Professional Documents
Culture Documents
SUBMITTED BY:
2nd YEAR
SRM UNIVERSITY
WHAT IS PACKAGING
• Means a system of preparing goods for transport, distribution, storage, retailing and
end-use.
FUNCTIONS OF A PACKAGE
1. Containment : Keep its contents secure between end of packaging and consumption
5. Convenience and Use: Easy to Open, close, dispensing, disposal, recycle, information,
eye appeal, warnings, distribution etc.
• Though India is one of the largest producer of food and agro based products, 20% gets
wasted due to non-availability of processing/ packing/inefficient supply chain – cold
storage facilities etc.
• Food processing sector has the potential of attracting Rs 1,50,000 crore (US$ 33billion)
of investment in 10 years and generate employment of 9 million person days.(Source-
CII)
• 300 million upper & middle class consumers ad 200 million + very rich consumers
expected by 2010.
• With increasing number of modern trade outlets face of trade is changing for ever.
• The number of cities over 10 lacs population is expected to be double in next 20 years.
(35 to 70 cities)
• Boosting demand for housing, lifestyle product and consumer goods including packaged
food product.
Consumer Convenience
• Easy to handle packs are preferred. In use convenience is the call of the day.
• Easy to use packs are gaining popularity. People are ready to pay premium for “In use”
convenience
Packaging Materials
• Tin Containers,
• Aluminium Foil/Containers,
• Glass,
• Corrugated Board,
• Plastic Materials.
Packaging Techniques
• Vacuum Packaging,
• Oxygen Absorbers/Scavengers,
• Aseptic Packaging,
• Computer-Aided Designing,
• Edible Packaging,
• Disposal of Packages,
• Recycling,
Packaging Machines
• Tin Can Filling Machine,
• Seaming Machine,
• Multi-Fill Machine,
• Aseptic packaging can be defined as the filling of a commercially sterile product into a
sterile container under aseptic conditions and hermetically sealing the containers so that
reinfection is prevented.
• The term “aseptic” is derived from the Greek word “septicos” which means the absence
of putrefactive micro-organisms.
Sterilisation of aseptic installations before operation (UHT unit, lines for products, sterile
air and gases, filler and relevant machine zones).
Conventional Process Flow Aseptic Process Flow maintaining sterility in this total
system during operation; sterilization of all media entering the system, like air, gases,
sterile water.
Plastic Packaging
With over 20,000 machines installed in 150 countries, the Sidel Group is one of the world leaders in solutions
for packaging liquid food.Our vision is to become, by 2010, the undisputed world leader in packaging
equipment and lines for liquid food packaged in glass, plastic and cans, by producing the most innovative,
Five great brands – Sidel™, Simonazzi™, Alfa™, Gebo™, and Cermex™ - have combined their skills,
experience and passion to forge a powerful pioneering new group, a unique partner for the liquid food
industry. Water, carbonated beverages, fruit juice, sensitive drinks, dairy products, beer and edible oil:
whatever the needs, for plastic, glass bottles and cans, the new Sidel will provide you with the adapted solution.
Plastic Packaging
In the early 1960s, Sidel™ created the world`s first machines to produce plastic bottles. And for the past
40 years, Sidel™ has been behind the technological solutions that have sustained the phenomenal growth
Sidel™ has truly been a pioneer in one of recent history`s greatest revolutions in how we consume liquid food.
One concrete example is the production rate of Sidel™ blow molding machines that has tripled in ten years,
world. Sidel`s™ clients are numerous and international in scope. Today, over 4,000 Sidel™ blow molding
machines and 2,000 fillers are operating in 150 countries around the world. Sidel™ equipment is
Sidel™ anticipates and accommodates the needs of its customers -beverage manufacturers. Since its founding,
Sidel™ literally created the plastic bottle industry. It launched the first PVC bottles in the early 1960s for
water, oil and wine, followed by HDPE bottles for milk, and finally PET bottles in the 80s for all liquid
food. Sidel™ has maximized bottle performance boosting strength and barrier properties while considerably
reducing their weight. As speeds have increased, equipment maintenance has been simplified. And while
bottle format changeovers are faster than ever, global machine efficiency has reached 97 to 98 percent.
