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Anilbarik59atrediffmail-TWI CSWIP Welding Inspection Notes and Questions_1

Anilbarik59atrediffmail-TWI CSWIP Welding Inspection Notes and Questions_1

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Published by: anilbarik on Nov 12, 2010
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01/07/2013

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 11
WELDING INSPECTION - STEELSCONTENTS
PAGETERMINOLOGY 3THE DUTIES OF A WELDING INSPECTOR 9CODES AND STANDARDS 12THE WELDING PROCEDURE 14DESTRUCTIVE TESTING 20SYMBOLS 27MATERIALS 32FOUR FACTORS FOR ESTABLISHING A WELD 37WELDABILITY 38RESIDUAL STRESS AND DISTORTION 44HEAT TREATMENT 47CALIBRATION 49DEFECTS DETECTED BY SURFACE INSPECTION 50INTERNAL DEFECTS 54MACRO EXAMINATION 58NON-DESTRUCTIVE TESTING 61REPAIR BY WELDING 66CONSUMABLES 70WELDING POSITIONS 75
 
 22
WELDING PROCESSESMANUAL METAL ARC WELDING 78TUNGSTEN INERT GAS WELDING 83METAL INERT GAS WELDING 88SUBMERGED ARC WELDING 94AUTOMATIC METAL ARC WELDING 101ELECTRON BEAM WELDING 103ELECTRO-SLAG WELDING 105
 
 33
TERMINOLOGY
 
Use of the correct terminology is important. CSWIP uses BS 499 standard. Frequently the terms‘weld’ and ‘joint’ are used incorrectly. Exact definitions are given in BS 499 PT 1 1983 -‘Welding terminology’ and BS 499 Pt 2: 1980 ‘ Weld symbols’.TYPES OF WELDButt WeldFillet Weld
 
Edge Weld
 Small indentationsAt each weld
Spot Weld
 
(Illustration depicts resistance weld.Spot welds can be made with MIGor TIG processes.)
 
The four basic welds can be used to join various types of joints.
 

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