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The Wellsite Geologist is responsible for ensuring that geological data is collected,
evaluated and recorded at the wellsite and reported to the Operations Geologist. These
duties include supervision of the Mud Logging and Wireline Logging contractors and
necessitate close liaison with the Wellsite Manager (Drilling Supervisor). The Wellsite
Geologist’s Checklist (Section 7.4) is to be read and checked off as appropriate before
leaving the office to travel to the rig.
The Wellsite Geologist therefore has responsibilities that include those listed below.
• Observing and recording all hydrocarbon shows and evaluating their significance.
• Describing and recording (in the format defined in these Procedures) the
lithological assemblages encountered in the well. It is important to
emphasise that the Wellsite Geologist and not the Mudlogger has this
function as his/her primary responsibility.
• Supervising the collection, packing and dispatch of ditch cuttings core samples and
paper data from the rig. Although the Mudlogging Company performs these tasks,
close attention to this important aspect of their work can save many hours of
frustration and wasted effort later.
The Wellsite Manager (Drilling Supervisor) is responsible for the efficient, economic and
safe performance of the drilling operation assuring suitable hole conditions for the well
evaluation. It is important to keep the Wellsite Manager (Drilling Supervisor) informed
of the expected evaluation programme, or of any programme changes, for his planning
purposes. He is to be advised immediately of all hydrocarbon shows, increases in mud
gas readings, significant changes in shale densities or any other factor which could effect
rig safety or the proposed evaluation activities. All requests involving rig activity must
be given through the Wellsite Manager (Drilling Supervisor) and not directly to drilling
contractor personnel.
1.2.1 Introduction
The Wellsite Geologist should note the lithological and hydrocarbon show descriptions
for each sample on the Cuttings Description Report.
The Cuttings Description Report should accurately reflect the sample as observed by the
Wellsite Geologist with the exception of obviously caved material. Separate notes should
be made to reflect the Wellsite Geologist's interpretation of the significance of caved
material, other contaminants and peculiarities.
In order to provide uniformity of description from well to well and to avoid ambiguities
resulting from differing styles adopted by geologists, the procedures for the description of
cutting samples (Section Error: Reference source not found. Sample Description) should
be adopted.
All Hydrocarbon Shows should be reported using the Show Evaluation Report, 9.6, as a
guide.
The Wellsite Geologist is responsible for the direct supervision of the Mudlogging
Contractor. The duties of the Mudlogging Contractor will be defined in Drilling
Programme. Section 5. Mudlogging also contains information concerning the daily and
other routine performance tests to be conducted on the Mudlogging Unit.
Before going to wellsite it is important that the Wellsite Geologist is informed by the
Operations Geologist the type of Mudlogging Unit in use and makes all reasonable
attempts to ensure that he/she is familiar with the systems and procedures relevant, or
peculiar, to that unit.
The Wellsite Geologist must also check that adequate supplies of consumables are on the
drilling unit upon his/her arrival.
1.4 CORING
The coring programme (where required), is an integral part of the Drilling Programme for
each well. The Wellsite Geologist has the responsibility to ensure that any programmed
cores are cut, described and transported, following the procedures detailed in Section 4.
Drilling Breaks, Coring and Sidewall Coring. Appendix 8 discusses the mechanical
aspects of coring.
• Ensure the Logging Engineer will be ready to start logging as soon as the drill pipe is
out of the hole and the pre-logging job hazard analysis has been conducted.
• Check with the Driller, Wellsite Manager (Drilling Supervisor) and Mudlogging
Engineer about the condition of the hole, especially tight spots or bridges.
• Provide a copy of the front page of the " Wireline Logging Quality Control Report "
form to the Logging Engineer well in advance of the logging job. This will provide
the engineer with coordinates, elevations etc. Discuss and clarify any queries.
• Provide the Logging Engineer with any requested deviation data for the well (Totco
or multishot).
• Ensure that a circulated mud sample is collected and that resistivity measurements are
made by the Logging Engineer for Rm, Rmc and Rmf. All resistivity data should be
double checked for validity and all temperature data verified.
• If a logging pill is spotted on bottom a sample of this should be collected from the
appropriate pit and resistivity measurements made by the Logging Engineer for Rm,
Rmc and Rmf. All resistivity data should be double checked for validity and all
temperature data verified. This information should also be noted on the Log Header
under “Remarks” as well as the appropriate "Source of Sample" box.
• The Remarks section of Log Header should also include the following information;
• Ensure the Logging Engineer has all Header information correctly input.
• Obtain a printed header sheet and proof read BEFORE final prints are made.
• Ensure the Logging Engineer has instructions for the number of prints to be made.
• Ensure a minimum of two thermometers are run on each tool string in every log suite
where possible, including sidewall core runs.
Testing will be conducted consistent with the provisions of a Testing Programme which
is subject to Joint Venturer and Government approval. It is unlikely that the Wellsite
Geologist will be required to supervise or attend production testing.
The Wellsite Geologist should keep the Wellsite Manager (Drilling Supervisor) informed
of any changes in bulk lithology, reservoir objectives, potential lost circulation zones,
potential overpressures and other matters which could reasonably be expected to
influence the safety or efficient operations of the well.
All depths and operations reported on the Geological Reports should be co-ordinated and
agreed with the Wellsite Manager (Drilling Supervisor).
The Wellsite Geologist is to ensure that all exploration data (reports, samples logs etc.)
are correctly labelled, packaged and despatched in a timely manner.
The timing and mode of shipment of data from the rig is included in the Drilling
Programme. When in doubt, call the Operations Geologist
It is extremely important that all data shipments from the rig be accompanied by a
transmittal. A copy of the transmittal should be sent to Operations Geologist via email or
fax.
1.9 CONFIDENTIALITY
All geological data should be considered as confidential. Such data should be discussed
only with those persons directly involved in the use thereof (i.e. Mudloggers, Wellsite
Manager (Drilling Supervisor)). Data necessary for the safe and efficient conduct of
drilling operations should be provided to the Drilling Contractor Supervisor, the Drillers,
the Mud Engineers and other relevant personnel, in co-ordination with the Wellsite
Manager (Drilling Supervisor).
Speculation upon the results of the well, and their significance, should be discouraged.
The ultimate home for most of the data compiled at the wellsite is the GEOLOG data
base. As this is an Excel based application Excel spread sheets should be used wherever
possible to facilitate the loading of the data.
A list of supplies that could be required at the wellsite are given in Section Error:
Reference source not found. Wellsite Geologist Supplies Inventory.
The Wellsite Geologist must also ensure that the Mudlogging Contractor has sufficient
consumables for the bagging and boxing of all samples and cores.
2 REPORTING PROCEDURES
2.1 INTRODUCTION
Hard and fast rules on reporting are not appropriate to wellsite conditions. Consequently,
the following text should be taken as a guideline. The rapid and accurate dissemination
of data from wellsite is one of the most important tasks of the Wellsite Geologist and this
function should be treated with care and thoroughness.
Two reports on geological operations will be required from wellsite on a daily basis -
• A Morning Report is to be transmitted to Operations
Geologist every day before 07:30, when a Wellsite Geologist
is on location. Given that communication access is not
unlimited, the most convenient time for transmission will be
determined following discussions between the Wellsite
Geologist, Drilling Supervisor and Operations geologist. This
will determine the post midnight reporting period.
• The informal afternoon report will be via telephone, or a short email message, about
16:00 when a Wellsite Geologist is on location.
An example of the Word® template used for the Morning Daily Geological Report is
reproduced in Section Error: Reference source not found.2. Instructions on the use of the
report are given below, and any clarification may be obtained from the Operations
Geologist. The Daily Report will be submitted by email.
2.2.1 Discussion
It is important to note that the effective time for the morning Daily Geological Report
(DGR) is 0000 hours and will report all operations from the previous twenty four hours
(i.e. 0000 - 2400).
The file name of the file is to follow the convention: well name (eg Audacious-1), DGR
(with report number), eg. georeport01, Date ( eg 28-01-98), midnight depth eg. 1505m:
“Audacious-1_georeport01_28-01-98_1505m”.
• This information (depth, progress, operation, deviation data, mud data etc.) should be
in agreement with that reported by the Wellsite Manager (Drilling Supervisor).
• The Operations Summary should be just that - brief and to the point and should be
confirmed with the Wellsite Manager (Drilling Supervisor).
• The Report Date is the date of the 24 hour period.
• The Report Number should be sequential by day, starting on the first full day of a
Wellsite Geologist being on the rig.
• The midnight depth should always be confirmed with the Drilling Supervisor, and
likewise other information such as water depth, RT elevation, casing depths, and
FIT/LOT data.
• Mud data is obtained from the Daily Mud Report (usually via the Mudloggers) and
ECD from the mudlogging Data Engineer. In addition, the Data Engineer should
provide an estimate of the pore pressure. It is important to discuss the estimated pore
pressure with the Data Engineer on a continual basis, as the safety of the well is
potentially at stake. If the Dxc plot displays anything but a normal trend, then this
should be discussed in the latter Formation Pressure Estimate part of the DGR.
• Survey data can be obtained from the MWD contractor, or from the Drilling
Supervisor if MWD is not being run.
Lithology:
Hydrocarbon Shows:
• Should be described using Section 9.6 Show Evaluation
Form as a guide.
Gas Data:
• Background Gas
Background gas intervals should be broken up on the basis of change in trends, and like
lithological intervals, should not be broken up too finely or too coarsely. The best (only)
way to pick intervals is graphically, from the mudlog. Once again, seeing things
graphically gives the WSG a much better feel for what is happening.
To avoid confusion, trip gas, connection gas, and gas peaks should be absolute values,
not values above background gas.
Calcimetry
• Any departure from a normally pressured regime requires explanation. This should be
done in conjunction with the mudlogging Data Engineer.
Sample Quality
Mudlog Equipment/Personnel
MWD
• Detail the sensor measuring points in metres behind the bit, list any equipment
problems or changes, and include any pertinent remarks regarding log quality.
• MWD Temperature
Safety:
2.2.2 Remarks
• The remarks section is for any other pertinent information not mentioned elsewhere in
the DGR, such as formation tops, comparison with the prognosis, further discussion
of the significance of shows or any other matters of interest, and electric logging
details.
• All transfers of materials from the rig should be noted here, with information
concerning the mode of transport and ETA.
• If any significant changes in Mud Data have occurred within that period, it should be
noted in the "Remarks" section.
• The WSG should always feel free to express any concerns or voice any opinions
under this heading, as something the WSG may deem “un-newsworthy” may have
later ramifications.
2.3 INTRODUCTION
It is important to note that the following material is designed to address the description of
cutting samples and not core samples. For all sample types however, the order in which
the properties are to be described is given below.
This list contains those parameters which are considered relevant to a sample description.
Not all parameters necessarily will be utilised in a description as the rock type governs
this. However, all descriptions should be prepared by using the relevant parameters, in
the order described.
The ‘Cuttings Description Report’ is the primary recording tool for sample descriptions.
The Wellsite Geologist in describing cuttings samples, will use the following aids in
addition to the routine equipment and reagents available at wellsite.
The sample descriptions will be entered into the ‘Cuttings Description Report’. The
order in which these are entered is given above.
It is inevitable that cuttings samples will be contaminated to some extent by cavings. The
use of sieves can reduce this problem. Very large cuttings which are obviously caved
may be removed from samples.
Any wiper trip or round trip causes an increase in cavings when drilling is resumed and
also causes a mixing up of the cuttings present in the mud column. For this reason, all
cuttings should be circulated out of the hole prior to trips made near zones of interest.
When it is not possible to catch samples (such as in lost circulation zones, an empty bag
should be included in the sequence of samples, and clearly labelled to show the interval
of missing samples and the reason why they are missing. Such intervals should be noted
on the transmittal forms.
2.4.2 Rock Type
2.4.2.1 Siliciclastic
SILICICLASTIC CLASSIFICATION
Glauconitic
Haematitic
Sands Sandstone Arkosic (> 30% Feldspar)
Feldspathic (10-30% Feldspar)
Micaceous
Anhydritic
Pyritic
Carbonaceous
Cherty
Micaceous
Haematitic/Limonitic
Glauconitic
Claystone/ Pyritic
Clays Shale Gypsiferous
Carbonaceous
Chloritic
Quartzose (silt size grains)
Feldspathic (silt size feldspar)
Dolomitic (Dolomite Rhombs)
2.4.2.2 Transitional
The use of the term "grading" or “transitional” is informal. It is intended to describe the
transition between fine-grained siliciclastic and carbonate rocks, as given below, or
within one rock group, eg silty sandstone grading to sandstone.
The term Marl, a general “sack” term covering part or all of the range calcareous
claystone to argillaceous calcilutite, is not one that OMV Australia chooses to use.
2.4.2.3 Carbonates
Wentworth Scale
Grain Size Lithological Name
2.4.2.4 Evaporites
Evaporites are described according to the dominant evaporitic constituent, e.g. anhydrite,
gypsum, halite, and dolomite. Lithological terms such as ‘dolostone’ are not used.
2.4.3 Colour
Colours should be those seen on wet cuttings and should be related to the GSA Rock
Colour Chart. The rock sample and the Colour Chart need to be viewed under the same
light source for consistency. It is important however, to ensure that only a significant
colour differentiation is made in describing samples. It is common to make the colour
description too elaborate and, effectively, meaningless.
2.4.4 Hardness
2.4.5 Fracture
Several descriptive terms are used to describe the type of fracture, commonly a result of
cleavage or bedding, seen in shale and limestone cuttings. They include:
Conchoidal Commonly seen in dense rocks such as chert, argillite and flint.
The term refers to the concave and convex surfaces developed
on fractures. The fracture of hard limestone produces
somewhat less strongly developed curved surfaces and the
fracture has been called "sub- conchoidal".
Flaky The rock fractures into small flakes or chips. Common in some
argillaceous limestones and occasionally in metamorphic rocks.
Be careful that apparent fracturing is not an artefact of the sample recovery process.
2.4.6 Texture
Texture is defined by the size, shape and arrangement of the component particles of a
rock and much of the texture of a rock will have been described under the previous
headings of grain size, shape and sorting. Other textural descriptions in general usage are:
In addition to the rock textures given above it is also useful to note here if the claystones
react with water. The responses may be described as follows:
The grain size comparison charts are related to the Wentworth scale. The grain size
properties of a rock are defined by the range and dominant size of the constituents. Note
that modifying constituents are also listed on this table.
