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Table Of Contents

1.1THE METAL CUTTING (or MACHINING) PROCESS
2.12BIBLIOGRAPHY (Also see Chapter 15)
3.2THE CHIP
3.3TECHNIQUES FOR STUDY OF CHIP FORMATION
CHIP SHAPE 25
3.4CHIP SHAPE
3.5CHIP FORMATION
THE CHIP/TOOL INTERFACE 29
3.6THE CHIP/TOOL INTERFACE
3.7CHIP FLOW UNDER CONDITIONS OF SEIZURE
THE BUILT-UP EDGE 41
3.8THE BUILT-UP EDGE
MACHINED SURFACES 47
3.9MACHINED SURFACES
3.10SUMMARY AND CONCLUSION
REFERENCES 55
3.11REFERENCES
4.2 STRESS ON THE SHEAR PLANE
4.3 FORCES IN THE FLOW ZONE
4.4 THE SHEAR PLANE AND MINIMUM ENERGY THEORY
4.5 FORCES IN CUTTING METALS AND ALLOYS
4.6 STRESSES IN THE TOOL
4.7 STRESS DISTRIBUTION
4.8 CONCLUSION
4.9 REFERENCES
5.1INTRODUCTION
5.2HEAT IN THE PRIMARY SHEAR ZONE
5.3HEAT AT THE TOOL/WORK INTERFACE
5.6METHODS OF TOOL TEMPERATURE MEASUREMENT
MEASURED TEMPERATURE DISTRIBUTION IN TOOLS 121
5.7MEASURED TEMPERATURE DISTRIBUTION IN TOOLS
5.8RELATIONSHIP OF TOOL TEMPERATURE TO SPEED
5.9RELATIONSHIP OF TOOL TEMPERATURE TO TOOL DESIGN
5.10CONCLUSION
5.11REFERENCES
6.1INTRODUCTION AND SHORT HISTORY
6.2CARBON STEEL TOOLS
6.3HIGH SPEED STEELS
6.4STRUCTURE AND COMPOSITION
6.5PROPERTIES OF HIGH SPEED STEELS
TOOL LIFE AND PERFORMANCE OF HIGH SPEED STEEL TOOLS 149
6.6TOOL LIFE AND PERFORMANCE OF HIGH SPEED STEEL TOOLS
6.7TOOL-LIFE TESTING
6.8CONDITIONS OF USE
6.9FURTHER DEVELOPMENT
6.10CONCLUSION
6.11REFERENCES
7.1CEMENTED CARBIDES: AN INTRODUCTION
7.2STRUCTURES AND PROPERTIES
TUNGSTEN CARBIDE-COBALT ALLOYS (WC-Co) 177
7.3TUNGSTEN CARBIDE-COBALT ALLOYS (WC-Co)
7.4TOOL LIFE AND PERFORMANCE OF TUNGSTEN CARBIDE-COBALT TOOLS
PERFORMANCE OF (WC+TiC+TaC) -Co TOOLS 205
7.6PERFORMANCE OF (WC+TiC+TaC) -Co TOOLS
PERSPECTIVE: “STRAIGHT” WC-Co GRADES versus THE “STEEL-CUTTING” GRADES 209
7.7PERSPECTIVE: “STRAIGHT” WC-Co GRADES versus THE “STEEL-CUTTING” GRADES
7.8PERFORMANCE OF “TiC ONLY” BASED TOOLS
PERFORMANCE OF LAMINATED AND COATED TOOLS 211
7.9PERFORMANCE OF LAMINATED AND COATED TOOLS
PRACTICAL TECHNIQUES OF USING CEMENTED CARBIDES FOR CUTTING 215
7.10PRACTICAL TECHNIQUES OF USING CEMENTED CARBIDES FOR CUTTING
7.11CONCLUSION ON CARBIDE TOOLS
7.12REFERENCES
8.1INTRODUCTION
8.2ALUMINA (CERAMIC) TOOLS
8.4SIALON
8.5CUBIC BORON NITRIDE (CBN)
DIAMOND, SYNTHETIC DIAMOND, AND DIAMOND COATED CUTTING TOOLS 239
8.6DIAMOND, SYNTHETIC DIAMOND, AND DIAMOND COATED CUTTING TOOLS
GENERAL SURVEY OF ALL TOOL MATERIALS 245
8.7GENERAL SURVEY OF ALL TOOL MATERIALS
8.8REFERENCES
CHAPTER 9 MACHINABILITY
9.1INTRODUCTION
9.2MAGNESIUM
9.3ALUMINUM AND ALUMINUM ALLOYS
9.4COPPER, BRASS AND OTHER COPPER ALLOYS
9.5COMMERCIALLY PURE IRON
9.6STEELS: ALLOY STEELS AND HEAT-TREATMENTS
9.7FREE-CUTTING STEELS
9.8AUSTENITIC STAINLESS STEELS
9.9CAST IRON
9.10NICKEL AND NICKEL ALLOYS
9.11TITANIUM AND TITANIUM ALLOYS
9.12ZIRCONIUM
9.13CONCLUSIONS ON MACHINABILITY
9.14REFERENCES
10.3LUBRICANTS
10.4CONCLUSIONS ON COOLANTS AND LUBRICANTS
10.5REFERENCES
11.1INTRODUCTION TO HIGH SPEED MACHINING
11.2ECONOMICS OF HIGH SPEED MACHINING
BRIEF HISTORICAL PERSPECTIVE 341
11.3BRIEF HISTORICAL PERSPECTIVE
MATERIAL PROPERTIES AT HIGH STRAIN RATES 343
11.4MATERIAL PROPERTIES AT HIGH STRAIN RATES
11.5INFLUENCE OF INCREASING SPEED ON CHIP FORMATION
11.6STAINLESS STEEL
11.7AISI 4340
11.8AEROSPACE ALUMINUM AND TITANIUM
CONCLUSIONS AND RECOMMENDATIONS 363
11.9CONCLUSIONS AND RECOMMENDATIONS
12.1INTRODUCTION TO MODELING
12.2EMPIRICAL MODELS
12.3REVIEW of ANALYTICAL MODELS
12.4MECHANISTIC MODELS
12.5FINITE ELEMENT ANALYSIS BASED MODELS
ARTIFICIAL INTELLIGENCE BASED MODELING 397
12.6ARTIFICIAL INTELLIGENCE BASED MODELING
12.8REFERENCES
13.1RETROSPECTIVE AND PERSPECTIVE
13.2CONCLUSIONS ON NEW TOOL MATERIALS
13.3CONCLUSIONS ON MACHINABILITY
13.4CONCLUSIONS ON MODELING
13.5MACHINING AND THE GLOBAL ECONOMY
13.6REFERENCES
14.1REVIEW QUESTIONS
14.2INTERACTIVE FURTHER WORK ON THE SHEAR PLANE
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MetalCutting

MetalCutting

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Published by: s_franic on Oct 26, 2010
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