5 1V BLOCK
L371 Q373
P9 Sw tching X7
STB5 1V
T121
STB3 3V
Z121
35V X8
Sw tching +5V X6
D121 NEUTRAL +60V VSUS +6 5V
+16 5V
P12 VF REGULATOR
+6 5V LIVE
+12V 15V
STB3 3V 102 +16 5V DC DC X2 +16 5V +5V VSUS
P10 P3
CONV
+12V
REG
RESET
Vsus AD BLOCK
VRN PSUS
RELAY PD TRG B +16 5V DC DC
CONV VRN
V+3V D RELAY
+16 5V +5V VSUS
AND
DC DC CONVERTER
V+1V D MODULE
AXY1137 +12V
MASK
D19
D20
BLOCK
VH UV PD YDRIVE PD
YRESNC PD PS PWDN +5V +60V
PSUS
YDD CHV PD XSUSTN PD XDD CNV PD
SCL RV
Vofs ADJ
DAC SDA
Ext P X3 X MAIN DRIVE ASSY
AND
SCAN
YSUS
STOP SQ Pulse SQ SD
OR
AND
Width
YPR U
MASK
ADRPD1
PD MUTE
Note:
OR DRF
M30620FCPGP
FFC
IC3151
V+8V
PSIZE
D15
V+8V
D18
UART
SW V+8V
SUB FILD CONV
&
XY DRV SEQUENCE
PATTERN GEN
LVDS PEG239A-K LVDS
D16
D17
V+8V
IC3401
AC SW
V+3V D
D12
FlashMemory VD
HD, VD, DCLK, DE
LED R
LED B
MSEL
INP_MUTE
YOBI
UART
V+3VACTV
DIGITAL ASSY
D11
RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE
BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK
VDDLS5 VADR5 VDDLS4 VADR4 VDDLS3 VADR3 VDDLS2 VADR2 VDDLS1 VADR1 VDDLS6 VADR6 VDDLS5 VADR5 VDDLS4 VADR4 VDDLS3 VADR3 VDDLS2 VADR2 VDDLS1 VADR1
DRIVER IC DRIVER IC DRIVER IC DRIVER C DRIVER IC DRIVER C DR VER IC DR VER IC DRIVER IC DRIVER IC DRIVER IC
IC1855 IC1854 IC1853 C1852 IC1851 C1656 IC1655 IC1654 IC1653 IC1652 IC1651
101
PDP427CMX, PDP507CMX
CN2301
CN2001
RS-232C IC2001
IC2201
IC2003 IC2002
Key scan 9p D-sub
CN2201
u-COM 232C IC2004
CN2004
CN2303
JA2002
CN2302
Combination in Transceiver IC2005
IC2006
6p mini-DIN
X2201 IC2007 IC2301
JA2003
3.84MHz SEL
Combination out
6p mini-DIN
SW
CN9011
MAIN ASSY
IC7001
CN7001 DVI
INPUT2 Receiver
DVI +7V
IC7006 IC7003
7V to 5V 5V to 3.3V
+5V +5V
IC5601 IC5602
CN5002 Video LPF
INPUT1 SW
+3.3V
15p D-sub
IC5002 +3.3V +5V +3.3V
IC5603 LPF IC5605 IC5604
+5V Sync SW Sync sep SW
IC5004
Video SW +5V +3.3V
IC5606 IC9504
+9V Buffer BUF
CN5003 IC5007 +5V
ANALOG +5V
Buffer IC5901 IC5905
RGB OUT LPF
+5V +3.3V Video IC6701
15p D-sub SW A/D
IC5008 IC5005
Buffer Converter
SyncSW +5V
+3.3V +3.3V
LPF IC5903
IC5902 IC5904
+3.3V Sync SW Sync sep
SW
IC5001
Buffer
IC6301
OE
+2.5V
IC8002
2.5V to 1.5V
CN5001 CN6301 CN6302 CN5301
+3.3V
+12V IC8003
CN4005 CN4002 CN4003 CN4004 3.3V to 1.5V
AV D1 D2 D3 JA5371
CN4001
102
LED2 ASSY SENB ASSY SENC ASSY SEND ASSY
U2401
Remote Control Receiver IC1001 IC1101 IC1201
CN2401
D2402
LED +3.3V +3.3V +3.3V
TM
CN9010 CN9501
Temp Sensor
(SDA, SCL)
CN9008
+12V PV
A
+6V
CN9003
FA
FAN
+3.3V IC9501 (1)
D9003,
u-COM
IC6501 ALARM
Detect
CN9004
A/D FB
CN9005
+7V
X9501 IC9503 B
33.33MHz 7V to 3.3V
CN9006
+7V PM
+3.3V +7V C
IC9502
7V to 5V CN9007
DSP
+3.3V PN1
Controll D
+3.3V
H
CN9012
AD2
+3.3V F
IC8501 G
LVDS
CN8501
CN3003
Transmitter +12V
AD1 IC3004 AUDIO ASSY
+3.3V 12V to 9V
IC8101~8104 +9V
SDRAM IC3001
#2, 27
Audio
Controller
SCL,
CN9001
CN3001
DC detect Push
ALM Terminal
SP OUT
103
Block Diagram PDP607CMX
AC
INLET P11
POWER SW
FILTER
P3
60 ADDRESS L ASSY 60 ADDRESS S ASSY BLOCK
P10
607 SCAN B ASSY
SCAN RELAY PFC
SCAN VH
Y6 BLOCK
60Y DRIVE ASSY
CN2902
IC2901
VH
DCDC-CON VOLTAGE +16.5V
P5
SCAN CONVERTER
Y
Y4
IC2902 BLOCK
MASK
MODULE
SCAN +16.5V
CN2903
IC2903
IC2301
CN2901
Y5
+6.5V
Y2
P1
Y VSUS
SCAN
MASK
IC2904 MODULE
CN2904
IC2302 VADR
P7
SCAN +12V
Y OVER
IC2905 YSUS
HOT DK & PD
PLATE MODULE UNDER
(PSUS) VOL
IC2103 POWER SUPPLY UNIT
CN2905
SCAN DET
IC2906
PSUS Y
DK
SCAN
SCAN MODULE
CN2802
VH
IC2801
IC2151
PANEL
TE1
SENSOR V+3V_EEP
SCAN Y RESET ASSY
IC2802 Y SUS MASK
BLOCK Y SUS -B LOGIC
BLOCK SCL,
Y SUS -G
SDA
D24
Y SUS -U
CN2803
SCAN
Y1
Y OFFSET TEMP1
CN2801
Y PR-U COUPLER
YDRIVE_PD,
Y OFS YRESNC_PD,
YDD_CNV_PD
CN2804
D10
Vofs_ADJ,
VYPRST_ADJ
DAC
SCAN Y8
IC2805 SCAN
YSUS STOP_SQ
Pulse
Width
CN2805
V+3V_D YPR-U
SCAN
IC2806
ADR_PD1
PSUS
D17
V+3V_D
To OVERALL BLOCK DIAGRAM (1/2)
DD ASSY
CN304 (P12)
J +12V IC302
CN310
D16
+7V IC301
B STB3.3 to +7V V+3V_D LVDS
C +3.3V
CN305
CN302 (P8)
D
D5
CN307
+2.7V
H +12V IC305
+16.5 to +12V
V+3V_D
CN311 CN309
E
CN301 (P5)
FAN(1) IC306
D6
F D12
+3.3
Receive
IC101
CN101
G
CN103
104
STB 3.3V
SUB
P12
CONVERTER SERIES +6.5V
BLOCK REG +12V
+16.5V
RESONANT
CONV.1 DC/DC +6.5V
VOC CONV. CVT
P8
BLOCK DC/DC +3.3V
CVT
+12V
P4
AD2 AD1 AD2 AD1
EXT_PD
RESONANT
PD_TRIG_B
CONV.2
VS CONV.