Wentworth Scale
Grade limits (diameters in mm) Grain Size Lithological Name
4-2 Granule
2-1 Very Coarse
1 - 1/2 Coarse
1/2 - 1/4 Medium Sandstone
1/4 - 1/8 Fine
1/8 - 1/16 Very Fine
Matrix will be described by type (silt, clay etc.) and proportion (%) of overall rock. See
definitions of cement and matrix in Section 2.4.11.
2.4.8 Rounding
Angular: Very little or no evidence or wear; edges and corners are sharp.
Secondary corners, which are the minor convexities grain profile are numerous and sharp.
Subangular: Definite signs of wear; edges and corners have been rounded off to some
extent. Secondary corners are numerous.
Subrounded: Showing considerable wear, edges and corners have been rounded off to
smooth curves. The original shape of the grain is still distinct. Secondary corners are
much reduced and rounded.
Rounded: No original faces, edges or corners remain; the entire surface consists of
broad curves.
It is important that the description given should be of the original detrital grain. If the
grain is affected by authigenic overgrowths, this should be noted and the concepts of
angularity abandoned.
2.4.9 Sorting
Adjective Definition
Very well 90% of grains in one grain size class,
Well 90% of grains in two or three grain size classes,
Moderate 90% of grains in four grain size classes,
Poor 90% of grains in five or more grain size classes.
As can be seen, a sandstone consisting entirely of very fine to fine grains cannot be
poorly sorted.
2.4.10 Sphericity
The endpoints for description are Elongate and Spherical. See Appendix Roundness and
Sphericity for the visual appearance of these endpoints.
It is important that the description given should be of the original detrital grain. If the
grain is affected by authigenic overgrowths, this should be noted and the concept of
sphericity abandoned.
2.4.11 Cement
Identified by type and effectiveness of the cement (calcite, quartz, dolomite etc.).
Well 70-100%
Moderately 30-70%
Poorly 0-30%
Cement is a chemical precipitate deposited around the grains and in the interstices of
sediment as aggregates of crystals or as growths on grains of the same composition.
Matrix consists of small individual grains that fill interstices between the larger grains.
Cement is deposited chemically and matrix mechanically.
The order of precipitation of cement depends on the type of solution, number of ions in
solution and the general geochemical environment. Several different cements, or
generations of cement, may occur in a given rock, separately or overgrown on or
replacing one another. The most common cementing materials are silica and calcite.
Silica cement is common in nearly all quartz sandstones. This cement generally occurs
as secondary crystal overgrowth deposits in optical continuity with detrital quartz grains.
Opal, chalcedony and chert are other forms of siliceous cement. Dolomite and calcite are
deposited as crystals in the interstices and as aggregates in the voids.
Dolomite and calcite may be indigenous to the sandstone (the sands having been a
mixture of quartz and dolomite or calcite grains) or the carbonate may have been
precipitated as a coating around the sand grains before they were lithified. Calcite in the
form of clear spar may be present as vug or other void filling in carbonate rocks.
Anhydrite and gypsum cements are more commonly associated with dolomite and silica
than with calcite. Additional cementing materials, usually of minor importance, include
pyrite (generally as small crystals) siderite, haematite, limonite, zeolites and phosphatic
material.
Silt acts as a matrix, hastening cementation by filling interstices, thus decreasing the size
of interstitial spaces. Clay is a common matrix material, which may cause loss of porosity
either by compaction, or by swelling when water is introduced into the formation.
Argillaceous material can be evenly distributed in siliciclastic or carbonate rocks, or have
laminated, lenticular, detrital or nodular form.
Reporting
All fossils and accessories should be reported by type and relative abundance. The
following adjectives can be used but actual percentages are preferred:
Adjective Definition
Trace less than 1%
Rare 1 - 5%
Minor 5 – 10%
Common 10 - 20%
Abundant 20% or greater
If the proportion of an accessory is greater than 20%, it is regarded as a modifier (See
section 2.4.2).
Microfossils and some small macrofossils, or even fragments of fossils, are used for
correlation and may also be environment indicators. For aid in correlation, the Wellsite
Geologist should record their presence and relative abundance in the samples being
examined. More detailed identification will probably have to be made with the aid of the
literature, and/or the advice and assistance of a palaeontologist. Fossils may aid the
sample examiner in judging what part of the cuttings is in place and what part is caved. It
would be helpful to the Wellsite Geologist to have available one or more slides or
photographs illustrating the principal microfossils which might be expected to occur in
each formation they will be logging.
Visual porosity is the estimate of free pore space seen in drill cuttings under the
microscope. It is a difficult, but important, parameter to evaluate. Generally, one cannot
see the pore spaces under the binocular microscope, except in cases of very high porosity,
and the observer must rely on other features for the porosity estimate.
In general, if you can see the porosity it is very good to excellent. Unconsolidated sands
are assumed to have very good porosity. However, beware of tightly cemented sands that
have been fragmented by the bit and exhibit apparently good porosity.
If you cannot see pores, there is a high percentage of matrix, the cuttings are smooth
textured and the interval drilled relatively slowly, then the rock is likely to have poor
porosity. The fair to good grades of porosity lie between these two described cases and
experience will guide the observer. A useful technique is to describe cuttings of an offset
well and to "calibrate" the descriptions of porosity with the wireline log data, prior to
arriving at wellsite.
Porosity does not systematically vary with the size of the particles making up the rock.
Rocks with a fine grain size may be more porous than those with coarse grain size since
porosity is defined as the percentage of pore space to the total volume of the rock.
Factors such as sorting, packing/compaction, cementation and other effects determines
ultimate effective porosity.
Only the porosity of potential reservoir sequences should be described, as effective
porosity is of interest. The porosity of claystone is irrelevant unless fractured.
Intergranular - intercrystalline
Vuggy - cavernous
Fracture
Solution.
3.1 INTRODUCTION:
The following procedures have been directed, primarily, to the accurate description of
shows in cuttings. It is axiomatic, however, that shows in cuttings are associated with
shows in the mud systems. The levels of mud gas shows, their duration and composition,
should accompany all descriptions of hydrocarbon shows. The rating of a hydrocarbon
show (Sections 4.3 and 9.6) should attempt to reconcile the shows in the cuttings and in
the mud.
Fluorescence shows generally are severely limited in oil-based and synthetic oil-based
muds (OBM and SBM). These muds mask genuine shows with background fluorescence
associated with the oil/synthetic oil portion of the mud. Care and judgement must be
exercised in these situations as the fluorescence seen is invariably from the mud or filtrate
(see Appendix 5.6.2).
Mud gas shows will be recorded on the Total Gas Detector (Section 5.3) and the Gas
Chromatograph (Section 5.4).
Frequently, mud gas shows will appear slightly in advance of the cuttings with which
they are related. If the mud rheology is optimal, however, there should be little delay
between these two occurrences.
Total gas readings are a measure of the amount of hydrocarbons entrained in the mud
stream in the C1-C5 range. In common with the gas chromatograph, the upper limit of the
detection system is constrained by the fact that C6 (hexane) and higher molecular weight
hydrocarbons are liquid at surface conditions and are thus not carried in the air-stream
from the gas trap to the Logging Unit.
Rapid deviations away from background gas levels represent a show. The gas
chromatograph should be set to give good definition of the constituent hydrocarbons.
• the mud weight has lowered and the well is being swabbed in by the drill string or
• a new hydrocarbon zone has been penetrated and a review of other data sources
(primarily cuttings) should be investigated.
The gas chromatograph (Section 5.4) analyses the proportion of each of the hydrocarbon
gases (up to C5) measured by the Total Gas detector.
These ratios should be plotted by the Mud Logging Company for all intervals where
gases heavier than C3 are recorded. The results are more meaningful if C5 is present.
The numerical results of these ratios can assist in identifying the type of reservoired
hydrocarbons (Appendix Error: Reference source not found Error: Reference source not
found). The Mudlogging Contractor will have the ability to compute these ratios directly
from the input data. This makes life a great deal easier, particularly if GWR and LHR
can be plotted on the same track on a log scale. Their manual will probably have a
section describing more fully the significance of the ratios.
It is important that a hydrocarbon show be evaluated by reference to both the mud gas
and cuttings data. The latter is the subject of Sections 4.6 and 4.7.
Usually the two data sets are compatible and interpretation is straight forward. However,
when the data sets appear to be in conflict:
Check the mud gas detectors are working and are properly calibrated.
Check the “Cuttings Description Report” for any anomalous data, and if the data
set remains in conflict,
THINK ...is the data is telling you something?
In cases where shows are not good in cuttings (no stain, no cut and poor cut fluorescence)
but a strong mud gas show is registered, a condensate may be responsible.
In cases where shows in cuttings are good (good even stain, strong cut and cut
fluorescence) but no appreciable mud gas is detected, a very low GOR oil or biodegraded
oil may have been encountered.
It would be impractical to review all of the options available in this document, but a
methodical review of the data set should yield a consistent result.
Much of the following text has been abstracted from Section 6 of the AAPG Sample
Examination Manual. Minor changes have been made to make the qualitative description
of shows match those utilised elsewhere in these procedures.
3.5.1 Staining and Bleeding
The amount by which cuttings and cores will be flushed on their way to the surface is
largely a function of their permeability. In very permeable rocks only very small
amounts of oil are retained in the cuttings. Often bleeding oil and gas may be observed in
cores and sometimes in drill cuttings, from relatively tight formations.
The amount of oil staining on ditch cuttings and cores is primarily a function of the
distribution of the porosity and the oil distribution within the pores. The amount should
be reported as a proportion of the sample as minor (<10%), moderate (10 - 50%), major
(50 - 90%) and saturated (90 - 100%).
The colour of the stain or bleeding oil should be reported. The colour of the stain is
related to oil gravity. Low API oil staining tends to be a dark brown, while high API oil
staining tends to be colourless.
The distribution of the stain on grains or chips should be reported as even, spotty, mottled
or streaked. Ferruginous or other mineral stain may be recognised by lack of odour,
fluorescence, or cut.
3.5.2 Odour
Odour may range from heavy (characteristic of low gravity oil) to light and penetrating
(characteristic for condensate). Some dry gases have no odour. Describe the type as oil
odour or condensate odour. Strength of odour depends on several factors, including size
of sample. Depending on strength of odour detected, report as faint, moderate, or strong.
Faint odours may be detected more easily on a freshly broken surface or after confining
the sample in a bottle for 15-20 minutes.
Examination of mud, drill cuttings and cores for hydrocarbon fluorescence under
ultraviolet light often indicates oil in small amounts, or oil of light colour which might
not be detected by other means. All samples should be examined. Colours of
fluorescence of crudes range from brown through green, gold, blue, and yellow to white.
In most instances, the heavier oils have darker fluorescence. The intensity range is
bright, moderate and weak. Distribution may be even, spotted, or mottled, as for stain.
Pinpoint fluorescence is associated with individual sand grains and may indicate
condensate or gas.
Mineral fluorescence, especially from shell fragments, may be mistaken for oil
fluorescence and is distinguished by adding a few drops of a solvent. Hydrocarbon
fluorescence will appear to flow and diffuse in the solvent as the oil dissolves, whereas
mineral fluorescence will remain undisturbed. Mineral fluorescence that may be
encountered in samples includes:
Oil-stained samples which are degraded or oxidised may not fluoresce. Thus, failure to
fluoresce should not be taken as decisive evidence of lack of hydrocarbons. All samples
that are suspected of containing hydrocarbons should be treated with tri-chloro-ethelene
and/or acetone.
To test cuttings or cores, place a few chips in a white, porcelain-evaporating dish or spot
plate and cover with reagent. The sample should be dried thoroughly at low temperature,
otherwise water within the sample may prevent penetration by the reagent, thus
obstructing decisive results. The hydrocarbon extracted by the reagent is called a "cut".
It is observed under normal light and should be described based on the shade of the
colouration:, this will range from dark brown to no visible tint. A faint "residual cut" is
sometimes discernible only as an amber-coloured ring left on the dish after complete
evaporation of the reagent.
A very faint cut will leave a very faint ring and a negative cut will leave no visible
colour. The shade of the cut depends upon the gravity of the crude, the lightest crude
giving the palest cuts. Therefore, the relative darkness should not be taken as an
indication of the amount of hydrocarbon present.
The most reliable test for hydrocarbons is the cut fluorescence test. In this test the effect
of the reagent on the sample is observed under ultraviolet light, along with a sample of
the pure solvent as control. The sample should be thoroughly dried before applying the
reagent. If hydrocarbons are present, fluorescent "streamers" will be emitted from the
sample and the intensity and colour of these streamers evaluate the test. In addition, the
speed of cutting gives some indication of the permeability (see below). Some shows will
not give a noticeable streaming effect but will leave a fluorescent ring or residue in the
dish after the reagent has evaporated. This is termed a residual cut or residual ring.
It is recommended that the cut fluorescence test be made on all intervals in which there is
even the slightest suspicion of the presence of hydrocarbons. Samples that may not give
a positive cut or will not fluoresce may give positive cut fluorescence. This is commonly
true of the high gravity hydrocarbons that give a bright yellow cut fluorescence.
Distillates show little or no fluorescence or cut but commonly give positive cut
fluorescence, although numerous extractions may be required before it is apparent.
Generally low gravity oils will not fluoresce but will cut a very dark brown and their cut
fluorescence may range from milky white to dark orange.
The colour of cut fluorescence can provide a clue to the density of the hydrocarbon:
The intensity of the cut fluorescence is related to both the proportion of hydrocarbons in
the void space and to the porosity. Thus, bright or intense cut fluorescence signifies a
large proportion of hydrocarbon. However, the affects of flushing in high permeability
rocks will reduce the amount of hydrocarbons in samples very significantly. Therefore,
the lithology and permeability of the sediments must be considered in ranking shows that
are based on cut fluorescence. Common terms used to describe intensity are;
faint, dull, and bright.
The type and speed of cut fluorescence gives some insight into permeability. Rocks with
good permeability will produce instantaneous cut fluorescence, whereas rock with close
to zero permeability require crushing to produce any cut fluorescence. Rocks with low
permeability will often have a "streaming" cut with a stream of fluorescence (dissolved
hydrocarbons) flowing to the surface of the solvent. Descriptive terms for type and speed
are;
instant, fast, slow, streaming (individual “streams”) and blooming (“streams”
coalesce).
