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Spec Sheet - Trek 180

Spec Sheet - Trek 180

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Published by: Hobart Welding Products on Nov 04, 2010
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T
he TREK 180 battery-powered, inverter-basedwire welder is the first professional system onthe market for MIG welding “off the power grid.”No matter where your hobby or job takes you, theTREK delivers heavy-duty weld power to fabricate orrepair 24 ga. up to 1/4 in. mild steel in a single pass.Powered by two internal, premium high-performance,sealed lead-acid batteries, the high-purity energystorage technology enables the TREK to be chargedcomplete in about 90 minutes and quickly rechargedin about 20 minutes. The unit delivers approx. 100inches of weld bead when fully charged (using .030diameter flux-cored wire on 1/8 in. mild steel.)The integrated charging system is powered by astandard 115 volt household receptacle. The machinecan operate while plugged in or completely cordless.The TREK delivers 180 amps (approx. 12% duty cycle)on 115 volt standard power… a weld output which,until TREK, has been limited to 230 volt welders.The TREK 180 can be charged inside a vehicle usingan automotive power inverter (400 continuous wattminimum/charging times increase slightly.) The weldoutput is regulated to provide consistent weldingvoltage regardless of battery level. The unit is setupfor both self-shielded flux-cored and solid gas-shielded wires from .024 to the .035 diameter. Aremovable storage bag provides cable managementof standard MIG gun, work cable, clamp andremovable power cord. Impact-resistant caseprovides strength and durability, protecting theinternal components and welding wire.
 
TREK
180
Battery-Powered MIG Welding Package
245164Nov. 2010
FeaturesBenefits
Includes:
Pouch for storage of MIG gun and work lead duringtransportationComfortable 10 ft. H100L4-10 MIG torch10 ft. work lead with clamp2 premium high-performance sealed lead-acidbatteriesSpare .030 in. (0.8 mm) contact tipsSample spool of .030 in. (0.8 mm) self-shieldedflux cored welding wireWeld set-up and information chartRemovable power/recharging cord with plugOwner’s Manual with parts lists, installation,operation, maintenance and MIG welding guidelines
#500539
Inverter arc control technology for a smooth and stable arc.Provides positive feed with adjustable tension. Easy access for threading wire.Disables the welder when the battery runs low to protect the life of the battery.Scans the available input charging power to compensate line draw for low capacity devices such assmall automotive inverters.Provides a broader operating window for each wire with quick and easy adjustment for different materialsand thicknesses.Quick and easy polarity change access for solid or tubular wire.Easy to change from one wire size to another .023/.025 in. (0.6 mm) or .030–.035 in. (0.80.9 mm).Diagnostic lights for quick information on the temperature, charging and battery status.Thin plate pure lead (TPPL) technology allows for fast recharge (only 20 minutes).Protects unit against current overload.Protects power circuitry against thermal overload to ensure reliability.Protects wire feed system from overload, no fuses to change or circuit breaker buttons to press.Five-year warranty on transformers, stabilizers and generators; three years on electronics (drive motors,rectifiers); and one year on guns (MIG and plasma torches).
Excellent arc performanceProven built-in wire feeder withquick-release tension leverLow battery shutdown“AutoPower
” technologyInfinite voltage and wire controlConvenient polarity changeoverQuick-change, dual-groove drive rollLED indicatorsHigh-performance sealedlead batteriesShort circuit protectionSelf-resetting thermal overloadprotectionSelf-resetting motor protectionHobart’s 5/3/1 Industrial Warranty
 
