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KitchenAid Cooktop KFGU766VSS00 Tech Sheet

KitchenAid Cooktop KFGU766VSS00 Tech Sheet

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Published by: Samurai Appliance Repair Man on Oct 19, 2010
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TECH SHEET - DO NOT DISCARD
PAGE 1
FOR SERVICE TECHNICIAN’S USE ONLY
PART NO. 8286697B
DIAGNOSTICS
Disconnect power and perform the following checks:
sA potential cause of a control not functioning is corrosion on connections.
Observe connections and check for continuity with an ohmmeter.
sAll tests/checks should be made with a VOM or DVM having a sensitivity
of 20,000 ohms per volt DC or greater.
sCheck all connections before replacing components, looking for broken or
loose wires, failed terminals, or wires not pressed into connectors far
enough. Damaged harness must be entirely replaced. Do not re-work a
harness.
sResistance checks must be made with power cord unplugged from outlet,
and with wiring harness or connectors disconnected.
IMPORTANT
Electrostatic Discharge (ESD)
Sensitive Electronics
ESD problems are present everywhere. ESD may damage or weaken the
electronic control assembly. The new control assembly may appear to work
well after repair is finished, but failure may occur at a later date due to ESD
stress.
sUse an anti-static wrist strap. Connect wrist strap to green ground
connection point or unpainted metal in the appliance
-OR-
Touch your finger repeatedly to a green ground connection point or
unpainted metal in the appliance.
sBefore removing the part from its package, touch
the anti-static bag to a green ground connection point or
unpainted metal in the appliance.
sAvoid touching electronic parts or terminal contacts; handle
electronic control assembly by edges only.
sWhen repackaging failed electronic control assembly in
anti-static bag, observe above instructions.
WARNING
Electrical Shock Hazard
Disconnect power before servicing.
Replace all parts and panels before operating.
Failure to do so can result in death or
electrical shock.
4,852,544
4,974,804
5,008,516
5,064,998
5,138,137
5,142,125
5,175,413
5,185,047
5,321,229
5,349,162
5,378,874
5,382,552
5,422,460
5,424,512
5,438,180
5,441,036
5,491,314
5,571,433
5,571,434
5,620,623
5,694,916
5,749,388
5,756,970
5,767,488
5,808,278
5,810,576
5,813,320
5,841,112
5,856,654
5,881,710
5,910,265
5,918,589
5,924,857
5,928,543
5,961,311
5,967,634
5,983,888
6,008,478
6,017,211
6,035,848
6,043,461
6,079,756
6,087,944
6,097,000
6,111,231
6,163,017
6,201,222
6,232,584
6,263,782
6,349,717
6,363,971
6,375,150
6,392,204
6,394,081
6,403,929
6,437,294
6,509,551
6,545,251
6,570,136
6,614,006
6,663,009
6,666,676
6,693,262
6,698,417
6,698,923
6,700,101
6,722,356
6,734,403
6,784,404
6,841,761
6,870,138
6,904,969
6,930,287
6,935,330
SOFTWARE COPYRIGHTED. THIS PRODUCT IS COVERED BY ONE OR MORE OF THE FOLLOWING PATENTS: U.S. PATENT NOS.
AND OTHER PATENTS PENDING.
CENTER POWER
ON INDICATOR
SEE OPERATION DIAGRAM 1 & 2
OPERATION DIAGRAM 1
OPERATION DIAGRAM 2
SWITCH ELECTRIC CONTACTS CLOSED
SWITCH ELECTRIC CONTACTS CLOSED
15°± 10°
230°
230°
165°± 10°
HOT
SURFACE
CONTROL LOCK
HOLD FOR 5 SEC
CONTROL POWER INDICATOR
ELECTRONIC CONTROL STRIP CIRCUIT
Caution:Label all wires prior to disconnection when servicing controls.
Wiring errors can cause improper and dangerous operation. Verify proper
operation after servicing.
P2-10
P2-9
P2-8
P2-7
P2-6
P2-5
P2-4
P2-3
P2-2
P2-1
BK
W
GR
BR
BU
Y
OR
NEUTRAL
SOLENOID VALVE
LINE
HOT SURFACE
INDICATOR SWITCH
SEE OPERATION DIAGRAM 2
SWITCH HARNESS
SEE OPERATION
DIAGRAM 1
RF BURNER SWITCH
RR BURNER SWITCH
CENTER
BURNER SWITCH
LR BURNER SWITCH
LF BURNER SWITCH
BK
GY
GY
W
W
W
TECH SHEET - DO NOT DISCARD
PAGE 2
FOR SERVICE TECHNICIAN’S USE ONLY