The residual cut or ring should be described by its colour and intensity. Both are related
to amount of hydrocarbon and gravity in a similar way to that for cut fluorescence.
Descriptive terms are;
trace, thin ring, thick ring, thin film and thick film.
3.6 OTHER HYDROCARBON DETECTION METHODS FOR CUTTINGS
3.6.1 Wettability
Failure of samples to wet, or their tendency to float on water when immersed, is often an
indication of the presence of oil. Under the microscope, a light coloured stain that cannot
be definitely identified as an oil stain may be tested by letting one or two drops of water
fall on the surface of the stained rock fragment. In the presence of oil, the water will not
soak into the cutting or flow off its surface, but will stand on it or roll off it in spherical
beads. Dry spots may appear on the sample when the water is poured off. This, however,
is not useful in powdered (air drilled) samples which, because of particle size and surface
tension effects, will not wet.
Dilute HCl may be used to detect oil shows in cuttings. This is effected by immersing a
small fragment of the rock to the tested (approximately 0.5 to 2 mm diameter) in dilute
HCl. If oil is present in the rock, surface tension will cause large bubbles to form, either
from air in the pore spaces or from CO2 generated by the reaction of the acid with
carbonate cement or matrix. In the case of calcareous rock, the reaction forms lasting
iridescent bubbles large enough to raise the rock fragment off the bottom of the container
in which the acid is held. Sometimes this effect is large enough to carry the fragment to
the surface of the acid before the bubbles break and the fragment sinks, only to be buoyed
up again by new bubbles. The resulting bobbing effect is quite diagnostic. The bubbles,
which form on the surface of a cutting fragment of similar size (which contains no oil),
do not become large enough to float the fragment before they break away and the
fragment, therefore, remains on the bottom. In the case of oil-bearing non-calcareous
sandstone, large lasting bubbles form on the surface but may not float the fragment.
It should be pointed out that this test is very sensitive to the slightest amount of
hydrocarbons, even those found in carbonaceous shale. Therefore, it is well to discount
the importance of a positive test unless the bobbing effect is clearly evident or lasting
iridescent bubbles are observed. The test is very useful, however, as a simple and rapid
preliminary check for the presence of hydrocarbons. A positive oil-acid reaction alerts
the observer to intervals worthy of more exhaustive testing.
Place 500 cc of fresh, unwashed cuttings in a tin or beaker, which has a capacity of 1,000
cc. Pour in hot water with a temperature of at least 80 oC until it covers the sample to a
depth of 1 cm. Observe the oil film thus formed under ultraviolet light and record the
amount of oil released using the following scale:
Strong 100%
Fair 50 - 99%
Weak 33 - 50%
Very weak 25 - 33%
Extremely weak less than 25%
3.6.5 Iridescence
Iridescence may be associated with oil of any colour or gravity, but it is more likely to be
observable and significant for the lighter, more nearly colourless oils where oil staining
may be absent. Iridescence may be observed in the wet sample tray. Iridescence without
oil colouration or staining may indicate the presence of light oil or condensate.
As iridescence will also be obtained from diesel, be sure to investigate the possibility of
contamination.
3.7 GENERALISATIONS
No "rules of thumb" can be used to relate the evidences of the presence of hydrocarbons
to potential production. However, some generalisations are worth noting.
1. Lack of visible stain is not conclusive proof of the absence of hydrocarbons. Gas,
distillates and high gravity oils ordinarily will have no visible stain.
3. Bona fide hydrocarbon shows will usually give a positive cut fluorescence. High
gravity hydrocarbons will often give a positive cut fluorescence and/or a residual
cut, but will give negative results with all other hydrocarbon detection methods.
4. The oil acid reaction test will give positive results when oil is present, but it is
very sensitive and may give positive results in the presence of insignificant
amounts of hydrocarbons.
4 DRILLING BREAKS, CORING AND SIDEWALL CORING
When a break occurs, the Mudlogging Engineer is to be responsible for advising the
Wellsite Geologist and the Wellsite Manager (Drilling Supervisor) of the event. The
driller will check for flow. When the Wellsite Manager (Drilling Supervisor) is satisfied
that no unusual or excessive fluid entry or gain has occurred, drilling will continue. If
coring is anticipated, a total of two to three metres of the break interval will be drilled
prior to the samples being circulated to the surface for examination.
Drilling breaks into the objective section should be evaluated for hydrocarbon shows as
soon as possible, in order for a quick decision on coring to be made. The Wellsite
Geologist will be responsible for this evaluation (and the recommendation on coring).
Be aware that PDC type bits often drill better in shales and that a sandstone lithology may
in fact decrease the drilling rate. The important feature in this case is to look for other
changes as well as drilling rate eg. Torque. Close liaison with the driller is imperative
and it has been found that maintaining uniform drilling parameters (WOB, RPM and
pump pressure) often allows a lithological change to be quickly recognised by changes in
drilling characteristics.
4.2 CORING
Coring will be undertaken in accordance with the Drilling Programme and Coring
Criteria. Often it is the intention to continuously core any hydrocarbon bearing, porous
reservoir interval unit to below the oil/water contact, or until reservoir quality sediments
are absent.
When pulling out of the hole prior to coring, a strap-out measurement should be
requested to ensure that there is no confusion regarding the depth at which the core was
taken.
The following items need to be ready for use prior to the core barrel reaching the surface:
1. broad felt-tip markers or paint pens (red and black) with water proof ink;
2. rags;
3. hammer;
4. sample bags, labelled;
5. notepad and pen;
6. measuring tape;
7. eye protection and breathing apparatus, for use if cutting the barrel and core.
When coring, the penetration rate should be recorded every 0.5 metre. Ditch cuttings
samples are to be taken at 1 metre intervals while coring is in progress to serve as an aid to
correlation in the case of partial recovery and as a standby in the case of zero recovery.
Samples should also be taken from the desander and desilter (if running). Since these cores
may be cut rapidly and with low flow rates, only the samples from the top of the core may
be circulated out, as it is not recommended to circulate bottoms up after cutting the core as
this increases the chances of losing the core.
The Wellsite Geologist is to observe the progress of the coring operation, noting any
abnormalities in rotary torque or pump pressure that may indicate potential zones of lost
core. It is advisable to plot formation dependent parameters such as ROP, pump pressure
and torque against cuttings lithology, noting that these changes may be very small. A sharp
decrease in drilling rate, for example, may indicate that jamming has taken place. If it
appears that jamming of the core has occurred, then the coring run should be aborted to
avoid destroying the interval of core below the jamming point.
Prior to commencement of coring, a Job Hazard Analysis (JHA) will organised by the
Senior Coring Engineer . Those present will include: Coring Engineer, Wellsite
Manager, Toolpusher, Driller, Drillfloor Crew, Roustabouts/Dogmen who will be assisting
in moving and cutting the core, Mudlogger and Wellsite Geologist.
The Wellsite Geologist is the supervisor in all matters related to the handling, marking
and shipment of the core. This requires that the Wellsite Geologist be present to
oversee and assist with these operations.
Ensure that the core is checked for H2S with a Drager tube as early as possible after the core
arrives at the surface.
If the core is to be cut up at the wellsite, another JHA should be held with all those to be
involved prior to the cutting and sealing operation. It may be necessary to request the
assistance of a roustabout through the Wellsite Manager to help with the core cutting.
The aluminium inner sleeve is removed from the outer core barrel one section at a time (it
comes in 9m joinable lengths with internal flush connections), with a roughneck utilising a
rubber pipe cleaner to remove most of the mud from the inner barrel. Each inner barrel is
then secured in a core cradle, lowered down the V-door and laid out on the
catwalk/pipedeck.
ONLY WHEN IT IS SAFE TO DO SO (ie cranes have stopped laying down coring
assembly/picking up next coring or drilling assembly on/from the catwalk/pipedeck) should
cleaning, marking, cutting (or running core gamma) of the core proceed. At no time should
the core be worked on when cranes are working overhead.
The inner barrels must be sufficiently cleaned so that markings do not smear. Cloth rags
and water should be used with water-based mud, and cloth rags with diluted detergent with
oil-based mud, then cleaned with cloth rags and water to prevent any detergent residue
which may make marking of barrels difficult.
Markings must be made with permanent ink/paint markers. When the lengths of inner
barrel are laid out in order, the top of the core is located and marked showing the depth at
which coring commenced. Parallel reference lines are then marked on the inner barrels in
black and red markers. These consist of parallel black and red lines and an orientation
arrow (at metre intervals on the reference lines). When facing the core (core in a vertical
position) the arrowhead will point to the bottom of the core (increasing depth) with the red
line is on the right of the black line.
Core chips from barrel ends are to be taken for initial microscopic analysis and description.
Retain the core chip samples for possible future examination. Any barrels only partially
full will be adequately packed to ensure no core movement within the barrel. Seal barrels
with end caps and clips (ensure they are tightened securely) as soon as possible. If
required, core gamma ray equipment should be run.
As OMV Australia requires the inner barrel with core intact to be cut into 1 metre lengths
at the well site, the following procedures will apply. Once the top of the core has been
positively located, usually by cutting off the empty upper part of the inner barrel, saw cut
locations are marked on the barrel. Naturally, these will mostly be 1 metre apart but
occasionally it is convenient to cut slightly more or less than a metre such that subsequent
cuts on an even metre. As the cut depths are marked, each section is marked with the top
and bottom depth (horizontally) on the barrel but offset from the ends such that the
depths will be clear of the sealing caps. This is a two man job with both checking the
depths are sequential. Be sure that any pieces removed at the barrel break on the rig floor
are sequentially included at the correct depth. Whilst this is happening a third person can
start putting OMV Australia, the well name, core number and end depths (vertically) on
the central part of the section - be sure this is done consistently such that “horizontal”
end depth matches the “vertical” depth nearest to it (see figure below). Once the cut
marking is complete, double check that the tally is consistent and all pieces have been
included, then count the number of sections. Each section should then be marked 1 of 32,
2 of 32 (or 1/32) etc starting from the top. Again double check that everything is
consistent. Then, and only then, can the cutting of the barrels commence.
Red line
OMV Australia
1234m
1235m
Audacious-2 core #1-2
core #1
1234-1235m 5/32
Black line
The cutting is performed by the coring company personnel using the coring company
equipment. Adequate safety precautions must be taken by all involved in cutting the core to
avoid breathing the dust from cutting and also in handling the saw and core pieces.
As the saw cuts are made, core chips should be taken from every cut for microscopic
examination, description and show analysis. The sleeve is then sealed with the airtight
plastic end caps made secure with steel clips. The end caps are then marked with their
appropriate depths. The core lengths can then be packed securely in core crates for
dispatch from the wellsite. Time is of the essence in sealing the cores into the sleeves as
soon after cutting as possible.
Removal of the core from the inner barrel at the wellsite is not to be attempted, as the core
is to remain as undisturbed as possible to achieve the most meaningful core analysis
possible.
If the core is to be choppered off the rig a hole should be pierced in the end cap if the core
contains gas as this will expand and the caps could pop off. As the hole should be in the
centre or upper side of the cap to prevent expanding gas forcing mud out, this operation
should be undertaken when the core sections are in their transport position.
4.2.5 Core Shipping
The Wellsite Geologist must ensure that all core (including odd pieces) is packed and
shipped together, as missing pieces can cause delays in core analysis. This does not include
core chips as the core is often shipped off the rig prior to core chip descriptions being
completed and the chips are held as”insurance” in case anything happens to the core in
transit.
A core piece reconciliation sheet (in the form of a transmittal) should then be filled in to
assist the laboratory in reconstructing the core. The transmittal should be faxed or emailed
to the core laboratory with a copy, sealed in a plastic envelope, attached to one of the core
pieces in the shipment and a copy emailed to the Operations Geologist.
4.2.6 Descriptions
All core chip descriptions should be compiled on the Core Chip Description Form (9.4)
The details of the descriptions should be sufficient to identify the nature of any reservoir
lithologies, the distribution of the lithology (i.e. a crude net::gross given the 1 metre
sample spacing), the effective visual porosity and the amount and distribution of the
hydrocarbon shows. Any information re the nature of the bedding (fine laminations or
massive bedding) observed whilst handling the core should be included.
Whilst the this section is not strictly applicable to wellsite operations, it has been
included to complete the discussion on coring.
The Core Analysis Company, upon consultation with the Petrophysicist will take plug
samples in the pre-selected sections of reservoir rock for porosity, permeability, grain
density and fluid saturation analyses. A core gamma ray log will be run on the whole
core.
Other analyses, including whole core analysis and Special Core Analysis (SCAL) may be
requested as required.
Upon completion of analyses, the Core Analysis Company will inform the Petrophysicist
and obtain permission for slabbing. Some of the core may be saved for whole core
analysis; as instructed by the Petrophysicist. The slabbed core will be photographed, re-
packaged and distributed as required.
4.3.1 Programme
The generalities of the percussion and/or rotary sidewall core programme, ie purpose of
sampling, interval to be covered and number of runs, will be given in the Drilling
Programme. However, it is the responsibility of the Wellsite Geologist to consider
whether additional sidewall cores are required to thoroughly evaluate the well in a cost-
effective manner. If an additional gun/run is required this should be agreed by the
Operations Geologist.
Upon recording the first log in the well, a preliminary programme of sampling depths
will be provided to the Wellsite Geologist in a digital format. If rotary sidewall cores are
being acquired, the percussion sidewall cores will be mainly acquired in non-reservoir
lithologies for seal and biostratigraphic purposes.
A percussion sidewall core programme will be provided to the Wellsite Geologist (in
digital format) via the Operations Geologist. The Logging Engineer will incorporate this
into a shooting list spreadsheet to determine the bullet type, charge and ring sizes. Each
location is to be annotated with any pertinent information such as the expected lithology
and sonic, gamma ray and caliper values. Actual lithology of the recovered cores should
be noted in the comments section of the shooting list and a copy obtained by the Wellsite
Geologist for future reference.
When the tool is being handled on the rig-floor or cat-walk, ensure all safety precautions
are observed. Discuss this with the Logging Engineer and Wellsite Manager (Drilling
Supervisor). All arc-welding and radio transmissions from the rig should be shut-down
during critical phases of these operations. In certain circumstances the cable can act as an
aerial and cause auto- firing of the charges.
