Professional Documents
Culture Documents
MANUAL
36XT
BOOM
AERIAL WORK PLATFORMS
TM
SELF-PROPELLED
AERIAL WORK PLATFORM
This equipment is designed and manufactured in
compliance with the duties, responsibilities and
standards set forth in the ANSI, CE, CSA and/or AS
standards in effect at the time of manufacture.
This equipment will meet or exceed applicable ANSI,
CE, CSA and/or AS codes and standards when
operated in accordance with manufacturer’s
recommendations.
It is the responsibility of the user to follow all regional
codes and regulations that govern the safe operation of
this equipment.
Obtain, read and obey all safety precautions before
performing maintenance or repairs or attempting to
operate this equipment. This includes all manufacturer
recommendations as well as those directives set forth by
government and local authorities.
To ensure proper and safe use of this equipment, it is
strongly recommended that only trained and authorized
personnel attempt to operate and maintain the boom lift.
This manual shall be considered a permanent and
necessary component of the machine and shall be kept
with the boom lift at all times.
Owners and Lessors should complete a full inspection of
all components and perform a test of all functions,
including brake functions, before commissioning or
reselling the machine. Repair or replace all damaged or
malfunctioning components.
B33-01-0102 http://www.biljax.com
TABLE OF CONTENTS
Table of Contents 1
Illustrations 2
Tables 2
1 Safety 3
Legend: Safety Advisories 4
Before Operation 5
During Operation 5
Maintenance Safety 7
Damaged Equipment Policy 8
2 Before Operation 9
Daily Service Checks 10
Weekly Service Checks 12
Monthly Service Checks 12
Workplace Inspection 13
3 Operation 15
Ground Control Station 16
Platform Control Station 18
Platform Controls Joystick 20
Operation: Set Up 21
Operation: Ground Controls 22
Operation: Platform Controls 23
Operation: Drive Functions 23
Manual Boom Operation 24
Battery Recharge 26
Boom Lift Transport 27
4 Troubleshooting 29
Troubleshooting 30
Error Code Definitions 31
5 Replacement Decals 33
6 Specifications 39
7 Equipment Options 43
Material Lifting Hook 44
Platform Rotator 45
1
LIST OF ILLUSTRATIONS
Figure 2-1 Outrigger Position Switches 9
Figure 2-2 Hydraulic Reservoir 10
Figure 2-3 Wheel Nut Tightening Sequence 10
Figure 3-1 Ground Control Panel 16
Figure 3-2 Platform Control Panel 18
Figure 3-3 Platform Controls Joystick 20
Figure 3-4 Outrigger Controls 21
Figure 3-5 Boom Travel Latch 21
Figure 3-6 Platform Travel Latch 21
Figure 3-7 Hand Pump and Controls for Manual Operation 24
Figure 3-8 Manual Lowering Valve 25
Figure 3-9 Battery Charger Faceplate 26
Figure 3-10 Boom Lift and Transport Instructions 27
Figure 5-1 Decal Placements 35
Figure 5-2 Decal Placements – CE 37
Figure 6-1 Range of Motion 41
Figure 7-1 Material Lifting Hook Configuration 44
Figure 7-2 Material Lifting Hook Installation 44
Figure 7-3 Manual Platform Rotator 45
LIST OF TABLES
Table 1-1 Minimum Safe Approach Distances 4
Table 3-1 Charger Fault Codes 26
Table 4-1 Troubleshooting Steps 30
Table 4-2 Error Code Definitions 31
Table 5-1 Decal Descriptions 34
Table 5-2 Decal Descriptions – CE 36
2
1 SAFETY
Proper training is required for the safe operation of any mechanical device.
Failure to follow all instructions and safety precautions in this manual and
attached to the lift will result in death or personal injury.
Prior to Operation:
Read, understand and obey all instructions and safety precautions in this
manual and attached to the lift.
Read, understand and obey all applicable government regulations.
Become familiar with the proper use of all controls.
Inexperienced users should receive instruction before attempting to
operate or maintain the machine.
The use of intelligence and common sense is the best practice when
following any safety policy.
3
BIL-JAX 36XT
DANGER
Warns of operation near electrical power
sources that could lead to personal injury or
death.
WARNING
Describes conditions or practices that could lead
to personal injury or death.
CAUTION
Contains information important in the prevention
of errors that could damage machine or
components.
4
1 – SAFETY
ALWAYS comply with the instructions found in ALWAYS keep away from a machine that is
Safety and/or Service Bulletins distributed by the exposed to energized power lines. If the machine
manufacturer. Bulletins may contain critical contacts energized power lines, NEVER touch or
procedures that supersede the information operate the machine until power lines are shut off.
contained in manuals. ALWAYS operate only on a firm and level surface.
NEVER operate this equipment while under the NEVER operate on surfaces that do not support the
influence of drugs or alcohol, while taking equipment with its rated load capacity or on surfaces
prescription medications that may leave the operator that do not support force exerted by the outriggers
drowsy or prone to dizziness, or while feeling ill. during boom operation. Operate only on surfaces
that can support a pressure of 1.8 kg/cm2 (25 psi) to
NEVER modify the equipment in any way that would ensure safe operation.
affect its original design or operation.
