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tepdown (buck) switching converters are integral a customer uses the exact circuit provided. When a critical
to modern electronics. They can convert a voltage component becomes obsolete or a cheaper substitute is
source (typically 8 V to 25 V) into a lower regu- needed, the customer is usually without a method for select-
lated voltage (typically 0.5 V to 5 V). Stepdown ing an equivalent component.
converters transfer small packets of energy using a This article covers only one stepdown regulator topology
switch, a diode, an inductor and several capacitors. Though one with a fixed switching frequency, pulse width modu-
substantially larger and noisier than their linear-regulator lation (PWM) and operation in the continuous-current
counterparts, buck converters offer higher efficiency in mode (CCM). The principles discussed can be applied to
most cases. other topologies, but the equations do not apply directly to
Despite their widespread use, buck-converter designs other topologies. To highlight the intricacies of stepdown
can pose challenges to both novice and intermediate power- converter design, we present an example that includes a de-
supply designers because almost all of the rules of thumb tailed analysis for calculating the various component values.
and some of the calculations governing their design are Four design parameters are required: input-voltage range,
hard to find. And though some of the calculations are read- regulated output voltage, maximum output current and the
ily available in IC data sheets, even these calculations are converter’s switching frequency. Fig. 1 lists these parameters,
occasionally reprinted with errors. In this article, all of the along with the circuit illustration and basic components
design information required to design a buck converter is required for a buck converter.
conveniently collected in one place.
Buck-converter manufacturers often specify a typical Inductor Selection
application circuit to help engineers quickly design a working Calculating the inductor value is most critical in designing
prototype, which in turn often specifies component values a stepdown switching converter. First, assume the converter
and part numbers. What they rarely provide is a detailed is in CCM, which is usually the case. CCM implies that the
description of how the components are selected. Suppose inductor does not fully discharge during the switch-off time.
The following equations assume an ideal switch (zero on-
L resistance, infinite off-resistance and zero switching time)
VIN P MOSFET V OUT and an ideal diode: (Eq. 1)
+ + VOUT 1 1
CIN P1 C OUT L = (VINMAX − VOU T)×
OUT
× × ,
R × IOUT
OUT
D
MAX
VINMA
MAX
X
f SW LIR OUTMAX
Fig. 2. As LIR increases from 0.2 to 0.5, the load-transient response quickens. The top waveform is the ac-coupled output-voltage ripple, at
100 mV/div. The center waveform is the current load at 5 A/div. And the bottom waveform is the inductor current at 5 A/div. The time scale is
20 µs/div for all waveforms.
the load-transient response, and decreasing the LIR con- (ESR) in the output capacitor. The maximum allowed
stant—thereby reducing the inductor ripple current—slows output-voltage overshoot and ripple are usually specified at
the load-transient response. Fig. 2 depicts transient response the time of design. Thus, to meet the ripple specification for
and inductor current for a given load current, for LIR con- a stepdown converter circuit, you must include an output
stants ranging from 0.2 to 0.5. capacitor with ample capacitance and low ESR.
Peak current through the inductor determines the The problem of overshoot, in which the output-voltage
inductor’s required saturation-current rating, which in turn overshoots its regulated value when a full load is suddenly
dictates the approximate size of the inductor. Saturating removed from the output, requires that the output capaci-
the inductor core decreases the converter efficiency, while tor be large enough to prevent stored inductor energy from
increasing the temperatures of the inductor, the MOSFET launching the output above the specified maximum output
and the diode. You can calculate the inductor’s peak operat- voltage. Output-voltage overshoot can be calculated using
ing current as follows: the following equation:
∆I
IPEAK = IOUT + INDUCTOR , where
OUTMAX ∆IINDUCTORR 2
2 L(IOUT )
MAX
OUTMAX + INDUCTO
∆IINDUCTOR = L IR × IOUTMA
LIR MAX
X
= (VINMA
MAX
X
− VOOUT
UT ) × ∆V = VOUT 2
MAX
2
− VOUT .
(Eq. 2)
C
VOU 1 1
O
OUT
× × .
VINMAX
MA
f SW L
For the values listed in Fig. 1, these equations yield a cal- Rearranging Eq. 2 yields:
culated inductance of 2.91 µH (LIR = 0.3). Select an available ∆IINDUCTOR
2
value that is close to the calculated value, such as a 2.8 µH, L IOUTTMA +
MAX
X
2
and make sure that its saturation-current rating is higher CO = , (Eq. 3)
than the calculated peak current (IPEAK = 8.09 A). (∆V + VOU T ) − VOUT
OUT
2 2
Choose a saturation-current rating that’s large enough where CO equals output capacitance and ∆V equals maxi-
(10 A in this case) to compensate for circuit tolerances and the mum output-voltage overshoot.
difference between actual and calculated component values. Setting the maximum output-voltage overshoot to
An acceptable margin for this purpose, while limiting the 100 mV and solving Eq. 3 yields a calculated output capaci-
inductor’s physical size, is 20% above the calculated rating. tance of 442 µF. Adding the typical capacitor-value tolerance
Inductors of this size and current rating typically have a (20%) gives a practical value for output capacitance of ap-
maximum dc resistance range (DCR) of 5 m to 8 m. To proximately 530 µF. The closest standard value is 560 µF.
minimize power loss, choose an inductor with the lowest Output ripple due to the capacitance alone is given by:
possible DCR. Although data sheet specifications vary among − VOUT VOUT
2
1 VINMAX 1
vendors, always use the maximum DCR specification for de- VOUTCAPACITOR = × MA
× OUT × .
sign purposes rather than the typical value, because the maxi- 2C O L VINMAX
MA
f SW
mum is a guaranteed worst-case component specification. ESR of the output capacitor dominates the output-voltage
ripple. The amount can be calculated as follows:
Output Capacitor Selection VOUTESR = ILRIPPLEE × ESR
R CO = ∆IINDUCTOR × ESR
NDUCTOR
NDUCTOR ESR CO .