When the tool is recovered to surface, the Wellsite Geologist should assist the Logging
Engineer with retrieval of the sidewall cores. As each bullet is removed from its tether,
they should be replaced in their respective places in the gun or placed in pre-marked
containers, to ensure that cores are not misplaced in depth. Each core should be pressed
from the bullet in the presence of the Geologist and placed into bottles and appropriately
labelled.
Lost or partial recoveries should be logged and agreed with the Logging Engineer as they
are not chargeable.
Sidewall cores should be described using the appropriate form (Section 9.4). Sidewall
cores acquired on subsequent runs in the hole are to be numbered sequentially from the
previous run. Abbreviations used with this form should be self explanatory.
Ensure the sidewall core programme is provided to the Logging Engineer as a digital
listing. Each location should be annotated with any pertinent information upon the
lithology expected and whether it is likely to be "soft" or "hard". Also all samples to be
taken in out-of-gauge hole should be identified. The logging Engineer should drop two
discs, say half way through the program or after a critical interval has been cored, to give
a correlation point for sample recovery reference.
When the tool is recovered to surface, the Wellsite Geologist, in consultation with the
Logging Engineer, is responsible for the final assignment of core number/depth to the
recovered cores. The Wellsite Geologist is responsible also to ensure the cores are placed
in their appropriately numbered container.
Lost or partial recoveries should be logged and agreed with the Logging Engineer as they
are not chargeable.
All sidewall cores should be described using the appropriate form (Section 9.5). The
cores should not be tampered with in the process of description (ie do not take chips etc).
In order to preserve samples intact and to prevent the sample from being damaged in
transit, each sample is to be packed using aluminium foil (shiny side to core) and then
wrapped in cling wrap. The cores are then to be packed in a box and hand carried to the
Operations Geologist (or Designate) by the Wellsite Geologist.
5.1 INTRODUCTION
The Wellsite Geologist must have a proper understanding of the data supplied by the
Mudlogging Contractor. This entails a familiarity with the equipment used and its
limitations. Thus, it is important that the Wellsite Geologist take all reasonable steps to
become acquainted with the components of the Mudlogging Unit being utilised by the
contractor for each well, in advance of arriving at wellsite. A Mudlogging Quality
Control Report should be a completed on an as required basis (at the start of a new
project, when mudlogging crew members change and when the quality of the service
appears to be slipping). A pro-forma of the report is included as Section 9.8.
(a) Divide hole into convenient diameter sections (e.g. cased hole and open hole
sections);
(b) Determine the annular volume of each section, using appropriate tables (the
Wellsite Manager (Drilling Supervisor) and Mud Engineer will have some);
(c) Sum section volumes to give total annular volume;
(d) Determine pump output per stroke;
(e) Divide (c) by (d) to determine lag in strokes;
(f) Divide (e) by pump strokes per minute to determine lag time in minutes, if
required.
Theoretical calculations of lag time are close to true values if the hole is in gauge, but as
hole enlargement is not uncommon, carbide lags should be performed regularly by the
mudloggers to determine true lag time and also to test the efficiency of the gas detection
equipment.
The procedure is to insert a fixed quantity of carbide (CaC2) in the drill string at a
connection. When the paper container of carbide hits the bit, mud reacts with the carbide
to form acetylene gas (C2H2). This travels up the annulus and is recorded as a gas peak
on the gas detection equipment, affecting both C1 and C2 curves on the chromatograph.
Each carbide check should be recorded on the Mudlog.
Lag time is determined by subtracting the calculated down time from the total time.
Trip gas and connection gas will also be good indicators of lag time as they usually, but
not always, originate from the bottom of the hole.
Depending on ROP, carbide lag checks should be performed once per tour or every 250
m drilled to ensure an accurate lag time is maintained.
Do not perform carbide lag checks too close to a prognosed or possible reservoir section
as the gas peak may complicate identifying carbide gas from formation / reservoir gas.
If oil based mud is being used a carbide lag test is ineffective. Rice or some other marker
may be used but tends to be difficult to see. Drilling parameter (ROP, torque) change
together with MWD data may be used to predict a lithological change which then can be
verified by careful spot sampling. If the spot sampling is recorded against the lag record
(preferably total pump strokes) then the lag can be verified or adjusted.
The hot wire detector has been the standard instrument used for gas detection for many
years. The principle of the instrument is a Wheatstone bridge (balancing circuit) with
two platinum filaments, one open to the atmosphere and one in contact with ditch gas
which is sucked (or blown) across it. Hydrocarbons burn on the filament, increasing the
resistance of the filament and thus producing a current which is recorded as units. The
limitation of a hot wire detector is that as the percentage of hydrocarbons increases, a
point is reached where insufficient air is present for combustion, leading to inaccurate gas
readings.
A flame ionization detector (FID) system can be used instead of the hot wire detector.
All hydrocarbons are burned between ionized poles in a hydrocarbon flame. The ions
formed during burning (proportional to volume of hydrocarbons) flow to the ionizing
poles, and are measured as total hydrocarbon percentage.
The reponse of the FID is in proportion to both the quantity and carbon number of the
gas. Thus, an FID reading (in units) is only correct if the gas is all methane. A change in
FID reading can be caused by a change in concentration and/or type of gas. Evaluation
with the chromatograph should resolve which is the case.
The partition gas chromatograph is usually used in Mudlogging. A sweep gas flows
continuously through a column that is packed with inert solid (e.g. fibreglass) coated with
a non-volatile organic liquid. The heavier components of the sample tend to be absorbed
into the column material and are swept very slowly along it. The lighter components are
relatively unaffected and move along very rapidly. The transit time for each compound is
fixed for a given pressure, temperature and flow rate of the carrier gas.
The signal from the gas analyser is fed to a strip chart to produce a time vs concentration
record. The position of the peak indicates the composition of the gas, the area under the
peak (for convenience often taken as the height of the peak) equals concentration.
Hydrocarbons heavier than C5 are usually not of interest, (as pentane is a liquid below 3-
o
C (so will probably condense in the suction line to the logging unit), and the total cycle
would be very long to record C5+. Thus a backflush air sample is blown through the
column after a few minutes to remove heavy gases.
Analysis for the amount of gas in the exit stream from the column may be made with a
number of instruments. A flame ionization system similar to the total gas detector is
usually used.
The instrument is calibrated with two known mixtures for low and high range sensitivity.
Drill rate is an important diagnostic tool used to evaluate porosity, lithology changes and
geopressured formations. Several devices are used to measure drill rate, all of them
measure the relative movements of the drill string with reference to the rig floor. On rigs
with motion compensation, the sensor should be placed above the motion compensator.
The depth is not determined independently by the Mudloggers - they need the pipe tally.
This pipe tally often proves to be wrong, so, much care should be taken to ensure that
depths are correct, especially in fast drilling, in reservoir sections and whilst coring.
Prior to coring, it is advisable that the drill pipe be strapped out of the hole.
Mud returns have been lost or partially lost to the formation. The level of mud in the
well bore will drop, lowering the hydrostatic head, possible below the pore pressure - this
is a dangerous situation - the result may be a kick or at worst a blow out.
Hydrogen sulphide is monitored for safety reasons. Other parameters such as continuous
weight on bit, rotary RPM, torque, pump pressure, mud weight, mud resistivity and mud
temperature will be recorded by the Mudlogging Contractor. These parameters are used
to determine drilling efficiency, bit life, "D" exponent and other drilling criteria. The
Wellsite Geologist will become familiar with the use of this data by correlation of such
variables as ROP to lithology.
Cuttings samples are usually collected at the shale shaker. The Wellsite Geologist will
ensure:
• the sample is representative of the sample interval - place a board under the screen
and collect samples off the board, cleaning it thoroughly after each sample has been
taken. Note that samples directly off the screen represent only a few moments of
drilling and are not representative,
• all drilling breaks are sampled, regardless of the prescribed sampling interval,
• a flowline and desander/desilter sample is collected from time to time and compared
with samples from the main shakers. If significant fine material is going over the
main shakers, catch samples from the desander/desilter as well as from the shaker and
have finer shaker screens fitted if possible.
Several factors affect the size of a gas show as recorded at the surface on the Total Gas
detector. The strongest gas indication will result from:
Other factors being equal, we can minimise effect of varying drill-rate, circulation rate
and/or hole size on the Total Gas reading to produce a Normalised Total Gas value by
using the following formula:.
Where NTG = normalised total gas, TG = actual total gas, Q = flow rate, gals/min, ROP = rate of penetration, m/hr and
D = bit size, ins.
It should be emphasised that changes in drilling parameters can have major impact on the
size of a gas show. Relatively low gas readings on the mudlog alone do not necessarily
imply low gas saturation in the formation. For example, simply by decreasing the
drilling-rate (eg. in controlled drilling), with all other factors constant, we will cause a
corresponding decrease in the total gas readings that would be obtained from a
homogeneous, gas-saturated reservoir.
The effect of permeability should also be considered. Frequently, high ditch-gas readings
may be obtained from tight gas-bearing section (typically with corresponding high
cuttings gas readings) while ditch gas shows from more porous and permeable gas-
bearing reservoirs may be reduced due to a higher hydrostatic overbalance pressure than
needed, or flushing ahead of the bit.
Consequently, the Total Gas Curve on the Mudlog does not necessarily present a simple
picture of the occurrence of gas in the formation. A low Total Gas indication on the
Mudlog does not always imply a high water saturation in the formation. Changes in the
gas curve tend to be more important than absolute values. Only by taking into account all
the interacting variables can a property evaluation be made. The Wellsite Geologist must
be aware of all relevant drilling parameters in evaluating a show, so that no potential pay
zones are overlooked, and to enable him to make a sound recommendation for further
evaluation if necessary (i.e. testing and/or log evaluation). Whilst the gas values on the
mudlog are those actually recorded, Mudlogging contractor can produce a normalised
plot of the various gas values and such plots should be requested when, for instance,
significantly varying ROPs are encountered on penetrating, and within, a potential
reservoir section.
The Hydrocarbon Show Evaluation Form (Error: Reference source not found) will assist
in this evaluation.
5.10.1 Gas
Gas in the mud does not necessarily come from the formation being drilled.
Gas that arrives at the surface at the appropriate lag time after a connection. It comes
from several sources:
Formation not sealed with mud cake may bleed small quantities of gas into the hole when
the pumps are shut off and the effective circulating density is reduced.
Drilled shale and other low permeability rocks will bleed small quantities of gas into the
hole when the effective circulating density is reduced.
Swabbing action of the bit during the connection may drag gas from formations not
sealed by mud cake.
A second peak is often observed after Connection Gas. This is usually the result of the
air-bubble caused by adding a new joint of pipe. As the air-bubble travels up the annulus,
it often picks up a small amount of gas from the formation.
Has a similar origin to connection gas. The gas peak is larger than Connection Gas due
to more swabbing and the pumps being shut off for a longer time.
Gas that has come to the surface, travelled through the surface mud system, back down
the hole and up the annulus is termed recirculated gas. The gas peak will be very
rounded and will occur at one complete circulation time after a previous peak. Heavy
hydrocarbons, high viscosity mud and an inefficient degasser are usually the cause. The
source of anomalous peaks on the Total Gas Monitor corresponding to the situations
described above should be clearly marked on the Mudlog.
5.10.2 Oil
Oil in the mud, pipe dope, fluorescent mud additives and lost circulation material can
make evaluation of oil shows more difficult, but with experience these can often be
distinguished quite readily from formation hydrocarbons by the colours of fluorescence
(see Section XX). Always examine a sample of pipe dope at the start of each well.
When logging with synthetic oil based muds (SBM), some oil clings to the cuttings and
gives a direct fluorescence and fluorescent cut that masks true oil shows. The
fluorescence of a mud should be observed. Many of the SBMs in use today give a
greenish brown to khaki direct fluorescence that contrasts with the yellows of live oil.
However, as the synthetic oil and SBM filtrate tends to dissolve the native oil, genuine oil
shows are unlikely to be seen in cuttings or sidewall cores. They may be seen in the
central part of a core disk. It should be noted that SBM filtrate often gives a bluish-white
direct and crush cut fluorescence. Therefore, extreme caution needs to be exercised when
reporting any apparent fluorescence if oil based mud is being used..
Whilst it is very rarely done these days, any addition of diesel to the mud should be noted
on the Mudlog, with the resultant diesel concentration. A full history of the mud system
is essential to an accurate assessment of source-rock geochemistry.
5.11.1.1 Cavings
Cavings may often be recognised as material identical to that already seen from much
higher in the hole. This spalling of previously penetrated rocks into the ascending mud
stream is particularly pronounced after trips of the drill stem for bit changes, drill stem
tests, coring operations or other rig activities. Spalling can also be brought about by the
action of reamers/stabilisers as drilling proceeds. It is useful to check the BHA
configuration if a flood of cavings from a recently drilled higher lithology is suspected. It
is suppressed by good mud control, but most samples will contain caved material. Soft
shales, thinly bedded brittle shales, and bentonites cave readily and may be found in
samples representing depths hundred of feet below the normal stratigraphic position of
those rocks. If the borehole is washed out in sections (previous hole problems) then the
carrying capacity of the mud (ability to remove cuttings) deteriorates as the mud flows
past the washout and subsequently slows down. In this case cuttings may circulate
around in the washout and gradually rejoin the main flow to surface.
Owing to differences in the hardness of rocks, the type and condition of the bit, and the
practice of the driller, one cannot set any hard and fast rule for the size of true cuttings.
Caved fragments tend to be larger than fragments of rock from the bit and they are
typically rounded by abrasion. Freshness of appearance, sharp edges and signs of
grinding by the bit may be used as criteria for the recognition of fresh cuttings. Casing
points should be carefully noted as they indicate to the geologist examining the samples
what parts of the hole were open at subsequent stages of the drilling operations and thus
were a potential source of cavings. Casing does not entirely eliminate uphole cavings.
Rarely caved material is cemented around the bottom of the casing and can show up
again in the mud stream while drilling deeper.
5.11.1.2 Recirculation
Recirculation chiefly refers to sand grains and microfossils from previously drilled rocks
which re-enter the hole with the mud stream and contaminate the rising sample. The
effectiveness of the desander/desilter system should be investigated and the Wellsite
Manager (Drilling Supervisor) informed of possible recirculation.