Sidel™ is unquestionably the world leader in plastic bottle producing equipment. More than half of all PET
bottles worldwide are produced in a Sidel™ mold on a Sidel™ blow molding machine. And its Actis
technology offers an industrially viable solution to strengthen PET bottle impermeability in order to
expand the use of PET to package beer and carbonated drinks in small format bottles. Sidel™ has also
developed a range of fillers especially for PET bottles. Finally, the company invented the Combi concept
that integrates PET bottle blowing, filling and capping in a single piece of equipment.
FILLING MACHINES
Simonazzi™ brand is considered one of the top suppliers in fillers and end of line equipment and it owes that
reputation, in large part, to its highly proactive strategy of innovation.Simonazzi™ customer references are
numerous and span the globe. Currently, over 2,000 Simonazzi™ fillers, 700 rinsers, 550 bottle washing
machines, 500 pasteurizers, 800 mixers, not to mention thousands of palletizers/depalletizers and case packers
Since its inception, Simonazzi™ has embraced the innovation mindset. It launched the first rotary filler in
1958, first filling valve specially designed for PET bottles in the early 1980s, first electronic filler in 1995,
and the first infrared data transmission system. The long-lasting, genuine relationships that Simonazzi™
has built with customers have enabled it to anticipate needs and technological advances that will affect the
beverage industry.Year after year, thanks to unflagging efforts in R&D for bottling, Simonazzi™ has designed
machines that are increasingly refined and automated. This equipment, such as the Eurostar filler range,
internationally renowned for its reliability, satisfies the most demanding specifications. Simonazzi™ offers
packaging solutions for all liquid food, even beer, in three families of packaging: glass, plastic and metal.
New Formats
• On the Go- To meet the demand of fast pace of life. Have your food “Anywhere &
Anytime”
Nutritional labelling
Label declaration
• More and more labels are coming with nutritional information. Enhance consumer
awareness
• List of ingredients / nutrients
• Benefits
LABELING MACHINES
Eleven hundred bottles per minute is the record-breaking output of the Rollquattro range of
labeling machines, the latest equipment model manufactured by Alfa™ (120 people) in Mantua
(Italy). This roll-fed labeling technology is so popular that since the first Alfa Rollquattro was
sold in Great Britain in 1996, 320 machines have been installed for bottle packaging operations
for water, fruit juices and carbonated drinks. The Alfa™ equipment offers models operating at
various speeds, for different bottle sizes using several different labeling technologies such as
self-adhesive, hot melt and cold glue.
In 1989, Alfa™ decided to initiate a programme dedicated to high speed labeling. It launched a
unique cold glue cut and stack labeling machine, implementing a top down design philosophy of
the labeling station, a must for clients in high production, heavy duty working environments. In
1995 the innovative high speed roll-fed labeler programme followed, which opened up a whole
new frontier in both speed and marketing possibilities for clients in the beverage industry. These
Alfa™ programmes and their successful implementation have had a very positive impact on the
beverage world.
Labeling Solutions
The precise, automated Alfa™ equipment refined over the years by an impeccable R&D, such as
the Rollquattro labeling range, satisfies the most demanding specifications. Alfa™ offers
labeling solutions for all liquid food, including beer, in three families of packaging: glass, plastic
and metal.
Anti-counterfeit measures
Counterfeit leads to :
Willhoft.
6. Modern Food Packaging, IIP Publication, Aseptic Packaging by Dr. Bern Hard Von
7. Aseptic Packaging, Modern Processing, Packaging and Distribution Systems for Food
by Frank A. Paine.
8. Websites
• www.tetrapak.com • www.serac-group.com
• www.sgi.com • www.brevettiangela.com
• www.hassia.de • www.boschpackaging.com
• www.packexpo.com • www.indiadairy.com
• www.rfid-cusp.org