BLOCK VSUS
+16.5V
P2
RESONANT
+6.5V
CONV.3
VA CONV.
BLOCK VADR
P6
+12V X3
60X DRIVE ASSY
VOLTAGE
CONVERTER X
X2 BLOCK MASK
MODULE
HOT
D21 IC1203 PLATE
+12V
60 DIGITAL ASSY
X5
Vsus_ADJ
X
RELAY, PD_TRG_B, AC_DET
MASK
MODULE
V+3V_D RELAY KDD
IC1205
DC-DC AND
DRF
DRF_B
CONVERTER
V+1V_D MODULE X
+12V
AXY1137- DK
MODULE
PS_PWDN OVER
XSUSTN_PD, XDD_CNV_PD XSUS & IC1103
XDRIVE_PD PD UNDER
D9
Ext_PD VOL X
SCL,
SDA DET DK
AND
MODULE
SQ_SD
AND
OR
IC1131
MASK
PD_MUTE X RESET
XSUS MASK
DRF_B
BLOCK
LOGIC XSUS_U
ADR_PD5
XSUS_B
X6
V+3V_D
UART
SW SUB-FILD CONV.
D19
&
XY DRV SEQUENCE
PATTERN GEN.
IC3301 V+3V_D
D7
INP_MUTE
UART
V+3VACT
D11
105
PDP427CMX, PDP507CMX, PDP607CMX
Red
Power ON
Green: Lit
(Indicator ON)
Green
Red
Standby Red: Lit
Green
Red
Green flashes at intervals
Power Management
of 1000ms Green 1000ms 1000ms
Red
No Backup Copy Red lit, and green flashes
(Panel) at intervals of 200ms 200ms
Green
106
Power Down (Blinking in Red) Note:
The figures 2 to - indicate the number of
times the LED flashes when power-down
occurs in the corresponding route.
50 DIGITAL ASSY
DRF_B
D3151 IC3155
D19 XDRIVE_PD to D21 P4
50X DRIVE ASSY PD
XDD_CNV_PD D3162 MUTE Relay
OR EXT_PD PD Control
X1 XSUSTN_PD Circuit
D20 SCAN_PD
PD_MUTE
SCN5V_PD
YDRIVE_PD
50Y DRIVE ASSY
YDD_CNV_PD
Y1 YSUSTN_PD Protection
PS_PD Circuit
IC3151 PD_TRG_B
Module Microcomputer
107
PDP427CMX, PDP507CMX, PDP607CMX
3 SCAN PD Connectors disconnected between the POWER SUPPLY Unit and the Y DRIVE Assy
50Y DRIVE Assy Connectors disconnected between the DIGITAL and the Y DRIVE Assys
Failure in the VH power
SCAN IC is damaged (short-circuiting between IC5V and GNDH)
50SCAN A, B Assy
Disconnection of the scan-bridge (15-pin) connector
4 IC5V PD
Failure in the photo coupler
50Y DRIVE Assy
Abnormality in the IC5V DC/DC converter
5 Y-DRIVE PD 50Y DRIVE Assy Abnormality in the 16.5 V power
Abnormality in the VOFS DC/DC converter
Abnormality in the VPRST DC/DC converter
6 Y DCDC PD 50Y DRIVE Assy
Abnormality in VC_15V DC/DC converter
CN1602,
50 ADDRESS 50 DIGITAL Assy 8 (ADRS) –
CN1802
Assy
CN1601, 50X DRIVE Assy,
8 (ADRS) –
CN1801 50Y DRIVE Assy
108
Shut Down (Blinking in Blue)
CN9501
1
CN1001
IC3160 CLK_SQ
IC3401 IC1001
MONO CE_SQ
SQ IC VCC-
MULTI 1 BUSY_SQ DOWN2 8 IIC Communication
Failure
Detect SENB ASSY
- Temp. Failure
CN2302
CN9010
SQ_SD
1 D11
@
CN1101
COMMSLOT IC1101
PSIZE IF ASSY
SENC ASSY
1
CN1201
IC3302
CN3001
CN8502
CN104
CN102
IC3151 AD2 IC1201
3.3V_RST_I
MODULE
ucom 6 SEND ASSY
IC3304
1.2V_RST_I
8
CN9003
4 LVDS ASSY 0
IC5304 FAN 1
RST2 Expand I/O
CN313
IC3303 IC9501 FAN 2
AND
3 D24 TE1
IC9508
8 u-COM
EEPROM
CN9004
2 IC3651 0
CN311
CN312
IC3157 SENSOR FAN 3
CN3151
CN3651
DAC
SCL TEMP IC6301 8
IC3156
SDA 2 IC3652
VIDEO SIGNAL OE
(IC6)
~
CN9007
EEPROM EEPROM
CN307
E_SCL
E_SDA
SENSOR ASSY IC6501
8
A/D Converter DD ASSY
CN9001
CN3004
IC6255 IC6107
VIDEO SLOT IC1(CVBS) VIDEO SLOT IC1(Y/C)
@
CN5301
CN4006
CN4004
VCC-DOWN1 AU IC3002
IC5306
Detect Audio Buffer Audio
IC6257 5 Amplifier
EEPROM
SDA VS
SCL VS
8
AUDIO ASSY
Communication with the RGB signal switch failed. Possible causes are
MAIN – – Failure in communication with the IC6 IC6301 disconnection of the IIC line (SCL Pin 166, SDA Pin 165), short-circuit, or
defective IC.
Communication with the EEPROM that is mounted in the video slot failed.
VIDEO SLOT – – Failure in communication with the VIDEO SLOT EEPROM IC6257 Possible causes are disconnection of the IIC line (SCL Pin 6, SDA Pin 5),
short-circuit, or defective IC.
Communication with the audio control IC failed. Possible causes are disconnection
AUDIO – – Failure in communication with the AUDIO CONTROL IC IC3001
of the IIC line (SCL Pin 18, SDA Pin 17), short-circuit, or defective IC.
Communication with the extension I/O failed. Possible causes are disconnection
MAIN – – Failure in communication with the extention I/O IC5304
of the IIC line (SCL Pin 22, SDA Pin 23), short-circuit, or defective IC.
9 Not used – – – – – –
FAN or MAIN Assy The fan is in failure. First check if a foreign object is caught in the fan. Then
10 Abnormality in the fan – – – FAN or DD Assy check if the FAN cable is properly connected.
11 Abnormality in temperature – – – – – The temperature of the unit or the ambient temperature may be abnormally high.
12 Not used – – – – – –
13 Abnormality in the power – – – – – As it is very difficult to identify the defective part, replacement of the Assy or the
supply voltage power unit is required.