A large variety of substances may be introduced into the hole to combat lost circulation
difficulties. These include such obviously foreign materials as feathers, leather, hesian
sacking, or seed hulls, as well as cellophane (which might be mistaken for selenite or
muscovite), perlite, and coarse mica flakes which might erroneously be interpreted as
formation cuttings. Most of these extraneous materials will float to the top of the sample
tray when is it immersed in water, and so can be separated and discarded at once. Others
may need more careful observation. Generally, the sudden appearance of a flood of fresh-
looking material, which occupies the greater part of a sample, is enough to put the
Wellsite Geologist on his guard. The use of different size grades of CaCO3 as LCM
material is common. The grains can easily be differentiated from quartz sand by the
addition of a drop of acid.
The Wellsite Geologist should keep in touch with the mud engineer and obtain samples
of any solids added to the mud.
5.11.2.2 Cement
Cement fragments in cuttings are easily mistaken for sandy, silty, or chalky carbonate.
However, most cements are of an unusual texture or colour, frequently have a glazed
surface, tend to turn yellow or brown when immersed in dilute HCl, and are usually full
of fine black specks. Phenolphthalein (a chemical indicator) is generally available at the
wellsite (mudlogger or mud engineer) and will stain the cement pink. A sample of
cement used for the previous casing string is usually available from the Wellsite Manager
(Drilling Supervisor).
Oil-base and oil-emulsion muds coat the cuttings with oil, and care must be taken to
distinguish such occurrences from formation oil. They are generally recognised because
they coat all cuttings regardless of lithology, rather than being confined to one rock type.
Such contamination can sometimes be removed by washing the samples with a detergent
or with dilute HCl. Lignosulfonate muds may present problems in samples used in
palynological studies.
Foreign substances (such as pipe dope, grease, etc.) from the rig operations sometimes
enter the mud stream. Oil may be used to free stuck drill pipe and, in some cases, a tank
truck formerly used to haul fuel oil is used to haul water for rig use. In all these cases,
the borehole can become contaminated with oil that can coat the drill cuttings. When
foreign oil contamination is suspected, cuttings should be broken and their fresh surface
examined. Naturally occurring oil will tend to stain the chips throughout. Contamination
will remain on or near the surface of the chip.
Rust scale and shavings of metal may also contaminated the samples, but they can be
readily removed with a small magnet. They rarely present a logging problem.
If samples are not washed sufficiently, a fine dust composed of powdered rock or dried
drilling mud may cover the chips with a tightly adhering coat. In such cases, care should
be taken that a fresh surface of the rock is described. Wetting the samples will tend to
remove this coating, but if the chips are saturated with oil, the powder may still adhere to
the surface even after immersion in water, unless a wetting agent or ordinary household
detergent is used. These comments are particularly applicable to limestone and dolomite
where the powdered rock film tends to be in the form of crystals which may mask the
true texture of the rock. In this case, the best procedure is to break a few chips and obtain
fresh surfaces for description.
5.12.2 Rock Flour
Rock flour is a common product of drilling in moderately hard to hard sandstones with a
PDC bit. Rather than being able to bite in and shear grains off, the PDC cutters are
scouring the surface to produce a fine powder with then aggregates into amorphous
lumps, often including minute particles of other rock types out of the mud. Rock flour is
generally off-white to light grey or brownish white. If the proportion of rock flour in the
sample tray shows a steady or sudden increase to become the dominant product, this
could indicate that the cutters are badly worn and the Drilling Supervisor should be
notified.
5.12.3 Powdering
Powdering is the pulverisation of the cuttings by regrinding (failure of the mud to remove
the cuttings from the bit), or by crushing between the drill pipe and wall of the borehole.
It can result in the disappearance of cuttings from some intervals, and the erroneous
logging of chalky limestone where none exists.
5.12.4 Fusing
Shales drilled by a diamond bit may be burned and fused, resulting in the formation of
dark grey or black hard fragments that resemble igneous rock.
5.12.5 Spread
Spread is the separation of large from small cuttings by relative slippage (also called
elutriation or differential settling) in the mud stream, so that the cuttings of a rock drilling
up into fine chips may overtake the cuttings of a rock drilling up into coarse chips during
their journey up the borehole. This results in the wrong sequence of rock types or very
mixed samples being recovered.
6 GEOCHEMICAL SAMPLING
6.1 INTRODUCTION
Samples intended for geochemical analysis must be preserved and insulated from loss of
fluids (by dehydration or evaporation of light hydrocarbons) and bacterial degradation.
In order to ensure adequate protection from these pernicious effects, the following
procedures are recommended.
Samples, collected in accordance with the Drilling Programme, should be placed in 0.5
litre cans. Approximately ¾ of the can should be filled with sample. An attempt should
be made to maintain the same "fill up" for all samples so that head-space gas analysis (if
run) is more meaningful. Samples which are significantly less then the required volume
(say less than half full) should be identified with an asterisk following the depth interval.
The cans should then be topped up with water and ten to fifteen drops of Zepharin
Chloride (bactericide) should be added. A total air gap of 20mm should be left in the
can. The can should be sealed and stored inverted (a useful check on the seal of the can
lid).
Whenever geochemical samples are being collected, mud samples should also be
collected at 100m intervals or whenever a change in mud additive is made or suspected.
Mud samples should be collected and stored in 0.5 litre tins and labelled with the lagged
depth at which it was collected (appropriately lagged). Bactericide should also be added
to these samples.
Representative samples of all mud additives, pipe dope and other potential "surprises"
should be obtained and stored appropriately.
Talk to the Mud Engineer about any additions of diesel or oil to the mud system. Many
mud additives, which in themselves are not potentially problematic for geochemical
analysis, are dissolved in hydrocarbon solvents before being introduced into the mud
system. It is also fairly common for new drill pipe to be coated with tar and "washed"
with chopper fuel or diesel on the drill floor to enable the tongs to grip. All such
operations should be minimised, but where unavoidable, notes should be taken to assist
interpretation of geochemical data.
Any core chips which have been allocated for geochemical analysis should be stored in a
similar manner to sidewall cores.
7 GEOPRESSURES
Statistically, nearly half of the land wells and one third of the world's offshore wells
contain geopressured zones. Geopressures are those pressures greater than the
hydrostatic pressure of the formation fluids. Pressures less than hydrostatic are called
subnormal. If the formation fluid is fresh water (8.33 ppg), the normal or hydrostatic
gradient is 0.433 psi/ft.
Countless studies on the origin of abnormal pressures have been published. In basic
terms, abnormal pressures are caused by four different phenomena, as follows:
7.1.1 Aquifer
An aquifer is simply a formation containing mobile water, much like an artesian well. In
abnormal pressure theory, an aquifer is a permeable horizon that crops out at an
elevation appreciably higher than the elevation of the well. The water entering the
outcrop influences the pressure encountered in the well bore. Although the pressure is
hydrostatic in nature, the illusion is given that it is geopressured because of the
increased hydrostatic head.
High pressure can occur in shallow sands if they are charged by gas from lower
formations. This condition may result from a poor surface casing cement job, casing leak
or blowout in a nearby well.
Shallow sands can also be highly pressured if sediments that have been rapidly deposited
overlie gas accumulations (often via fault communication). These occurrences are
isolated but have caused blowouts where the casing programmes have not been designed
to withstand the unexpected pressures.
The magnitude of the overpressure is a function of the present depth of burial and the
degree of uplift.
7.1.4 Compaction
Support of the overburden is then transferred from the rock matrix to the fluid and
geopressures result.
It is evident that the presence and effectiveness of the "seal" is the key to abnormal
pressure from compaction. With this in mind, the existence and magnitude of pressure in
a sedimentary environment are dependent on the following, all of which impede the flow
of formation water:
Depth of burial - the deeper the depth of burial, the greater the compaction and resistance
to flow.
Age - the older the sediments, the greater the possibility that excess reservoir pressure
will be dissipated with time through micro-fissures, cracks, etc.
Absorption - under certain conditions, adhesion of liquid or gas molecules to the surfaces
of minerals can retard flow during the compaction of shales.
Osmosis - the spontaneous flow of water to a level with a higher salt content that is
separated from a horizon with low salt content by a semi-permeable (clay) membrane in
effect can create permeability in the clay bed.
The perfect seal rarely exists, but as long as water expulsion is retarded, especially
under conditions of rapid deposition, abnormal pressures can result.
7.1.5 Diagenesis
Thermal expansion of pore fluids and thermal cracking of hydrocarbons are possible
origins of abnormal pressures.
The basic aim of geopressure detection methods while drilling is the detection of the
"transition zone", the zone in which subsurface pressures increase from normal to
abnormal.
7.2.1 Kick
Kick conditions exist when there is insufficient hydrostatic head to control pressure in
permeable formations. Although lost circulation, swabbing and failure to fill the hole on a
trip can create this condition; we are specifically interested in the situation in which the
formation pressure exceeds the hydrostatic pressure of the mud column.
Actually, taking a kick was one of the first methods used to find the initial transition zone.
A relatively low mud weight was carried until the first pressured sand was penetrated.
After the kick was controlled, the formation pressure was calculated and protective
casing set.
This technique has very apparent limitations. Although it is still used inadvertently when
other indicators are masked, it is not recommended. Other techniques, although not as
spectacular, are preferred.
The presence of oil, gas or water can indicate insufficient mud weight. Indications
include an increase in gas cutting of mud, formation oil in the mud or a change in
chloride concentration in the mud filtrate, due to water entering the hole. The chloride
concentration in the mud tends to decrease with normal compaction, and increase in
overpressured shale. However, salt-saturated muds as used in offshore wells obscure this
parameter. Influxes of formation water will cause the salinity of high salt content muds
to drop.
Background gas normally increases gradually in the transition zone. Connection gas,
however, is more concentrated. If the hydrostatic mud column is only slightly above the
formation pressure, the piston effect created by upward movement of the pipe while
making a connection can swab the well.
It is always good drilling practice to keep the hole full while pulling out of the hole for a
trip. If the height of the fluid in the annulus is not sufficiently maintained, the hydrostatic
head could become low enough to allow entry of formation fluids into the wellbore. The
swabbing effect also aggravates this condition. Mud must be pumped into the annulus to
compensate for the removed volume of steel. Automatic recorders or trip tanks are used
to periodically check the amount of mud pumped. If the volume of mud is appreciably
less than the volume of steel removed, flow can be induced in the well.
Shale cuttings from the transition zone are generally larger (than those from the normally
pressured zone) and the edges are sharp and angular. Normally pressured shale cuttings
are small with rounded edges and are generally flat.
The size and shape of the shale cuttings depend on several variables, including:
mineralogical, chemical and physical properties of the formation:
The shale cuttings caving off the walls of the hole tend to load the hole. Unless the
hydraulics of the mud system is altered, these cuttings fall to the bottom. In some cases,
the cuttings will close around the drill collars and bit, requiring pumping out of the hole
to free the drill string.
The increase in the size and amount of cuttings in the well can correspondingly increase
drill string torque.
Various studies have indicated a relationship between penetration rate and differential
pressure (bottom hole pressure difference between the mud column and formation). They
show that penetration rate decreases as the differential pressure increases and vice versa.
Under constant drilling conditions in the normally pressured section, the differential
pressure increases with depth. A one-ppg overbalance at 1500m equals approx. 265 psi:
at 3000m a one ppg overbalance equals approx. 530 psi. This causes a corresponding
decrease in penetration rate in the shales that follow a definite trend in the normal section.
The ever-decreasing trend reverses as overpressures are encountered, thus permitting
detection of the transition zone.
This particular technique has been used successfully in many areas over pre-selected
intervals beginning immediately above the expected top of geopressures. Care must be
taken to maintain constant variables (rotary speed, weight on bit, mud weight, hydraulics,
etc.) to prevent, masking the indicator. Bit dulling near the end of a bit run can also mask
the transition zone, so a new bit should be run as close as possible to the top of expected
geopressures.
Several authors have devised methods to measure bulk density of shale cuttings at
wellsite. The plot of shale density versus depth is similar to that derived from the density
log and, as such, is closely related to porosity. The general method works quite well in
certain areas, but does not apply universally. Density plots should be considered with
other relevant data.
7.2.10 Shale Factor
Penetration rate
Percentage of shale cavings
Size of shale cavings
Torque
Connection gas
Trip gas
Shale factor
Flowline temperature
Chloride concentration
(Mud flow out - kick)
Shale density
d-exponent
Mud volume required to fill hole during trip
MWD resistivty
Fluids within the transition zone are immobile and under greater pressures and as such,
can have above-normal temperatures.
As a result, the formation gains heat that is transferred to the mud during drilling
operations. Unfortunately, this indicator has many pitfalls and should not be relied on
exclusively since flowline temperature variations are a function of:
Circulation time
Hole depth
Time elapsed since trip
Actual bottom hole temperature
Volume of mud
Water depth
Delta T (Temperature Out - Temperature In) should decrease with depth. Also ‘end to
end' temperature plots are useful.
The d-exponent is derived from the fundamental drilling equation relating penetration
rate to weight on bit, rotary speed, bit size and formation drilling ability. This will not be
discussed in any more detail in this document.
Most lost circulation is caused by natural or induced fractures opened by excessive mud
pressure. Lost circulation can be critical because if the hydrostatic pressure of the mud
falls below the formation pore pressure, then the well will either kick or an “underground
blow out" will result.
The latter situation usually occurs when the well is shut in, and flow from the high
pressure zone breaks down a lower pressure formation elsewhere in the hole. However,
break down of lower pressure formation may also occur during attempts to circulate the
kick out if the technique or mud weight used is incorrect. In either case, it will then be
necessary before killing the well to heal the lost circulation zone, which can be very
difficult. It is therefore important to calculate fracture pressures.
If the ECD nears the fracture pressure gradient, it becomes necessary to set casing to
prevent problems of lost circulation and probable kicks.
Empirical techniques for estimating fracturing pressure have been proposed by Goldsmith
& Wilson, Matthews & Kelly, Eaton and several others.
There are a variety of methods both direct and indirect that can be used to confirm
formation pressures after the well has been drilled. Some of the more common
techniques are mentioned below are: Drill Stem Tests, Wireline Log Evaluation and
Formation Pressure Measurements
7.4 WELLSITE GEOLOGIST'S CHECKLIST
(Check
)
A. PRIOR TO LEAVING OFFICE
B. ON ARRIVAL AT RIG
C. WHILE DRILLING
Note: Wherever possible all data or image files are to be sent to town in digital form, either as an emailo attachment or
dropped into a network drive.
