PAKISTAN MACHINE TOOL FACTORY

COMPANY PROFILE

June 05, 2007

 PAKISTAN MACHINE TOOL
FACTORY (PVT) LTD.
COMPANY PROFILE

STATUS Private Limited Company

Fully Owned by Government of Pakistan
SET UP 1968
SHARE CAPITAL Rs 292 million fully subscribed by Government of
Pakistan through SEC.
TOTAL AREA
Factory 177 Acres
Colony 45 Acres As on 31-5-2007
(Nos.)
MANPOWER 1- Regular/ Contract Officers 232
2- Regular/ Contract Workers 1105
3- Casual Workers 902
----------------
2239 Dec 7, 2021
----------------
 COMPANY PROFILE (Contd.)
FACILITIES
1- FACTORY.
Integrated production facilities including variety of conventional and CNC Machine
Tools Like Turning, Shaping, Milling, Grinding, Gear Cutting, Spark Erosion, Hobbing, Forging,
Heat Treatment And Quality Assurance Equipment Etc.
2- OTHERS.
Colony, Canteen, Dispensary, School
QUALITY RECOGNITION.
ISO-9001:2000 Certified
PRODUCTS.
Tractor parts, Automotive Transmission Parts, Machine Tools, Defence
Hard Ware, Die-Cast Products, Etc.
CUSTOMERS.
Tractor Assemblers,Automobile/ Motorcycle Assemblers, Defence Org.,
Pak Railways, SSGC, PAEC, KRL, OGDC, etc.
MAJOR STRENGTHS.
Precision engineering facilities, diversification capabilities, skilled manpower
 PAKISTAN MACHINE TOOL
FACTORY (PVT) LTD.

IMPORTANT MILESTONES
  1964        The Project approved by NEC
1968        Inauguration & Trial Production
1970   Start of Regular Production
1975 Incorporated as Private Limited Company
1986        Implementation of BMR Programme for
tractor parts
1991        Start of UNIDO TA Project
1995 Completion of UNIDO TA Project
1997 Establishment of Electronic Lab.
ISO 9001:2000 Certification
2005 Implementation of BMR Programme
for motorcycle parts
CAPABILITIES
&
FACILITIES
1. PRODUCT DESIGNING
* Conventional and Computer Aided Design (CAD)
2. MACHINING
* Turning upto Dia 1000mm : Conventional, NC, and CNC
Length 4000mm
* Milling : Conventional and CNC
Spline Milling, and Thread Milling
* Drilling Max. Dia 50mm : Conventional and Deep Hole Drilling
* Boring Max Dia 620mm : Jig Boring (Vertical and Horizontal) & CNC
* Shaping upto 650 x 500 : Conventional & Planing
* Broaching (Vertical) : Plain and Splined Bores
* Gearing Max Module = 10 : Shaping, Hobbing, Teeth
Grinding Shaving, St. Bevel
and Spiral Bevel Generation
* Cold Rolling Max Dia = 120mm : Spline Rolling
* Grinding Max Dia = 480mm : Centerless, Cylindrical, Dec 7, 2021
Internal and Surface
3. FORGING
* Free Forging :
* Die Forging : Upto 25 Kg weight & 350 mm Dia Drop Hammers upto 3000 kg,
Presses, Furnaces and
Shot Blasting Machines
4. DIE CASTING
Upto weight 11 Kg (Alum) Pressure Die Casting
& 40 Kg (zinc) Machines upto locking
force 700 M. Ton
5. HEAT TREATMENT
Normalizing, Tempering, Gas Carborising, Nitriding, Induction Hardening, Flame
Hardening
6. SURFACE TREATMENT
Bright Chrome Plating, Cadmium Plating, Nickel Plating, Hard Chrome,
Electro-Galvanising, Anodizing, Phosphating, Sand & Shot Blasting
7. MATERIAL TESTING
Mechanical, Chemical, Metallographic
Dec 7, 2021
8. TOOL DESIGN
Conventional and Computer Aided Design (CAD)
* Dies : Pressure Die Casting Dies, Forging Dies
and Sheet Metal Dies
* Jigs & Fixtures
* Cutting Tools : Turning Tools, Milling Cutters, Hobs, Reamers etc
* Measuring Gauges : Snap Gauges Form Gauges and Plug Gauges
* Equipments : Various Mechanical Devices
9. TOOL ROOM
Die Sinking, Spark Erosion, Jig Boring, Sharpening, Template Grinding
10. QUALITY ASSURANCE
Quality Checking Devices including Coordinate Measuring Machine, Gear Profile
Testing Machine, Metrology Lab, etc.
11. TRAINING
Training for Apprentices as, Machinist, Draughtsman, Welder, Fitter etc.
Dec 7, 2021
PRODUCT RANGE
 TRANSMISSIONS
FOR
MF 240/260
MF 375/385

