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Riveting is a method of joining materials using a metal pin, called a rivet. The rivet is inserted
into pre-made holes, then the exposed ends are molded into heads. It ends up looking similar
to a nail with a head on both ends. Riveting offers many advantages, among them are:
• Rivets require no heat; materials that would be destroyed by heat may be joined (e.g. fabric).
• Rivets do not merge with the materials they bind; they can act as fulcrums for moving parts.
• Rivets are nearly permanent; they are more secure than a bolt, screw, or nail.
Decorative Head
A premade head designed with
aesthetics in mind.
Tube
A pipe shaped rivet replaces the
typical solid cylinder rivet. Special
equipment and techniques are
used.
instruction
The remainder of this document contains a step-by-step guide to both making and forming
standard rivets from scratch. Although riveting is a basic metalworking skill, it does require
some prior experience.
Proficiency using the following tools is required:
Abrasives- both files and sandpaper, used to remove rough edges and resize pieces.t
Hammer- used to form rivet heads.
Drill Press- used to drill rivet holes.
The following are recommended. They are needed for preparation, but not during
Ability to Anneal- performed with a torch, softens metal by heating it, then letting it cool.
Access to Table Shears- used to quickly and cleanly cut sheet metal.
Knowledge of Gauge Sizing- a measurement standard used for wire diameter
Metal is like really, really, hard silly putty; it can be molded and shaped without breaking.
And, like silly putty, metal becomes soft when heated. Knowing these principles is crucial in
riveting. The rivet is first through holes in the materials to be joined, and then struck with a
hammer. This compresses the rivet between the hammer and anvil. The metal in the rivet has
nowhere to go but to the sides. Since the rivet is embedded in material, only the exposed por-
tions expand, mushrooming into a spool shape. The spool’s edges are then tapped down with
a round headed hammer, forming a smooth and secure rivet head. The round head of the
hammer, or ball-peen, is used because it delivers precise, concentrated force. While following
instruction
Before buying anything, try visiting a local metalworking studio. They should have everything on this list, and will likely let you use
their equipment for a small fee. They may also have a scrap bin, from which you can salvage free metal for your plates and rivets.
Borrow / Rent
Anvil or Steel Plate
Drill Press
Shears
Torch
Purchase
Eye Protection
Dust Mask
Hammer
File
Sandpaper
Ring Clamp
Pliers
Wire Cutters
Nylon Block
Brass Wire
Drill Bit
Center Punch
Marker
instruction
Design
For this practice exercise, 2” by 2” plates will work great.
Keep the plates flat; the extra complexities of riveting curved plates won’t be addressed.
Stick to brass wire. Brass is a good metal to learn riveting with because it is soft.
Remember to obtain a drill bit that exactly matches the diameter of your wire!
Safety
Wear eye protection at all times.
Wear closed toe shoes.
Secure loose clothing and long hair.
Wear a dust mask when filing.
Plates
Cut using bench shear.
File rough edges till smooth.
Wire
Cut one long piece, measure about 1/4” per rivet.
Anneal wire- coil wire before heating.
Straighten wire- see diagram on right.
Set Rivet
Align plates & insert an alignment pin.
Insert first rivet and position according to diagram.
Hold plates over anvil, only rivet should touch anvil.
Hit once, hard enough to crack a walnut, with flat side.
If struck properly, the anvil will “sing.”
Flip and strike back side once.