Mudlogging:
* Ensure correct mudlog format (for both “fax/A4” and final formats) and scales are used.
* Check and edit mudlog regularly, and always prior to sending to town.
* Up to date mudlog to be transmitted to town prior to agreed morning and afternoon times daily
(and/or whenever else required).
* Ensure appropriate samples are being collected by Mudloggers:
* Ensure samples are stored in appropriate containers.
* Mudloggers to check lag routinely.
* Gas detectors to be calibrated routinely.
* Mudlog trip & connection gases should be absolute values, not above background.
* Ensure Mudloggers communicate sufficiently and timely with drill floor, pits, wellsite manager, WSG.
MWD:
* Ensure correct log format and scales are used.
* Ensure MWD hands communicate immediately with driller, then Wellsite Manager and WSG, if drill string vibrations
become unacceptable
* Ensure MWD hands communicate sufficiently and timely with drill floor, wellsite manager, WSG.
* Logs to be transmitted to town at regular intervals (and always prior to agreed morning and afternoon times
daily) at a scales of 1:500 (& other scales as requested)
* Log digital data to be transmitted daily.
* Reasons for any missing data to be annotated on logs prior to sending.
* Survey data to be transmitted to town daily on directional wells, at TD on vertical wells.
Coring:
* Check that required gear is aboard (including sufficient barrels, core crates, end caps and clips).
* Catch and describe cuttings samples while coring, and include in DGR as "cuttings while coring".
* Attend JHA prior to core arriving at surface.
* Ensure core is checked for H2S with Drager tube as early as possible after core arrives at surface.
* Be present on rig floor while breaking down inner barrels, and box end pieces correctly.
* Ensure inner barrels are laid out in cradles down the V-door and onto the catwalk/pipedeck safely.
* Do not begin cleaning inner barrels on the pipe deck until safe to do so.
* Ensure inner barrels are properly cleaned so that barrel markings won't smear.
* Ensure inner barrels are measured and marked up as per coring program.
* If core is to be cut at the wellsite, organise and hold JHA with those involved prior to cutting and that necessary
permits have been obtained by Coring contractors.
* Ensure safe work practices throughout the entire core cutting routine.
* Ensure all pieces of core are put in core crates (1m pieces) or core baskets (9m lengths) and are securely packed.
* Describe core end chips using OMV Australia format and send descriptions to Operations Geologist.
* Ensure all core, including boxes, leaves the rig together.
* Core chips to be manifested and transported to town with mudlogging samples.
* Send Operations Geologist a Core Reconciliation Report, and advise mode of transport and ETA at destination of
core.
WSG general:
* The end of hitch post-mortem is to be started on day one and added to as necessary when an issue arises.
Do not wait till the last day. Some of your important observations will be lost.
* Constantly check for unsafe acts and situations (do STOP or similar safety observation course on the rig).
D. WIRELINE LOGGING
General:
* While POOH for logs (earlier if timing requires), contact Operations Geologist for final briefing. Email best.
* Prior to POOH for logs, ensure mud sample is taken just prior to stopping circulation (to be manifested
and sent to town with mudlogging samples).
* Ensure mud engineer supplies wireline logging contractor with all pertinent mud data, and with a filtrate
and filter cake sample when drilling with water-based mud.
* Attend logging JHA.
* Ensure logging engineer has a copy of the final detailed logging program, and fully understands OMV's
requirements
* Ensure that, where appropriate, hole is logged while running in the hole in the event that up-logs cannot be obtained.
* Repeat sections will generally be logged over 70m unless advised otherwise.
* Ensure there is acceptable agreement between main logs and repeat sections.
* All data sent to town must be on depth, unless directed otherwise.
* Digital data and faxed prints should be transmitted to town urgently after the data has been acquired, but without
impinging on wellsite operations (unless directed to).
* Faxed logs should be at 1:500 scale unless directed otherwise.
* Ensure log headers are carefully checked for accuracy (especially final coords, depths).
* Transmit logging reports (pressure/sample, SWC desc. etc) ASAP after each run, but only when finalised.
*(In most cases) Wellsite Manager to sign-off wireline invoice; WSG to countersign to confirm that services written
have been performed.
Sidewall Cores:
* Depth correlation to be performed at regular intervals when shooting interval of sufficient length to warrant it.
* After shooting, WSG to ensure correct transfer of shot bullets from guns to SWC cases on catwalk.
* Ensure SWC jars are labelled correctly.
* Transmit SWC descriptions and SWC Shooting Checklist to town ASAP.
* Ensure SWC’s are wrapped in aluminium foil and then clear wrap (so that they don't move around in jars).
* Rotary SWC’s described keeping core intact (whole core under scope, natural fluorescence only - no cut) .
VSP
* Raw stack, TWT table and observers log should be sent to the office when available.
Conclusion
* Wireline QC, diary, Horner Plot, MDT tables, SWC descriptions and shooting list log should be sent
to the office when available.
* Complete well post-mortem and send to Operations Geologist with Checklist sheet completed.
* Check mudloggers' sample manifest.
* Check that manifested samples are properly packed for transportation (especially hydrocarbon fluid samples).
* Ensure all samples/logs/core to leave the rig are manifested, with copies sent to Operations Geologist, shore
logistics base, and a copy to the wellsite file.
* Ensure any confidential data is either locked in Geologists' filing cabinet, or sent back to town. If rig is going to
another operator next well, send all confidential data to town.
* Ensure all required reports have been transmitted to town. Litholog, core and logging reports should be
copied to floppy and hand-carried to town as a contingency.
* Hand-carry SWCs.
8 Conventional Coring
8.1 General
Conventional cores are (in the main) intact specimens of formation, and are therefore
very important in that they can supply direct measurements of rock and fluid properties,
compared to cuttings (usually too small to take meaningful direct measurements) and
wireline logging data (where measurements are dependent on assumptions that are often
difficult to determine accurately).
Conventional core results should lead to a better understanding of both geological and
engineering issues that may ultimately lead to producing hydrocarbons at a lower unit
cost.
The WSG should become familiar with all aspects of coring, including the different types
of equipment used and the principles involved. By having an appreciation of this, the
WSG may be able to better help in finding the best method to core certain formations,
which may ultimately lead to better core recovery and to cutting core more efficiently
(and cheaply).
Early inner barrels were made of steel, and the recovered core was removed from the
barrels on the rig floor and possibly sealed with wax (seal peel) before boxing and
transporting to the core laboratory. These days most coring is performed using either
fibreglass or aluminium inner barrels, which significantly improve core quality and
recovery as these inner barrels offer less resistance to core entry, reducing core jamming
and loss. Other advantages are that the fibreglass and aluminium inner barrels become the
packaging system for the core from the time it is cut until it reaches the core analysis
laboratory; soft/friable/broken/fractured core is kept intact; and it is safer to lay out than
to slip a 9 m core from a steel inner barrel. The inner barrels and contained core can be
cut into 1m lengths at the wellsite using a saw and sealed with plastic caps, or
alternatively sent to the lab in their original 9m lengths which has advantages in that the
core is handled less and doesn’t need to be pieced together at the lab to the extent that 1m
pieces do. The less a core is handled prior to analysis, the better chance it will have of
being in good condition and the better the chance of not having pieces misplaced or
turned upside down, so in theory the more meaningful the core analysis.
Aluminium barrels can be used in wells that are too hot for the use of fibreglass barrels,
and have the added advantage of being fluted on the inside, which allows for the escape
of pressure/gases from the core barrel as it is pulled to the surface.
The core catcher types that are typically used with the lower shoe are the spring catcher
and the slip catcher, with the spring catcher most commonly used. It is a one piece
catcher separate from but located inside the pilot shoe. It is shaped like a short cylinder
split along its length. The pilot shoe is tapered internally with the narrow end at the
bottom of the shoe. The catcher is activated by pulling the core barrel off the bottom of
the hole. Tungsten carbide grit on the inside of the catcher grips the core. This forces the
catcher downward in relation to the pilot shoe. The split in the catcher allows it to
contract circumferentially as the taper in the pilot shoe narrows. The greater the pull on
the catcher, the tighter it will hold the core. This allows the spring catcher to break very
hard consolidated cores off the bottom of the hole.
The slip catcher operates on the same principle as the spring catcher. The difference
between the two is that the slip catcher is composed of 5 grit-coated slips which are
integral to the pilot shoe. When the core barrel is pulled upward, the grit on the slips grips
the core. This forces the slips downward in relation to the pilot shoe. When the core
barrel is pulled upward, the grit on the slips grips the core, forcing the slips downward in
relation to the pilot shoe. The internal taper of the pilot shoe forces the slips inward to
hold the core more tightly. The slip type catcher sometimes incorporates the scribe knives
for oriented coring (see section 6.3.7). In hard fractured formations the slip catcher may
assist in reducing core jamming.
CORE CATCHERS
Type Recommended Usage
Split Ring, Spring Consolidated formations
Collet Where formation characteristics are unknown
Slip Consolidated formations, normally run with flapper catcher or
with orientation knives
Dog or Flapper Consolidated, fractured, and unconsolidated formations where
geology is unknown
Basket Unconsolidated formations, normally run with another core
catcher type
Full Closure Friable to unconsolidated formations to provide positive full
closure
8.2.6 Stabilisers
The purpose of stabilisers is to centralise the core barrel in the well bore. Effective
stabilisation:
* minimises disturbance to the core as it enters the inner barrel, improving core
recovery
* increases ROP
* minimises core bit wear
* prolongs core barrel life
* assists in keeping hole angle
* assists in providing an in-gauge hole
Stabilisers are typically about 1m long and are usually 1/32 inch below the nominal hole
size. There is normally one more stabiliser than outer barrel sections. So a 90 feet core
barrel has 3 outer barrel sections and 4 stabilisers.
8.3.1 General
Special coring systems have evolved to fill specific coring needs. Pressure retained and
sponge core barrels arose from a need for better oil saturation estimates. The rubber-
sleeve and full-closure coring systems were developed specifically to improve the quality
of cores cut from unconsolidated formations. The other systems listed have equally
unique capabilities making them all very useful to the engineers and geologists
employing them.
Pressure retained core barrels are available in two sizes: 6” and 8” O.D. that cut cores
2.50” and 3.75” O.D. respectively. The 6” O.D. barrel cuts up to 20ft of 2.5” diameter
core while holding a maximum of 10,000 psi pressure. The 8” O.D. barrel cuts 3m of
3.75” diameter core while retaining a maximum of 5,000 psi internal pressure. The
maximum recommended operating temperature is 180°F.
Pressure core barrels are sophisticated tools requiring an onsite facility to service the
barrel and handle the pressurised cores.
A sponge coring system has the advantage of being less expensive to operate than a
pressure coring system while providing an opportunity to improve the accuracy of the
core based oil saturation data. The sponge is stable to a temperature of 350°F. The sponge
coring system is limited to cutting a maximum of 9m of 3.5” diameter core per trip.
There is only one size of rubber-sleeve core barrel which cuts 6m of 3” diameter core per
trip. The rubber sleeve itself is limited to temperatures no higher than 200°F. The tool is
not recommended for use in holes with more than 45° of inclination. And, coring must be
stopped approximately every two feet to allow the tool to be reset which might lead to
core jamming in fractured formations. The system works best from fixed drilling
platforms, yet it can be operated from floating rigs if rig movement is minimal.
Wireline retrievable coring tools are usually smaller and lighter than conventional coring
systems which is an asset when they must be transported to remote locations or by
helicopter. Unfortunately, the core diameters are limited to a maximum of 2.75” since the
entire inner core barrel assembly must pass through the drill string. Also care must be
taken to prevent swabbing oil or gas into the wellbore as the inner barrel is recovered.
8.3.7 Oriented Coring
This allows formation dip, strike, directional permeability, principle stress, and fracture
alignment to be determined. A better understanding of the shape and properties of the
reservoir structure is obtained.
Oriented cores are used to orient fractures, stress fields, and permeability trends.
Exploration, production, and drilling operations use the information to explore for
fractured reservoirs, design waterfloods, and plan horizontal wells.
Oriented cores are typically cut using a conventional core barrel fitted with a special
scribe shoe, and a device for recording the orientation of the primary scribe knife relative
to magnetic north. Laboratory methods used to orient cores are correlation with borehole
imaging logs, and the paleomagnetic method.
The hardness (compressive strength), abrasivity, and variability of the rocks to be cored
will have the greatest influence on cutter selection. Guidelines suggest using smaller
more impact resistant cutters as the formations get harder.
Low-invasion face discharge core bits designed for unconsolidated to medium strength
formations can be used in harder or more abrasive rocks, but bit life may be drastically
reduced.
Natural diamond core bits are used where the formation is too hard (high compressive
strength) and/or abrasive for other type cutting elements. Natural stones can be set in a
tungsten carbide matrix as individual stones in a set pattern or as dispersed fine mesh grit
as in impregnated type bits. Impregnated natural diamond bits are for ultra-hard
applications.
The information presented here is meant to provide an overview of what types of coring
bits are available. Specific details on coring bits and recommendations for particular
applications should be obtained from coring contractors.
These cutters are suitable for formations generally considered too hard and/or abrasive
for PDC cutters. They are not recommended for soft formations.
Throat discharge core bits are designed to divert some of the fluid that would normally
pass through the throat of the bit to the face of the bit. This cleans the face of the bit and
reduces the scouring of the core as it enters the core barrel. Face discharge bits are
recommended for use in soft and friable formations.
The low-Invasion profile coring bits are designed to maximise penetration rate, and
minimise drilling mud filtrate invasion into the core. The design incorporates face
discharge ports, a reduced number of cutters, and a diminished clearance between the
inner core barrel and the bit face. Use of the low-invasion profile core bits is
recommended for soft to medium strength formations. Harder formations would slow the
rate of penetration and possibly damage the cutters.
9 DRILLING FLUID ENGINEERING
9.1 INTRODUCTION
Drilling fluids have been used since the earliest days of drilling. Initial fluids were crude,
often consisting of little more than clay, and Barite for density control.
Over the years systems progressed in complexity and cost, as more and more drilling
demands were made on the systems. Wells were targeted to greater and greater depths,
requiring more advanced drilling fluid control.
Horizontal and extended reach wells have added further complexity. In conjunction with
the ongoing search for a “perfect” non-damaging system has been the impact of present
environmental considerations.
Environmental considerations now heavily affect the building and maintenance of drilling
fluids, occasionally to the detriment of the system’s performance.