ALWAYS keep personnel away from potential pinch
NEVER deface, modify or obscure any decals or and shear points and from potential crush hazards
markings on equipment. as indicated by decals attached to the machine.
NEVER operate the equipment in any way for which ALWAYS keep the safety bar lowered unless
it is not intended. personnel are entering or exiting the work platform.
ALWAYS keep personnel and obstructions clear of
the machine when repositioning boom or basket.
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BIL-JAX 36XT
ALWAYS cordon the area surrounding the NEVER exceed the load limits set by the
outriggers to keep personnel, vehicles and moving manufacturer. Use only the Material Lifting Hook,
equipment away from the machine while in use. supplied as an option and manufactured by Bil-Jax,
when lifting materials. Safely stow all tools and
ALWAYS stay clear of overhead obstructions,
equipment.
including wires and cables.
NEVER exceed load ratings by transferring loads to
ALWAYS exercise caution when rotating the boom
the lift at elevated heights.
from the ground control station. ALWAYS watch for
personnel inside the radius of the turntable and NEVER use the platform to lift a load that exceeds
boom arm when rotating the boom lift from the the platform dimensions. NEVER lift a load in such a
ground or platform controls. way that the center of gravity is higher than the top
guardrail of the platform.
ALWAYS remove personnel from the boom lift
before attempting to free an elevated platform that NEVER modify the platform or carry materials that
has become caught or snagged on an adjacent would increase the surface area of the platform.
structure or obstacle. Increasing the area exposed to the wind may
decrease machine stability. NEVER attach
NEVER operate the machine on any surface other
overhanging loads when raising or lowering the
than firm and level ground. NEVER operate the
platform.
machine from a position on truckbeds, trailers,
floating vessels or scaffolding without written NEVER use the boom or platform to push or pull or
approval from the manufacturer. to lift any part of the machine.
NEVER operate lift functions on slopes exceeding NEVER use the boom or platform to place a load
12.5º. against any structure, materials or equipment.
NEVER allow electrode contact with any part of the NEVER climb on the boom.
machine while welding from the platform. NEVER
NEVER leave an elevated platform unattended.
use the machine as a ground for welding.
NEVER leave the keys in the boom lift while
NEVER operate without the outriggers fully
unattended or not in use.
extended or when the machine is not level.
NEVER position an elevated platform against
another object to steady the platform Drive Safety
NEVER override or bypass the manufacturer’s ALWAYS maintain an awareness of limited sight and
safety devices. blind spots when operating drive functions.
NEVER attach a safety harness to an adjacent ALWAYS limit travel speed according to surface
structure, pole, or to nearby equipment while conditions, slope, location of personnel and
working from the boom platform. obstructions and any other factors which may result
in collision.
NEVER raise the outriggers while boom is raised or
extended. NEVER operate drive functions on slopes exceeding
20º.
NEVER sit, stand or climb on cage bars. ALWAYS
keep both feet firmly on the work cage floor when NEVER engage in stunt driving, horseplay or any
working from an elevated platform. other behavior considered unsafe according to
employer, job site and/or government regulations.
NEVER attempt to increase the working height with
boxes, ladders, stools or any other materials. NEVER operate the internal combustion engine in
an area that is not properly ventilated.
NEVER operate this equipment when exposed to
high winds, thunderstorms, ice or any weather NEVER fuel the internal combustion engine while
conditions that would compromise operator safety. smoking, or while near spark or open flame.
NEVER operate boom lift in conditions where wind
speeds exceed 12.5 m/sec (45 km/h or 28 mph).
High winds may affect stability and boom operation.
NEVER allow ropes, electric cords, hoses or other
equipment to become entangled in the machine
while raising or lowering platform.
6
1 – SAFETY
MAINTENANCE SAFETY
Ensure the following general safety precautions are NEVER exceed the manufacturer’s recommended
followed while performing maintenance on the Aerial relief valve settings.
Work Platform:
NEVER touch or allow metal tools to contact any
General Maintenance components that are sensitive to static discharge.
ALWAYS use static discharge prevention mats and
ALWAYS perform maintenance procedures
grounding devices when handling electronic
according to manufacturer’s guidelines. NEVER
components.
disregard or bypass proper maintenance
procedures. NEVER adjust, repair, replace or bypass any
hydraulic or electrical control or safety device. These
ALWAYS inspect hydraulic system to ensure that all
include, but are not limited to, hydraulic load control
lines, connectors and fittings are properly fastened
and flow control valves, solenoid valves and limit
and in good condition.
switches. ALWAYS consult an authorized Bil-Jax
ALWAYS turn the key switch OFF and remove key technician if repairs are necessary.
before performing maintenance.
NEVER modify, alter or change the equipment
ALWAYS perform maintenance with the boom and without first consulting an authorized Bil-Jax
platform in a fully lowered, stowed position, when technician, and NEVER in any way that would affect
possible. ALWAYS secure the boom before its original design or operation.
performing maintenance on hydraulic cylinders.