14 Not used – – – – – –
VCC-DOWN1 detection VIDEO SLOT 12 V circuit is in failure
15 – – – –
VCC-DOWN2 detection COMM SLOT 13.5 V and 6.5 V circuits are in failure
110
Models
PDP4280HD
PDP5080HD
Block Diagrams
Quick Reference
111
PDP4280HD, PDP5080HD
Block Diagram
50 SCAN B ASSY
(HIGH SIDE)
VH IC5V
Scan Signal
Scan IC
IC2901 PSUS
VH IC5V
SB1 50 Y DRIVE ASSY
Scan IC VH Y5
IC2902 +6 5V +5V
IC5V VSUS +16 5V
VH IC5V VSUS REGULATOR
+16 5V VADR
Scan IC Y2 SUS
IC2903 RST-D BLOCK Y4
VF S
BLOCK +16 5 VKNOFS4
VH IC5V
VF P VYPRST
Scan IC KNOFS4
IC2904 SOFT-G
BLOCK
VH IC5V PREST
BLOCK VSNOFS
+16 5 VKNOFS2
Scan IC
IC2905 VF S
PSUS MSK-S SNOFS
VH IC5V KNOFS2
VF S VF S BLOCK Drive Signal
Scan IC
Gate Signal
IC2906
SUSOUT
VSUS +16 5V
H-MSK
L-MSK
+5V
V+ VEEP
BLOCK 15V Y7
BR2 L04 J
IC5V/VF
EEP OM
EEP
C 3 56
SUS DC/DC DC/DC
IC5V
Scan IC BLOCK CONV. CONV.
IC2804 Y3
+5V VADR
Photo Coupler Scan Signal
VH IC5V VH BLOCK Y6
PULL P
IC5V
P LL UP
V+ VEEP
SENSOR
V 3V D
RES T C
ST36 8U
Scan IC EMP1
365
C 33 2
IC2805 SA1 E SDA
V+3V EP
E SCL
R T2
R SET C
Ba kup
EPROM
ST36 8U
E SD
TEMP
MSEL
REQ MD
T D
WE SQ
VD
RST SQ
C 3 05
NP MU E
VH IC5V
ODE
V 3VE P
T
TE1
D
F L SH WR TE C ONC T
RST
CT
Scan IC
C N 152
BU Y
RX 1
IC2806
SENSOR C K1
D22
MODULE UC OM
M30620F C SGP
+3V CTV
ASSY
A D
IC 3151
50 SCAN A ASSY RST MD
(LOW SIDE) RS 2
PS PD
A C DET
PS PD
PD T G B
_
E PRST
V 3VACTV
S E
OR
REL Y
DRF B
PD MUTE
XSUS PD
XDD PD
YSUS PD
YDD PD
SCAN PD
SC 5
A DRS PD
SQ
O
PD
B
V US ADJ
DRF B
DRF SW
V+ 2V
D21
+3VA TV
+3VA TV
AND
V+ VACTV
: Wire harness
PD_MUTE
OR
: FFC
V+ 2V
V 3VACTV
BA 0BC 0WF P
DD - C ONV
BD9302F P
E PR T
8V REG
C 3602
C 3601
V+ V D
V 3VE P
V+ V D
NV
NV
SUS MU E
XSUS PD
XDD PD
SUS MUTE
PSW2
Y S
YDD PD
SCAN PD
VOFS ADJ
VKNO S4 ADJ
DR PD
O S
O S
D
D19 D20
RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE
BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK
VDDLS6 VADR6 VDDLS5 VADR5 VDDLS4 VADR4 VDDLS3 VADR3 VDDLS2 VADR2 VDDLS1 VADR1 VDDLS5 VADR5 VDDLS4 VADR4 VDDLS3 VADR3 VDDLS2 VADR2 VDDLS1 VADR1
DRIVER IC DRIVER C DRIVER IC DRIVER C DRIVER IC DRIVER IC DRIVER IC DRIVER IC DRIVER C DRIVER IC DRIVER C
112
PDP4280HD, PDP5080HD
DRF SW B
DRF B
EXT PD AC INLET
PD TRIG B P11
AC DET D123
M SW DET +35V
PS PD T301
RELAY +16 5V
+12V
P8
+6 5V +6 5V Q301
MAIN +12V
+16 5V
Switching
M3 +5 1V
L371 Q373
Switching
XGA
P9
MAIN
STB5 1V
STB3 3V
Z152 T121 POWER SW
Z121
M2
+35V
Switching
D131 ASSY
US SW
D121
P12
STB5 1V LIVE
+12V for
STB3 3V F101
Relay Drive RL102 P3
P10 SW2
50 X DRIVE ASSY
MAIN
VADR VSUS
M1 VPOFS VF
D11
X7
15V
V+3 ACTV
RE
MSEL
TXD MD
R LK
RCLK+
RE
RE+
RD+
RC
RC
RB
RB+
R +
+16.5V DC/DC
SUS
V 3V D
BLOCK
BU8255KVT- K
VSUS +16.5V
IC 3001
REGULATOR
+16.5 VSUS
X2
THEATER
RA 0 9
P
XPRST
TE
T 7W126F
UART SW
C 31 9
CT
+16.5
PSUS
+16.5V
SOFT-D
V+3 ACTV
UA TRXD
T EATER
RA 0 9
VSUS
AND
+5V
RST
V 3VA TV
V 3V D
V 3V D
X1 PreDrive
V+ V D
C N3301
U RTTX D
S IJ AG
MS SUS
SEQUENC E PROC ESSOR.
DI
VF +16.5V BLOCK
D23
PEG239A- K
C PU
IC 3401
O F ET
UT1 SQ
102 M X TAL
B SY SQ
LOGIC Drive Signal PSUS
X 302
R D SQ
BLOCK RESONANCE
BLOCK +16.5
A D LVDS 0 9
A D LVDS 0 9
A D LVDS 0 9
A D LVDS 0 9
F lash ROM
S2
C
DR PD MSK
Drive Signal
D
C 3306
PSUS
OFFSET
M62334F P
M62339F P
C 3157
C 3158
DAC 1
DAC 2
BLOCK
D
VPOFS
VS S ADJ
XK FS ADJ
VO S ADJ
XK OFS2
VK OFS3
VK OFS
SQ _SD Gen
V+ VACTV
CT
2 ADJ
DJ
DJ
D
SRAM
DRS_PD
C 3307
Gen
VXKOFS1
OFFSET VXKOFS2 VSUS
Reg.
V+ VACTV
OR
X3
D
RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE RESONANCE
BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK BLOCK
VDDLS5 VADR5 VDDLS4 VADR4 VDDLS3 VADR3 VDDLS2 VADR2 VDDLS1 VADR1 VDDLS6 VADR6 VDDLS5 VADR5 VDDLS4 VADR4 VDDLS3 VADR3 VDDLS2 VADR2 VDDLS1 VADR1
DRIVER IC DRIVER IC DRIVER C DRIVER IC DRIVER IC DRIVER IC DRIVER C DRIVER IC DRIVER C DRIVER IC DRIVER IC
113
PDP4280HD, PDP5080HD
Panel section
SQ_LSI Blue 1
Rewriting software
2 Attaching screws for the HDMI connector Communication with the module IIC Blue 2
When attaching the HDMI connector after replacing the Main Assy, DIGITAL-RST2 Blue 3
secure the HDMI connector manually with a screwdriver, but not PD (2-15)
Panel high temperature Blue 4
with an electric screwdriver. If you tighten the screws too tightly
with an electric screwdriver, the screw heads may be damaged, in Audio/ Short-circuit SP terminal Blue 5
which case the screws cannot be untightened/tightened any more. Communication with the Module UCOM Blue 6 SD (1-15)
MTB section
Main IIC communication Blue 8
1 How to discharge before replacing the Assys Communication with the Main UCOM Blue 9
A charge of significant voltage remains in the Plasma Panel even
FAN Blue 10 This indication does not display all
after the power is turned off. Safely discharge the panel before
replacement of parts, in either manner indicated below: Unit high temperature Blue 11 LED patterns.