Fiat 480
Fiat 640
U - 530

Bedford Truck
Nissan Truck

PMTF is engaged in manufacture of wide range of Gears/Shafts since 1970 and is

a major/regular supplier of Massey Ferguson and Fiat Tractor components to local OEMs
Dec 7, 2021
 TRANSMISSIONS

For Locomotives

HAU / HPU-20
EE –554
D – 29
D – 77
HBU – 20
GE – 752 ALU
GE-761 ALCO
GMU – 30
High-Tech Pinions/Gears for Traction Motors/Axles of
Locomotives
Dec 7, 2021
TRANSMISSION COMPONENTS OF MOTORCYCLES

Crank Case & Covers

DIE CAST COMPONENTS

Gas Meter Parts (G4 & G 1.6)

Honda Motorcycle Wheel Parts (CD 70 & CG 125)
Suzuki Motorcycle Wheel Parts
Wheel parts of Chinese branded Motorcycles
 MACHINE TOOLS
MILLING MACHINE
MILLING MACHINE
MODEL LK4
MODEL LK6

Table Size:1050x225 mm
Table Size:1300x330 mm Universal,Horizontal & Vertical
Universal,Horizontal & Vertical Main Motor : 3 HP Dec 7, 2021
 PRECISION CENTRE LATHE
MACHINE MODEL C4C,C4D & C4F
TOOLS

Center to Center Distance

C4C:750 mm C4D: 1000 mm C4F: 1500 mm
Swing over bed:365 mm
Main Motor : 4 HP with Accessories Dec 7, 2021
 MACHINE TOOLS
RADIAL DRILLING TURRET MILLING
MACHINE MODEL LD1 MACHINE MODEL LK5

Table Size:1065 x 225 mm

Working Surface:700 x 800 mm
Main Motor: 1.5 KW
Drilling Capacity in Cast Iron: Ø 32 mm Dec 7, 2021
with Accessories Dec 7, 202
 MACHINE TOOLS
VERTICAL MILLING & ENGRAVING MACHINE
BORING MACHINE LH 4 MODEL LP2

Table Size:1050x225 mm Table Size:500x200 mm

Main Motor : 3 HP Motor : 0.3 HP
With Accessories Pantograph Ratio: 1: 1 to 1:50 Dec
Dec 7,
7, 2021
2021
 MACHINE TOOLS
SPECIAL PURPOSE MACHINES FOR SURGICAL INSTRUMENTS
Slitting Machine Milling Machine Duplex Milling Machine
Model LS1 S00 Model LK3 H13 Model LS1 M00

Table Size : 700 x 180 mm Table Size : 700 x 180 mm Table Size : 700 x 180 mm
Main Motor : 2HP Main Motor : 2HP Main Motor : 2HP
With Accessories With Accessories With Accessories
Dec 7, 2021
 MACHINE TOOLS
CNC TURNING CENTRE
MODEL: LC6 N01

SLANT BED WITH SERVO MOTOR

DISTANCE BETWEEN CENTERS 750 mm
MACHINE DIMENSION 3000 x 1000 x 1800 mm
 MACHINE TOOLS
DESKTOP CNC MILLING MACHINE
MODEL: LN2 V00