9.2 HISTORY
Despite the huge database of drilled wells using the same mud, related mistakes are being
made today as before and many misconceptions still abound.
Early record keeping had been particularly bad, with a host of end of well reports not
recording the drilling fluid system utilised, let alone any of the properties experienced or
the chemicals used.
Many older systems have been superseded or radically altered in nature. This has led to a
loss of understanding of their original application and hence the subsequent interpretation
of the data generated. Many younger drilling and geological personnel are unaware of
the earlier system types and the implications of the properties they experienced when
researching modern wells. Confusion between trade named systems and actual chemical
types compound the problem.
Drilling fluid types have evolved and changed radically over the years. Advances in clay
chemistry have led to a better understanding of the mechanics of clay hydration. Down
hole logging improvements now provide a better picture of formation effects and have
therefore been a valuable source of feedback, resulting in further changes.
Advances in polymer chemistry have created a totally new breed of drilling fluids that are
enabling extremely low solids systems to be run with a fraction of the well bore damage
that was being experienced with older systems.
Oligomers, Glycerol and full Cationic based drilling muds are being tested and are
carving out niche markets as their inhibition, lubricity and environmental improvements
make their use cost effective or environmentally mandatory.
A listing of the generally recognised standard systems and their advantages and
disadvantages is included in the Drilling Fluid Systems section.
1. To remove the cuttings from the holes and carry them to surface.
2. To cool and lubricate the bit and drill string.
3. To coat the well bore with a low permeability filter cake.
4. To control subsurface pressures.
5. To hold cuttings and weight material in suspension when circulation is
interrupted.
6. To release sand and cuttings at the surface.
7. To help support the drill string and casing.
8. To reduce any adverse effects upon the formation adjacent to the wellbore.
9. To transmit hydraulic horsepower to the bit.
10. To control corrosion.
The job of the Drilling Fluid Engineer is to manipulate parameters to achieve as many of
the above results as possible, simultaneously. All drilling fluids are a compromise
between conflicting requirements. It is essential to understand that changing one
property may have repercussions on other parameters.
Changes experienced while drilling, such as differing formations, rig constraints, cost
considerations and the availability of treating chemicals are only a few of the impacts on
the final composition of the fluid. During the programming process, and continuously
while drilling, the above objectives should be re-evaluated as their priority may change.
To achieve the listed objectives, either in total or in part, the drilling fluid is tested and
continuously modified by dilution and chemical addition. Geological changes down hole
require versatility in blending.
To achieve the optimum performance from any drilling fluid system it must be constantly
modified and rebuilt. The testing of drilling fluids is extremely varied and it is becoming
increasingly complex. The objective is, however, always the same: To monitor the
system to provide the optimum drilling environment with the maximum formation
protection.
This monitoring of the mud is done on an almost continuous basis, principally by the
operation of chemical testing. Tests and testing procedures vary enormously depending
upon the specific requirements at the time and the type of drilling fluid in use.
A drilling fluid engineer will use the range of tests on which to base a recommended
treatment. He will develop a “feel” for the chemical interactions that are taking place and
react accordingly.
Prior to discussing the range of systems in use today, and some of the systems no longer
in use, it is useful to cover the basic drilling fluid properties.
A wide battery of tests is available to the engineer. Testing can take considerable time
and results are of varying importance. The introduction of new chemicals or the running
of new systems naturally requires additional testing. As it is not possible to effectively
report on all the tests available in this context, it is beneficial to cover the standard tests
that are carried out on the bulk of water-based systems.
It is recommended that the Wellsite Geologist becomes familiar with the Daily Mud
Engineering Report and maintains a close liaison with the Drilling Fluid Engineer.
The Drilling Fluid Engineer is often aware of changes to the mud that are being driven by
formation chemistry that the Wellsite Geologist may not see. The dispersing nature of
some formations often will not be seen by the Wellsite Geologist in their samples, as the
material may have dispersed into the drilling fluid.
The principal testing on most water-based muds and reported in the Daily Mud
Engineering Report consists of the following:
9.4.1 Sample
The drilling fluid is generally sampled from either the “active” mud pit (the pit on line) or
the Flowline. The report form will indicate from where the sample was collected. A pit
sample should reflect what is going down the hole, after chemical treatment and solids
removal. It should be accurate to the well program in terms of its chemistry. Flow Line
samples are extremely useful to compare with the Pit sample. This comparison will
indicate the effects down-hole exposure is having upon the mud. Discuss the variance
with the mud engineer to extract formation chemistry information. The rate of mud
disintegration and the chemical changes being experienced can indicate the type and
nature of formation being drilled.
Noting the time the sample was collected will enable the engineer to compare the rate of
chemical change from the time the samples were taken. Ideally a full test should be taken
on a Pit Sample and a further test taken at the Flow Line once a full circulation has
completed. Note the Circulation Times from the form and the actual test times to
determine where the sample was at the time of testing.
Monitoring Flowline temperature ensures additives are not expected to perform outside
their normal operating range. Do not always believe the quoted effective bottom hole
temperature limits of many products. Chemicals will generally degrade rapidly as
temperatures increase to their published maximums. Many, including some of the exotic
polymers, will catastrophically fail prior to temperatures reaching their operating limits.
Others will produce unacceptable effects, including the generation of CO2. These can
confuse the Wellsite Geologist if he is unaware of the limitations of the system. The bulk
of drilling fluid additives are effective up to 120°C, with very few capable of
withstanding drilling conditions at 150°C. Discussions with the mud engineer on the
temperature regime of his chemicals will help identify formation versus additives induced
changes.
9.4.4 Depth
The depth at which the sample is collected and tested is recorded. The Wellsite Geologist
should compare formation tops and geological changes with changes that may have been
registered in the fluid chemistry at the same depths. Alert the drilling fluid engineer to
anticipated changes in formation and he will be able to confirm changes also seen in the
fluid.
9.4.5 Weight
The density reading in conjunction with hole condition is a valuable tool for estimating
the down-hole pressure regime. A density increase will generally improve hole cleaning
and may result in Wellsite Geologist seeing a change in the ratio of sand/clay cuttings
returning to surface or in the blend of formation returning. These changes may not be
directly related to formation changes but are associated with the changed hole-cleaning
environment. Under-balanced drilling will often result in cavings entering the wellbore
from further up the hole further confusing sample interpretation.
The Marsh Funnel was the first, and is still the simplest, of mud testing tools. The
measurement will enable the mud engineer or derrickman to get a quick understanding of
changes in overall system viscosity. The Marsh Funnel Viscosity will not tell from what
source the viscosity changes are occurring. PHPA and high polymer muds typically run
much higher viscosity than traditional systems. Funnel viscosities of 40 to 55 sec/qt are
regarded as normal. Water has a viscosity of 32 sec/qt.
Plastic Viscosity and Yield Point are measured to determine the flow properties of the
fluid at known shear rates. The determination of Plastic Viscosity and Yield Point are
derived from the Bingham Model and indicate the nature of the viscosity in the fluid.
Low end Shear Rates are now also routinely tested and included on the drilling fluid form
to evaluate the performance of drilling fluids in extended reach and horizontal wells. At
its simplest Plastic Viscosity is a measurement of the solids content of the drilling fluid
and the Yield Point is a measurement of the electrochemical charging of the mud.
Drilling fluids that have high concentrations of solids will have high PV’s and modern
polymer specific muds, which have viscosity generated from polymers instead of clays,
have low PV’s and high YP’s. The ratio of the two is important and should be taken into
account when evaluating hole cleaning and particle suspension.
The trend is to run the Yield Point much higher today than in previous times. Horizontal
and extended drilling have demonstrated that very high low end rheologies are necessary
to clean these wells and prevent the buildup of cuttings in the hole.
9.4.8 Gel Strengths
The Gel Strength is essentially a measurement of the thrixothropic nature of the mud, ie
how quickly the fluid will produce gels and thicken once circulation is broken and to
what extend this will continue. Readings are taken from the Fann Rheometer at 10
second and 10 minute durations and the degrees of deflection recorded. Ideally a fluid
that produces a very quick gelling action is sought to stop cuttings settling in the hole
once circulation is stopped. A high gel will produce a fluid that becomes too thick while
out of the hole for extended periods, normally while logging or tripping. 10 second gel
values of between 5 and 15 are acceptable, while 10 minute gels as high as 40 will be
obtained and are not a cause for concern. A mud with a medium to low 10 sec gel, and a
low 10 min gel, is described as having flat gels, while high 10 minute gels indicate the
mud continues to thicken and is said to be progressive in nature.
9.4.9 Filtrate
Of special significance to the Wellsite Geologist is the rate at which drilling fluid is lost
to the formation. The API fluid loss testing procedure is conducted to ascertain the
nature and type of filter cake build up and the rate of filtrate loss across a membrane.
It is essential to obtain a satisfactory fluid loss value and the deposition of a thin,
impermeable filter cake across the wellbore.
Two types of filtration are present; dynamic filtration which occurs when the mud is
circulating and static filtration when the fluid is at rest.
Dynamic filtration testing is usually conducted in town to test the nature of the losses
while circulating. These are generally significantly higher than static test results. To
control the amount of filtrate lost to a formation, dynamic filtration must be controlled
and to prevent disposition of thick filter cakes, static filtration must be controlled.
Loss of fluid (usually water and soluble chemicals) from the mud into the formation only
occurs when the permeability is such that it will allow the passage of fluid between the
pore openings. If the openings are large enough, the first effect is a mud spurt that enters
these openings at the face of the well bore. Then, as additional fluid is lost, a build up of
the mud solids (wall cake) is formed on the wall face.
There are a number of problems that can arise in drilling and completion operations due
to muds with faulty filtration characteristics. These include:
1. Formation evaluation problems from excessive filtrate invasion and thick filter
cakes.
2. Excessive formation damage from mud filtrate.
When large volumes of filtrate enter a formation, the formation fluids may be flushed
from the zone around the wellbore to the extent that logging tools give erroneous results.
Formation test tools may also recover only filtrate, making it difficult to determine the
true fluid content of a formation. If there are clays in a formation, water filtrate may
cause the clay particles to swell or disperse and thereby reduce the formation
permeability.
Time - Filtrate volume increases in direct proportion to the square root of time.
Pressure - If the filtration medium were constant, the amount of filtration would vary
as the square root of pressure. In the case of mud filter cake, this does not
hold true because the cake is subject to compressibility and continued
deposition of material into the cake causes changes in porosity and
permeability.
Cake Permeability on Fluid Loss is primarily influenced by temperature and the state of
deflocculation of the system. It has been recognised that there is a correlation between
high pressure-high temperature filtration properties and wellbore problems. Problems of
primary concern are production zone damage (attributed to water blocking and the effect
of mud filtration on shale or clay within the producing zone).
Water loss should not be considered as an absolute value, but as a guide or criterion to the
filtration properties of the mud in the hole. Because of the many variables influencing
the filtration properties of drilling mud in a well, it is most difficult to accurately predict
fluid loss to the formation from the simple API filtration test.
As the hole is drilled deeper, it is necessary to adjust the fluid loss of the mud to assist in
penetrating the new formations encountered. Consequently, it is not uncommon to drill a
surface hole with a mud having a fluid loss of 20 cc. Values in the order of 4 to 8 are
usually programmed for final hole intervals.
The API HPHT test is designed to reflect the actual drilling conditions that are being
encountered down-hole. A testing regime of 300°F and a pressure differential of 500 psi
is the standard set-up; however, the test is often varied to reflect the particular well being
drilled. Target HPHT losses of 20 to 25 cc’s are generally achieved.
The cake thickness is measured in 32nd‘s of an inch and will provide valuable information
to the mud engineer on the nature of the filter cake. Investigation of the cake will enable
the engineer to test the strength of the cake in its condition. Correct filter cake makeup is
essential in the avoidance of differential sticking.
Solids are reported as a percentage of the total drilling fluid and can be calculated by
either a mass balance or the result tested with a Solids Retort Test Kit. A known volume
of mud has the water driven from it and this is then distilled. The results of the retort are
included into a solids analysis calculation and the resulting solids fraction further broken
down into high and low gravity solids by calculation. The volume of salt is included in
the calculation. The use of high volume linear motion shakers, centrifuges and low
weight drilling fluids, have resulted in muds being run (where geologically possible) with
the solids content typically in the 4% to 6% range.
Sand will have an abrasive effect upon drilling steels and results in excessive pump
damage. Values in the order of 0.25% are generally considered to be maxima. This
value will be exceeded occasionally at the time of pay zone drilling or during intervals of
rapid drilling in sandy formations.
The testing of the Methylene Blue Content will enable the mud engineer to determine the
Cation Exchange Capacity of the mud and hence the clay content. Clays have a
detrimental effect upon most drilling fluids and often effect rheology directly. The
dispersion into the drilling fluid of the clays is lost sample to Wellsite Geologist. This
formation is lost in the fluid phase of the drilling fluid and is eventually dumped in the
dilution volume. Changes (particularly increases) in this value should be noted to ensure
that the Wellsite Geologist is aware of its volume. CEC values of 20 to 25 are considered
to be maxima in low solids drilling fluid systems.
9.4.15 pH
9.4.17 Chloride
The chloride test is very significant in areas where salt can contaminate the drilling fluid.
The salt may come from make up water, salt stringers or from salt water flows. Many
drilling fluids being built in Australia use sea water in their make up. KCl is added in
90% of the wells drilled in the country to control swelling shales with its additional
chloride burden. Sea water muds will typically run with chloride levels of 25k to 30k.
Additions of KCl are gradually being reduced to ensure that the drilling fluid conforms to
environmental needs. Chloride is an extremely aggressive ion and while the bulk of
chemical additives now in use are salt tolerant, almost all will suffer a loss of
performance to one degree or another as the chloride concentration increases.
Water containing large amounts of dissolved calcium and magnesium salts is referred to
as hard water. Many wells are drilled with hard water that is often pre-treated by the
engineer before using. Drilling clays have low yields when mixed in hard waters. The
harder the water the more bentonite that is required to make a satisfactory mud. Calcium
can be picked up when drilling cement or sections of limey shale. Drilling anhydrite will
also result in eventual contamination of the drilling fluid system. Many chemical
additives are hardness sensitive. PHPA muds are destroyed in the presence of calcium
and calcium levels should never exceed 2000 ppm. Extensive calcium contamination
will result in abnormally high water loss and high gels.