Output capacitance is required to minimize the voltage Be aware that choosing a capacitor with very low ESR may
overshoot and ripple present at the output of a stepdown cause the power converter to be unstable. The factors that
converter. Large overshoots are caused by insufficient output affect stability vary from IC to IC, so when choosing an out-
capacitance, and large voltage ripple is caused by insufficient put capacitor, be sure to read the data sheet and pay special
capacitance as well as a high equivalent-series resistance attention to sections dealing with converter stability.
0.4
The input capacitance required for a stepdown converter
depends on the impedance of the input power source. For
0.3 common laboratory power supplies, 10 µF to 22 µF of ca-
pacitance per ampere of output current is usually sufficient.
0.2 Given the design parameters of Fig. 1, you can calculate the
input-ripple current as 3.16 A. You then can start with 40 µF
0.1 0
2-10-4
in total input capacitance and can adjust that value according
4-10-4 to subsequent test results.
0
6-10-4 Tantalum capacitors are a poor choice for input capaci-
0
0.025 8-10-4 Output tors. They usually fail “short,” meaning the failed capaci-
0.05 capacitance(F)
0.075 tor creates a short circuit across its terminals and thereby
ESRCO(�) 0.1
raises the possibility of a fire hazard. Ceramic or aluminum-
Fig. 3. The output capacitor’s equivalent series resistance (ESR) electrolytic capacitors are preferred because they don’t have
dominates the output-voltage ripple. this failure mode.
Adding the output-voltage ripple due to capacitance value Ceramic capacitors are the better choice when pc-board
(the first term in Eq. 4) and the output-capacitor ESR (the area or component height is limited, but ceramics may
second term in Eq. 4) yields the total output-voltage ripple cause your circuit to produce an audible buzz. This high-
for the stepdown converter: pitched noise is caused by physical vibration of the ceramic
− VOUT VOUT
2
capacitor against the pc board as a result of the capacitor’s
1 VINMAX 1
VOUTRIPPLE = × MA
× OUT × + ferroelectric properties and piezo phenomena reacting to the
2C O L VINMAX
MA
f SW voltage ripple. Polymer capacitors can alleviate this problem.
∆IINDUCCTOR
TOR × ESR CO . (Eq. 4)
Rearranging Eq. 4 to solve for ESR yields:
1
ESR CO = ×
∆IINDUCTOR
1 VINMAX − VOUT VOUT 1
2
VOUTRIPPLE − × MA
× .
2C O L VINMAX f SW
(Eq. 5)
A decent stepdown converter usually achieves an output-
voltage ripple of less than 2% (40 mV in our case). For a The Gate Drive Transformer
T For
560-µF output capacitance, Eq. 5 yields 18.8 mΩ for the Your Application
maximum calculated ESR. Therefore, choose a capacitor
with ESR that’s lower than 18.8 mΩ and a capacitance that’s
equal to or greater than 560 µF. To achieve an equivalent ESR
value less than 18.8 mΩ, you can connect multiple low-ESR
capacitors in parallel.
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tors, capacitor ESR dominates the output-voltage ripple.
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Helping Engineer
VOUT (VIN − VOOUTUT ) the Technology
T of Power
ICIRMS = IOUTMAX . w w w. i c e c o m p o n e n t s . c o m • ( 8 0 0 ) 7 2 9 - 2 0 9 9 • ISO 9001/9002
MAX
VIN
VINMAX
MAX
X
MA
MOSFET Selection
Selecting a MOSFET can be daunting, so engineers often
avoid that task by choosing a regulator
0.5
0.4 l
Ripple current (multiple of IOUT)
h
R=ρx l
0.3 b bxh
b=l
ground terminals.
● Minimize connection lengths to the inductor, MOSFET
MOSFET on- and diode/synchronous MOSFET.
resistance 6%
● Keep power traces and load connections short and wide.
Verifying Performance
Fig. 6. Power loss caused by the freewheeling diode should be eliminated When designing or modifying a stepdown switching-
to increase the converter’s efficiency. regulator circuit (one that operates in CCM, using PWM),
you can use the equations in this article to calculate values
0.75 W, the efficiency for this converter is 69.5%. Replacing for the critical components and characteristics required. You
the silicon diode with a Schottky diode increases the ef- should always lab-test the circuit to verify final electrical and
ficiency to 79.6%, and replacing the diode with a MOSFET thermal specifications. For acceptable circuit operation, a
synchronous rectifier further increases the efficiency to 85% proper pc-board layout and judicious component placements
at full load. are as critical as choosing the right components. PETech