Battery Maintenance
ALWAYS disconnect power to the hydraulic pump
Ensure the following general safety precautions are
drive motor before making electrical checks to the
followed when performing battery maintenance on
hydraulic valves.
the Aerial Work Platform.
ALWAYS keep all mechanical parts properly
ALWAYS wear safety glasses when working with or
adjusted and lubricated according to maintenance
near batteries.
schedule and manufacturer’s specifications.
ALWAYS check the battery fluid level daily.
ALWAYS perform a function check of operating
controls before each use and after repairs have ALWAYS avoid contact with battery acid. Battery
been made. acid causes serious burns and should be kept away
from skin or eyes. If contact occurs, flush with water
ALWAYS locate and protect against possible pinch
and consult a physician immediately.
points before performing any maintenance or
repairs. ALWAYS disconnect ground cable first when
removing battery.
ALWAYS use only manufacturer-approved parts to
repair or maintain equipment. If any portion of this ALWAYS connect ground cable last when installing
equipment is rebuilt or repaired, retesting is required battery.
in accordance with factory instructions.
ALWAYS charge batteries in open, well-ventilated
ALWAYS maintain a safe distance while testing the areas.
hydraulic components. ALWAYS relieve hydraulic
ALWAYS replace batteries using only parts
pressure before loosening or removing hydraulic
recommended by manufacturer. ALWAYS use only
components. NEVER test or operate the hydraulic
batteries with sealed caps over cells.
components while personnel are near the
equipment. NEVER smoke while servicing batteries.
NEVER allow water or foreign particles into the DC NEVER charge batteries near spark or open flame.
electric motor housing. Inclusion of water or foreign
NEVER allow batteries to overcharge and boil.
particles may cause serious damage to the motor. If
the motor becomes wet, consult an authorized Bil- NEVER short across battery posts to check for
Jax service technician for proper drying instructions. current. NEVER break a live circuit at the battery.
NEVER add unauthorized fluids to the hydraulic NEVER disconnect battery from charger while
system or battery. NEVER mix hydraulic oils. charger is connected to a live power source.
Consult manufacturer specifications. Refer to
Section 4 for hydraulic system maintenance NEVER jumpstart other vehicles using the boom lift
procedures. batteries.
7
BIL-JAX 36XT
Safety Statement
At Bil-Jax, we are dedicated to the safety of all users of our products. All Bil-Jax
lifts are designed, manufactured and tested to comply with current applicable
ANSI and/or CE codes and regulations.
Damage Policy
There may be occasions when a Bil-Jax lift is involved in an incident that results
in structural damage to the lift. Such damage can seriously compromise the
ability of the lift to perform in a safe manner. Therefore, whenever a Bil-Jax lift is
damaged structurally or when there is suspected internal damage to the
structure, Bil-Jax may require that the lift be returned to our facility for
reconditioning. For any questions concerning structural damage or the Damaged
Equipment Policy, please contact an authorized Bil-Jax representative or your
regional Bil-Jax dealer
Damage Repair Notice
There may be occasions when a Bil-Jax lift is involved in an accident resulting in
damage to non-structural components. When such damage occurs and repairs
are made by the owner or area distributor, please notify Bil-Jax of these non-
maintenance repairs and request a repair form to be filled out and returned to Bil-
Jax.
8
2 BEFORE OPERATION
Inspections of the aerial work platform and the intended work area should be
performed daily before operation. Failure to inspect machine and work area
may result in death or personal injury.
Prior to Operation:
Conduct a pre-operation inspection of the aerial work platform by
performing all daily service checks as explained in this manual, as well
as all weekly and/or monthly service checks, if applicable.
Inspect the work area.
9
BIL-JAX 36XT
Verify that booms remain elevated and do not drift. Begin with the outriggers fully extended and the boom
lift level. Raise one outrigger until the footpad is not in
Pull out STOP button and lower the booms. contact with the ground.
If either control station is unresponsive, refer to Table Verify that boom functions are unresponsive when
4-1 for troubleshooting procedures. one outrigger is raised.
If display panel displays an error code, refer to Table Repeat this procedure for each outrigger.
4-2 for error code definitions.
Raise all outriggers until the footpads are not in
Verify correct tire inflation. contact with the ground. Verify that all outrigger status
LEDs on the ground control panel are unlit.
Inflate tires to 20 psi (140 kPa).
Lower one outrigger until the footpad makes contact
Inspect tires for damage or loose or missing lug with the ground and the outrigger begins lifting the
nuts. trailer.
Repair or replace as necessary.* If the LED is lit before the footpad makes contact with
the ground or if the LED remains unlit after the weight
Inspect structural components and platform for is transferred to the outrigger, the position switch or
obvious damage or debris. wiring is faulty.
Repair or replace as necessary. Repeat this procedure for each outrigger.
Inspect machine for missing, loose or damaged Repair or replace as needed. Refer to Figure 2-1.
fasteners, including pins and bolts.
Check engine oil level.
Add oil as needed.
