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Table Of Contents

Chapter 1 - Background
1.4 Applicability and Use of This Guide
Chapter 2 - Reliability Centered Maintenance (RCM) Approach
Figure 2-2. Maintenance Analysis Process
Figure 2-4. Conditional Probability of Failure Curves
2.5.1 Criticality and Probability of Occurrence
Table 2-2. Probability of Occurrence Categories
Table 2-4. Electric Motor Component Analysis
Table 2-5. Cause of Motor Bearing Failure
2.6 Reliability Centered Maintenance Goals
2.8 Impact of RCM on the Facilities Life Cycle
Table 2-6. RCM Facility Life-Cycle Implications
Table 3–1. Maintenance Priority Levels
3.1.1 Reactive Maintenance Criteria
3.2 Preventive Maintenance (PM)
3.2.1 Preventive Maintenance Criteria
3.2.2 Determining PM Task and Monitoring Periodicity
3.3 Predictive Testing & Inspection (PT&I)
3.4.1 Specifications for New/Rebuilt Equipment
3.4.2 Precision Rebuild and Installation
3.4.4 Root-Cause Failure Analysis (RCFA
3.4.5 Reliability Engineering
3.4.6 Reliability Calculations
3.4.10 Facilities Condition Assessment
Table 3–7. Equipment Condition Classification Based on PT&I Data
Chapter 4— Predictive Testing & Inspection (PT&I) Technologies
4.2 Vibration Monitoring & Analysis
4.2.1 Applications and Techniques
4.4.1 Applications and Procedures
4.5 Lubricant and Wear Particle Analysis
4.5.2 Standard Analytical Tests
4.6 Electrical Condition Monitoring
4.6.2 Additional Techniques and Troubleshooting
Table 4–2. Recommended Maximum Inspection Intervals (API 570)
Chapter 5—RCM Requirements during Facilities Acquisition
5.2.1 Maintainability and Ease of Monitoring
5.4 Maintenance and Operations (M&O)
Chapter 6 - RCM Considerations during Facilities Operation
6.3 Maintenance and Operations (M&O) Considerations
7.1.1 Measurements and Measurement Data
7.1.5 Centrifugal Compressors
Table 7–1. Motor Balance Specifications
Table 7–2. Motor Vibration Criteria
Table 7–4. Belt-Driven Fan Vibration Limits
Table 7–5. ISO 3945 Vibration Severity Table
Table 7–7. Machine Classifications
7.1.8 Vibration Monitoring Locations
7.1.9 Lubricant and Wear Particle Analysis
Table 7–10. Typical Properties of Transformer Oils
7.1.12 Pulse Echo Ultrasonics
7.1.13 Motor Circuit Analysis (Complex Phase Impedance)
7.1.14 Motor Current Spectrum Analysis
7.1.15 Insulation Resistance
7.1.18 Maintainability and Ease of Monitoring
7.1.19 Leveling of Equipment Upon Installation
7.2 Architectural/Engineering (A&E) Contracts
Table 7–12. RCM Clauses for Construction Contracts
Table 7–13. RCM Clauses for Equipment Procurement Contracts
7.5 Maintenance and Operations (M&O) Contracts
8.2 Criteria by PT&I Technology
8.2.2 Lubricant and Wear Particle Analysis
Table 8–1. Actions Required Based on Temperature Rise Under Load
Table 8–2. Temperature Limits for Selected Components
Chapter 9 - Checklists for RCM Quality Assurance
Table 9–3. RCM Quality Assurance Construction Considerations
9.5 Maintenance and Operations
10.5 Recommended Agencywide Facilities Metrics
Appendix B—Abbreviations/Acronyms
Appendix D—Sources of PT&I Equipment, Services, and Training
Appendix F—PT&I Technologies Correlation Relationships
Appendix G—Alignment Standard19
Appendix I AC Motor Repair and Reconditioning
Appendix J—Maintenance Procedures
Appendix K—SPECSINTACT Clauses with RCM Applications
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Published by Laércio Gonçalves

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Published by: Laércio Gonçalves on Oct 23, 2010
Copyright:Attribution Non-commercial


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