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wet well pumping station Design guide

wet well pumping station Design guide

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Published by awhk2006

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Published by: awhk2006 on Nov 20, 2010
Copyright:Attribution Non-commercial

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06/16/2013

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Contents Page
Pump sump and intake design 2Definitions 2Intake types 2Design guidelines 3Policy 3Minimum requirements 3Sources of offending hydraulic phenomena 4Unitized vs. open sump 6Sump geometry and its effect 11Flow correction devices and desired correction features 16Other common flow correction devices 21Vortex suppressors 24Pre-rotation and its effect 28Sump design modification cases 30Sump model testing 36Surface vortex types 44Policy on sump design recommendations 45List of hydraulic laboratories for sump model testing 46Can design guidelines47
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Pump Sump and Intake Design for Vertical Pumps
Definitions:A sump is a pit or tank which receives and temporarily stores the fluid at the lowest point of the system. The intake is the pump structure that guides the water to the pump suction from asump inlet chamber, canal, river, open body of water, etc. Its function is to distribute the flowevenly to the suction side of the pump.
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Sump Design Guidelines
PolicyThe design of pump sump and pump intake is a compromise between the structural constraints and thehydraulic requirements. The design is usually dictated by various physical and economical factorsdetermined by the customer. It is beyond the scope of this site to design sumps and intakes without scalemodel tests conducted by a professional. Therefore, this site should be used for educational purposesonly.
The object of these design guidelines is for informational purposes only. This siteis designed to help the user understand sump configuration and dimensions. Wecannot guarantee any sump design or sump configuration based on this material.
Recommended Minimum Requirements:
1. Approach velocity (Vs) and flow patterns are two of the most important characteristics required bythe sump designer. An approach velocity of one foot per second, with a maximum of two feet persecond, and with evenly distributed flows to the pump suction, without turbulence, is required.Unsatisfactory sump configurations should utilize Vs of one half foot per second or less. (Note that Vs isdifferent than suction bell velocity Vd)2. The clearance to the back wall (B) of the sump should be equal to 0.75 of the bell diameter (D) to thecenter line of the pump with a range of 0.6D to 1.0D. The back wall clearance affects submergencerequirements.3. The suction bell to bottom clearance (C) should be equal to 0.5D, with a range of 0.25 to 1.0D. Thisclearance affects pump head, efficiency, and submergence requirements. Excessive bottom clearancescan lead to dead zones where remaining liquids are not pumped.4. Submergence (S), should equal two bell diameters with a range of 1.5 to 3 times the bell diameterbased on approach flow velocity and uniformity. Submergence must be equal or more than NPSHR.Surface vortex formations are generally reduced with increased submergence of the pump suction.5. The sump inlet cell width (W) should equal two bell diameters with a range of 1.5 to 2.5 times the belldiameter.All of the above recommended minimum requirements rely on a reasonable uniform velocity distributionin the sump bay immediately upstream from the pump. Failure to achieve this uniform velocity distributioncould result in occurrences of adverse flow phenomena.

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