Manufacturer recommends engine oil type 5W-30.
Check engine fuel level.
Add fuel as needed.
10
2 – BEFORE OPERATION
CAUTION
Do not mix hydraulic oils. Do not add any fluid to
the hydraulic system that is not expressly
recommended by the manufacturer. Adding
unauthorized fluids to the hydraulic system may
cause damage to equipment
The hydraulic reservoir is originally filled with Dexron
III/Mercon ATF with a viscosity rating of 175.
Manufacturer recommends a higher viscosity
hydraulic oil when operating equipment routinely in
extreme climates.
1. Filter Element
2. Fill Port
3. Sight Gauge
11
BIL-JAX 36XT
4 3
2 5
12
2 – BEFORE OPERATION
WORKPLACE INSPECTION
Before operating the machine, be aware of and
avoid the following:
Drop-offs
Holes
Floor obstructions or debris
Sloped surfaces outside the capabilities of the
boom lift
Unstable or slippery surfaces
Surfaces that will not support the load forces
imposed by the machine or outriggers
Overhead obstructions and high voltage
conductors
Sinkholes and untamped earth fills
Personnel
Unsafe weather conditions
Other vehicles and equipment
Other unsafe conditions
13
BIL-JAX 36XT
14
3 OPERATION
The Model 36XT Aerial Work Platform is equipped with multiple operator
control stations. Operators can use boom and outrigger functions from
both the platform and ground control panels. Drive functions are found
on the platform control panel.
15
BIL-JAX 36XT
16
3 – OPERATION
The ground control station includes the following SPEED button and the BOOM RETRACT (8) button at the
controls and Indicators. Refer to Figure 3-1 for same time retracts the boom. Boom motion
control locations. continues until the buttons are released or until the
boom reaches a hard stop or a safe travel limit.
9-10. Boom Raise/Down Buttons
1. Key Switch
Pressing and holding a desired SPEED button and the
Turning the key switch to the PLATFORM (1A) icon
BOOM RAISE (9) button at the same time will raise the
selects operation from the platform. Turning the key
boom. Pressing a desired SPEED button and the
switch to the GROUND (1B) icon selects operation
BOOM DOWN (10) button at the same time will lower
from the ground control panel. The center (power
the boom. Boom motion continues until the buttons
off) position interrupts all electric and hydraulic
are released or until the boom reaches a hard stop
power operations except emergency lowering.
or a safe travel limit.
Removing the key protects against operation by
unauthorized persons. The key may be removed 11-12. Boom Rotation Buttons
with the key switch in any selected position.
Pressing and holding a desired SPEED button and the
2. Battery Condition Indicator BOOM ROTATION CLOCKWISE (11) or COUNTERCLOCK-
WISE (12) button at the same time enables the boom
Indicator LEDs light up to indicate the level of charge
to rotate in the direction selected. The boom will
remaining in the batteries. A lighted green LED
rotate through 700 degrees until the buttons are
indicates an adequate charge level. Lighted yellow
released or the stop is reached.
LEDs indicate the need for charging soon. A lighted
red LED warns that the battery charge level is low; 13-14. Platform Tilt Buttons
boom operations should be halted until the batteries
Press and hold any SPEED button and the desired
are recharged.
PLATFORM TILT (13 and 14) button at the same time
3-4. Engine Start and Choke to level the work platform (levels the platform only,
not the boom lift).
Start a cold engine by pressing the Engine START (3)
button while pressing and holding the CHOKE (4) 15. Speed Buttons
button. To start/restart a warm engine, press the
The SPEED buttons along the lower right side of the
START button only.
control panel must be pressed and held while
5. Display Panel selecting a boom function. Four speeds are
available to control the positioning of the boom lift.
The DISPLAY PANEL is a lighted text window that
displays the present operating status or an existing 16-20. Outrigger Controls
error condition when the key switch is on.
For automatic outrigger extension/retraction: Select
6. Emergency Stop Button EXTEND (16) or RETRACT (17) outrigger button and
the AUTO LEVEL (18) button at the same time. To
When pushed in, the emergency STOP button
manually extend or retract the outriggers: Select
disconnects electrical power to the ground and
EXTEND or RETRACT outrigger button and one of the
platform control stations. The emergency STOP
OUTRIGGER buttons (19) at the same time. The
pushbutton should only be pressed to immediately
outrigger indicator LEDs light up when the outriggers
stop all boom motion. To resume control, pull out the
are properly deployed and the boom weight is on the
emergency STOP button.
outriggers. Each of the outer outrigger LEDs
7-8. Boom Extend/Retract Buttons indicates load is on the outrigger footpad. Each of
the inner outrigger LEDs, when flashing, indicate
Pressing and holding a desired SPEED button and the that side is low and needs to be further raised for
BOOM EXTEND (7) button at the same time extends leveling. The Auto Level LED lights up and a buzzer
the telescopic boom. Pressing and holding a desired
sounds when the boom is level.