A: Let the panel sit at least for 3 minutes after the power is turned off. Digital Tuner communication Blue 12 For details, please refer to 5.1.1 LED
B: Turn the Large Signal System off before the power is turned off DISPLAY INFORMATION.
MTB-RST2/RST4 Blue 13
then, after 1 minute, turn the power off. Home Media Gallery Blue 14
For details, see "5.6.1 PANEL DRIVE POWER ON/OFF
How to enter the Factory Mode by Remote
Main EEPROM Blue 15
FUNCTION".
2 On the settings after replacement of the Assys POWER Red 2
control.
① Turn off the TV Guide feature
Some boards need settings made after replacement of the Assys. SCAN Red 3
For details, see "8. EACH SETTING AND ADJUSTMENT". SCN-5V Red 4
Y-DRIVE Red 5 ② Set unit to Standby Mode
3. On various settings Y-DCDC Red 6 ③ Press and release the DISPLAY Button
④ Wait 4 seconds
1 Setting in Factory mode Y-SUS Red 7
After a Mask indication into the panel is performed, be sure to
set the Mask setting to "OFF" then exit Factory mode. ADRS Red 8
⑤ LEFT Button (ß)
⑥ UP Button
X-DRIVE Red 9
(á)
⑦ LEFT Button
X-DCDC Red 10
X-SUS Red 11
(ß) - Within 5 seconds
DIG-DCDC Red 12 ⑧ RIGHT Button (à)
UNKNOWN Red 15 ⑧ POWER Button
How to locate several items on the Factory menu Adjustments and Settings after replacement of the
Assys (Procedures in Factory mode)
{ } : Item on the Factory menu
[ ] : Key on the remote control unit 1. Digital Video Assy: Transfer of backup data
" " : Screen indication Select {PANEL FACTORY}, {ETC}, then {BACKUP DATA}. (After entering Factory
mode, press [MUTING] once, press [ENTER/SET], press [] seven times, then
press [ENTER/SET].)
1. Confirmation of accumulated power-on time and power-on Select {TRANSFER}, using [], then hold [ENTER/SET] pressed for at least 5
count seconds.
Select {INFORMATION} then {HOUR METER}. After transfer of backup data is completed, {ETC} is automatically selected, and the
(After entering Factory mode, press [] five times.) LED on the front panel returns to normal lighting.
2. Confirmation of the Power-down and Shutdown histories 2. MAIN Assy: Execution of FINAL SETUP.
Select {INITIALIZE} then {FINAL SETUP}, then press [ENTER/SET]. (After entering
1 Panel system Factory mode, press [MUTING] three times, then press [] four times.)
PD: Select {PANEL FACTORY} then {POWER DOWN}. Select "YES", using []. Then hold [ENTER/SET] pressed for at least 5 seconds.
(After entering Factory mode, press [MUTING] once, press After "FINAL SETUP IS COMPLETE" is displayed on the screen, turn the POWER
[ENTER/SET], then press [] three times.) switch of the main unit off.
SD: Select {PANEL FACTORY} then {SHUT DOWN}.
(After entering Factory mode, press [MUTING] once, press 3. POWER SUPPLY Unit: Clearance of the accumulated power on count
[ENTER/SET], then press [] four times.) and maximum temperature value
Select {PANEL FACTORY}, {ETC}, then {P COUNT INFO}. (After entering Factory
2 MTB section mode, press [MUTING] once, press [ENTER/SET], press [] seven times, press
Select {INFORMATION} then {MAIN NG}. [ENTER/SET], then press [] six times.)
(After entering Factory mode, press [] three times.) Press [] to select "CLEAR". Hold [ENTER/SET] pressed for at least 5 seconds.
After clearance is completed, "ETC" is automatically selected. Clear the maximum
3. How to display the Mask indication temperature value (MAX TEMP) in the same manner.
1 Mask indication in the panel side
4. Other Assys: Clearance of the maximum temperature value
1. Select {PANEL FACTORY} then {RASTER MASK SETUP}. Select {PANEL FACTORY}, {ETC}, then {MAX TEMP}. (After entering Factory mode,
(After entering Factory mode, press [MUTING] once, press press [MUTING] once, press [ENTER], press [] seven times, press [ENTER/SET],
[ENTER/SET], then press [] 8 times.) then press [] seven times.)
2. Press [ENTER/SET], then select a Mask indication, using [] or []. Press [] to select "CLEAR". Hold [ENTER/SET] pressed for at least 5 seconds.
After clearance is completed, "ETC" is automatically selected.
114
PDP4280HD, PDP5080HD
Mode transition in Service Factory mode Structure of Layers in Service Factory Mode
Up
• To shift to another mode, press [MUTING].