FEAUTURES
2D / 3D Graphics
CAM Software
Use Educational /
Industrial Purpose

CNC FEAUTURES
 CAM user friendly software with 3D graphical ISO format machine programming using G & M Codes.
 Accurate Tool Path graphics continuously displayed line by line during program write, Test Run &
Manufacturing Links with major CAD / CAM packages.
 ELECTRICALLY OPERATED MECHANICAL
DISPENSING PUMP
MODEL: PF1-M05/M11
SINGLE/DOUBLE NOZZLE
 SPECIAL PRODUCTS
Mortar Guns

Caliber 60 mm 81 mm 120 mm
Length of Barrel 724 mm 1450 mm 1746 mm
Max Range 2000 M 5000 M 9000 M
Rate of Fire 8 Round/Minute 15 Round/Minute 12 Round/Minute
Type of Firing Mech. Manual Automatic Manual / Automatic
Total Weight 16Kg 42 Kg 402 Kg Dec 7, 2021
 SPECIAL PRODUCTS

ROCKET LAUNCHER (RPG – 7)

Caliber of Rifle 40 mm
Length. Of Grenade Launcher 950 mm
Weight of Launcher 6.3 Kg
Max aimed Range 500 M
Rate of Fire 4-6 Round/Minutes
Armour penetration 300 mm
Shipping volume 0.21 M
Caliber of Recoilless Rifle 106 mm Length. Of Recoilless Rifle 3332 mm
Weight of Recoilless Rifle 429 Kg Max Range Direct Fire 2012 M
Rate of Fire 4-6 Round/Minutes Max Range Indirect Fire 7680 M
Armour penetration 500 mm Shipping volume 3M Dec 7, 2021
 HISTORICAL OPERATING RESULT

SALES

1,000 926 928

885 882
900 839
776 813
800 761

700 642
559 558
600 510 461
Mill Rs

438 448
500 421 394
400 350 344

300
200
100
-
1989

1991

1998

2000
2001

2003

2005
1990

1992
1993
1994
1995
1996
1997

1999

2002

2004

2006
*2007
YEARS
* Estd
 HISTORICAL OPERATING RESULT

PRODUCTION

900
800
700
600
500
Mill Rs

400
300
200
100
-
1994

1995

1996

1997

2002

2003

2004

2005
1990

1991

1992

1993

1998

1999

2000

2001

2006

*2007
YEARS
* Estd

At Co nsta nt Va lue At Curre nt Va lue

 HISTORICAL OPERATING RESULT

PRE-TAX PROFIT& LOSS

80
65
61
60 46 48
40
35
40 31
23
32
20
16
20 8
Mill Rs

(20) (8)
( 13 ) ( 11)
( 18 )
(28)
(40)
1989

1990

1991

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

2004

2005

2006
2003

*2007
(39)
(60)

YEARS
* Estd
 HISTORICAL OPERATING RESULT

RETAINED EARNING

250
204 2 16

200

150 12 4
97 10 3
100 75
Mill Rs

44
50 11
(7 3 ) (8 4 )
-

(50) (4 2 ) (3 2 ) (4 2 )
1995

1996

1997

1998

1999

2000

2001

2002

2003

2004

2005

2006

*2007
(100)

YEARS
* Estd
PRODUCT MIX
 PMTF PRODUCTS - MIX

SPECIAL
MACHINE TOOLS PRODUCTS MACHINE TOOLS
3% TRANSMISSION 10% 5%
30% DIE CAST
16%

DIE CAST
6%
SPECIAL TRANSMISSION
PRODUCTS 69%
61%

1986-87 (Rs 461 Million) 2005-06 (Rs 928 Million)

Assy Products : 64% Assy Products : 15%

Vendor Parts : 36% Vendor Parts : 85%
EXPORTS
 TO FRIENDLY COUNTRIES DURING PERIOD 1975-2007

S.N PRODUCT DISCRIPTION QTY. IN Nos. SALES VALUE In USD

1. Recoilless Rifle 106 MM 971 26,547,789

2. Mortar 120 MM 93 2,259,000
3. Mortar 81 MM 451 4,568,836
4. Mortar 60 MM 635 1,219,935
5. Rocket Launcher RPG-7 722 1,631,720
6. Spares of above products Lot 1,600,000
Total USD 37,827,280