17
BIL-JAX 36XT
18
3 – OPERATION
The platform control station includes the following 10. Emergency Stop
controls and Indicators. Refer to Figure 3-2 for
When pushed in, the emergency STOP button
control locations.
disconnects electrical power to the ground and
platform control stations. The emergency STOP
pushbutton should only be pressed to immediately
1-2. Engine Start and Choke
stop all boom motion. To resume control, pull out the
Start a cold engine by pressing the CHOKE button (2), emergency STOP button.
then press the engine START button (1) to start the
11-15. Outrigger Controls
engine. To start/restart a warm engine, press the
START button only. Outrigger controls on the platform are identical to the
outrigger controls on the ground control panel.
3. Engine Stop
16. Boom Raise/Down
Press to stop the engine. If charged, batteries will
still provide power to the lift. Press the BOOM RAISE/DOWN button until the adjacent
LED indicator becomes lit. Depress the trigger on
4. Gnerator On/Off
the platform controls joystick and move the joystick
Press GENERATOR ON/OFF button to activate off center in the appropriate direction to raise and
generator. Generator provides power to battery lower the boom.
charger and to GFI outlets found adjacent to the
17. Boom Rotation
ground and platform control stations.
Press the BOOM ROTATION button until the adjacent
5. Fuel Toggle
LED indicator becomes lit. Press and hold the toggle
Press FUEL TOGGLE button to change between fuel button on top of the platform controls joystick, using
types. Option is not currently available on self- the color-coded direction arrows to determine
propelled machines. direction the machine will rotate. Depress the trigger
on the platform controls joystick and move the
6. Horn joystick off center to rotate the boom.
Press to sound the horn. Use the horn button to
18. Boom Extend/Retract
warn personnel in the area of a falling object hazard,
impending boom motions or the need for assistance. Press the BOOM EXTEND/RETRACT button until the
adjacent LED indicator becomes lit. Depress the
7. Drive Speed Selector trigger on the platform controls joystick and move
Press DRIVE SPEED SELECTOR to switch between low the joystick off center in the appropriate direction to
speed/high torque and high speed/low torque extend and retract the boom.
settings. The low speed/high torque setting is
19. Platform Tilt
recommended when operating on inclines.
Press the PLATFORM TILT button until the adjacent
8. Battery Condition Indicator LED indicator becomes lit. Depress the trigger on
Indicator LEDs light up to indicate the level of charge the platform controls joystick and move the joystick
remaining in the batteries. A lighted green LED off center in the appropriate direction to extend and
indicates a good charge level. Lighted yellow LEDs retract the boom.
indicate the need for charging soon. A lighted red
LED warns that the battery charge level is low; boom
operations should be halted until the batteries are
recharged.
9. Diagnostic Indicators
Indicator LEDs warn of machine or engine issues.
Refer to the display panel on the ground control
panel and the troubleshooting section of this manual
for fault code explanations.
19
BIL-JAX 36XT
1. Joystick Trigger
2. Toggle Switch
Figure 3-3. Platform Controls Joystick
1. Joystick Trigger
Depress the trigger after selecting a boom function
and move the joystick in the desired direction to
operate boom functions.
2. Toggle Switch
Use the toggle switch to control direction of boom
rotation and to steer the machine when using drive
functions.
20
3 – OPERATION
OPERATION: SET UP
Turn the key switch on the ground controls to Verify that the auto level indicator LED is lit. If
select the desired control station. If power does the auto level indicator is not lit, the boom may
not come on, make sure both emergency STOP not be level.
buttons (ground and platform) are pulled out and
Pull the latch release on the boom travel latch,
the main power disconnect is plugged in.
raise the latch handle and swing the latch U-bolt
The control microprocessor will perform self- down. Refer to figure 3-5.
diagnostics to test the operating system. After
several seconds, the DISPLAY PANEL window
will read:
BIL – JAX
A STEP ABOVE
Verify that the control status indicator LED is lit.
If the control status indicator LED is not lit or is
flashing, the outrigger buttons will not work. A
flashing control status LED indicates that one or
more of the booms is raised and needs to be
stowed. Refer to Figure 3-1 and Figure 3-4.
Extend the outriggers manually or using the Figure 3-5. Boom Travel Latch
AUTO LEVEL button. When the boom is leveled
Open the platform travel latch (Figure 3-6) and
properly, a buzzer will sound and two LEDs at
pivot the platform upright. Platform locking pins
each OUTRIGGER button and the LED at the AUTO
will engage in the pivot locking holes when the
LEVEL button will be lit.
platform is in a full upright position. Verify that
Auto Level: Press and hold the EXTEND and the platform is locked into place.
AUTO LEVELbuttons at the same time.
Manual Level: Extend the two outriggers
closest to the trailer coupler first. Lower each
pair of outriggers by pressing the EXTEND button
and the two appropriate OUTRIGGER buttons at
the same time.
21
BIL-JAX 36XT
22
3 – OPERATION
23
BIL-JAX 36XT
Figure 3-7. Hand Pump and Controls for Manual Lift Operation
24
3 – OPERATION
Manual Lowering
Each Manual Lowering Valve is equipped with a
plunger, found at the base of the lift cylinder(Figure
3-8). Use the plunger to lower the platform in case of
a complete electrical power failure, a load shift, or
other emergency. To lower the work platform, pull
the valve plunger forward. Continue pulling the
plunger to completely lower the boom.