INFORMATION mode
• To shift to another item in a specific mode,
1. VERSION (1) The software versions for each microcomputer
press [i] or [j]. 2. VERSION (2) The Flash memory versions for each device
• To shift to the next nested layer below for an 3. VERSION (3) The Flash memory versions for each device
item with a "(+)" indication, press [ENTER/SET]. 4. MAIN NG The shutdown message ID/event times
To return to the next nested layer above, (Going Clear mode by [ENTER/SET] key)
also press [ENTER/SET]. 4-1. CLEAR Select Yes by [l] key l pushing and hold [ENTER/SET] key
Down 5. TEMPERATURE The temperature/FAN rotating status/Room Light Sensor
INFORMATION mode INITIALIZE mode 6. HOUR METER The HOUR METER/P-COUNT information
1. VERSION (1) 1. SIDE MASK LEVEL 6-1. CLEAR Select Yes by [l] key l pushing and hold [ENTER/SET] key
2. VERSION (2), (3) 2. FINAL SETUP 7. HDMI SIGNAL INFO 1 The information of HDMI information files
3. MAIN NG 3. Wide XGA AUTO 8. HDMI SIGNAL INFO 2 The information of HDMI information files
4. TEMPERATURE 9. VDEC SIGNAL INFO 1 The signal information of VDEC
5. HOUR METER 10. VDEC SIGNAL INFO 2 The signal information of VDEC
6. HDMI SIGNAL INFO 1 11. DTV TUNING STATUS 1 Detail information for DTV
7. HDMI SIGNAL INFO 2 12. DTV TUNING STATUS 2 Detail information for DTV
8. VDEC SIGNAL INFO 1 13. DTV TUNING STATUS 3 Detail information for DTV
9. VDEC SIGNAL INFO 2 14. DTV TV-GUIDE BER For production line use
10. DTV TUNING STATUS 1, 2, 3 15. DEBUG INFO For factory use
11. DTV TV-GUIDE BER
12. DEBUG INFO
PANEL FACTORY mode Refer to [PANEL FACTORY MODE]
OPTION mode
1. EDID WRITE MODE For factory use
PANEL FACTORY mode OPTION mode 2. ANTENNA MODE For production line use
1. PANEL INFORMATION 1. EDID WRITE MODE 3. AFT For production line use
2. PANEL WORKS 2. ANTENNA MODE 4. SYNC DET For technical analysis
3. POWER DOWN 3. AFT
4. SHUT DOWN 4. SYNC DET INITIALIZE mode
5. PANEL-1 ADJ 1. SIDE MASK LEVEL For factory use
6. PANEL-2 ADJ 1-1. SIDE MASK LEVEL
7. PANEL FUNCTION 2. FINAL SETUP Set to Factory default settings (it should perform after
8. ETC. 2-1. DATA RESET replacing a MAIN Assy)
9. RASTER MASK SETUP 3. HMG/HG SERVICE MODE Information for a USB device is displayed
10. PATTEN MASK SETUP 3-1. MODE SHIFT
11. COMBI MASK SETUP 4. Wide XGA AUTO For technical analysis
Structure of Layers in Panel Factory Mode 1 Structure of Layers in Panel Factory Mode 2
1. PANEL INFORMATION Version indication of the panel 7. PANEL FUNCTION (+)
2. PANEL WORKS Indications of the accumulated power-on time, pulse-meter 1. R-LEVEL
count, and power-on count of the panel 2. G-LEVEL
3. POWER DOWN Indication of the Power-down history 3. B-LEVEL
4. SHUT DOWN Indication of the Shutdown history 4. ADDRESS L1 Items for use by engineers
5. PANEL-1 ADJ (+) 5. ADDRESS L2
1. VOL SUS • • • • •
2. VOL OFFSET 11. ADDRESS U4
Settings required after replacement of the panel
• • • • • 12. STK MODE
8. VOL YNOFS4 8. ETC (+)
9. RESET1ST_KSB 1. BACKUP DATA For transferring backup data (after replacement of
10. RESET2ND_KSB Modification not required because these items the DIGITAL Assy)
• • • • • are basically for factory presetting 2. DIGITAL EEPROM To clear data of the digital video
23. YSTL_FMR_HZ 3. PD INFO.
24. SUS FREQ For AM noise prevention (Depending on the mode, 4. SD INFO. For clearance of data for the corresponding items.
brightness of the screen changes.) 5. HR-MTR INFO. The clearing method is the same: Select "CLEAR",
For confirmation of the result of the setting change, 6. PM/B1-B5 using [l], then hold [ENTER/SET] pressed for at
the unit must be turned off then back on again. 7. P COUNT INFO. least 5 seconds. After clearance is completed, {ETC}
6. PANEL-2 ADJ (+) 8. MAX TEMP. is automatically selected.
1. R-HIGH 9. RASTER MASK SETUP (+)
2. G-HIGH 1. MASK OFF
3 .B-HIGH Parameters for the WB adjustment of the panel, which are 2. RST MASK 01 For use while Raster Mask (full mask) is displayed.
4. R-LOW required during adjustment after panel replacement • • • • • Use [i] or [j] to select the type of mask.
5. G-LOW 26. RST MASK 25
6. B-LOW 10. PATTEN MASK SETUP (+)
7. ABL Setting of the power consumption. A setting table is 1. MASK OFF
available for each vertical signal. 2. PTN MASK 01 For use while Pattern Mask is displayed. Use [i] or
• • • • • [j] to select the type of mask.
To "Structure of Layers in Panel Factory Mode 2" 50. PTN MASK 49
11. COMBI MASK SETUP (+)
1. MASK OFF
2. CMB MASK 01 For use while Combination Mask is displayed.
• • • • • Use [i] or [j] to select the type of mask.
18. CMB MASK 17
115
PDP4280HD, PDP5080HD
LED Pattern
AC OFF or Main B
power switch OFF R
OG
Standby power B
management R
OG
Power ON B
(Screen ON) R
OG
B 500ms
Shutdown R Once Twice n times 2.5s Once
OG
The LEDs flash only while the panel is
No digital adjustment
B 200ms turned on.
data copied for R
backup OG
In the process of
B 100ms
rewriting the program
R 100ms
of the microcomputer OG
During factory B
operation R
OG
B
Trap switch R
OG
B
Sleep timer R
OG
116
Power Down (Blinking in Red)
Note:
The figures to indicate the number of
times the LED flashes when power-down
occurs in the corresponding route.
DIGITAL ASSY
D15 to D18
ADDRESS ASSY D3501
to
ADR PD POWER SUPPLY UNIT
AD1 D3502
OR
D21 DRF SW
D3151
D19 to DRF SW
X DRIVE ASSY IC3155
XDRV PD D3155,
PD EXT PD
XDD PD D3162 MUTE Relay
X1 XSUS PD OR Circuit Control
D20 PD MUTE B
SCAN PD
SCN5V PD
Protection
YDRV PD
Y DRIVE ASSY Circuit
YDD PD
Y1 YSUS PD
PS PD
IC3151
Module Microcomputer
PD TRG B
PDP4280HD, PDP5080HD
117
PDP4280HD, PDP5080HD
118
Shut Down (Blinking in Blue)
Note : The figures to indicate the number of times the
PDP4280HD, PDP5080HD
LED flashes when shut-down occurs in the corresponding
route.
119
Scan IC Troubleshooting
IC Removal
120
SERVICE KNOWHOW
Date: Sep.14, 2004 No.: SKD04003 ( 1/3 )
MODEL No. MODEL No.
See to following page
[ Required equipment ]
tweezers ( Curved Tip Tweezers are better than stright ones. )
cutting pliers
[ Procedure ] 1. Peel the coating a little at the place of lower left corner
of SCAN IC which has rather more coating.
(Please be careful not to damage the pattern.)
PIONEER CORPORATION
Memo: SY61
K.MATSUMURA ,MANAGER
DP
Technical Support Group Classify:
Service Support Division
122
( 2/3)
3. Pick up the peeled coating by tweezers, and wind them around the point of the tweezers
while rotating tweezers.
4. Peel off the coating while rotating tweezers along the SCAN IC.
5. All the coating around SCAN IC is peeled off, the work is end.
If you rotate tweezers as close as SCAN IC, the work goes well.
123
How to replace the SCAN ICs
1 2 3
Mount the right type Add solder to all pins Heat up all pins with
of nozzle of the defective SCAN IC the nozzle.When solder reflows
remove IC with pick up tool
4 5 6
124
With Chipquick
Another way to remove SMDs is with a special solder made by Chip Quik.The solder is an alloy of tin, lead, indium,
and bismuth. Bismuth has a very low thermal conductivity. If it is mixed with tin, the melting point is reduced to 65°C.
and so it becomes difficult to damage the PCB . Another advantage is that there is no additional desolder equipment
required.
It can be ordered with part number SMD1. This package contains chipquick flux , chipquick solder and alcohol
pads.
1 2 3
Apply flux to all pins of the Adjust the temperature of the Maintain the alloy in molten
defective SCAN IC solder iron to +/- 200°C and state and remove the SCAN IC
melt CHIPQUICK alloy with a pick - up tool.
uniformly on all pins.
4 5 6
Move the excess with the solder Clean site with swab At room temperature, clean the
iron to an unused section of the dipped in flux while residue with alcohol pad.