Drilling Fluid additives come in a huge variety and cover a vast range of chemical types.
It is not possible to effectively cover the full range of materials in this context.
“World Oil” publish an annual drilling fluid guide. This is essential for Wellsite
Geologist, who will come across many unknown products during their careers and it is
highly recommended that copies be kept in all oil company libraries. The use of back
copies is a major help when researching old wells that contain additives with only their
trade names listed.
Instead of detailing a large range of individual products it will be of greater use to briefly
cover the types of materials and their general applications. Individual chemical
information should be sought from the “World Oil Guide” with questions addressed to
the relevant drilling fluid company when possible.
Many types of materials are available to control fluid loss in water-based muds. Their
application will vary according to the type of mud being used and the chemical
environment of the mud. The most common fluid loss control agents are the clays.
9.5.1.1 Clays
The primary fluid loss control agent for most water-based muds are the clay solids
present in the system. The starting point for good filtration control is a fluid having the
correct particle size distribution of solids. This would be interpreted as a mud having a
wide range of particle size, a large percentage of these particles being one micron or less.
In effect, this particle size distribution produces a filter cake having both low porosity
and low permeability. To achieve this, an attempt is made to obtain a maximum density
filter cake. This simply means a gradation of particle sizes such that each successively
smaller particle size plugs openings existing between the larger size particles.
Commercial clays not only develop viscosity but also have the ability to lower fluid loss.
Bentonite is particularly suited for the purpose. The ability of bentonite to reduce
filtration can be attributed to: (1) particle size, (2) the flat plate-like shape of the particles,
and (3) the capacity to hydrate and compress under pressure. Other factors being equal,
the finer the particle size, the lower the fluid loss. Bentonite has a larger percentage of
fine particles than any other clay.
A deficiency of good bentonite solids in the mud causes increased fluid loss, particularly
at increased temperature and pressure.
9.5.1.2 Starch
If the mineral colloids are not enough to lower the fluid loss, organic colloids such as
starch may be used. In some muds, the addition of starch not only lowers fluid loss, but
stabilises the mud as well. The majority of starch used in the oil industry is made from
corn. The starch grains are separated from the corn and specially processed so that they
will rapidly and efficiently swell and gelatinise to furnish maximum reduction in fluid
loss. This should occur regardless of pH, hot or cold water. Such starches are known as
pregelatinised starches. The outside amylopectin shell is ruptured with heat, liberating
the amylose inside which absorbs water and swells to form sponge-like bags. The loss of
free water from the system aids in the reduction of the fluid loss. The sponge-like bags
will fit into the tiny openings left in the filter cake and lower the fluid loss by a plugging
action. At 250°F, polysaccharides are temperature stable. However, when the
temperature is raised to 275°F, the chemical will decompose rapidly.
Starches are effective as a drilling fluid stabiliser when evaporate or hydratable shale
sections are penetrated and for stabilisation, filtration and rheological control of high
electrolyte content workover fluids.
9.5.2 Polymers
With the advances in drilling fluid technology, the usage of water soluble polymers has
developed several mud systems that have reduced fluid losses. There are several type
polymers that are capable of reducing fluid loss characteristics of a mud system. The
type polymers are classified by their action within a mud system. This classification is
based upon the polymer’s performance by either adsorption onto the solids or by
viscosifying the fluid phase. The most common fluid loss polymers viscosify the fluid
phase to reduce fluid loss in a given mud system. These polymers are normally anionic
and are less sensitive to their environment. They will develop viscosity in the presence
of hardness and salt. However, high concentrations may reduce their effectiveness.
Extreme care should be taken when adding a polymer, due to the possible interactions
of several chemicals present in a mud system. In field operations, thorough pilot testing
is essential before additions are made to the active system.
CMC is an organic colloid used for filtration control. The structure of CMC is that of a
long chain molecule that can be polymerised into different lengths or grades. The
material is commonly made in three grades, each varying in viscosity, suspension, and
fluid loss reduction qualities. The three grades are commonly called high viscosity CMC,
medium or regular viscosity CMC, and low viscosity CMC. They will also vary in their
purity.
Four theories have been advanced to explain the reduction of fluid loss by CMC.
CMC is an effective fluid loss additive in most water-based muds, working particularly
well in the calcium treated systems. It will also stabilise calcium and sodium systems.
CMC is not subject to bacterial degradation and performs well in all alkaline pH ranges.
CMC becomes less effective as a water loss control agent as salt concentrations exceed
50,000 ppm. CMC is subject to complete degradation when temperatures exceed 250°F.
The choice of CMC to use depends upon what properties are desired. When suspending
properties as well as low filtration rates are desired, the choice will generally be either
high or medium viscosity CMC. When less viscosity and a decrease in fluid loss is
desired, the low viscosity CMC is adequate.
Polypac is an organic fluid loss agent designed particularly for application in muds
containing high salt concentration for low solids drilling fluids. The material is a
polyanionic long chain polymer of high molecular weight. Pac will give both viscosity
and fluid loss control in either fresh or salt water.
The use of chemical thinners is not generally required in modern muds. High rates of
polymer additions are required to maintain viscosity in the low solids environments and
thinning is infrequently required. Environmental restrictions on the use of Chrome (an
essential ingredient in most thinners) has also resulted in a general loss of effectiveness
and hence a reduction in their use. The change in basic drilling fluid philosophy from
one of causing the solids to disperse into the mud, and hence keeping viscosity down, to
one of encapsulating solids and preventing their hydration is the single biggest factor in
the demise of the thinners/dispersants use.
Improved dispersion generally results in decreased filtration and higher solids. This is a
result of an homogeneous distribution of the various particle size solids present in the
fluid. Some dispersants are better than others, however, when used in sufficient
quantities most are effective.
Lignite and Lignosulphonate (Tannathin, XP-20, and Spersene) all have exceptional
ability to lower fluid loss.
The proper use of these materials greatly extends the ability to control the drilling fluid at
elevated temperatures and pressures far beyond that which can be obtained with starch or
CMC. The materials are not easily affected by bacterial degradation and can be used
effectively in high salt or calcium concentrations. It is significant that these chemicals
will reduce both the API fluid loss and the HTHP fluid loss as well. At temperatures
above 315°F increased amounts of XP-20 should be used and decreased amounts of
Lignosulphonate used. The modified lignite is extremely temperature stable above 450°F.
Therefore, with increased temperatures, lignite should be utilised to provide proper fluid
loss control in dispersed systems.
9.5.2.4 Viscosifiers
Bentonite, Gel or Sodium Montmorillonite have traditionally been the viscosifying base
for almost all drilling fluid systems. Bentonite is still the most widely used viscosifier
and has particular application in top hole drilling. The material will provide exceptional
fluid loss control and provides a base on which many polymers act. Bentonite will
provide Yield Point which is essential to hole cleaning and will not suffer the temperature
thinning effects that are the trade mark of many polymer systems.
Biopolymer and PHPA polmyers now also dominate the viscosfying functions of drilling
fluids. Biopolymers find application in almost all drilling environments and are
untroubled by the bulk of drilling contaminants. This branch of chemicals is of
increasing importance as more is understood about the hydraulics of cleaning horizontal
and extended reach wells.
The shear thinning nature of the group enables low solid fluids to be built and maintained
at a cheap cost. The systems are relatively stable chemically. The ability of these
materials to revert, and their biodegradability, allow for cleaner fluids to be built that
clean up at the well’s completion without major stimulation.
Systems that for many years performed extremely well have recently become “extinct”
with the advances being made in Polymer Chemistry. Systems that were once thought to
be highly effective have been superseded as more sophisticated testing has revealed either
shortcomings in their performance or that their effects on the formation are unacceptable.
An example of this is the demise of the CL/CLS (Chrome Lignite/Chrome
Lignosulphonate) System.
Early drilling fluids were only concerned with the drilling aspects of wildcatting. Mud
Systems were designed to get cuttings from the hole and to control subsurface pressures
only. The understanding that a mud with density control which balanced formation
pressures would reduce hole problems, resulted in further formulation changes.
Speciality completion fluids were formulated as production EOR methods were refined.
Solids levels in the fluid were of little concern and many systems including the Gyp and
CL/CLS systems actually required high solids levels to be effective.
Emphasis over the years has therefore changed from a mud that will “get you to TD”, to a
fluid that will provide maximum formation protection, return the maximum amount of
geological information, provide the fastest possible drilling environment and remain cost
effective.
Many differing systems have evolved as these goals change from operator to operator,
and from well to well to best suit the conditions.
In general, basic description categories are recognised, although almost all have
numerous subsets.
Drilling fluids have generally been divided into water-based and oil-based systems. A
new breed of synthetic systems is now being pushed to market. These “new” muds will
continue to infiltrate the drilling world as costs decrease and as environmental pressures
make their upfront cost less important or regulation makes their use mandatory.
Water-based muds are described by their major constituents. Names vary occasionally for
the same system, depending on the emphasis required at the time of drilling. Systems are
often converted from one type to another adding to the definition confusion.
Water-based names will ideally contain any major salt additions and the principal
polymer used in its construction. Examples include KCL/Polyacrylamide,
Seawater/Drispac.
Names will also often include a trade name if it is well recognised (or the mud company
has done a good marketing job) eg Freshwater Polysal or Spersene/XP-20.
The aim of effective fluid selection is to match formation chemistries with down-hole
expectations and to provide an inhibiting environment to the drilled cuttings and the well
bore. All muds have advantages and disadvantages.
This is a low toxicity, synthetic-based emulsion system that offers inhibition, wellbore
stability, lubricity, and temperature stability that previously could only be achieved with
toxic oil-based mud systems.
Novadril is formulated with a base carrier; a synthetic oligomer that is not produced
directly or indirectly from crude oil.
The system is formulated as an invert emulsion in which the synthetic oligomer based
fluid forms the continuous phase. A brine solution serves as the dispersed phase. As
with an oil based system, oil/water ratios can range from 90/10 to 60/40. Oligomers can
be contrasted to mineral oils which are manufactured from crude by a refining process.
These mineral oils comprise a broad range of hydrocarbons of varying toxicities,
including some aromatics.
This makes the system non-toxic and it will not upset wellsite hydrocarbon searching.
Physical properties vary from oil-based systems principally by the higher viscosities that
are experienced in the oligomers. Other beneficial properties of the replacements are the
high flash point and low pour values that the systems exhibit. High flash point provides a
safer environment as there are not volatile components which could ignite and the low
pour point enables the system to be run in the coldest of environments. All oil-based
alternatives are expensive.
9.7.3 Envirotherm
This is a mud system designed for high temperature drilling that is chrome-free and
acceptable for drilling in environmentally sensitive areas. Envirotherm is temperature
stable in excess of 400°F (240°C). Envirotherm utilises two products; a proprietary
chrome-free lignosulphonate and a water-soluable, polymeric resin as the primary
temperature stabilisers.
9.7.4 A Cationic Water-Based Mud System
The Cationic system is a newly developed water-based mud system, utilising exotic
cationic polymers to provide exceptional shale stabilisation. It is designed for drilling
water-sensitive shale formations containing highly reactive clay minerals.
Cationic polymers tend to be adsorbed more strongly than anionic polymers by attaching
to clay surfaces dominated with negative charges. This strong adsorption can be utilised
for better encapsulation and swelling suppression, hence superior shale inhibition.
Drilling fluids containing properly selected cationic polymers have been proven to be
more inhibitive than conventional water-based muds.
By applying advanced cationic polymer chemistry, the cationic system prevents the
undesired interactions. Cationic polymers with low toxicity are carefully selected to
provide shale inhibition without sacrificing environmental accountability.
Because of its highly inhibitive nature, the cationic system can be considered as an
alternative to oil-based muds. The low toxicity nature of the cationic system makes it
desirable for drilling operations in offshore and other environmentally sensitive areas.
The most troublesome swelling clays are smectite, illite, and mixed-layer clays. They are
commonly referred to as 2:1 layer clays. Each layer is composed of AO-O-OH
(octahedral) sheet sandwiched between two Si-O (tetrahedral) sheets. Due to ion
substitution in the octahedral and/octahedral sheets, an overall charge is generated on the
surfaces of each layer. The negative charges are balanced and the layers weakly held
together by interlayer cations. During hydration, water molecules can be attracted to
interlayer cations as well as to clay layers by hydrogen bonding.
The type of interlay cation is important in determining the amount of water that can be
attracted; for example, sodium attracts more water molecules than calcium or potassium.
Two mechanisms are often cited to account for the hydration of clay minerals; they are
surface (crystalline) hydration and osmotic (intercrystalline) hydration.
During surface hydration, one to two layers of water molecules can be adsorbed by both
interlayer cations and clay surfaces. The distance between clay layers increases as the
interlayer cations move away from the clay surfaces. As a result, volume of the clay may
double upon surface hydration.
Certain types of clays such as smectite with sodium or lithium as the interlay cation, can
absorb water molecules continuously through the development of diffused double layers.
This phenomenon is similar to osmosis, which is the transfer of water through a semi-
permeable membrane. It is often called osmotic hydration. Volume increase associated
with osmotic hydration is usually several times greater than that due to surface hydration.
A shale tends to undergo surface hydration immediately upon contact with water and may
continue to absorb water osmitically, depending on the type of clay minerals,
exchangeable cations, and its water content. Absorption of cationic polymers on clay
surfaces can reduce surface and osmotic hydration.
9.7.6 Inhibition
To maintain shale stability, it is necessary to prevent clays from hydrating and swelling.
The stabilising effects of the cationic systems are primarily derived from two cationic
polymers, which provide polymer encapsulation and swelling suppression, respectively.
Since over 90% of the clay surface is negatively charged, sites for cationic (+) polymer
attachment are readily available. This is in sharp contrast to the attachment of anionic
polymers which occurs at the positively-charges edges. Thus, cationic polymers can
provide more effective shale inhibition than anionic polymers.
The higher molecular weight cationic polymer is the primary encapsulating agent for the
cationic system. Its large molecular size allows it to be attached to the exterior surfaces
of clay particles through ionic bonding. A protective layer of polymer is formed to
prevent cuttings from dispersing. A secondary encapsulating agent enhances shale
stability by attaching to shale particles through hydrogen bonding.
Cuttings to surface have the appearance of oil-based cuttings due to the very low swelling
tendencies of the system. This improvement in inhibition enables the Wellsite Geologist
to see considerably more sample than was previously possibly.