25
BIL-JAX 36XT
BATTERY RECHARGE
Recharge batteries as needed. When using the gas The CHARGING indicator LED remains lit
engine, press the GENERATOR button on the platform continuously during the first stage of the charge
control station to charge the batteries. Charge daily cycle. The bulk mode CHARGE CURRENT will
under normal use. When machine is not in use, be displayed on the battery charger faceplate.
batteries should be recharged at least once per
Press and hold the BATTERY VOLTAGE button to
week. Under normal circumstances, battery
display the detected battery voltage.
recharge should take approximately 10-12 hours.
However, a full recharge may take up to 24 hours if If a battery fault is detected, the appropriate fault
the battery charge is extremely low. code will appear on the CHARGE CURRENT
display. The red CHECK BATTERY indicator
WARNING LED will become lit. See Table 3-1 for battery
Recharge batteries in a well-ventilated area only. charger fault codes.
Do no charge batteries near fire, spark or other
potential ignition sources. Batteries may emit WARNING
highly explosive hydrogen gas while charging. Do not disconnect any output leads or
Failure to properly ventilate the charge gases connectors between the batteries and the
may result in serious injury or death. Always charger when the charger is on. To stop a charge
charge boom lift batteries away from flammable in progress, always unplug the extension cord
materials. from the AC power source.
To recharge the boom lift batteries: When the battery charge reaches 80% of
capacity, the yellow 80% CHARGED indicator
Move the boom lift to a well-ventilated area with
LED will become lit and the green CHARGING
direct access to 120 V electrical outlet. Keep the
indicator LED will begin to flash.
boom lift and batteries away from open flame or
other potential ignition sources. When the batteries have reached a full charge,
the green and yellow indicator LEDs will turn
Attach a 12 AWG multi-strand, grounded
themselves off. CC (Charge Complete) will
extension cord with a maximum length of 50 feet
appear on the CHARGE CURRENT display.
(15 m) to the receptacle located inside the
After two hours, this display will fade and the
engine compartment. The generator may need
CHARGE CURRENT will read 00.
to be disconnected from the receptacle.
Unplug the extension cord from the outlet and
NOTE: Using an underrated or long power cord
the charger receptacle on the boom lift. Store
will reduce the output of the battery
the extension cord for next use.
charger and may extend charge time.
Plug the extension cord into outlet. Verify that CAUTION
the green CHARGING indicator LED is lit on the Always unplug the battery charger power cord
battery charger faceplate (Figure 3-9). before moving the boom lift. Failure to
disconnect power cord will cause damage to the
equipment.
Linear Battery Charger Table 3-1. Charger Fault Codes
CHARGING
Code Description Limits Cause
Loose battery or
>112% charge
F1 Over Voltage charger
voltage
connection
CHARGE CURRENT 80% CHARGED
F2 Over Current >60 amperes Battery Fault
PUSH
FOR F3 Bulk Mode Timeout 14 hrs Max. Battery Fault
BATTERY VOLTAGE CHECK BATTERY
ARD Mode
F4 6 hrs Max. Battery Fault
Timeout
FUSE 15A
F5 FCT Mode Timeout 2.5 hrs Max. Battery Fault
SLO BLO
26
3 – OPERATION
27
BIL-JAX 36XT
28
4 TROUBLESHOOTING
The following section contains information for solving basic diagnostic
issues associated with the machine. If any issue or malfunction is
encountered during the correct and proper operation of the aerial work
platform that is not covered by the troubleshooting steps covered in this
manual, contact your regional Bil-Jax representative or the Bil-Jax
Service Department.
29
BIL-JAX 36XT
TROUBLESHOOTING
Refer to Table 4-1 for basic troubleshooting operations. Additional information
can be found in the Bil-Jax Model 36XT Parts and Service Manual. Contact the
Bil-Jax Service Department with any questions or before attempting any
advanced troubleshooting operations.
c. Battery ground or in-series cable is loose. c. Inspect and repair battery connections.
Hydraulic function does not a. Fault detected by safety interlock a. Refer to Table 4-2 for error code
work and display window microprocessor. definition and correction.
shows an error message
b. Boom Lift electric or electronic failure b. Refer to Table 4-2 for error code
definition and correction.
Outrigger indicator LED a. Key switch turned to the OFF or platform a. Turn key switch to ground controls
lights do not function. controls position. position.
One or more boom controls a. Key switch is turned to the OFF or a. Turn key switch to ground or platform
do not function incorrect control position. controls position.
OR b. Battery charge is low. b. Recharge battery.
One or more boom controls
function improperly c. Emergency STOP engaged. c. Disengage Emergency STOP buttons.
OR d. Battery ground or in-series cable loose. d. Inspect and repair battery connections.