PCB. Remove after it's cooled applying heat.
down.
125
Parts List
G3 to G8
126
3rd generation 43" PLASMA
Quick Reference Chart
PDP-433CMX PDP-4300 PRO800HDI PDP-433PU
PRO800HD
(2) AXY1056 or (7) 59 (7) AXY1059 (7) AXY1059 (2) AXY1056 or (7) 59
Power Supply Module (7)AXX1064 (2201-15940) ' (0-3480) ' must check ' (2761-10130)
(7) must check
(3) New Scan IC S/N 5011 ALL ALL 3811
Service Panel Assy (2,3) AWU1069 AWU1069 AWU1069 (2,3) AWU1069
Digital Video Assy (3) AWV1941, 80 or 71 AWV1971 AWV2071 (3) AWV1929, 41, 80 or 71
Y Drive Assy (4) AWZ6683 or 6748 AWZ6748 ' (4) AWZ6683, 6708 or 49
X Drive Assy. (4) AWV1930 or 85 AWV1985 ' (4) AWV1930 or 85
(ADR)Resonance Assy (6) AWZ6682 or 6751 AWZ6751 ' (6) AWZ6682 or 6751
Sub Address A Assy AWZ6692 AWZ6692 ' '
Sub Address B Assy AWZ6693 AWZ6693 ' '
AWZ6697
RGB Assy AWZ6744 AWZ6837 N/A
AWZ6744 (after # 4721)
I/O Assy AWZ6631 AWZ6631 AWZ6801 N/A
MR Interface Assy N/A N/A N/A AWZ6699* (1637)
Audio Amp Assy N/A N/A N/A AWZ6687
MX Audio Assy AWZ6644 AWZ6644 ' N/A
FAN Motor AXM1040 AXM1040 ' N/A
Thermal Sensor Assy AWZ6639, 96 AWZ6696 ' AWZ6660
(MX) LED Assy AWZ6642 AWZ6642 ' AWZ6655
Control Assy AWZ6633 AWZ6633 ' N/A
IR Assy AWZ6643 AWZ6643 ' AWZ6658
(Side/Front) Key Assy AWZ6637 AWZ6637 ' AWZ6656
Key Connector Assy AWZ6695 AWZ6695 ' AWZ6657
Video Card AWV1906/07** AWV1907 AWV2064 N/A
Slot Connector Assy AWZ6634 AWZ6634 ' N/A
Front Case Assy AMB2712 AMB2762 AMB2809 AMB2725
Hex Hole Bolt SMZ80H400FZB N/A N/A N/A
AC cord ADG1178 ' ADG1208 '
Protect Panel Assy AMR3303 AMR3303 ' '
Display Stand AMR3264 N/A ' PDK-TS01
Remote Control AXD1459/66 AXD1466 AXD1459 RRMCG1679CESA
System Cable (PDP-R03U) N/A N/A N/A QCNW-6117CEZZ
Power Cord (PDP-R03U) N/A N/A N/A QACCDA007WJPZ
Service Manual ARP3123/3127 & 3155 ARP3155/62*** ARP3186 ARP3111 & 3143
Owner's Manual ARD1049, 52/ARB1548 ARB1551 ARB1560 TINS-7552CEZZ
(2) See bulletin SI-D03016A & 03026. AXY1059 replaces all, but must adjust if replacing old supply. Also adjust if panel replaced.
(3) See bulletin SI-D03025C. Use existing Dvid. Must use new with service panel. Scan Ics changed, SN755860PJ to SN755864APZP.
(4) See bulletin SI-D03041A. Use existing X or Y. If old to new must adjust.
(5) See bulletin SI-D03003. Use existing Addr. Reso & Sub Addr. If old to new, replace both.
(6) See bulletin SI-D03033. Improved caps and added insulator.
(7) See bulletin SI-D04048A, SI-PG04007. Mandatory upgrade (serial range where needed). Orange dot by serial #
indicates already done. AXX1064 is AXY1059-H. AXY1059-A thru G need replacing.
* See bulletin SI-D03004. Old part# was AWZ6654. Will need (2) screws PMZ26P080FZK for new board.
** AWV1907 for PRO & 4300. Will need Torx Driver #T10H to remove from PRO.
***ARP3162 has AWV1907 schematic.
127
3rd generation 50" PLASMA
Quick Reference Chart
128
4th generation 2 piece PLASMA
Quick Reference Chart
129
4th generation 43" PLASMA
Quick Reference Chart
PDP4304 PDP4304/1
PDP434CMX PDP4314 PRO810HD PRO810HD/1 PDP-434CMX/1 PDP4314/1
AWU1094
Service Panel Assy AWU1109 ' AWU1115 ' '
AWU1109
Scan IC SN755864APZP ' ' SN755866PZP ' '
Power Supply Module AXY1083 ' ' ' ' '
Digital Video Assy AWV2100 or 84*** AWV2100 ' AWV2169 ' '
Y Drive Assy AWV2022, 66 ' ' AWV2078 ' '
X Drive Assy. AWZ6840 ' ' AWZ6865 ' '
AWZ6967 AWZ6967
AV I/O Assy AWZ6894 AWZ6962 AWZ6894
AWZ6971 ' AWZ6971
Audio Amp Assy AWZ6848 ' ' ' ' '
RGB Assy AWZ6960 AWZ6961 ' AWZ6993 AWZ6992 AWZ6993
FAN Motor AXM1044 ' ' ' ' '
Panel Sensor Assy. AWZ6795 ' ' AWZ6872 ' '
LED OPT Assy AWZ6957 AWZ6966 ' ' AWZ6957 AWZ6966
Side/Front Key Assy AWZ6852 AWZ6970 AWZ6852 ' ' AWZ6970
Key Control Assy AWZ6853 AWZ6969 AWZ6965 ' AWZ6981 AWZ6969
IR Receive Assy AWZ6855 ' ' ' ' '
Comm Slot Assy AWZ6849 AWZ6968 AWZ6963 ' AWZ6849 AWZ6968
Comm Slot I/F AWZ6850 AWZ6964 ' ' AWZ6980 AWZ6964
AWV2097* AWV2097*
Video Card AWV2098* AWV2159** AWV2158** ' AWV2098* AWV2159**
Video Slot I/F Assy AWZ6851 ' ' ' ' '
AMB2846 AMB2846
Front Case Assy AMB2790 AMB2845 AMB2790
AMB2847 ' AMB2847
Hex Hole Bolt ' ' ' ' ' '
AC cord ' ' ' ' ' '
Protect Panel Assy AMR3345 ' ' ' ' '
Frame L N/A N/A ANB1876 ' N/A N/A
Frame R N/A N/A ANB1877 ' N/A N/A
Frame U N/A N/A ANB1875 ' N/A N/A
Frame D N/A N/A ANB1876 ' N/A N/A
Display Stand AMR3264 N/A N/A N/A AMR3264 N/A
AXD1496 AXD1496
Remote Control AXD1486 AXD1496 ' AXD1486
AXD1497 AXD1497
Service Manual ARP3198 ARP3221 ARP3219 ARP3248 ARP3241 ARP3250