Control Panel
Certified by Canadian Standards Association to both Canadian and U.S. Standards.
C
25
Gas Mixture75% Ar / 25% CO
2
Produces Less SpatterBetter AppearanceNo Shielding Gas RequiredGood for Windy orOutdoor ApplicationsFlux CoreE71T-GS(DCEN)Solid WireER70S-6(DCEP)Steel
Welding Gun Consumables
169715226190
Stock No.
170470169716242831194011194010000068087299000067.500” orf flushFlux Cored
 A) NozzlesC) Retaining RingD) Contact Tip Adaptor Liners
.030” / .035”.023” / .025”
E) Head Tube
.035” ( 0.9mm )
B) Tips
.023” ( 0.6mm ).030” ( 0.8mm )
 ABCDE
LED Status
See Owner’s Manual for Other LED Combinations
READYLOW BATTEROVER TEMPCHARGINGSTATUSUnit is charged, ready to weldBatteries ChargingBatteries 80% ChargedBatteries Fully ChargedLow Battery, plug in welder to chargeOver Temp has occurred, stop weldingand allow unit to cool down
ChangingPolarity 
DCENElectrode NegativeFor Flux Cored WireDCEPElectrode PositiveFor Solid Wire
Drive Rolls
 V – Groove.024” - .030” / .035”( 0.6mm - 0.8mm / 0.9mm )237338 VK – Groove.030” / .035” - .045”( 0.8mm / 0.9mm - 1.2mm )202926
Dual GroovedGrooveWireSizeStock No.
See Owner’s ManualMatch drive roll groove to diameter of wire being used.
Settings are approximate. Adjust as required. Thicker materials can bewelded using proper technique, joint preparation and multiple passes.Recommended Voltage and Wire Speed Settings for Thickness of Metal Being WeldedNumber on Left is Voltage Setting / Number on Right is Wire Feed SettingDiameterof WireBeing UsedSuggestedShielding Gases20–30 cfh Flow RateWire Type,andPolarity SettingMaterialBeingWelded24 gauge.024 inch( 0.6 mm )22 gauge.030 inch( 0.8 mm )20 gauge.036 inch( 0.9 mm )18 gauge.048 inch( 1.2 mm )16 gauge.060 inch( 1.5 mm )14 gauge.075 inch( 1.9 mm )12 gauge.105 inch( 2.7 mm )1/8 inch( 3.2 mm )3/16 inch( 4.8 mm )1/4 inch( 6.4 mm )5/16 inch( 7.9 mm )
.030( 0.8 mm )1 / 02 / 53 / 105 / 306 / 408 / 7010 / 100.024( 0.6 mm )0 / 200 / 302 / 404 / 407 / 608 / 8010 / 10010 / 100.030( 0.8 mm )0 / 101 / 102 / 203 / 303 / 405 / 507 / 5010 / 6010 / 60.035( 0.9 mm )3 / 105 / 206 / 257 / 309 / 3510 / 40
• Set Tension Knob Setting to 3 at start. Adjust tension per instructions in the manual.• Wire Speed listed is a starting value only. Wire speed setting can be fine-tuned while welding. Wire speedalso depends on other variables such as stick out, travel speed, weld angle, cleanliness of metal, etc.
232680-A 
.035( 0.9 mm )5 / 208 / 4010 / 5010 / 60
For Maximum Battery Life, Unit Should BePlugged In When Not In UseBattery Must Be Recharged After Each Use.USE ONLY FACTORY AUTHORIZED BATTERIESStock No. 232612
TREK180 Welding Guide
2
Rated Output
120 A, 17 VDC at20% Duty Cycle
Max. OpenCircuit Voltage
30 V
CurrentRange
25–180 A
Dimensions
H: 13-5/16 in. (338 mm)W: 17 in. (433 mm)D: 7-7/8 in. (200 mm)
Wire FeedSpeed Range
40–400 IPM
NetWeight
51.87 lb.(23.5 kg)
ShippingWeight
61 lb.(27.7 kg)
Amps Input at Rated Load, 60 Hz115 VKVAKW
12*1.380.75*
Auto Power™ technology will adjust as low as 3.5 A based on input power available.
Specifications
(SUBJECT TO CHANGE WITHOUT NOTICE.) 
V
12345678910102030405060708090100READYLOW BATTERYOVER TEMPCHARGINGSTATUSTRIGGERWORK CHARGING80% CHARGED100% CHARGED
TREK 
 
TM
 
180
BATTERY POWERED WIRE FEED WELDER25-180 AMP OUTPUT
WARNING
• UNPLUG TRIGGERBEFORE TRANSPORTINGOR STORING.VOLTAGEWIRE FEED
VOLTSAMPSDUTY CYCLEMAX OCVAMP RANGE1712020%3025-180
RATED WELD OUTPUT
13745628
1. Voltage Control2. Welder Ready Light3. Trigger Receptacle4. Wire Speed Control5. Over Temperature Light6. Charging Status Light7. Battery Status Light8. Work Lead Receptacle
 
Performance DataAccessories
3
DUTY CYCLE CHART(WHILE OPERATING CONNECTED TO A 115V SUPPLY)
0204060801001201401601802000 10 20 30 40 50 60 70 80 90 100% DUTY CYCLE
   D    C    A    M    P    E    R    E    S
TREK 180 VA CURVES
0510152025300 20 40 60 80 100 120 140 160 180 200DC AMPERES
    D    C    V    O    L    T    S
MinimumMaximum
WELD TIME WHILE OPERATING FROM BATTERIES ONLY
12345102030100020406080100120140160180200DC AMPERES
    W    E    L    D    T    I    M    E    (    M    I    N    U    T    E    S    )
20 Ga.18 Ga.16 Ga.1/8"3/16"1/4"
H100L4-10 Replacement MIG Torch#243864
For .030–.035 in. (0.80.9 mm) wire.Includes 10 ft. (3 m) cable.
Drive RollsDual-Groove, V-Smooth #237338
For .023/.025 in. (0.6 mm) and .030–.035 in.(0.8–0.9 mm) wire.
Dual-Groove, V-Knurled #202926
For .030–.035 in. (0.8–0.9 mm) and .045 in.(1.2 mm) flux-cored wire.
Contact Tips
(See chart on back page.) 
MIG Nozzle
(See chart on back page.) 
Protects tip adapter andfocuses gas coverage.
Gasless Flux-coredNozzle
(See chart on back page.) 
For use with self-shieldingflux-cored wires. Improvesvisibility, eases access intight corners, protects tip adapter/gas diffuserfrom spatter and from shorting to the work piece.For use with H9, H10, M10, and M15 torches.
Tip Adapter
(See chart on back page.) 
Replacement Liners
(See chart on back page.) 

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