One or more boom controls
function intermittently. e. All outriggers not properly deployed. e. Deploy all outriggers and level boom lift.
h. Valve solenoid not operating properly. h. Clean valve solenoid and recheck
function(s); replace or repair as needed.
i. Fault detected by system interlock. i. Check display for system status. Refer
to Table 4-2 for error code definitions
and correction.
30
4 – TROUBLESHOOTING
002 LOSS OF PLATFORM Ground control lost communication with platform Check for unplugged or damaged
COMMUNICATION control. platform control cable.
005 PLATFORM CONTROL HAS Platform control detected a stuck or pressed key Turn key switch off and on again
STUCK KEY on power up. without pressing any buttons.
008 GROUND CONTROL HAS Ground control detected a stuck or pressed key Turn key switch off and on again
STUCK KEY on power up. without pressing any buttons.
009 BOOM UP WITHOUT Ground control detected the boom is up and all Retract boom to travel position
OUTRIGGERS ON GROUND outriggers are not on the ground and extend outriggers using AUTO
LEVEL button.
010 LEVEL SENSOR HAS The ground control detected an erratic output Retract and extend outriggers
ERRATIC OUTPUT from the level sensor. using AUTO LEVEL button.
015 MACHINE IS NOT LEVEL Machine has gone out of level with use. Retract and extend outriggers
using AUTO LEVEL.
016 LIFT BOOM A boom rotate, extend, or retract function Raise boom from travel position.
requested with boom down.
017 STOW BOOM An outrigger function requested with boom up. Retract and lower boom to travel
position.
021 OPEN CIRCUIT PRIMARY UP A load of less than 70mA detected in primary up Check for faulty boom up
circuit on power-up. solenoid coil and wiring.
022 SHORTED CIRCUIT Excessive load detected in primary up circuit on Check for faulty boom up
PRIMARY UP power-up. solenoid coil and wiring.
033 OPEN CIRCUIT EXTEND A load of less than 70mA detected in extend Check for faulty boom extend
circuit on power-up. solenoid coil/wiring.
034 SHORTED CIRCUIT EXTEND Excessive load detected in extend circuit on Check for faulty boom extend
power-up. solenoid coil/wiring.
035 OPEN CIRCUIT RETRACT A load of less than 70mA detected in retract Check for faulty boom retract
circuit on power-up. solenoid coil/wiring.
036 SHORTED CIRCUIT Excessive load detected in retract circuit on Check for faulty boom retract
RETRACT power-up. solenoid coil/wiring.
037 OPEN CIRCUIT PLATFORM A load of less than 70mA detected in platform Check for faulty level up solenoid
LEVEL UP level up circuit on power-up. coil/wiring.
038 SHORTED CIRCUIT Excessive load detected in platform level up Check for faulty level up solenoid
PLATFORM LEVEL UP circuit on power-up. coil/wiring.
039 OPEN CIRCUIT PLATFORM A load of less than 70mA detected in platform Check for faulty level down
LEVEL DOWN level down circuit on power-up. solenoid coil/wiring.
040 SHORTED CIRCUIT Excessive load detected in platform level down Check for faulty level down
PLATFORM LEVEL DOWN circuit on power-up. solenoid coil/wiring.
31
BIL-JAX 36XT
32
5 DECAL REPLACEMENT
Decals contain information that is required for the safe and proper use of
the aerial work platform. Decals should be considered necessary
components of the machine and should be checked before each use to
verify that they are correctly attached and legible.
Use the following guides to find the correct location of all decals.
33
BIL-JAX 36XT
Decal No. Decal Description Qty Decal No. Decal Description Qty
0202-0523 Made in USA 1 B06-00-0484 DANGER: Battery/Charger Safety 1
B06-00-0034 DANGER: Electric Shock 1 B06-00-0494 NOTICE: Hazardous Materials 1
B06-00-0037 Lubricate Semi-Annually 1 CAUTION: Compartment Access
B06-00-0495 2
Restricted
B06-00-0062 NOTICE: AC Power 2
B06-00-0503 NOTICE: Handle Applications 1
B06-00-0068 NOTICE: Hydraulic System Oil 1
B06-00-0504 NOTICE: Emergency Hand Pump 1
B06-00-0161B Bil-Jax Logo, Black Transfer 2
DANGER: Before Use/Main
B06-00-0404 WARNING: Outrigger Crush Toe 8 B06-00-0505 1
Instruction/Hazards (ground)
B06-00-0405 WARNING: Pinch Point 14 B06-00-0506 NOTICE: Emergency Lowering 2
DANGER: Before Use/Main B06-00-0521 DANGER: Tip Over Hazard 5
B06-00-0471 1
Instruction/Hazards (Platform)
CAUTION: Manual Boom
NOTICE: Operator’s Manual B06-00-0541 1
B06-00-0473 1 Functions
Missing
B06-00-0545 Bil-Jax Website Transfer 2
B06-00-0474 NOTICE: Max. Load 1
NOTICE: Fall Protection Attach-
WARNING: Read/Understand B06-00-0552 1
B06-00-0475 1 ment points
Operator’s Manual
WARNING: Operating Instructions
B06-00-0476 NOTICE: Range of Motion 2 B06-00-0561 2
(Ground)