PART NO. 8286697B
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CONTROL CONNECTION
5
O
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ELECTRONIC CONTROL WIRING DIAGRAM
ELECTRODE
TRANSFORMER
RELAY CONTACTS
SOLENOID VALVE
SWITCH
GROUND (CHASSIS)
PLUG WITH FEMALE
CONNECTOR
RECEPTACLE WITH
MALE CONNECTOR
SYMBOLS
TECH SHEET - DO NOT DISCARD
PAGE 3
FOR SERVICE TECHNICIAN’S USE ONLY
PART NO. 8286697B
PROBLEM
POSSIBLE CAUSE
ACTION
No spark when any control is turned.
1. No power to unit.
1. Check power is on.
2. Control connection not correctly plugged in.
2. Check connector for contamination or loose connections.
3. Transformer not properly working.
3. Check transformer coil resistances according to transformer table,
page 4.
4. Bad ground connection.
4. Check all ground connections for continuity.
5. Burners not properly grounded.
5. Check ground continuity.
6. Spark leads damaged, sparking onto nearby metal.
6. Visually check in dimmed light for sparking to nearby metal.
7. Grease or dirt build-up around electrode.
7. Clean and dry electrode and cap.
8. Spark gap to burner cap not correctly set.
8. Check if cap is correctly seated on burner.
No spark when one control knob is
turned.
1. Bad connection to switch harness or faulty reignition
control board.
1. Check to ensure switch harness connection is OK.
2. Check if wires are correctly attached to switch.
3. Check switch is correctly assembled on gas valve shaft.
4. Replace switch harness if necessary.
Power to ignition unit is OK.
One electrode is not sparking.
1. Faulty spark lead/electrode or faulty ignition unit.
1. Easy check: To determine if ignition unit or lead is faulty, swap
spark lead to another terminal and check for spark.
Intermittent sparking after ignition.
1. Generally the cause is a bad ground which can be
caused by a build-up of cooking oils, solids,
cleansers, etc.
1. Clean and dry all parts. Ensure burner is correctly seated.
2. Burner ports blocked.
2. Clean and dry burner and electrode. Remember: flame must be near
electrode to sense current.
3. Low micro amp reading.
3. The unit will not spark if the current sensed by the reignition control
board drops below a certain level. This generally occurs at simmer or
when the flame is unstable due to winds, etc. Check on high power if
sparking stops. Adjust gas valve regulation screws. Clean and dry
burner and elctrode.
4. Spark gap to burner cap not correctly set.
4. Check if cap is correctly seated on burner. Check electrode integrity.
5. Faulty reignition control board.
5. Replace after checking all the above.
Sparking occurs and burner does not
light.
1. No gas to appliance.
1. Verify proper gas supply.
2. Burner not correctly seated.
2. Check and test.
3. Burner port wet or dirty.
3. Clean and dry. Also clean electrode.
Continual sparking after ignition.
1. Electrode wire does not correspond to relevant
reignition control board output.
1. Check if the electrode wire is assembled according to electrode map
assembly instructions located close to reignition control board.
2. Burner ports blocked or wet and not allowing
electrode to sense the current.
2. Clean and dry ports and electrodes.
3. Spark gap to burner not correctly set.
3. Check if cap is correctly seated on burner.
4. Bad ground connection.
4. Check all ground connections for continuity.
5. Faulty electrode.
5. Verify electrode integrity.
NOTE:The unit may still spark even if the spark lead is faulty, but it will
not detect flame.
6. Transformer not properly working.
6. Check transformer coil resistances according to transformer table,
page 4.
7. Faulty reignition control board.
7. Replace and test (only after checking all of the above).
TROUBLESHOOTING

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