Owner's Manual ARD1055 ARE1386 ARE1385 ARE1385 ARD1055 ARE1386
130
4th generation 50" PLASMA
Quick Reference Chart
AWU1095 D
Service Panel Assy AWU1108 D AWU1114 D
AWU1108 AWU1097
Scan IC AN16003A D D AN16021AA D D
Power Supply Module AXY1083,1106 D D D D D
D
D D
Digital Video Assy AWV2100 or 84*** AWV2100 AWV2169 AWV2248
AWV2035, 68 AWV2144
Y Drive Assy D AWV2082 D D
AWV2144, 47 AWV2147
X Drive Assy. AWZ6808 AWZ6959 D AWZ6877 D D
AWZ6967 AWZ6847 AWZ6967
AV I/O Assy AWZ6847 AWZ6962 D
AWZ6971 AWW1062 AWZ6971
Audio Amp Assy AWZ6848 D D D D D
AWZ6992
RGB Assy AWZ6883 AWZ6960 AWZ6961 AWZ6993 AWZ6993
D AWW1064
FAN Motor AXM1044 D D D D D
Panel Sensor Assy. AWZ6795 D D AWZ6872 D D
LED OPT Assy AWZ6854 AWZ6966 D D AWZ6957 D
Side/Front Key Assy AWZ6852 AWZ6970 AWZ6852 D D AWZ6970
Key Control Assy AWZ6853 AWZ6969 AWZ6965 D AWZ6981 AWZ6969
IR Receive Assy AWZ6855 D D D AWZ6989 D
Comm Slot Assy AWZ6849 AWZ6968 AWZ6963 D AWZ6849 AWZ6968
Comm Slot I/F AWZ6850 AWZ6964 D D AWZ6980 AWZ6964
AWV2097* AWV2097*
Video Card AWV2159** AWV2158** AWV2159**
AWV2098* D AWV2098*
Video Slot I/F Assy AWZ6851 D D D D D
AMB2843 AMB2788 AMB2843
Front Case Assy AMB2788 AMB2842
AMB2844 D AMB2878 AMB2844
Hex Hole Bolt SMZ80H400FZB D D D D D
AC cord ADG1215 D D D D D
D D
Protect Panel Assy AMR3348 D D D N/A
Frame L N/A N/A ANB1872 D N/A N/A
Frame R N/A N/A ANB1873 D N/A N/A
Frame U N/A N/A ANB1871 D N/A N/A
Frame D N/A N/A ANB1874 D N/A N/A
Display Stand AMR3264 N/A N/A N/A AMR3264 N/A
AXD1496 AXD1496
Remote Control AXD1486 AXD1496 D AXD1486
AXD1497 AXD1497
ARP3241
Service Manual ARP3191 ARP3221 ARP3219 ARP3248 ARP3250
ARP3305
ARD1055
Owner's Manual ARD1055 ARE1386 ARE1385 ARE1385 ARE1386
ARD1059
131
5th generation PLASMA
Quick Reference Chart
Service Manual E ARP3261 ARP3214 D & 3264 D & 3258 ARP3211 D & 3257, 63
* Lead-free solder.
** Buzz reduced (must adjust 50"). May update with PC.
132
Pioneer 42" & 61" Plasma parts & board assy interchageability list
Applicable models: PDP4214HD, PDP42A3HD, PRO1410HD, PDP614MX, PDP6100HD, PDP424MV
PDP42A3HD
PRO1410HD
PDP4214HD
PDP6100HD
PDP614MX
PDP424MV
Part description Latest Part # Old part # Remarks
PDP Module
PLASMA
9S900064 3S342013 X
PDP-NP42H5MF01PA X X
Power Unit 3S110165 3S110164, 161 X X X
SUPPLY
POWER
3S110211 X
Power SMPS 01403-0120 X X
Digital video assy 9S899731 (05D-27) X X X
9S899843 (05C-33)
PANEL DIGITAL
ASSY
937P9M01 X
937M2M03 937M2M02 X
High Voltage Board 9S899891 (Ver 03B) X X
X,Y
9S899523 X
Common Connection Board 9S899919 (Ver 02A) X X
Common PKG 9S899669 X X X
X
9S899869 9S899282 X
Scanning PKG 9S899659 (Ver 02A) 9S899790 X X X
Y
133
Pioneer 42" & 61" Plasma parts & board assy interchageability list
Applicable models: PDP4214HD, PDP42A3HD, PRO1410HD, PDP614MX, PDP6100HD, PDP424MV
PDP42A3HD
PRO1410HD
PDP4214HD
PDP6100HD
PDP614MX
PDP424MV
Part description Latest Part # Old part # Remarks
05100-0020 X X
PANEL
29KS0121 X
Fan 10511-07-001 X X
3S170014 X X X Left & Middle (from rear)
3S170015 X X X Right (from rear)
Audio PWB Assy 937J8SH3 937J8SH1 X
937J9SH3 937J9SH1 X
937J9SH4 X
937F0SH4 937F7SH2 X
Sub AV & AMP Assy 220-2050 X X
Sub Key Assy 220-2040 X X
232C PWB Assy 937J8SA1 X
937J9SA1 X
937J9SA4 X
937F0SA3 937F0SA2 X
CTL PWB Assy 937J8SB1 X
937J9SB3 937J9SB1 X
937J9SB4 X
937F0SB3 937F0SB2 X
LED PWB Assy 937J8SD1 X
937J9SD3 937J9SD1 X
937J9SD4 X
937F0SD3 937F0SD2 X
Control IR & LED Assy 220-2060 X X
Main AC switch Assy 937J8SC1 X
937J9SC2 937J9SC1 X
937J9SC4 X
937F0SC3 937F0SC2 X
Power Sw Assy 150-2040 X X
134
PDP425CMX
Quick Reference Chart
PDP-425CMX
135
6th generation PLASMA
Quick Reference Chart
PRO506PU PDP506PU PRO436PU PDP436PU
Service Panel Assy AWU1134 AWU1135
136
PDP4216HD PDP5016HD
Service Panel Assy AWU1208 AWU1233
Power Supply
AXY1153 AXY1153
Module
Digital Assy AWW1138 AWW1139
Y Drive Assy AWV2400 AWW1145
Y Sub Drive AWW1146
X Drive Assy. AWW1196 AWW1143
X Sub Drive AWW1144
INTERFACE ASSY AWV2373 AWV2373
SUS CLAMP 1 Assy AWW1022
SUS CLAMP 2 Assy AWW1023
Sensor Assy AWW1140 AWW1140
Service Manual A3404 A3404
Owner's Manual 20010-1320 20010-1320
Front Case Assy
Hex Hole Bolt
AC cord 01300-0390 01300-0390
G-LINK cable VDX1010
Simple Remote
Remote Control 01400-0850 01400-0850
Service Panel Assy AWU1208 AWU1233
137
7th Generation Plasma Quick Reference Chart
THIS IS NOT A COMPLETE LIST OF PARTS! PLEASE CHECK THE SERVICE MANUAL FOR PARTS NOT LISTED HERE.