B06-00-0477 WARNING: Forklift Pockets 2 WARNING: Operating Instructions
B06-00-0562 1
B06-00-0481 CAUTION: Transport Safety Latch 1 (Platform)
Identification Plates
B06-00-0490 VIN Plate 1
B06-00-0499 ANSI ID Plate 1
B06-00-0524 Annual Inspection Plate 1
B06-00-0526 Key Tag 1
34
4x 0405
0493 0405
0552
0506 0482
0521
0476
0404
0037
0545
0477
0473
0161B
0563
0562
0475
0471
0062
0474
0476 0552
0202-0523
0405
0405
0552
0494
0034
0561
0484
0541
35
5 – DECAL PLACEMENT
BIL-JAX 36XT
Decal No. Decal Description Qty Decal No. Decal Description Qty
0202-0523 Made in USA 1 B06-00-0482 DANGER: Electrocution Hazard 2
B06-00-0034 DANGER: Electric Shock 2 CAUTION: Compartment Access
B06-00-0495 2
Restricted
B06-00-0037 Lubricate Semi-Annually 1
DANGER: Before Use/Main
B06-00-0062 NOTICE: AC Power 2 B06-00-0505 1
Instruction/Hazards (ground)
B06-00-0068 NOTICE: Hydraulic System Oil 1 B06-00-0506 NOTICE: Emergency Lowering 2
B06-00-0161B Bil-Jax Logo, Black Transfer 2 CAUTION: Manual Boom
B06-00-0541 1
B06-00-0173 Fall Protection Attachment Points 1 Functions
Identification Plates
B06-00-0499 ANSI ID Plate 1
B06-00-0526 Key Tag 1
36
4x 0405
0405
0552
0506 0482
0405
0568
0404
0037
0545
0161B
0562 0563
0475
0474
0471
0062
0476
0202-0523
0173
0405
0405
0552
0572 0068
0475
0034
0561
0476 0541
0034
37
5 – DECAL PLACEMENT
BIL-JAX 36XT
38
6 SPECIFICATIONS
Bil-Jax, Inc. is dedicated to the continuous improvement of this and all
Bil-Jax products. Therefore, equipment information is subject to change
without notice.
The following information is based on ideal working conditions. Machine
performance may vary based on work environment and on machine
options.
Direct any questions or concerns regarding equipment specifications to
your regional Bil-Jax representative or to the Bil-Jax Service Department.
39
BIL-JAX 36XT
SPECIFICATIONS
SERIAL NUMBER__________________
40
6 — SPECIFICATIONS
RANGE OF MOTION
41
BIL-JAX 36XT
42
7 EQUIPMENT OPTIONS
The Bil-Jax Model 36XT may be equipped with one or more
optional components designed for the convenience and safety of
operators when using the equipment to accomplish specific
tasks.
Always use only those components manufactured and/or
authorized by Bil-Jax, Inc. Never make any adjustments or
modifications or otherwise alter the equipment in any way that is
not expressly recommended by the manufacturer.
When operating a machine equipped with optional components,
observe all safety precautions set forth by the manufacturer, as
well as all government codes and regulations regarding this
equipment and its components.
Consult rental agency or equipment manufacturer regarding
which optional components may be installed on the boom lift. For
questions regarding safe use, contact your regional Bil-Jax
dealer before attempting operation
43
BIL-JAX 36XT
WARNING
Always observe the manufacturer’s weight lifting
limitations when using the material lifting hook.
Always use lifting straps or wire rope slings that
are rated at a minimum 500 lbs lifting capacity.
Never stand beneath an elevated load or position
an elevated load above personnel. Falling
objects can cause serious injury or death.
DANGER
1. To Boom Cable. This machine is not insulated for use near
electrical power lines and DOES NOT provide
Do Not Remove.
protection from contact with or close proximity
2. To Platform Controls. to any electrically charged conductor. Operator
must maintain safe clearances at all times and
a. Disconnect platform controls.
always allow for platform movement such as
b. Replace with loopback plug from ground wind-induced sway. Refer to Table 1-1 for
controls. minimum safe approach distances between the
machine and electrical power lines.
c. Plug platform controls into open receptacle
on the bottom right of ground control panel. Reverse the procedure to reattach the work
platform.
Figure 8-1. Material Lifting Hook Configuration
44
7 — EQUIPMENT OPTIONS
PLATFORM ROTATOR
The optional platform rotator allows the operator to
rotate the elevated work platform 90º around a
vertical axis by actuating a rotator handle found
below the platform control panel.
To operate manual platform rotator, turn the rotator
handle in the direction of desired rotation (clockwise
or counterclockwise). Motion continues in the
desired direction until rotator handle is released or
the platform reaches a safe travel limit.
WARNING
Installation of a manual platform rotator may
reduce the rated load limit of the work platform.
Follow all manufacturer’s recommendations and
safety precautions when operating a boom lift
equipped for platform rotation.
45
BIL-JAX 36XT
46
NOTES
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