Offers submitted,under negotiation/consideration

by various friendly countries : USD 2.44 Million
 MAJOR
CUSTOMERS
 Major Customers
TRANSMISSIONS

1. Millat Tractors Ltd

2. Al-Ghazi Tractors Ltd.
3. Universal Tractors Ltd.
4. Pakistan Railways
DIE-CASTINGS

1. Sui Southern Gas Company

2. Atlas Honda Limited
3. Suzuki Motor Cycle Company
4. Delta Innovation Ltd.
5. Dewan Motorcycles Ltd.
6. Suzuki Motor Company Ltd
 Major Customers
SPECIAL PRODUCTS

1. Armed Forces
2. Civil Armed Forces
3. Pakistan Ordnance Factories
4. Friendly Countries

MACHINE TOOLS

1. Government Agencies/Research Organizations

2. Public Sector Companies
(e.g. Pakistan Steel, SSGC, NRL, OGDC etc.)
3. Vocational Training Institutes
4. Private Organizations (Automotive, Pharmaceutical,
Textile, Process Industries etc.)
MACHINERY
&
EQUIPMENTS
 MACHINERY/EQUIPMENTS INSTALLED IN PMTF

GROUP-WISE MACHINES / EQUIPMENT QTY

(Nos)

1 Broaching/Planing/Shaping/Rifling/Slotting 25
- Broaching M/Cs 4
- Planing M/Cs 9
- Others 12

2 Turning 186
- Small Precision Lathes 25
- Others Conventional Lathes 108
- Turret Lathes 21
- CNC Lathes 17

- Copying Lathe 13

- NC Lathes 2

3 Drilling and Boring 99

- Boring machine 10
- Deep Hole Drilling machine 3
- Spark Erosion machine 2
- Centering & Facing machines 4
- Other Drilling machines 80
 MACHINERY/EQUIPMENTS INSTALLED IN PMTF

4 Milling/Sawing 133
- CNC Milling Machine 1
- CNC Machining Center 3
- Thread Milling Machine 5
- Boring & Milling M/Cs 6
- Sawing/Cut off Machine 18
- Other Milling M/Cs 100

5 Grinding 156
- Cylindrical/Universal Grinding M/Cs 31
- Internal Grinding M/Cs 11
- Surface Grinding M/Cs 16
- Honing M/Cs 4
- Other Grinding M/Cs 94

6 Gear/Splines Cutting 84
- Rack type Shaper 4
- Circular Shaper 12
- Straight Bevel Gear cutting machine 6
- Spiral Bevel Gear cutting machine 3
- Cold Rolling Machine 1

- Gear Hobbing Machine 26

- Gear Shaving Machine 8
- Other Gearing Machines 24
 MACHINERY/EQUIPMENTS INSTALLED IN PMTF

7 Die Casting 12

8 Heat Treatment 15
- Pit type furnaces 4
- SQFs 5
- Rotary furnace 2
- Induction Hardening 4

9 Forging 21
- Board Drop Hammers 2

- Pneumatic Hammers 5
- Press (Trimming/Forging) 6
- Furnaces for forging/Normalizing 8

10 Other Auxiliary/Miscellaneous Machines and Equipment 240

T otal 971
 MARKET
SCENARIO
 MARKET SCENARIO OF AUTOMOTIVE SECTOR
PROJECTED DEMAND OF AUTOMOTIVE VEHICLES
TRACTORS MOTORCYCLES

80,000 1,200,000
70 ,0 0 0
70,000 6 1,0 0 0 1,0 0 0 ,0 0 0
1,000,000
ACTUAL 6 8 ,0 0 0
60,000 6 3 ,50 0 ACTUAL 715,2 0 0
8 0 5,0 0 0

800,000 9 12 ,0 0 0
QTY in Nos

QTY IN Nos
50,000
3 9 ,6 59 4 8 ,8 0 2
3 4 ,559 3 7,770
40,000 3 1,6 3 5 600,000 6 3 2 ,3 9 5

