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DG Cement Khairpur Internship Report (More Info Added and more explained)

DG Cement Khairpur Internship Report (More Info Added and more explained)

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Published by Tutmash Shafi
Tutmash Shafi Akhtar
SP07-BEC-85
Department Of Chemical Engineering,
COMSATS Institute Of Information Technology,Lahore
ilikechemicals@yahoo.com
Tutmash Shafi Akhtar
SP07-BEC-85
Department Of Chemical Engineering,
COMSATS Institute Of Information Technology,Lahore
ilikechemicals@yahoo.com

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Published by: Tutmash Shafi on Oct 17, 2010
Copyright:Attribution Non-commercial

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08/20/2013

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 Internship Report 2010
Tutmash Shafi Akhtar (SP07-BEC-85) Department Of Chemical Engineering, CIIT Lhr 
Internship Report
DG Khan Cement Company,Khairpur Plant Chakwal
Tutmash Shafi Akhtar SP07-BEC-85
Department Of Chemical EngineeringCOMSATS Institute Of Informationtechnology, Lahore
1
 
 Internship Report 2010
::
 Table Of Contents
::
Tutmash Shafi Akhtar (SP07-BEC-85) Department Of Chemical Engineering, CIIT Lhr 
Serial No.AreaPage No
1
Introduction D.G. Khan CementCompany Ltd
2
Portland Cement And Clinker Composition
3
History Of Cement
4
Types Of Cement
5
General Steps involved in Production
6
Quarry and lime stone crusher 
7
Storage yard (Operation of stacker,reclaimer & side scrapper)
8
Raw mill feed area, Raw mill, EP &conditioning tower 
9
Labortories
10
Coal yard, Coal mill feed area, coalmill, storage of coal
11
CF Silo, low bin, preheaters cyclonesand precalciner 
12
Kiln and cooler 
13
Cement mill feed area, gypsum crusher 
14
Cement mills
15
Packing plant
16
Setting & Hardening of Cement
17
Uses of Cement
18
Safety
19
Envirnmental Effects
20
Suggestion to the Management2
 
 Internship Report 2010
Acknowledgement
My greatest thanks to Allah Almighty. Allah who bestowed me with the abilityand potential to complete this Internship. Before I go into thick of the things, Iwould like to add a few deepest words for the people who were part of thisreport in numerous ways… people who gave unending support right from thestage the report was assigned. Particularly I also wish to thank the managerialstaff at DG Cement who helped me to gain a lot of information regarding thecompany and cement industry and also who provide me an opportunity to learnand understand the working of organization as an internee. I am also thankful toMr. Aleem (Trainee Engineer) and Mr.Umar Rehman (Trainee Engineer) who played a role of polar star for me in the organization and whose experience taught me a lot aboutthe industry and the organization.And finally deepest and warmest appreciation to the whole team of DG Khan Cement Company
Executive Summary
Dera Ghazi Khan Cement Company Limited is a strategic business unit of Nishat Group, which isthe largest industrial group in Pakistan. D.G. Khan Cement Co. is market leader with respect tomarket share with about 11.4% market share. Apart from its competitors; its product is high pricedyet it has highest market share because of good quality. Its plant is situated in Dera Ghazi Khan andKhair Pur and head office is situated at Lahore. Factory site Unit 1and 2 that is situated in veryremote area of Punjab, yet it proved a blessing for the company. Because it has all three basic rawmaterials i.e. Lime stone, Shale, and Gypsum at one place.It has three plants working two in D.G. khan and one in Khair Pur. First plant is old one and it isJapanese plant. The other two plants are of F.L.Smiths, Denmark. Presently it has a total Installedcapacity of 14000 tpd(tons per day).Presently the company is also exporting the cement toAfghanistan, Iraq, UAE and Russia. The team of the D.G. Cement is story of success of D.G.Cement. The whole team is self-motivated and had played a vital role in the success of thecompany.
Tutmash Shafi Akhtar (SP07-BEC-85) Department Of Chemical Engineering, CIIT Lhr 
3

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