PDP-4270HD PDP-5070PU PDP-6070PU
PRO-940HD PRO-507PU PRO-607PU PRO-FHD1
PDP-4271HD PDP-5071PU PDP-6071PU
AXY1149 AXY1149
POWER SUPPLY AXY1150 AXY1153 AXY1150 AXY1153 AXY1139 AXY1139 AXY1148
AXY1153 AXY1153
SCAN A ASS'Y N/A N/A N/A N/A AWW1186 AWW1186 AWW1229
SCAN B ASS'Y N/A N/A N/A N/A AWW1187 AWW1187 AWW1230
SN755870KPZT-P
SCAN IC SN755870KPZT-P ALL MODELS N/A
SN755866PZP (1)
AWW1195 AWW1195
X DRIVE ASS'Y AWW1143 AWW1143 AWV2366 AWV2366 AWV2293
AWW1196 AWW1196
50X SUB DRIVE N/A N/A AWW1144 AWW1144 N/A N/A N/A
AWV2400
Y DRIVE AWV2400 AWW1145 AWW1145 AWV2367 AWV2367 AWV2294
AWV2371 (1)
50Y SUB DRIVE N/A N/A AWW1146 AWW1146 N/A N/A N/A
AWW1138
DIGITAL ASS'Y AWW1138 AWW1139 AWW1139 AWW1190 AWW1190 AWW1115
AWW1193 (1)
AWU1208 AWU1212
SERVICE PANEL ASS'Y AWU1209 AWU1227 AWU1228 AWU1229 AWU1198
AWU1225 (1) AWU1233
MAIN ASSY (US BB) AWV2312 AWV2309 AWV2312 AWV2309 AWV2312 AWV2309 AWV2292
AWW1118 (pre audio)
AUDIO ASS'Y AWW1185 AWW1185 AWW1131 AWW1131 AWW1131 AWW1131
AWW1117 (power amp)
INPUT ASSY (TANSHI) AWW1156 AWW1153 AWW1156 AWW1153 AWW1156 AWW1153 N/A
LED IR ASS'Y AWW1136 AWW1136 AWW1136 AWW1136 N/A N/A AWW1121
IR ASS'Y N/A N/A N/A N/A AWW1137 AWW1137 AWW1123
SIDE KEY ASS'Y AWW1133 AWW1133 AWW1133 AWW1133 AWW1133 AWW1133 AWW1124
POD ASSY (U) AWW1154 AWW1158 AWW1154 AWW1158 AWW1154 AWW1158
SIDE BLOCK (U BB) AWW1157 AWW1155 AWW1157 AWW1155 AWW1157 AWW1155 N/A
HN MODULE ASSY N/A AWV2311 N/A AWV2311 N/A AWV2311 N/A
PANEL SENSOR AWW1140 AWW1140 AWW1140 AWW1140 AWW1191 AWW1191 AWW1116
AXM1055 (2 center)
FAN AXM1058 AXM1058 AXM1058 AXM1058 AXM1058 AXM1058
AXM1056 (2 side)
SPEAKER ASSY L AMW1010 AMW1010 N/A N/A N/A N/A N/A
SPEAKER ASSY R AMW1011 AMW1011 N/A N/A N/A N/A N/A
AXD1536 AXD1536
REMOTE AXD1531 AXD1536 AXD1531 AXD1535
AXD1539 (simple) AXD1539 (simple)
(1) SPD07001. If first number of serial number is a 5 (FJPM5XXXXXEF), use these parts.
7th generation Plasma
Quick Reference Chart
PRO1140HD PDP5071PU PDP4271PU
Scan IC SN755870KPZT-P
AC cord ADG1215
G-LINK cable VDX1010
139
PROFHD 1
Quick Reference Chart
PROFHD1
Service Panel Assy AWU1198
Power Supply Module AXY1134
FHD Main Assy AWV2292
FHD Digital Assy AWW1115
FHD Y Drive Assy AWV2294
FHD X Drive Assy. AWV2293
FHD Scan A Assy AWW1129, 1229*
FHD Scan B Assy AWW1130, 1230*
FHD Power Amp Assy AWW1117
FHD Pre Audio Assy AWW1118
Fan Connect Assy AWW1122
LED Assy AWW1121
IR Assy AWW1123
KEY Assy AWW1124
KEY Control Assy AWW1125
Service Manual ARP3390, 3344
Owner's Manual ARE1425
Front Case Assy AMB2910
Hex Hole Bolt SMZ80H400FZB
AC cord ADG1215
Remote Control AXD1534
* New panel
140
8th Generation PLASMA
Quick Reference Chart
THIS IS NOT A COMPLETE LIST OF PARTS! PLEASE CHECK SERVICE MANUALS AND IF THERE IS ANY DOUBT ABOUT THE PART
NUMBER PLEASE CALL THE TECHNICAL ASSISTANCE LINE TO DETERMINE THE CORRECT PART NUMBER.
SERVICE PANEL ASS'Y AWU1276 AWU1276 AWU1277 AWU1277 AWU1272 AWU1273 AWU1274 AWU1275
POWER SUPPLY AXY1157 AXY1157 AXY1157 AXY1157 AXY1168 AXY1168 AXY1169 AXY1169
SCAN IC SN755875PZT-P SN755875PZT-P SN755875PZT-P SN755875PZT-P AN16174A AN16174A SN755871PZT-P SN755871PZT-P
X DRIVE ASS'Y AWV2452 AWV2452 AWV2447 AWV2447 AWV2510 AWV2510 AWV2505 AWV2505
DIGITAL ASS'Y AWW1271 AWW1271 AWW1270 AWW1270 AWW1316 AWW1316 AWW1308 AWW1308
MAIN ASS'Y AWV2455 AWV2456 AWV2455 AWV2456 AWV2457 AWV2458 AWV2457 AWV2458
INPUT ASS'Y (TANSHI) AWW1273 AWW1284 AWW1279 AWW1287 AWW1334 AWW1335 AWW1334 AWW1335
LED ASS'Y AWW1276 AWW1276 AWW1280 AWW1280 AWW1291 AWW1291 AWW1276 AWW1276
AWW1289 AWW1289 AWW1289 AWW1289
IR ASS'Y / RLS AWW1277 AWW1277 AWW1281 AWW1281
AWW1292 AWW1292 AWW1292 AWW1292
SIDE KEY ASS'Y AWW1275 AWW1275 AWW1275 AWW1275 AWW1275 AWW1275 AWW1275 AWW1275
POD ASS'Y (U) AWW1295 AWW1295 AWW1295 AWW1295 AWV1295 AWV1295 AWV1295 AWV1295
SIDE IO ASS'Y AWW1274 AWW1285 AWW1274 AWW1285 AWW1274 AWW1285 AWW1274 AWW1285
HN MODULE ASS'Y NA AWV2497 NA AWV2497 NA AWV2497 NA AWV2497
PANEL SENSOR AWW1272 AWW1272 AWW1272 AWW1272 AWW1309 AWW1309 AWW1309 AWW1309
AXM1058 AXM1058 AXM1058 AXM1058
FAN AXM1058 AXM1058 AXM1058 AXM1058
AXM1064 AXM1064 AXM1063 AXM1063
POWER SWITCH AWW1261 AWW1261 AWW1261 AWW1261 AWW1293 AWW1293 AWW1293 AWW1293
SPEAKER ASS'Y L AMW1012 AMW1012 NA NA NA NA NA NA
SPEAKER ASS'Y R AMW1013 AMW1013 NA NA NA NA NA NA
FRONT PANEL AMB3015 AMB3019 AMB3028 AMB3029 AMB3001 AMB3002 AMB3035 AMB3036
REMOTE AXD1550 AXD1549 AXD1550 AXD1549 AXD1550 AXD1549 AXD1550 AXD1549