30,000 3 2 2 ,8 16
2 6 ,6 4 4 400,000 4 8 4 ,2 2 3
20,000
Projected
2 3 ,8 0 1
2 6 ,2 4 0
Projected
200,000 8 7,50 4 8 6 ,9 59 10 8 ,8 50 12 0 ,6 2 7
10,000 16 5,10 5

- -
98-99 99-00 00-01 01-02 02-03 03-04 04-05 05-06 06-07 07-08 08-09 09-10 98-99 99-00 00-01 01-02 02-03 03-04 04-05 05-06 06-07 07-08 08-09 09-10

YEARS YEARS

TRUCKS, BUS ES & LCVs PASSENGER CARS

100,000
8 8 ,570 350,000
90,000 3 0 0 ,0 0 0
80,000 74 ,4 3 0 300,000

70,000 ACTUAL 250,000

ACTUAL 2 50 ,0 0 0

QTY in Nos
QTY in Nos

6 2 ,54 0
60,000
52 ,56 0
200,000 2 0 1,0 0 0
50,000 155,515
4 4 ,170
40,000 150,000 174 ,0 0 0
3 7,117 10 0 ,2 4 0
30,000 100,000 12 4 ,710

20,000 10 ,9 0 8 9 ,6 6 2
15,3 0 0
18 ,2 16
Projected 3 8 ,6 8 2 3 9 ,573 Projected
50,000 6 1,8 14
10,000
10 ,18 9 3 2 ,4 6 1 4 0 ,0 8 8
- 9 ,4 0 9 -

98-99 99-00 00-01 01-02 02-03 03-04 04-05 05-06 06-07 07-08 08-09 09-10 98-99 99-00 00-01 01-02 02-03 03-04 04-05 05-06 06-07 07-08 08-09 09-10

YEARS YEARS
 PRODUCT
DIVERSIFICATION
 PRODUCT DIVERSIFICATION
 
     Since its inception, PMTF has kept on diversifying its products in line with market
need. Presently it is engaged in manufacturing of a wide range of products
relating to machine tools, automotive transmissions, and defence.
 
     Keeping in view current market trends / needs, PMTF can further diversify its
products by utilizing existing production facilities and balancing / adding facilities
wherever required. This will substantially increase its annual turnover and improve
its operating results.
 
     PMTF has already developed CNC Lathe and CNC Milling Machines for training
purpose. Considering continuous increase in demand of CNC machines of medium
size from local manufacturing concerns, PMTF can start production of these machines
under technical collaboration / Joint Venture with renowned foreign firms. The
government has already exempted custom duty on import of components for CNC
machines to encourage its local production.
 
     PMTF has vast experience for manufacture of transmission and axle components and
their assemblies for trucks and tractors. It can join hand with a foreign partner for
production of complete tractor to fill the gap in present demand and supply.
 
     PMTF has been manufacturing wheel parts of motorcycles. It has also developed
certain engine parts. During last few years a number of assemblers have entered into
the local market and addressed the market segment needing low priced motorcycles.
PMTF can focus on assembly of complete Sports Motorcycles for the market segment
of youngsters. This motorcycle of good quality with reasonable price can attract this
segment.
 
    PMTF has long history of producing weapons involving barrels. It can select some
weapons of new generation in consultation with Pakistan Armed Forces and produce
the same by adding facilities, wherever required.
PROSPECTS
OF
PRIVATIZATION
 PROSPECTS OF PRIVATIZATION
     The following strengths of PMTF can be further exploited after privatization:
 Good reputation in the market.
 Long term goodwill with a number of regular customers.
 Manufacturing skill and know-how.
 Proximity with large number of Automotive Assemblers (like Pak Suzuki, Indus Motors.)
National Highway, Port Bin Qasim.
 Integrated Production Facilities.
 Abundant Land for expansion.

     Operational results can be further improved by taking actions as under:

 Up-gradation of production facilities for improving quality and productivity.

 Rationalizing / balancing the strength of employees to reduce wage bill and increase
efficiency.
Dec 7, 2021